Asset Management Day 01
Asset Management Day 01
Asset Management Day 01
DAY 01
Asset Problem 1 :
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Asset Problem 2 :
• Kami (bagian pengadaan)
diminta mengadakan Bearing
untuk replacement, tetapi ada
order untuk mencari bearing
dengan spesifikasi yang sama
tetapi dengan harga yang lebih
murah. Akibatnya, ternyata
pergantian bearing yang
harusnya tiap tahun menjadi
hanya tiap 6 bulan.
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Asset Problem 3 :
Jika dianalogikan, mesin- mesin
kami seperti kijang tahun 80an
sedangkan mesin dari
perusahaan lain seperti kijang
tahun 2000an. Hal ini membuat
biaya maintenancenya menjadi
lebih tinggi dan akhirnya
berujung pada HPP yang juga
lebih tinggi. Sehingga produk
kami kurang bisa bersaing
karena harga yang lebih mahal.
Outline Day 1:
1. Asset and Asset Management
2. Asset management system
3. ISO 55000
4. Asset Life Cycle Management.
5. Pengantar Ekonomi Teknik untuk pembuatan model
LCC
Outline Day 2:
1. Aplikasi Life Cycle Cost untuk pendukung keputusan
2. Studi kasus LCC
3. Framework untuk optimasi maintenance dan
maintenance resources
4. Studi Kasus optimasi maintenance dan maintenance
resources.
5. Risk Management untuk asset
6. Tactical asset related decision making.
Outline Day 3:
1. Asset Managemet Maturity Model
2. Regulasi tentang Perijinan Aset
• A fixed asset is a long-term tangible piece of property that a firm owns and uses in
the production of its income and is not expected to be consumed or converted into
cash any sooner than at least one year's time.
• Fixed assets can include buildings, computer equipment, software, furniture, land,
machinery and vehicles. For example, if a company sells produce, its delivery
trucks are fixed assets. If a business creates a company parking lot, the parking lot
is a fixed asset.
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New
New Roof Carpet
$10,000 $4,000
Painting
Replace
Windows $8,000
$5,000
New
Furnace Landscaping
$8,000 $3,000
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New Car
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• Charge AC
• Repaint
• Engine overhaul
• New tires
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Page 20 How to
Can we
reduce
reduce the
freq of SM?
operation
cost
Asset Life Cycle
Do you
need the
asset?
Discovering The Hidden Factory
Production Output
The Truth is Hidden under the Surface
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The Challenges :
• Asset does not respond to economy or politics
• But it does respond to how it is treated and used.
• This creates a challenge for management. “ How do you
get the right behaviour from an entity that won’t listen?”
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Asset Management is :
• a mind-set which sees physical assets not as inanimate
and unchanging lumps of metal / plastic / concrete, but as
objects and systems which respond to their environment,
change and normally deteriorate with use, and
progressively grow old then fail / stop working / die!
• a recognition that assets have a life cycle
• as important for those working in finance as it is for
engineers
• an approach that looks to get the best out of the assets for
the benefit of the organisation and/or its stakeholders
• Is about understanding and managing the risk associated
with owning assets
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Why AM is important?
Asset Management is important because it can help organisations
to:
1. Reduce the total costs of operating their assets
2. Reduce the capital costs of investing in the asset base
3. Improve the operating performance of their assets (reduce
failure rates, increase availability, etc)
4. Reduce the potential health impacts of operating the assets
5. Reduce the safety risks of operating the assets
6. Minimise the environmental impact of operating the assets
7. Maintain and improve the reputation of the organisation
8. Improve the regulatory performance of the organisation
9. Reduce legal risks associated with operating assets
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The key :
The key to good Asset Management is that it
OPTIMISES these benefits. That means that asset
management takes all of the above into account and
determines the best blend of activity to achieve the best
balance for all of the above for the benefit of the
organisation.
Fundamental of Asset Management:
Analysis
• Stakeholder : Children who want to get value from the
asset.
• Park is a system that consist of several sub-systems :
trees as a shade, swing, slide and sandpit for playing,
table and seats for waiting parent, grass for “soft landing”.
• What questions you can ask related to the asset planning,
operating, and maintenance?
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Benefit of AMS
An asset management system provides a structured
approach for the development, coordination and control of
activities undertaken on assets by the organization over
different life cycle stages, and for aligning these activities
with its organizational objectives.
1. Creating an asset management system provides
benefits in itself.
2. Top management benefits from new insights and cross
functional integration
3. Financial functions benefit from improved data and
linkages
4. Many parts of the organization benefit from an asset
management system.
• The process of implementing an AMS can require significant time effort and
expense; however, the organization does not need to wait until the entire system is
fully operational to begin accruing benefits. The benefits, or quick wins, in areas
such as risk reduction, opportunity identification or process improvement can be
identified early in the implementation, and can be exploited to demonstrate returns
and gain stronger stakeholder support.
• Asset management is data intensive and new tools and processes are often
necessary to collect, assemble, manage, analyse and use asset data. The creation
and use of these tools can stimulate and improve organizational knowledge and
decision making.
• The process of creating an asset management system brings new perspectives to
the organization and new ideas on value creation from the use of assets. These
new perspectives can also stimulate improvements in other organizational
functions, such as purchasing, finance, human resources and information
technology.
• The creation of an asset management system is usually cross-functional and
based on life cycle considerations; this can provide a focal point for addressing the
issues of functional integration of the organization and life cycle planning.
2. Top management benefits from new insights and cross functional integration
• An asset management system can help in gaining an understanding
of assets, their performance, the risks associated with managing
assets, investment needs, and asset value as an input to decision
making and organizational strategic planning.
• Top management should recognize the need to improve
communication and interaction across functions. An asset
management system inherently supports this interaction. It ensures
that assets are managed in an integrated manner, and asset value
is improved.
• An asset management system supports a long-term and
sustainable approach to decision making.
• An asset management system provides an ideal framework for the
identification, understanding and integration of the many technical
standards, codes, guidelines and best practices that affect the
organization’s assets, and support the implementation of asset
management.
• An asset management system supports energy management,
environmental management and other activities related to
sustainability.
Planning
• Planning is the first stage of the asset life cycle. This stage
establishes and verifies asset requirements. Establishment of asset
requirements is based on evaluation of the existing assets and their
potential to meet service delivery needs. Identification of
management strategies is required in order to include and analyze
the need for an asset. Throughout all stages of planning, it is crucial
to make sure that the ongoing development adds value to the
organization.
• If the company uses effectively planning in all asset management
cycle stages, it will help in:
• assessing the practical sufficiency of existing assets
• ensuring resources are available when necessary
• recognizing excess or under-performing assets
• estimating options for asset provision and funding asset acquisition
• ensuring assets are maintained and liable
• The progress of an asset management project as component of the
organization’s planning procedures gives the most excellent means
of delivering value-added asset management.
Acquisition
• Taking the best decision on choosing the best option can only be
made after defining the cost and the requirements. The choice will be
the phase of further planning, the acquisition planning. The
acquisition planning includes activities involved in purchasing an
asset with the aim of ensuring cost effective acquisition. This covers
activities such as designing and procuring an asset. Appropriate
application of these activities guarantees that the asset is fit for use.
New LCC
Engineering Economy
• It deals with the concepts and techniques of analysis
useful in evaluating the worth of systems, products, and
services in relation to their costs
• It is used to answer many different questions
• Which engineering projects are worthwhile?
• Has the mining or petroleum engineer shown that the mineral or oil
deposits is worth developing?
• Which engineering projects should have a higher priority?
• Has the industrial engineer shown which factory improvement projects
should be funded with the available dollars?
• How should the engineering project be designed?
• Has civil or mechanical engineer chosen the best thickness for
insulation?
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Basic Concepts
• Cash flow
• Interest Rate and Time value of money
• Equivalence technique
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Cash Flow
• Engineering projects generally have economic
consequences that occur over an extended
period of time
• For example, if an expensive piece of machinery is
installed in a plant were brought on credit, the simple
process of paying for it may take several years
• The resulting favorable consequences may last as long
as the equipment performs its useful function
• Each project is described as cash receipts or
disbursements (expenses) at different points in
time
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Categories of Cash Flows
• The expenses and receipts due to engineering
projects usually fall into one of the following
categories:
• First cost: expense to build or to buy and install
• Operations and maintenance (O&M): annual expense,
such as electricity, labor, and minor repairs
• Salvage value: receipt at project termination for sale or
transfer of the equipment (can be a salvage cost)
• Revenues: annual receipts due to sale of products or
services
• Overhaul: major capital expenditure that occurs during
the asset’s life
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Drawing a Cash Flow Diagram
• In a cash flow diagram (CFD) the end of period t is the
same as the beginning of period (t+1)
• Beginning of period cash flows are: rent, lease, and
insurance payments
• End-of-period cash flows are: O&M, salvages,
revenues, overhauls
• The choice of time 0 is arbitrary. It can be when a
project is analyzed, when funding is approved, or
when construction begins
• One person’s cash outflow (represented as a negative
value) is another person’s inflow (represented as a
positive value)
• It is better to show two or more cash flows occurring in
the same year individually so that there is a clear
connection from the problem statement to each cash
flow in the diagram
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$1,000
1 2
$540
$580
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Compound Interest
• Interest that is computed on the original unpaid debt
and the unpaid interest
• Compound interest is most commonly used in practice
• Total interest earned = In = P (1+i)n - P
• Where,
• P – present sum of money
• i – interest rate
• n – number of periods (years)
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Notation for
Calculating a Future Value
• Formula:
F=P(1+i)n is the
single payment compound amount factor.
• Functional notation:
F=P(F/P,i,n) F=5000(F/P,6%,10)
• F =P(F/P) which is dimensionally correct.
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Notation for
Calculating a Present Value
• P=F(1/(1+i))n=F(1+i)-n is the
single payment present worth factor.
• Functional notation:
P=F(P/F,i,n) P=5000(P/F,6%,10)
Interpretation of (P/F, i, n): a present sum P, given a future
sum, F, n interest periods hence at an interest rate i per
interest period
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Spreadsheet Function
P = PV(i,N,A,F,Type)
F = FV(i,N,A,P,Type)
i = RATE(N,A,P,F,Type,guess)
Where, i = interest rate, N = number of interest periods, A = uniform
amount, P = present sum of money, F = future sum of money, Type
= 0 means end-of-period cash payments, Type = 1 means
beginning-of-period payments, guess is a guess value of the
interest rate
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Equivalence
• Relative attractiveness of different alternatives can be
judged by using the technique of equivalence
• We use comparable equivalent values of alternatives to
judge the relative attractiveness of the given alternatives
• Equivalence is dependent on interest rate
• Compound Interest formulas can be used to facilitate
equivalence computations
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Technique of Equivalence
• Determine a single equivalent value at a point in time
for plan 1.
• Determine a single equivalent value at a point in time
for plan 2.
Both at the same interest rate and at the same time point.
To make a choice the cash flows must be altered so a comparison may be made.
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Resolving Cash Flows to Equivalent Present Values
• P = $1,000(P|A,10%,5)
• P = $1,000(3.791) =
$3,791
• P = $5,000
• Alternative 2 is better than
alternative 1 since
alternative 2 has a greater
present value
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An Example of Present Value
• Example 3-5: If you wished to have $800 in a savings
account at the end of four years, and 5% interest we
paid annually, how much should you put into the
savings account?
• n = 4, F = $800, i = 5%, P = ?
• P = PV(5%,4,,800,0) = -$658.16
• You should use P = $658.16
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