Something Confidential
Something Confidential
Something Confidential
1
BLOCK INDEX
2
ENGINE GROUP
3
FRAME GROUP
4
PART NO. INDEX
5
3
INSTRUCTION FOR USE OF PARTS CATALOGUE (Example) Bolts, nuts and other standard parts
This parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) For
Function and Dimension Chemical surface treatment
Hero MotoCorp Splendor PRO Motorcycle. type No. ISO
1
but reference must be made to the Hero MotoCorp code given in the description
stamped number(s) as described below. This is because any changes and column of this Parts Catalogue.
modifications of parts are registered at Hero MotoCorp with the pertinent parts
and stamped numbers.
COLOUR DESCRIPTION COLOUR CODE
Numbers needed MAIN BODY COLOUR COLOUR REF.
(a) Carburettor parts : Part number and
Stamped carburettor identification number. BLACK NH-1
(b) Engine parts : Part number and Stamped engine number.
(c) Frame parts : Part number and Stamped frame number. BLACK NH-1
5
3. Abbreviations 7. Required Quantity
The following abbreviations are used in this Parts Catalogue. The number given in the “Reqd. No.” column indicates the quantity of parts used in
the section described in that block.
ASSY. .........Assembly L (100L).........Link (100 Links) Parts with quantities in ( ) represent optional parts.
COMP. ........Complete A.C. ...............Alternating current Part whose required number is “N”, is a part whose required number can be
R.................Right D.C................Direct current selected at need.
L. ...............Left IN ..................Inlet
STD. ...........Standard EXH...............Exhaust
MM. ............Millimeter FR. ...............Front 8. Part modifications and applicable serial numbers
G. ...............Gram RR.................Rear In case where a part has been modified, the serial number of the first vehicle
T (22T). ......Tooth (22Teeth) Hex................Hexagonal (or frame, engine, carburettor) bearing the modification is listed in the
A.................Ampere A.M................Attaching Mark “Serial No.” Column.
V. ................Volt T.M. ...............Transcript Mark
W. ...............Watt C.D.I..............Capacitive Discharge ignition
KPH............Kilometers per hour INC................Including 9. Illustration
L.E.D. .........Light emitting diode Illustration of parts given in parts catalogue diagrams are provided for
convenience identifying parts and may differ from the actual configuration of parts.
4. Dimensions
All dimensions are given in millimeters (mm) except in the case of steel balls,
tyres and tyre tubes and wheel rims. 10. Models, area codes and applicable serial numbers
Models, area codes and applicable serial Nos. given in this parts catalogue can be
identified as follows.
Parts Example Interpretation
Example
Bolt (Screw) 6 x 12 6mm diameter, 12mm length Applicable Applicable Applicable
Area
Pin 8 x 14 8mm diameter, 14mm length Model Type Engine Frame carburettor
code
O-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thickness serial No. serial No. identification No.
Oil Seal 14 x 24 x 5 14mm inside diameter, 24mm outside SPLENDOR ID India XXXXELY MBLXXXX 70B A 4LCL
diameter, 5mm thickness PRO ZXYYYYY ASYZXYYYYY
Tube 5 x 130 5mm inside diameter, 130mm length
5. Supercedence of parts
Part numbers given under the part name in the “Description” column indicate that
the part number has been superceded by that part number. Hero MotoCorp may
make such supercedence without notice.
6. Assemblies
Sections framed with broken lines in the exploded view drawings are available as
complete assemblies. (Their individual parts can also be obtained.)
6
12. Selection table for lock or blank key
Refer to the following selection table to select the lock or blank key.
11. Location of stamped serial number
Type Key No.
7
III. How to use the Flat Rate Time (F.R.T.) 3. Computing the F.R.T.
When several jobs are performed at the same time, make the calculation in the
This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowed following manner.
for replacement of parts covered by the warranty during the period the warranty is a. Jobs of non duplicated nature
in effect. The F.R.T. for those parts which are not listed herein should be The F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.
determined from the operation closely related to the replacement of that part. (Example) Replacement of cylinder and clutch spring.
8
4. Operations other than replacing parts Frame
a.Removed and installation
NO. SERVICE ITEM F.R.T.
NO. SERVICE ITEM F.R.T.
1. Engine 1.3 1 Front brake – adjustment 0.1
Engine
9
BLOCK INDEX – ENGINE GROUP
E-1 CYLINDER HEAD COVER/ . . . . . . . . . . . . . . . . . . E-4 CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 20 E-8 CRANK CASE/OIL PUMP . . . . . . . . . . . . . . . . . . 26
INLET PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 E-5 RIGHT CRANKCASE COVER . . . . . . . . . . . . . . 21 E-9 CRANKSHAFT/PISTON . . . . . . . . . . . . . . . . . . . 27
E-2
E-3
CYLINDER/CYLINDER HEAD . . . . . . . . . . . . . . 20
CAM SHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 21
E-6
E-7
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
LEFT CRANKCASE COVER/ . . . . . . . . . . . . . . . . .
A.C.GEN. ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . 24
E-7A LEFT CRANKCASE COVER/
A.C.GEN. ASSY. (SELF START) . . . . . . . . . . . . . 25
E-10
E-11
E-12
E-13
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . 28
KICK STARTER. . . . . . . . . . . . . . . . . . . . . . . . . . 29
GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . . . . 32
2
F-7B STARTING CLUTCH . . . . . . . . . . . . . . . . . . . . . . 26
F-7C STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . 27
11
BLOCK INDEX – FRAME GROUP
F-1V HEADLIGHT/FR. VISOR . . . . . . . . . . . . . . . . 43-44 F-8 FRONT BRAKE PANEL . . . . . . . . . . . . . . . . . . . . 53 F-12 SEAT ASSY./ REAR COWL/
F-2V SPEEDOMETER/CABLE/KEY SET . . . . . . . . 45-46 F-9 FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . 54 REAR CARRIER . . . . . . . . . . . . . . . . . . . . . . . . 46
F-3 HANDLE LEVER/SWITCH/ . . . . . . . . . . . . . . . . . . . F-10 REAL BRAKE PANEL . . . . . . . . . . . . . . . . . . . . . 55 F-13 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CONTROL CABLE . . . . . . . . . . . . . . . . . . . . . 47-48 F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . 56 F-14 SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
F-4 HANDEL PIPE/TOP BRIDGE . . . . . . . . . . . . . . . 49 F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . 49
F-5 STEERING STEM/HORN . . . . . . . . . . . . . . . . . . 50
F-6 FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 51
F-7 FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
20 9 11 12
10 13 11
17
19
2 11 11
18 11
6
3 4
22 9 1
15 21 21 12 8
20 5
3 7
19 2 10
4 8 11 4
16 5 1
1
11
13
12 10 6
2 3 10
7 4 7
13 12 6 8 7 1
12 8
16 3 5
4 11
9 10
13 12
14 12 13 9
12 9 13 13 11
13
11 4 14
10
3 8 8 7
10 1 5
12 6
12 7 8
4 5
7 5
10 6
11 7 11
8 11 20
10 7 1 18 23
2 2 8 7 19 22
16 3 10
10 23
9 11 19 25
21 15 11 17 2
6 16 9 11 20
9 12 3 23
13 4
1 23
15 24
17
17
14 15
10 13
18 24
6
14
18
9 11
15 13 13 15 19
1
12 3 20 20 10 10
1 6 3-4 11
13
7 12
21 8 22
13 4 8
5 24
15 5 3
16
15 11 7 13 2 6
23 24 7 9
10
5 2 12 16 14 2 1
24 4
14 24
6 5
8 15
24
13
17 9
12
8 9
12 18 5
24
12 24
13 5 6 6
1
10
18 8 4 1
24
8 18 20 3 7 2 7 6
9 10 6
14 11 4
11
13 10
25 6 20 1
16 16
9 4 19
17 2 2 22
19 14 3 3
7 15 25 15
19 2 13
17 21 11 6
3 21
5 12
22
1
11
13 17
20 23
23 22
2 20
10
21
21
23
14
BLOCK INDEX-FRAME GROUP
27 18
23 3
18 22 27 16 8 20
6 25
5 25
18
19 19
26 14
12 22 21 21
16 13
19 11 23
23 13 23
21 10
24 5 17 12
20 2 7 4 17
7 17
20 10
22 14 22
9 24
17 10 23 2 2 1 1 5
6 24 23 1
17 16 1 1
26 23 26 4
16 16 4
3 8 7 14
25 26 23 15
23 7-8 9
26 23 11 22
20 4
21 21 6
4 1 25 23 16 21
24 21 4 26
15 20 21 9 2
20 17
15 10 19 25
. 11 12
24
24 3
15
11 7
3 6
3 10 3
7
4 9
7 9 6
9
4 15
9 5 7
3
8 2
6
4 1
11
5 15 2
12 5
12
6 5 13 7 4
1 14
10 6 12 3 8
1
10 14 9
5
2
8 9 9
8
1
1 13 2 10
3
14 8
13 9 13
11 15 14 2 7
9 10
8 11 11
12 12
18
19
16
15 17
15
BLOCK INDEX-FRAME GROUP
7
16 16 20
12 7
19 19 20
1 5
24
5 6 20
3-4 19 5 20
16 14 5 13
2 11 3
10 15 16 8
24
27
8 16
14 15
13 26 5 14
6 7 16 3 14 17
4 3 1
2 16 13
5 19 17
5 5 9 18
13
8
11
24
17 25 13 19 2 3 18
3 9 24 23
18 18
18 9 11-12 10
6 1
18
3
17 14 3
8 22
5 3
21 4 12
14 20 S
TE
M
12
SY
9
N
IO
T
NI
IG
10
15
4
5 3 15
2 24 17 16
3
1
8 4 7
13 6 23 5
3 3
6 7 7 19
9 22
18 12 13
7 7
20 17 1
15 1
20 2
22
1
19 12
11 17 20
14 2
21 18
6
5 4 6 8 10 20
10
7 18
10 16 20
4 16 21
21 18
22 20 20
21 23
21 18 18
21
8 15 33 4 1-2
8
3 5 30 6
6 12 19 32 7
2 13 27 18
6 31 11 16
7 6 3 15
3 5 32 37 9 14
25 11 36 3
2 24 4 10 12
16
11 35 30
8
32 32
10 31
1 4 26 20 17
11
17 8 13
5
14 29
10 28 23
15 36 22
7
1 34 18
9
. 13
9
9 10
7
25
15
BLOCK INDEX-FRAME GROUP
14 10 6
6
9 1 11
3 10 1 11
12
12 1 5 4 12
3
18
19 5
10 8
17 7
21 8
20 9
15 2
8 13 7
14 11
16 2 16 11 2
5 4
13
3 1
9 1
9 11
9 7
14
4
13 4 4
6 6
7
6
10 7 5 3
8
F-27 50
16
3 25
15 13 25
8 9 4 26
12 26
6 2 9 15 15 1
19 23 14
3 17 15
13
20 9 13 15
13
13 18 6
20 9 9
18
17 5 1
19 9 2 11-12
1 16
14 3
2
4
5 17 10
14 11-12
16 3 10 13
15 2 21 22
1 7
18 5 24
4
10 8 19
20 16 12 9 18
20 11 4
14 20 20
8
9 17 18 7
5
17 8 11
7 19 6
16
12
35
19 35
16 36
37
21 32 36
5-6
27 30
30
14
32 31
B
17 31 A
12
23 23 3 C
33
10
15 A 3
18 11 1
20 34 A
12
7
2 9 A
ER 12-13 2 K C A
13
LO
CK 2 26 1 B ST
EM
26 IG
NITI
ON
SY
17
1
28 23 24 11
4 A A B
A
5
10 9 25
29 1
3-4 5 A A A
29 7 4
37 C A B
7-8
36 6
36
10
16
BLOCK INDEX-FRAME GROUP
2 4
RIDER ONLY 1.75 (25) 2.25 (33)
TYRE SIZE : FRONT 2.75 - 18 42P
REAR 3.00 - 18 52P
KWA-940
3
2
2
3
1
6
DRIVE CHAIN
Keep chain adjusted and lubricated.
5 2 25mm (1in.) Freeplay
See owner's manual DANGER/POISON
2 for instructions.
Freeplay 3
SHIEL EYES
EXPLOSIVE GASES
: No : SULFURIC ACID
: SPARKS : CAN CAUSE
MZ8-W00
CAN CAUSE BLINDNESS : FLAMES : BLINDESS OR
OR INJURY : SMOKING : SERVER BURNS
F-27 50
16
ENGINE GROUP
20 9
10 17
19
2
18
6
22
15 21 21
20
19
11
E-1 4
16 5
8
1
CYLINDER HEAD COVER/
13
INLET PIPE 12
7
13
12
16 3
4
.
FR 14 12
13
12
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
19
20 9
10 17
19
2
18
6
22
15 21 21
20
19
11
E-1 4
16 5
8
1
CYLINDER HEAD COVER/
13
INLET PIPE 12
7
13
12
16 3
4
.
FR 14 12
13
12
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* C OVER, CYLINDER HEAD .................. 0.3 20 96001-06022-00 BOLT FLANGE, SH. 6 X 22 .................................. 2 2 2 2
* GASKET, CYLINDER HEAD COVER ... 21 96001-06025-00 BOLT FLANGE, SH. 6X25 .................................... 2 2 2 2
* C OVER, ‘R’ CYLINDER HEAD SIDE ... 0.1 22 98056-57718-00 SPARK, PLUG ...................................................... 1 1 1 1
* C OVER, ‘L’ CYLINDER HEAD SIDE .... 0.2
* S PARK PLUG ...................................... 0.1
* INSULATOR, CARBURETTOR ............ 0.2
* PIPE, INLET......................................... 0.3
20
11
11 11
3
12
2
4
E-2 11
1
CYLINDER/CYLINDER HEAD 10
12 6 8 7
5
9 10
. 13
FR
9 13
13
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
19
12
13 11
11
4
9 1
8
5
3 7
10
E -3
CAM SHAFT/VALVE 6
2 3 10
4 7
1
8
11
.
FR 12
9
13 11
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
20
3 8
12 5
4
7
2
16
E-4 9 11 19
6
CAM CHAIN TENSIONER
1
17
14 15
10 13
18
14
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
25
11 4
10
10 1 5
12
7 8
10 6
11
10
2
E-5 3
10
RIGHT CRANKCASE COVER
9
.
FR 6
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* C OVER COMP., ÔRÕ CRANCK CASE . 0.8 1 11330-AAD-H00 COVER COMP., ‘R’ CRANK CASE ...................... 1 1 1 1
* GASKET, ÔRÕ CRANK CASE COVER . 0.6 2 11394-KW8-681 GASKET, ‘R’ CRANK CASE COVER ................... 1 1 1 1
* LEVER COMP., CLUTCH ..................... 0.7 3 15650-AAC-H00 GAUGE, OIL LEVEL ............................................. 1 1 1 1
(INC. RELATIVE PART) ........................ 4 22810-198-000 LEVER COMP., CLUTCH ..................................... 1 1 1 1
* O IL SEAL, 13.8 X 24 X 5 ..................... 5 22815-166-000 SPRING, CLUTCH LEVER................................... 1 1 1 1
21
14
8 7
6
5
7 11
8 11 20
7 1 18 23
8 7
E-6 19 10 22
23
CLUTCH 21 15 11
25
17 2
16 9 11 20
12 3 23
13 4
23
15 24
17
.
FR 24
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* ROTOR, OIL FILTER .......................0.9 1 15431-198-000 ROTOR, OIL FILTER ........................................... 1 1 1 1
* COVER, OIL FILTER ROTOR.........0.7 2 15439-198-691 GASKET, OIL FILTER ROTOR ............................ 1 1 1 1
* PLATE, OIL SEPARATOR ...............1.1 3 15441-198-000 COVER, OIL FILTER ROTOR ............................. 1 1 1 1
* OUTER COMP., CLUTCH...............1.2 4 15661-198-000 PLATE, OIL SEPARATOR.................................... 1 1 1 1
* CENTER CLUTCH ..........................1.2 5 22110-KST-940 OUTER COMP., CLUTCH ................................... 1 1 1 1
* DISC, CLUTCH FRICTION ..................
(ONE OR ALL) ...................................... 6 22121-198-900 CENTER, CLUTCH.............................................. 1 1 1 1
(INC. RELATIVE PART)........................ 7 22201-GF6-000 DISC CLUTCH FRICTION................................... 4 4 4 4
* PLATE, CLUTCH PRESSURE............. 8 22311-107-000 PLATE, CLUTCH ................................................. 3 3 3 3
* PLATE, CLUTCH LIFTER 9 22350-115-020 PLATE, CLUTCH PRESSURE ............................ 1 1 1 1
* SPRING CLUTCH (ONE OR ALL) ....... 10 22361-KST-940 PLATE, CLUTCH LIFTER.................................... 1 1 1 1
27
14
8 7
6
5
7 11
8 11 20
7 1 18 23
8 7
E-6 19 10 22
23
CLUTCH 21 15 11
25
17 2
16 9 11 20
12 3 23
13 4
23
15 24
17
.
FR 24
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* ROTOR, OIL FILTER .......................0.9 21 90461-GF6-000 WASHER, SPLINE, 17 MM .................................. 1 1 1 1
* COVER, OIL FILTER ROTOR.........0.7 22 91205-350-000 OIL SEAL, 6 X 25 X 6 ........................................... 1 1 1 1
* PLATE, OIL SEPARATOR ...............1.1 23 93600-05012-1H SCREW, FLAT, 5 X 12 .......................................... 4 4 4 4
* OUTER COMP., CLUTCH...............1.2 24 96001-06020-00 BOLT, FLANGE SH. 6 X 20 .................................. 2 2 2 2
* CENTER CLUTCH ..........................1.2 25 96100-60010-00 BEARING, RADIAL BALL, 6001 ........................... 1 1 1 1
* DISC, CLUTCH FRICTION ..................
(ONE OR ALL) ......................................
(INC. RELATIVE PART)........................
* PLATE, CLUTCH PRESSURE.............
* PLATE, CLUTCH LIFTER
* SPRING CLUTCH (ONE OR ALL) .......
28
17 15 4
1 19
8
5
9
14
9
21
22
17 12
20 7 3
10
19 13
E-7 2
16
22
LEFT CRANKCASE COVER/
A.C. GEN. ASSY. 6 23
13
24
. 23
FR
25
18
26 11
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
22
17 15 4
1 19
8
5
9
14
9
21
22
17 12
20 7 3
10
19 13
E-7 2
16
22
LEFT CRANKCASE COVER/
A.C. GEN. ASSY. 6 23
13
24
. 23
FR
25
18
26 11
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
23
4
8
5
9
9
17
18
12
16 10 7
13
14 2
E-7A 20
1
18
LEFT CRANKCASE COVER/
A.C. GEN. ASSY. (SELF START) 6 3
13
19
20
. 19
FR 15
22
21 11
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* C OVER L. CRANKCASE ..................... 0.1 1 11341-AAD-H10 COVER ‘L’ CRANK CASE .................................. - - 1 1
* A.C.GEN.ASSY., .................................. 0.5 2 11360-KWH-961 COVER RR L., CRANK CASE............................ 1 1 1 1
* STATOR, COMP., ................................. 3 11395-GBJ-731 GASKET L CRANK CASE COVER..................... - - 1 1
* FLYWHEEL, COMP., ............................ 0.3 4 31100-KWH-961 A.C.GEN. ASSY. ................................................. - - 1 1
* O IL SEAL, 18.9 X 30 X 5 ..................... 5 31110-KWH-961 FLYWHEEL, COMP............................................. - - 1 1
* O -RING, 107 X 2 .................................
6 31120-KWH-961 STATOR, COMP. ................................................. 1 1 1 1
7 32961-KST-940 CLAMPER ACG CORD....................................... 1 1 1 1
8 32981-GB4-780 GROMMET NEUTRAL SWICTH CORD ............. 1 1 1 1
9 90083-KVH-900 BOLT KNOCK 5MM ............................................ 1 1 2 2
10 90084-KWH-960 CAP 14MM .......................................................... 1 1 1 1
24
4
8
5
9
9
17
18
12
16 10 7
13
14 2
E-7A 20
1
18
LEFT CRANKCASE COVER/
A.C. GEN. ASSY. (SELF START) 6 3
13
19
20
. 19
FR 15
22
21 11
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* C OVER L. CRANKCASE ..................... 0.1 20 96001-06050-00 BOLT, FLANGE, SH. 6X50.................................. - - 1 1
* A.C.GEN.ASSY., .................................. 0.5 21 96001-06070-00 BOLT, FLANGE SH. 6X70................................... 1 1 1 1
* STATOR, COMP., .................................
* FLYWHEEL, COMP., ............................ 0.3
* O IL SEAL, 18.9 X 30 X 5 .....................
* O -RING, 107 X 2 .................................
25
12 11 3
4
13
8
12
5 8
E-7B 5 5 14
7
STARTING CLUTCH 6
9
1
5
13 8
2 10
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* C OVER L. CRANKCASE ..................... 0.1 1 11321-KWA-940 PLATE OIL SEPARATE....................................... - 1 - 1
* A.C.GEN.ASSY., .................................. 0.5 2 28101-KWA-940 CHAIN STARTING ............................................ - 1 - 1
* STATOR, COMP., ................................. 3 28102-KWA-940 GUIDE STARTER CHAIN ................................... - 1 - 1
* FLYWHEEL, COMP., ............................ 0.3 4 28103-GB4-700 PROTECTOR STARTER CHAIN ........................ - 1 - 1
* O IL SEAL, 18.9 X 30 X 5 ..................... 5 28110-AAD-H40 SPROCKET COMP., STARTING ....................... - 1 - 1
* O -RING, 107 X 2 .................................
6 28117-KFL-850 SET PLATE,STARTING SPROCKET.................. - 1 - 1
7 28120-KWA-942 OUTER COMP. STARTING CLUTCH ................. - 1 - 1
8 90085-KWA-940 BOLT SOCKET 6 MM ......................................... - 3 - 3
9 91201-GBG-900 OIL SEAL 30X42X4.5.......................................... - 1 - 1
10 91204-GBG-850 OIL SEAL 18.9X28X5.......................................... - 1 - 1
33
9
15 13 13 15
12 3
13 1
13 4
E-7C
STARTING MOTOR 11
16
7
15
10
5 2
14
6
8
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* C OVER L. CRANKCASE ..................... 0.1 1 31201-KG8-004 BRUSH, SET....................................................... - - 1 1
* A.C.GEN.ASSY., .................................. 0.5 2 31202-GB2-700L SPROCKET ........................................................ - - 1 1
* STATOR, COMP., ................................. 3 31204-KG8-004 SPRING, BRUSH................................................ - - 2 2
* FLYWHEEL, COMP., ............................ 0.3 4 31205-KWA-941 PACKING ............................................................ - - 1 1
* O IL SEAL, 18.9 X 30 X 5 ..................... 5 31208-KWA-941 MOTOR ONLY .................................................... - - 1 1
* O -RING, 107 X 2 .................................
6 31210-KWA-941 MOTOR UNIT STARTER .................................... - - 1 1
7 31211-KWA-941 CASE 'A' FRONT ................................................ - - 1 1
8 31213-GB4-701L GEAR COMP., DRIVEN ...................................... - - 1 1
9 32410-KVH-871 SUB HARNESS 'A'.............................................. - - 1 1
10 91308-GB4-701L O-RING A ............................................................ - - 1 1
34
18
11
19
1
20 20 10
6 3-4
7
21 8 22
E-8 5 24
15
CRANK CASE/OIL PUMP 13 23 24
12 16 14 2
24 24
15
24
13
. 17 9
FR 12
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
1 11100-KWH-960 CRANK CASE COMP.RIGHT(BLK) ..................... 1 1 1 1
* CRANK CASE COMP., ‘R’ ................... *4.0 2 11191-GW8-681 GASKET CRANK CASE ......... ............................ 1 1 1 1
* GASKET, CRANK CASE ...................... *3.6 3 11200-KWH-960 CRANK CASE COMP. LEFT(BLK) ...................... 1 1 - -
* CRANK CASE COMP., ‘L’ .................... *4.4 4 11200-KWH-970 CRANK CASE COMP. LEFT(BLK) ...................... - - 1 1
* SCREEN, OIL FILTER .......................... 0.6 5 15100-KCC-900 PUMP ASSY.OIL..................... ............................ 1 1 1 1
* B OLT, CYLINDER STUD ...................... 1.1
(ADD 0.1 FOR EACH) 6 15119-178-000 GASKET OIL PUMP BODY .... ............................ 1 1 1 1
* PUMP ASSY., OIL ................................ 7 15384-178-000 PIVOT OIL PUMP ................... ............................ 1 1 1 1
(INC. RELATIVE PART) ........................ 8 15421-035-010 SCREEN OIL FILTER ............. ............................ 1 1 1 1
9 16236-045-010 CLAMPER OVER FLOW PIPE ............................ 1 1 1 1
10 17316-611-000 CLIP BREATHER TUBE ......... ............................ 1 1 1 1
26
18
11
19
1
20 20 10
6 3-4
7
21 8 22
E-8 5 24
15
CRANK CASE/OIL PUMP 13 23 24
12 16 14 2
24 24
15
24
13
. 17 9
FR 12
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* CRANK CASE COMP., ‘R’ ................... *4.0 20 96001-06016-00 BOLT FLANGE SH.6X16 . . . . . . . . . . . . . . . . . . . 2 2 2 2
* GASKET, CRANK CASE ...................... *3.6 21 96001-06025-00 BOLT FLANGE SH.6X25 . . . . . . . . . . . . . . . . . . . 1 1 1 1
* CRANK CASE COMP., ‘L’ .................... *4.4 22 96001-06050-00 BOLT FLANGE SH.6X50 . . . . . . . . . . . . . . . . . . . 1 1 1 1
* SCREEN, OIL FILTER .......................... 0.6 23 96001-06060-00 BOLT FLANGE SH.6X60 . . . . . . . . . . . . . . . . . . . 2 2 2 2
* B OLT, CYLINDER STUD ...................... 1.1 24 96001-06065-00 BOLT FLANGE SH.6X65 . . . . . . . . . . . . . . . . . . . 4 4 4 4
(ADD 0.1 FOR EACH)
* PUMP ASSY., OIL ................................
(INC. RELATIVE PART) ........................
27
10
11
12
8
E-9
CRANKSHAFT/PISTON 5 3
2 6 7 9
1
4
5
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
37
24
13
10
18
8 18 20 3
14
25 6 20
16
E - 10 9 4
17
TRANSMISSION 19
7 15 25
19 2
17 21 11
5 12
22
1
.
FR
23 22
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
*MAINSHAFT ....................................3.8 1 23211-GF6-000 MAINSHAFT (11T)............................................... 1 1 1 1
(INC. RELATIVE PART) 2 23221-GF6-000 COUNTERSHAFT ............................................... 1 1 1 1
*COUNTERSHAFT................................. 3 23421-GB4-770 GEAR, COUNTERSHAFT LOW ......................... 1 1 1 1
(INC. RELATIVE PART) 4 23422-GB4-770 BUSH, 20X9 ........................................................ 1 1 1 1
(WHEN SERVICING COMP., UNIT) 5 23431-GN5-910 GEAR, MAINSHAFT SECOND ........................... 1 1 1 1
F.R.T. IS 4.0 ............................................
*SPROCKET, DRIVE .........................0.2 6 23441-GB4-770 GEAR, COUNTERSHAFT SECOND................... 1 1 1 1
7 23451-GK4-761 GEAR, MAINSHAFT THIRD ................................ 1 1 1 1
8 23461-GK4-760 GEAR, COUNTERSHAFT THIRD ....................... 1 1 1 1
9 23471-GN5-910 GEAR, MAINSHAFT FOURTH ............................ 1 1 1 1
10 23481-HF7-000 GEAR, COUNTERSHAFT FOURTH ................... 1 1 1 1
38
24
13
10
18
8 18 20 3
14
25 6 20
16
E - 10 9 4
17
TRANSMISSION 19
7 15 25
19 2
17 21 11
5 12
22
1
.
FR
23 22
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
*MAINSHAFT ....................................3.8 21 91203-GB5-760 OIL SEAL, 17X29X5 ............................................. 1 1 1 1
(INC. RELATIVE PART) 22 92000-06008-0H BOLT, HEX., 6 X 8 ................................................ 2 2 2 2
*COUNTERSHAFT................................. 23 96100-60010-00 BEARING, RADIAL BALL, 6001 ........................... 1 1 1 1
(INC. RELATIVE PART) 24 96100-62010-00 BEARING, RADIAL BALL, 6201 ........................... 1 1 1 1
(WHEN SERVICING COMP., UNIT) 25 96100-62030-00 BEARING, RADIAL BALL, 6203 ........................... 2 2 2 2
F.R.T. IS 4.0 ............................................
*SPROCKET, DRIVE .........................0.2
39
12 5
8 4
7 2
9
11 11
13 10
1
E - 11
KICK STARTER
13
6
3
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
*PINION, KICK STARTER .................3.7 1 28211-GF6-000 PINION, KICK STARTER ................................... 1 1 1 1
*SPINDLE, KICK STARTER ................... 2 28221-198-010 RATCHET, KICK STARTER................................ 1 1 1 1
(INC. RELATIVE PART)......................... 3 28251-GF6-000 SPINDLE, KICK STARTER ................................ 1 1 1 1
*SPRING, KICK STARTER................1.1 4 28253-397-000 SPRING, KICK STARTER RATCHET ................ 1 1 1 1
(INC. RELATIVE PART)......................... 5 28254-198-000 RETAINER, RATCHET SPRING ........................ 1 1 1 1
40
8 9
12 18 5
24
6 6
1
1
24
7 6
10 6
4
E - 12 16
GEARSHIFT 14
2
3
2 22 19
3
15
21
11
. 13
FR
17
20 23
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
*FOR GEAR SHIFT ...........................3.8 1 24211-GF6-000R FORK, GEAR SHIFT ........................................... 2 2 2 2
(ONE OR ALL) ....................................... 2 24261-121-742 PIN, GEAR SHIFT FORK GUIDE ........................ 2 2 2 2
*DRUM, GEAR SHIFT ............................ 3 24263-028-000 CLIP, GEAR SHIFT FORK GUIDE PIN................ 2 2 2 2
*PLATE, SHIFT DRUM STOPPER 4 24301-KWA-930 DRUM, GEAR SHIFT........................................... 1 2 2 2
*ARM COMP., SHIFT DRUM STOPPER 5 24411-198-900 PLATE, SHIFT DRUM STOPPER........................ 1 1 1 1
(INC. RELATIVE PART).........................
*SINDLE COMP., GEAR SHIFT ........1.2 6 24421-200-000 PIN, GEAR SHIFT DRUM.................................... 4 4 4 4
(INC. RELATIVE PART)......................... 7 24425-198-900 PLATE, SHIFT DRUM SIDE ................................ 1 1 1 1
*CONTACT ASSY................................... 8 24430-198-900 ARM COMP., SHIFT DRUM STOPPER .............. 1 1 1 1
NEUTRAL SWITCH..........................0.2 9 24435-GB4-770 SPRING, GEAR SHIFT DRUM STOPPER.......... 1 1 1 1
10 24610-KST-940 SPINDLE COMP., GEAR SHIFT.......................... 1 1 1 1
41
8 9
12 18 5
24
6 6
1
1
24
7 6
10 6
4
E - 12 16
GEARSHIFT 14
2
3
2 22 19
3
15
21
11
. 13
FR
17
20 23
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
*FOR GEAR SHIFT ...........................3.8 20 91208-KB4-670 OIL SEAL, 11.6X24X10 ...................................... 1 1 1 1
(ONE OR ALL) ....................................... 21 91312-107-000 O-RING 7 X 1.7 .................................................. 1 1 1 1
*DRUM, GEAR SHIFT ............................ 22 90022-GFP-900 BOLT WASH 6X16.............................................. 1 1 1 1
*PLATE, SHIFT DRUM STOPPER 23 96001-06012-00 BOLT FLANGE SH 6X12 .................................... 1 1 1 1
*ARM COMP., SHIFT DRUM STOPPER 24 96220-30085 ROLLER, 3X8.5 .................................................. 2 2 2 2
(INC. RELATIVE PART).........................
*SINDLE COMP., GEAR SHIFT ........1.2
(INC. RELATIVE PART).........................
*CONTACT ASSY...................................
NEUTRAL SWITCH..........................0.2
42
8
14
19
17
4
1 15
6 12
12
11
13
E - 13
22
27 18
CARBURETTOR 22
24
9 7 26
16 25
2 20
10
21
.
FR
21
23
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* NEEDLE SET, JET ..........................0.5 1 16010-KWA-931 GASKET, SET ...................................................... 1 1 1 1
* CARBURETTOR ASSY 2 16012-KWA-931 NEEDLE SET, JET ............................................... 1 1 1 1
* FLOAT SET .....................................0.4 3 16013-KRB-901 FLOAT, SET.......................................................... 1 1 1 1
* VALVE COMP., FLOAT JET, MAIN....... 4 16014-KTR-A01 TOP, SET.............................................................. 1 1 1 1
* TOP SET .........................................0.2 5 16015-KVW-921 CHAMBER SET, FLOAT....................................... 1 1 1 1
* CHAMBER SET, FLOAT ......................
* VALVE SET, THROTTLE.................0.3 6 16016-KPH-651 SCREW SET ‘A’ ................................................... 1 1 1 1
7 16022-KWA-931 VALVE SET, THROTTLE ...................................... 1 1 1 1
8 16028-KST-941 SCREW SET ‘B’ ................................................... 1 1 1 1
9 16037-KPH-901 PLATE SET VALVE .............................................. 1 1 1 1
10 16060-KWA-933 SWITCH ASSY., THROTTLE ............................... 1 1 1 1
11 16075-KTC-901 O-RING.,............................................................... 1 1 1 1
12 16076-KPL-901 O-RING.,............................................................... 1 1 1 1
13 16100-KWH-961 CARBURETTOR ASSY., ...................................... 1 1 1 1
14 16118-KTR-A01 CAP, CABLE SEALING ........................................ 1 1 1
15 16148-KPL-901 CAP, CHOKE DUST ............................................. 1 1 1 1
28
8
14
19
17
4
1 15
6 12
12
11
13
E - 13
22
27 18
CARBURETTOR 22
24
9 7 26
16 25
2 20
10
21
.
FR
21
23
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* NEEDLE SET, JET ..........................0.5 21 93892-04010-10 SCREW, WASH. 4 X10 ........................................ 2 2 2 2
* CARBURETTOR ASSY 22 93892-04014-08 SCREW, WASH. 4 X14 ........................................ 2 2 2 2
* FLOAT SET .....................................0.4 23 95002-02089 CLIP, B-1, 8 TUBE ................................................ 1 1 1 1
* VALVE COMP., FLOAT JET, MAIN....... 24 95002-02659 CLIP, B-1, 6.5 TUBE ............................................. 1 1 1 1
* TOP SET .........................................0.2 25 95005-35260-50 TUBE 35 X 170..................................................... 1 1 1 1
* CHAMBER SET, FLOAT ......................
* VALVE SET, THROTTLE.................0.3 26 99101-KWA-1050 JET, MAIN #105.................................................... 1 1 1 1
27 99103-KTC-0350 JET, SLOW#35 ..................................................... 1 1 1 1
29
27
23
18 22 27
26 14
16
19 23
21
24 5 17
20 2 7
7 17
20
F - 1V 17 10
9 22
6 24
HEADLIGHT / FR. VISOR 17 16
26
3 16 16
25 8
23
4 1
15
15 10
F R. 11 12
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* LIGHT ASSY., HEAD ............................. 0.1 1 3310B-AAD-H00 LIGHT ASSY., HEAD (W/O BULB) .......................... 1 1 1 1
* UNIT HEADLIGHT ............................... 2 33100-S2K-003 SPRING, BULB HOLDER ...................................... 1 1 1 1
(INC. RELATIVE PART) ....................... 3 33107-300-000 SPRING, BEAM ADJUSTER .................................. 1 1 1 1
* BULB, HEADLIGHT ............................. 4 33112-KWH-960 RUBBER COVER ................................................... 1 1 1 1
* SOCKET ASSY., HEADLIGHT ............. 0.2 5 33117-KB7-910 NUT, BEAM ADJUST .............................................. 1 1 1 1
* SOCKET ASSY., POSITION LIGHT .....
* STAY, HEADLIGHT BRACKET ............ 6 33120-AAD-H00 UNIT, HEAD LIGHT................................................. 1 1 1 1
* PANEL, INNER .................................... 7 33128-KCC-910 NUT, UNIT HOLDER ............................................... 2 2 2 2
* SET, FR. VISOR .................................. 8 33130-KWH-960 SOCKET COMP., HEAD LIGHT.............................. 1 1 1 1
9
10
11
12
33136-426-830
33153-KCC-830
34901-KSP-910
34908-GA7-700
COVER, SCREW, 4 MM .........................................
RING COMP., MOUNTING .....................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
13 61311-KWH-970 STAY, HEADLIGHT BRACKET ............................... 1 1 1 1
14 61312-KCC-900 PLATE, WINKER SET ............................................ 2 2 2 2
15 26131-149-300 BOOT, HEADLIGHT BRACKET .............................. 4 4 4 4
29
27
23
18 22 27
26 14
16
19 23
21
24 5 17
20 2 7
7 17
20
F - 1V 17 10
9 22
6 24
HEADLIGHT / FR. VISOR 17 16
26
3 16 16
25 8
23
4 1
15
15 10
F R. 11 12
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* LIGHT ASSY., HEAD ............................. 0.1 17 83410-AAD-H70ZC SET, FR. VISOR (CLOUD SILVER ME.).............. 1 1 1 1
* UNIT HEADLIGHT ............................... 83410-AAD-H70ZD SET, FR. VISOR (CANDY BLAZING RED).......... 1 1 1 1
(INC. RELATIVE PART) ....................... 83410-AAD-H70ZE SET, FR. VISOR (EXCELLENT BLUE ME.)......... 1 1 1 1
* BULB, HEADLIGHT ............................. 83410-AAD-H70ZF SET, FR. VISOR (HI-GRANITE BLUE ME.)......... 1 1 1 1
* SOCKET ASSY., HEADLIGHT ............. 0.2 83410-AAD-H70ZG SET, FR. VISOR (PALACE MAROON ME.)......... 1 1 1 1
* SOCKET ASSY., POSITION LIGHT ..... 83410-AAD-H70ZH SET, FR. VISOR (HEAVY GRAY ME.) ................. 1 1 1 1
* STAY, HEADLIGHT BRACKET ............
* PANEL, INNER .................................... 18 83402-KCC-900 PANEL, INNER..................................................... 1 1 1 1
* SET, FR. VISOR .................................. 19 83403-KCC-830 CUSHION, SEAL VISOR FR................................ 1 1 1 1
20 83407-KCC-902 CUSHION, FR. VISOR......................................... 2 2 2 2
21 90150-GN5-901 SCREW, SPECIAL, 5 X 10................................... 2 2 2 2
22 92000-08012-0A BOLT, HEX., 8 X 12.............................................. 2 2 2 2
30
3
5 6
18
12
13
10
4 17
14
F - 2V 23 2 2 1 1
23
SPEEDOMETER/CABLE/ 23 1 1
KEY SET
26 23 15
7-8
26 23 11 22
20 21
21
25 23 16 21
24 21
20 21
20
. 19 25
FR 24
24
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* KEY SET............................................... 1.1 1 34910-KWA-930 BULB WEDGE BASE (T10 12V1.7 W).................... 4 4 4 4
* SWITCH ASSY., COMB. & LOCK......... 0.4 2 34920-KWA-930 BULB WEDGE BASE (T10 12V 3.0 W)................... 2 2 2 2
*SPEEDOMETER ASSY......................... 0.3 3 35010-AAD-H00 KEY SET ................................................................. 1 1 1 1
* SPEEDOMETER COMP., ..................... 0.5 4 35100-AAD-H00 SWITCH ASSY., COMB.& LOCK ............................ 1 1 1 1
* CASE, UPPER ASSY.,.......................... 5 35121-KVH-850 KEY BLANK (TYPE-1)............................................. 1 1 1 1
* CASE, UNDER ASSY., .........................
* SOCKET COMP.,.................................. 6 35122-KVH-850 KEY BLANK (TYPE-2)............................................. (1) (1) (1) (1)
* CABLE COMP., SPEEDOMETER ........ 7 37100-AAD-H00 METER ASSY., COMB. .......................................... 1 1 1 1
* CABLE, INNER..................................... 0.1 8 37100-AAD-H63 METER ASSY., COMB. .......................................... 1 1 1 1
9 37113-KWH-961 EMBLEM METER.................................................... 1 1 1 1
10 37210-AAD-H00 SPEEDOMETER COMP.......................................... 1 1 1 1
31
3
5 6
18
12
13
10
4 17
14
F - 2V 23 2 2 1 1
23
SPEEDOMETER/CABLE/ 23 1 1
KEY SET
26 23 15
7-8
26 23 11 22
20 21
21
25 23 16 21
24 21
20 21
20
. 19 25
FR 24
24
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
32
18 21
11 23
28
28
22 22
25 24 24
9
14 26
26 29
15 29
17 25
16 13 27
7
F-3 1
5-6
HANDLE LEVER/SWITCH/ 30 4
4
CONTROL CABLE 10
12
8 31
19
30
2
.
FR 3 20
F-3 10
24
22
5
HANDLE LEVER/SWITCH/ 1
4
26
CONTROL CABLE 7
4
14
9
4
6
4 26
2
17
F R.
3
15
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
21 88110-AAC-H41ZA MIRROR ASSY.,‘R’BACK (BLACK-1) .................. 1 1 1 1
* CABLE COMP., THROTTLE ................ 0.3 88110-AAC-H41ZB MIRROR ASSY.,‘R’BACK (BLACK-2) .................. 1 1 1 1
* CABLE COMP., CLUTCH ..................... 0.2 88110-AAC-H41ZC MIRROR ASSY.,‘R’BACK (CLOUD SILVER ME.) 1 1 1 1
* SWITCH ASSY., WINKER .................... 0.5 88110-AAC-H41ZD MIRROR ASSY.,‘R’BACK (CANDY BLAZING RED) 1 1 1 1
* SWITCH ASSY., FR. STOP.................. 88110-AAC-H41ZE MIRROR ASSY.,‘R’BACK (EXCELLENT BLUE ME.) 1 1 1 1
* CABLE COMP., FR. BRAKE ................. 88110-AAC-H41ZF MIRROR ASSY.,‘R’BACK (HI-GRANITE BLUE ME.) 1 1 1 1
* GRIP COMP., ÔRÕ HANDLE ............ 0.6 88110-AAC-H41ZG MIRROR ASSY.,‘R’BACK (PALACE MAROON ME.) 1 1 1 1
* GRIP ÔLÕ HANDLE ......................... 0.6 88110-AAC-H41ZH MIRROR ASSY.,‘R’BACK (HEAVY GRAY ME.)... 1 1 1 1
* HOUSING UPPER, THROTTLE ..........
* HOUSING UNDER, THROTTLE .......... 22 88114-198-D10 CAP LOCK NUT,................................................... 2 2 2 2
* BRACKET ÔRÕ HANDLE LEVER ...........
* BRACKET ÔLÕ HANDLE LEVER ........... 23 88120-AAC-H41ZA MIRROR ASSY.,‘L’BACK (BLACK-1)................... 1 1 1 1
88120-AAC-H41ZB MIRROR ASSY.,‘L’BACK (BLACK-2)................... 1 1 1 1
* C OVER ÔRÕ HANDLE LEVER ...............
88120-AAC-H41ZC MIRROR ASSY.,‘L’BACK (CLOUD SILVER ME.) 1 1 1 1
* C OVER ÔLÕ HANDLE LEVER ................ 88120-AAC-H41ZD MIRROR ASSY.,‘L’BACK (CANDY BLAZING RED) 1 1 1 1
88120-AAC-H41ZE MIRROR ASSY.,‘L’BACK (EXCELLENT BLUE ME.) 1 1 1 1
88120-AAC-H41ZF MIRROR ASSY.,‘L’BACK (HI-GRANITE BLUE ME.) 1 1 1 1
88120-AAC-H41ZG MIRROR ASSY.,‘L’BACK (PALACE MAROON ME.) 1 1 1 1
88120-AAC-H41ZH MIRROR ASSY.,‘L’BACK (HEAVY GRAY ME.).... 1 1 1 1
F-3 10
24
22
5
HANDLE LEVER/SWITCH/ 1
4
26
CONTROL CABLE 7
4
14
9
4
6
4 26
2
17
F R.
3
15
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
28 93500-05022-1G SCREW, PAN 5 X 22 ............................................ 2 2 2 2
* CABLE COMP., THROTTLE ................ 0.3 29 94001-06000-OS NUT, HEX., 6 MM ................................................ 2 2 2 2
* CABLE COMP., CLUTCH ..................... 0.2
* SWITCH ASSY., WINKER .................... 0.5
* SWITCH ASSY., FR. STOP..................
* CABLE COMP., FR. BRAKE .................
* GRIP COMP., ÔRÕ HANDLE ............ 0.6
* GRIP ÔLÕ HANDLE ......................... 0.6
* HOUSING UPPER, THROTTLE ..........
* HOUSING UNDER, THROTTLE ..........
* BRACKET ÔRÕ HANDLE LEVER ...........
* BRACKET ÔLÕ HANDLE LEVER ...........
* C OVER ÔRÕ HANDLE LEVER ...............
* C OVER ÔLÕ HANDLE LEVER ................
34
3
3
7
4 9
7 9
9
4
9
F-4
8
HANDLE PIPE/TOP BRIDGE 2
11
5
12
6 5
1
10 6
. 10
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
35
11
10
15
5
F-5 3
STEERING STEM/HORN
4
15
12
13 7
14
12 3 8
1
14 9
.
FR
2
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* PIPE, STEERING HANDLE ................. 0.5 1 33714-KL3-620 RUBBER, TAIL LIGHT BRACKET ....................... 2 2 2 2
* BRIDGE COMP., FORK TOP ............... 2 38110-KTR-A01 HORN COMP., ..................................................... 1 1 1 1
* HOLDER, HANDLE PIPE UNDER ....... 0.2 3 38117-KFE-701 COLLAR, HORN SET .......................................... 1 1 1 1
(ADD 0.1 FOR EACH) ......................... 4 50301-KTR-900 RACE, (STRG.TOP) BALL .................................. 2 2 2 2
5 53200-KST-950 STEM, COMP. STEERING. ................................. 1 1 1 1
57
1
7
6
3
F-6
FRONT FENDER 6
1
2
5
4
.
FR 5
8 9 9
8
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
58
16 16
18 18
9 17
20 6 22
21
5 4
10
7 3
F-7
1 13 2
FRONT FORK 14
11
8 12
19
.
FR 15
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
59
16 16
18 18
9 17
20 6 22
21
5 4
10
7 3
F-7
1 13 2
FRONT FORK 14
11
8 12
19
.
FR 15
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
59
1
8
6-7
3
8 4
4 14 5
2
1
F-8 10
18
16
.
FR
17
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* GEAR, SPEEDOMETER ...................... 0.3 1 43125-KRP-981 SHOE COMP., BRAKE ........... ............................ 2 2 2 2
* PINION, SPEEDOMETER ................... 0.6 43125-KTN-701 SHOE COMP., BRAKE ........... ............................ (2) (2) (2) (2)
* PANEL SUB COMP., FR. BRAKE ......... 0.4 2 44805-KTC-900 PINION, SPEEDOMETER ...... ............................ 1 1 1 1
(INC. RELATIVE PART) ........................ 3 44806-KST-900 GEAR, SPEEDOMETER ........ ............................ 1 1 1 1
* SHOE COMP., BRAKE ......................... 4 44809-170-000 WASHER, SPEEDOMETER GEAR .................... 2 2 2 2
(ONE OR ALL) ..................................... 5 44810-KTC-900 BUSH, PINION ....................... ............................ 1 1 1 1
* ARM. FR. BRAKE ................................ 0.1
6 45010-KTR-700 PANEL SUB. COMP, FR. BRAKE (MGM)............ - 1 - 1
(INC. RELATIVE PART) ........................
7 45010-KTC-900 PANEL SUB. COMP. FR. BRAKE (CSM) ............ 1 - 1 -
8 45133-KCC-900 SPRING FRONT, BRAKE SHOE......................... 2 2 2 2
9 45134-250-000 BRAKE, CAM DUST SEAL ..... ............................ 1 1 1 1
10 45141-KTC-900 CAM FRONT BRAKE.............. ............................ 1 1 1 1
61
13
4
14
1
5
13
15
6 14 16
F-9
FRONT WHEEL 3
8
9 14
14 2 7
12
10
.
FR 11
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
36
19
7
16 16
12
1
3-4
2 11
10
F - 10 13
6
REAR BRAKE PANEL
5
18 9
17 14
8 5
9
.
FR
15
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* PANEL COMP., RR. BRAKE ................. 0.5 1 40543-198-900 ADJUSTER, CHAIN R ......................................... 1 1 1 1
* SHOE COMP., BRAKE ......................... 0.4 2 42313-198-900 COLLAR, RR. BRAKE PANEL SIDE.................... 1 1 1 1
(ONE OR ALL) 3 43100-153-6012 PANEL, COMP. RR BRAKE (MGM) ..................... - 1 - 1
* ARM, RR. BRAKE ................................ 0.1 4 43100-153-600 PANEL, COMP RR BRAKE (ISM) ........................ 1 - 1 -
(INC. RELATIVE PART) 5 43125-KRP-981 SHOE, COMP.BRAKE ........................................ 2 2 2 2
65
25
16
25 9
27
28 5
7 17
2
13
18 8 25 14 20
25 3 10 19
F - 11 11
26 24
12 6 1
REAR WHEEL 3
3
23 4
. 3
22
FR 15 21
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
37
25
16
25 9
27
28 5
7 17
2
13
18 8 25 14 20
25 3 10 19
F - 11 11
26 24
12 6 1
REAR WHEEL 3
3
23 4
. 3
22
FR 15 21
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* AXLE, RR. WHEEL............................... 0.2 21 90307-001-000 NUT, RR. AXLE SLEEVE ................................... 1 1 1 1
* SPROCKET, FINAL DRIVEN ............... 0.7 22 90753-029-000 OIL SEAL, 27 X 40 X 6......................................... 1 1 1 1
* DAMPER, RR. WHEEL ........................ 0.4 23 94001-06000-0S NUT, HEX., 6 MM ................................................. 1 1 1 1
(ONE OR ALL) 24 94101-06000 WASHER PLAIN 6MM ......................................... 1 1 1 1
* COLLAR, RR. AXLE DISTANCE 25 96140-63010-10 BEARING, RADIAL BALL, 6301........................... 2 2 2 2
* BEARING, RADIAL BALL, 6301
(ADD 0.1 FOR EACH) 26 96150-62030-10 BEARING, RADIAL BALL, 6203(UU) ................... 1 1 1 1
* SLEEVE, RR. WHEEL.......................... 0.5 27 97338-51179-10 SPOKE, (A9X169.5)............................................. 18 - 18 -
* HUB, RR. WHEEL ................................ 2.5 28 97604-51178-10 SPOKE, (A9X169)................................................ 18 - 18 -
* FLANGE, FINAL DRIVEN..................... 0.8
* TYRE, RR (2.75-18-6PR). .................... 0.9
* RIM, WHEEL (1.60 X 18)...................... 2.3
* BEARING, RADIAL BALL, 6203 ........... 0.6
37
20
7
19 19 20
5
5 6 20
19 5 20
16 14 5 13
3 16 8
16
14 15
14
F - 12 3 14 17 1
4 16 3 13
SET ASSY./RR. COWL/ 5 19
9
17
5 18 11
REAR CARRIER 2 3 18 18
18
12 M
E
T
S
Y
12
S
N
IO
IT
N
IG
. 10
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
39
20
7
19 19 20
5
5 6 20
19 5 20
16 14 5 13
3 16 8
16
14 15
14
F - 12 3 14 17 1
4 16 3 13
SET ASSY./RR. COWL/ 5 19
9
17
5 18 11
REAR CARRIER 2 3 18 18
18
12 M
E
T
S
Y
12
S
N
IO
IT
N
IG
. 10
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* SEAT ASSY., DOUBLE ......................... 0.1 9 77300-AAD-H70ZG SET, ‘R’SIDE COWL (PALACE MAROON ME.) ... 1 1 1 1
* SET, CENTER RR. COWL ................... 77300-AAD-H70ZH SET, ‘R’ SIDE COWL (HEAVY GRAY ME.)........... 1 1 1 1
* SET, RIGHT SIDE COWL .....................
* SET, LEFT SIDE COWL ....................... 10 77400-AAD-H70ZA SET, ‘L’ SIDE COWL (BLACK-1)........................... 1 1 1 1
* CARRIER REAR................................... 77400-AAD-H70ZB SET, ‘L’ SIDE COWL (BLACK-2)........................... 1 1 1 1
77400-AAD-H70ZC SET, ‘L’ SIDE COWL (CLOUD SILVER ME.) ........ 1 1 1 1
77400-AAD-H70ZD SET, ‘L’ SIDE COWL (CANDY BLAZING RED) .... 1 1 1 1
77400-AAD-H70ZE SET, ‘L’ SIDE COWL (EXCELLENT BLUE ME.)... 1 1 1 1
77400-AAD-H70ZF SET, ‘L’ SIDE COWL (HI-GRANITE BLUE ME.) ... 1 1 1 1
77400-AAD-H70ZG SET, ‘L’ SIDE COWL (PALACE MAROON ME.) ... 1 1 1 1
77400-AAD-H70ZH SET, ‘L’ SIDE COWL (HEAVY GRAY ME.)............ 1 1 1 1
40
20
7
19 19 20
5
5 6 20
19 5 20
16 14 5 13
3 16 8
16
14 15
14
F - 12 3 14 17 1
4 16 3 13
SET ASSY./RR. COWL/ 5 19
9
17
5 18 11
REAR CARRIER 2 3 18 18
18
12 M
E
T
S
Y
12
S
N
IO
IT
N
IG
. 10
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* SEAT ASSY., DOUBLE ......................... 0.1 19 95701-06025-18 BOLT, FLANGE, 6 X 25......................................... 4 4 4 4
* SET, CENTER RR. COWL ................... 20 95701-08016-00 BOLT, FLANGE, 8 X 16......................................... 4 4 4 4
* SET, RIGHT SIDE COWL .....................
* SET, LEFT SIDE COWL .......................
* CARRIER REAR...................................
41
5
2
3
1
8
13 6 23
6
9 22
18 12
7
20 17
15
F - 13 20
22
FUEL TANK 11 19
14
10
10 16
4 16 21
21
21
.
FR
21
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* COCK ASSY., FUEL ............................. 0.2 1 16950-KWH-970 COCK ASSY., FUEL .................................................. 1 1 1 1
* SCREEN, FUEL STRAINER................. 2 16952-KWH-970 SCREEN FUEL STRAINER ...................................... 1 1 1 1
* TANK SET, FUEL.................................. 0.3 3 16958-397-770 O-RING...................................................................... 1 1 1 1
* LID COMP., FUEL TANK.......................
* UNIT ASSY., FUEL ............................... 4 17500-AAD-H70ZA SET, FUEL TANK (BLACK-1) .................................... 1 1 1 1
17500-AAD-H70ZB SET, FUEL TANK (BLACK-2) .................................... 1 1 1 1
17500-AAD-H70ZC SET, FUEL TANK (CLOUD SILVER ME.) ................. 1 1 1 1
17500-AAD-H70ZD SET, FUEL TANK (CANDY BLAZING RED) .............. 1 1 1 1
17500-AAD-H70ZE SET, FUEL TANK (EXCELLENT BLUE ME.)............. 1 1 1 1
17500-AAD-H70ZF SET, FUEL TANK (HI-GRANITE BLUE ME.)............. 1 1 1 1
17500-AAD-H70ZG SET, FUEL TANK (PALACE MAROON ME.) ............. 1 1 1 1
17500-AAD-H70ZH SET, FUEL TANK (HEAVY GRAY ME.) ..................... 1 1 1 1
42
5
2
3
1
8
13 6 23
6
9 22
18 12
7
20 17
15
20
F - 13 22
FUEL TANK 11 19
14
10
10 16
4 16 21
21
21
.
FR
21
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* COCK ASSY., FUEL ............................. 0.2 7 17512-KWH-970 SPRING FUEL LID OPEN.................................... 1 1 1 1
* SCREEN, FUEL STRAINER................. 8 17521-KWH-970 FILM HINGE......................................................... 1 1 1 1
* TANK SET, FUEL.................................. 0.3 9 17525-KCC-900 SPACER, FUEL TANK LID ................................... 1 1 1 1
* LID COMP., FUEL TANK....................... 10 17611-KCC-900 CUSHION, FR. FUEL TANK................................. 2 2 2 2
* UNIT ASSY., FUEL ............................... 11 17613-KCC-900 CUSHION, RR. TANK .......................................... 1 1 1 1
43
3
4 7
3
7 7
F - 14 7
1
SIDE COVER 2
1
5 4 6
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* SET, RIGHT SIDE COVER ................... 0.1 1 75581-673-000 SET SPRING, LOCK KEY ...................................... 2 2 2 2
* SET, LEFT SIDE COVER ..................... 0.1
2 83500-AAD-H70ZA SET, ‘R’ SIDE COVER NH-1(BLACK-1) ................. 1 1 1 1
83500-AAD-H70ZB SET, ‘R’ SIDE COVER NH-1(BLACK-2) ................. 1 1 1 1
83500-AAD-H70ZC SET, ‘R' SIDE COVER (CLOUD SILVER ME.) ....... 1 1 1 1
83500-AAD-H70ZD SET, ‘R’ SIDE COVER (CANDY BLAZING RED) ... 1 1 1 1
83500-AAD-H70ZE SET, ‘R' SIDE COVER (EXCELLENT BLUE ME.) .. 1 1 1 1
83500-AAD-H70ZF SET, ‘R’ SIDE COVER (HI-GRANITE BLUE ME.) .. 1 1 1 1
83500-AAD-H70ZG SET, ‘R’ SIDE COVER (PALACE MAROON ME.) .. 1 1 1 1
83500-AAD-H70ZH SET, ‘R’ SIDE COVER (HEAVY GRAY ME.) .......... 1 1 1 1
44
3
4 7
3
7 7
F - 14 7
1
SIDE COVER 2
1
5 4 6
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* SET, RIGHT SIDE COVER ................... 0.1 6 87117-KWH-970 EMBLEM, SIDE COVER......................................... 2 2 2 2
* SET, LEFT SIDE COVER ..................... 0.1 7 90313-172-000 NUT, SPEED, 4 MM ................................................ 4 4 4 4
45
11
15 14 9
4
15
24 17 16
5
3
19
13
F - 15 1
AIR CLEANER 12
17 20
2
21 18
6
8 10 20
7 18
20
18
. 22
23 20 20
FR 18 18
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* ELEMENT ‘A’ AIR CLEANER .............. 0.2 1 17212-KTC-900 HOLDER, ELEMENT ........................................... 1 1 1 1
* HOLDER, ELEMENT ........................... 2 17213-KWA-940 ELEMENT, AIR/C ................................................ 1 1 1 1
* ELEMENT ‘B’ AIR CLEANER .............. 3 17214-KWH-970 BAND, BATTERY ................................................. 1 1 - -
* COVER, AIR CLEANER CASE ............ 4 17214-KWH-840 BAND, BATTERY ................................................. - - 1 1
* WATER GUARD, FR. ........................... 5 17218-KTC-900 SEAL, A/I CLEANER ............................................ 1 1 1 1
* DUCT, AIR CLEANER INLET ...............
* TUBE, AIR CLEANER CONNECTING . 6 17219-KTC-900 SEAL, A/I CLEANER ............................................ 1 1 1 1
7 17220-KWA-940 COVER, AIR/C ..................................................... 1 1 1 1
8 17224-KWH-970 WATER, GUARD FR. ........................................... 1 1 1 1
9 17225-KWA-840 CASE SUB ASSY., AIR/C ..................................... 1 1 1 1
10 17234-KCC-940 TUBE, AIR/C DRAIN ............................................ 1 1 1 1
74
11
15 14 9
4
15
24 17 16
5
3
19
13
F - 15 1
AIR CLEANER 12
17 20
2
21 18
6
8 10 20
7 18
20
18
. 22
23 20 20
FR 18 18
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* ELEMENT ‘A’ AIR CLEANER .............. 0.2 21 95002-02130 CLIP, B-12.5 TUBE............................................... 1 1 1 1
* HOLDER, ELEMENT ........................... 22 95018-46320 BAND, 46 AIR/C CONN. TUBE ............................ 1 1 1 1
* ELEMENT ‘B’ AIR CLEANER .............. 23 95701-06012-08 BOLT, FLANGE 6X12 ........................................... 1 1 1 1
* COVER, AIR CLEANER CASE ............ 24 95701-06016-08 BOLT, FLANGE 6X16 ........................................... 1 1 1 1
* WATER GUARD, FR. ...........................
* DUCT, AIR CLEANER INLET ...............
* TUBE, AIR CLEANER CONNECTING .
74
8
8
3
6
2
6
3 5
F - 16 11
EXHAUST MUFFLER
1 4
.
FR
9
9 10
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* COVER, EXH. PIPE ............................. 0.1 1 18291-KTC-900 GASKET, EXH. PIPE .............................................. 1 1 1 1
* GASKET, EXH. PIPE ............................ 2 18293-KPK-900 RUBBER PKG., PROTR. ....................................... 1 1 1 1
* MUFFLER COMP., EXH. ...................... 0.3 3 18345-MBT-610 RUBBER PROTECTOR MOUNT ........................... 2 2 2 2
4 18350-AAD-H00 MUFFLER COMP., EXHAUST................................ 1 1 1 1
5 18355-KWH-970 COVER, MUFFLER ................................................ 1 1 1 1
46
21
15 33 4
5 30
12 19 32
13 27 18
31
7 6 3
32 37
25 11 36
2 24
16
35 30
8
F - 17 32 32
10 31
STEP ASSY./KICK STARTER 26 20
11
17
14 29
10 28 23
15 36 22
1 34 18
. 9
FR
13
7
25
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* PEDAL, GEAR CHANGE ..................... 0.1 1 24701-KWA-940 PEDAL, GEAR CHANGE..................................... 1 1 1 1
* ARM ASSY., KICK STARTER ............... 2 28293-KAG-900 CLIP, KICK STARTER.......................................... 1 1 1 1
* BAR COMP., SIDE STAND................... 3 28302-KWA-940 JOINT, KICK ARM ................................................ 1 1 1 1
* BRACKET COMP., RIGHT/LEFT 4 2830A-KWH-760 ARM, SUB ASSY., KICK STARTER ..................... 1 1 1 1
PILLION STEP...................................... 5 28321-427-770 PIN, KICK STARTER ........................................... 1 1 1 1
77
21
15 33 4
5 30
12 19 32
13 27 18
31
7 6 3
32 37
25 11 36
2 24
16
35 30
8
F - 17 32 32
10 31
STEP ASSY./KICK STARTER 26 20
11
17
14 29
10 28 23
15 36 22
1 34 18
. 9
FR
13
7
25
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* PEDAL, GEAR CHANGE ..................... 0.1 21 50715-KCC-900 BAR R., PILLION STEP ....................................... 1 1 1 1
* ARM ASSY., KICK STARTER ............... 22 50718-KCC-900 BAR L., PILLION STEP........................................ 1 1 1 1
* BAR COMP., SIDE STAND................... 23 90108-223-000 SCREW, SIDE STAND PIVOT............................. 1 1 1 1
* BRACKET COMP., RIGHT/LEFT 24 90304-KTE-911 NUT, FLG.PT.10 MM ............................................ 1 1 1 1
PILLION STEP...................................... 25 92000-06016-0A BOLT HEX., 6X16 ................................................ 2 2 2 2
78
1-2
6
7
11 16
15
9 3 14
4 10 12
F - 18
MAIN STAND/PEDAL BRAKE 17
5 8 13
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* SWITCH ASSY., RR. STOP.................. 0.2 1 35350-KWH-960 SWITCH ASSY., REAR STOP (KICK).................. 1 1 - -
* ROD COMP., RR. BRAKE .................... 0.3 2 35350-KWA-940 SWITCH ASSY., REAR STOP (SELF) ................. - - 1 1
* PEDAL, BRAKE ................................... 0.5 3 35357-KCC-900 SPRING, STOP SWITCH .................................... 1 1 1 1
4 43451-KCC-600 ROD, COMP .RR. BRAKE ................................... 1 1 1 1
* SPRING, BRAKE PEDAL ..................... 0.1
5 46500-KWA-910 PEDAL,, BRAKE .................................................. 1 1 1 1
* S TAND COMP., MAIN .......................... 0.4
6 46514-KCC-900 SPRING, BRAKE PEDAL .................................... 1 1 1 1
7 46515-KB9-000 TUBE, BRAKE PEDAL SPRING .......................... 1 1 1 1
8 50500-KWH-760 STAND, COMP.MAIN........................................... 1 1 1 1
9 50512-KTC-900 PIPE RR., BRK. PIVOT ....................................... 1 1 1 1
10 90502-198-900 WASHER, BRAKE ROD ...................................... 1 1 1 1
79
6
12 1
18
19
17
21 8
20
15
F - 19 14 11
REAR FORK/CHAIN CASE 16
13
2 16
5 11
3
9 11
9
4
13
7
. 10
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* CASE, UPPER (HALF) DRIVE CHAIN . 0.1 1 40510-KWH-970 CASE, UP (HALF) DRIVE CHAIN ....................... 1 1 1 1
(ONE OR ALL) 2 40520-KST-940Z CASE, UND (HALF) DRIVE CHAIN (MRS)......... 1 1 1 1
* CHAIN, DRIVE ...................................... 0.3 3 40530-KST-941 CHAIN, DRIVE TIDC 420-108............................. 1 1 1 1
* ARM, RR BRAKE STOPPER ............... 0.2 4 40531-KTE-912 JOINT, RJ DRIVE CHAIN .................................... 1 1 1 1
* SWING ARM COMP., RR. ..................... 0.7 5 40545-001-000 CAP, CHAIN CASE PEEP HOLE ........................ 1 1 1 1
* RUBBER BUSH, RR. FORK PIVOT ..... 1.0
* PACKING, DRIVE CHAIN CASE .......... 6 43431-198-900 ARM RR., BRAKE STOPPER ............................. 1 1 1 1
7 52101-KST-940 BOLT, SWINGARM PIVOT.................................. 1 1 1 1
8 52110-AAJ-H40 SWINGARM COMP., REAR ................................ 1 1 1 1
9 52147-KTC-900 RUBBER BUSH RR., FORK PIVOT.................... 2 2 2 2
10 52170-AAJ-H40 SLIDER, CHAIN .................................................. 1 1 1 1
80
6
12 1
18
19
17
21 8
20
15
F - 19 14 11
REAR FORK/CHAIN CASE 16
13
2 16
5 11
3
9 11
9
4
13
7
. 10
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* CASE, UPPER (HALF) DRIVE CHAIN . 0.1 20 94111-10000 WASHER, SPRING 10 MM..... ............................ 1 1 1 1
(ONE OR ALL) 21 94201-20150 PIN, SPLIT 2X15 MM.............. ............................ 1 1 1 1
* CHAIN, DRIVE ...................................... 0.3
* ARM, RR BRAKE STOPPER ............... 0.2
* SWING ARM COMP., RR. ..................... 0.7
* RUBBER BUSH, RR. FORK PIVOT ..... 1.0
* PACKING, DRIVE CHAIN CASE ..........
81
10
9 3 10 1
5
3
5
7
2
8
F - 20
REAR CUSHION
9 1
7
4 4
6 6
7
.
FR 8
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
82
13 13
13
14 10 6
1 11
12 11
4 12
10 8
9
F - 21 13 7
REAR FENDER
4 2
14
.
FR 6
5 3
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
83
16
12
6 2
19
3 17
13 20
13 18
18 20
17 5
19
F - 22 2
4
5
14
WINKERS 16 3
15
1
4 18
10
20 16
20 11
8
9
. 17 18
FR 7
17
19
16
9 15 15
15
13
9
9 6
9
1
9 1
14 3
F - 23 10
2
TAIL LIGHT 7
5
8
12 9
14 4
7
8 11
. 12
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
85
3 25
25
8 9 4 26
26
1
23 14
13 15
2 16 11-12
17 10
F - 24 11-12
13
21 22
WIRE HARNESS/BATTERY 24
19
18
20 20
5
. 6
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
47
3 25
25
8 9 4 26
26
1
23 14
13 15
2 16 11-12
17 10
F - 24 11-12
13
21 22
WIRE HARNESS/BATTERY 24
19
18
20 20
5
. 6
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
48
35
19 35
16 36
37
21 32 36
22 5-6
27 30
30
14
32 31
17 31
23 23
33 15
18 11
20
F - 25 ER
2 12-13
34
LO
CK 2 26 1
FRAME BODY/UTILITY BOX 26
28 23 24
10 9 25
29 1
3-4
29
37
7-8
. 36
FR 10
36
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
88
35
19 35
16 36
37
21 32 36
22 5-6
27 30
30
14
32 31
17 31
23 23
33 15
18 11
20
F - 25 ER
2 12-13
34
LO
CK 2 26 1
FRAME BODY/UTILITY BOX 26
28 23 24
10 9 25
29 1
3-4
29
37
7-8
. 36
FR 10
36
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* BODY COMP., FRAME ...................5.0 20 83515-KWH-970 COVER 'L' UTILITY BOX ..................................... 1 1 1 1
* UTILITY BOX COMP., .......................... 21 83520-KTC-900 COLLAR 'R' UTILITY BOX.................................. 1 1 1 1
(INC. RELATIVE PART)........................ 22 83550-KWH-961 LOCK, SIDE COVER ........................................... 1 1 1 1
23 90101-KCC-940 BOLT, WASH 6X25 ............................................. 2 2 2 2
24 90116-KCC-900 BOLT, FLANGE 8X97........................................... 1 1 1 1
89
2
3
5
F - 26 1
4
TOOLS
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
49
B
A
12
C
A 3
A
7
K 9 A A
C
EM
B N
SY
ST
TIO
NI
IG
11 1
A A B
F-27 A
5
STRIPES/MARKS
A A A
.
FR
4
C A B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
1 77238-AAD-H70ZA MARK CENTER RR COWL (TYPE-1)................ 1 1 1 1
77238-AAD-H70ZB MARK CENTER RR COWL (TYPE-2)................ 1 1 1 1
12
10
B A
A A B
4
F-27 A A A FR
STRIPES/MARKS 6 .
A C
B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
2 86171-AAD-H70ZA STRIPE R. FUEL TANK (TYPE-1).................... 1 1 1 1
86171-AAD-H70ZB STRIPE R. FUEL TANK (TYPE-2).................... 1 1 1 1
86171-AAD-H70ZC STRIPE R. FUEL TANK (TYPE-3).................... 1 1 1 1
86171-AAD-H70ZD STRIPE R. FUEL TANK (TYPE-4).................... 1 1 1 1
86171-AAD-H70ZE STRIPE R. FUEL TANK (TYPE-5).................... 1 1 1 1
86171-AAD-H70ZF STRIPE R. FUEL TANK (TYPE-6).................... 1 1 1 1
86171-AAD-H70ZG STRIPE R. FUEL TANK (TYPE-7).................... 1 1 1 1
86171-AAD-H70ZH STRIPE R. FUEL TANK (TYPE-8).................... 1 1 1 1
TIO
NI
IG
11 1
A A B
A
5
F-27 A A A
STRIPES/MARKS .
FR
4
C A B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
3 86172-AAD-H70ZA STRIPE L. FUEL TANK (TYPE-1)...................... 1 1 1 1
86172-AAD-H70ZB STRIPE L. FUEL TANK (TYPE-2)...................... 1 1 1 1
86172-AAD-H70ZC STRIPE L. FUEL TANK (TYPE-3)...................... 1 1 1 1
86172-AAD-H70ZD STRIPE L. FUEL TANK (TYPE-4)...................... 1 1 1 1
86172-AAD-H70ZE STRIPE L. FUEL TANK (TYPE-5)...................... 1 1 1 1
86172-AAD-H70ZF STRIPE L. FUEL TANK (TYPE-6)...................... 1 1 1 1
86172-AAD-H70ZG STRIPE L. FUEL TANK (TYPE-7)...................... 1 1 1 1
86172-AAD-H70ZH STRIPE L. FUEL TANK (TYPE-8)...................... 1 1 1 1
12
10
B A
A A B
4
F-27 A A A FR
STRIPES/MARKS 6 .
A C
B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
4 86771-AAD-H70ZA STRIPE R SIDE COWL (TYPE-1) ...................... 1 1 1 1
86771-AAD-H70ZB STRIPE R SIDE COWL (TYPE-2) ...................... 1 1 1 1
86771-AAD-H70ZC STRIPE R SIDE COWL (TYPE-3) ...................... 1 1 1 1
86771-AAD-H70ZD STRIPE R SIDE COWL (TYPE-4) ...................... 1 1 1 1
86771-AAD-H70ZE STRIPE R SIDE COWL (TYPE-5) ...................... 1 1 1 1
86771-AAD-H70ZF STRIPE R SIDE COWL (TYPE-6) ...................... 1 1 1 1
86771-AAD-H70ZG STRIPE R SIDE COWL (TYPE-7) ...................... 1 1 1 1
86771-AAD-H70ZH STRIPE R SIDE COWL (TYPE-8) ...................... 1 1 1 1
TIO
NI
IG
11 1
A A B
A
5
F-27 A A A
STRIPES/MARKS .
FR
4
C A B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
5 86772-AAD-H70ZA STRIPE L. SIDE COWL (TYPE-1) ..................... 1 1 1 1
86772-AAD-H70ZB STRIPE L. SIDE COWL (TYPE-2) ..................... 1 1 1 1
86772-AAD-H70ZC STRIPE L. SIDE COWL (TYPE-3) ..................... 1 1 1 1
86772-AAD-H70ZD STRIPE L. SIDE COWL (TYPE-4) ..................... 1 1 1 1
86772-AAD-H70ZE STRIPE L. SIDE COWL (TYPE-5) ..................... 1 1 1 1
86772-AAD-H70ZF STRIPE L. SIDE COWL (TYPE-6) ..................... 1 1 1 1
86772-AAD-H70ZG STRIPE L. SIDE COWL (TYPE-7) ..................... 1 1 1 1
86772-AAD-H70ZH STRIPE L. SIDE COWL (TYPE-8) ..................... 1 1 1 1
12
10
B A
A A B
4
F-27 A A A FR
STRIPES/MARKS 6 .
A C
B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
6 86511-KVH-780 MARK UTILITY BOX COVER (TYPE-1)................. 1 1 1 1
12
10
B A
A A B
4
F-27 A A A FR
STRIPES/MARKS 6 .
A C
B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
7 86773-KWH-970ZA MARK, APDV (TYPE-1).......................................... 1 1 1 1
86773-KWH-970ZB MARK, APDV (TYPE-2).......................................... 1 1 1 1
1 BLACK NH-1 LIGHT SILVER FORCE SILVER ME. BLACK NH-1 CANDY BLAZING RED (R-195C)
NH-411M
FORCE SILVER ME. EXCELLENT BLUE ME. (PB-365M)
1 BLACK NH-1 LIGHT SILVER NH-411M BLACK NH-1
FORCE SILVER ME. HI-GRANITE BLUE ME. (PB-307M)
1 BLACK NH-1 LIGHT SILVER NH-411M BLACK NH-1
FORCE SILVER ME. PALACE MAROON ME. (R-308M)
1 BLACK NH-1 LIGHT SILVER NH-411M BLACK NH-1
1 BLACK NH-1 LIGHT SILVER FORCE SILVER ME. BLACK NH-1 HEAVY GRAY ME. (NH-194M-U)
NH-411M
56
B
A
1
C
2 A
K
A
7
K A C 8
IG
NIT
IO
N
SY
B
ST
EM
12
10
B A
A A B
4
F-27 A A A FR
STRIPES/MARKS 6 .
A C
B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
8 86831-AAD-H70ZA STRIPE R FR. VISIOR (TYPE-1) .................... 1 1 1 1
86831-AAD-H70ZB STRIPE R FR. VISIOR (TYPE-2) .................... 1 1 1 1
86831-AAD-H70ZC STRIPE R FR. VISIOR (TYPE-3) .................... 1 1 1 1
86831-AAD-H70ZD STRIPE R FR. VISIOR (TYPE-4) .................... 1 1 1 1
86831-AAD-H70ZE STRIPE R FR. VISIOR (TYPE-5) .................... 1 1 1 1
86831-AAD-H70ZF STRIPE R FR. VISIOR (TYPE-6) .................... 1 1 1 1
86831-AAD-H70ZG STRIPE R FR. VISIOR (TYPE-7) .................... 1 1 1 1
86831-AAD-H70ZH STRIPE R FR. VISIOR (TYPE-8) .................... 1 1 1 1
TIO
NI
IG
11 1
A A B
A
5
F-27 A A A
STRIPES/MARKS .
FR
4
C A B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
9 86832-AAD-H70ZA STRIPE L. FR. VISIOR (TYPE-1)....................... 1 1 1 1
86832-AAD-H70ZB STRIPE L. FR. VISIOR (TYPE-2)....................... 1 1 1 1
86832-AAD-H70ZC STRIPE L. FR. VISIOR (TYPE-3)....................... 1 1 1 1
86832-AAD-H70ZD STRIPE L. FR. VISIOR (TYPE-4)....................... 1 1 1 1
86832-AAD-H70ZE STRIPE L. FR. VISIOR (TYPE-5)....................... 1 1 1 1
86832-AAD-H70ZF STRIPE L. FR. VISIOR (TYPE-6)....................... 1 1 1 1
86832-AAD-H70ZG STRIPE L. FR. VISIOR (TYPE-7)....................... 1 1 1 1
86832-AAD-H70ZH STRIPE L. FR. VISIOR (TYPE-8)....................... 1 1 1 1
12
10
B A
A A B
4
F-27 A A A FR
STRIPES/MARKS 6 .
A C
B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
10 86833-AAD-H70ZA STRIPE R. SIDE COVER (TYPE-1)................... 1 1 1 1
86833-AAD-H70ZB STRIPE R. SIDE COVER (TYPE-2)................... 1 1 1 1
86833-AAD-H70ZC STRIPE R. SIDE COVER (TYPE-3)................... 1 1 1 1
86833-AAD-H70ZD STRIPE R. SIDE COVER (TYPE-4)................... 1 1 1 1
86833-AAD-H70ZE STRIPE R. SIDE COVER (TYPE-5)................... 1 1 1 1
86833-AAD-H70ZF STRIPE R. SIDE COVER (TYPE-6)................... 1 1 1 1
86833-AAD-H70ZG STRIPE R. SIDE COVER (TYPE-7)................... 1 1 1 1
86833-AAD-H70ZH STRIPE R. SIDE COVER (TYPE-8)................... 1 1 1 1
7
SPARKING SILVER
RED-1 SPARKLING SILVER ME. PALACE MAROON PALACE MAROON ME. (R-308M)
METALLIC (NH-295) NH-295M
8 FORCE SILVER LEAF GREEN FORCE SILVER ME. HEAVY GRAY HEAVY GRAY ME. (NH-194M-U)
METALLIC (NH-411M) ME. GY-141M NH-411M
59
B
A
12
C
A 3
A
7
K 9 A A
C
EM
B N
SY
ST
TIO
NI
IG
11 1
A A B
A
5
F-27 A A A
STRIPES/MARKS .
FR
4
C A B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
7
SPARKING SILVER
RED-1 SPARKLING SILVER ME. PALACE MAROON PALACE MAROON ME. (R-308M)
METALLIC (NH-295) NH-295M
8 FORCE SILVER LEAF GREEN FORCE SILVER ME. HEAVY GRAY HEAVY GRAY ME. (NH-194M-U)
METALLIC (NH-411M) ME. GY-141M NH-411M
60
B
A
1
C
2 A
K
A
7
K A C 8
IG
NIT
IO
N
SY
B
ST
EM
12
10
B A
A A B
4
F-27 A A A FR
STRIPES/MARKS 6 .
A C
B
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
F - 28 2
2
GUARD ENGINE
1
.
FR
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
103
4
F - 29 3
GUARD SARI
. 5
FR 2
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
* GUARD SARI ....................................... 1 51103-KWH-970 GUARD, SAREE................................................... 1 1 1 1
2 51104-KST-940 STEP, WOMEN..................................................... 1 1 1 1
3 51106-KCC-900 CAP, GUARD SARI .............................................. 2 2 2 2
4 95701-08016-00 BOLT, FLANGE 8X16 ........................................... 1 1 1 1
5 95701-08028-00 BOLT, FLANGE 8X28 ........................................... 1 1 1 1
104
CAUTION
4 STROKE ENGINE
DO NOT ADD OIL IN PETROL
ALWAYS WEAR A HELMET
READ OWNER’S MANUAL
CAREFULLY BEFORE RIDING
1 GEAR SHIFT PATTERN
SHIFT
DOWN
N SHIFT
1 TO
FOR 2
NEUTRAL 3
4
F - 30
MARK/CAUTION
DRIVE CHAIN
.
Keep chain adjusted and lubricated.
2 25mm (1in.) Freeplay
FR
See owner's manual DANGER/POISON
for instructions. SHIEL EYES : No : SULFURIC ACID
Freeplay
MZ8-W00
3 EXPLOSIVE GASES : SPARKS : CAN CAUSE
CAN CAUSE BLINDNESS : FLAMES : BLINDESS OR
OR INJURY : SMOKING : SERVER BURNS
Service Item F.R.T. Ref. Part No. Description Reqd. No. SPLENDOR PRO
No. DRUM
KICK SELF
SPOKE CAST SPOKE CAST
1 87501-AAE-H20 MARK, CAUTION ................................................ 1 1 - –
2 87507-MZ8-W00 LABEL DRIVE CHAIN.......................................... 1 1 - -
3 91401-KVT-941 LABEL CAUTION................................................. 1 1 1 1
105
PART NO. INDEX - SPLENDOR PRO
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
5
13201-GF6-300 E-9 16060-KWA-933 E-13 17511-KWH-970ZE F-13
23000 28254-198-000 E-11
13381-KCC-900L E-9 16075-KTC-901 E-13 17511-KWH-970ZF F-13 23112-198-010 E-6 28256-198-000 E-11
16076-KPL-901 E-13 17511-KWH-970ZG F-13 23121-KST-901 E-6 28261-198-000 E-11
14000 16100-KWH-961 E-13 17511-KWH-970ZH F-13 23211-GF6-000 E-10 28262-198-000 E-11
14100-AAH-H41 E-3 16118-KTR-A01 E-13 17512-KCC-900 F-13 23216-GF6-000 E-6 28293-KAG-900 F-17
62
PART NO. INDEX - SPLENDOR PRO
PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO. PART NO. BLOCK NO.
65