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    Rotoweld Brochure

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    saudiman
    The Rotoweld 3.0 is a fully automated work cell for welding pipe spools between 3-42 inches in diameter up to 40 feet in length. It uses machine vision and adaptive control to produce full penetration welds 5 times faster than manual welding. The vision system analyzes the weld pool to adjust parameters and ensure high quality welds. It can process two spools simultaneously and is easy to set up and operate, allowing a high level of productivity with minimal training.

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    Rotoweld Brochure

    Uploaded by

    saudiman
    113 views4 pages
    The Rotoweld 3.0 is a fully automated work cell for welding pipe spools between 3-42 inches in diameter up to 40 feet in length. It uses machine vision and adaptive control to produce full penetration welds 5 times faster than manual welding. The vision system analyzes the weld pool to adjust parameters and ensure high quality welds. It can process two spools simultaneously and is easy to set up and operate, allowing a high level of productivity with minimal training.

    Original Description:

    Welding

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    The Rotoweld 3.0 is a fully automated work cell for welding pipe spools between 3-42 inches in diameter up to 40 feet in length. It uses machine vision and adaptive control to produce full penetration welds 5 times faster than manual welding. The vision system analyzes the weld pool to adjust parameters and ensure high quality welds. It can process two spools simultaneously and is easy to set up and operate, allowing a high level of productivity with minimal training.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    113 views4 pages

    Rotoweld Brochure

    Uploaded by

    saudiman
    The Rotoweld 3.0 is a fully automated work cell for welding pipe spools between 3-42 inches in diameter up to 40 feet in length. It uses machine vision and adaptive control to produce full penetration welds 5 times faster than manual welding. The vision system analyzes the weld pool to adjust parameters and ensure high quality welds. It can process two spools simultaneously and is easy to set up and operate, allowing a high level of productivity with minimal training.

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    Automated

    welding work cell


    for pipe spool
    prefabrication
    Rotoweld 3.0 brings
    pipe spool prefabrication
    into the 21st century
    The Rotoweld 3.0 is a fully-automated work
    cell developed specifically for industrial
    pipe prefabrication, small pressure vessel
    manufacturing or other similar 1G welding.

    It integrates machine vision, adaptive control


    and robotic technology in a dedicated package
    that produces high-quality, full-penetration 1G
    girth welds five times faster than manual SMAW.

    Configured for easy set-up and operation,


    the work cell can process spools from 3" to 42"
    in diameter and up to 40’ in length.

    Rotoweld 3.0:
    the vision of the future
    The core of the Rotoweld technology is its unique
    vision-based penetration control system. It enables
    any operator to perform high-quality girth welds after
    just a few hours of training.

    Like the welder’s eyes and hands, the system


    continuously analyzes the image of the root weld
    pool picked up by a video camera integrated into the
    welding arm. Unique algorithms use this information to
    adjust welding parameters, such as travel speed, wire
    feed rate, arc voltage or weaving width.

    This constantly adapts the process to varying


    conditions, such as changes in gap, alignment, root
    face or temperature. The computer’s fast reaction
    time means the machine can work at high deposition
    rates and travel speeds at which weld pool conditions The Rotoweld 3.0 twin configurations include
    are too critical to be sustained by hand. two separate work bays and rotators to maximize
    the work cell’s throughput by allowing one work bay
    to be re-loaded while welding in the alternate one.
    The motorized welding carriage travels between
    work bays along a continuous track system, which
    also guides the idler rolls to maintain perfect
    alignment along the full length of the machine
    Technical specifications
    Average welding time Rotator
    One dia-inch per minute Diameter capacity 75 mm to 1 067 mm/3 in. to 42 in.
    Example: 8 min for an 8 in. standard wall pipe Center line clearance to ground 1 605 mm/65 in.
    Operation speed range 0.2 to 2 rpm
    Materials Load capacity 1 360 kg/3 000 lb.
    Carbon steel (including low-temp applications) Maximum torque 3 955 n-m/35 000 lb.-in.
    Cr-mo steel alloys (may not require preheat)
    Duplex stainless steel Rails
    Shortest configuration length 9.2 m/ 30 ft.
    Welding processes Longest configuration length 23.8 m/ 77 ft.
    Root pass GMAW (short circuit)
    Fill pass GMAW (spray transfer) Idler roll load capacity
    FCAW (flux core) 4 535 kg/10 000 lb.
    SAW (submerged arc)

    Get the Rotoweld 3.0


    advantage:

    High quality weld­— 400% productivity 90% Arc-On-Time Minimal welding


    every single time increase experience necessary

    PATENTED

    Unique patented Easy set-up and 5x faster than manual Operator-friendly


    technology operation SMAW or GTAW interface
    earlier
    insight
    changes
    everything

    References

    1321 Hocquart
    Atlantic Construction
    Saint-Bruno-de-Montarville Qc
    Canada J3V 6B5 Brent Gedak Welding
    T +1 450 461  1 2 2 1 Calefaccion Y “We’ve had Rotowelds in our Lebanon plant for over 15 years… These machines
    F +1 450 461 0808 Ventilation S.A. De C.V. quickly became a vital part of our production operations…Through the years,
    sales@tecnar.com the Tecnar team delivered excellent response, service and parts delivery and
    Dearing Compressor replacement…We purchased Tecnar’s latest Rotoweld model, the 3.0. It is
    tecnar.com
    & Pump a giant leap forward for technical advancement, functionality, performance
    Epsilon Industries and up-time. It’s been running for over a year now—absolutely trouble-free.
    Everything was re-engineered, streamlined and, unlike some of the newer
    Glenfield Engineering
    technologies, technically intuitive…The new robot manipulator, standard
    Perma-Pipe Siemens controls and “off-the-shelf” hardware place the Tecnar Rotoweld
    exponentially ahead of all their competitors. Tecnar is more than a quality
    Preferred Energy
    vendor and supplier—they are a direct part of our Perma-Pipe team!”
    PWC Industries
    US Engineering Gary Renfro
    Company Facilities Director and Chief Engineer
    Perma-Pipe Inc.

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