Sr. No. Index Page No: Thermoelectric Generator Using Peltier Module
Sr. No. Index Page No: Thermoelectric Generator Using Peltier Module
Sr. No. Index Page No: Thermoelectric Generator Using Peltier Module
CONTENTS
1 Introduction 3
2 Literature Survey 5
3 Material Required 7
4 Block Diagram 9
5 Circuit Diagram 11
7 Hardware Description 16
8 Working 34
11 Conclusion 43
13 Reference 48
CHAPTER: 1
INTRODUCTION
INTRODUCTION
CHAPTER: 2
LITERAATURE SURVEY
LITERATURE SURVEY
CHAPTER: 3
MATERIAL REQUIRED
MATERIAL REQUIRED:-
CHAPTER: 4
BLOCK DIAGRAM
BLOCK DIAGRAM
CHAPTER: 5
CIRCUIT DIAGRAM
CIRCUIT DIAGRAM
CHAPTER: 6
PCB MAKING PROCESS
PCB Artwork:-
Drilling:-
The drilling can be done with the help of an electronic drilling machine or a
manual one. We drilled the holes using the electronic drilling machines it was fast and
more accurate than the manual one. The drilling has to be done very carefully because
one error can be making the whole PCB useless.
Etching:-
Etching is a process by which the unnecessary copper clad can be chemically
washed out. A copper clad with screen printed artwork is ready for etching as the
point used in screen printing acts as mask for the etching and when treated with the
chemicals like ferric chloride the copper which is not covered by the point get washed
away while the artwork remains on the PCB.
CHAPTER: 7
HARDWARE DISCRIPTION
HARDWARE DESCRIPTION
1) LM 317
Description:-
The LM317 is an adjustable 3−terminal positive voltage regulator capable of
supplying in excess of 1.5 A over an output voltage range of1.2 V to 37 V. This
voltage regulator is exceptionally easy to use and requires only two external resistors
to set the output voltage. Further, it employs internal current limiting, thermal
shutdown and safe area compensation, making it essentially blow−out proof.
The LM317 serves a wide variety of applications including local, on card
regulation. This device can also be used to make a programmable output regulator, or
by connecting a fixed resistor between the adjustment and output, the LM317 can be
used as a precision current regulator.
2) HCF4050
Features:
Propagation delay time :
Tpd = 40ns (typ.) At vdd = 10v cl = 50pf
N high to low level logic conversion
Description
The HCF4050B is a monolithic integrated circuit fabricated in Metal Oxide
Semiconductor technology available in DIP and SOP packages. It is a non inverting
Hex Buffer/Converter and feature logic level conversions using only one supply
voltage (VDD).The input high level signal (VIH) can exceed the VDD supply voltage
when these devices are used for logic level conversions. This device is intended for
use as CMOS to DTL/TTL converters and can drive directly two DTL/TTL loads
(VDD=5V, VOL£0.4V and IOL£3.2mA.
3) SG3524N
Features:-
4) LM 339N
Features:-
Wide single supply voltage range or dual supplies for all devices: +2 to
+36 V or ±1 V to ±18 V
Very low supply current (1.1 mA) independent of supply voltage
Low input bias current: 25 n type
Low input offset current: ±5 n type
Low input offset voltage: ±1 mV type
Input common-mode voltage range includes ground
Low output saturation voltage: 250 mV type; (ISINK = 4 mA)
Differential input voltage range equal to the supply voltage
TTL, DTL, ECL, MOS, CMOS compatible outputs
Description:-
This family of devices consists of four independent precision-voltage comparators
with an offset voltage specification as low as 2 mV maximum for LM339A,
LM239A, and LM139A. Each comparator has been designed specifically to operate
from a single power supply over a wide range of voltages. Operation from split power
supplies is also possible. These comparators also have a unique characteristic in that
the input common mode voltage range includes ground even though operated from a
single power supply voltage.
5) P55NF
Description:
This Power MOSFET is the latest development of ST Microelectronic unique
"Single Feature Size™" strip based process. The resulting transistor shows
extremely high packing density for low on-resistance, rugged avalanche
characteristics and less critical alignment steps therefore a remarkable
manufacturing reproducibility.
6) BC 557
Fig.8.f.diagram of BC557
Features
Low current (max. 100 mA)
Low voltage (max. 65 V).
Applications
· General purpose switching and amplification.
Description
PNP transistor in a TO-92; SOT54 plastic package.
NPN complements: BC546 and BC547.
7) BC 547:-
Description:-
Transistor is a device which transforms current flow from low resistance path
to high resistance path. It is capable of performing many functions of the vacuum tube
in electronic circuits, the transistor is the solid state device consisting of a tiny piece
of semi conducting material, usually germanium or silicon, to which three or more
electrical connections are made.
8) Diode (1N4007):-
Features:-
Diffused Junction.
High Current Capability and Low Forward Voltage Drop.
Surge Overload Rating to 30A Peak.
Low Reverse Leakage Current.
Description:-
direction, and high (ideally infinite) resistance in the other. A semiconductor diode,
the most common type today, is a crystalline piece of semiconductor material with
a p–n junction connected to two electrical terminals. A vacuum tube diode has
two electrodes, palate (anode) and a heated cathode. Semiconductor diodes were the
first semiconductor electronic devices. Today, most diodes are made of silicon, but
other semiconductors such as selenium or germanium are sometimes used. It is also
used for rectifying purpose.
9) Relay SPDT:-
Features:
• Subminiature “sugar cube” relay with universal terminal footprint.
• Conforms to VDE0435 (VDE approval: B250Insulation grade), UL508,
CSA22.2.
• Tracking resistance: CTI>250 (-VD type).
• UL class-F coil insulation model available (UL class-B coil insulation for
standard model).
• High switching power: 10 A.
• Two types of seal available; flux protection and fully sealed.
• Withstands impulse of up to 4,500 V.
• 400-mW and 360-mW coil power consumption types available.
• Pre-soldered terminals.
Description:-
These are high quality Single Pole - Double Throw (SPDT) sealed 12V Sugar
Cube relays. Use them to switch high voltage (240AC), and/or high current devices
(7A).This relay's coil is rated up to 14V, with a minimum switching voltage of 10V.
When current starts flowing through the control coil, the electromagnet starts
energizing and thus intensifies the magnetic field. Thus the upper contact arm starts to
be attracted to the lower fixed arm and thus closes the contacts causing a short circuit
for the power to the load. On the other hand, if the relay was already de-energized
when the contacts were closed, then the contact move oppositely and make an open
circuit.
As soon as the coil current is off, the movable armature will be returned by a
force back to its initial position. This force will be almost equal to half the strength of
the magnetic force. This force is mainly provided by two factors. They are the spring
and also gravity.
10) Resistor:-
Description:-
Resistor is a component that resists the flow of direct or alternating electric
current. Resistors can limit or divide the current, reduce the voltage, protect an
electric circuit, or provide large amounts of heat or light. An electric current is the
movement of charged particles called electrons from one region to another. Resistors
are usually placed in electric circuits. They are often color coded by three or four
color bands that indicate the specific value of resistance. Resistors obey ohm’s law,
which states that the current density is directly proportional to the electric field when
the temperature is constant.
Potentiometer is a device which has tendency to change the resistance as per
requirement. It has variable resistance. There is a one knob which is movable to
change the resistance. It works as a rheostat.
Description
Thermoelectric module
14) Battery:-
A battery is a source of electrical energy. These are the devices which maintain an
electrical current by a transferring chemical energy into electrical energy. This
electrical current is maintained by an EMF inside the battery is equal to the potential
difference between its terminals where there is no current flow, because there is no
voltage drop. The essential difference between cell and battery is that the cell is a
single unit which converts chemical energy into electrical energy while battery is
combination of these cells.
SOME DEFINATION:-
ELECTROLYTE:-
It is chemical substance in solution which has the property of
conducting current.
e.g. CuSO4, H2SO4 etc.
ELECTROLYSIS:-
It is defined as the chemical change in an electrolyte when current is
allows to flow through it.
ELECTRODE:-
It is an electrically conducting material, which forms the two terminals
of cell. The anode means +ve electrode and cathode means –ve
electrode.
ANODE:-
CATHODE:-
It is either metallic case as in a dry cell or rod as in a leclanche cells
through current leaves the solution.
ION:-
When current is passed through an electrolyte, the decomposed product
of electrolyte is an ION.
ANION:-
These are the negative charged ions.
CATIONS:-
These are positively charged ions.
DRY CELL:-
This is modified form of leclanche cell in compact form. In this the zinc
container the internal forms the negative pole carbon positive pole and manganese
dioxide used as a depolarizer is contained in bag of canvass, which acts as a porous
pot. The space between container and bag is field with a paste of ammonium-chloride,
zinc chloride, flour and gum. The top of cell is sealed with pitch material.
DISCHARGING:-
When a cell is fully charge, the color of +ve plate Pbo2 is chocolate brown
and –ve sulphuric acid dissociate into hydrogen and sulphate iron. The hydrogen iron
traveled towards Pbo2 and sulphate ion towards Pb plate let Pb is grey. During the
process of discharging.
CHARGING:-
A discharged cell charged by passing dc current into it. In direction from +ve plate to
–ve plate. This direction of current is opposite to direction of current maintained by
discharged cell.
During the charging process hydrogen ion travelled toward the cathode and
sulphate ion towards anode provided on the projected portion of the carbon rod. Body
of cell that is container is put in card board to insulate it from the circuit.
The EMF of cell varies from 1.4 to 1.5 volt and its internal resistance varies
from 0.2 to 0.3 ohm.
These are widely used in electronic equipment such as transistor, radio, tape, player
etc.
CHARACTERICTICS OF CELL:-
15) Capacitor:-
charge is negative and negative if the original charge is positive. The electrical
size of the capacitor is its capacitance. Capacitors are limited in the amount of
electric charge they can absorb; they can conduct direct current for only
instances but function well as conductors in alternating current circuits. Fixed
capacity and variable capacity capacitors are used in conjunction with coils as
resonant circuits in radios and other electronic equipment. Capacitors are
produced in a wide variety of forms. Air, Mica, Ceramics, Paper, Oil, and
Vacuums are used as dielectrics depending on the purpose for which the
device is intended.
The relationship between the charge on a capacitor and the voltage across
the capacitor is linear with a constant, C, called the capacitance.
Q = C V.
Fig.8.p.Potential transformer
Description:-
Potential transformer mainly consists of two windings primary and secondary.
The number of turns of primary winding is less as compared to secondary. Potential
transformer is mainly used for the step up voltage at12v/ 230 volt.
CHAPTER: 8
WORKING
WORKING
Peltier module Unit:-
Inverter :-
The battery output is connected to inverter which is convert dc into ac with the
help of Power MOSFET.
PWM Unit:-
By using IC SG3524 we can increase a pulse width and given to the step up
transformer.
Step up unit:-
By using step up transformer we can increase a voltage level up to 220 volt ac.
CHAPTER: 09
TESTING AND TROUBLE SHOOTING
1. We have tested all the PCB connection. In some PCB’S we found some point
were shorted. We have disconnected that point and check the continuity
according To circuit diagram and layouts some points found disconnected the
disconnected point were joined got continuity.
2. We faced the problem during making of the program for project.
3. Also we faced the problem of reconstructing our whole project due to our
small mistake of using velvet paper on plywood and then constructing the
equipment on it. By doing so it may have caused sparking if any problem
occurred.
Thus we had faced numbers of problem and we troubleshoot this problem with great
efforts and completed our project.
Image of project
CHAPTER: 10
ADVANTAGE, DISADVANTAGE AND APPLICATION
ADVANTAGE
Environmentally friendly
Recycles wasted heat energy.
Scalability, meaning that the device can be applied to any size heat
source from a water heater to a manufacturer equipment.
Reliable source of energy.
Lower energy production cost.
DISADVANTAGE
Low energy conversion efficiency rate
Limited application
Requires relatively constant heat source
Cost of peltier module is high.
APPLICATION
In solar water heater
Near to heated boiler
Near to IC engines
It is applicable for every domestic customer.
It is applicable for commercial purpose.
It is used for industrial purpose.
It is used for emergency lighting system.
CHAPTER: 11
CONCLUSION
CONCLUSION
By this we have concluded that it is very useful to save electricity, to save
money, to avoid wastage of electricity. It is possible to prevent the fossil fuels. By this
project we learned following things:-
Importance of project.
How to make circuit diagram.
To make PCB layout on the copper clad.
Component mounting and soldering.
How to troubleshoot the fault and clear it.
CHAPTER: 12
TIME PLAN OF ACTIVITIES AND BILL OF MATERIAL
REQUIRED
Table no 13.1
Table no 13.2
LM 317 01 5 5
Resistor 12 1 12
Transistor 03 2 6
Peltier module 01 4300 4300
Relay SPDT 02 18 36
Electrolytic Capacitor 1000 µf 01 8 8
Electrolytic Capacitor 33 µf 01 3 3
Electrolytic capacitor 100 µf 01 3 3
LED 3mm 01 5 5
Potential Transformer 01 250 250
Connector Strip Black 02 25 50
Nut Bolt 05 2 10
IR transmitter and receiver 05 12 60
LDR 01 18 18
Push On Switch 01 12 12
ULN 2003 01 15 15
Op-Amp LM358 01 18 18
Wire 0.55mm 2 mtr Rs.9/mtr 18
IN4007 Diode 04 2 8
LM7805 01 20 20
PCB 01 100 100
Buzzer 01 50 50
Bulb 1 10 10
Preset 06 3 18
Bulb Holder 1 12 12
TOTAL RS.910
CHAPTER: 13
REFEREENCE
REFERENCE
Books:
1. Power electronics- S.K.Khanchandani
2. R. S. Khandpur – Trouble Shooting Electronic Equipment’s – Tata McGraw
Hill Publishing Company Limited – Second Edition – 2008.
Websites:
http://www.engineersgarage.com
http://www.amozone.com/book education
http://www.yahooanswers.com
http://www.wiki.answers.com
http://www.rososhop.com
http://www.smartengineers.com
http://www.webstored.ansi.com/electronic
Software Used:
Express PCB
Proteus simulation