Leroy Somer
Leroy Somer
Leroy Somer
11 / a
Issue Number: 2
Software: 01.19.00 onwards
Contents
1 Safety Information ...................................................................................... 5
2 Product Information .................................................................................... 8
2.1 Ratings ..................................................................................................................... 8
2.2 Nameplate description ........................................................................................... 13
2.3 Options / Accessories ............................................................................................ 15
3 Mechanical Installation ............................................................................. 17
3.1 Fire protection ........................................................................................................ 17
3.2 Mounting methods ................................................................................................. 19
3.3 Drive dimensions ................................................................................................... 20
3.4 Surface mounting .................................................................................................. 21
3.5 Through-panel mounting ....................................................................................... 22
3.6 Enclosure ............................................................................................................... 23
3.7 Fitting of IP54 insert .............................................................................................. 24
3.8 EMC filters ............................................................................................................. 25
3.9 Drive features ........................................................................................................ 30
4 Electrical Installation ................................................................................ 31
4.1 Supply types .......................................................................................................... 32
4.2 Ratings ................................................................................................................... 32
4.3 Power connections ................................................................................................ 33
4.4 Braking resistor values (40°C [104°F]) .................................................................. 37
4.5 Encoder connections ............................................................................................. 38
4.6 Serial communications connections ...................................................................... 41
4.7 Shield connections ................................................................................................. 42
4.8 Control connections ............................................................................................... 44
5 Getting Started .......................................................................................... 45
5.1 Understanding the display ..................................................................................... 45
5.2 Keypad operation ................................................................................................... 46
5.3 Menu 0 ................................................................................................................... 48
5.4 Menu structure ....................................................................................................... 48
5.5 Advanced menus ................................................................................................... 49
5.6 Changing the operating mode ............................................................................... 50
5.7 Saving parameters ................................................................................................. 21
5.8 Restoring parameter defaults ................................................................................ 51
5.9 Displaying parameters with non-default values only .............................................. 52
5.10 Displaying destination parameters only ................................................................. 52
5.11 Parameter access level and security ..................................................................... 52
6 Basic parameters (Menu 0) ...................................................................... 55
7 Running the motor .................................................................................... 60
7.1 Quick start Connections ......................................................................................... 60
7.2 Quick Start / start-up ............................................................................................. 64
8 SMARTCARD ............................................................................................. 72
8.1 Introduction ............................................................................................................ 72
Information
Safety
Warnings, Cautions and Notes
Information
Product
A Warning contains information which is essential for avoiding a safety hazard.
WARNING
Mechanical
Installation
A Caution contains information which is necessary for avoiding a risk of damage to the
product or other equipment.
CAUTION
A Note contains information, which helps to ensure correct operation of the product.
Installation
NOTE
Electrical
Electrical safety - general warning
The voltages used in the drive can cause severe electrical shock and/or burns, and
Running the
Close attention is required to the electrical installation and the system design to avoid
motor
hazards either in normal operation or in the event of equipment malfunction. System
design, installation, commissioning / start-up and maintenance must be carried out by
personnel who have the necessary training and experience. They must read this safety
information and this User Guide carefully.
SMARTCARD
The STOP and SAFE TORQUE OFF functions of the drive do not isolate dangerous
voltages from the output of the drive or from any external option unit. The supply must
be disconnected by an approved electrical isolation device before gaining access to the
electrical connections.
parameters
Advanced
With the sole exception of the SAFE TORQUE OFF function, none of the drive
functions must be used to ensure safety of personnel, i.e. they must not be used
for safety-related functions.
Careful consideration must be given to the functions of the drive which might result in a
Diagnostics
hazard, either through their intended behaviour or through incorrect operation due to a
fault. In any application where a malfunction of the drive or its control system could lead
to or allow damage, loss or injury, a risk analysis must be carried out, and where
necessary, further measures taken to reduce the risk - for example, an over-speed
protection device in case of failure of the speed control, or a fail-safe mechanical brake
in case of loss of motor braking.
Information
UL Listing
Environmental limits
Instructions in this User Guide regarding transport, storage, installation and use of the
drive must be complied with, including the specified environmental limits. Drives must
not be subjected to excessive physical force.
Access
Drive access must be restricted to authorized personnel only. Safety regulations which
apply at the place of use must be complied with.
Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must
be provided. For further information, refer to section 3.1 Fire protection on page 17.
Motor
Ensure the motor is installed in accordance with the manufacturer’s recommendations.
Ensure the motor shaft is not exposed.
Standard squirrel cage induction motors are designed for single speed operation. If it is
intended to use the capability of the drive to run a motor at speeds above its designed
maximum, it is strongly recommended that the manufacturer is consulted first.
Low speeds may cause the motor to overheat because the cooling fan becomes less
effective. The motor should be installed with a protection thermistor. If necessary, an
electric forced vent fan should be used.
The values of the motor parameters set in the drive affect the protection of the motor.
The default values in the drive should not be relied upon.
It is essential that the correct value is entered in parameter 0.46 motor rated current.
This affects the thermal protection of the motor.
Information
The brake control functions are provided to allow well co-ordinated operation of an
Safety
external brake with the drive. While both hardware and software are designed to high
standards of quality and robustness, they are not intended for use as safety functions,
i.e. where a fault or failure would result in a risk of injury. In any application where the
incorrect operation of the brake release mechanism could result in injury, independent
Information
Product
protection devices of proven integrity must also be incorporated.
Adjusting parameters
Some parameters have a profound effect on the operation of the drive. They must not
be altered without careful consideration of the impact on the controlled system.
Mechanical
Installation
Measures must be taken to prevent unwanted changes due to error or tampering.
Electrical installation
Electric shock risk
Installation
Electrical
The voltages present in the following locations can cause severe electric shock and may
be lethal:
• AC supply cables and connections
• Output cables and connections
Running the
motor
SMARTCARD
parameters
Advanced
Diagnostics
Information
UL Listing
Information
Max. cont. Cable size
Safety
input Fuse Normal Duty Heavy Duty
EN60204 UL508C
current
Max. Nom Motor Max. Nom Motor
Model IEC cont. power power cont. power power
1ph 3ph UL Input Output Input Output output @ @ output @ @
Information
gG
Product
current 400V 460V current 400V 460V
A A A A mm2 mm2 AWG AWG A kW hp A kW hp
SPz1T
2.3 4 10 0.75 0.75 16 24 1.3 0.37 0.5
SP0401
Mechanical
SPz1.2T
Installation
2.8 4 10 0.75 0.75 16 24 1.7 0.55 0.75
SP0402
SPz1.5T
3.3 6 10 0.75 0.75 16 24 2.1 0.75 1.0
SP0403
SPz2T
4.4 6 10 0.75 0.75 16 22 3.0 1.1 1.5
SP0404
Installation
Electrical
SPz2.5T
5.7 8 10 0.75 0.75 16 20 4.2 1.5 2.0
SP0405
SP1.5T
4.8 8 8 1.0 1.0 16 22 2.8 1.1 1.5 2.1 0.75 1.0
SP1401
SP2T
Running the
SP11T
motor
21.4 25 25 4.0 4.0 10 10 21 11 15 16.5 7.5 10
SP2402
SP16T
27.6 32 30 6.0 6.0 8 8 29 15 20 25 11 20
SP2403
SP20T
SMARTCARD
27.6 32 30 6.0 6.0 8 8 29 15 20
SP2404
SP22T
36.2 40 40 10 10 6 6 35 18.5 25 32 15 25
SP3401
SP27T
42.7 50 45 16 16 6 6 43 22 30 40 18.5 30
SP3402
parameters
SP33T
Advanced
53.5 63 60 25 25 4 4 56 30 40 46 22 30
SP3403
Diagnostics
Information
UL Listing
SP22TL
68.9 100 90 90 160 25 3 25 3 68 18.5 25 56 15 20
SP4201
SP27TL
78.1 100 100 100 160 35 3 35 3 80 22 30 68 18.5 25
SP4202
SP33TL
99.9 125 125 125 200 70 1 70 1 104 30 40 80 22 30
SP4203
SP40TL
142 200 175 160 200 95 2/0 95 2/0 130 37 50 105 30 40
SP5201
SP50TL
165 250 225 200 250 120 4/0 120 4/0 154 45 60 130 37 50
SP5202
Information
Fuse option 2 Cable size
Max.
Safety
semi. fuse in
cont. Fuse
series with Normal Duty Heavy Duty
input option 1 EN60204 UL508C
HRC fuse or
current
breaker
HRC
Information
Model IEC
North Max. Nom Motor Max. Nom Motor
Product
class IEC
IEC America cont. power power cont. power power
3ph gG class Input Output Input Output
Class Ferraz output @ @ output @ @
UL aR
HSJ current 400V 460V current 400V 460V
class
J
A A A A A mm2 AWG mm2 AWG A kW hp A kW hp
Mechanical
Installation
SP40T
62.3 80 80 80 160 25 3 25 3 68 37 50 60 30 50
SP4401
SP50T
79.6 110 110 100 200 35 2 35 2 83 45 60 74 37 60
SP4402
SP60T
97.2 125 125 125 200 70 1 70 1 104 55 75 96 45 75
SP4403
Installation
Electrical
SP75T
131 200 175 160 200 95 2/0 95 2/0 138 75 100 124 55 100
SP5401
SP100T*
156 250 225 200 250 120 4/0 120 4/0 168 90 125 156 75 125
SP5402*
SP120T*
241 315 300 250 315 2 x 70 2 x 2/0 2 x 70 2 x 2/0 205 110 150 180 90 150
Running the
Class Ferraz output @ @ output @ @
UL aR
motor
HSJ current 575V 575V current 575V 575V
class
J
SMARTCARD
35.1 63 60 50 125 10 8 10 8 36 22 30 27 18,5 25
SP4603
SP40TH
41 63 60 50 125 16 6 16 6 43 30 40 36 22 30
SP4604
SP50TH
47.9 63 60 63 125 16 6 16 6 52 37 50 43 30 40
SP4605
SP60TH
56.9 80 60 63 125 25 4 25 4 62 45 60 52 37 50
parameters
Advanced
SP4606
SP75TH
82.6 125 100 90 160 35 2 35 2 84 55 75 63 45 60
SP5601
SP100TH
94.8 125 100 125 160 50 1 50 1 99 75 100 85 55 75
SP5602
SP120TH*
Diagnostics
138 200 200 200 200 2 x 50 2x1 2 x 50 2x1 125 90 125 100 75 100
SP6601*
SP150TH*
156 200 200 200 200 2 x 50 2x1 2 x 50 2x1 144 110 150 125 90 125
SP6602*
Information
UL Listing
Information
Operating mode CL from cold CL from 100% OL from cold OL from 100%
Safety
Normal Duty overload with motor rated current
110% for 165s 110% for 9s 110% for 165s 110% for 9s
= drive rated current
Heavy Duty overload with motor rated current =
150% for 60s 150% for 8s 129% for 97s 129% for 15s
drive rated current
Information
Product
Generally the drive rated current is higher than the matching motor rated current
allowing a higher level of overload than the default setting as illustrated by the example
of a typical 4 pole motor.
The time allowed in the overload region is proportionally reduced at very low output
frequency on some drive ratings.
Mechanical
Installation
NOTE The maximum overload level which can be attained is independent of the speed.
Installation
Electrical
Figure 2-1 Typical drive rating labels for SPz
Rating label
S/N: 3000005001
Input I/P 200-240V 50-60Hz 1/3ph 13.5/7.9A
voltage O/P 0-240V SPZ 2 M/TL 3ph 5.7/5.7A Single/three
phase input current
Output voltage Motor Single/three phase
range output peak output current
Approvals label
Model Rating
Date code
Running the
SP0204 1.1kW Q26
motor
Please read the manual before connecting
Electric Shock Risk: Wait 10 mins
between disconnecting supply
and accessing terminals
SMARTCARD
Serial S/N: 3000005001 RoHS IND. CONTROL
number SPZ 2 M/TL Compliant EQUIPMENT Approvals
R
E171230
Designed in the U.K. Made in China
parameters
Advanced
Diagnostics
Information
UL Listing
Model
Heavy Duty /
Please read manual before connecting.
Normal Duty
SP1201 0.75 / 1.1kW power rating
Electric Shock Risk: Wait 10 min between
disconnecting supply & removing covers
IND.
CONT. R Approvals
SP 1,5 TL EQ.
Heavy Duty /
Model
Normal Duty Customer and
power rating date code
SP5402 75 / 90kW STDN39
Please read manual before connecting.
Electric Shock Risk: Wait 10 min between
disconnecting supply & removing covers
Input voltage I/P 380-480V 50-60Hz 3ph 152.0A
Output voltage O/P 0-480V 156 / 168A R
Approvals
Ser No: 3000005001 SP 100 T E171230
Serial
number Made In U.K
Model number
SP 6 4 0 1 2,5 T
Voltage rating
M/TL : one phase or three phase voltage rating 200 to 240V + 10V
Unidrive product line TL : three phase voltage rating 200 to 240V + 10V
SP: Solutions Platform T : three phase voltage rating 380 to 480V + 10V
Complete inverter drive TM : three phase voltage rating 500 to 575V + 10V
TH : Three phase voltage rating 500 to 690V + 10V
SP frame size
Rating in kVA with Heavy Duty
Voltage rating
0: Voltage independent
2: 200V to 240V
4: 380V to 480V
5: 500V to 575V
6: 500V to 690V
Configuration
0: Wall mount drive
1: Free standing cubicle drive
2: Wall mount, no dynamic brake control
3: Free standing cubicle, no dynamic brake control
See section 3-8 Features of the SPz to size 6 drive on page 30 for location of rating
labels.
Information
Safety
(104F), 1000m altitude and 3.0 kHz switching. Derating is required for higher switching
frequencies, ambient temperatures >40C (104F) and higher altitude. For derating
information, refer to the Unidrive SP User Guide.
Input current
Information
Product
The input current is affected by the supply voltage and impedance. The input current
given on the rating label is the typical input current and is stated for a balanced supply.
Mechanical
Installation
SMARTCARD*
Installation
Electrical
Keypad 15-way D-type
Internal braking SM-Keypad converter
resistor (SPz SM-Keypad Plus
& size 1 to 2 only)
SM slot 2
SM slot 3
Feedback Automation
SM-Universal Encoder Plus (I/O Expansion)
SM-Resolver SM-I/O Plus
SM-Encoder Plus SM-I/O Lite
SM-Encoder Output Plus SM-I/O Timer
Running the
CT Comms SM-I/O PELV
motor
cable Fieldbus SM-I/O 120V
SM-PROFIBUS-DP-V1 SM-I/O 32
External SM-DeviceNet SM-I/O 24V Protected
footprint / SM-INTERBUS
bookcase SM-CAN (Applications)
EMC filter SM-CANopen SM-Applications
SMARTCARD
SM-SERCOS SM-Applications Lite
SM-Ethernet SM-Applications Lite V2
SM-LON SM-EZMotion
SM-EtherCAT SM-Applications Plus
SM-Register
SM-Safety
SLM
SM-SLM
parameters
Advanced
Relay
connector
UL warning CAUTION
Risk of Electric Shock
label Power down unit 10minutes
before removing cover
Grounding
bracket
Through panel
mounting
gasket
Through panel
mounting
bracket
Surface
mounting
brackets
Top surface
mounting
brackets
Nylon M8
washers M6 M6 M6
Sealing clips
Mounting
screws M8x20
M4x10
Grounding
clamp
Ground
cable bridge
DC terminal
cover
grommets
Ferrite ring
Supply and
motor
connector
Ground fixing
screws M6x12
Fan supply
connector
IP54 gasket
IP54 insert
Information
Safety
Safety information
Follow the instructions
The mechanical and electrical installation instructions must be adhered to. Any
Information
Product
questions or doubt should be referred to the supplier of the equipment. It is the
WARNING responsibility of the owner or user to ensure that the installation of the drive and any
external option unit, and the way in which they are operated and maintained, comply with
the requirements of the Health and Safety at Work Act in the United Kingdom or
Mechanical
Installation
applicable legislation and regulations and codes of practice in the country in which the
equipment is used.
Stored charge
The drive contains capacitors that remain charged to a potentially lethal voltage after
Installation
the AC supply has been disconnected. If the drive has been energized, the AC supply
Electrical
WARNING must be isolated at least ten minutes before work may continue.
Normally, the capacitors are discharged by an internal resistor. Under certain, unusual
fault conditions, it is possible that the capacitors may fail to discharge, or be prevented
Running the
The weights of the size 4, 5 and 6 drives are as follows:
motor
Size 4: 30 kg (66 lb)
Size 5: 55 kg (121 lb)
WARNING Size 6: 75 kg (165 lb)
Use appropriate safeguards when lifting these models
SMARTCARD
NOTE When replacing the terminal covers the screws should be tightened with a maximum
torque of 1 N m (0.7 lb ft).
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must
be provided.
For installation in the USA, a NEMA 12 enclosure is suitable.
For installation outside the USA, the following (based on IEC 62109-1, standard for PV
Diagnostics
inverters) is recommended.
Enclosure can be metal and/or polymeric, polymer must meet requirements which can
be summarized for larger enclosures as using materials meeting at least UL 94 class
5VB at the point of minimum thickness.
Information
UL Listing
Drive
o
5
o
5
The bottom, including the part of the side considered to be part of the bottom, must be
designed to prevent escape of burning material - either by having no openings or by
having a baffle construction. This means that openings for cables etc. must be sealed
with materials meeting the 5VB requirement, or else have a baffle above.
See Figure 3-2 for acceptable baffle construction. This does not apply for mounting in
an enclosed electrical operating area (restricted access) with concrete floor.
Figure 3-2 Fire enclosure baffle construction
Not less
than 2
times ‘X’
N o t le s s
th a n 2 X
Baffle plates (may be above or
B a f f le p la t e s ( m a y b e
XX
B o t t o m o f f ir e
Information
Unidrive SP size 1 to 6 can be either surface or through-panel mounted using the
Safety
appropriate brackets. SPz can only be surface mounted.
If the drive has been used at high load levels for a period of time, the heatsink can reach
temperatures in excess of 70°C (158°F). Human contact with the heatsink should be
Information
Product
prevented.
WARNING
NOTE In order to achieve IP54 rating (NEMA 12) for through-panel mounting, an IP54 insert must
be installed (size 1 and 2). Derating applies when the IP54 insert is installed. Additionally,
Mechanical
Installation
the gasket provided should be installed between the drive and the backplate to ensure a
good seal for the enclosure. If the heatsink mounted braking resistor is to be used with the
drive through-panel mounted, refer to the Braking Resistor Installation Sheet supplied
with the resistor prior to mounting the drive. For further information refer to the Unidrive SP
User Guide.
Installation
Electrical
Figure 3-3 New ingress protective label
Running the
motor
SMARTCARD
NOTE The ingress protective labels (shown in Figure 3-3 above) should remain in place while the
drive is mounted, and until all the electrical wires have been connected. The labels should
parameters
Advanced
A B C
Size
mm in mm in mm in
SPz 322 12.677 62 2.441 226 8.898
1 368 14.488 100 3.937 219 8.622
2 368 14.488 155 6.102 219 8.622
3 368 14.488 250 9.843 260 10.236
4 510 20.079 310 12.205 298 11.732
5 820 32.283 310 12.205 298 11.732
6 1131 44.528 310 12.205 298 11.732
Information
40.0±5.0mm
Safety
47mm (1.575±0.197in)
7.5mm
(1.850in) 6.5mm 106 r1.0mm 6.5mm
(0.295in)
(0.256in) 4.173 r0.039in (0.256in)
Information
Product
30.0mm
(1.181in)
24.5mm
(0.965in)
Mechanical
Installation
SPz 1 2
292mm 370.0±1.0mm 337.5 r1.0mm
(11.496in) (14.567±0.039in) (13.287 r0.039in)
Installation
Electrical
Getting Started Basic parameters
5.4mm 6mm
(0.213in) (0.236in) 6.5mm 6.5mm
(0.256in) (0.256in)
258.6r0.5mm
(10.181r0.020in) 8.5mm
6.5mm (0.335in)
106±1.0mm (0.256in)
(4.173±0.039in)
Running the
25.7r0.5mm
motor
97mm (1.012r0.020in)
(3.819in)
47mm
(1.850in)
SMARTCARD
528.8r0.5mm
3 4 (20.819r0.020in)
839.3r0.5mm
327±1.0mm 5 (33.043r0.020in)
parameters
(12.874±0.039in)
Advanced
1150.8r0.5mm
6 (45.307r0.020in)
Diagnostics
6.5mm
Information
(0.256in)
UL Listing
8.5mm
(0.335in)
70 r0.3mm
(2.756 r0.012in)
70.0r0.3mm
6.5mm
(2.756r0.012in) 35.0 r0.15mm 6.5mm
(0.256in)
(1.378 r0.006in) (0.256in)
35.0r.15mm
(1.378r0.006in) 64.6r0.5mm
15.6r0.5mm
93.0r0.5mm (2.543 r0.020in)
(0.614r0.020in)
(3.661r0.020in)
148 r0.5mm
(5.827 r0.020in)
1 2
258.6r0.5mm
26.65r0.5mm (10.181r0.020in) 8.5mm
6.5mm 1.049r0.020in) (0.335in)
(0.256in)
56r0.5mm
(2.205r0.020in)
R6.5mm
(0.256in)
286.0r0.5mm
(11.260r0.020in)
236r0.5mm
(9.291r0.020in)
487.0r0.5mm 540.3r0.5mm
287r0.5mm 4 (19.173r0.020in) 4 (21.272r0.020in)
(11.299r0.020in)
797.5r0.5mm 825.6r0.5mm
5 (31.938r0.020in) 5 (33.567r0.020in)
3
1107.8r0.5mm 1161.2r0.5mm
8 r0.3mm
6 (43.614r0.020in) 6 (45.717r0.020in)
Size 1 to 3 only: When the drive is through-panel mounted, the main terminal cover(s)
must be removed in order to provide access to the mounting holes.
Information
Enclosure Layout
Safety
Please observe the clearances in the diagram below taking into account any
appropriate notes for other devices / auxiliary equipment when planning the installation.
Figure 3-4 Enclosure layout
Information
Product
Optional braking resistor and overload Locate optional braking
resistor and overload
external to cubicle
(preferably near to or
on top of the cubicle).
Mechanical
Installation
Enclosure
AC supply
contactor and t100mm
fuses or MCB
Installation
Electrical
Ensure minimum clearances
are maintained for the drive A SPz & Size 1:t 0mm
and external EMC filter. Forced Size 2 to 6: t30mm
or convection air-flow must not
be restricted by any object or
A A
Running the
least 100mm (4in) from the
motor
t100mm drive in all directions
3) Ensure direct metal contact
External
at drive and filter mounting
controller
points (any paint must be
removed)
1 1 2 2 2
4
5 4
5
6
7
8 9 6
6. The gasket can be found in the accessories box. 4. The IP54 insert can be found in the accessories box.
Information
3.8.1 Internal filter
Safety
It is recommended that the internal EMC filter be kept in place unless there is a specific
reason for removing it.
If the drive is part of a regen system or is a Unidrive SP size 3 to 6 on an IT supply then
Information
the internal EMC filter must be removed.
Product
The internal EMC filter reduces radio-frequency emission into the line power supply.
Where the motor cable is short, it permits the requirements of EN61800-3:2004 to be
met for the second environment - for further information see the Unidrive SP User
Guide. For longer motor cables the filter continues to provide a useful reduction in
Mechanical
Installation
emission level, and when used with any length of shielded motor cable up to the limit for
the drive, it is unlikely that nearby industrial equipment will be disturbed. It is
recommended that the filter be used in all applications unless the ground leakage
current (on 400V, 50Hz supply) of 28mA for sizes 0 to 3 and 56mA for sizes 4 to 6 is
unacceptable or the above conditions are true.
Installation
Electrical
Figure 3-5 Removal of SPz internal EMC filter
Running the
motor
SMARTCARD
Figure 3-6 Removal of Size 1 to 3 internal EMC filters
1
2
parameters
3
Advanced
Diagnostics
4
Information
UL Listing
Information
Safety
Schaffner Epcos
Model
No. L1, L2, L3 No. L1, L2, L3
1 ph
Information
SPz1M/TL
Product
SP0201
SPz1.2M/TL
SP0202
SPz1.5M/TL FS23072- 4mm2 0.8 N.m 4mm2 0.8 N.m
SP0203 19-07 12AWG (0.6 lb ft) 12AWG (0.6 lb ft)
Mechanical
Installation
SPz2M/TL
SP0204
SPz2.5M/TL
SP0205
3 ph
Installation
Electrical
SPz1M/TL
SP0201
SPz1.2M/TL
SP0202
SPz1.5M/TL FS23073- 4mm2 0.8 N.m 4mm2 0.8 N.m
Running the
SP0404
motor
SPz2.5T
SP0405
SP1.5TL
SP1201 FS6008- 4mm2 0.8 N.m 3.5 N.m B84143- 4mm2 0.6 N.m 3.0 N.m
M5 M5
SMARTCARD
SP2TL 10-07 12AWG (0.6 lb ft) (2.6 lb ft) A10-R207 12AWG (0.4 lb ft) (2.2 lb ft)
SP1202
SP2.5TL
SP1203 FS6008- 4mm2 0.8 N.m 3.5 N.m B84143- 4mm2 0.6 N.m 3.0 N.m
M5 M5
SP3.5TL 16-07 12AWG (0.6 lb ft) (2.6 lb ft) A16-R207 12AWG (0.4 lb ft) (2.2 lb ft)
SP1204
parameters
SP1.5T
Advanced
SP1401
SP2T
SP1402 FS6008- 4mm2 0.8 N.m 3.5 N.m B84143- 4mm2 0.6 N.m 3.0 N.m
M5 M5
SP2.5T 10-07 12AWG (0.6 lb ft) (2.6 lb ft) A10-R207 12AWG (0.4 lb ft) (2.2 lb ft)
SP1403
Diagnostics
SP3.5T
SP1404
SP4.5T
SP1405 FS6008- 4mm2 0.8 N.m 3.5 N.m B84143- 4mm2 0.6 N.m 3.0 N.m
M5 M5
SP5.5T 16-07 12AWG (0.6 lb ft) (2.6 lb ft) A16-R207 12AWG (0.4 lb ft) (2.2 lb ft)
SP1406
Information
UL Listing
Information
No. L1, L2, L3 No. L1, L2, L3
Safety
SP22TL
SP4201
SP27TL
SP4202
Information
SP33TL
Product
SP4203 FS6008- 50mm2 8 N.m
M10
25 N.m B84143- 50mm2 6.8 N.m M1 10 N.m
SP40T 101-35 0AWG (5.9 lb ft) (18.4 lb ft) A101-R207 0AWG (5.0 lb ft) 0 (7.4 lb ft)
SP4401
SP50T
SP4402
Mechanical
Installation
SP60T
SP4403
SP22TH
SP4601
SP27TH
SP4602
Installation
Electrical
SP33TH
SP4603 FS6008- 25mm2 2.3 N.m
M6
3.9 N.m B84143- 50mm2 6.8 N.m M1 10 N.m
SP40TH 58-53 4AWG (1.7 lb ft) (2.9 lb ft) A58-R207 0AWG (5.0 lb ft) 0 (7.4 lb ft)
SP4604
Running the
SP75TH
motor
SP5601 FS6008- 50mm2 8 N.m
M10
25 N.m B84143- 95mm2 20 N.m M1 10 N.m
SP100TH 95-35 0AWG (5.9 lb ft) (18.4 lb ft) A95-R207 4/0AWG (14.7 lb ft) 0 (7.4 lb ft)
SP5602
SP120T*
SP6401* FS6008- 25 N.m B84143- M1 10 N.m
SMARTCARD
M10
SP150T* 260-99 (18.4 lb ft) A260-S207 0 (7.4 lb ft)
SP6402*
SP120TH*
SP6601* FS6008- 25 N.m B84143- M1 10 N.m
M10
SP150TH* 160-99 (18.4 lb ft) A0160-S207 0 (7.4 lb ft)
SP6602*
parameters
Advanced
The external EMC filters for SPz and sizes 1 to 3 can be footprint or bookcase mounted. The
external EMC filters for sizes 4 to 6 are designed to be mounted above the drive.
To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified
Diagnostics
LED
SMARTCARD
SMARTCARD SM 2
LED
1 B
1 A
A 8
8 SPz SM 1
1-6 SM 2
SM 3
1 11 SM 1 1 11
2.5mm 2.5mm
4Nm 4Nm
C
21 31 5 1 21 31
B 10 6
3mm 15 11 3mm
4Nm 41 42 41 42 4Nm
8mm 8mm
4Nm 4Nm
M6 M3.5
4Nm 1Nm
DC DC
Pozi Pz 2 Pozi Pz 2
T20 / 6.5mm T20 / 6.5mm
/ 6.5mm / 6.5mm
1.5Nm 1.5Nm
1.5Nm 1.5Nm
D D
1 2
AC AC
Pozi Pz 2 Pozi Pz 2
/ 6.5mm / 6.5mm
1.5Nm 1.5Nm
DC M10 nut
17mm AF
Pozi Pz 3 Pozi Pz 2
T20 / 6.5mm
/ 10mm / 6.5mm
1.5Nm
2.5Nm 1.5Nm
D
D
3
456
AC
Pozi Pz 3
/ 10mm M10 nut 2.5mm
2.5Nm 17mm AF
Information
Safety
Electric shock risk
The voltages present in the following locations can cause severe electric shock and
Information
may be lethal:
Product
WARNING
• AC supply cables and connections
• DC and brake cables, and connections
• Output cables and connections
• Many internal parts of the drive, and external option units
Mechanical
Installation
Unless otherwise indicated, control terminals are single insulated and must not be touched.
Isolation device
The AC supply must be disconnected from the drive using an approved isolation device
Installation
Electrical
before any cover is removed from the drive or before any servicing work is performed.
WARNING
STOP function
Stored charge
Running the
The drive contains capacitors that remain charged to a potentially lethal voltage after the
motor
AC supply has been disconnected. If the drive has been energized, the AC supply must
WARNING be isolated at least ten minutes before work may continue.
Normally, the capacitors are discharged by an internal resistor. Under certain, unusual fault
conditions, it is possible that the capacitors may fail to discharge, or be prevented from being
SMARTCARD
discharged by a voltage applied to the output terminals. If the drive has failed in a manner
that causes the display to go blank immediately, it is possible the capacitors will not be
discharged. In this case, consult LEROY-SOMER.
Special attention must be given if the drive is installed in equipment which is connected
to the AC supply by a plug and socket. The AC supply terminals of the drive are
WARNING connected to the internal capacitors through rectifier diodes which are not intended to
give safety isolation. If the plug terminals can be touched when the plug is disconnected
from the socket, a means of automatically isolating the plug from the drive must be used
Diagnostics
NOTE If the drive is to be used on an IT (ungrounded) supply, refer to the Unidrive SP User
Guide for more information.
4.2 Ratings
See section 2.1 Ratings on page 8.
Maximum continuous input current
The values of maximum continuous input current are given to aid the selection of cables
and fuses. These values are stated for the worst case condition with the unusual
combination of stiff supply with high imbalance. The value stated for the maximum
continuous input current would only be seen in one of the input phases. The current in
the other two phases would be significantly lower.
The values of maximum input current are stated for a supply with a 2% negative phase-
sequence imbalance and rated at the maximum supply fault current given in section
2.1 Ratings on page 8.
The recommended cable sizes in section 2.1 Ratings on page 8 are only a guide. Refer
to local wiring regulations for the correct size of cables. In some cases a larger cable is
required to avoid excessive voltage drop.
NOTE The recommended output cable sizes in section 2.1 Ratings on page 8 assume that the
motor maximum current matches that of the drive. Where a motor of reduced rating is
used the cable rating may be chosen to match that of the motor. To ensure that the motor
and cable are protected against over-load, the drive must be programmed with the
correct motor rated current.
NOTE UL listing is dependent on the use of the correct type of UL-listed fuse, and applies when
symmetrical short-circuit current does not exceed 5kA for sizes 1 to 3.
Fuses
The AC supply to the drive must be installed with suitable protection against overload
and short-circuits. section 2.1 Ratings on page 8 shows recommended fuse ratings.
WARNING Failure to observe this requirement will cause risk of fire.
A fuse or other protection must be included in all live connections to the AC supply.
An MCB (miniature circuit breaker) or MCCB (moulded-case circuit-breaker) with type C
may be used in place of fuses for size 1 to 3 under the following conditions:
• The fault-clearing capacity must be sufficient for the installation
• For frame sizes 2 and 3, the drive must be mounted in an enclosure which meets
the requirements for a fire enclosure
See Chapter 11 UL Listing Information on page 125 for UL listing requirements.
Fuse Types
The fuse voltage rating must be suitable for the drive supply voltage.
Information
Figure 4-1 SPz power connections
Safety
SP020X (SPz M/TL) = 200 to 240Vr 10%
SP040X (SPz T) = 380 to 480V r10%
Mains
Connectors specification: Supply supply
Information
Maximum size of power cable ground L1* L2* L3*
Product
2
= 4.0mm (10AWG)
Torque setting = 1 N m
Mechanical
Installation
Fuses
Optional
line reactor
Installation
Electrical
Optional EMC
Low voltage
filter
DC (48V)
_ 1
+ L1 L2 L3
Running the
motor
1 SMARTCARD
U V W DC
_ DC
+
parameters
Advanced
High current
-DC connections
Diagnostics
* When using a 200V drive on a single phase supply, the live and neutral conductors can
Information
NOTE
UL Listing
1 23
Optional Optional
braking braking
resistor resistor
DC
3 2 1
AC
1 23
PE L1 L2 L3 U V W L1 L2 L3 PE U V W
L1 L2 L3 L1 L2 L3
On Unidrive SP size 2 and 3, the high current DC connections must always be used
when using a braking resistor, supplying the drive from DC (low voltage DC or high
voltage DC) or using the drive in a parallel DC bus system. The low current DC
connection is used to connect low voltage DC to the drive internal power supply and to
connect the internal EMC filter.
Information
Safety
L1 L2 L3
Information
Product
Optional line reactor
Mechanical
Installation
Optional EMC filter
L1 L2 L3
Installation
Electrical
PE +DC -DC
Internal
EMC filter
motor
SMARTCARD
6 Heatsink fan supply connections
U V W
parameters
Advanced
+DC BR
Diagnostics
Information
UL Listing
The drive must be connected to the system ground of the AC supply. The ground wiring
must conform to local regulations and codes of practice.
On SPz, the supply and motor ground connections are made using the M6 threaded
hole in the metal back plate of the drive located at the top and bottom of the drive.
On size 1, the supply and motor ground connections are made using the M5 studs
located either side of the drive near the plug-in power connector.
On size 2, the supply and motor ground connections are made using the grounding
bridge that locates at the bottom of the drive.
On size 3, the supply and motor ground connections are made using a M6 nut and bolt
that locates in the fork protruding from the heatsink between the AC supply and motor
output terminals.
On size 4 to 6, the supply and motor ground connections are made using M10 studs
located at the top and bottom of the drive near the input and output power connections.
See Figure 4-4 for details.
The ground loop impedance must conform to the requirements of local safety regulations.
The drive must be grounded by a connection capable of carrying the prospective fault
current until the protective device (fuse, etc.) disconnects the AC supply.
WARNING
The ground connections must be inspected and tested at appropriate intervals.
Figure 4-4 Ground connections
Supply
ground
SPz 1 2
Motor
ground
Supply
ground
Plain washers
Spring washer
3 456
M6 bolt
Motor
ground
Information
Safety
Minimum
Instantaneous power rating
Model resistance*
kW
SP0201 to SP0205
Information
35 4.35
Product
SP1M/TL to SP2.5M/TL
SP0401 to SP0405
105 5.79
SP1T to SP 2.5T
SP1201 to SP1203
43 3.5
Mechanical
Installation
SP1.5TL to SP2.5TL
SP1204
29 5.3
SP3.5TL
SP1401 to SP1404
74 8.3
SP1.5T to SP3.5T
Installation
Electrical
SP1405 & SP1406
58 10.6
SP4.5T & SP5.5T
SP2201 to SP2203
18 8.9
SP4.5TL to SP8TL
Running the
5.0 30.3
SP22TL to SP33TL
motor
SP4401 & SP4402**
11 55.3
SP40T & SP50T
SP4403**
9 67.6
SMARTCARD
SP60T
SP4601 to SP4606**
13 95.0
SP22TH to SP60TH
SP5201 & SP5202**
3.5 53
SP40TL & SP50TL
parameters
Advanced
** The power ratings specified are for a stand-alone drive only. If the drive is part of a
common DC bus system different ratings must be used. Contact the supplier of the drive
for more information.
5 1
10 6
15 11
Break-outs
After removing the break-out, ensure that the ground tab is connected to ground. This
will connect 0V of the drive to ground. This is required to enable the drive to meet IP20
when the break-out is removed.
WARNING
NOTE Do not remove the break-out if the encoder connection is not required.
5 1
10 6
15 11
Information
Safety
Information
Product
Mechanical
Installation
Installation
Electrical
Getting Started Basic parameters
NOTE The size of the connecting cable between the encoder ground tab and the EMC bracket
should be equal to the input cable.
4.5.2 Location of encoder connector (size 1 to 6)
Figure 4-9 Location of encoder connector
Running the
motor
SMARTCARD
parameters
Advanced
5 1
10 6
15 11
Information
Safety
Term Ab Fd Fr Ab.SErVO Fd.SErVO Fr.SErVO SC SC.HiPEr EndAt SC.EndAt SSI SC.SSI
(0) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
1 A F F A F F Cos Cos Cos
2 A\ F\ F\ A\ F\ F\ Cosref Cosref Cosref
Information
3 B D R B D R Sin Sin Sin
Product
4 B\ D\ R\ B\ D\ R\ Sinref Sinref Sinref
5 Z* Encoder input - Data (input/output)
6 Z\* Encoder input - Data\ (input/output)
Simulated encoder Simulated encoder
7 U
Mechanical
Installation
Aout, Fout** Aout, Fout**
Simulated encoder Simulated encoder
8 U\
Aout\, Fout\** Aout\, Fout\**
Simulated encoder Simulated encoder
9 V
Bout, Dout** Bout, Dout**
Installation
Electrical
Simulated encoder Simulated encoder
10 V\
Bout\, Dout\** Bout\, Dout\**
11 W Encoder input - Clock (output)
12 W\ Encoder input - Clock\ (output)
13 +V***
Running the
4.6 Serial communications connections
motor
The Unidrive SP has a serial communications port (serial port) as standard supporting 2
wire EIA485 communications.
SMARTCARD
8
Table 4-2 Connection details for RJ45 connector
Pin Function
parameters
Advanced
6 TX enable
7 RX\ TX\
8 RX\ TX\ (if termination resistors are required, link to pin 1)
Shell 0V isolated
The communications port applies a 2 unit load to the communications network.
Information
UL Listing
Minimum number of connections are 2, 3, 7 and shield. Shielded cable must be used at
all times.
1 2
Mounting bracket
Information
Safety
and not exceeding 50mm (2in) long. A full 360° termination of the shield to the terminal
housing of the motor is beneficial.
Encoder cable: for best shielding use cable with an overall shield and individual shields
on twisted pairs, connect the cable as illustrated in Figure 4-12. Clamp the overall shield
Information
to grounded metallic surfaces at both the encoder and the drive.
Product
Brake resistor cable: the optional braking resistor should also be wired with shielded
cable. If unshielded wire is required refer to Unidrive SP User Guide for guidance.
Control cables: if the control wiring is to leave the enclosure, it must be shielded and
the shield(s) clamped to the drive using the grounding bracket. Remove the outer
Mechanical
Installation
insulating cover of the cable to ensure the shield(s) make contact with the bracket, but
keep the shield(s) intact until as close as possible to the terminals.
Figure 4-12 Feedback cable shield connections
Installation
Twisted Twisted
Electrical
pair pair
Shield shield shield Shield
connection Cable connection
to 0V to 0V
Cable Cable
shield Ground clamp shield
on shield
Running the
motor
SMARTCARD
parameters
Advanced
Diagnostics
Information
UL Listing
Polarised signal 41 42
connectors
21 31
1 0V
2 +24V input
Analog frequency/speed
reference 1
3 0V
Single-ended 5 Non-inverting input
signal
6 Inverting input
0V
Non-inverting input
Differential signal
Inverting input
4 +10V output
Analog
frequency/speed 7 Analog input 2
reference 2
9 Analog output 1
Speed / frequency 10 Analog output 2
Torque (active
current)
11 0V
21 0V
22
+24V output
(user selectable)
23 0V
At zero speed 24 Digital I/O 1
30 0V
31
Drive enable (SAFE
TORQUE OFF function)*
41
Drive ok Relay (Overvoltage
42 category II)
*The SAFE TORQUE OFF / Drive enable terminal is a positive logic input only.
NOTE Avoid connecting digital and analog grounds (T21 and T11).
Information
Safety
This chapter introduces the user interfaces, menu structure and security level of the drive.
Information
There are two types of keypad available for the Unidrive SP. The SM-Keypad/SPz Keypad has an
Product
LED display and the SM-Keypad Plus has an LCD display.
SPz: Only the SPz Keypad can be installed to the drive.
Size 1 to 6: Both the SM-Keypad and SM-Keypad Plus can be installed to the drive.
Mechanical
Installation
For all sizes the SM-Keypad Plus can also be remotely mounted on an enclosure door.
Installation
Electrical
The upper display shows the drive status or the menu and parameter number being viewed on
current menu and parameter number being the left, and the parameter value or the specific
viewed. trip type on the right.
Upper display
Lower display
Mode (black) button Mode (black) button
Help button
Control buttons Control buttons
Fwd / Rev (blue) button Joypad Fwd / Rev (blue) button Joypad
Stop/reset (red) button Stop/reset (red) button
Running the
Start (green) button Start (green) button
motor
Beware of possible live terminals when attaching the SPz Keypad to the drive.
SMARTCARD
WARNING
Upper display
parameters
Advanced
NOTE The red stop button is also used to reset the drive.
All keypads can indicate when a SMARTCARD access is taking place or when the
second motor map is active (menu 21). These are indicated on the displays as follows.
Information
UL Listing
Information
Status
Safety
Mode
(Display
not
flashing)
Timeout** Timeout** Timeout**
To enter Parameter
Information
Mode, press key or
Product
To return to
Status Mode,
press key
Mechanical
Installation
Mode to Parameter
(Upper Mode use the Temporary
display Parameter
*
flashing) Mode
keys to select (Upper display
Use * keys another parameter flashing)
to change, if
Installation
to select parameter for editing
Electrical
required
RO R/W
parameter parameter
Edit Mode
(Character to be edited in lower line of display flashing)
Change parameter values using keys.
* Can only be used to move between menus if L2 access has been enabled
Running the
(Pr 0.49). Refer to section 5.11 Parameter access level and security on
motor
page 52.
**Timeout defined by Pr 11.41 (default value = 240s).
Figure 5-5 Mode examples
SMARTCARD
Parameter
Status Mode
View Mode
Healthy Status Alarm Status Trip Status
Menu 5. Parameter 5
Advanced
Do not change parameter values without careful consideration; incorrect values may
cause damage or a safety hazard.
WARNING
NOTE When changing the values of parameters, make a note of the new values in case they
Information
NOTE For new parameter-values to apply after the AC supply to the drive is interrupted, new
values must be saved. Refer to section 5.7 Saving parameters on page 51.
2.21 5
Menu 0
Menu 1
0.04 5
0.05 0
0.06 150
1.14 0
Menu 4
4.07 150
Information
The advanced menus consist of groups or parameters appropriate to a specific function
Safety
or feature of the drive. Menus 0 to 22 can be viewed on both keypads. Menus 40 and 41
are specific to the SM-Keypad Plus (LCD). Menus 70 to 91 can be viewed with an SM-
Keypad Plus (LCD) only when an SM-Applications is installed.
Information
Menu Description LED LCD
Product
0 Commonly used basic set up parameters for quick / easy programming
1 Frequency / speed reference
2 Ramps
3 Slave frequency, speed feedback and speed control
Mechanical
Installation
4 Torque and current control
5 Motor control
6 Sequencer and clock
7 Analog I/O
Installation
Electrical
8 Digital I/O
9 Programmable logic, motorized pot and binary sum
10 Status and trips
11 General drive set-up
Running the
40 Keypad configuration menu X
motor
41 User filter menu X
70 PLC registers X
71 PLC registers X
72 PLC registers X
SMARTCARD
73 PLC registers X
74 PLC registers X
75 PLC registers X
85 Timer function parameters X
parameters
88 Status parameters X
90 General parameters X
91 Fast access parameters X
Diagnostics
Information
UL Listing
Information
Pr 0.48 setting Operating mode
Safety
1 Open-loop
Information
2 Closed-loop Vector
Product
3 Closed-loop Servo
Mechanical
Installation
4 Regen
The figures in the second column apply when serial communications are used.
4. Either:
Installation
Electrical
• Press the red reset button
• Toggle the reset digital input
• Carry out a drive reset through serial communications by setting Pr 10.38 to 100
(ensure that Pr. xx.00 returns to 0).
Running the
motor
• Toggle the reset digital input
• Carry out a drive reset through serial communications by setting Pr 10.38 to 100
(ensure that Pr. xx.00 returns to 0).
*If the drive is in the under voltage trip state or is being supplied from a 48V back-up
SMARTCARD
supply, a value of 1001 must be entered into Pr xx.00 to perform a save function.
5.8 Restoring parameter defaults
Restoring parameter defaults by this method saves the default values in the drive’s
memory. (Pr 0.49 and Pr 0.34 are not affected by this procedure.)
parameters
Advanced
Procedure
1. Ensure the drive is not enabled, i.e. terminal 31 is open or Pr 6.15 is OFF (0)
2. Enter 1233 (EUR 50Hz settings) or 1244 (USA 60Hz settings) in Pr xx.00.
3. Either:
Diagnostics
Parameter Advanced
User security Menu 0 status
access level menus status
L1 Open RW Not visible
L1 Closed RO Not visible
L2 Open RW RW
L2 Closed RO RO
RW = Read / write access RO = Read only access
The default settings of the drive are parameter access level L1 and user security open,
i.e. read / write access to menu 0 with the advanced menus not visible.
Information
The access level is set in Pr 0.49 and allows or prevents access to the advanced menu
Safety
parameters.
L1 access selected - Menu 0 only visible
Information
Pr 0.01 Pr 1.01 ............ Pr 19.01 Pr 20.01
Product
Pr 0.02 Pr 1.02 ............ Pr 19.02 Pr 20.02
Pr 0.03 Pr 1.03 ............ Pr 19.03 Pr 20.03
............
............
Pr 0.49 Pr 1.49 ............ Pr 19.49 Pr 20.49
Mechanical
Installation
Pr 0.50 Pr 1.50 ............ Pr 19.50 Pr 20.50
Installation
Electrical
Getting Started Basic parameters
Pr 0.00 Pr 1.00 ............ Pr 21.00 Pr 22.00
Pr 0.01 Pr 1.01 ............ Pr 21.01 Pr 22.01
Pr 0.02 Pr 1.02 ............ Pr 21.02 Pr 22.02
Pr 0.03 Pr 1.03 ............ Pr 21.03 Pr 22.03
............
............
Pr 0.49 Pr 1.49 ............ Pr 21.30 Pr 22.28
Pr 0.50 Pr 1.50 ............ Pr 21.31 Pr 22.29
Running the
motor
5.11.2 Changing the Access Level
The Access Level is determined by the setting of Pr 0.49 as follows:
String Value Effect
SMARTCARD
L1 0 Access to menu 0 only
L2 1 Access to all menus (menu 0 to menu 22)
The Access Level can be changed through the keypad even if the User Security has
been set.
parameters
Advanced
Diagnostics
Information
UL Listing
Information
Safety
Range() Default() Type
Parameter
OL VT SV OL VT SV
0.00 xx.00 {x.00} 0 to 32,767 0 RW
Information
Product
±SPEED_LIMIT_MAX
0.01 Minimum reference clamp {1.07} ±3,000.0Hz 0.0 RW
Hz/rpm
EUR>
0 to 3,000.0 SPEED_LIMIT_MAX Hz/ EUR> 50.0 1,500.0
0.02 Maximum reference clamp {1.06} 3,000.0 RW
Hz rpm USA> 60.0 USA>
1800.0
Mechanical
Installation
0.0 to
{2.11} 0.000 to 3,200.000
0.03 Acceleration rate 3,200.0 5.0 2.000 0.200 RW
s/1,000rpm
s/100Hz
0.0 to
0.000 to 3,200.000
0.04 Deceleration rate {2.21} 3,200.0 10.0 2.000 0.200 RW
s/1,000rpm
s/100Hz
A1.A2 (0), A1.Pr (1), A2.Pr (2), Pr (3),
Installation
Electrical
0.05 Reference select {1.14} A1.A2 (0) RW
Pad (4), Prc (5)
0.06 Current limit {4.07} 0 to Current_limit_max % 165.0 175.0 RW
Ur_S (0),
Ur (1),
Fd (2),
OL> Voltage mode select {5.14} Ur_I (4) RW
Getting Started
0.07 Ur_Auto (3),
Ur_I (4),
SrE (5)
CL> Speed controller P gain {3.10} 0.0000 to 6.5535 1/rad s-1 0.0300 0.0100 RW
SPz to size 6:
0.0 to
3.0
25.0% of
OL> Voltage boost {5.15} Size 4 & 5: RW
parameters
0.08 motor rated
2.0
voltage
Basic
Size 6: 1.0
CL> Speed controller I gain {3.11} 0.00 to 655.35 1/rad 0.10 1.00 RW
OFF (0) or
OL> Dynamic V/F {5.13} 0 RW
0.09 On (1)
CL> Speed controller D gain {3.12} 0.00000 to 0.65535 (s) 0.00000 RW
Running the
±180,000
OL> Estimated motor speed {5.04} RO
motor
0.10 rpm
CL> Motor speed {3.02} ±Speed_max rpm RO
OL & VT> Drive output
{5.01} ±Speed_freq_max Hz RO
frequency
0.11 0 to 65,535
SMARTCARD
SV> Drive encoder position {3.29} 1/216ths of RO
a revolution
0.12 Total motor current {4.01} 0 to Drive_current_max A RO
OL & VT> Motor active current {4.02} ±Drive_current_max A RO
0.13
SV> Analog input 1 offset trim {7.07} ±10.000 % 0.000 RW
0.14 Torque mode selector {4.11} 0 to 1 0 to 4 Speed control mode (0) RW
parameters
FASt (0)
Advanced
FASt (0)
0.15 Ramp mode select {2.04} Std (1) Std (1) RW
Std (1)
Std.hV (2)
OL> T28 and T29 auto-selection OFF (0) or
{8.39} 0 RW
0.16 disable On (1)
CL> Ramp enable {2.02} OFF (0) or On (1) On (1) RW
Pr 0.00 to
Diagnostics
57
www.leroy-somer.com
Unidrive SP Short Form Guide
Issue: a
Figure 6-1 Menu 0 logic diagram
28 29
The function of the two digital inputs are controlled by the setting of Pr 0.05 (reference selector). See table below for details.
Analog reference
6
Analog input 2 Analog input 2
offset trim destination
0.13 0.20
Any unprotected
variable
parameter
Analog input + Analog
2 mode ??.?? reference 2
+
7 0.19 1.37 Reference
0.05
0.05
selector
??.??
OR
Bipolar
reference
select
0.22
Preset frequency
reference
Preset
0.24
frequency 1 A1.A2
Preset 0
0.25 A1.Pr 1
frequency 2
Open loop only A2.Pr
2
0.26 Pr
3
PA d
0.27 Preset 4
frequency 4 Prc
5
Keypad reference
0.23
Jog reference
M
Key: Connected to
Input Summing junction
ground / off
Input or output
programmable & AND Comparator
X.XX
Selector controlled
0.XX RO parameter NOR NOR
by Pr x.xx
Information
Product
Mechanical
Installation
Motor control
Maximum Current
frequency/ 0.06
limit
speed clamp
Installation
Torque mode
Electrical
Ramp 0.14
0.02 selector
enable
OL> Catch a
Minimum 0.16 spinning motor
frequency/ 0.33 VT> Motor full
speed clamp load rated speed
autotune
0.01
CL>
0.17 Current demand
filter time
Closed loop only constant
Getting Started
Motor parameters
0.42 ~ 0.47
Ramps
CL> No. of poles
Power factor
Rated voltage
CL > Speed-loop PID gains Rated speed
Rated current
Rated frequency
Speed-loop SV> Motor thermal
0.07 proportional time constant
parameters
gain
0.03
Basic
Acceleration Speed-loop
0.08
rate integral gain
Running the
gain 0.08
Ramp mode Estimated
selector Boost voltage
motor
motor
speed _ +
0.09
Dynamic V/f
Motor speed select
0.10
SMARTCARD
Power stage _
PWM switching +
0.41
frequency
Drive encoder Drive output
0.27 0.11
ppr frequency
Overspeed
0.26
threshold OL & VT> Total motor
Motor active current
current 0.13 0.12
_
U V W + BR
parameters
Advanced
Magnetising
15 way sub-D
current
connector
Resistor
optional
Volts to frequency
Diagnostics
V/f Integrate
conversion
Analog to digital
A/D d/dt Differentiate
conversion
Modulus
Relay
Comparator with
hysteresis
Information
0V
UL Listing
X.XX
Switch controlled
by Pr x.xx
Ensure that no damage or safety hazard could arise from the motor starting
unexpectedly.
WARNING
The values of the motor parameters affect the protection of the motor.
The default values in the drive should not be relied upon.
It is essential that the correct value is entered in Pr 0.46 Motor rated current. This affects
CAUTION the thermal protection of the motor.
If the keypad mode has been used previously, ensure that the keypad reference has
been set to 0 using the buttons as if the drive is started using the keypad it will
CAUTION
run to the speed defined by the keypad reference (Pr 1.17).
If the intended maximum speed affects the safety of the machinery, additional
independent over-speed protection must be used.
WARNING
Table 7-2 Minimum control connection requirements for each mode of operation
Operating mode Requirements
Open loop and RFC mode Induction motor
Closed loop vector mode Induction motor with speed feedback
Permanent magnet motor with speed and position
Closed loop servo mode
feedback
Information
Safety
L3 L2 L1
Information
Product
Fuses
Braking resistor
! (optional)
Mechanical
Installation
1
2
L1 L2 L3
3 0V
+10V
4
Speed
5 reference
input
Installation
6
Electrical
7
Serial 8
communications
port 9
10
Running the
15 11
29
e
motor
Encoder connector
U V W
15 way D-type
30 K
DRIVE e
31 ENABLE y
Induction Servo motor
p
SMARTCARD
motor (permanent magnet) a
d
M
o
U V W U V W SPz Keypad d
e
parameters
Advanced
Pr 0.05
E E =PAd (4)
A A
A A
B B
B B
Z Z 1
U U 1 Marker pulse optional
Open loop
Diagnostics
V V
2 Thermal overload for braking resistor
W W to protect against fire risk. This must be
wired to interrupt the AC supply in the
RFC Z Z 1 event of a fault. This is not required if the
optional internal braking resistor is used
2 2
1
DC1 = - _ + 2
DC2 = + DC1 DC2 BR 48V BR
3 0V
+10V
4
Speed
5 reference
input
6
7
Serial 8
communications
port 9
10
Terminal Encoder connections
1 A F Cos
11 T
2
3
A\
B
F\
D
Cos\
Sin
e
4
5
B\
Z
D\ Sin\
Data
r
6 Z\ Data\ 21 m
7 U Fout Aout Fout Aout
8 U\ Fout\ Aout\ Fout\ Aout\ 22 24V i
9
10
V
V\
Dout
Dout\
Bout
Bout\
Dout
Dout\
Bout
Bout\
23
n
11
12
W
W\
Clk
Clk\
a
13 +V +V 24 l
14 0V 0V
15 Th Th 25
5 1 26 RUN FWD M
10
15
6
11 27 RUN REV
o
Encoder connector
PE
28 d
15 way D-type
29
e
L1 L2 L3 U V W
30 K
DRIVE e
31 ENABLE y
Induction Servo motor p
motor (permanent
magnet) a
d
M
o
U V W U V W
SM-Keypad / SM-Keypad Plus.
d
Optional item, must be fitted e
for keypad mode. Pr 0.05
E E =PAd (4)
Fuses
A A
A A
B B
B B
Z Z 1
U U 1 Marker pulse optional
Open loop V V
2 Thermal overload for braking resistor
W W to protect against fire risk. This must be
wired to interrupt the AC supply in the
RFC Z Z 1 L1 L2 L3 event of a fault. This is not required if the
optional internal braking resistor is used
Information
Safety
L3 L2 L1
Information
Product
Fuses
Mechanical
2
Installation
3 0V
L1 L2 L3 +10V
4
Speed
5 reference
input
6
7
Installation
Electrical
Serial 8
communications
port 9
10
11 T
Running the
15 way D-type U V W 24V +DC
External ! 30 K
e
motor
supply
Fan supply - DRIVE
31 ENABLE y
size 6 only 2
SMARTCARD
M
o
U V W U V W
SM-Keypad / SM-Keypad Plus.
d
Optional item, must be fitted e
for keypad mode. Pr 0.05
E E =PAd (4)
parameters
Advanced
A A
A A
B B
B B
Z Z 1
U U 1 Marker pulse optional
Open loop V V
2 Thermal overload for braking resistor
W W to protect against fire risk. This must be
Diagnostics
Enter:
• Motor rated frequency in Pr 0.47 (Hz)
Enter motor
• Motor rated current in Pr 0.46 (A) Mot X XXXXXXXXX
nameplate No XXXXXXXXXX kg
I.E.C 34 1(87)
240 50 1445 2.20 0.76 8.50
connection 415
CN = 14.4Nm
4.90
Set
Enter: 0.02
maximum
• Maximum frequency in Pr 0.02 (Hz)
frequency t
Enter:
• Acceleration rate in Pr 0.03 (s/100Hz)
Set accel. / • Deceleration rate in Pr 0.04 (s/100Hz) (If braking resistor
100Hz
decel. rates installed, set Pr 0.15 = FAST. Also ensure Pr 10.30 and
Pr 10.31 are set correctly, otherwise premature ‘It.br’ trips may 0.03 0.04
t
be seen.)
Information
Unidrive SP is able to perform either a stationary or a rotating
Safety
autotune. The motor must be at a standstill before an autotune is
enabled. A rotating autotune should be used whenever possible so
the measured value of power factor of the motor is used by the
drive.
Information
Product
A rotating autotune will cause the motor to accelerate up
to 2/3 base speed in the direction selected regardless of
the reference provided. Once complete the motor will
WARNING coast to a stop. The run signal must be removed before
the drive can be made to run at the required reference.
Mechanical
Installation
The drive can be stopped at any time by removing the
run signal or removing the drive enable.
Installation
Electrical
A stationary autotune measures the stator resistance of the
motor and the voltage offset in the drive. These are required for cos
Running the
• Close the Drive Enable signal (terminal 31). The drive will
motor
display ’rdY’.
• Close the run signal (terminal 26 or 27). The lower display will
flash ’Auto’ and ’tunE’ alternatively, while the drive is
performing the autotune.
SMARTCARD
• Wait for the drive to display ’rdY’ or ‘inh’, and for the motor to
come to a standstill.
If the drive trips, see Chapter 10 Diagnostics on page 113.
Remove the drive enable and run signal from the drive.
parameters
Save
parameters Press the red reset button or toggle the reset digital input
(ensure Pr xx.00 returns to 0)
details • Motor rated speed (base speed - slip speed) in Pr 0.45 (rpm) V Hz min-1 kW cos
230 50 1445 2.20 0.80
400
A
8.50
4.90
CN = 14.5Nm
I.E.C 34 1(87)
• Motor rated voltage in Pr 0.44 (V) - check if or connection
240 50 1445 2.20 0.76 8.50
415 4.90
CN = 14.4Nm
CTP- VEN 1PHASE 1=0,46A P=110W R.F 32MN
Set
Enter:
maximum 0.02
Set Enter:
acceleration • Acceleration rate in Pr 0.03 (s/1000rpm) 1000rpm
rates are set correctly, otherwise premature ‘It.br’ trips may be seen.)
Information
Unidrive SP is able to perform either a stationary or a rotating autotune.
Safety
The motor must be at a standstill before an autotune is enabled. A
stationary autotune will give moderate performance whereas a rotating
autotune will give improved performance as it measures the actual
values of the motor parameters required by the drive.
Information
Product
A rotating autotune will cause the motor to accelerate up to
2/ base speed in the direction selected regardless of the
3
reference provided. Once complete the motor will coast to a
WARNING stop. The run signal must be removed before the drive can
be made to run at the required reference.
Mechanical
Installation
The drive can be stopped at any time by removing the run
signal or removing the drive enable.
Installation
Electrical
stationary autotune measures the stator resistance and transient
inductance of the motor. These are used to calculate the current cos
loop gains, and at the end of the test the values in Pr 0.38 and
Pr 0.39 are updated. A stationary autotune does not measure the
Autotune
rotating the motor at 2/3 base speed in the direction selected. The
rotating autotune measures the stator inductance of the motor and
calculates the power factor.
To perform an autotune:
• Set Pr 0.40 = 1 for a stationary autotune or set Pr 0.40 = 2 for a
rotating autotune
Running the
• Close the Drive Enable signal (terminal 31). The drive will display
motor
‘rdY’
• Close the run signal (terminal 26 or 27). The lower display will
flash ‘Auto’ and ‘tunE’ alternatively, while the drive is performing
the autotune.
SMARTCARD
• Wait for the drive to display ‘rdY’ or ‘inh’, and for the motor to come
to a standstill
If the drive trips, see Chapter 10 Diagnostics on page 113.
Remove the drive enable and run signal from the drive.
Enter 1000 in Pr xx.00
Save
parameters
Advanced
parameters Press the red reset button or toggle the reset digital input (ensure
Pr xx.00 returns to 0)
Run Drive is now ready to run
Diagnostics
Information
UL Listing
Action Detail
Ensure:
Before • Drive Enable signal is not given (terminal 31)
power-up • Run signal is not given
• Motor and feedback device are connected
Verify that Closed Loop mode is displayed as the drive powers up. If
the mode is incorrect see section 5.6 Changing the operating
mode on page 50.
If a motor thermistor is not connected and the drive trips on ‘th’ set
Pr 0.21 = VOLt and press the red reset button.
Power-up
Ensure:
the drive
• Drive displays ‘inh’
If the drive trips, see Chapter 10 Diagnostics on page 113.
SPz only: If no internal braking resistor is installed then the drive will
trip ‘br.th’. If no internal braking resistor is required then set Pr 0.51 to 8
to disable the trip.
Incremental encoder basic set-up
Enter:
• Drive encoder type in Pr 3.38 = Ab (0): Quadrature encoder
• Encoder power supply in Pr. 3.36 = 5V (0), 8V (1) or 15V (2)
parameters
• Drive encoder Lines Per Revolution (LPR) in Pr 3.34 (set
according to encoder)
• Drive encoder termination resistor setting in Pr. 3.39:
0 = A-A\, B-B\, Z-Z\ termination resistors disabled
1 = A-A\, B-B\, termination resistors enabled, Z-Z\ termination
resistors disabled
2 = A-A\, B-B\, Z-Z\ termination resistors enabled
Enter:
Enter motor • Motor rated frequency in Pr 0.47 (Hz)
nameplate • Motor rated current in Pr 0.46 (A) IP55
Mot X XXXXXXXXX
No XXXXXXXXXX kg
I.cl F C 40 s S1
details • Motor rated speed (base speed - slip speed) in Pr 0.45 (rpm) V Hz min-1 kW cos
230 50 1445 2.20 0.80
400
A
8.50
4.90
CN = 14.5Nm
I.E.C 34 1(87)
Set
Enter:
maximum 0.02
Set Enter:
acceleration • Acceleration rate in Pr 0.03 (s/1000rpm) 1000rpm
rates are set correctly, otherwise premature ‘It.br’ trips may be seen.)
Information
Unidrive SP is able to perform either a stationary or a rotating autotune.
Safety
The motor must be at a standstill before an autotune is enabled. A
stationary autotune will give moderate performance whereas a rotating
autotune will give improved performance as it measures the actual
values of the motor parameters required by the drive.
Information
Product
A rotating autotune will cause the motor to accelerate up to
2/ base speed in the direction selected regardless of the
3
reference provided. Once complete the motor will coast to a
WARNING stop. The run signal must be removed before the drive can
be made to run at the required reference.
Mechanical
Installation
The drive can be stopped at any time by removing the run
signal or removing the drive enable.
Installation
Electrical
stationary autotune measures the stator resistance and transient
inductance of the motor. These are used to calculate the current cos
loop gains, and at the end of the test the values in Pr 0.38 and
Pr 0.39 are updated. A stationary autotune does not measure the
Autotune power factor of the motor so the value on the motor nameplate
T
• A rotating autotune should only be used if the motor is uncoupled.
saturation
Nm break-
points
rotating the motor at 2/3 base speed in the direction selected. The
rotating autotune measures the stator inductance of the motor and
calculates the power factor.
To perform an autotune:
• Set Pr 0.40 = 1 for a stationary autotune or set Pr 0.40 = 2 for a
rotating autotune
Running the
• Close the Drive Enable signal (terminal 31). The drive will display
motor
‘rdY’
• Close the run signal (terminal 26 or 27). The lower display will
flash ‘Auto’ and ‘tunE’ alternatively, while the drive is performing
the autotune.
SMARTCARD
• Wait for the drive to display ‘rdY’ or ‘inh’, and for the motor to come
to a standstill
If the drive trips, see Chapter 10 Diagnostics on page 113.
Remove the drive enable and run signal from the drive.
Enter 1000 in Pr xx.00
Save
parameters
Advanced
parameters Press the red reset button or toggle the reset digital input (ensure
Pr xx.00 returns to 0)
Run Drive is now ready to run
Diagnostics
Information
UL Listing
Action Detail
Ensure:
• Drive Enable signal is not given (terminal 31)
Before
• Run signal is not given
power-up
• Motor is connected
• Feedback device is connected
Verify that Servo mode is displayed as the drive powers up. If the mode
is incorrect see section 5.6 Changing the operating mode on page 50.
If a motor thermistor is not connected and the drive trips on ‘th’ set
Pr 0.21 = VOLt and press the red reset button.
Power-up the Ensure:
drive • Drive displays ‘inh’
If the drive trips, see Chapter 10 Diagnostics on page 113.
SPz only: If no internal braking resistor is installed then the drive will trip
‘br.th’. If no internal braking resistor is required then set Pr 0.51 to 8 to
disable the trip.
Incremental encoder basic set-up
Enter:
• Drive encoder type in Pr. 3.38 = Ab.SErVO (3): Quadrature encoder
with commutation outputs
• Encoder power supply in Pr. 3.36 = 5V (0), 8V (1) or 15V (2)
Set
Enter:
maximum
0.02
Enter:
Set
• Acceleration rate in Pr 0.03 (s/1000rpm)
acceleration / 1000rpm
rates
0.03 0.04
Information
Safety
The normal low speed test will rotate the motor by up to 2
revolutions in the direction selected, regardless of the
reference provided. Once complete the motor will come to a
WARNING standstill. The run signal must be removed before the drive can
Information
be made to run at the required reference.
Product
The drive can be stopped at any time by removing the run
signal or removing the Drive Enable.
• The motor must be uncoupled from the load before attempting this
autotune.
Mechanical
Installation
• The normal low speed test will rotate the motor by up to 2 rotations
0
in the direction selected and the drive measures the encoder phase
angle and updates the value in Pr 3.25. This test also measures the 0
Autotune stator resistance, and inductance of the motor. These are used to
calculate the current loop gains, and at the end of the test the values
Installation
Electrical
in Pr 0.38 and Pr 0.39 are updated. This test takes approximately
20s to complete.
To perform an autotune:
• Set Pr 0.40 = 2
Running the
parameters Press the red reset button or toggle the reset digital input (ensure
motor
Pr xx.00 returns to 0)
SMARTCARD
parameters
Advanced
Diagnostics
Information
UL Listing
Information
Installing the SMARTCARD SMARTCARD installed
Safety
Pa
rEAd
ram
eter
+
Prog
- Pr
+
0.3
Au
0
to
+
bo
ot
+
Information
Product
Mechanical
Installation
Installation
Electrical
Getting Started Basic parameters
The SMARTCARD is located at the top of the module under the drive display (if
installed) on the left-hand side.
SPz: Ensure the SMARTCARD is inserted with the contacts facing the left-hand side of
the drive.
Size 1 to 6: Ensure the SMARTCARD is inserted with the contacts facing the right-hand
side of the drive.
Easy saving and reading
The SMARTCARD has 999 individual data block locations. Each individual location from
Running the
1 to 499 can be used to store data until the capacity of the SMARTCARD is used. The
motor
drive can support SMARTCARDs with a capacity of between 4kB and 512kB.
The data block locations of the SMARTCARD are arranged to have the following usage:
Figure 8-2 Basic SMARTCARD operation
SMARTCARD
Drive reads all Programs all drive
parameters from parameters to the
the SMARTCARD SMARTCARD
NOTE
parameters
Overwrites any
Advanced
data already in
data block 1
Pr 0.30 = rEAd + Pr 0.30 = Prog +
Diagnostics
NOTE If the read only flag is set then only codes 6yyy or 9777 are effective.
Information
Safety
Figure 9-1 shows the overall block diagram of the drive.
Figure 9-1 Overall block diagram of the drive
Information
Product
Menu 8 Menu 6 Menu 13
Digital I/O Sequencer Position
and clock control
Mechanical
Installation
Menu 1 Menu 3
Menu 7 Menu 2 Freq. slaving,
Frequency/
Analog I/O Ramps Speed f/b &
speed ref
Installation
Electrical
control
Running the
parameters logic trips drive set-up
motor
Menu 12 Menu 14 Menu 15 Menu 16
SMARTCARD
Threshold User PID Solutions Solutions
detectors controller Module 1 set-up Module 2 set-up
parameters
Advanced
Menu 21 Menu 22
Second motor Additional
parameters Menu 0 set-up
Information
UL Listing
LOCAL/REMOTE
Analog reference
Analog input 1
Analog Menu 8
reference 1
1.36
Analog reference 2
Menu 7 1.41 select
1.37
Preset reference
Preset reference 1.43 Keypad reference
1.15 select
selector*
Preset reference select bits 1 ~ 3
Reference selected
indicator
1.49
1.21 ~ 1.28
Preset +
references
1 to 8
+
Scan timer
1.38 1.01
1.20
Preset Reference
reference Pr 1.50 set to percentage Level of
selected 1.50
greater than 1 trim reference
1.16 indicator selected
Preset 1.04
reference
scan time Reference
offset
1.48 Pr 1.49 Pr 1.50 Reference being used
1 1 Analog reference 1 1.09
Preset reference 1 >1 Preset reference defined by Pr 1.50
Scan-timer reset 2 1 Analog reference 2 Reference
2 >1 Preset reference defined by Pr 1.50 offset mode
Keypad reference Power-up keypad 3 x Preset reference defined by Pr 1.50 select
1.51 control mode 4 x Keypad reference
reference 5 x Precision reference
1.17
Keypad
Reference
Precision reference
Precision-reference
update disable Key
1.20
Input Read-write (RW)
terminals 0.XX
parameter
Precision
reference
Output 0.XX Read-only (RO)
1.18 Memory terminals parameter
1.19
Precision The parameters are all shown in their default settings
reference trim
Information
Product
Menu 8
Menu 6
Sequencer
Sequencer (Menu 6)
Jog selected Reference in skip
Mechanical
Installation
1.13
indicator freq./speed band
indicator
Menu 13
Bipolar Position control Reference
reference 1.10 1.35
1.11 enabled
select indicator
Pre-ramp
reference
Feed-forward Pre-filter
selected 1.06 1.02 reference 1.03
Installation
indicator
Electrical
Maximum
Reverse freq./speed
selected 1.12 1.40 "clamp"
indicator
1.07
Menu 2
Minimum
Negative freq./speed
minimum "clamp"
speed (Maximum
select reverse
[1.06]
[1.07]
[1.07]
[1.06]
x(-1)
Running the
[1.07]
motor
SMARTCARD
parameters
Advanced
Diagnostics
Information
UL Listing
Acceleration rates 1 ~ 8
Jog acceleration
1 2.19
rate
2
3
4 Jog selected
1.13
indicator
5
6
7 Reverse Forward
8 accel. rate accel. rate
N N
t t
Acceleration
Ramp control
Information
Product
Mechanical
Installation
Deceleration
rate selector
2.20
Installation
Electrical
Getting Started Basic parameters
Preset reference
1.50
selected indicator
Running the
Jog selected
1.13
motor
indicator
Forward Reverse
Decel. rate Decel. rate
N N
SMARTCARD
Current control
t t Menu 4
(Open-loop only) Ramp enable
2.02 (Closed- loop only)
Deceleration
_ Ramps always enabled Post-ramp
Ramp control in Open-loop reference
+
2.06 S-Ramp enable**
2.01
S-Ramp acceleration
2.07
parameters
Advanced
limit
d/dt 2.38
Inertia compensation
torque
(Closed-loop only)
Diagnostics
Information
UL Listing
Slip
compensation
Menu 5 Motor
Post ramp frequency
reference 1
+
5.01
+ 0
Menu 2 2.01
15 way sub-D
Select x2048 connector
output
3.17
Enable
3.16 frequency 7 F (A)
0 slaving 8 F (A)
output 9 D (B)
x 2048 1 10
Select D (B)
3.18 F and D
output
Minimum
speed 1
1.07 +0.5Hz + 10.04
0
_
At or below min.
speed indicator
+
Overspeed trip
1.06 +20% _ (O.SPd)
Max.
frequency
At speed
lower limit Below at-speed
window indicator
3.06 + Key
Pre ramp
10.05
reference _ At speed
1 _ indicator X Input
X 0.XX Read-write (RW)
1.03 terminals parameter
+
0 NOR 10.06
X Output 0.XX Read-only (RO)
X
terminals parameter
3.09
+
10.07
Absolute at-speed 3.07
_
Above at-speed The parameters are all shown at their default settings
detect mode window indicator
At speed
upper limit
81
www.leroy-somer.com
Unidrive SP Short Form Guide
Issue: a
Figure 9-5 Menu 3 Closed loop logic diagram
Hard speed
reference 3.22
Hard speed
reference
selector
3.23
Reference
enabled
indicator
1.11
Post-ramp Final speed
reference + reference
2.01
+ 3.01
15 way sub-D
connector Drive encoder
Drive encoder speed feedback
ENCODER INTERFACE
filter
Drive encoder
3.38 type 3.42 3.27
Speed feedback
Drive encoder lines selector
A 3.34 per revolution
1 3.26
A Drive encoder
Encoder 2 3.39 termination disable
B Feedback from the
3 Drive encoder
B option modules set-up
4 3.36 supply voltage** in Menus 15, 16 and 17 Closed-loop
Z Encoder phase
5 vector mode
Z 3.25 angle*
6 Speed feedback
U from option 3.24
7 15.03
U DRIVE ENCODER POSITION module in slot 1
8
V 9 Position feedback
3.50 lock
V 10 Speed feedback
W from option 16.03
11 Drive encoder
W 3.28 module in slot 2
12 revolution counter
Speed feedback
Drive encoder from option 17.03
3.29 position module in slot 3
Any unprotected
variable parameter
Drive encoder
reference scaling ??.??
Drive
encoder 3.45 3.44
reference
??.??
Information
3.16
Product
Speed loop gains
Speed
3.10 (Kp1) controller
Speed
error output
3.11 (Ki1)
+ 3.03
+ 3.04 Menu 4
_ _
Mechanical
3.13 (Kp2)
Installation
3.14 (Ki2)
(Kd1) (Kd2)
Speed controller
differential 3.12 3.15
Installation
Electrical
feedback gains
+
Max reference clamp Overspeed trip
Running the
1.06 +20%
_ (O.SPd)
motor
Overspeed threshold
3.08
3.08 >0
Below at-speed
At speed window indicator
Pre ramp lower limit 3.06 +
SMARTCARD
10.05
reference _ At speed
_ indicator
1.03
+
NOR 10.06
+
3.09 10.07
3.07
_ Above at-speed
Absolute at-speed
detect mode window indicator
At speed
parameters
Advanced
10.09
Current
limit
active Current loop
4.13 P gain
4.14 I gain
Active
current Current
magnitude
_
4.02
4.01
4.20
+
4.02 - Active
Motor Motor current
frequency rated (Amp)
frequency
4.20 - Percentage 4.17 Magnetising
5.01 5.06
torque current
Percentage
Torque current current
demand demand
Torque + Torque to +
4.08 4.03 current 4.04
reference*
conversion _
+
Torque
reference
4.10
offset
enable
4.09
Torque reference
offset
Overload detection
Key
Information
Safety
Inertia
compensation
torque
2.38
Speed Motor
Current Current
Information
feedback Inertia Motor rated
demand demand
Product
3.02 compensation rated power Speed
4.22 filter 1 filter 2
enable current factor controller
5.07 5.10 gain 4.12 4.23
Torque mode select
Speed loop 4.11
_ output selector* 3.16
+
Final + +
speed 3.01 3.04 0 Torque Current controller
demand demand
1 Current loop
+ 4.13 P gain
2 4.03 4.04
Current loop
Mechanical
+
Installation
3 _ 4.14 I gain
Current Filter
4 demand
Speed +
Pre-
ramp 1.03 over-ride
reference level
Coiler/uncoiler
speed
Zero over-ride Active
speed 3.05 level current Current
Installation
threshold (Amp) magnitude
Electrical
Torque +
reference 4.08
4.02 4.01
+
Torque
reference
4.10
offset
enable
4.09 Magnetising
Overload detection
Key
Running the
The parameters are all shown at their default settings
motor
SMARTCARD
parameters
Advanced
Diagnostics
Information
UL Listing
Inertia
compensation
torque
Current Current
2.38 demand demand
Speed
filter 1 filter 2
feedback
Inertia 4.12 4.23
3.02 4.22 compensation
enable
Speed controller
gain select
Speed loop Torque mode
4.1 1 3.16
_ output selector
+
Final + +
speed 3.01 3.04 0 Torque Current Current controller
demand demand demand
1 Current loop
+ 4.13 P gain
2 4.03 4.04
+ + Current loop
3 _ 4.14 I gain
4 Filter
Speed +
Pre-
ramp 1.03 over-ride
reference level
Coiler/uncoiler
speed
Zero over-ride
speed 3.05 level
threshold User current
Percentage max scaling Motor active
load current
Torque + 4.20 4.24 4.02
reference* 4.08
+
Torque
reference
4.10
offset
enable
4.09
Torque reference
offset
Overload detection
Key
Information
Figure 9-9 Menu 5 Open-loop logic diagram
Safety
L1 L2 L3
Voltage
5.14 mode
Autotune
5.12 DC Bus
voltage
Information
Dynamic V/f
5.13
Product
select
Frequency 5.05
slaving Motormap 5.15 Voltage boost
Slave frequency enable
Motor rated Stator
demand 3.13 5.06 5.17
frequency resistance
Motor rated Motor
3.01 5.07 current 5.23 Voltage offset voltage
Motor rated Transient
5.08
Mechanical
full load RPM 5.24
Installation
inductance 5.02 Volt
Motor rated
5.09 voltage
Post ramp Motor rated
reference 5.10 power factor
+ Motor number 5.01 Hertz
2.01 5.11 of poles Motor
frequency
PWM
+ 5.18 switching
Installation
Slip frequency
Electrical
compensation 5.04 High stability
enable Estimated 5.19 space vector
Total motor motor speed modulation
5.27 power (kW) 5.03 3xVxI
Quasi square
5.20
wave enable
Disable auto
switching
Key 4.17
Motor magnetising
current
Input Read-write (RW)
terminals 0.XX
parameter
Running the
Output 0.XX Read-only (RO)
motor
terminals parameter
SMARTCARD
parameters
Advanced
Diagnostics
Information
UL Listing
5.01
Flux Calculator
Motor rated
5.07 current
Motor number
5.11 of poles
5.17 Motor stator
resistance
5.24 Motor transient
inductance
Closed-Loop Vector
Position Motor rated
5.06 frequency Reference
feedback Flux angle
Speed
3.02 Motor full load frame
feedback 5.08 rated speed transformation
Motor rated
5.09 voltage
Motor rated
5.10 power factor
5.25 Motor stator
inductance
Motor saturation
5.29 break-point 1
Motor saturation
5.30 break-point 2
Servo
Encoder phase
3.25 angle
Current Flux
references magnitude
Current control
Menu 4
Speed-loop
controller 3.04 Current limits
output Overload detection
Current loop gains
Current demand filter
Torque reference
Current
feedback
5.12 Auto-tune
5.05
Voltage reference
Installation
Electrical
Modulator U
Maximum switching
Flux Controller
Motor rated
5.09 voltage
Field gain
5.21 reduction
Output
Closed-Loop Vector 5.02
voltage
Dynamic V/f / Output
5.13 flux optimisation power
enable
Motor full load
5.16 rated speed Power calculation (V x 1) 5.03
Running the
optimiser enable
motor
Servo
High speed
5.22 servo mode Motor
enable Motor active current
current magnitude
4.02 4.01
SMARTCARD
4.17
Motor magnetising
current
parameters
Advanced
Diagnostics
Information
UL Listing
Hardware
enable 6.29
1.13 Jog selected
indicator
Limit switch 1 6.35
Logic RUN
1
Inverter enable
STOP/ RESET
RESET
Key
Information
Figure 9-12 Menu 7 logic diagram
Safety
Analog
input 1 Analog input 1
Analog input Analog input destination
1 offset trim 1 offset parameter Any
7.01 unprotected
Analog input 1 7.07 7.30 7.10
variable
Information
parameter
Product
+ + Analog
??.?? ref. 1
+ + 7.08
V/f
1.36
Analog
7.26 input 1 x(-1) ??.??
scaling
V/f sample
7.09 Analog
time
input 1 invert
Mechanical
Installation
7.25
Analog input 2
Calibrate current loop loss Analog
analog input 1 input 2 Analog input 2
full scale Analog input destination
7.28 2 offset parameter
7.02 Any
7.14 unprotected
7.31
Analog input 2 variable
Installation
Electrical
parameter
+ Analog
??.?? ref. 2
7.11 + 7.12
A/D
1.37
Analog input 2 Analog
mode selector input 2 x(-1) ??.??
scaling
Analog
Running the
Any variable
motor
Analog output 1
Motor parameter
frequency ??.??
OL> 5.01
7.20 7.21
CL> 3.02
??.?? Analog Analog
Speed
SMARTCARD
output 1 output 1
feedback
scaling mode
selector
Analog output 2
source parameter Key
Any 7.22
variable Input Read-write (RW)
Analog output 2 0.XX
Motor parameter terminals parameter
parameters
active
Advanced
??.??
current Read-only (RO)
Output 0.XX
4.02 7.23 7.24 terminals parameter
??.?? Analog Analog
output 2 output 2
scaling mode The parameters are all shown at their default settings
selector
Diagnostics
Information
UL Listing
T24 digital
I/O 1 state At zero
T24 output ??.?? speed
select
8.01 8.31 10.03
x(-1) ??.??
Any bit
T24 digital I/O 1 T24 digital parameter
8.21
I/O 1 source/
destination
8.29 8.30
8.11 T24 digital
I/O polarity Open collector Any
I/O 1 invert
select output unprotected
bit parameter
??.??
x(-1)
??.??
Any bit
T25 digital parameter
I/O 2 state T25 output
select ??.??
8.02 8.32
x(-1) ??.??
Any bit
T26 digital parameter
I/O 3 state T26 output
??.??
select
8.03 8.33
x(-1) ??.??
Information
bit
Product
T27 digital input 4 parameter
??.?? Run reverse
8.29
6.32
I.O polarity
x(-1) ??.??
select
Mechanical
T28 & T29 digital
Installation
8.39
input auto-selection
Reference disable*
selector*
1.14 T28 digital
T28 digital input 5
T28 digital input 5 invert destination Any
input 5 state unprotected
8.05 8.15 8.25 bit
Installation
T28 digital input 5 parameter
Electrical
Analogue input 1 /
??.?? input 2 select
8.29
1.41
I.O polarity
x(-1) ??.??
select
T29 digital
Running the
bit
parameter
motor
T22 24V output ??.??
0.00
x(-1) ??.??
SMARTCARD
Drive enable
Drive enable mode select
indicator 8.09 8.10
Key
Drive enable
External trip
Input Read-write (RW)
10.32 terminals 0.XX
parameters
x(-1) parameter
Advanced
Drive enable
Output 0.XX Read-only (RO)
terminals parameter
Relay
source
This logic diagram applies only when all
parameters are at their default settings
Diagnostics
x(-1)
Information
UL Listing
9.09
Any bit Function-1
parameter 9.07 x(-1) Function-1
input-2 invert ??.??
delay
??.??
??.?? x(-1)
9.19
Any bit Function-2
parameter 9.17 x(-1) Function-2
input-2 invert ??.??
??.?? delay
??.?? x(-1)
Key
Information
Motorized
Safety
pot. bipolar Motorized pot. Motorized pot.
Motorized output indicator
select destination
pot. rate parameter
9.22
9.23 9.03 9.25
Motorized pot. Any
Information
up unprotected
Product
variable
9.26 parameter
??.??
M 9.24
Motorized pot.
Mechanical
Installation
??.??
output scale
9.27 Function disabled if set
to a non valid destination
Motorized pot.
down
Installation
Electrical
9.28 9.21 Motorized pot.
mode
Motorized pot.
reset to zero
Running the
??.??
Binary-sum
motor
logic twos Function disabled if set
to a non valid destination
9.31
SMARTCARD
Key
Binary-sum
logic fours (MSB)
Input Read-write (RW)
terminals 0.XX
parameter
Information
Safety
Parameter
11.01 Pr 0.11 set up
11.02 Pr 0.12 set up
11.03 Pr 0.13 set up
Information
11.04 Pr 0.14 set up
Product
11.05 Pr 0.15 set up
11.06 Pr 0.16 set up
11.07 Pr 0.17 set up
11.08 Pr 0.18 set up
Mechanical
Installation
11.09 Pr 0.19 set up
11.10 Pr 0.20 set up
11.11 Pr 0.21 set up
11.12 Pr 0.22 set up
11.13 Pr 0.23 set up
Installation
11.14 Pr 0.24 set up
Electrical
11.15 Pr 0.25 set up
11.16 Pr 0.26 set up
11.17 Pr 0.27 set up
11.18 Pr 0.28 set up
Running the
11.30 User security code
motor
11.31 User drive mode
11.32 Maximum heavy duty current rating
11.33 Drive voltage rating
11.34 Software sub-version
SMARTCARD
11.35 Number of modules
11.36 SMARTCARD parameter data previously loaded
11.37 SMARTCARD data number
11.38 SMARTCARD data type / mode
11.39 SMARTCARD data version
parameters
Advanced
Key
Hysteresis
Input Read-write (RW) Threshold
terminals 0.XX
parameter level
t
Output 0.XX Read-only (RO)
terminals parameter
Threshold
output
t
Information
Variable Selector 1
Safety
Any variable Variable
parameter selector 1 Variable
Variable selector 1 output selector 1
??.?? input 1 scaling indicator output Any
12.13 destination unprotected
Information
variable
12.12
Product
12.11 parameter
??.??
Variable selector 1 ??.??
Variable selector 1 12.10
12.08 mode
input 1 source
Any variable Variable selector 1
12.15 ??.??
parameter control
Mechanical
Installation
Variable selector 1
??.?? input 2 scaling
12.14
??.??
Variable selector 1
Installation
Electrical
12.09
input 2 source
Variable Selector 2
Any variable Variable
Running the
motor
??.??
Variable selector 2
12.29
input 2 source
Key
SMARTCARD
Input Read-write (RW)
terminals 0.XX
parameter
Key
Current
magnitude
Input Read-write (RW)
terminals 0.XX
4.01 + parameter
Drive
_ active
Output 0.XX Read-only (RO)
terminals parameter
10.02
Upper current
threshold
12.42
Post-brake
release
12.43 delay
Lower current 12.47
threshold
Ramp
hold
Output 2.03
frequency
5.01 + 12.40
i o
_
LAT Brake
Brake
controller 12.41
r 12.46 release
Brake release enable
frequency Pre-brake
release
12.44 T25 digital
8.12 delay
I/O 2 invert
Relay source
8.17
invert
Brake apply T25 digital I/O 2
frequency 8.22
source / destination
12.45 + input output
8.27 Relay source i o
_
T25 digital I/O 12 LAT
8.32 reset
output select r
Reference
on
If the reset input is 1, the output is 0.
1.11 If the reset input is 0, the output
latches at 1 if the input is 1.
Information
Safety
Pr 12.44 Brake release frequency Pr 12.45 Brake apply frequency
Information
Pr 4.01 Current magnitude
Product
Pr 10.02 Drive active
Mechanical
Installation
Pr 1.11 Reference on
Installation
Electrical
Pr 2.03 Ramp hold
1 2 3 4 5 6
Pr 12.46 Pr 12.47
Running the
motor
SMARTCARD
parameters
Advanced
Diagnostics
Information
UL Listing
1
Brake
12.43 12.40
10.02 Brake apply release
Lower current 1 12.48
delay
threshold
Drive active Brake
Closed-loop Hold zero
controller 12.41 6.08
Reference vector = 0 speed
on enable
Servo = 1
Information
Safety
Pr 12.45 Brake apply speed
Pr 3.02 Output frequency
Information
Pr 4.01 Current magnitude
Product
Pr 10.02 Drive active
Mechanical
Installation
Pr 1.11 Reference on
Installation
Electrical
Pr 2.03 Ramp hold
Pr 13.10 Position control mode
Running the
motor
SMARTCARD
parameters
Advanced
Diagnostics
Information
UL Listing
Relative Relative
jog reverse jog enable
13.19 13.18
Relative
jog reference
Position control reference position
13.17 0
1
1
Revolution Position
Position x(-1)
counter fine 0
Drive Position
Encoder 3.28 3.29 3.30 controller
reference 13.04 Position
source reference
invert
Slot 1 15.04 15.05 15.06 13.06
0
1 D Position Ratio +
Slot 2 16.04 16.05 16.06 2 0
3 1
13.07
13.08
+
ò +
x(-1) _
4
Slot 3 17.04 17.05 17.06
Position
error reset 13.16
Information
1.03 Ramp Control 2.01
Product
1
Mechanical
mode*
Installation
13.10 13.10 = 1or 2
Position loop
disabled 0
1 +
Installation
Electrical
2 _
Running the
motor
SMARTCARD
Key
parameters
Advanced
Relative Relative
jog reverse jog enable
13.19 13.18
Relative
jog reference
Position control reference position
13.17 0
1
1
Revolution Position
Position x(-1)
counter fine 0
Drive Position
Encoder 3.28 3.29 3.30 controller
reference 13.04 Position
source reference
invert
Slot 1 15.04 15.05 15.06 13.06
0
1 D Position Ratio +
Slot 2 16.04 16.05 16.06 2 0
3 1
13.07
13.08
+
ò +
x(-1) _
4
Slot 3 17.04 17.05 17.06
Position
error reset 13.16
*For more information, refer to Position Modes in the Unidrive SP User Guide on the CD
Rom supplied with the drive.
Information
-forward
select
Product
Position Hard speed
controller reference
mode* selector
13.10 = 13.10 = 13.10 =
13.10 3.23
5 or 6 1 or 3 1 to 6
1 0
Position loop
disabled 0
1
Mechanical
Installation
2 0
3
1 1
4
1 5
6
0
Hard speed
reference 3.22
Installation
Hold zero
Electrical
6.08
speed
Running the
Orientation
acceptance
motor
window
13.14
Key
Orientation
X Input Read-write (RW)
X terminals 0.XX
parameter
SMARTCARD
Orientation X Output 0.XX Read-only (RO)
position X
13.15 terminals parameter
complete
This logic diagram applies only when all
parameters are at their default settings parameters
Advanced
Diagnostics
Information
UL Listing
Main reference
source parameter
14.02
Any variable
parameter PID Main
reference
??.??
14.19
??.??
PID reference
source parameter PID reference
14.03 source invert
PID
enable
14.08
Drive normal
indicator
10.01 &
Logic 1
Any bit
parameter
??.??
??.??
Source
14.09
not used
Optional PID
enable source
parameter
Installation
PID controller parameter
Electrical
14.11 PID output
output +
PID integral scale factor ??.??
gain +
14.01 14.15
14.12
??.??
PID derivative
gain
*The PID controller is only controlled if Pr 14.16 is set to a non Pr xx.00 and unprotected
destination parameter.
Diagnostics
Information
UL Listing
Pr x.01 Module
0 No module installed
101 SM-Resolver
102 SM-Universal Encoder Plus
104 SM-Encoder Plus / SM-Encoder Output Plus
201 SM-I/O Plus
203 SM-I/O Timer
204 SM-I/O PELV
205 SM-I/O 24V Protected
206 SM-I/O120V
207 SM-I/O Lite
208 SM-I/O 32
301 SM-Applications
302 SM-Applications Lite
303 SM-EZMotion
304 SM-Applications Plus
305 SM-Applications Lite-V2
306 SM-Safety
401 SM-LON
403 SM-PROFIBUS-DP-V1
404 SM-INTERBUS
406 SM-CAN
407 SM-DeviceNet
408 SM-CANopen
409 SM-SERCOS
410 SM-Ethernet
421 SM-EtherCAT
501 SM-SLM
Information
Safety
Parameter
18.01 (1)
Power-down saved integer
19.01 (2)
18.02 - 18.10 (1)
Read-only integer
Information
19.02 - 19.10 (2)
Product
18.11 - 18.30 (1)
19.11 - 19.30 (2) Read-write integer
20.01 - 20.20 (3)
18.31 - 18.50 (1)
Read-write bit
Mechanical
Installation
19.31 - 19.50 (2)
20.21 - 20.40 (3) Read-write long integer
Installation
Electrical
Parameter
21.01 Maximum reference clamp {0.02}
21.02 Minimum reference clamp {0.01}
21.03 Reference selector {0.05}
Running the
21.14 Transient inductance (Ls)
motor
21.15 Motor 2 active
21.16 Thermal time constant {0.45}
21.17 Speed controller Kp gain {0.07}
21.18 Speed controller Ki gain {0.08}
SMARTCARD
21.19 Speed controller Kd gain {0.09}
21.20 Encoder phase angle {0.43}
21.21 Speed feedback selector
21.22 Current controller Kp gain {0.38}
21.23 Current controller Ki gain {0.39}
parameters
Advanced
Safety
Table 10-1 Trip indications
Trip Diagnosis
Information
br.th Internal braking resistor thermistor temperature monitoring fail (SPz only)
Product
If no internal brake resistor is installed, set Pr 0.51 (or Pr 10.37) to 8 to disable this trip.
If an internal brake resistor is installed:
10 • Ensure that the internal braking resistor thermistor is connected correctly
• Ensure that the fan in the drive is working correctly
• Replace the internal braking resistor
Mechanical
Installation
C.Acc SMARTCARD trip: SMARTCARD Read / Write fail
Check SMARTCARD is installed / located correctly
185
Replace SMARTCARD
SMARTCARD trip: The menu 0 parameter modification cannot be saved to the
C.boot
SMARTCARD because the necessary file has not been created on the SMARTCARD
Installation
A write to a menu 0 parameter has been initiated via the keypad with Pr 11.42 set to auto(3) or
Electrical
boot(4), but the necessary file on the SMARTCARD has not bee created
177 Ensure that Pr 11.42 is correctly set and reset the drive to create the necessary file on the
SMARTCARD
Re-attempt the parameter write to the menu 0 parameter
Running the
183 Ensure data block number is correct
motor
C.Err SMARTCARD trip: SMARTCARD data is corrupted
Ensure the card is located correctly
182 Erase data and retry
Replace SMARTCARD
SMARTCARD
C.Full SMARTCARD trip: SMARTCARD full
184 Delete a data block or use different SMARTCARD
cL2 Analog input 2 current loss (current mode)
28 Check analog input 2 (terminal 7) current signal is present (4-20mA, 20-4mA)
parameters
180 Ensure Solutions Modules are in the same Solutions Module slot
Press the red reset button
Information
Safety
Enc3 Drive encoder trip: Phase offset incorrect while running
Check the encoder signal for noise
Check encoder shielding
191
Check the integrity of the encoder mechanical mounting
Repeat the offset measurement test
Information
Enc4 Drive encoder trip: Feedback device comms failure
Product
Ensure encoder power supply is correct
Ensure baud rate is correct
192
Check encoder wiring
Replace feedback device
Enc5 Drive encoder trip: Checksum or CRC error
Mechanical
Installation
Check the encoder signal for noise
Check the encoder cable shielding
193
With EnDat encoders, check the comms resolution and/or carry out the auto-configuration
Pr 3.41
Enc6 Drive encoder trip: Encoder has indicated an error
Installation
Electrical
Replace feedback device
194
With SSI encoders, check the wiring and encoder supply setting
Enc7 Drive encoder trip: Initialisation failed
Re-set the drive
Check the correct encoder type is entered into Pr 3.38
Running the
Drive encoder trip: Servo mode phasing failure because encoder phase angle (Pr 3.25 or
Enc10
motor
Pr 21.20) is incorrect
Check the encoder wiring.
Perform an autotune to measure the encoder phase angle or manually enter the correct phase
angle into Pr 3.25 (or Pr 21.20).
198 Spurious Enc10 trips can be seen in very dynamic applications. This trip can be disabled by
SMARTCARD
setting the overspeed threshold in Pr 3.08 to a value greater than zero. Caution should be used in
setting the over speed threshold level as a value which is too large may mean that an encoder
fault will not be detected.
Drive encoder trip: A failure has occurred during the alignment of the analog signals of a
SINCOS encoder with the digital count derived from the sine and cosine waveforms and
Enc11
the comms position (if applicable). This fault is usually due to noise on the sine and
parameters
Advanced
cosine signals.
Check encoder cable shield.
161
Examine sine and cosine signals for noise.
Drive encoder trip: Hiperface encoder - The encoder type could not be identified during
Enc12
auto-configuration
Diagnostics
Drive encoder trip: EnDat encoder - The number of comms bits defining the encoder
Enc14
position within a turn read from the encoder during auto-configuration is too large.
Select a different type of encoder.
164
Faulty encoder.
Information
Safety
HF19 Temperature feedback multiplexing failure, or thermistor is open or short circuit
219 Hardware fault - return drive to supplier
HF20 Power stage recognition: serial code error
220 Hardware fault - return drive to supplier
Information
HF21 Power stage recognition: unrecognised frame size
Product
221 Hardware fault - return drive to supplier
HF22 Power stage recognition: multi module frame size mismatch
222 Hardware fault - return drive to supplier
HF23 Power stage recognition: multi module voltage rating mismatch
Mechanical
Installation
223 Hardware fault - return drive to supplier
HF24 Power stage recognition: unrecognised drive size
224 Hardware fault - return drive to supplier
HF25 Current feedback offset error
Installation
Electrical
225 Hardware fault - return drive to supplier
Soft start relay failed to close, soft start monitor failed or braking IGBT short circuit at
HF26
power up
226 Hardware fault - return drive to supplier
Running the
Check the AC or DC power supply to all modules in a multi-module parallel drive
motor
231
If the AC or DC power supply is present then it is a hardware fault - return drive to the supplier
HF32 Power stage - Identification and trip information serial code error
232 Hardware fault - return drive to the supplier
Output current overload timed out (I2t) - accumulator value can be seen in Pr 4.19
SMARTCARD
It.AC
Ensure the load is not jammed / sticking
Check the load on the motor has not changed
If seen during an autotune in servo mode, ensure that the motor rated current Pr 0.46 (Pr 5.07) or
20 Pr 21.07 is Heavy Duty current rating of the drive
Tune the rated speed parameter (closed loop vector only)
parameters
Information
Safety
OIAC.P Power module over current detected from the module output currents
Acceleration /deceleration rate is too short.
If seen during autotune reduce voltage boost Pr 5.15
Check for short circuit on output cabling
Check integrity of motor insulation
Information
Check feedback device wiring
Product
Check feedback device mechanical coupling
104 Check feedback signals are free from noise
Is motor cable length within limits for that frame size?
Reduce the values in speed loop gain parameters – Pr 3.10, Pr 3.11 and Pr 3.12 (closed
loop vector and servo modes only)
Mechanical
Installation
Has offset measurement test been completed? (servo mode only)
Reduce the values in current loop gain parameters - Pr 4.13 and Pr 4.14 (closed loop vector and
servo modes only)
Braking transistor over-current detected: short circuit protection for the braking transistor
OI.br
activated
Check braking resistor wiring
Installation
Electrical
4 Check braking resistor value is greater than or equal to the minimum resistance value
Check braking resistor insulation
OIbr.P Power module braking IGBT over current
Check braking resistor wiring
Running the
Reduce the speed loop P gain (Pr 3.10) to reduce the speed overshoot (closed loop modes only)
motor
DC bus voltage has exceeded the peak level or the maximum continuous level for 15
OV
seconds
Increase deceleration ramp (Pr 0.04)
Decrease braking resistor value (staying above the minimum value)
SMARTCARD
Check nominal AC supply level
Check for supply disturbances which could cause the DC bus to rise – voltage overshoot after
supply recovery from a notch induced by DC drives.
Check motor insulation
2
Drive voltage rating Peak voltage Maximum continuous voltage level (15s)
200 415 410
400 830 815
parameters
Advanced
Information
Safety
SCL Drive RS485 serial comms loss to remote keypad
Refit the cable between the drive and keypad
Check cable for damage
30
Replace cable
Replace keypad
Information
SLX.dF Solutions Module slot X trip: Solutions Module type installed in slot X changed
Product
204, 209,
Save parameters and reset
214
SLX.Er Solutions Module slot X trip: Solutions Module in slot X has detected a fault
202, 207, Check value in Pr 15/16/17.50. See the Diagnostics section in the relevant Solutions Module
Mechanical
Installation
212 User Guide for more information.
SLX.HF Solutions Module slot X trip: Solutions Module X hardware fault
200, 205, Ensure Solutions Module is installed correctly
210 Return Solutions Module to supplier
SLX.nF Solutions Module slot X trip: Solutions Module has been removed
Installation
Electrical
Ensure Solutions Module is installed correctly
203, 208,
Re-fit Solutions Module
213
Save parameters and reset drive
Solutions Module trip: Drive mode has changed and Solutions Module parameter routing
SL.rtd
is now incorrect
Running the
t099 User trip defined in 2nd processor Solutions Module code
motor
99 SM-Applications program must be interrogated to find the cause of this trip
t101 User trip defined in 2nd processor Solutions Module code
101 SM-Applications program must be interrogated to find the cause of this trip
SMARTCARD
t112 to t160 User trip defined in 2nd processor Solutions Module code
112 to 160 SM-Applications program must be interrogated to find the cause of this trip
t168 to t174 User trip defined in 2nd processor Solutions Module code
168 to 174 SM-Applications program must be interrogated to find the cause of this trip
t216 User trip defined in 2nd processor Solutions Module code
parameters
Advanced
216 SM-Applications program must be interrogated to find the cause of this trip
th Motor thermistor trip
Check motor temperature
24 Check thermistor continuity
Diagnostics
Set Pr 7.15 = VOLt and reset the drive to disable this function
thS Motor thermistor short circuit
Check motor thermistor wiring
25 Replace motor / motor thermistor
Set Pr 7.15 = VOLt and reset the drive to disable this function
tunE* Autotune stopped before completion
Information
UL Listing
Information
Safety
UV DC bus under voltage threshold reached
Check AC supply voltage level
Drive voltage rating (Vac) Under voltage threshold (Vdc) UV reset voltage (Vdc)
1 200 175 215
400 350 425
Information
575 & 690 435 590
Product
Alarm indications
In any mode an alarm flashes alternately with the data displayed on the 2nd row when
one of the following conditions occur. If action is not taken to eliminate any alarm except
Mechanical
Installation
"Autotune", "Lt" and "PLC" the drive may eventually trip. Alarms flash once every 640ms
except "PLC" which flashes once every 10s. Alarms are not displayed when a
parameter is being edited.
Table 10-2 Alarm indications
Lower display Description
Installation
Electrical
br.rS Braking resistor overload
Braking resistor I2t accumulator (Pr 10.37) in the drive has reached 75.0% of the value at which the drive will trip
and the braking IGBT is active.
Hot Heatsink or control board or inverter IGBT over temperature alarms are active
Running the
The autotune procedure has been initialised
motor
‘Auto’ and ‘tunE’ will flash alternatively on the display.
Lt Limit switch is active
Indicates that a limit switch is active and that it is causing the motor to be stopped (i.e. forward limit switch with
forward reference etc.)
SMARTCARD
PLC Onboard PLC program is running
An Onboard PLC program is installed and running. The lower display will flash ‘PLC’ once every 10s.
parameters
Advanced
Diagnostics
Information
UL Listing
Information
Safety
SPz drives have been assessed to meet UL requirements.
Size 1 to 6 drives have been assessed to meet both UL and cUL requirements.
Confirmation of UL listing can be found on the UL website: www.ul.com.
Information
Product
Common UL information
Conformity
The drive conforms to UL listing requirements only when the following are observed:
Mechanical
Installation
• The drive is installed in a type 1 enclosure, or better, as defined by UL50
• The surrounding air temperature does not exceed 40°C (104°F) when the drive is
operating
• The terminal tightening torques specified in Figure 3-8 Features of the SPz to size 6
drive on page 30.
Installation
Electrical
• If the drive control stage is supplied by an external power supply (+24V), the
external power supply must be a UL Class 2 power supply
Motor overload protection
The drive provides motor overload protection. The default overload protection level is no
Running the
protection afforded by an independent high integrity overspeed protection device.
motor
Power dependant UL information
SPz to size 6
SMARTCARD
Conformity
The drive conforms to UL listing requirements only when the following is observed:
Fuses
SPz to size 3
• The correct UL-listed fast acting fuses (class CC or class J up to 30A and class J
parameters
Advanced
above 30A), e.g. Bussman Limitron KTK-R series, Ferraz Shawmut ATMR series or
equivalent, are used in the AC supply. The drive does not comply with UL if MCBs
are used in place of fuses.
For further details on fusing, refer to Table 2-1 in section 2.1 Ratings on page 8.
Diagnostics
Size 4 to 6
• The UL-listed Ferraz HSJ (High speed J class) fuses are used in the AC supply. The
drive does not comply with UL if any other fuses or MCBs are used in place of those
stated.
For further details on fusing, refer to Table 2-4 in section 2.1 Ratings on page 8.
Information
UL Listing
AC supply specification
The drive is suitable for use in a circuit capable of delivering not more than 100,000rms
symmetrical Amperes at 264Vac rms maximum (200V drives), 528Vac rms maximum
(400V drives) or 600Vac rms maximum (575V and 690V drives).
Information
Model FLC (A) Model FLC (A)
Safety
3501 5.4 3505 16
3502 6.1 3506 22
3503 8.3 3507 27
Information
3504 11
Product
Table 11-4 Maximum continuous output current (690V drives)
Model FLC (A) Model FLC (A)
4601 22 5601 84
Mechanical
Installation
4602 27 5602 99
4603 36 6601 125
4604 43 6602 144
4605 52
Installation
Electrical
4606 62
Safety label
The safety label supplied with the connectors and mounting brackets must be placed on
Running the
motor
• SM-Ethernet • SM-CAN
• SM-CANopen • SM-INTERBUS
• SM-Universal Encoder Plus • SM-Applications Lite
• SM-Resolver • SM-Applications Lite-V2
SMARTCARD
• SM-Encoder Plus • SM-SLM
• SM-Encoder Output Plus • SM-Applications
• 15-way D-type converter • SM-I/O PELV
• SM-Applications Plus • SM-LON
parameters
Advanced
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