TCNS Ltd.

, Noida, 2016

FLOW CHARTS ON THE OPERATION FLOW

OF VARIOUS DEPARTMENT

AT TCNS Limited
Plot No. - C-28 Sector-59
Noida, Uttar Pradesh (201301)

(Prepared for internship from 27-05-2016 to 14-07-2016)

SUBMITTED BY:
NEHA CHAUHAN
NIFT JODHPUR

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 TCNS Ltd., Noida, 2016

TABLE CONTENTS:

S. No TITLE PAGE NUMBER

1 Acknowledgement 3
2 Introduction 4

3 Company Profile 5

4 Garment Manufacturing process 6

5 Departments 6

6 Working Process Flow 7

7 CRC department Process Flow 8
8 Fabric Store Department Process Flow 9
9 Sampling Department Process Flow 10
10 Cutting room Process Flow 11
11 Stitching Department Process Flow 12
12 Finishing Department process Flow 13
13 Packaging Department Process Flow 14
14 Conclusion 15

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 TCNS Ltd., Noida, 2016

ACKNOWLEDGEMENT:

Apart from my efforts, the success of this whole internship and projects depended largely on the
encouragement and guidance of many others. I take this opportunity to express my gratitude to the
people who have been instrumental in the successful completion of the project deserves special
mention.
I would like to express my immense gratitude and sincere appreciation to TCNS Ltd., Noida for
giving me an opportunity to pursue my apparel internship at their highly esteemed organization.
In the first place, I would like to record my deepest sense of gratitude to Mr. Antariksh Kumar,
Senior Executive in Quality, and Mrs. Sulagna Kanungo, Design Head (My industry coordinators),
for his supervision, advice, valuable support and guidance during my internship. I am thereby
thankful to him for taking the pain to go through the project and make necessary corrections as
and when needed.
Also, I would like to thank my college course coordinator, Mr. Ankur Saxena.
Words are inadequate in offering thanks to my parents and almighty god for their encouragement
in successful completion of the project. It would not been possible without the kind support and
help of many individuals in the organization. Finally I would like to thank everybody who was
important to the successful realization of this internship, as well as expressing an apology that I
could not mention everyone here, Thank you!

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 TCNS Ltd., Noida, 2016

INTRODUCTION
:
Garment industry is a well-organized enterprise and is amongst the best in the world. It constitutes
of designer, manufacturers, exporters, suppliers, stockiest and wholesalers. Indian garment
industry has curved out a niche in the global markets and earned a reputations for its durability,
quality and beauty. Today`s changing consumer preference- buying branded apparel and fashion
accessories, major beam in retail industry, people shopping at department and discount stores,
shopping malls, with rising disposable incomes, government policy focused on opportunities in
India.
My TCNS Ltd., Noida helped me to gain knowledge in garment manufacturing processes in and
out fully in detail manner. I have gone through various departments starting from the fabric
sourcing to the shipment delivery to the buyer.
This report is a brief of the processes of apparel manufacturing that is observed and learnt during
the internship.

1.1 OBJECTIVES OF STUDY:

 To study the garment industry manufacturing process.
 To study workflow process of various departments and their significance of working.

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 TCNS Ltd., Noida, 2016

COMPANY PROFILE:

 Company Name: TCNS Limited.

Plot No. - C-28 Sector-59
Noida, Uttar Pradesh (201301)
 Email address : TCNS@tcnslimited.com
 Telephone No. : 0120-4510300/320
 Fax no. : 0120-4510313
 Year Established : 2002
 First brand store : Lajpat Nagar, Delhi
 Owner/Director : Mr. Arvinder Singh Pasricha
 Major products : Men’s wear shirts
 Kids wear dresses
 Shorts
 Jackets
 Women`s wear
 Production Capacity : 1 lac pieces (on an average)
 Major export markets : Europe, USA, Australia
 Major customers :
 Calvin Klein
 Next
 ASDA
 Monoprix
 Venus
 Dunnes
 Ernsting’s & family
 Domestic Brand : W
 No of Employees : 920

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 TCNS Ltd., Noida, 2016

GARMENT MANUFACTURING PROCESS:

 PRE-PRODUCTION PROCESS:

 Sampling (size set, pilot run, gold seal, top sample)

 PRODUCTION PROCESS

 Cutting
 Sewing
 Finishing

DEPARTMENTS:

 Designing department
 Merchandising department
 Sampling department
 Store house
 Cutting department
 Sewing department
 Finishing department
 Packaging department

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 TCNS Ltd., Noida, 2016

WORKING PROCESS FLOW:

Order confirmation

Sourcing

Planning

Sampling

Cutting

Stitching

Washing

Finishing

Packing

Dispatch

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 TCNS Ltd., Noida, 2016

DESIGNING DEPARTMENT:

Tech pack receive from

buying house

Development no. goes

to CAD department

Pattern making in CAD

Pattern send to
sampling department

Requst sent to
sampling department

Cutting

Stitiching

Washing(if required)

Finishing

Sample packed comes

to designers

Tag attachment

Sent to Buying house

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 TCNS Ltd., Noida, 2016

FABRIC STORE DEPARTMENT

nH PROCESS:

Fabric received at gate

Entry made at gate (acc.

to challan)

Fabric received in
warehouse

Manual check(quantity)

If quality is less updated

in BOM

BOM is updated in TRPS

Testing (PH, Lot making Inspection

Spirality,Colour fastness
,shrinkage test,washing
fastness,count test)
Sent to merchant 4 Point system
(10 %
inspection)

Merchant approval Is pass then Shift to

approval rack If fail, then re-
processing takes
place
If pass then
Proceed to bulk
cutting

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 TCNS Ltd., Noida, 2016

SAMPLING DEPARTMENT PROCESS:

File received from style
executive

Pattern requisition to
CAD departmemt

Fabric requisition to
store

Pattern check and approval from sampling

department

Send for Embroidery/

Cutting fusing/ printed if
required

Sewing

Washing

Pressing

Fail
Measurement

Fail Offering to
Remake the
buyer OA Bulk cutting
Sample

Pass

Comment received from Rechecking of patterns as per

buyer QA the amendments done

Pattern amended as per Generating new pattern

comment

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 TCNS Ltd., Noida, 2016

CUTTING ROOM PROCESS:

File receive from

production department

Fabric receive/ chalan

receive from store

Relaxation

Maker planning

Layering as per the

lay length

Top, middle,
Re-cutting for bottom panel
Cutting
checks checking

Ticketing Embroidery (if

required)

Fusing of panels

Quality check

Bundling

Issued to sewing line

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 TCNS Ltd., Noida, 2016

STITCHING DEPARTMENT PROCESS:

STYLE NO. DO#1491

13 Alternation
Alternation 13
33
Wash care label attach 12 10 Tap attachment

Tap finish & main label 11 9 Neck tack

0
Tap attachment 10 8 Side seam

Neck tack 9 7 Arm hole tack & sleeve opening tack

Arm hole tack & sleeve opening tack 7 6 Sleeve attach

Sleeve attach 6 4 Neck welding

3 Shoulder attach
Attach
Shoulder attach 5 Top stitch
Attach 2

Panel Attach 1 1 Panel Attach

el Attach el Attach
Then Garments send to the Finishing department

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 TCNS Ltd., Noida, 2016

FINISHING DEPARTMENT PROCESS:

Garment receive from washing

Thread trimming

Initial checking

Final checking

Deep press

Quality audit

Packing

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 TCNS Ltd., Noida, 2016

PACKAGING DEPARTMENT PROCESS:

Garment comes from finishing department

Price tags and hand tags are attached

Garments packed according to the buyer’s demand

Garments packed in cartons

Packing slip is
issued

QA of buying house comes for inspection

Shipment Inspection

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 TCNS Ltd., Noida, 2016

CONCLUSION:

The Industry internship proved to be a fruitful experience for me. The 50 days exposure to the
origination was a good learning curve in my career. It helped me to learn the processing techniques
in garment sector from the fabric stage to the finished and packed garment stage.
During my internship period, I tried to grasp the concepts of apparel manufacturing. I also observed
the process flow of various departments in this company. I have gained through various apparel
related subjects such as Spreading Cutting and Planning (SCAP), Sewn Equipment’s Products and
Machineries (SPME), Fabric and Garment Finishing (FGF) and from all the knowledge I have
gained from my institute and here in TCNS.

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