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    Fiber Bundle & Blown Fiber Line: For Manufacturing FTTX Applications

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    The document describes Nextrom's OFC 22 fiber bundle and blown fiber line for manufacturing FTTx applications. It uses a dual layer coating process to apply two acrylate layers in a single run for fiber protection and handling. Special attention is paid to material feeding and a patented glass bead spraying system embeds beads in the secondary layer. The line includes a fiber pay-off, coating applicator, take-up, and can produce 2-12 fiber bundles or ribbons at speeds up to 300m/min for a 4-fiber bundle.

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    Fiber Bundle & Blown Fiber Line: For Manufacturing FTTX Applications

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    pagano mental
    65 views4 pages
    The document describes Nextrom's OFC 22 fiber bundle and blown fiber line for manufacturing FTTx applications. It uses a dual layer coating process to apply two acrylate layers in a single run for fiber protection and handling. Special attention is paid to material feeding and a patented glass bead spraying system embeds beads in the secondary layer. The line includes a fiber pay-off, coating applicator, take-up, and can produce 2-12 fiber bundles or ribbons at speeds up to 300m/min for a 4-fiber bundle.

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    The document describes Nextrom's OFC 22 fiber bundle and blown fiber line for manufacturing FTTx applications. It uses a dual layer coating process to apply two acrylate layers in a single run for fiber protection and handling. Special attention is paid to material feeding and a patented glass bead spraying system embeds beads in the secondary layer. The line includes a fiber pay-off, coating applicator, take-up, and can produce 2-12 fiber bundles or ribbons at speeds up to 300m/min for a 4-fiber bundle.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    65 views4 pages

    Fiber Bundle & Blown Fiber Line: For Manufacturing FTTX Applications

    Uploaded by

    pagano mental
    The document describes Nextrom's OFC 22 fiber bundle and blown fiber line for manufacturing FTTx applications. It uses a dual layer coating process to apply two acrylate layers in a single run for fiber protection and handling. Special attention is paid to material feeding and a patented glass bead spraying system embeds beads in the secondary layer. The line includes a fiber pay-off, coating applicator, take-up, and can produce 2-12 fiber bundles or ribbons at speeds up to 300m/min for a 4-fiber bundle.

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    of 4

    ofc 22

    FIBER BUNDLE & blown fiber line


    For Manufacturing FTTx Applications
    blown fiber
    Manufacturing

    The OFC 22 is a reliable solution developed BLOWN FIBER


    from extensive experience in process
    development and know-how in ribbon coating COATING APPLICATORS
    technology.
    The blown fiber coating technology is based on
    Blown fiber products consist of two acrylate Nextrom‘s long experience with ribbon coatings.
    layers: the soft primary layer provides sufficient
    protection for fibers and the harder secondary Acrylate coating and three die system as in ribbon
    protects the inner layer and gives good handling line.
    properties for the final product.
    Special attenton has been paid to the material
    In blown fiber applications the glass beads are feed. Automatic material purge helps to minimize
    embedded into the secondary layer. scrap during start up.

    For this unique product structure Nextrom has


    developed a dual layer process where both layers
    Inlet Die
    are applied in one run.
    • Keeps the air
    outside
    • Guides the fibers Guide Die
    • Guides the fibers
    accurately ensuring
    good planarity
    Outlet Die
    • Gives the desired
    dimensions for the
    end product

    Coating Die Assembly


    DUAl layer process
    in one run

    Pay-Off
    Fiber pay-off (KAP) is equipped with the latest dancer
    design ensuring the desired tension level is precisely
    maintained. Tension for each fiber can be adjusted
    independently. This feature is essential for quality
    ribbon production. The tension control can also be
    automatic and controlled by line control.

    Ribbon pay-off (RAP) is made for large ribbon spools. It


    enables ribbon rewinding and split ribbon production
    with the same line.

    Pay-Off Unit Coating Applicator

    Glass Bead Spraying Chamber


    For applying the glass beads onto the surface of
    the secondary layer, Nextrom is uses a patented
    technology from BTexact.

    This special spraying technology has been designed for


    Nextrom blown fiber lines and it offers fully integrated
    control over the whole spraying process.

    Like other production settings, the spraying


    parameters can also be individually set for each
    product from the recipe system. Line control will then
    start and stop the spraying, adjust the amount of the
    glass beads and clean the system after finishing the
    run.
    Technical data

    FRT Take-Up
    The take-up is designed for fiber bundle winding. It has
    specially designed pulleys for the fiber bundle products.
    One loop dancer allows fully adjustable tension for each
    application. Traversing can be adjusted for various spool
    types. FRT take-up requires minimum operator attention.
    All the critical product parameters are automatically loaded
    into the take-up control system from main line control.

    Other Options
    For continuous production the line can be equipped with
    our take-up NKP 450. The optional automatic acrylate filling
    system allows continuous production with no need to refill
    the process tank. The ultrasonic coater cleaning station is
    designed for effective die cleaning.
    Ribbon Dual Take-Up NKP 450

    TECHNICAL CHARACTERISTICS
    Products 2 - 12 Fiber EPFU or Bundle
    Process Speed, typical 4-Fiber EPFU, 300 m/min
    12-Fiber EPFU, 150 m/min
    Ramp Time, adjustable 30 - 120 s
    Length Measuring Accuracy better than 0.3 %
    UV Curing System Primary, 1 x Fusion VPS 10” (600W/inch)
    Secondary, 1 x Fusion VPS 10” (600W/inch)
    Acrylate Temperature Range up to 55°C
    Acrylate Pressure Range 0 - 6 bar

    PAY-OFF AND TAKE-UP SPECIFICATION KAP RAP FRT 55 FRT 100 NKP 450
    Fiber Pay-Off Ribbon Pay-Off Single Take-Up Single Take-Up 2 - 24 Ribbon
    or Bundle
    Speed, max. 1,000 m/min 500 m/min 1,600 m/min 1,500 m/min 1,000 m/min
    800 m/min
    (12-fiber ribbon)
    Reel Weight, max. 10 kg 20 kg 30 kg 100 kg 25 kg
    Flange Diameter, max. 265 mm 450 mm 550 mm 550 mm 450 mm
    Width, max. 230 mm 400 mm 500 mm 500 mm 450 mm
    Barrel Diameter, min. 158 mm 158 mm 150 mm 300 mm 310 mm
    Bore Diameter (standard) 25.4 mm (1”) 25.4 mm (1”) 25.4 mm (1”) 25.4 mm (1”) 25.4 (1”) or
    50.8 mm (2”)
    PR 1005408E/07.15

    Rosendahl Nextrom Oy T +358 9 50251 office.finland@rosendahlnextrom.com


    01511 Vantaa, Finland F +358 9 5025 3003 www.rosendahlnextrom.com
    No liability is accepted for errors or misprints. We reserve the right to modify or improve the design or manufacture of machinery and equipment described herein and to alter specifications accordingly without prior notice.

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