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    Wps 1010 Ifr

    Uploaded by

    Syed Mahmud Habibur Rahman
    This welding procedure specification is for gas tungsten arc welding of single vee joints between 2.77mm and 11.08mm thick plates of ASTM A333 Gr6 and A350 LF2 steel. The welding will be done manually in all positions using a 2.4mm thoriated tungsten electrode and Comweld LW1-3 filler wire with argon shielding gas. The minimum preheat is 10°C, the maximum heat input is 1.48 kJ/mm, and the maximum interpass temperature is 122°C. Post-weld heat treatment is not required.

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    Wps 1010 Ifr

    Uploaded by

    Syed Mahmud Habibur Rahman
    348 views28 pages
    This welding procedure specification is for gas tungsten arc welding of single vee joints between 2.77mm and 11.08mm thick plates of ASTM A333 Gr6 and A350 LF2 steel. The welding will be done manually in all positions using a 2.4mm thoriated tungsten electrode and Comweld LW1-3 filler wire with argon shielding gas. The minimum preheat is 10°C, the maximum heat input is 1.48 kJ/mm, and the maximum interpass temperature is 122°C. Post-weld heat treatment is not required.

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    WPS

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    This welding procedure specification is for gas tungsten arc welding of single vee joints between 2.77mm and 11.08mm thick plates of ASTM A333 Gr6 and A350 LF2 steel. The welding will be done manually in all positions using a 2.4mm thoriated tungsten electrode and Comweld LW1-3 filler wire with argon shielding gas. The minimum preheat is 10°C, the maximum heat input is 1.48 kJ/mm, and the maximum interpass temperature is 122°C. Post-weld heat treatment is not required.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    348 views28 pages

    Wps 1010 Ifr

    Uploaded by

    Syed Mahmud Habibur Rahman
    This welding procedure specification is for gas tungsten arc welding of single vee joints between 2.77mm and 11.08mm thick plates of ASTM A333 Gr6 and A350 LF2 steel. The welding will be done manually in all positions using a 2.4mm thoriated tungsten electrode and Comweld LW1-3 filler wire with argon shielding gas. The minimum preheat is 10°C, the maximum heat input is 1.48 kJ/mm, and the maximum interpass temperature is 122°C. Post-weld heat treatment is not required.

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    This welding procedure specification (WPS) is qualifying gas tungsten arc welding (GTAW) for single V-joint welds on pipe. It provides the welding parameters, joint preparation details, and materials being welded.

    The welding process being qualified is gas tungsten arc welding (GTAW), and the joint type is a single V-joint.

    The welding parameters being qualified include electrode size, current, voltage, shielding gas type and flow rate, interpass temperature limits, and heat input range.

    Welding Procedure Specification

    Contract: ABU TAR101 WPS No: 1010 Rev: 0

    Client: Chevron WPQR: 1010 & 1010 Supp Job No: TAR101 LNG1 WHRU
    ASME IX 2015 / ASME B31.3 ASTM A333 Gr6 & A350 LF2
    Applicable Code: Material Spec:
    (AS/NZS 3992 2015) (P1 Gr.1 & P1 Gr.2)
    Specifications: GI-TE-Z0000-SP0006 Thickness: 2.77mm - 11.08 mm

    Welding Process: GTAW (Manual) Diameter Qualified: Unlimited

    Joint Type: SINGLE VEE Position: All

    Welding Technique/Preparation Joint configuration and weld sequence

    Preparation Method Flame/Machine &/or Grind


    Gouge Method: Not Applicable
    Interpass Cleaning: Grind &/or Wire Brush (No Peening)
    Max BeadWidth: 10mm
    Electrical Stickout: 4 - 9mm
    Shielding Gas Flow:
    16 - 18 L/Min
    Purge Gas Flow: N/A
    Shroud Size: 8 - 12mm
    Thermal Conditions
    Min Preheat: Above 10°C-See note 5
    Method: Propane (if required)
    Temp. Check: Digi-Temp/Thermal crayons
    Max. Heat Input: 1.48 kJ/mm
    Max. Interpass: 122°C
    PWHT: Not Required
    Joint Tolerances
    Root Gap: 3.0 - 4.0 mm
    Root Face: 0.5 - 1.5 mm
    Included Angle: 60° - 70°
    Consumable Ref Brand Classification Consumable Treatment
    2.4mm- 2% Thoriated
    Electrode AWS A5.12 / EWTh-2
    Tungsten

    Filler Material 1 A Comweld LW1-3 AWS A5.18 / ER70S-3 As Per Manufacturers Recommendations

    Sheilding Gas C Welding Grade Argon Ar 99.98% Bottles to be secured upright

    Weld Details Electrode Filler Metal Welding Parameters Speed of


    Flux or Heat Input
    Travel
    Gas kJ/mm
    Pass Process Side Pos Dir Ref Size Pol Amps Volts mm/Min

    1 GTAW 1 All A 2.4 C DCEN 75 - 94 9 - 11 60 - 70 0.58 - 1.11


    2 GTAW 1 All A 2.4 C DCEN 75 - 99 9 - 11 42 - 70 0.58 - 1.56
    Fill/Cap GTAW 1 All A 2.4 C DCEN 85 - 104 9 - 11 54 - 80 0.57 - 1.39

    NOTES: Prepared:
    1. Number of passes may vary depending upon material thickness.
    2. Qualifies attachment (o'let) and fillet type welds.(Min 2 passes) Syed Digitally signed by
    Syed Rahman

    Rahman
    3. Welding not to be discontinued until joint 1/3 filled.
    Date: 2019.10.09
    4. Qualified for impact tested material @ -46°C.
    5. Thickness range limited to lower heat input range. 11:08:03 +08'00'
    6.Higher amps and volts are generally associated with faster travel speeds, Critical
    parameter is heat input.
    7) When impact testing is not required , this WPS is applicable to ASME P1 materisl
    eg. A106 Gr B, A105N

    WHRU GGP TAR101 fillet welding only


    glxc, Gary Digitally signed by
    glxc, Gary Lord

    Lord Date: 2019.10.11


    07:53:45 +08'00'

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