De Lux Sistem Parts

CENTRIFUGAL LIQUID CHILLER
REPLACEMENT PARTS Supercedes: 160.84-RP1 (817) Form 160.84-RP1 (718)
YMC2 MOD B
MAGNETIC BEARING CENTRIFUGAL LIQUID CHILLERS
LD17500
GB Issue Date:
COMPLIANT July 13, 2018
FORM 160.84-RP1
ISSUE DATE: 7/13/2018
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.
Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 160.84-RP1
CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for con- regarding the applicability of these documents, rig-
tinuous product improvement, the information con- ging, lifting, and operating/service personnel should
tained in this document is subject to change without verify whether the equipment has been modified and
notice. Johnson Controls makes no commitment to if current literature is available from the owner of the
update or provide current information automatically equipment prior to performing any work on the chiller.
to the manual or product owner. Updated manuals, if
applicable, can be obtained by contacting the nearest CHANGE BARS
Johnson Controls Service office or accessing the John-
son Controls QuickLIT website at http://cgproducts. Revisions made to this document are indicated with a
johnsoncontrols.com. line along the left or right hand column in the area the
revision was made. These revisions are to technical in-
It is the responsibility of rigging, lifting, and operating/ formation and any other changes in spelling, grammar
service personnel to verify the applicability of these or formatting are not included.
documents to the equipment. If there is any question
ASSOCIATED LITERATURE
Manual Description Form Number
YMC Installation
2
160.84-N1
YMC Field Connections
2
160.84-PW1
YMC2 Unit Wiring and Field Control Modifications 160.84-PW2
YMC2 Unit Operations and Maintenance Manual 160.84-O1
YMC OptiView™ Control Center Operation Manual
2
160.84-O2
YMC Variable Speed Drive Renewal Parts
2
160.84-RP3
NOMENCLATURE
Y M C 2 - S 0050 A B
YORK Mod Level B
A = Refrigerant R-134a
Magnetic Bearing
B = Refrigerant R-513a
Centrifugal Chiller Capacity in KW
S = Single Stage
T = Two Stage
JOHNSON CONTROLS 3
FORM 160.84-RP1
NOMENCLATURE
SYSTEM NOMENCLATURE TABLE
Position: 1,2,3,4 - 5 6,7,8,9 10 11
YMC2 Chiller Model
S Single Stage Compressor
#### Rated Capacity in kW
A Refrigerant R-134a
B Refrigerant R-513a
B Mod Level A or B
Compressor Nomenclature Table

Position: 1,2 3 - 4,5,6 7 8 9
M2 Motor M1 or M2
C Motor Revision Level B or C
### Impeller
F Forward Rotation
A Impeller Design Revision Level
C Flow Path Revision Level
VSD Nomenclature Table

Position: 1,2,3 4,5,6,7 8 9 10,11 12 - 13,14
HYP VSD Type
774 Amps 490, 744, or 774
X Factory Mounted
H YMC2 Model
15 Heat Exchanger DWP, 150 PSIG
30 Heat Exchanger DWP, 300 PSIG
D Disconnect Switch
B Circuit Breaker
40 380V, 60 Hz
46 460V, 60 Hz
50 400V, 50 Hz
68 415V, 50 Hz
Heat Exchanger Nomenclature Table

Position: 1 2 3,4 5,6 - 7,8,9 - 10 11 12 - 13 14 15 16
E Evaporator
C Condenser
B Heat Exchanger Mod Level
## Nominal Inside Diameter in inches
## Nominal Length in feet
### Tube Number
B 3/4" Tube count code 1
C 3/4" Tube count code 2
D 3/4" Tube count code 3
E 3/4" Tube count code 4
F 3/4" Tube count code 5
2 1" Tube count code 1
3 1" Tube count code 2
S Vessel Refrigerant Side Pressure Code, 235
1 Water Side Pressure Code, 150 psi
3 Water Side Pressure Code, 300 psi
# Number of passes
G Water connection type, Grooved, (Standard)
F Water connection type, Flanged
C Water box type, Compact
M Water box type, Marine
R Inlet on Right (when viewing control panel)
L Inlet on Left (when viewing control panel)
4 JOHNSON CONTROLS
FORM 160.84-RP1
LIST OF TABLES
TABLE 1 - Unit Assembly ��6
TABLE 2 - Evaporator Closures��9
TABLE 3 - Condenser Closures��10
TABLE 4 - Compressor Components�� 11
TABLE 5 - Compressor Scroll Components��14
TABLE 6 - Motor Components��17
TABLE 7 - Hot gas Kit��24
TABLE 8 - Liquid Line Kit EB25/CB21��25
TABLE 9 - Liquid Line Kit EB25-EB33 / CB25-CB33��26
TABLE 10 - 3/4" Evaporator Tubes��27
TABLE 11 - 1" Evaporator Tubes��28
TABLE 12 - Evaporator Waterbox Gaskets (Compact)��29
TABLE 13 - Evaporator Waterbox Gaskets (Marine)��29
TABLE 14 - Condenser Tubes 3/4" tubes��30
TABLE 15 - Condenser Tubes 1" Tubes��31
TABLE 16 - Condenser Waterbox Gaskets (Compact)��32
TABLE 17 - Condenser Waterbox Gaskets (Marine)��32
TABLE 18 - System Piping��33
TABLE 19 - Evaporator Relief Valve Kit��35
TABLE 20 - Condenser Relief Valve Kit��35
TABLE 21 - OptiView Control Panel��36
TABLE 22 - System Wiring��39
TABLE 23 - Power Panel��45
TABLE 24 - VSD Installation Kit��50
TABLE 25 - VSD Water Piping��52
TABLE 26 - VSD Cooling Kit��53
TABLE 27 - Evaporator VSD Coupling Kit ��54
TABLE 28 - Neoprene Isolators��54
TABLE 29 - Spring Isolators��54
TABLE 30 - Sequencing Kit (Two Unit)��55
TABLE 31 - Sequencing Kit (Three Unit)��55
TABLE 32 - Sequencing Kit (Four Unit)��55
TABLE 33 - Touch-Up Paints��56
TABLE 34 - Flow Control Switch��56
TABLE 35 - Consumables��56
TABLE 36 - Service Tool Kits��56
JOHNSON CONTROLS 5
FORM 160.84-RP1
Table 1 - UNIT ASSEMBLY

DESIGN
ITEM WORKING PRESSURE DESCRIPTION PART NUMBER SAP QUANTITY FIGURE
HCS M24 X 3 X 90MM LG.

4 235 021-33185-110 995457 12 1
(With Isolation Valves)
10 235 HCS M24 X 3 X 90MM LG. 021-33185-090 731065 12 1
Valve Butterfly Size 5
235 022-10641-005 147048 1
(Without Isolation Valves)
Valve, Butterfly Resilisant Seal
350 022-12077-005 731490 1
11 1/2
235 022-10641-006 116118 1
Valve, Butterfly Resilisant Seal
350 022-12077-006 731491 1
Gasket, Round Ansi 5.00-150#
028-15075-011 741976
028-15075-060 741992
12 235, 350 1 1
028-15075-012 705347
028-15075-061 709274
235 HCS .75-10 X 2.00 021-32012-016 588676 8 2
13
350 HCS .75-10 X 4.5 021-32012-036 686064 8 2
Gasket, Round Comp Suction, 1.88 OD 028-16544-101 742262
17 235, 350 1 1
Gasket, Round Comp Suction, 2.25 OD 028-16544-102 742263
22 Shield Discharge Sound 375-92521-000 798133 1
A Shield, Discharge Sound 075-92522-000 761142 1
B Foam, Noise Reduction 010-07815-000 728962 1
C Angle Shield Mounting 075-92024-000 760998 1
D 235, 350 Angle Shield Mounting 075-92029-000 760999 1 1/2
E Screw Mach Pan Hd Recd 1 021-01785-000 729380 4
F Tape, 3M Vhb 5952, 013-03423-000 729118 2
G U-Nut, #10-24 Unc 021-33165-000 731056 4
H Wear Washer .420 Od X .25 Id X 021-33166-000 731057 4
23 235, 350 Label Location 375-92523-000 798134 1 1
28 Adapter, Motor 371-06020-000 852634 1
A Plate, Motor Adaptor Outside 371-06022-000 853123 1
B Plate, Back Motor Adaptor 071-06021-000 852429 1
C Plate, Top Motor Adaptor 071-06186-000 852611 1
D Wireway, Flexible 023-25239-000 734174 1
E 235, 350 Plate, Motor Adapter 371-05902-000 774335 1 1/2
F Seal-Edge Grip 3/8 In Dia Bulb 028-16512-000 742257 6.5'
G Wash Pln 0.250 Zn, 0.625/0.065 021-32004-503 641533 16
H Nut Hex 0.250-20 X Gr 5 Zn 021-32004-501 616899 12
I Screw Mach Pan Hd Recd 1 021-01873-000 166379 4
J Acoustical Foam Isolator 028-15031-000 169162 1
Gasket, Round Comp Discharge, 5" 028-16544-201 742265
34 235, 350 1 1
Gasket, Round Comp Discharge, 6" 028-16544-202 742266
6 JOHNSON CONTROLS
FORM 160.84-RP1
22
See Detail A
23
28
See Detail C
34
11 or 12 22
See Detail B
4
17
LD17495b
Figure 1 - YMC UNIT COMPONENTS
JOHNSON CONTROLS 7
FORM 160.84-RP1
D
B
13
G
H
C 12 11
Without With
Isolation Isolation
A
Detail A Detail B
G
I A
C
F
D F
G
H
J E
Detail C LD17495c
Figure 2 - YMC UNIT COMPONENTS
8 JOHNSON CONTROLS
FORM 160.84-RP1
Table 2 - EVAPORATOR CLOSURES

EVAPORATOR
ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE
CODE
2 ALL O-Ring Neo1 00.351Id .072Thk M 028-12961-001 588817 1 3
3 ALL Valve Stop Ang Vertical 022-09577-000 617078 1 3
5 ALL Valve Ball 1-1/16 - 12 Un-2A 022-09757-000 62507 1 3
7 ALL Sensor, Temperature 3000 Ohms 025-41904-000 618239 1 3
9 ALL Cap Flare 3/4 Od Tube 023-00984-000 617242 2 3
10 ALL Gasket Fla 3/4 Od Tube: 028-09211-000 618602 2 3
11 ALL Gasket, Seal 1 Od X 7/8 Id X 028-04836-000 62960 1 3
14 ALL Plug Sight 2-1/4 -12 Un-2A 023-17197-000 146345 1 3
EB25 O-Ring Neo1 01.489Id .070Thk M 028-12961-019 618655 1
16 3
EB29, EB33 O-Ring Neo1 01.720Id .118Thk M 028-12961-020 618656 1
21 ALL Elbow 3/4 Od. Tube 90 Deg Male 023-25543-000 829123 1 3
NOTE: Items with an * are NOT represented.
9
10
11
12 2
16 EB25
3 8
EB29-EB33
18
20
13
14 8
4
5
9 6
10 7
21 LD17491
Figure 3 - EVAPORATOR CLOSURES
JOHNSON CONTROLS 9
FORM 160.84-RP1
Table 3 - CONDENSER CLOSURES

CONDENSER
CODE
3 ALL Gasket, Seal 1 Od X 7/8 Id X 028-04836-000 62960 2 4
5 ALL Cap Flare 3/4 Od Tube 023-00984-000 617242 1 4
6 ALL Gasket Fla 3/4 Od Tube: 028-09211-000 618602 1 4
11 ALL Plug Sight 2-1/4 -12 Un-2A 023-17197-000 146345 1 4
12 ALL Valve Ball 1-1/16 - 12 Un-2A 022-09757-000 62507 1 4
14 ALL Sensor Temperature 3000 Ohms 025-39517-000 118035 1 4
15 CB29, CB33 O-Ring Neo1 01.475Id .118Thk M 028-12961-017 618653 1 4
CB21-CB25
1 8
3
2 CB29-CB33 4
15 5
6
10
11 3
13 12
14 13 8
LD17492
Figure 4 - CONDENSER CLOSURES
10 JOHNSON CONTROLS
FORM 160.84-RP1
Table 4 - COMPRESSOR COMPONENTS

COMPRESSOR
CODE
1 ALL Motor M2C, Field Replacement 464-53820-000 - 1 6
M2C-197FAC 064-53261-000 821229
M2C-205FAC 064-53262-000 822335
1
3 M2C-218FAC Plate Seal 064-53263-000 821458 6
M2C-233FAC 064-53264-000 822244
M2C-246FAC 064-53256-000 816708
M2C-197FAC 064-52876-000 821207
M2C-205FAC 064-52881-000 822290
4 M2C-218FAC Ring Seal 064-52888-000 821439 1 6
M2C-233FAC 064-52891-000 822009
M2C-246FAC 064-52566-000 747095
M2C-197FAC
Washer Spring 064-52877-000 821208
M2C-205FAC
5 M2C-218FAC 1 6
M2C-233FAC Washer Spring Ball Piston Seal 064-52568-000 710462
M2C-246FAC
M2C-197FAC
064-52878-000 821209
M2C-205FAC
6 M2C-218FAC Retainer Seal 1 6
M2C-233FAC 064-52567-000 710457
M2C-246FAC
7 ALL Stud Impeller 14X2 064-52802-000 747105 1 6
M2C-197FAC Impeller 197Fa 364-52860-001 821230
8 M2C-218FAC Impeller 218Fa 364-52866-001 821459 1 6
M2C-246FAC Impeller, 246Fa 364-52850-001 770970
9 ALL Nut Impeller M14x2 064-52803-000 710536 1 6
10 All Scroll Assembly See Table 3
11 ALL Eye Rod Exlar Actuator 064-53052-000 710452 1 5
12 ALL Actuator Linear 025-44679-000 710442 1 5
13 ALL Clevis Exlar Actuator 064-53053-000 710450 1 5
14 ALL Lever External 064-53054-000 710454 1 5
100 ALL Shcs M6x1x20 Stl 021-33076-020 705374 6 6
101 ALL Shcs M6x1x30 Stl 021-33076-030 816704 2 5
102 ALL Shcs M8x1.25x40 Stl 021-33077-040 705383 6 6
103 ALL Shcs M12x1.75x55 Stl 021-33079-055 705389 2 5
104 ALL Shss Metric 8X20 Stl 021-33088-020 705393 3 5
105 ALL Nut Hex M10x1.5 Style 1 Cl 10 021-33126-000 705399 2 5
106 ALL Shss Metric 12X45 Stl 021-33127-045 705402 2 5
107 ALL Nut Hex Jam M10x1.5 Cl 05 021-33256-000 705408 1 5
201 ALL O-Ring Hnbr 27.485Id .275Thk M 028-16519-000 710485 1 5
JOHNSON CONTROLS 11
FORM 160.84-RP1
TABLE 4 - COMPRESSOR COMPONENTS (CONT'D)

COMPRESSOR
CODE
301 ALL Bushing Ggb Bb1207du 029-26137-000 710445 2 5
302 ALL Bushing Ggb 1215Du 029-26138-000 710444 1 5
303 ALL Bushing Ggb 1210Du 029-26141-000 710443 2 5
10 101
11
302
105
106
103
14
301
12
105 13
106 107
303 LD17514
Figure 5 - COMPRESSOR COMPONENTS
12 JOHNSON CONTROLS
FORM 160.84-RP1

'HWDLO(
6HH
'HWDLO
(

/'
Figure 6 - COMPRESSOR COMPONENTS
JOHNSON CONTROLS 13
FORM 160.84-RP1
Table 5 - COMPRESSOR SCROLL COMPONENTS

COMPRESSOR
CODE
197/205 Straightener 10" Suction 064-53185-000 821226
2 1 7
218/233/246 Straightener 12" Suction 064-53186-000 710461
3 All Shaft Control 064-52576-000 710460 1 8
4 All Cover Shaft Control 064-52577-000 710451 1 7
5 All Link Internal 029-26308-000 841423 1 8
7 All Fillpiece 064-52766-010 710453 2 8
8 All Lever Internal 064-53205-000 710455 1 8
197 Device VGD 364-53095-000 821241
205 Device VGD 364-53096-000 822337
9 218 Device VGD 364-53097-000 821460 1 8
233 Device VGD 364-53098-000 822246
246 Device VGD 364-53099-000 710441
10 All Plate Handhole Cover Exlar 064-53203-000 710456 1 7
197 Ring Seal 064-52879-000 821210
205 Ring Seal 064-52882-000 822331
11 218 Ring Seal 064-52889-000 821440 1 8
233 Ring Seal 064-52892-000 822010
246 Ring Seal 064-52574-000 710469
197/205 Washer Spring 064-52877-000 821208
12 1 8
218/233/246 Washer Spring 064-52568-000 710462
197/205 Retainer Seal 064-52878-000 821209
13 1 8
218/233/246 Retainer Seal 064-52567-000 710457
56 All Decharge Temp Probe 025-44007-000 740395 1 7
100 All Shcs M6x1x20 Stl 021-33076-020 705374 6 8
101 All Shcs M10x1.5x30 Stl 021-33078-030 705385 2 7
102 All Shcs M10x1.5x35 Stl 021-33078-035 705386 12 7
103 All Screw Shcs M10 L=40Mm Steel 021-33078-040 831309 2 8
104 All Shcs M12x1.75x150 Stl 021-33079-150 705390 1 8
105 All Shss Metric 8X20 Stl 021-33088-020 705393 3 8
118 All Valve 022-12039-000 731481 1 7
122 All Tranducer 025-40088-000 144689 1 7
200 All O-Ring Neop 02.234Id .139Thk M 028-03803-000 588784 1 8
201 All O-Ring Neo1 01.109Id .139Thk M 028-12200-000 588798 2 8
202 All O-Ring Neop 10.484Id .139Thk M 028-12226-000 588805 1 7
197/205/246 O-Ring Neo1 00.468Id .078Thk M 028-12961-003 588818
204 1 7
218/233 O-Ring Hnbr 12.475Id .139Thk M 028-16737-000 917555
197/205 O-Ring Neo1 11.484Id .139Thk M 028-13977-000 588834
205 218/233 O-Ring Neo1 12.984Id .139Thk M 028-14412-000 588840 1 8
246 O-Ring Neo1 13.984Id .139Thk M 028-15581-000 588887
208 All O-Ring Hnbr 00.602Id .087Thk M 028-16398-018 710515 3 7
209 All O-Ring Hnbr 00.760Id .087Thk M 028-16398-022 710519 1 7
401 All Plug Hex Hd M 18x1.5 023-25111-018 705415 2 7
402 All Plug Hex Hd M22x1.5 023-25111-022 705417 1 7
14 JOHNSON CONTROLS
FORM 160.84-RP1
401
208
202
2
208
208
102
10
4 209
101
402
118
122
56
LD17743a
Figure 7 - COMPRESSOR SCROLL COMPONENTS
JOHNSON CONTROLS 15
FORM 160.84-RP1
105
11
12
13
205
100
9 5
7
103 103
7 206
8
4
200 104
3 209
207 201 402 LD17744
Figure 8 - COMPRESSOR SCROLL COMPONENTS
16 JOHNSON CONTROLS
FORM 160.84-RP1
Table 6 - MOTOR COMPONENTS

1 Housing Motor w Stator M2, Field Replacement 064-53821-000 - 1 9
4 Terminal Motor 025-44002-000 705435 3 10
5 Shim Bearing Kit M2 064-52612-000 705447 1 9
Shim Bearing, 1.000 (0.394) Thk 064-52612-100 831856 -
Shim Bearing, 1.025 (.0413) Thk 064-52612-102 865201 -
Shim Bearing, 1.050 (.0423) Thk 064-52612-105 821857 -
Shim Bearing, 1.075 (.0423) Thk 064-52612-107 865202 -
Shim Bearing, 1.100 (.0433) Thk 064-52612-110 831858 -
Shim Bearing, 1.125 (.0443) Thk 064-52612-112 865203 -
Shim Bearing, 1.150 (.0453) Thk 064-52612-115 831859 -
Shim Bearing, 1.175 (.4063) Thk 064-52612-117 865204 -
Shim Bearing, 1.200 (.0472) Thk 064-52612-120 831860 -
Shim Bearing, 1.225 (.0482) Thk 064-52612-122 865205 -
Shim Bearing, 1.250 (.0492) Thk 064-52612-125 831861 -
Shim Bearing, 1.275 (.0502) Thk 064-52612-127 865206 -
Shim Bearing, 1.300 (.0512) Thk 064-52612-130 831862 -
Shim Bearing, 1.325 (.0522) Thk 064-52612-132 865207 -
Shim Bearing, 1.350 (.0531) Thk 064-52612-135 831863 -
Shim Bearing, 1.375 (.0541) Thk 064-52612-137 865208 -
Shim Bearing, 1.400 (.0551) Thk 064-52612-140 831864 -
Shim Bearing, 1.425 (.0561) Thk 064-52612-142 865209 -
Shim Bearing, 1.450 (.0571) Thk 064-52612-145 831865 -
Shim Bearing, 1.475 (.0581) Thk 064-52612-147 865210 -
Shim Bearing, 1.500 (.0591) Thk 064-52612-150 831866 - 9
Shim Bearing, 1.525 (.0600) Thk 064-52612-152 865211 -
Shim Bearing, 1.550 (.0610) Thk 064-52612-155 831867 -
Shim Bearing, 1.575 (0.620) Thk 064-52612-157 865212 -
Shim Bearing, 1.600 (.0630) Thk 064-52612-160 831868 -
Shim Bearing, 1.625 (.0640) Thk 064-52612-162 865213 -
Shim Bearing, 1.650 (.0650) Thk 064-52612-165 831869 -
Shim Bearing, 1.675 (.0659) Thk 064-52612-167 865214 -
Shim Bearing, 1.700 (0.669) Thk 064-52612-170 831870 -
Shim Bearing, 1.725 (.0679) Thk 064-52612-172 865215 -
Shim Bearing, 1.750 (.0689) Thk 064-52612-175 831871 -
Shim Bearing, 1.775 (.0699) Thk 064-52612-177 865216 -
Shim Bearing, 1.800 (.0709) Thk 064-52612-180 831872 -
Shim Bearing, 1.825 (.0718) Thk 064-52612-182 865217 -
Shim Bearing, 1.850 (.0728) Thk 064-52612-185 831873 -
Shim Bearing, 1.875 (.0738) Thk 064-52612-187 865218 -
Shim Bearing, 1.900 (.0748) Thk 064-52612-190 831874 -
Shim Bearing, 1.925 (.0758) Thk 064-52612-192 865219 -
Shim Bearing, 1.950 (.0768) Thk 064-52612-195 831875 -
Shim Bearing, 1.975 (.0778) Thk 064-52612-197 865220 -
Shim Bearing, 2.000 (.0787) Thk 064-52612-200 831876 -
JOHNSON CONTROLS 17
FORM 160.84-RP1
TABLE 6 - MOTOR COMPONENTS (CONT'D)

6 Cartridge Magnetic Bearing M2 029-25926-000 705439 2
6a Ball Bearing Module 029-26243-000 - 1 9
6b Bearing Preload Springs and Mounting Hardware 029-26247-000 - 1
7 Rotor Motor M2 024-38192-000 - 1 9
8 Ring Thrust Z1 M2 029-26134-000 705440 1 9
9 Orifice Plug M20x2.5x20 5 Dia 064-53662-000 1004857 1 9
10 Ring Thrust Z2 M2 029-26135-000 705441 1 9
11 Retainer Thrust Ring Z2 064-53240-000 886171 1 9
12 Feedthrough MBC Power Z1 025-45101-000 831839 1 10/11
13 Feedthrough MBC Signal Z1 025-45111-000 831851 1 11
14 Feedthrough MBC Power Z2 025-45102-000 831840 1 10
15 Feedthrough MBC Signal Z2 025-45112-000 831852 1 10
16 Retainer Feedthrough M2 064-53201-000 705458 2 11
19 Controller Magnetic Bearing 025-44457-000 705437 1 10
20 PLATE ASSY., CONNECTOR MOUNTING - - 1
11
02 Plate Mounting Connector 064-53118-000 927856 1
03 MBC INTERNAL WIRING HARNESS 392-13709-200 991374 1
Connector, Bulkhead Sz 1 025-45897-000 991342 1
Connector, Heavy Duty Sz 1 025-45898-000 991343 1
11
Contact Pin, Heavy Duty, 20-16 awg 025-45904-000 991349 2
Contacts 20-16 awg, JST Type 025-44950-000 823956 2
Connector, 2-pos JST, N-type Housing 025-44954-000 823958 1
Connector, Bulkhead, Size 1 025-45897-000 991342 1
Connector, Bulkhead, Size 1 025-45898-000 991343 1
11
Contact Pin, Heavy Duty, 20-16 AWG 025-45904-000 991349 8
Ferrule, 16AWG, 0.571" lg.,0.071" dia. 025-45924-000 991367 6
Terminal, Fast-on, Flag. Insulated 16-14 AWG 025-23736-000 144754 2
Connector Receptacle Housing, 4-pos, Metal 025-45915-000 991360 1
Contact Pin, 20-22 AWG, Ins. Dia. 1.17-2.08 025-45919-000 991364 3 11
Cable, 4 Conductor, 22 AWG 025-31788-000 618187 6"
Connector Plug, FMC 1.5/4-STF-3.5 025-44949-000 823955 1
Connector Receptacle Housing, 4-pos, Metal 025-45915-000 991360 1
Contact Pin, 20-22 AWG, Ins. Dia. 1.17-2.08 025-45919-000 991364 2 11
Contact Pin, 20-22 AWG, Ins. Dia. 1.17-2.08 025-28701-000 - 6"
Ferrules, #20 wire, 0.453" length, 0.043" dia 025-44955-000 823959 2
Connector Receptacle Housing, 4 pos Metal 025-45915-000 991360 1
11
Contact Pins 20-22 awg Dia 1.17-2.08 025-45919-000 991364 2
Temp. Sensor, 50 kohm @ 25 Deg C 025-44951-000 823957 1
18 JOHNSON CONTROLS
FORM 160.84-RP1
TABLE 6 - MOTOR COMPONENTS (CONT'D)

Connector, Receptacle Housing, 12-pos, Metal 025-45916-000 991361 1
Contact Pins, 20-22 Awg, Ins Dia 1.17-2.08mm 025-45919-000 991364 12
11
Cable, 22 Awg, 6 Cond, 0.212" dia (5.38mm) 025-31785-000 738643 16"
JST contact pins, 22Awg 025-45903-000 991348 12
JST male connector, 8-pos 025-95905-000 - 2
09 Cable Patch Cat5e, 4-Pair 025-44831-000 823941 1
010 Frame, Rj45 Panel Mounting, 025-44832-000 823942 1
011 Socket Rj45 Insert, Modular 025-44833-000 823943 1
11
012 Cover Protective, Ip67, Flat Design, 025-44834-000 823944 1
015 Gasket 028-16740-000 991369 3
016 Gasket 028-16741-000 991370 1
21 COVER MBC 364-53606-000 886179 1
001 Plate MBC Cover 064-53603-000 886173 1
002 Magnet MBC Cover 064-53604-000 886174 1 10/11
003 Strip Mounting 064-53605-000 886175 1
005 Fchs M3x0.5x6 021-33425-006 886115 5
24 EEV Cartridge 325-44710-000 697875 1 12
24a EEV Cartridge 025-49321-000 5309707 1 12
100 Shcs M14x2x110 Stl 021-33074-110 886114 1 9
108 Screw Set M 16 P=2 L=16Mm Steel Gra 021-33255-016 705407 1 9
109 Hcs M16 X 2 X 90 Stl 021-33287-090 816705 20 9
110 Nut Hex Jam M16x2 021-33159-000 705405 15 10
200 O-Ring Neo1 17.955Id .275Thk M 028-16351-000 588892 1 9
201 O-Ring Hnbr 00.319Id .063Thk M 028-16398-010 706200 3 11
206 O-Ring Neo1 13.984Id .139Thk M 028-15581-000 588887 1 10
207 Grommet Special 028-16525-000 705438 2 10
211 O-Ring Hnbr 01.859Id .139Thk M 028-16581-000 705428 4 10/11
214 O-Ring Neo1 20.510Id .103Thk S 028-16654-000 831854 1 10
215 O-Ring Neo1 11.484Id .139Thk M 028-13977-000 588834 2 9
300 Terminal Ground M2 025-44003-000 705436 1 10
302 Key Rotor 029-26234-000 831855 4 9
400 Plug Hex Hd M16x1.5 023-25111-016 705414 2 9
401 Plug Hex Hd M22x1.5 023-25111-022 705417 2 9
402 Plug Hex Hd M48x2 023-25111-048 705422 1 9
403 Fitting Liquid-Tight M16x1.5 025-44015-000 705425 2 11
500 Switch Hi Press Cutout Metric 025-43936-235 740381 1 11
501 Wire MBC Ground Assy 325-45374-000 865223 1 10
502 Term Push-On Adpt 90 Deg 025-45376-000 865109 1 10
JOHNSON CONTROLS 19
FORM 160.84-RP1
6HH
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6HH
'HWDLO-

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6HH
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Figure 9 - MOTOR COMPONENTS
20 JOHNSON CONTROLS
FORM 160.84-RP1

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57
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JOHNSON CONTROLS 21
FORM 160.84-RP1

Section E-E

Section D-D

View F-F Section N-N

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22 JOHNSON CONTROLS
FORM 160.84-RP1
30
5
26
34 31 26
26
26 26
4
3 45
26
3
15
26 3 46
16
26
LD22037
JOHNSON CONTROLS 23
FORM 160.84-RP1
Table 7 - HOT GAS KIT

ITEM CONDENSER DWP DESCRIPTION PART NUMBER SAP QUANTITY FIGURE
235 Valve Butterfly Size 2 022-10643-002 617136 1 13
1
350 Valve 300 Psi Butterfly 022-12078-003 820165 1 13
Valve Stop Compr 2-5/8 Od
5 235, 350 022-10048-000 617116 1 13
235 Hcs5 0.625-11 X 4.500 Gr 5 Zn 021-32010-036 616908 8 13
7
350 Hcs5 0.625-11 X 5.500 Gr 5 Zn 021-32010-044 820310 8 13
Hcs5 0.625-11 X 2.250 Gr 5 Zn
8 235, 350 021-32010-018 679632 4 13
9 235, 350 Nut Hex 0.625-11 X Gr 5 Zn 021-32010-501 616911 4 13
Gasket Flange
10 235, 350 028-14463-000 618665 1 13
Gasket, 2" Isolation Valve
11 235, 350 028-16786-002 1049400 1 13
15 350 Gasket, Round Ansi 2.00-300# 028-15075-055 741989 2 13
5 10
8
1
15
7
11 9
Condenser
Hot Gas With Isolation Valve
1
15
7
9
Evaporator
Condenser
Hot Gas Without Isolation Valve
Figure 13 - HOT GAS KIT Evaporator LD17509
24 JOHNSON CONTROLS
FORM 160.84-RP1
Table 8 - LIQUID LINE KIT EB25/CB21

CONDENSER
ITEM EVAP. CODE DESCRIPTION PART NUMBER SAP QUANTITY FIGURE
CODE
6 EB25 CB21 Gasket Flange 028-14463-000 618665 2 14
8 EB25 CB21 Valve Stop Compr 2-5/8 Od 022-10048-000 617116 1 14
9 EB25 CB21 Gasket, 2" Isolation Valve 028-16786-002 1049400 2 14
Gasket, Round Ansi
11 EB25 CB21 028-15075-055 741989 3 14
2.00-300#
EB25 CB21 022-10642-002 617132 1
(235 Lb.)
15 14
Valve 300 Psi Butterfly
EB25 CB21 022-12078-002 820164 1
(350 Lb.)
8
6
11
15
9 11
LD17494
Figure 14 - LIQUID LINE KIT EB25/CB21
JOHNSON CONTROLS 25
FORM 160.84-RP1
Table 9 - LIQUID LINE KIT EB25-EB33 / CB25-CB33

CONDENSER
ITEM EVAP. CODE DESCRIPTION PART NUMBER SAP QUANTITY FIGURE
CODE
2 EB25-EB33 CB25-CB33 Gasket, 2" Isolation Valve 028-16786-002 1049400 2 15
3 EB25-EB33 CB25-CB33 Valve Stop Compr 2-5/8 Od 022-10048-000 617116 1 15
5 EB25-EB33 CB25-CB33 Gasket Flange 028-14463-000 618665 1 15
EB25-EB33 CB25-CB33 022-10642-002 617132 1
(235 Lb.)
8 15
Valve 300 Psi Butterfly
EB25-EB33 CB25-CB33 022-12078-002 820164 1
(350 Lb.)
Gasket, Round Ansi
16 EB25-EB33 CB25-CB33 028-15075-055 741989 2 15
2.00-300#
3
5
16
8
16
LD17493
Figure 15 - LIQUID LINE KIT EB25-EB33 / CB25-CB33
26 JOHNSON CONTROLS
FORM 160.84-RP1
Table 10 - 3/4" EVAPORATOR TUBES

COPPER COPPER NICKEL
EVAP TUBE
LENGTH 0.025 WALL 0.028 WALL 0.035 WALL 0.028 WALL 0.035 WALL
CODE QTY.
MT #271 MT #272 MT #273 MT #177 MT #179
EB25B 216
10' 007-10001-000 007-10002-000 007-10003-000 007-07877-000 007-07878-000
EB25C 242
EB25B 216
14' 007-10007-000 007-10008-000 007-10009-000 007-08849-000 007-08850-000
EB25C 242
EB29B 299
10' 007-10001-000 007-10002-000 007-10003-000 007-07877-000 007-07878-000
EB29C 329
EB29B 299
14' 007-10007-000 007-10008-000 007-10009-000 007-08849-000 007-08850-000
EB29C 329
EB33B 370
10' 007-10001-000 007-10002-000 007-10003-000 007-07877-000 007-07878-000
EB33C 474
EB33B 370
14' 007-10007-000 007-10008-000 007-10009-000 007-08849-000 007-08850-000
EB33C 474
COPPER
EVAP TUBE
LENGTH 0.025 WALL 0.028 WALL 0.035 WALL 0.025 WALL 0.028 WALL 0.035 WALL
CODE QTY.
MT #321 MT #322 MT #323 MT #371 MT #372 MT #373
EB25B 216
10' 007-10194-000 007-10195-000 007-10196-000 007-10673-000 007-10674-000 007-10675-000
EB25C 242
EB25B 216
14' 007-10199-000 007-10200-000 007-10201-000 007-10647-000 007-10648-000 007-10649-000
EB25C 242
EB29B 299
10' 007-10194-000 007-10195-000 007-10196-000 007-10673-000 007-10674-000 007-10675-000
EB29C 329
EB29B 299
14' 007-10199-000 007-10200-000 007-10201-000 007-10647-000 007-10648-000 007-10649-000
EB29C 329
EB33B 370
10' 007-10194-000 007-10195-000 007-10196-000 007-10673-000 007-10674-000 007-10675-000
EB33C 474
EB33B 370
14' 007-10199-000 007-10200-000 007-10201-000 007-10647-000 007-10648-000 007-10649-000
EB33C 474
JOHNSON CONTROLS 27
FORM 160.84-RP1
Table 11 - 1" EVAPORATOR TUBES

COPPER
EVAP
LENGTH TUBE QTY. 0.025 WALL 0.028 WALL 0.035 WALL 0.025 WALL
CODE
MT #286 MT #287 MT #288 MT #326
EB252 98
10' 007-10433-000 007-10434-000 007-10435-000 007-10427-000
EB253 120
EB252 98
14' 007-10086-000 007-10087-000 007-10088-000 007-10215-000
EB253 120
EB292 122
10' 007-10433-000 007-10434-000 007-10435-000 007-10427-000
EB293 165
EB292 122
14' 007-10086-000 007-10087-000 007-10088-000 007-10215-000
EB293 165
EB332 130
10' 007-10433-000 007-10434-000 007-10435-000 007-10427-000
EB333 232
EB332 130
14' 007-10086-000 007-10087-000 007-10088-000 007-10215-000
EB333 232
COPPER
EVAP
LENGTH TUBE QTY. 0.028 WALL 0.035 WALL 0.025 WALL 0.028 WALL 0.035 WALL
CODE
MT #327 MT #328 MT #376 MT #377 MT #378
EB252 98
10' 007-10428-000 007-10429-000 007-10676-000 007-10677-000 007-10678-000
EB253 120
EB252 98
14' 007-10215-000 007-10217-000 007-10656-000 007-10657-000 007-10658-000
EB253 120
EB292 122
10' 007-10428-000 007-10429-000 007-10676-000 007-10677-000 007-10678-000
EB293 165
EB292 122
14' 007-10215-000 007-10217-000 007-10656-000 007-10657-000 007-10658-000
EB293 165
EB332 130
10' 007-10428-000 007-10429-000 007-10676-000 007-10677-000 007-10678-000
EB333 232
EB332 130
14' 007-10215-000 007-10217-000 007-10656-000 007-10657-000 007-10658-000
EB333 232
28 JOHNSON CONTROLS
FORM 160.84-RP1
Table 12 - EVAPORATOR WATERBOX GASKETS (COMPACT)

150# COMPACT WATERBOX
CONDENSER 1 PASS 2 PASS 3 PASS
CODE GASKET P/N FEET REQ'D GASKET P/N FEET REQ'D GASKET P/N FEET REQ'D
EB25 028-09951-000 13.5' 028-09951-000 15.6' 028-09951-000 17.5'
EB29 028-09951-000 15.6' 028-09951-000 18' 028-09951-000 20.1'
EB33 028-09951-000 17.6' 028-09951-000 20.4' 028-09951-000 22.5'
028-09951-001 2.2' 028-09951-001 3.9'
EB25 028-03242-000 13.7'
028-03242-000 13.7' 028-03242-000 13.7'
028-09951-001 2.4' 028-09951-001 4.6'
EB29 028-03242-000 15.9'
028-03242-000 15.9' 028-03242-000 15.9'
028-09951-001 2.7' 028-09951-001 4.9'
EB33 028-03242-000 18'
028-03242-000 18' 028-03242-000 18'
NOTE: When ordering Gasket Material specify length required by replacing the -000 with either -025 for 25', -050 for 50', or -100 for 100'.
Table 13 - EVAPORATOR WATERBOX GASKETS (MARINE)

EB25 028-09951-000 27' 028-09951-000 24.2' 028-09951-000 35'
EB29 028-09951-000 31.5' 028-09951-000 28.4' 028-09951-000 40.5'
EB33 028-09951-000 35.3' 028-09951-000 23' 028-09951-000 46'
028-09951-001 4.1' 028-09951-001 7.8'
EB25 028-03242-000 29.2'
028-03242-000 21.9' 028-03242-000 29.2'
028-09951-001 5.1' 028-09951-001 8.9'
EB29 028-03242-000 31.6'
028-03242-000 23.6' 028-03242-000 32'
028-09951-001 5.4' 028-09951-001 10.4'
EB33 028-03242-000 35.8'
028-03242-000 27' 028-03242-000 35.8'
JOHNSON CONTROLS 29
FORM 160.84-RP1
Table 14 - CONDENSER TUBES 3/4" TUBES

COPPER COPPER NICKEL COPPER
COND. TUBE
LENGTH 0.025 WALL 0.028 WALL 0.035 WALL 0.028 WALL 0.035 WALL 0.028 WALL 0.035 WALL
CODE QTY.
MT #260 MT #261 MT #262 MT #201 MT #203 MT #225 MT #226
CB21B 138/16
CB21C 178/16
10' 007-09288-000 007-09280-000 007-09281-000 007-07881-000 007-07876-000 007-08508-000 007-08897-000
CB21D 200/16
CB21E 228/16
CB25B 223/24
CB25C 260/24
10' 007-09288-000 007-09280-000 007-09281-000 007-07881-000 007-07876-000 007-08508-000 007-08897-000
CB25D 331/24
CB25E 419/24
CB25B 223/24
CB25C 260/24
14' 007-09262-000 007-09263-000 007-09264-000 007-09859-000 007-09860-000 007-08650-000 007-08641-000
CB25D 331/24
CB25E 419/24
CB29B 323/44
CB29C 394/44
CB29D 10' 470/44 007-09288-000 007-09280-000 007-09281-000 007-07881-000 007-07876-000 007-08508-000 007-08897-000
CB29E 513/44
CB29F 575/44
CB29B 323/44
CB29C 394/44
CB29D 14' 470/44 007-09262-000 007-09263-000 007-09264-000 007-09859-000 007-09860-000 007-08650-000 007-08641-000
CB29E 513/44
CB29F 575/44
CB33B 451/52
CB33C 549/52
10' 007-09288-000 007-09280-000 007-09281-000 007-07881-000 007-07876-000 007-08508-000 007-08897-000
CB33D 735/52
CB33E 823/52
CB33B 451/52
CB33C 549/52
14' 007-09262-000 007-09263-000 007-09264-000 007-09859-000 007-09860-000 007-08650-000 007-08641-000
CB33D 735/52
CB33E 823/52
30 JOHNSON CONTROLS
FORM 160.84-RP1
Table 15 - CONDENSER TUBES 1" TUBES

COPPER
CONDENSER
LENGTH TUBE QTY. 0.025 WALL 0.028 WALL 0.035 WALL 0.028 WALL
CODE
MT #260 MT #261 MT #262 MT #261
CB212 89/16 007-10439-000/ 007-10440-000/ 007-10441-000/ 007-10446-000/
10'
CB213 127/16 007-09288-000 007-09280-000 007-09281-000 007-09280-000
CB252 135/24 007-10439-000/ 007-10440-000/ 007-10441-000/ 007-10446-000/
10'
CB253 201/24 007-09288-000 007-09280-000 007-09281-000 007-09280-000
CB252 135/24 007-10054-000/ 007-10055-000/ 007-10056-000/ 007-10120-000/
14'
CB253 201/24 007-09262-000 007-09263-000 007-09264-000 007-09263-000
CB292 207/44 007-10439-000/ 007-10440-000/ 007-10441-000/ 007-10446-000/
10'
CB293 259/44 007-09288-000 007-09280-000 007-09281-000 007-09280-000
CB292 207/44 007-10054-000/ 007-10055-000/ 007-10056-000/ 007-10120-000/
14'
CB293 259/44 007-09262-000 007-09263-000 007-09264-000 007-09263-000
CB332 235/52
007-10439-000/ 007-10440-000/ 007-10441-000/ 007-10446-000/
CB333 10' 285/52
007-09288-000 007-09280-000 007-09281-000 007-09280-000
CB334 391/52
CB332 235/52
007-10054-000/ 007-10055-000/ 007-10056-000/ 007-10120-000/
CB333 14' 285/52
007-09262-000 007-09263-000 007-09264-000 007-09263-000
CB334 391/52
JOHNSON CONTROLS 31
FORM 160.84-RP1
Table 16 - CONDENSER WATERBOX GASKETS (COMPACT)

CB21 028-09951-000 11.5' 028-09951-000 13.5' 028-09951-000 15'
CB25 028-09951-000 13.5' 028-09951-000 16' 028-09951-000 18'
CB29 028-09951-000 16' 028-09951-000 18.5' 028-09951-000 20.5'
CB33 028-09951-000 18' 028-09951-000 20.4' 028-09951-000 23'
028-09951-001 1.8' 028-09951-001 3.5'
CB21 028-03242-000 12'
028-03242-000 12' 028-03242-000 12'
028-09951-001 2.1' 028-09951-001 4.1'
CB25 028-03242-000 14'
028-03242-000 14' 028-03242-000 14'
028-09951-001 2.5' 028-09951-001 4.8'
CB29 028-03242-000 15.8'
028-03242-000 15.8' 028-03242-000 15.8'
028-09951-001 2.8' 028-09951-001 5.4'
CB33 028-03242-000 17.8'
028-03242-000 17.8' 028-03242-000 17.8'
Table 17 - CONDENSER WATERBOX GASKETS (MARINE)

150# MARINE WATERBOX
CB21 028-09951-000 22.7' 028-09951-000 20.7' 028-09951-000 29.7'
CB25 028-09951-000 27.2' 028-09951-000 24.6' 028-09951-000 35.4'
CB29 028-09951-000 31.5' 028-09951-000 28.5' 028-09951-000 41'
CB33 028-09951-000 35.2' 028-09951-000 32' 028-09951-000 46'
300# MARINE WATERBOX
028-09951-001 3.6' 028-09951-001 7'
CB21 028-03242-000 23.2'
028-03242-000 17.4' 028-03242-000 23.2'
028-09951-001 4.5' 028-09951-001 8.5'
CB25 028-03242-000 27.4'
028-03242-000 20.7' 028-03242-000 27.4'
028-09951-001 4.9' 028-09951-001 9.5'
CB29 028-03242-000 31.6'
028-03242-000 23.6' 028-03242-000 32'
028-09951-001 6' 028-09951-001 11'
CB33 028-03242-000 35.6'
028-03242-000 26.7' 028-03242-000 35.6'
32 JOHNSON CONTROLS
FORM 160.84-RP1
Table 18 - SYSTEM PIPING

ITEM OBJECT DESCRIPTION PART NUMBER SAP QUANTITY FIGURE
8 Metric Connr 3/8" O.D. Tube 023-25284-016 734184 2 16
9 Valve / Strainer YMC2 022-12044-000 731484 1 16
14 Sleeve 3/8 O.D. Tube 023-18978-000 146244 4 16
15 Nut 3/8 O.D. Tube 023-18977-000 146243 4 16
16 Tube Steel 3/8 Od X .035 X 003-00969-000 588251 9.5' 16
17 O-Ring Neo1 00.468Id .078Thk M 028-12961-003 588818 2 16
18 O-Ring Neo1 00.364Id .070Thk M 028-12961-012 618648 4 16
19 Valve Stop Ang Vertical 022-10054-000 617117 1 16
20 Elbow 3/8 O.D.Tube 90 Deg Male 023-18980-000 146246 1 16
22 Clamp Tube 3/8 Od With 023-06552-000 146424 4 16
27 Screw Mach Pan Hd Recd 1 021-01722-000 616693 2 16
28 Nut Hex Mach Scr #8 - 32 021-08661-000 729477 2 16
33 Hose, Motor Cooling Braided Flex 026-46971-001 986006 1 16
35 O-Ring Neo1 01.489Id .070Thk M 028-12961-019 618655 1 16
JOHNSON CONTROLS 33
FORM 160.84-RP1

/'
Figure 16 - SYSTEM PIPING
34 JOHNSON CONTROLS
FORM 160.84-RP1
Table 19 - EVAPORATOR RELIEF VALVE KIT

Valve, Relief 1-5/16 -12Un-2A (Dual) 2
022-10078-000 4102
Valve, Relief 1-5/16 -12Un-2A (Single) 1
1 17
Valve, Relief 1-5/8 -12Un-2A (Dual) 2
022-10079-000 3962
Valve, Relief 1-5/8 -12Un-2A (Single 1
Valve, Stop 3 Way 1-5/16 022-10073-000 4103 1
2 17
Valve, Stop 3 Way 1-5/8 022-10074-000 4104 1
O-Ring Neo1 01.171Id .116Thk M (Dual) 3
028-12961-008 588822
O-Ring Neo1 01.171Id .116Thk M (Single) 1
3 17
O-Ring Neo1 01.475Id .118Thk M (Dual) 3
028-12961-017 618653
O-Ring Neo1 01.475Id .118Thk M (Single) 1
Table 20 - CONDENSER RELIEF VALVE KIT

Valve, Relief 1-5/16 -12Un-2A 022-10078-000 4102 2
1 17
Valve, Relief 1-5/8 -12Un-2A 022-10079-000 3962 2
Valve, Stop 3 Way 1-5/16 022-10073-000 4103 1
2 17
Valve, Stop 3 Way 1-5/8 022-10074-000 4104 1
O-Ring Neo1 01.171Id .116Thk M 028-12961-008 588822 3
3 17
O-Ring Neo1 01.475Id .118Thk M 028-12961-017 618653 3

/'
Figure 17 - EVAPORATOR RELIEF VALVE KIT
JOHNSON CONTROLS 35
FORM 160.84-RP1
Table 21 - OPTIVIEW CONTROL PANEL

1 Enclosure,YMC2 M2, Ctrl Pnl 371-05619-311 774289 1 18/19
2 Holder Intruct, YMC2, Ctrl Pnl 071-05568-320 749301 1 19
3 Control I/O Board 031-01743-002 743822 1 18
4 Bussbar, Unperforated Weidmulle 071-05619-320 740502 1 18
6 Clamp, Ribbon Wire, Gray 025-25156-000 737712 2 18
7 Clamp, Ribbon Wire Gray, 025-29103-000 738253 1 19
OptiView Microprocessor Bd 02430 Replacement Kit 331-02430-614 826840 1 18
10
OptiView Microprocessor Bd 03630 Replacement Kit 331-03630-614 5134744 1 18
13 Power Supply 025-34111-000 1386 1 18
14 Class 2 Stepdown Transformer 025-30889-000 738521 1 18
Wiring, Pwr Supply, YMC2 for 2430 Microboard 571-05568-251 807116 1 18
15
Wiring, Pwr Supply, YMC2 for 3630 Microboard 571-06985-251 5134761 1 18
16 Switch, Keypad, YMC2, Optiview 024-37399-000 736452 1 19
17 Fuse, 4A, 500V, 10X38mm 025-43736-000 740354 3 18
23 Fastener, Pawl Adj 1/8 To 021-17252-000 730034 1 19
27 Gasket, 1/16 X 1/2 Neoprene 071-05170-000 749141 1 19
28 Kit, Display Panel 331-01771-000 770400 1 19
29 Switch, PB, E-Stop 2 N.C. 025-43677-000 740330 1 18
30 Switch, PB Legend Plate 025-44646-000 740573 1 18
32 Ribbon, Cable Panel 031-01772-000 743825 1 18
34 Ribbon, Cable Panel 031-01779-000 63158 1 18
41 Strap, Grounding 025-32505-001 738720 1 19
42 Kit, TB6 M2 025-44524-000 740520 1 18
42a Ground Terminal 025-44574-000 837881 4 18
42b Feed Through Terminal 025-44576-000 837883 23 18
42c Relay, 120 VAC Coil 025-49306-000 5326692 1 18
42d Circuit Breaker 325-44812-006 770057 2 18
45 Wire Duct, 1X3x6lg, Gray 025-43675-000 740328 6.6' 18
46 Wire Duct Cover, 1X1 Gray 025-43676-000 740329 6.6' 18
49 Connector Recp Hsg, 9 Pos 025-38171-000 117999 2 18
50 Connector Recp Hsg, 9 Pos 025-37873-000 739490 2 18
52 Spacer, Round 1/4 Od X .125 Id 021-33239-000 731074 4 18
63 Spacer, Plastic, 3/8 Od X 1 021-19173-000 730387 4 19
71 Mount Anti-Vibration 021-19191-000 730394 4 18
74 Surge Suppressor 031-00808-000 618876 6 *
76 Clamp, Ferrite Sleeve Snap 025-34175-000 739022 1 *
77 Fuse, Microfuse, 5 Amp, 2430 uses 2, 3630 uses 3 025-34592-000 48817 - *
78 Fuse, Microfuse, 4 Amp, 3630 uses 1 025-43368-000 837132 - *
85 Clamp, Flat Cable Ferrite 025-34172-000 739020 1 18
101 Wiring Main Harness 371-05619-241 991341 1 *
106 Control, LTC I/O, YMC2 Standard 031-02895-002 865032 1 18
108 Control VGD Stall Detector Board 031-02418-001 360270 1 18
2430 PCMIA Program Card 031-03074-002 744227 1 *
110
3630 SD Program Card 031-03605-002 5134684 1 *
111 Cable, Stall Detector Cable 571-04118-401 806973 1 18
36 JOHNSON CONTROLS
FORM 160.84-RP1
TABLE 21 - OPTIVIEW CONTROL PANEL (CONT'D)

112 Spacer, Round #8-32x5 Lg 021-19668-000 730522 28 18
115 Cap, Sealing Electrical Connr 028-15121-000 742077 2 18
116 Housing, Connector J14, 12 Position 025-39327-000 618219 1 *
117 Contacts, Sockets for J14 025-39329-000 618220 1 *
118 Extraction Tool for J14 Sockets 025-47951-000 5330918 1 *

&

9LHZ&& &

G
E D
7%
F /'D
Figure 18 - OPTIVIEW CONTROL PANEL
JOHNSON CONTROLS 37
FORM 160.84-RP1

/'
Figure 19 - OPTIVIEW CONTROL PANEL
38 JOHNSON CONTROLS
FORM 160.84-RP1
Table 22 - SYSTEM WIRING

ITEM DESCRIPTION PART NUMBER SAP QUANTITY
1 Sensor Temp 3000 Ohms 025-29964-000 401192 5
2 Comp Heat Conductive 4 Oz 013-00898-000 616572 -
32 VGD Command 392-48712-000 5288081 1
36 Sensor Level R-134A 025-46044-006 588023 1
36A Sensor Level R-513A 025-48165-006 5254142 1
37 Gasket, Seal 1 Od X 7/8 Id X 028-04836-000 62960 1
52 Sensor Flow 1/4" Npt Conn 025-43553-000 618247 2
55 O-Ring Neo1 00.644Id .087Thk M 028-12961-004 588819 2
56 Sensor, Temp 50,000 Ohms Din 025-44007-000 740395 1
66 Well Thermo 026-32328-000 1467 4
70 Connector Plug Hsg, 2 Position 025-28951-000 62724 4
71 Contact Receptacle, 070 Series 025-28952-000 260 8
72 Collar Rubber, Black, 070 025-28950-000 65212 8
74 Contact Socket Mini Universal 025-28386-000 737925 3
82 Connector, Micro 5 Pole 025-42799-000 740141 2
114 Actuator, Electric 025-38180-000 59351 1
115 Pin Actuator Locator 075-52089-000 143122 2
118 Valve, Ball M18 1.5M X 1/2-20 022-12039-000 731481 1
119 Transducer, Pressure 025-28678-115 738190 1
120 O-Ring Neo1 00.414Id .072Thk M 028-12961-002 683003 2
121 Transducer Pressure 025-28678-006 246 1
122 Transducer Pressure R-22 & 134 025-40088-000 144689 1
123 O-Ring Neo1 00.644Id .087Thk M 028-12961-004 588819 1
124 Connector, Multi Control 025-37887-000 117989 1
130 HARNESS YMC2 M2 SS OP TO MBC 392-03209-220 805191 1
** Connector, Recp Housing, 9 pos, Square (OV End) 025-37873-000 739490 1
Connector, Plug Housing, 9 pos (OV End) 025-37872-000 739489 1
Contact Pins, 18-14 awg (OV End) 025-37874-000 117986 8
Adapter, Straight, Metal for 1/2" Conduit (OV End) 025-45922-000 991366 8
Contact Socket, 16 awg, 1.5mm (OV End) 025-45906-000 991351 8
Conduit, Flex Steel, Liquid Tight, 1/2" 025-12462-000 117064 148"
Wire, 16 awg, Black, 105C, 600V 025-34004-000 738969 1200"
Connector Housing, Sz 1 (MBC End) 025-45902-000 991347 1
Connector Housing, Heavy Duty, Sz 1 (MBC End) 025-45901-000 991346 1
Connector, Flex Angle, 90 Deg, 1/2" (MBC End) 025-37869-000 739488 1
** Connector Housing, 8 pos (MBC End) 025-45897-000 993785 1
JOHNSON CONTROLS 39
FORM 160.84-RP1
TABLE 22 - SYSTEM WIRING (CONT'D)

134 HARNESS YMC2 M2 SS OP TO VSD 392-03209-224 805194 1
** Connector Recp Housing, 9 pos, Square Flange (OV End) 025-38171-000 117999 1
Connector Plug Housing, 9 pos (OV End) 025-38172-000 739489 1
Contact Socket, 18-14 awg (OV End) 025-37875-000 738491 8
Connector, Flex Angle, 90 Deg, 1/2" (OV End) 025-37869-000 739488 1
Wire, 18 awg, Black 105C, 600V 025-08913-000 588753 372"
Wire, 14 awg, Black 105C, 600V 025-34005-000 738970 372"
Wire, 14 awg, Green/Yellow 105C, 600V 025-34027-000 738983 124"
Wire, 14 awg, Whits 105C, 600V 025-34106-000 738994 124"
Connector, Conduit Flex Angle, 90 deg, 1/2" (VSD End) 025-41835-000 827630 1
Contact Pin, 18-14 awg (VSD End) 025-37874-000 117986 8
Connector, Plug Housing, 19 pos (VSD End) 025-44973-000 828161 1
135 HARNESS YMC2 M2SS VSD TO MOTOR 392-03209-225 805195 1
Terminal, Ring Tongue 2/0 awg, 5/8" stud (Motor End) 025-43898-000 740367 8
Wire, 2/0 awg, Black 150C, 600V 025-32945-000 738780 280"
Terminal, Ring Tongue 2/0 awg, 3/8" stud (VSD End) 025-37803-000 - 6
136 SHIELDED CABLE ASSY YMC2 M2 SS 392-17591-410 1055958 1
Connector Housing, Plug, 4 pos (MBC End) 025-45917-000 991362 1
Contact Socket, 20 awg, Sz 16 (MBC End) 025-45920-000 991365 3
Contact Filler, Blank (MBC End) 025-45909-000 991354 1
Strain Relief, Shell Sz 10 (MBC End) 025-45907-000 991352 1
Connector, Signal Plug Housing, 12 Pins (VGD End) 025-45349-000 844520 1
Contact, Socket, 18 awg Max. (VGD End) 025-45350-000 844811 10
Contact, Socket, 14 awg Max. (VGD End) 025-45346-000 844518 2
Connector Housing, Plug, 4 pos (Motor Housing Temp) 025-45917-000 991362 1
Contact, Socket, 20 awg, Sz 16 (Motor Housing Temp) 025-45920-000 991365 2
Contact Filler, Blank (Motor Housing Temp) 025-45909-000 991354 2
Strain Relief, Shell Sz 10 (Motor Housing Temp) 025-45907-000 991352 1
Flexible Cable Boot (OV End) 025-44558-000 740537 1
Internal Cable Grip (OV End) 025-45732-000 911764 1
Pin Signal Contact (VSD End) 025-40462-000 820625 5
Connector, Plug Housing (VSD End) 025-37872-000 739489 1
140 HARNESS YMC2 M2 SS MBC TO VSD 392-03209-227 805196 1
** Connector Housing, Receptacle, 4 pos Metal (MBC End) 025-45915-000 991360 1
Connector Housing, Plug Sz 10, 4-pos (MBC End) 025-45917-000 991362 1
Contact Socket, 20 awg, Sz 16 (MBC End) 025-45920-000 991365 2
Contact, Filler (MBC End) 025-45909-000 991354 2
Strain Relief, Shell Sz 10 (MBC End) 025-45907-000 991352 1
Cable, 2-cond w shield, 20 awg. 025-33647-002 - 132"
Flexible Cable Boot (VSD End) 025-44558-000 740537 1
Internal Cable Grip (VSD End) 025-45732-000 911764 1
Pin, Signal Contact (VSD End) 025-40462-000 820625 3
40 JOHNSON CONTROLS
FORM 160.84-RP1

141 HARNESS YMC2 M2 SS MBC TO VSD 392-03209-228 805197 1
** Connector Recp Housing, sz 14, 12 pos (MBC End) 025-45916-000 991361 1
Connector Housing, Plug, sz 14, 12 pos (MBC End) 025-45918-000 991363 1
Contact Sockets, 20 awg (MBC End) 025-45920-000 991365 12
Strain Relief, Sz 14 (MBC End) 025-45908-000 991353 1
Wire, 12-cond, 20 awg 025-28387-000 737926 144"
Heat Shrink Boot, Sz 23 025-45550-000 - 1
Pin Signal Contact 20-24 awg (VSD End) 025-40462-000 820625 13
Connector Housing Plug, 19 pos (VSD End) 025-44973-000 828161 1
144 HARNESS YMC2 M2 SS PDE TO VSD 392-03209-230 805198 1
Contact, Pin 18-14 awg (VSD End) 025-37874-000 827630 8
Connector, Conduit Flex Angle, 90 deg, 1/2" (VSD End) 025-41835-000 827630 1
Wire, 14 awg, White 105C, 600V 025-34106-000 738994 268"
Wire, 14 awg, Black 105C, 600V 025-34005-000 738970 670"
Contact Socket, 18-14 awg (Power Panel End) 025-37875-000 739491 8
Connector, Flex Angle 90 deg, 1/2" (Power Panel End) 025-37869-000 739488 1
Connector, Plug Housing, 9 pos (Power Panel End) 025-38172-000 118000 1
145 HARNESS YMC2 M2 SS PDE TO MBC 392-03209-231 805199 1
Contact Pin, 18-14 awg (Power Panel End) 025-37874-000 827630 3
Connector, Flex Angle 90 deg, 1/2" (Power Panel End) 025-37869-000 739488 1
Adapter, Straight, Metal for 1/2" Conduit (Power Panel End) 025-45922-000 991366 1
Wire, 16 awg, Red 105C, 600V 025-34018-000 738975 98"
Wire, 16 awg, Black 105C, 600V 025-34004-000 738969 98"
Contact Socket, 16 awg (MBC End) 025-45906-000 991351 3
Connector Housing, Sz 1 (MBC End) 025-45902-000 991347 1
Connector Housing, Heavy Duty, Sz 1 (MBC End) 025-45901-000 991346 1
** Connector, Housing, 8 pos (MBC End) 025-45897-000 991342 1
146 WIRING HARNESS, YMC2 M2 SS PDE TO VGD 392-17591-232 1055956 1
Contact Pin 18-14 awg (Power Panel End) 025-37874-000 827630 3
Internal Cable Grip (Power Panel End) 025-44557-000 740536 1
Flexible Cable Boot (Power Panel End) 025-44558-000 740537 1
Cable, 3-cond, Elec S/C 18 awg 025-46347-000 1057017 120"
Contact Socket, 14 awg max. (VGD End) 025-45346-000 844518 3
Connector, Plug Housing, 4 pos (VGD End) 025-45347-000 844519 1
JOHNSON CONTROLS 41
FORM 160.84-RP1

147 WIRING HARNESS, YMC2 M2 SS PDE TO OV 392-17591-233 1055957 1
Contact Pin, 24-20 awg (Power Panel End) 025-40462-000 820625 5
Contact Pin 18-14 awg (Power Panel End) 025-37874-000 827630 2
Network Cable 025-46334-000 1055326 150"
Wire, Elec 18 awg 025-34003-000 738968 180"
Connector, Conduit Flex Angle, 90 deg, 1/2" (OV End) 025-37869-000 739488 2
Plug, Modular RJ12 025-46333-000 1055325 1
** = Not part of the Harness Assembly.
42 JOHNSON CONTROLS
FORM 160.84-RP1

'HWDLO% 'HWDLO&

6HH 0RWRU
'HWDLO%

6HH
'HWDLO&

6HH
'HWDLO$

57

57
57
57 57

'HWDLO$ /'D
Figure 20 - POWER PANEL
JOHNSON CONTROLS 43
FORM 160.84-RP1
96'
2SWLYLHZ
&RQWURO3DQHO
3RZHU
3DQHO

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44 JOHNSON CONTROLS
FORM 160.84-RP1
Table 23 - POWER PANEL
M2C-197FACD TO M2C205
M2C-197FAC TO M2C-246FAC
FACD
PART PART
ITEM DESCRIPTION SAP QTY SAP QTY FIGURE
NUMBER NUMBER
1 Power Panel Cabinet 371-06729-000 5285107 1 371-06681-000 1164190 1
Enclosure 371-06731-000 1163820 1 371-06682-000 1164191 1
MBC Section Door 371-06734-000 1163823 1 371-06687-000 1164193 1 22
Battery Section Door 371-06735-000 1163824 1 371-06689-000 1164194 1
Seal-Edge Grip 13/64 In Dia 028-16690-000 864410 13 ft 028-16690-000 864410 11 ft
Battery 025-45516-000 864405 1 025-45516-000 864405 1 *
2 VGD Power Supply Assy 371-06625-000 1055349 1 371-06625-000 1055349 1
Power Supply 230Vac 240W 025-46318-000 1055319 1 025-46318-000 1055319 1
Bracket, Din Rail Mounting 025-46319-000 1055320 1 025-46319-000 1055320 1
23
Clip, Din Rail Mounting 025-46320-000 1055321 1 025-46320-000 1055321 1
Screw/Washer Assy (Sems) 021-30642-000 730619 2 021-30642-000 730619 2
Screw/Washer Assy (Sems) 021-33557-000 1055314 2 021-33557-000 1055314 2
3 UPS/Battery Charger 025-46885-000 1163758 1 025-46885-000 1163758 1 23
4 Flange Set Scr Oval 3/4" Npt 023-25592-000 864397 1 023-25592-000 864397 1 23
Pump Centrif Incl Mot 1.9M3/H
5 026-46982-000 864408 1 026-46982-000 864408 1 23
115V Ac 3Ph
6 Coil 026-46983-000 864409 1 026-46983-000 864409 1 22,23
7 Fan, Cooling 115V, 70W 330 Cfm 025-32557-000 738735 1 025-32557-000 738735 1 22,23
8 Filter, LC YMC2 371-06694-000 1163808 1 371-06694-000 1163808 1 22,23
Adapter Barb 0.500In Npt(M)
9 023-25591-000 864396 2 023-25591-000 864396 2 23
0.500In
Bolt, Hold Down 5/16-18 X 5-7/8
10 023-26154-000 1055316 2 023-26154-000 1055316 2 22
Lg.
Din Rail L=101.60Mm
11 071-05907-040 839899 1 071-05907-040 839899 1 23
W=35.00Mm D=15.00Mm
12 Bar, Battery Hold Down 371-06714-000 1163810 1 371-06714-000 1163810 1 22
13 Mbc Power Supply 025-45373-000 864402 1 025-45373-000 864402 1 22,23
Adapter Comp 0.500In Nptf(F)
15 023-25589-000 864394 1 023-25589-000 864394 1 23
0.500In
Adapter Barb 0.500In Npt(M)
16 023-25590-000 864395 2 023-25590-000 864395 2 23
0.750In
18 Bushing, Pwr Copper Core (Red) 025-45991-000 993789 1 025-45991-000 993789 1 23
19 Bushing, Pwr Copper Core (Blk) 025-45992-000 993790 1 025-45992-000 993790 1 23
21 Mega Fuse Holder (Red) 025-45984-000 993782 1 025-45984-000 993782 1 22
22 Mega Fuse Holder (Black) 025-45985-000 993783 1 025-45985-000 993783 1 23
23 Mega Fuse 175A 025-47436-000 5007265 2 025-47436-000 5007265 2 23
25 Grommet 0.475 Id X 1.5625 Od 028-04805-000 2181 2 028-04805-000 2181 2 23
27 Hose PVC Id=0.500In Clear 028-16692-000 864411 10 ft 028-16692-000 864411 10 ft 23
29 Clamp, Hose 11/16" Min Dia 023-08856-000 617439 7 023-08856-000 617439 8 23
Valve Shutoff Connector 1/2"
30 022-12384-000 864392 1 022-12384-000 864392 1 23
Bulkhead
Valve, Shut Off Conn 1/2 Hose
31 022-12385-000 864393 1 022-12385-000 864393 1 23
Brb Inline
JOHNSON CONTROLS 45
FORM 160.84-RP1
TABLE 23 - POWER PANEL (CONT'D)

M2C-197FACD TO M2C205
FACD
PART PART
ITEM DESCRIPTION SAP QTY SAP QTY FIGURE
NUMBER NUMBER
32 Switch, Battery Disconnect 025-45993-000 993811 1 025-45993-000 993811 1 22,23
Adapter Comp 0.500In Nptf(M)
33 023-25637-000 864398 1 023-25637-000 864398 1 23
0.500In
34 Tee, Right Angle Reducing 023-26160-000 1055317 1 023-26160-000 1055317 1 23
35 Valve, Schrader 1/4" 022-12666-000 1055315 1 022-12666-000 1055315 1 23
36 Strap, Cable 025-35132-000 739131 1 025-35132-000 739131 1 23
37 Strap Grounding 025-32505-001 738720 2 025-32505-001 738720 2 22
38 Kit, Terminal Block YMC2 325-46327-000 1055336 1 325-46327-000 1055336 1 23
41 Connector Cnd Flex 45 Ang 1/2" 025-33912-000 738931 1 025-33912-000 738931 1 23
47 Connector Cnd Flex Str 1/2 025-33916-000 738935 1 025-33916-000 738935 1 23
48 Conduit Elec Flex 1/2 025-12462-000 618079 1.2 ft 025-12462-000 618079 1.2 ft 23
50 Bracket, Temp Sensor 021-33463-000 913183 1 021-33463-000 913183 1 23
51 Sensor, Air 371-01180-223 771355 1 371-01180-223 771355 1 23
55 Fuse, 2A 250V, 10Fu 025-46332-000 1055324 1 025-46332-000 1055324 1 23
Fuse, Cartridge 6A 600V, 8Fu,
57 025-34135-000 117646 2 025-34135-000 117646 2 23
9Fu
Fuse, Cartridge 20A 600V, 1Fu,
58 025-34142-000 739009 3 025-34142-000 739009 3 23
6Fu, 7Fu
63 Harness, VSD Cpc 371-06730-231 1163815 1 371-06680-231 1164185 1 23
64 Harness, MBC Cpc 371-06730-232 1163816 1 371-06680-232 1164186 1 23
65 Harness, VGD Cpc 371-06730-233 1163817 1 371-06680-233 1164187 1 23
66 Harness, Optiview Cpc 371-06730-234 1163818 1 371-06680-234 1164188 1 23
68 Harness, Power Panel 371-06730-241 1163819 1 371-06680-241 1164189 1 n/a
46 JOHNSON CONTROLS
FORM 160.84-RP1

PART
ITEM DESCRIPTION SAP QTY FIGURE
NUMBER
1 Power Panel Cabinet 371-06729-000 5285107 1 22
Enclosure 371-06731-000 1163820 1
MBC Section Door 371-06734-000 1163823 1
Battery Section Door 371-06735-000 1163824 1
Seal-Edge Grip 13/64 In Dia 028-16690-000 864410 13 ft
Battery 025-45516-000 864405 1 *
2 VGD Power Supply Assy 371-06625-000 1055349 1 23
Power Supply 230Vac 240W 025-46318-000 1055319 1
Bracket, Din Rail Mounting 025-46319-000 1055320 1
Clip, Din Rail Mounting 025-46320-000 1055321 1
Screw/Washer Assy (Sems) 021-30642-000 730619 2
Screw/Washer Assy (Sems) 021-33557-000 1055314 2
3 UPS/Battery Charger 225-45372-000 1055335 1 23
4 Flange Set Scr Oval 3/4" Npt 023-25592-000 864397 1 23
5 Pump Centrif Incl Mot 1.9M3/H 115V Ac 3Ph 026-46982-000 864408 1 23
6 Coil 026-46983-000 864409 1 22,23
7 Fan, Cooling 115V, 70W 330 Cfm 025-32557-000 738735 1 22,23
8 Filter, LC YMC2 371-06694-000 1163808 1 22,23
9 Adapter Barb 0.500In Npt(M) 0.500In 023-25591-000 864396 2 23
10 Bolt, Hold Down 5/16-18 X 5-7/8 Lg. 023-26154-000 1055316 2 22
11 Din Rail L=101.60Mm W=35.00Mm D=15.00Mm 071-05907-040 839899 1 23
12 Bar, Battery Hold Down 371-06624-000 1055348 1 22
13 MBC Power Supply 025-45926-000 926915 1 22,23
15 Adapter Comp 0.500In Nptf(F) 0.500In 023-25589-000 864394 1 23
16 Adapter Barb 0.500In Npt(M) 0.750In 023-25590-000 864395 2 23
18 Bushing, Pwr Copper Core (Red) 025-45991-000 993789 1 23
19 Bushing, Pwr Copper Core (Blk) 025-45992-000 993790 1 23
21 Mega Fuse Holder (Red) 025-45984-000 993782 1 22
22 Mega Fuse Holder (Black) 025-45985-000 993783 1 23
23 Mega Fuse 175A 025-47436-000 5007265 2 23
25 Grommet 0.475 Id X 1.5625 Od 028-04805-000 2181 2 23
27 Hose Pvc Id=0.500In Clear 028-16692-000 864411 10 ft 23
29 Clamp, Hose 11/16" Min Dia 023-08856-000 617439 7 23
30 Valve Shutoff Connector 1/2" Bulkhead 022-12384-000 864392 1 23
31 Valve, Shut Off Conn 1/2 Hose Brb Inline 022-12385-000 864393 1 23
32 Switch, Battery Disconnect 025-45993-000 993811 1 22,23
33 Adapter Comp 0.500In Nptf(M) 0.500In 023-25637-000 864398 1 23
34 Tee, Right Angle Reducing 023-26160-000 1055317 1 23
35 Valve, Schrader 1/4" 022-12666-000 1055315 1 23
36 Strap, Cable 025-35132-000 739131 1 23
37 Strap Grounding 25-32505-001 738720 2 22
38 Kit, Terminal Block YMC2 325-46327-000 1055336 1 23
41 Connector Cnd Flex 45 Ang 1/2" 025-33912-000 738931 1 23
JOHNSON CONTROLS 47
FORM 160.84-RP1

PART
ITEM DESCRIPTION SAP QTY FIGURE
NUMBER
47 Connector Cnd Flex Str 1/2 025-33916-000 738935 1 23
48 Conduit Elec Flex 1/2 025-12462-000 618079 1.2 ft 23
50 Bracket, Temp Sensor 021-33463-000 913183 1 23
51 Sensor, Air 371-01180-223 771355 1 23
55 Fuse, 2A 250V, 10Fu 025-46332-000 1055324 1 23
57 Fuse, Cartridge 6A 600V, 8FU, 9FU 025-34135-000 117646 2 23
58 Fuse, Cartridge 20A 600V, 1FU, 6FU, 7FU 025-34142-000 739009 3 23
63 Harness, VSD CPC 371-06730-231 1163815 1 23
64 Harness, MBC CPC 371-06730-232 1163816 1 23
65 Harness, VGD CPC 371-06730-233 1163817 1 23
66 Harness, OptiView CPC 371-06730-234 1163818 1 23
68 Harness, Power Panel 371-06730-241 1163819 1 n/a
1
6
7
8
13
37
37
10
12
32
LD17616
48 JOHNSON CONTROLS
FORM 160.84-RP1

723

5($5

,16,'(/()7 ,16,'(&$%,1(7
/'D
JOHNSON CONTROLS 49
FORM 160.84-RP1
Table 24 - VSD INSTALLATION KIT

4 Union, Elbow 1-1/2 M / F 023-25181-000 734137 1 23/24
5 Adapter Combination 1-1/2 Mpt 023-20295-000 60699 4 23/24
6 Clamp Screw 53-59mm SS 021-33629-000 1105792 8 23/24
7 Hose, 300 Psi, 1-1/2 Id X 2-1/64 To 028-16394-000 618770 4 23/24
11 Nipple Pipe 1-1/2 Sch 80 X 2Lg 023-24321-000 733909 1 23/24
12 Union Scr 1-1/2 Npti Grd 023-17625-000 146679 1 23/24
13 Separator W/1-1/2 Npti Conn's 022-11774-000 514984 1 24
16 Nipple Pipe 1-1/2 Sch 40 X 023-16920-000 146332 1 24
17 Valve, Ball 2-Way 022-12399-000 947520 1 24
18 Clamp Pipe 1-1/2 Nom W/Cushion 023-12698-000 146369 2 24
19 Chan Clamp Anchor Single 023-12700-000 617506 0.92 24

:LWKRXW6HGLPHQW$FFXPXODWRU6KLSPHQW
/'
Figure 24 - VSD INSTALLATION KIT
50 JOHNSON CONTROLS
FORM 160.84-RP1

:LWK6HGLPHQW$FFXPXODWRU

:LWK6HGLPHQW$FFXPXODWRU 9DOYH

/'
Figure 25 - VSD INSTALLATION KIT
JOHNSON CONTROLS 51
FORM 160.84-RP1
Table 25 - VSD WATER PIPING

CONDENSER PART
ITEM DESCRIPTION SAP QUANTITY FIGURE
LENGTH NUMBER
10' 092-08916-000 769207 1
1 Nipple Pipe 1-1/2 Sch 25
14' 092-08919-000 769210 1
2 Both Nipple Pipe 1-1/2 Sch 092-11496-000 947527 2 25
10' 092-11497-000 947528 1
3 Nipple Pipe 1-1/2 Sch 25
14' 092-11505-000 947530 1
4 Both Tee Screw 1-1/2 X 1-1/2 X 023-04265-000 617368 3 25
10 Both Cplg Pipe 1-1/2 Api Merchant 023-25216-000 659863 4 25
10' 023-25173-000 635612 1
11 1-1/2 Nipple Galvanized 25
14' 092-08920-000 769211 1
24 14' Nipple Pipe 1-1/2 Sch 092-11504-000 947529 1 *
25 Both Union, Elbow 1-1/2 M / F 023-25181-000 734137 1 25

/'
Figure 26 - VSD WATER PIPING
52 JOHNSON CONTROLS
FORM 160.84-RP1
Table 26 - VSD COOLING KIT

CONDENSER
Adapter Combination 1-1/2 Mpt 023-20295-000 60699 4
1 26
Adapter Combination 1-1/2 Mpt (Marine) 023-20295-000 60699 2
2 Elbow Screw Street 1-1/2 Npti 023-17785-000 617581 2 26
3 Clamp Hose 1-25/32 Min Dia 021-30656-000 60683 8 26
Valve Ball 1-1/2 Npte 022-11919-000 617143 2
5 26
Single Union End Ball Valve With Hinges 022-12050-000 635613 2
6 Nipple Pipe 1-1/2 Sch 80 X 2Lg With Hinges 023-24321-000 733909 2 26
Hose, 300 Psi, 1-1/2 Id X 2-1/64 To 4.5'
7 028-16394-000 618770 26
Hose, 300 Psi, 1-1/2 Id X 2-1/64 To (Marine) 5'
8 Adapter, 45 Deg Elbow, 1-1/2" Hb-Mp 028-16559-000 839776 2 26
EVAPORATOR
1 Adapter Combination 1-1/2 Mpt 023-20295-000 60699 4 26
2 Elbow Screw Street 1-1/2 Npti 023-17785-000 617581 2 26
3 Clamp Hose 1-25/32 Min Dia 021-30656-000 60683 8 26
Valve Ball 1-1/2 Npte 022-11919-000 617143 2
5 26
Single Union End Ball Valve With Hinges 022-12050-000 635613 2
6 Nipple Pipe 1-1/2 Sch 80 X 2Lg With Hinges 023-24321-000 733909 2 26
7 Hose, 300 Psi, 1-1/2 Id X 2-1/64 To 028-16394-000 618770 6 26
8 Adapter, 45 Deg Elbow, 1-1/2" Hb-Mp 028-16559-000 839776 1 26
3
1
1
2
1
2
NOTE:
EVAPORATOR SIDE SHOWN BACK OF VSD
LD17496
Figure 27 - VSD COOLING KIT
JOHNSON CONTROLS 53
FORM 160.84-RP1
Table 27 - EVAPORATOR VSD COUPLING KIT

EVAP CODE EVAPORATOR PASS NOZZLE SIZE COMPACT MARINE
1 8" 023-24949-000
EB25 2 6" 023-24948-000
3 4" 023-26145-000
1 10"
023-24949-000
EB29 2 8"
3 6" 023-24948-000
1 14" 023-24950-000
EB33 2 10"
023-24949-000
3 8"
Table 28 - NEOPRENE ISOLATORS

SYSTEM OPERATING WEIGHT PART NUMBER (INCLUDES
PAD SIZE
KILOGRAMS POUNDS QUANTITY OF 4 PADS)
Up to 7,423 Up to 16,365 028-14462-000 5.5" x 5.5" (14 x 14 cm)
7,424 to 13,107 16,366 to 28,835 028-14459-000 7" x 5.5" (23 x 14 cm)
13,108 to 24,332 28,836 to 53,530 028-14460-000 9" x 7" (23 x 18 cm)
24,333 to 45,666 53,531 to 100,464 028-14461-000 11" x 10" (28 x 25 cm)
Table 29 - SPRING ISOLATORS

SYSTEM OPERATING WEIGHT PART NUMBER (INCLUDES QUANTITY (NUMBER OF
KILOGRAMS POUNDS QTY. 4 SPRING BOLTS) MOUNTS PER PACKAGE)
4,536 to 8,873 10,000 to 19,563 029-23716-000 4
8,874 to 11,093 19,564 to 24,457 029-21793-000 4
11,094 to 13,982 24,458 to 30,826 029-21376-000 4
13,983 to 15,880 30,827 to 35,009 029-20933-000 4
15,881 to 20,974 35,010 to 46,239 029-20934-000 4
20,975 to 26,467 46,240 to 58,349 029-20935-000 4
26,468 to 35,031 58,350 to 77,729 029-20936-000 4
35,032 to 40,525 77,230 to 89,340 029-21388-000 4
40,526 to 52,163 89,341 to 115,000 029-24121-000 4
52,164 to 86,163 115,001 to 190,000 029-24384-001 4
54 JOHNSON CONTROLS
FORM 160.84-RP1
Table 30 - SEQUENCING KIT (TWO UNIT)

TWO UNIT (466-61597-000)
ITEM DESCRIPTION PART NUMBER QUANTITY
11
Controller, RWT 025-15154-000 1
2 Relay, Time Delay 024-30497-000 1
3 Switch, Toggle 024-14057-000 1
1
Not Shown. Remote Mounted.
Table 31 - SEQUENCING KIT (THREE UNIT)

THREE UNIT (366-44684-000)
2 Control, Temp 2 Stage 025-10215-000 1
3 Relay, TD 115V 024-30497-000 2
4 Relay, Control 120V Coil 024-14519-000 2
5 Relay Assy. 375-21706-000 1
8 Switch, Toggle 3 Position 024-17026-000 1
18 Switch, Toggle 024-11736-000 1
Table 32 - SEQUENCING KIT (FOUR UNIT)

FOUR UNIT (366-52529-000)
2 Control, Temp. 3-Stage 025-10214-000 1
3 Relay, TD 115V 024-30497-000 3
4 Relay Assy. 375-21706-000 1
5 Relay, Control 120V Coil 024-14519-000 8
8 Switch, Toggle 024-11736-000 1
11 Switch, Rotary 4 Ckt 15A 024-20494-000 1
JOHNSON CONTROLS 55
FORM 160.84-RP1
Table 33 - TOUCH-UP PAINTS

DESCRIPTION PART NUMBER
Enamel, Caribbean Blue Color 013-02510-000
Enamel Caribbean Blue 013-01835-000
Primer, Gray Water Base Epoxy 013-02834-000
Table 34 - FLOW CONTROL SWITCH

DESCRIPTION PART NUMBER
150 DWP 024-26116-000
300 DWP 024-12144-000
Table 35 - CONSUMABLES
DESCRIPTION PART NUMBER SAP
Adhesive, 5 Oz Tube 3M Scotch 013-00995-000 616573
Adhesive, Scotch Grip 1357 013-02297-000 616579
Compound, Heat Conductive 4 Oz 013-00898-000 616572
Grease, POE 044-03199-000 120466
Insulation, Therm 3/4" Thick Class 2 010-04198-000 686474
Insulation, Therm 2-1/2 Id X 3/4 Wall 010-05999-000 686103
Insulation, Therm 2-7/8 Id X 3/4 Wall 010-03802-000 686097
Insulation, Therm 3/4 Id X 3/4 010-03801-000 728793
Lubricant, Molybdenum 011-00253-000 588476
Lub, Valve Stem 2oz. 360-00125-000 590071
Primer, Locquic Grade N Loctite 013-01753-000 588485
Sealer, Grade AVV Loctite 086 013-01671-000 588483
Sealer, Loctite Removable Thread 013-01678-000 588484
Tape, Ins Thermal 50 Wide 3 Thk 010-07200-000 728852
Table 36 - SERVICE TOOL KITS

ITEM DESCRIPTION PART NUMBER SAP
1 TE/Connectivity Crimper Tool 025-46350-000 1068258
2 TE/Connectivity Extraction Tool 025-46351-000 1068259
3 SOURIAU CRIMPER TOOL KIT 392-17632-001 -
Souriau Crimper Tool 025-46352-000 1068260
Souriau Crimp Head 025-46353-000 1068281
4 Souriau Extraction Tool 025-46354-000 1068282
5 Weidmuller Crimper Tool 025-46355-000 1068283
6 Weidmuller Extraction Tool 025-46356-000 1068284
7 INTERCONNECT CRIMPER TOOL KIT 392-17632-002 -
Interconnect Crimper Tool 025-46357-000 1068285
Interconnect Position Insert 025-46358-000 1068286
Interconnect Assembly Tool 025-46359-000 1068287
56 JOHNSON CONTROLS
FORM 160.84-RP1
NOTES
JOHNSON CONTROLS 57
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2018 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.84-RP1 (718)
Issue Date: July 13, 2018
Supercedes: 160.84-RP1 (817)

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CENTRIFUGAL LIQUID CHILLER

REPLACEMENT PARTS Supercedes: 160.84-RP1 (817) Form 160.84-RP1 (718)

Indicates a possible hazardous situation Identifies a hazard which could lead to

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Compressor Nomenclature Table

VSD Nomenclature Table

Heat Exchanger Nomenclature Table

Table 1 - UNIT ASSEMBLY

HCS M24 X 3 X 90MM LG.

Figure 1 - YMC UNIT COMPONENTS

Figure 2 - YMC UNIT COMPONENTS

Table 2 - EVAPORATOR CLOSURES

NOTE: Items with an * are NOT represented.

Figure 3 - EVAPORATOR CLOSURES

Table 3 - CONDENSER CLOSURES

NOTE: Items with an * are NOT represented.

Figure 4 - CONDENSER CLOSURES

Table 4 - COMPRESSOR COMPONENTS

TABLE 4 - COMPRESSOR COMPONENTS (CONT'D)

NOTE: Items with an * are NOT represented.

Figure 5 - COMPRESSOR COMPONENTS

Figure 6 - COMPRESSOR COMPONENTS

Table 5 - COMPRESSOR SCROLL COMPONENTS

Figure 7 - COMPRESSOR SCROLL COMPONENTS

Table 6 - MOTOR COMPONENTS

TABLE 6 - MOTOR COMPONENTS (CONT'D)

TABLE 6 - MOTOR COMPONENTS (CONT'D)

Figure 9 - MOTOR COMPONENTS

Figure 10 - MOTOR COMPONENTS

View F-F Section N-N

Figure 11 - MOTOR COMPONENTS

Figure 12 - MOTOR COMPONENTS

Table 7 - HOT GAS KIT

NOTE: Items with an * are NOT represented.

Hot Gas With Isolation Valve

Hot Gas Without Isolation Valve

Figure 13 - HOT GAS KIT Evaporator LD17509

Table 8 - LIQUID LINE KIT EB25/CB21

Figure 14 - LIQUID LINE KIT EB25/CB21

Table 9 - LIQUID LINE KIT EB25-EB33 / CB25-CB33

Figure 15 - LIQUID LINE KIT EB25-EB33 / CB25-CB33

Table 10 - 3/4" EVAPORATOR TUBES

Table 11 - 1" EVAPORATOR TUBES

Table 12 - EVAPORATOR WATERBOX GASKETS (COMPACT)

Table 13 - EVAPORATOR WATERBOX GASKETS (MARINE)

Table 14 - CONDENSER TUBES 3/4" TUBES

Table 15 - CONDENSER TUBES 1" TUBES

Table 16 - CONDENSER WATERBOX GASKETS (COMPACT)

Table 17 - CONDENSER WATERBOX GASKETS (MARINE)

Table 18 - SYSTEM PIPING

NOTE: Items with an * are NOT represented.

Figure 16 - SYSTEM PIPING

Table 19 - EVAPORATOR RELIEF VALVE KIT

NOTE: Items with an * are NOT represented.

Table 20 - CONDENSER RELIEF VALVE KIT

NOTE: Items with an * are NOT represented.

Figure 17 - EVAPORATOR RELIEF VALVE KIT

Table 21 - OPTIVIEW CONTROL PANEL

NOTE: Items with an * are NOT represented.