Pulsar 150 R Dic-20
Pulsar 150 R Dic-20
Pulsar 150 R Dic-20
MOTORCYCLES
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar DTS-I 1. How to Read the Catalogue : Open the catalogue and from the pictorial
150 ‘R’ (Twin Disc) ’ Motorcycle. This catalogue has been specially designed index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
to assist you in selecting the correct parts for procurement to maintain 100%
find out the figure of the part you wish to order. Write down the part
availability. number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components, colour
therefore be final and binding on us. shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
The modifications / alterations which are carried out after the issue of this that group so that particular quantity should be multiplied by the number
catalogue, will be conveyed to you through our Service Circulars. You are of sets required.
requested to make necessary corrections in the Parts Catalogue as per the 3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
In case, if you need any technical assistance contact the concerned Regional to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Spares - International Business
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index 150 R Index 150 R
Plate No. Description Page No. Plate No. Description Page No.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1&2 SAI UNIT 3&4 CAMSHAFT / TENSIONER 9 & 10 CYLINDER & PISTON 11 & 12
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
CYLINDER HEAD 5&6 VALVE 7&8 CRANKSHAFT 13 & 14 Balancer & Balancer Idler Gear 15 & 16
Pictorial Index 150 R Pictorial Index 150 R
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
Transmission 17 & 18 Change Drum / Shaft Fork 19 & 20 Crankcase LH 25 & 26 Cover RH 27 & 28
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
Gear Change Mechanism 21 & 22 Engine Assly. & Crankcase RH 23 & 24 Cover Magneto 29 & 30 Clutch Assly 31 & 32
Pictorial Index 150 R Pictorial Index 150 R
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
Carburettor 33 & 34 Air Cleaner Complete 35 & 36 Oil Pump 41 & 42 Magneto, CDI & H.T. Coil 43 & 44
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
Silencer Assembly 37 & 38 Seat Assembly / Seat Lock 39 & 40 Starter Assembly (For Self Start) 45 & 46 Engine Mountings 47 & 48
Pictorial Index 150 R Pictorial Index 150 R
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
Frame Fittings 49 & 50 Swing Arm Assembly 51 & 52 Stand Assembly 57 & 58 Tube / Tyre / Rim 59 & 60
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
Rider & Pillion Foot Rest / Holder 53 & 54 MUDGUARD FRONT & REAR 55 & 56 FRONT HUB 61 & 62 FRONT MASTER CYLINDER 63 & 64
Pictorial Index 150 R Pictorial Index 150 R
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
Front Disc Brake Rear Hub 65 & 66 REAR HUB 67 & 68 Rear Brake Pedal 73 & 74 HANDLE BAR 75 to 76
PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
Rear Master Cylinder & Caliper- 69 & 70 Rear Master Cylinder & Caliper- 71 & 72 Front Fork 77 & 78 Cap Tank & Gauge Fuel 79 & 80
Brembo Make Endurance Make
Pictorial Index 150 R Pictorial Index 150 R
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
EVAP System 81 & 82 Fittings P. Tank, Side Cover & Cover Seat 83 & 84 Chain Case 89 & 90 Head Lamp & Fairing 91 & 92
PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
Meter Assembly 85 & 86 Control Cables 87 & 88 Indicator Light Assembly 93 & 94 Tail Lamp Assly / FR & RR No. Plate 95 & 96
Pictorial Index 150 R Pictorial Index 150 R
PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO.
Tool Kit 97 & 98 Electrical Equipment 99 & 100 Painted Parts & Decals - From Jan. 2019 107 & 110
8
1 DH 1021 03 Head Cylinder Mach. With Cover 1
2 DJ 1012 17 Cover Tappet 2
2
3 39 2391 21 ‘O’ Ring 1
3 4 DS 1011 66 Silent Bush (V) 1
9 6 4 5 DH 1022 01 Camshaft Cap 1
5 6 39 2647 15 Domed Cap Nut 4
7 DS 1010 84 Copper Gasket 4
7 8 39 2532 04 Hex. Bolt With Flange 2
9 39 1075 04 Hex. Bolt / Flange 4
10 DH 1019 16 Bolt 2
11 DG 1014 98 Gasket 2
10 11
1 2
Front Wheel Direction
Plate No.: 2
150 R
SAI Unit
7
10
13
12
11
12
14
3 4
Front Wheel Direction
Plate No.: 3
150 R
Cylinder Head
8
8a 7
3 5
5
9
5 6
Front Wheel Direction
Plate No.: 4
150 R
Valve
7 8
Front Wheel Direction
Plate No.: 5
150 R
Camshaft / Tensioner
4 10
9 10
Front Wheel Direction
Plate No.: 6
150 R
Cylinder and Piston
7
8
4
5
11 12
Front Wheel Direction
Plate No.: 7
150 R
Crankshaft
4 19
3
2
13 14
Front Wheel Direction
Plate No.: 8
150 R
Balancer & Balancer Idler Gear
4
9
5
15 16
Front Wheel Direction
Plate No.: 9
150 R
Transmission
17 18
Front Wheel Direction
Plate No.: 10
150 R
Change Drum / Shaft Fork
1
5
19 20
Front Wheel Direction
Plate No.: 11
150 R
Gear Change Mechanism
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
6
12
11
10
21 22
Plate No.: 12
150 R
Engine Assly. & Crankcase RH
10
7
9 8
23 24
Front Wheel Direction
Plate No.: 13
150 R
Crankcase LH
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
1 36 DH41 51 Crankcase LH 1
2 59 0500 08 Stud M10 2
22 3 39 0752 01 Screw 3
4 DK 1010 94 Guide Starter Gear 1
5 59 2100 06 O Ring 1
2
6 DK 1010 97 Damper Crankshaft 1
7 39 2188 19 Oil Seal 1
8 DH 1015 81 Plate Starter Clutch Gear Return 1
20 9 DH 1013 85 Bolt Flange 1
1 10 DG 1014 98 Gasket 1
11 DU 1012 23 Plug Drain (magnetic) 1
19
12 KJ AB10 19 O Ring 1
13 DK 1013 80 Neutral Switch Complete 1
14 DH 1013 85 Bolt Flange 1
4 5 6 15 39 2190 19 Oil Seal 1
7
3 16 39 1677 04 Flange Bolt 8
17 39 2583 20 Bearing Ball 1
18 59 2000 06 Bearing Ball 1
19 59 2000 28 Bearing Ball Balancer 1
20 DH 1012 03 Breather Pipe 1
9 18 21 DG 1014 56 Oil Seal 1
17 22 DH 1017 19 Rubber Tube 1
11 23 59 2000 07 NRB 1
24 39 2448 11 Washer - Plain 1 N.I.
23 13 8 25 DK 1015 77 Thermal Sensor(high Temp Solder) 1 N.I.
10
21
12
14
25 26
Plate No.: 14
150 R
Cover RH
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
18
1 36 DJ40 82 Kit Assly Cl Cvr Slate Gray-k2 1
2 DH 1011 97 Grommet Breather 1
22 3 39 1041 19 Oil Seal 1
4 DH 1011 41 Rack 1
5
5 DH 1011 42 Shaft clutch release 1
11 20
6 DK 1012 51 Parallel pin 1
17
2 6 7 DG 1014 18 Gauge 1
3
21 8 DS 1012 15 Clip - Wire 1
9 DS 1013 53 Bolt 10
12 10 39 0999 06 Pin Dowel 2
11 DH 1010 18 Bracket Clutch Cable 1
7
12 DH 1011 54 Gasket cover RH 1
13 DK 1014 80 Plunger Oil 1
14 DH 1210 11 Plate Plunger Oil 1
10 15 DH 1210 12 Spring Joint ‘A’ 1
8 16 DH 1015 44 Spring torsion clutch lever 1
4
1 17 39 2443 11 Washer 1
18 DS 1010 71 Cap Oil Filter 1
15 19 DK 1017 38 Decal Clutch Cover 1 N.I.
13 14 20 DH 1015 44 Spring Torsion Clutch Lever 1
21 39 1990 20 Bearing - Needle 1
22 DH 1011 52 O Ring 1
27 28
Plate No.: 15
150 R
Cover Magneto
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
ES KS
Qty Remarks
10
29 30
Plate No.: 16
150 R
Clutch
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
1a
31 32
Plate No.: 17
150 R
Carburettor
33 34
Front Wheel Direction
Plate No.: 18
150 R
Air Cleaner Complete
No.
No. Part
Part No.
No. Description Qty/Veh.
Qty Remarks
13
5a
35 36
Plate No.: 19
150 R
Silencer Assembly
No.
No. Part
No. Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks
37 38
Plate No.: 20
150 R
Seat Assembly / Seat Lock
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
6
8
8
39 40
Plate No.: 21
150 R
Oil Pump
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
41 42
Plate No.: 22
150 R
Magneto, CDI & H.T. Coil
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
16
18
5
4
8
11
2/3
43 44
Plate No.: 23
150 R
Starter Assembly
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
45 46
Plate No.: 24
150 R
Engine Mountings
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
5
6
5
14
9 8
12
5
11
10
47 48
Plate No.: 25
150 R
Frame and Frame Fittings
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
2
3
5
49 50
Plate No.: 26
150 R
Swing Arm / Rear Shock Absorber
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
13 15 17
15
1 DK 1710 11 Swing Arm Assembly 1
2 DK 1710 03 Shaft Swing Arm 1
16 3 DG 1710 19 Seal-oil 4
4 DK 1710 06 Sleeve For Swing Arm 2
5 DG 1710 18 Bearing-needle 2
18 6 DG 1710 34 Guard 1
7 DH 1710 19 U Nut Swing Arm 1
8 DG 1710 22 Small nut 2
4 3 7 9 39 1997 15 Hexagon Nut 2
3 5 10 39 1224 11 Plain Washer 2
6 3
5 11 JM 1710 04 Cap Chain Adjuster 2
3 4
2 12 DJ 1710 44 Adjuster Chain 2
13 DK 1710 14 Rear Shock Abs Asly 2
1 14 DG 1710 38 Flanged Bolt 2
14 15 39 0714 11 Washer Plain 4
16 39 1829 12 Spring Washer 2
17 39 2366 15 Domed Cap Nut - M12 2
18 DK 1710 14 Rear Shock Absorber 2
12
11
10
51 52
Plate No.: 27
150 R
Rider, Pillion Foot Rest & Step Holder
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
RH 4
4
5
DJ 1611 27
36 DK00 13
Step Assembly - Main RH
Kit Hardware Pillion
1
2
17 6 DJ 1611 86 Plate Side Pillion Step 2
5
13 7 DJ 1611 28 Step Assly Complete - Pillion LH 1
15
14 8 DJ 1611 29 Step Assly Complete - Pillion RH 1
6 9 39 1069 01 Screw - Hexagon Head 2
8
10 39 2582 04 Flanged Bolt 2
12 11 DH 1611 55 Damper Silencer 1
11 20 12 DH 1611 57 Tube Silencer Mounting 1
10 13 39 0292 15 Nut 2
19 14 39 0963 15 Nut - Domed Cap :- M6 2
15 DH 1611 00 Spacer - Main Step 2
16 DJ 1611 22 Rubber Pillion Step 2 N.I.
17 30 1410 31 Ring O 2
18 30 1410 31 O Ring 2 N.I.
19 22 1504 51 Bolt Hex Head 2
9 1
5
20 DH 1610 56 Plate Comp. Low M/Stp 2
21 39 0784 08 Pin Split 2 N.I.
LH
1415 6
20 17
7
19
5
53 54
Plate No.: 28
150 R
Mudguard - Front & Rear
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
5 76
55 56
Plate No.: 29
150 R
Stand Assembly
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
10
9
12
7 13
8
6 11
57 58
Plate No.: 30
150 R
Tube / Tyre / Rim
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
59 60
Plate No.: 31
150 R
Front Hub
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
6
2
5
3
61 62
Plate No.: 32
150 R
FR. Master Cylinder
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
1
11 DJ 1910 56 Cylinder Master 1
C LE O
BEF
15
12 DJ 2011 09 Front Brake Switch 1
5 13 DE 1910 34 Reservoir Cover 1
5 14 DJ 1910 35 Diaphragm 1
4 DE 1910 28 Diaphragm 1
14 15 DH 1910 62 Oil Window Kit 1
DE 1910 36 Oil Window Kit 1
7 16 DJ 2011 08 Cable Assly for Switch 1
7
2
11 6
12
5
4
63 64
Plate No.: 33
150 R
Front Disc Brake
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
65 66
Plate No.: 34
150 R
Rear Hub
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
67 68
Plate No.: 35
150 R
Rear Master Cylinder & Caliper-Brembo Make
11
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
17 16 15
69 70
Plate No.: 36
150 R
Rear Master Cylinder & Caliper-Endurance Make
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
71 72
Plate No.: 37
150 R
Rear Brake Padal
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
6 1
3
2
4
73 74
Plate No.: 38
150 R
Handle Bar
75 76
Plate No.: 39
150 R
Front Fork
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
77 78
Plate No.: 40
150 R
Cap Tank & Gauge Fuel
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
2
11
10
7
8
16 6
12
9
5 3
4
13
14
15
79 80
Plate No.: 41
150 R
EVAP System
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
1 JY 1710 77 Canister 1
2 DJ 1410 72 Tube Tank To T Connector 1
3 DJ 1410 73 Tube T Connector To Canister 1
4 DJ 1410 77 Tube Connector To Purge Valve 1
5 DJ 1410 71 Tube Purge Valve To Carburetor 1
9 6 DH 1410 75 Tube Drain 1
8 7 DJ 1410 74 Tube Canister Breather 1
4 12 11 8 JH 1710 38 Valve Purge 1
5
9 PD 1716 16 Grommet Purge Valve 1
3 10 GL 1710 36 Connector Breather & Vapor Tube 1
12 11 JY 1710 69 Spring Band Clamp 11.5 X 8.4 1
12 JG 1710 29 Spring Band Clamp 13x12 5
13 2 13 JY 1710 70 Spring Band Clamp 9 X8.4 3
14 DG 1210 40 Clamp 1
1 10 12 15 JY 1718 25 Plug Fuel Drain 1
16 16 DH 1614 29 Strap Canister 2
17 DH 1410 73 Tube Canister Drain 1
6
12
13 7
17
15
81 82
Plate No.: 42
150 R
Fittings P. Tank, Side Cover & Cover Seat
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
26
24
83 84
Plate No.: 43
150 R
Meter Assembly
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
2
1 DH 1910 71 Speedometer Assly 1
2 DK 1612 09 Tape I 4
3 DJ 1811 19 Speedo Meter Cover 1
4 DJ 2011 37 Dust Cover Electronic Cluster 1 N.I.
5 39 1778 02 Self Tapping Screw 4
6 YD H190 02 Top Cover With Sealing Ring 1
6 1
4
3
85 86
Plate No.: 44
150 R
Control Cables
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
87 88
Plate No.: 45
150 R
Chain Case
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
89 90
Plate No.: 46
150 R
Head Lamp & Fairing
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
91 92
Plate No.: 47
150 R
Indicator Light Assembly
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
1 DJ 2012 07 Blinker FR LH / RR RH 2
2 DJ 2012 06 Blinker FR RH / RR LH 2
3 GH 2010 12 Lamp 12V / 10W 4
4 39 1225 15 Hex Nut Flange 4
2 1 5 DK 1611 64 Indicator Mtg Bkt Rear 1
4 4
4 4
2 1
93 94
Plate No.: 48
150 R
Tail Lamp Assly / FR & RR No. Plate
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
16
12
95 96
Plate No.: 49
150 R
Tool Kit
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
97 98
Plate No.: 50
150 R
Electrical Equipments
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
1 DK 2010 37 Horn 1
2 DK 2010 38 Horn 1
3 39 1507 11 Plain Washer 1
4 LA D000 18 Bolt Flanged M5x0.8x10 1
5 DH 2011 09 Wiring Harness 1
6 60 1114 20 Cable Tie Lock 1 N.I.
7 JD 4022 17 Band (L 150) 4 N.I.
8 JF 4018 07 Battery Dry Vrla 4AH 1
9 DH 1614 29 Strap canister 1
10 DK 2010 78 Starter Relay with Nut 1
11 DH 2010 96 Cable earthing 1
12 AP 2010 25 Fuse 15A Blade Type 2 N.I.
13 AK 2010 12 Fuse 10A 2 N.I.
14 30 1910 48 Band 5
15 KA DD06 12 Flange Bolt 1
24 16 JC 2010 27 Cable Assly St. Motor to St. Realy 1
17 JL 4020 04 Light Control Module 1 AHO Model
18 DJ 1613 27 Bkt LCM Mtg 1
19 KA DF06 10 Flange Bolt 1
23 20 JG 4018 08 Form Battery Bracket 3
21 30 2010 64 Band 1
22 39 1551 04 Bolt Flange M6x10 1
11
23 JF 4018 08 Bottle Acid 4AH 1
24 JF 4018 09 Lid Cap Battery-4 AH 1
99 100
Plate No.: 51
150 R
Accessories / Grab Handle
No.
No. Part
Part No.
No. Description
Description Qty/Veh.
Qty Remarks
10
4
101 102
Plate No.: 52
150 R
Painted Parts & Decals
7/8 No. Part No. Qty Remarks
Description
4
6 1 1 52 DH21 37 Fuel Tank Khi Eb Blk K1r + 3d Dcal Blue 1 EVAP - CALIFORNIA BLUE
2/3 1 52 DH21 36 Fuel Tank Khi Eby Blk K1r + 3d Dcal 1 EVAP - COCKTAIL WINE RED
1 52 DH15 21 Fuel Tank - EB BLK + CHROME DCL 1 EVAP - CHROME
5
1a 52 DH21 58 Fuel Tank - EB BLK + C BLUE DCL 1 NON EVAP - CALIFORNIA BLUE
1a 52 DH21 56 Fuel Tank - EB BLK + CW RED DCL 1 NON EVAP - COCKTAIL WINE RED
1a 52 DJ13 27 Fuel Tank EB Blk + Crome Dcl+3D Dcl 1 NON EVAP - CHROME
103 104
Plate No.: 52
150 R
Painted Parts & Decals
7/8 No. Part No. Qty Remarks
Description
4
15
105 106
Plate No.: 53
150 R
Painted Parts & Decals - From Jan. 2019
107 108
Plate No.: 53
150 R
Painted Parts & Decals - From Jan. 2019
109 110
Kit List 150 R Kit List 150 R
1 36DS1001 Cylinder Head 'o' Ring Kit 39239121 O Ring 1 DH161157 TUBE - SILENCER MOUNTING 1
39128321 Ring - O 1
1 36DS1001 ‘O’ Ring Kit For Cover Cyl. Head 39239121 O RING 1 9 36JG0011 Bearing Cone Kit DK181050 CAGE BEARING STEERING TOP 1
39128321 RING - O 1 DG181045 BEARING CONE :- UPPER 1
DG181005 BEARING CONE 1
2 DK101326 Valve Repair Kit (spares) DK101247 RETAINER VALVE SPRING 1 DG181003 WASHER 1
DK101108 SPRING VALVE INNER 1 DG181004 SEAL - OIL 1
DK101110 SPRING VALVE OUTER 1 DK181051 CAGE BEARING STEERING BOTTOM 1
DK101246 SEAT VALVE SPRING 1 DG181047 BEARING RACE - LOWER 1
DG181046 BEARING RACE - UPPER 1
3 36DS1002 Valve Kit DH101611 VALVE - INTAKE 1
DS101024 VALVE - EXHAUST 1 10 36DK0013 Kit Hardware Pillion DJ161186 PLATE - SIDE :- PILLION STEP 1
DH161061 PIN - PILLION STEP 1
4 36DH4030 Guide chain Kit DK101059 GUIDE CHAIN (SLACK) 1 30141031 RING - O 1
DH101923 GUIDE CAM CHAIN TIGHT SIDE 1 39104011 WASHER - PLAIN 1
39078408 PIN - SPLIT 1
5 36DH4019 Kit Centrifugal Oil Fltr DH101066 JOINT - OIL DELIVERY :- B 1
DH101067 SPRING - OIL DELIVERY :- B 1 11 36DH4154 Chain sprocket Kit DH151091 SPROCKET DRIVEN 1
39219908 PIN - SNAP (OIL DELIVERY JOINT B) 1 DV101048 SPROCKET OUTPUT (14T) 1
DH101640 Precoated Slotted & Cross Recess C'sunk 1 DH151017 CHAIN 1
39220011 Washer - Plain (primary Drive Gear) 1
DH101234 GASKET -CENTRIFUGAL OIL FILTER 1 12 36DU1901 Kit Adjusting Screw 30191017 NUT 1
DD191147 SCREW FOR CABLE ADJUSTER 1
6 36DH4116 Kit Primary Drive & Driven DH101628 GEAR PRIMARY DRIVE 1
DH102206 OUTER COMPLETE CLUTCH 1 13 36DH4020 Kit Hardware Mtg. Bracket DJ181029 COLLAR - FAIRING MOUNTING 1
DJ181064 GROMMET - FAIRING MOUNTING 1
7 36PD0012 Kit Assly Cl Cover Slate Gray PD541228 COVER CLUTCH 1 39021111 WASHER - PLAIN 1
DK101738 DECAL COVER RH 1 39155204 BOLT - FLANGE :- M6 1
39199020 BEARING - NEEDLE 1
39104119 SEAL - OIL 1 14 36DJ4088 Kit Saree Guard + Grab + Fitting DJ161434 GRAB HANDLE FRONT 1
CB101220 PLUG - TAPER :- 6 X 7 1 DJ221022 GUARD SAREE RH 1
8 36DK0009 Kit Hardware Silencer 39185004 BOLT - HEXAGON WITH FLANGE 1 15 36DH4155 Kit Tank Decal DH010341 DECAL TANK LOWER RH EBONY BLACK 1
39242511 WASHER - PLAIN 1 DH010340 DECAL TANK LOWER LH EBONY BLACK 1
DD161071 NUT - U :- M10 X 1.25 X HEIGHT 6.5 1
DH161155 DAMPER - SILENCER 1 16 36DH4156 Kit Tank Flap Decal DH010343 DECAL SPOILER TANK RH EBONY BLACK 1
DH010342 DECAL SPOILER TANK LH EBONY BLACK 1
Kit List 150 R Kit List 150 R
17 36DH4157 Kit Side Cover Lh Decal DH010346 DECAL COVER SIDE LOWER LH EBONY BL 1
DH010344 DECAL COVER SIDE UPPER LH EBONY BL 1
18 36DH4158 Kit Side Cover Rh Decal DH010347 DECAL COVER SIDE LOWER RH EBONY BL 1
DH010345 DECAL COVER SIDE UPPER RH EBONY BL 1
19 36DH4159 Kit Seat Cowl Decal DH010351 DECAL COWL SEAT LOWER RH EBONY BL 1
DH010349 DECAL COWL SEAT UPPER RH EBONY BL 1
DH010350 DECAL COWL SEAT LOWER LH EBONY BL 1
DH010348 DECAL COWL SEAT UPPER LH EBONY BL 1
22 36DK0137 KIT DECAL SIDE COVER LH EBONY BL DH010187 DECAL COVER SIDE LH BLACK-SILVER 1
DH010112 DECAL COVER SIDE UPPER BLACK LH 1
23 36DK0138 KIT DECAL SIDE COVER RH EBONY BL DH010188 DECAL COVER SIDE RH BLACK-SILVER 1
DH010113 DECAL COVER SIDE UPPER BLACK RH 1
24 36DH4122 KIT DECAL SEAT COWL EBONY BLACK DH010192 DECAL COWL SEAT LWR RH BLK-SILVR 1
DH010190 DECAL COWL SEAT UPR RH BLK-SILVR 1
DH010191 DECAL COWL SEAT LWR LH BLK-SILVR 1
DH010189 DECAL COWL SEAT UPR LH BLK-SILVR 1
SPC Updation Details 150 R SPC Updation Details 150 R
Page Fig. Old part New part Description Updation Remarks Page Fig. Old part New part Description
Updation
Remarks
no. no. no. no. date no. no. no. no. date
28 1 36PD0012 36DJ4082 Kit Assly Cl Cvr Slate Gray-k2 30.01.19 Alternate Update
6 8 36DS1001 39 1283 21 O-Ring 01.02.19 Updated
6 8a ---------- KJ AC18 24 O-Ring 01.02.19 Added
108 1 52DJ1453 52DJ1551 Tank Abs Ebony Black - Red 08.03.19 Alternate Update
62 10 DK151027 DK151096 Disc Front Black 26.03.19 Alternate Updation
74 7 DJ201253 31201079 Switch - Rear Brake 26.03.19 Alternate Updation
14 9 36DH4116 36DH4188 Kit Primary Drive & Driven Gear 26.04.19 Updation
78 31 ----------- DK181048 Clamp 05.06.19 Added
68 22 ----------- DK151036 Connecting Link- 'O' Ring Chain 04.07.19 Added
14 19 ----------- 36DH4204 Kit Connecting Rod 16.07.19 Added
100 4 39220804 LAD00018 Bolt Flanged M5x0.8x10 13.08.19 Alternate Updation
36 13 ----------- DH102276 Cartridge Assembly 16.08.19 Added
104 1a 52DH1628 52DJ1327 Fuel Tank EB Blk + Crome Dcl+3D 23.08.19 Alternate Updation
96 16 ----------- JC181025 Bracket Plate Number 30.10.19 Added
32 2 ----------- 36DH4117 Kit Friction Plate 30.06.20 Updated
100 24 ----------- JF401809 Lid Cap Battery-4 AH 24.08.20 Added
30 6 ----------- 52DH2944 Cover RR LH Assly. Slt Matt Gray 07.09.20 Added Ref.Cir.IB-407
18 1 ----------- DH102508 Shaft Assembly Input 13.11.20 Added Ref.Cir.IB-413
18 7 ----------- DH102511 Gear 5th Drive 13.11.20 Added Ref.Cir.IB-413
18 11 ----------- DH102513 Gear 1st Driven 13.11.20 Added Ref.Cir.IB-413
18 14 ----------- DH102576 Gear 3rd Driven 13.11.20 Added Ref.Cir.IB-413
18 16 ----------- DH102514 Gear 5th Driven 13.11.20 Added Ref.Cir.IB-413
18 25 ----------- DH102568 Bush 3rd Driven 13.11.20 Added Ref.Cir.IB-413
Parts Index 150 R Parts Index 150 R
PD531029 7 14
PD551433 6 32
PD582200 1 4
PF131220 5 68
YDH19001 1 92
YDH19002 6 86