Intakes
Intakes
Intakes
8.1 Intake
8.1.1 Introduction
All air-breathing engines installed in an aircraft must be provided with an air intake
and a ducting system (which is also identified as inlet or diffuser) to diffuse the air
from free-stream velocity to a lower velocity acceptable for further processing by
other engine components [1]. The intake is the first part of all air-breathing
propulsion systems. Both of the words intake and inlet are used alternatively. Intake
is normally used in Britain, while intake is used in the USA.
Due to the influence of intake flow on overall aircraft performance, responsibil-
ity for intake design rests with the aircraft manufacturer, not the engine maker.
However, both partners work closely together to arrive at an optimum solution.
Both manufacturers cooperate also in testing air intakes. An aircraft will require one
or more intakes to capture (collect) the atmospheric air (working fluid) at free-
stream Mach number, sometimes change its direction of flow, and supply this flow
to the engine with as little distortion as possible, to ensure smooth running and
efficient propulsion.
The performance of an inlet must fulfill the following requirements:
• Delivers exact amount of air required for different flight phases and wide
spectrum of angles of attack and sideslip
• Diffuses air with maximum static pressure rise and minimum total pressure loss
• Recovers flow distortion or separation at large angles of attack to achieve as
uniform flow as possible
• Achieves least possible external drag to the system
• Provides good starting and stability
• Achieves low signatures (acoustic, radar, etc.) for a noise suppression and stealth
requirements
• Holds minimum weight and cost while meeting life and reliability goals
engine manufacturer is also involved as the engine data must be available to the
airframe manufacturer to design a suitable installation.
Hereafter, power plant installation will be discussed for both subsonic and
supersonic aircrafts.
Power plant installations for both civil and military aircrafts are similar as long as
their flight speeds are subsonic or transonic. However, for supersonic aircrafts there
are great differences in the installation methods of civil and military aircrafts as
well be described later on. Turbojet and turbofan engines have the same methods
for installation, while turboprops employ other methods.
(A) Turbojet and turbofan engines
Though most of the present-day transport (passenger or cargo) aircrafts are
powered by turbofan engines, turbojet engines still have small avenues. The
following methods are frequently seen for turbojet and turbofan engines:
1. Wing installation (Even number of engines: 2,4,6, or 8)
2. Fuselage (Even number of engines 2 or 4)
3. Wing and tail combination (Three engines)
4. Fuselage and tail combination (Three engines)
Figure 8.1 illustrates the breakdown of power plant installation for turbojet and
turbofan engines in civil applications.
(a) Wing installation
The four forms of power plants installed to wings are the following:
(a) Buried in the wing (2 or 4 engines)
(b) Pod installation (2, 4, 6, or 8 engines)
(c) Above the wing (2 or 4 engines)
(d) Pitot installation (2 or 4 engine)
Buried in the wing
This type of wing installation is found in early aircrafts like the De Haviland
Comet 4 and the Hawker Siddeley Nimrod. In both aircrafts, four engines are buried
in the wing root (Fig. 8.2).
This method of installation had the following advantages:
1. Minimum parasite drag and probably minimum weight.
2. Minimum yawing moment in case of engine failure that counteracts the asym-
metric thrust; thus, the pilot can easily maintain a straight level flight.
However, it has the following disadvantages:
1. It poses a threat to the wing structure in case of failure of a turbine blade or disk.
592 8 Stationary Modules Intakes, Combustors, and Nozzles
Above Pod
Buried
Wing (2/4) Pod Pod
(2/4) Engines
Engines (2 Engine wing) (2 Engine fuselage)
Below Wing
Fig. 8.1 Different methods of installation for turbojet/turbofan engines of civil transports
Pod installation
In this type engines are attached to the wings via pylons (Fig. 8.3). Most engines
nowadays have pod installation; either two or four engines are found in the
following aircrafts: Boeing 737, 757, 767, 777, MD-11, and future 787; Airbus
A320, A330, A340, A350, and A380; Tristar; and Antonov An-148. Six engines
power the Antonov An-225, while eight P&W TF33 turbofan engines power the
B-52.
This type of engine installation has the following advantages:
1. Minimize the risk of wing structural damage in case of engine fire or blade/disk
failure.
2. Simple to obtain high ram recovery in the inlet since the angle of attack at the
inlet is minimized and no wakes are ingested.
3. Easy engine maintenance and replacement due to engine accessibility and being
close to the ground.
4. Less noisy.
5. The weight of the engines reduces the wing tip upbending effects of lift allowing
a lighter wing structure.
6. It may be a little easier to arrange for a suitable structural fuse that allows the
engine to break free from a wing–pylon under-engine seizure or other severe
event.
However, it has the following disadvantages:
1. For low-wing aircrafts like Boeing 737, the engines are mounted close to the
ground; thus, they tend to suck dirt, pebbles, rocks, snow, and so on into the inlet.
This is known as foreign object damage (FOD) which may cause serious damage
to the engine blades.
2. The high temperature and high dynamic pressure of the exhaust impinging on
the flap increase flap loads and weight and may require titanium structure which
is more expensive.
3. Pylon–wing interference affects the local velocities near the wing leading edge,
thus increases the drag, and reduces the maximum lift coefficient. However, this
drawback can be remedied by choosing the nacelle locations sufficiently forward
and low with respect to the wing as shown in Figs. 8.3 and 8.4.
4. Strong yaw effect if an engine failed on one side.
Above the wing
Some of these planes are seaplanes like A-40 Albatros powered by two Soloviev
D-30KPV engines of 117.7kN thrust each plus two Klimov RD-60 K booster
engines of 24.5kN thrust. Others are conventional airplanes like Fokker VFW614
(Fig. 8.4) powered by two turbofan engines and Antonov An-74TK-200 aircraft
powered by two turbofan engines D-36, series 3-A. This type of installation has the
following advantages:
1. Prevents (or greatly reduces) foreign object ingestion into the engines from the
surface of a runway during takeoff and landing
2. Prevents water ingestion into the engine for seaplanes during takeoff and landing
3. Improves wing lift due to the blowing over of the wing’s upper surface and
inboard flaps by engine streams
4. Reduces noise level at the terrain due to screening engine streams by the wing
which copes with the increasingly stringent civilian aviation noise regulations
8.1 Intake 595
Pylon
Engine
Nacelle
Pitot Type Intakes
It appears that for DC-9 size aircraft, the fuselage installation is to be slightly
preferred. In general smaller aircrafts employ fuselage arrangement.
(c) Combined wing and tail installation (Three engines)
Tail installation represents a center engine installation. Only one turbofan engine
is installed in all available tail combinations with either wing or fuselage arrange-
ment. Examples are found in DC-10 aircrafts. Figure 8.8 illustrates a typical wing
and tail installation.
There are four arrangements of center (or tail) engine installation, namely,
(A) bifurcated inlet, (B) long inlet, (C) long tail pipe, and (D) “S” bend inlet.
The two usually used are the S-bend and the long inlet configurations (Fig. 8.9).
Both installation methods have the following advantages:
1. Mounted very far aft so a ruptured turbine blade or disk will not impact on the
basic tail structure.
2. High-thrust reverser without interfering with control surface effectiveness. This
is achieved by shaping and tilting the cascades used to reverse the flow.
Moreover, both arrangements also have the following disadvantages:
1. Large inlet losses due to the long length of intake
2. Difficult accessibility for maintenance and repair
Fig. 8.8 DC-10 Combined wing and tail (3 engines pod installation)
8.1 Intake 599
Fig. 8.10 Yak-42D (3 engines, pod installation; 2 fuselage and one tail)
8.1 Intake 601
Fig. 8.12 Puller turboprop/piston engines: (a) Beechcraft King Air powered by two PT6A
turboprop engines and (b) Douglas DC-6 is a piston-powered airliner
Fig. 8.13 Pusher-type engines: (a) Piaggio GP-166 Avanti aircraft powered by two PT6A and (b)
General Atomics MQ-1C Sky Warrior powered by a single Thielert Centurion diesel engine
Pusher propellers have the potential of a quieter ride since the propellers are
further from the passengers and because vortices from the propeller tips do not
strike the fuselage sides. However, the propellers are operating in a turbulent
airflow in the pusher configuration (due to airflow past the wings moving aft in
vortex sheets), and high-velocity exhaust gases are discharged directly into the
props; thus the resulting external propeller noise is more choppy and raucous than
otherwise would be the case.
602 8 Stationary Modules Intakes, Combustors, and Nozzles
Fig. 8.14 Dornier Seastar powered by two push–pull turboprop above-wing installation
Figure 8.14 illustrates Dornier Seastar, a parasol-wing flying boat, with its two
engines mounted in a single nacelle over the wings in a push–pull configuration.
(b) Fuselage installation
Nose engine installation is always employed in small aircrafts. Turboprop engine
fitted to the nose is shown in Fig. 8.15a. The majority of light aircrafts are powered
by a single piston engine buried in the fuselage nose, e.g., Cessna 172 (Fig. 8.15b),
Beech Bonanza, Piper PA-28R-201 Arrow, and Pilatus PC-9.
Empennage installation is illustrated in Fig. 8.16. An example for turboprop
engine is the Jetcruzer 500 with a single Pratt & Whitney Canada PT6A-66
(Fig. 8.16a). For piston engine, an example is Rutan Long-EZ powered by
Lycoming O-235 piston engine (Fig. 8.16b).
Finally an example for combined nose and empennage installation is employed
in aircraft Voyager (Fig. 8.17) with two piston engines, one engine buried in the
fuselage nose and the other in the aft fuselage. Both engines were installed along the
fuselage center line.
Intake of turboprop engines may have different shapes depending on size and
location of the reduction gearbox coupled to the propeller. These inlets may be
axial, axisymmetric, axisymmetric through plenum, or a scoop, which in turn
8.1 Intake 603
Fig. 8.15 Nose-mounted engines: (a) Pilatus PC-12 powered by a Pratt & Whitney Canada PT6A-
67B turboprop and (b) Cessna 172 powered by one Lycoming IO-360-L2A four cylinder,
horizontally opposed aircraft engine
Supersonic aircrafts are mostly military ones. Few civil aircrafts are supersonic
ones including the Anglo-French Concorde (powered by turbojet engines) and the
Russian Tu-144 (powered by turbofan engines). All the remaining supersonic
aircrafts are military ones.
(A) Civil transports
The engines of the two civil supersonic transports (SST) are installed in the
wing. Concorde is powered by four Rolls-Royce/SNECMA Olympus 593 turbojets
(Fig. 8.20), while Tu-144 is powered by four Kolesov RD-36-61 turbojet engines.
604 8 Stationary Modules Intakes, Combustors, and Nozzles
Fig. 8.16 Empennage installation: (a) Jetcruzer 500 driven by a single pusher-type turboprop
engine and (b) Rutan Long-EZ powered by Lycoming O-235 piston engine
All engines are installed to the lower surface and aft part of the wing. Engine
nacelle is flush to the wing surface and has rectangular inlet.
(B) Military aircrafts
Military aircrafts are powered by either turbojet or turbofan engines. Most
fighters have one or, at the most, two engines situated inside the fuselage. Rather
few ones are powered by wing-type engine installation. Single engine may have
single or divided intakes (Fig. 8.21).
A variety of inlet locations and designs have been employed to supply air to
subsequent engine modules. Each of these arrangements has both advantages and
8.1 Intake 605
Fig. 8.17 Aircraft Voyager, with combined nose and empennage piston engines
Fig. 8.19 Inlet shape for a turboprop engine: (a) an elliptical inlet and (b) an annular inlet
Fuselage Wing
Fig. 8.24 F-8 Crusader (above) and Eurofighter (below) with chin intakes
8.1 Intake 611
Fig. 8.25 Side-mounted engines: (a) Grumman F11F, (b) F-22 Raptor, and (c) two-dimensional
side intakes
Wing top intake is employed in the B-2’s four General Electric F118-GE-110
non-afterburning turbofans. They are buried in the wings, with two engines clus-
tered together inboard on each wing (Fig. 8.29). The intakes of the B-2 aircraft have
a zigzag lip to scatter radar reflections, and there is a zigzag slot just before each
612 8 Stationary Modules Intakes, Combustors, and Nozzles
Fig. 8.27 Fairchild A 10-A Thunderbolt II aircraft with 2 engines installed to the empennage
Fig. 8.28 Vulcan B-2 Bomber with 4 engines installed at wing root
Fig. 8.29 B-2 Spirit Stealth Bomber with 4 engines having wing top intake
614 8 Stationary Modules Intakes, Combustors, and Nozzles
Aerial Ejector
refueling flaps
door
Forward Aft
(pilot’s) cockpit
cockpit
J58 engine
Fuel
tanks Inlet
Chine spike
Nose section
Axisymmetric Inlet
Fig. 8.30 SR-71 aircraft fitted with 2 turboramjet engines having axisymmetric intake
Fig. 8.31 Mi 24A (two engines above cabin with front intake)
8.1 Intake 615
8.1.2.3 Helicopters
8.1.2.4 Rockets
Hybrid rockets have both air-breathing and rocket engines. Air-breathing engines
may be ramjet, turbojet, or turbofan engines.
(A) Ramjet engines
The Raduga 3M-80 and 3M-82 and Kh-41/ASM-MSS Moskit are all variants of
the same 4.5-ton rocket-ramjet missile. Four intakes on the sides of the fuselage are
employed (Fig. 8.33).
Alternatively, MBDA Meteor has two rectangular side intakes. Detailed
description of ramjet missile propulsion status is described in [7].
(B) Turbojet engines
Several missiles are powered by turbojet engines (instead of the ramjet ones)
together with their basic rocket engines. Examples are the general dynamics
AGM-109H/L MRASM. It is a low-cost air-launched derivative of the Tomahawk
family. Its propulsion system is a Teledyne CAE variable speed turbojet of the
600 lb class. The power plant has ventral engine inlet/inlet duct assembly. Prior
launching the inlet is flush with the missile’s skin, but deploys upon reaching a
programed point in the launch sequence.
(C) Turbofan engines
Williams F107-WR100 engine is a small turbofan engine that powers several
missiles including Tomahawk (Fig. 8.34) and Boeing AGM-86B air-launched
cruise missile (ALCM) (Fig. 8.35).
The F107-WR100 turbofan engine is embedded in the tail for both of Tomahawk
and Boeing AGM-86B missiles. Tomahawk uses a ventral engine inlet, while for
Boeing AGM-86B, the engine inlet is on the top of the fuselage. Inlet of AGM-86B
is usually shielded from GCI radars by the airframe. Prior to launch the vehicle’s
wings and vertical stabilizer are stowed. They deploy upon release from the launch
aircraft. Both Tomahawk and AGM-86B have tail cone exhaust.
618 8 Stationary Modules Intakes, Combustors, and Nozzles
Figure 8.36 illustrates Raduga Kh-55SM missile. The most visible difference
between Tomahawk and Kh-55 families of missiles is that Kh-55 uses the
two-spool turbofan engine TVD-50 which is mounted in a nacelle and stowed in
the aft fuselage. It deploys via a ventral door on a pylon after launch.
Figure 8.37 illustrates the YJ-62 cruise missile. It is also similar to Tomahawk
family but employs a unique fixed scoop inlet for the air-breathing engine. It is
powered by either turbojet or turbofan engine.
8.1 Intake 619
Modern jet transports may cruise with values of the pressure recovery of
97–98 %. Supersonic aircraft with well-designed, practical inlet and internal flow
systems may have pressure recoveries of 85 % or more for Mach numbers in the
2.0–2.5 range. A higher pressure recovery indicates a better performing inlet. The
maximum possible value of recovery is 1.0.
The isentropic efficiency of the intake is denoted by (ηd), which is static-to-total
efficiency and is a measure for the losses from the far upstream conditions to the
end of inlet (it is the fan/compressor face for turbine or shaft-based engines and the
inlet of combustion chamber for ram-based engines). The efficiency is then
expressed by the following relation (refer to Fig. 8.38):
Thus if the isentropic efficiency is known, the pressure recovery can be obtained
from Eq. 8.3, while if the pressure recovery is known, the diffuser efficiency can be
determined from Eq. 8.2.
However, since the flow upstream of the intake is isentropic, then all the losses
are encountered inside the intake, or from state (1) to state (2). In some cases the
0
efficiency is defined for the internal part of diffuser (ηd ). In this case, the diffuser
efficiency is defined as
3. Inlet spillage drag is a drag that occurs when the engine cannot handle all of the
flow that approaches the inlet. The airflow through the engine is set by choked
conditions in the nozzle. Any excess flow that approaches the inlet is spilled
around the inlet generating additional
drag on the airframe. The form of the
theoretical spillage drag Dspill is very similar to the thrust equation and
expressed as
̇
Dspill ¼ K m_ ðV 1 V 0 Þ þ A1 ðP1 P0 Þ ð8:5Þ
K ranges from 0.4 to 0.7, but for a given inlet, the value is determined
experimentally.
Most subsonic aircraft inlets have a divergent shape and are sometimes referred to
as inlet diffusers because of their effect on pressure. As air flows into a divergent
duct, it slows and converts some of its kinetic energy into pressure. Subsonic
intakes are found in the turbojet or turbofan engines powering most of the present
airliners and military transports (commercial and cargo aircraft). Examples of these
engines are the JT8, JT9, PW 4000 series, RB211, Trent series, and V2500
powering many of the Boeing and Airbus aircraft transports. Subsonic intakes are
also applied to some combat aircrafts and virtually all jet training aircrafts that
operate near the speed of sound.
The surface of the inlet is a continuous smooth curve where the very front (most
upstream portion) is called the inlet lip. A subsonic aircraft has an inlet with a
relatively thick lip. Concerning turboprop engines the intakes are much compli-
cated by the presence of propeller and gearbox at the inlet of the engine.
Subsonic inlets have fixed geometry, although inlets for some high-bypass ratio
turbofan engines are designed with blow in doors. These doors are spring-loaded
parts installed in the perimeter of the inlet duct designed to deliver additional air to
the aero engine during takeoff and climb conditions as the highest thrust is needed
and the aircraft speed is low [8]. The most common type of subsonic intake is the
pitot intake. This type of intakes makes the fullest use of ram due to forward speed
and suffers the minimum loss of ram pressure with changes of aircraft altitude
[9]. However, as sonic speed is approached, the efficiency of this type of air intake
begins to fall because of the formation of a shock wave at the intake lip. It consists
of a simple forward entry hole with a cowl lip. The three major types of pitot intakes
are the following:
(a) Podded intakes
(b) Integrated intakes
(c) Flush intakes
622 8 Stationary Modules Intakes, Combustors, and Nozzles
the total temperature through the inlet is constant. In ground run and climb
(small or zero Mach number), there will be no effective free-stream velocity
which results in a large induced flow capture area causing the streamlines to
converge into the intake area. The ratio between the upstream capture area to
the inlet area approaches infinite. The stream tube has a bell-shape pattern.
During climb, the free-stream velocity will be lower than the intake velocity due
to the high mass flow rates required. This will also result in a larger entry
stream tube area than the intake area (a convergent stream tube pattern). At
moderate-speed cruise (M 0.45), the entry stream tube will be equal to the
intake area, and diffusion takes place inside the inlet. At high cruise and top
speeds (M 0.85), diffusion takes place partially outside and partially inside the
intake.
Depending on the flight speed and the mass flow demanded by the engine, the inlet
may have to operate with a wide range of incident stream conditions. Figure 8.40
shows the performance of subsonic intake during two typical subsonic conditions,
namely, takeoff (Fig. 8.40a) and cruise (Fig. 8.40b).
For each operating condition, three plots are given in Fig. 8.36. The first
illustrates the stream tube, while the second depicts the pressure and speed variation
and the third is a temperature–entropy diagram. The flow in intakes is identified by
three states, namely, far upstream which is denoted as (1), at the duct entry denoted
by (1) and at the engine face denoted (2). The flow outside the engine (from state 1
to 1) is an isentropic one, where no losses are associated with the total temperature
and pressure.
Takeoff and Climb Operation
During low-speed high-thrust operation (e.g., during takeoff and climb), the
engine will demand large mass flow and the air stream upstream the intake will be
accelerated. The pressure at the inlet face is lower than the ambient pressure, so that
air is sucked into the inlet. Boundary-layer separation and compressor stall become
more likely [11]. The engine acts as a sink to the flow which rushes in from a wide
stream tube, as shown in Fig. 8.39. There is then an external acceleration. Within
the inlet, the stream tube will have a divergent shape yielding flow deceleration.
Many aircrafts use “bypass doors” which open at takeoff to pull in more air. In high-
speed flight, these doors may slide open to let out some of the excess air and thus
reduce spillage around the lip of the inlet.
The following conditions are satisfied:
a b
1 1
2 2
Takeoff
cruise
P∞ = PO∞ PO1 PO∞ PO1
PO2 PO2
P2 u∞
u1
P1 u2
u1 P2
u2
u∞ P∞ P1
S S
Fig. 8.40 Subsonic inlet during takeoff (a) and cruise (b)
Cruise Operation
For high speed, or cruise condition, the function of intake is to decelerate the
air velocity to that which is acceptable to the compressor/fan face. Air is
decelerated (diffused) both upstream and within the intake. Since the inlet
speed to the engine (compressor/fan) should be nearly constant for different
operating conditions, it is a favorable condition for the diffuser because the
pressure rise in the diffuser is smaller. Under these conditions the “upstream
capture area” A1 is less than the inlet area A1, and some flow is spilled over the
inlet causing spillage drag. Thus losses are smaller, but external drag is
increased.
8.1 Intake 625
Thus, for cruise conditions, to avoid separation, or to have a less severe loading on
the boundary layer, it is recommended to have a low velocity ratio (u1 =u1 ) and
consequently less internal pressure rise [12] while
P2 P2
> ð8:6Þ
P1 takeoff P1 cruise
P1 pffiffiffiffiffiffiffiffiffiffiffiffi
m_ 1 ¼ ρ1 V 1 A1 ¼ M1 γRT 1 A1
RT 1
Then sffiffiffiffiffiffiffiffiffiffi
m_ 1 RT 1
A1 ¼
P1 M 1 γ
or sffiffiffiffiffiffiffiffiffiffi
λ m_ 1 RT 1
A1 ¼ where λ¼
M1 P1 γ
If a turbofan engine during ground ingests airflow at the rate of m_ 1 ¼ 561 kg/s
through an inlet area (A1) of 0.3 m2 and if the the ambient conditions (T1, P1) are
626 8 Stationary Modules Intakes, Combustors, and Nozzles
Table 8.2 Stream tubes of airflow entering the engine inlet at different Mach numbers
M1 0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
A1 9.0 4.5 2. 25 1. 5 1. 125 0.9 0.75 0.64 0.56 0.5
A1
D1 3.0 2.12 1.5 1.22 1.06 0.95 0.87 0.8 0.75 0.71
D1
288 K and 101 kPa respectively, then the area ratio (A1 ¼ A1) for different free
stream Mach numbers is calculated as follows:
sffiffiffiffiffiffiffiffiffiffi rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
m_ 1 RT 1 561 287 288
λ¼ ¼ ¼ 1:35
P1 γ 101, 000 1:4
A1 0:45
¼ ðAÞ
A1 M1
From Eq. A, the capture area is equal to the engine inlet area (A1 =A1 ¼ 1) when
M1 ¼ 0:45.
From relation (4), Table 8.2 is constructed. Figure 8.39 illustrates stream tubes
of airflow entering the engine inlet at different Mach numbers.
As shown in Fig. 8.39, the upstream “capture area” can be estimated under ideal,
isentropic flow conditions. The ideal conditions mean that the flow is frictionless
and that there are no flow disturbances in or out of the diffuser. We start from the
mass flow rate balance.
ρ1 V 1 A1 ¼ ρ1 V 1 A1
A1 1 þ γ1 2
2 M1
2ðγ1Þ
M1
¼ γ1 2
ð8:7Þ
A1 1þ 2 M1
M1
ρ2 V 2 A2 ¼ ρ1 V 1 A1
Friction within the inlet is counted for via pressure recovery factor
8.1 Intake 627
P02
πd
P01
!2ðγþ1
A2 1 þ γ1 2
2 M2
γ1Þ
1 M1
¼ γ1 2
ð8:8Þ
A1 1þ 2 M1
π d M2
Equation 8.9 relates the ratio of the capture area to the compressor/fan entrance
area, for the given flight Mach number, M1 , and the required Mach number, M2 , at
the compressor/fan inlet.
Figure 8.41 shows the plot of Eq. 8.9 for various M2 . It can be seen that a large
capture area is required during low-speed operations (acceleration), as noted above,
while the area ratio becomes less than one (deceleration) at normal cruise Mach
numbers.
Figure 8.42 shows the plot of Eq. 8.9 for a constant value of M2 (0.3) and
different values of inlet pressure recovery (π d ).
Since the inlet resembles diffuser geometry, a quick review of the diffuser
performance is highlighted hereafter. Figure 8.43a illustrates a typical conical
diffuser. Three parameters define its geometry, namely, aspect ratio (AR), either
its wall length (L ) or its axial length (N ) is used as a characteristic length. The third
parameter is the divergence angle (2θ), though it is not an independent variable but
is related to other parameters by the following relation for conical diffusers:
2
L L
AR ¼ 1 þ 2 sin θ þ sin θ ð8:10Þ
R1 R1
Figure 8.43 illustrates the different shapes of diffuser. Figure 8.44a illustrates the
geometry of a conical/annular diffuser, while Fig. 8.44b illustrates the typical flow
pattern for the first stall in the diffuser. Generally flow ideally follows diffuser
contours; however, as boundary layer thickens, small separation region is first seen
628 8 Stationary Modules Intakes, Combustors, and Nozzles
Fig. 8.41 Area ratio as a function of the flight Mach numbers, for various M2 and constant
pressure recovery factor π d ¼ 0:95; Eq. 8.9
in corners. It occupies nearly (1/5) of the diffuser wall or less, and no (or little)
reverse flow is encountered.
Figure 8.45 illustrates first stall characteristics for diffusers of different geome-
tries [13]. It is clear from this figure that stall may occur in annular diffusers under
less severe geometries than in conical diffusers.
Example 8.1 During takeoff conditions, a turbofan engine has the following
conditions:
Total air mass flow rate of engine
m_ ¼ 1155:43 kg= sec , P1 ¼ 101:325 kPa, T 1 ¼ 288 K
Mach numbers: far upstream M1 ¼ 0:25; intake inlet M1 ¼ 0:58; and intake
outlet M2 ¼ 0:50.
8.1 Intake 629
Fig. 8.42 Area ratio as a function of the flight Mach numbers, for various pressure recovery factor
and constant M2; Eq. 8.9
Determine the diameters at far upstream ðd1 Þ, intake inlet section (d1) and
intake outlet section (d2) assuming the pressure recovery π d ¼ 0:95.
Solution
(a) Far upstream (state1)
P1 pffiffiffiffiffiffiffiffiffiffiffiffi
m_ ¼ ρ1 V 1 A1 ¼ *M1 * γRT 1 * A1
R T1
101:325 1000 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1155:43 ¼ 0:25 1:4 287 288 A1
287 288
630 8 Stationary Modules Intakes, Combustors, and Nozzles
Fig. 8.43 Different shapes of diffuser: (a) two dimensional, (b) conical, (c) straight-core annular,
and (d) equiangular annular
a L b
R1 N
C
Fig. 8.44 Conical/annular diffuser: (a) geometry and (b) typical flow pattern for first stall
A1 ¼ 11:0 m2
d1 ¼ 3:742 m
pffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
V1 ¼ M1 γ R T 1 ¼ 0:25 1:4 287 288
V 1 ¼ 85:04 m=s
γ1 2
T O1 ¼ T 1 1 þ M1
2
1:4 1
T O1 ¼ 288 1 þ *0:25 2
2
T O1 ¼ 293:14 K
8.1 Intake 631
γ
γ 1 2 γ1
PO1 ¼ P1 1 þ M1
2
T O1 ¼ T O1 ¼ 293:14 K
A1 ¼ 5:55 m2
d 1 ¼ 2:658 m
632 8 Stationary Modules Intakes, Combustors, and Nozzles
A2 ¼ 6:452 m2
d 2 ¼ 2:866 m
A2
¼ 1:1626
A1
then
A2
1 ¼ 0:1626
A1
N 0:6645
L¼ ¼ ¼ 0:775 m
cos θ cos θ
D0 Di
¼ tan θ
2L
2:822 2:658
L¼ ¼ 0:78 m
2 tan 6
The equations governing the airflow are the conservation of mass, conservation
of momentum, conservation of energy equations, and some other auxiliary equa-
tions: Sutherland’s equation for viscosity and Spalart–Allmaras [14] for turbulence
modeling.
The numerical procedure follows the following steps:
1. Division of the computational domain into discrete control volumes using a
computational grid
2. Integration of the governing equations on the individual control volumes to
construct algebraic equations for the discrete dependent variables such as veloc-
ities, pressure, temperature, and conserved scalars
3. Linearization of the discretized equations and solution of the resultant linear
equation system to yield updated values of the dependent variables
Figure 8.47 shows the dimensions of the intake and following fan [15]. The axial
length of the intake is 155.55 cm, and the nose is simplified as a hemisphere of
radius 40.57 cm.
The computational domain in the study includes both the fan and the intake
zones. Due to the large dimensions of both the intake and the fan combination, it
was very difficult to solve overall the domain. Since the fan includes 38 blades, a
periodic sector of an angle (360/38) was generated separately for both the fan and
the intake zones. The two zones were merged together to form the required
computational domain using Gambit preprocessor. Both the fan and the intake
zones were meshed separately and next merged using the Tmerge utility. Due to
complex geometry of both the fan and intake sectors, unstructured tetrahedral
grid is used. Number of cells for intake and fan blocks is 49,000 and 282,000,
respectively. The number of nodes for intake and fan blocks is 11,350 and
59,400, respectively.
The results of the computed airflow properties (Mach numbers, total and static
pressures, as well as the total and static temperatures) through intake are presented
in Figs. 8.48 and 8.49. Two flight conditions are discussed: cruise and takeoff
634 8 Stationary Modules Intakes, Combustors, and Nozzles
Interface
31.33
Outlet
33.0 34.5 47.2
65.05
61.15
61.9
68.4
68.2
Mean section
114.3
109.7
97.79
101.6
Inlet mid
40.7 z
x
Fig. 8.47 Detailed dimensions of the intake and fan (all dimensions in cm)
conditions. These results include the variation of the flow properties in an axisym-
metric section through the intake.
Cruise Conditions
Figure 8.48 shows the variation of the flow properties at an axisymmetric
section in the intake and fan nose at the cruise conditions (11,000-m altitude,
0.85 flight Mach number, and 100 % fan speed). The contours of the Mach
number are shown in Fig. 8.484a. One can observe that the Mach number varies
in both axial and radial directions. At inlet to the intake, the Mach number
decreases in the radial outward direction from about 0.5 at the center line to
about 0.2 near the intake casing. Moving axially toward the fan, the passage
convergence at nearly the first third causes a rapid increase in the Mach number.
At this location the Mach number increases radially outward from about 0.5 to
0.67 due to flow acceleration Next, the intake passage divergence results in a
decrease in the Mach number in both the axial and radial directions. At the fan
inlet, the Mach number is nearly uniform with a value of about 0.5. The
contours of static pressure and temperature are shown in Fig. 8.48b, c, respec-
tively. It is noticed that these contours have a reverse behavior compared with
the Mach number contours. The maximum static pressure (about 37.4 kPa) and
maximum static temperature (about 261 K) are shown at the fan nose stagnation
streamline.
Takeoff Conditions
The airflow results at the takeoff conditions are shown in Fig. 8.49. Figure 8.49
shows the contours of the Mach number, static pressure, and static temperature at an
axisymmetric section in the intake. One notices lower values of the Mach number
and higher values of both static pressure and temperature compared with the cruise
conditions given in Fig. 8.47.
8.1 Intake 635
The design of inlet systems for supersonic aircraft is a highly complex matter
involving engineering trade-offs between efficiency, complexity, weight, and
cost. A typical supersonic intake is made up of a supersonic diffuser, in which the
flow is decelerated by a combination of shocks (one or more oblique followed by a
normal) and a subsonic diffuser, which reduces the Mach number from high
subsonic value after the normal shock to the value acceptable to the engine
[16]. Subsonic intakes which have thick lips are quite unsuitable for supersonic
speeds. The reason is that a normal shock wave ahead of the intake is generated
which will yield a very sharp static pressure rise without change of flow direction
and correspondingly big velocity reduction. The adiabatic efficiency of compres-
sion through a normal shock wave is very low as compared with oblique shocks. At
Mach 2.0 in the stratosphere, adiabatic efficiency would be about 80 % or less for
normal shock waves, whereas its value will be about 95 % or even more for an
intake designed for oblique shocks.
Generally supersonic intakes [5] and [8] may be classified into two types, namely,
fixed and variable geometry (Fig. 8.50). Podded installations are inappropriate for
fighters.
(A) Fixed Geometry
It may have one of the following three configurations:
1. Two dimensional
2. Axisymmetric
3. Chin
(B) Variable geometry
With the maturing of supersonic flight, the demands for variable-geometry
intakes and longer intake ducts gradually pushed engines further back, allowing
more room in the center fuselage for fuel over the CG. One of the aircrafts which set
the trend to fully rear-mounted engines was the MiG-21, with its short afterburner.
Since then aircrafts like the F-111, MiG-25, F-14, F-18, and Tornado have featured
this location, which ensures that the exhaust is aft of the empennage, yielding low
drag when the reheat is off and reducing heating and acoustic effects when reheat
is on.
Variable geometry may have also one of the following three configurations:
1. Translating center body
2. Variable-geometry center body
3. Variable-geometry cowl
638 8 Stationary Modules Intakes, Combustors, and Nozzles
Supersonic Inlet
This last one may be either variable lip angle, variable ramp angle, or variable
throat angle.
The adjustable ramps provide further compression along with the desired vari-
ation of the throat area with Mach number. The angle of the ramps varies automat-
ically in a prescribed manner as the Mach number changes.
Figure 8.51 illustrates both axisymmetric intake for Mig-21 and
two-dimensional (2-D) intake for F-14. SR-71 is another example for axisymmetric
intake. Axisymmetric intake uses axisymmetric central cone to shock the flow
down to subsonic speeds. The two-dimensional inlets have rectangular cross sec-
tions; examples are the F-14 and F-15 fighter aircrafts. For variable-geometry
axisymmetric intakes, the central cone may move fore and aft to adjust the intake
area. The inlet area in the case of rectangular section is adjusted through hinged
flaps (or ramps) that may change its angles.
For flight at Mach numbers much beyond 1.6, variable-geometry features must
be incorporated in the inlet to achieve high-inlet pressure recoveries together with
low external drag.
The General Dynamics F-111 airplane has a quarter-round inlet equipped with
a translating center body or spike (Fig. 8.52). The inlet is bounded on the top by
the wing and on one side by the fuselage. An installation of this type is often
8.1 Intake 639
referred to as an armpit inlet. The spike automatically translates fore and aft as the
Mach number changes. The throat area of the inlet also varies with the Mach
number. This is accomplished by expansion and contraction of the rear part of the
spike.
640 8 Stationary Modules Intakes, Combustors, and Nozzles
Concerning shock wave pattern, there are three types, namely, internal, external, or
mixed compression. As shown in Fig. 8.53, three patterns for shock waves are seen,
namely, external, internal, and combined external/internal. The set of shocks
situated between the forebody and intake lip are identified as external shocks,
while the shocks found between the nose lip and the intakes throat are called
8.1 Intake 641
b
a
Normal shock Throat
M1 b
M3
M2
q
d
External
compression
c Internal compression
lip Throat
Capture
area
Supersonic Inlet
Fig. 8.53 Types of supersonic intakes. (a) External, (b) internal, and (c) external and internal
compression supersonic intake
internal shocks. The third type combines both shock patterns (external and internal)
and denoted as mixed-compression intakes.
(A) External compression intake (inlet)
The forebody intake is frequently used for “external compression intake of
wedge or cone form” [10].
External compression intakes complete the supersonic diffusion process outside
the covered portion of the inlet where the flow is decelerated through a combination
of oblique shocks (may be a single, double, triple, or multiple). These oblique
shocks are followed by a normal shock wave that changes the flow from supersonic
to subsonic flow. Both of the normal shock wave and the throat are ideally located at
the cowl lip. The supersonic diffuser is followed by a subsonic diffuser, which
reduces the Mach number from high subsonic value after the last shock to the value
acceptable to the engine. The simplest form of staged compression is the single
oblique shock, produced by a single-angled wedge or cone projects forward of the
duct, followed by a normal shock as illustrated in Fig. 8.53a. The intake in this case
is referred to as a two-shock intake. With a wedge the flow after the oblique shock
wave is at constant Mach number and parallel to the wedge surface. With a cone the
flow behind the conical shock is itself conical; the Mach number is constant along
rays from the apex and varies along streamline.
642 8 Stationary Modules Intakes, Combustors, and Nozzles
Supercritical
M1 b
M3
Ac M2
d
Critical
A∞
Subcritical Flow
Fig. 8.54 Types of flow in an external compression intake
In a single oblique shock external compression intake, the capture area (Ac)
for supersonic intakes is defined as the area enclosed by the leading edge, or
“highlight,” of the intake cowl, including the cross-sectional area of the
forebody in that plane (Fig. 8.54). The maximum flow ratio is achieved when
the boundary of the free-stream tube (A1 ) arrives undisturbed at the lip. This
means
A1
¼ 1:0
Ac
8.1 Intake 643
This condition is identified as the full flow [10] or the critical flow [8]. This
condition depends on the Mach number, angle of the forebody, and the
position of the tip. In this case, the shock angle (θ) is equal to the angle
subtended by the lip at the apex of the body and corresponds to the maximum
possible flow through the intake. This is the design point for constant area. At
Mach numbers (or speeds) below the value of the critical (design) value, the
mass flow is less than that at the critical condition, and the oblique shock wave
occurs in front of the cowl lip and this case is identified as subcritical. It is
notice here that
A1
< 1:0
Ac
Moreover, the outer drag of the intake becomes very large and smaller pressure
recovery is obtained. If at air speeds are greater than the design value, then the
oblique shock will impinge inside the cowl lip, and the normal shock will move to
the diverging section. This type of operation is referred to as the supercritical
operation.
The two-shock intake is only moderately good at Mach 2.0 and unlikely to be
adequate at higher Mach numbers [8]. The principle of breaking down an
external shock system can be extended to any desired number of stages. The
next step is the three-shock intake where two oblique shocks are followed by a
normal shock, where the double wedge and double cone are the archetypal forms
(Fig. 8.55).
Continuing the process of breaking down the external shock system, three or
more oblique shocks may be used ahead of the normal shock. For a system of
(n 1) oblique shocks, the pressure recovery factor will be
Fig. 8.56 Various types of intake geometry and their effect on pressure recovery
P0n P01 P02 P03 P04 P0n1 P0n
¼ ......... ð8:11Þ
P01 P01 P01 P02 P03 P0n2 P0n1 normal shock
Inlets for hypersonic aircraft present the ultimate design challenge. For ramjet-
powered aircraft, the inlet must bring the high-speed external flow down to
subsonic conditions in the burner. Scramjet inlets are highly integrated with the
fuselage of the aircraft. On the X-43A, the inlet includes the entire lower surface
of the aircraft forward of the cowl lip. Thick, hot boundary layers are usually
present on the compression surfaces of hypersonic inlets. The flow exiting a
scramjet inlet must remain supersonic. The two types of hypersonic engines are
the following:
1. All-around turboramjet 2. Above-below turboramjet
Refer to Chap. 6 for details and figures illustrating both types.
646 8 Stationary Modules Intakes, Combustors, and Nozzles
For subsonic flight speeds, these losses are the only losses. For Mach number
less than unity, the Military Specifications value of recovery is the inlet efficiency,
or
At supersonic flight speeds, there are additional losses created by the shock
waves necessary to reduce the flow speed to subsonic conditions for the
compressor.
P02 h i
For M > 1 ¼ ηi 1 0:075ðM 1Þ1:35 ð8:13Þ
P01
Actual inlet performance may be greater. The magnitude of the recovery loss
depends on the specific design of the inlet and is normally determined by wind
tunnel testing.
1. There is another performance parameter called spillage drag. Spillage drag
occurs when an inlet “spills” air around the outside instead of conducting the
air to the compressor face. It is also expressed by Eq. 8.5.
2. Supersonic intakes when operating at off-design conditions also cause distortion
at the front face of engine. As the air is brought from free stream to the
compressor face, the flow may be distorted by the inlet. The amount of disrup-
tion of the flow is characterized by a numerical inlet distortion index. At the
compressor face, one portion of the flow may have a higher velocity or higher
pressure than another portion. The flow may be swirling, or some section of the
boundary layer may be thicker than another section because of the inlet shape.
The changing flow conditions can cause flow separation in the compressor, a
compressor stall, and can cause structural problems for the compressor blades.
A good inlet must produce high-pressure recovery, low spillage drag, and low
distortion.
8.1 Intake 647
Example 8.2 Air is flowing through a diffuser in a jet engine that is operating under
steady-state conditions. At the inlet, T i ¼ 10 C, Pi ¼ 101 kPa, V i ¼ 200 m=s, and
the cross-sectional area of the inlet is Ai ¼ 0:4 m2 . The air leaves the diffuser with a
velocity that is very small compared with the inlet velocity (i.e., V e V i ).
Assuming that we can model the air as an ideal gas and that the velocity is normal
to cross-sectional area at the inlet and exit, determine the following:
(a) The mass flow rate m_ through the diffuser
(b) The temperature of the air leaving the diffuser (T e
Solution
(c) Mass flow rate m_
Control volume:
We’ll take our control volume around the diffuser.
Assumptions:
1. Steady-state flow ) dtd ðm_ cv Þ ¼ dtd E_ cv ¼ 0
2. One inlet/One exit ) m_ i ¼ m_ e
3. V i V e ) ΔKE 12 V 2i
4. Ignore the change in gravitational P:E: ) ΔPE ¼ 0
5. No moving mechanical parts in CV ) W _ cv ¼ 0
6. Since the air is moving quickly, there is little time for significant heat transfer out
of the device ) Q_ cv ¼ 0
7. The air as an ideal gas
The mass flow rate is then expressed by the relation
Q_ cv ¼ W_ cv ¼ Δgz ¼ 0
V2
0 ¼ 0 m_ Δ h þ þ0
2
V 2e V2
he þ ¼ hi þ i
2 2
648 8 Stationary Modules Intakes, Combustors, and Nozzles
V 2i V 2i ð200Þ2
he ¼ hi þ ¼ Cp T i þ ¼ 1005 ð273 þ 10Þ þ ¼ 1005 T e
2 2 2
T e ¼ 303 K ¼ 30 C
Example 8.3 Atmospheric air is ingested into the inlet of an air-breathing engine at
45 C, 60 kPa with a velocity of 900 km/h. Air leaves the diffuser with a velocity
of 20 m/s. Find the diffuser exit temperature and the maximum pressure possible.
Solution
Energy equation:
V 2e V2
he þ ¼ hi þ i
2 2
V 2i V 2e
he hi ¼ Cp ðT e T i Þ ¼
2
" #
900 2
1005 ðT e ð45ÞÞ ¼ 0:5 ð20Þ2
3:6
T e ¼ 14:1 C ¼ 258:9 K
T i ¼ 273 45 ¼ 228 K
Example 8.4 The shown fighter plane is flying at Mach number of 2.0 and altitude
of 15,200 m. The aircraft is powered by an engine of the pitot intake type having a
chin inlet. An oblique shock wave of angle 40 is attached to the nose of the fuselage,
followed by a normal shock wave just at the inlet of intake. The subsonic diffuser
portion of intake has a pressure recovery of π subsonic ¼ 0:98.
Calculate the following:
1. Overall pressure recovery for air entering the intake
2. Air mass flow rate
3. Inlet conditions to the fan of the turbofan engine powering the aircraft
8.1 Intake 649
Solution
Several compressible relations are employed in this example [17] and [18].
γ1
T 01 ¼ T 1 1 þ M21 ¼ 389:7 K
2
P02 1 þ γM1n 1
¼ 2
2 2n
¼ 1:761 ¼ 0:9817
P01 1 þ γM22n 1 þ γ1
2 M1n
1:18169
P02 ¼ 90:76 kPa
M3 ¼ 0:634
γ1 !γ1
γ
P3 ¼ 68:78 kPa
γ1
T 3 1 þ 2 M22 1 þ 0:2 1:7252
¼ 2¼ ¼ 1:476
T 2 1 þ γ1
2 M 3 1 þ 0:2 0:634 2
T 3 ¼ 377:72 K
P3 68, 780
ρ3 ¼ ¼ ¼ 0:6345 kg=m3
RT 3 287 377:72
pffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Speed at inlet of intake V 3 ¼ M3 γRT 3 ¼ 0:634 1:4 287 377:72 ¼
247 m=s
πD2
Inlet area of intake A3 ¼ 4 3 ¼ 1:094 m2
Air mass flow rate m_ ¼ ρ3 V 3 A3 ¼ 0:6345 247 1:094 ¼ 171:44 kg=s
Overall pressure recovery of intake
Example 8.5 Figure 8.57 illustrates a divided intake having two circular inlets;
each has a diameter of 0.3 m (section A-A). The branched part of intake ends with
an elliptical section (B-B) having major and minor diameters of 0.6 m and 0.5 m.
Air then continues to diffuse to the engine inlet (section C-C) that has a circular
shape with a diameter of 0.6 m.
1. If the air velocity at engine inlet (section C-C) is 60 m/s, calculate the air-inlet
velocity at the inlet and outlet of the divided section (sections A-A and B-B,
respectively).
2. If the ambient conditions are T a ¼ 288 K, Pa ¼ 101 kPa, calculate the inlet total
temperature and pressure at section A-A.
8.1 Intake 651
3. Assume the total pressure drops in the branching and the succeeding diffuser
parts up to the engine inlet are, respectively, 2 % and 1 %; calculate the total
pressure and temperature at section C-C.
Solution
Denote the areas at different sections (A-A), (B-B), and (C-C) by AA, BB, CC then
πD2AA 0:32
AA ¼ 2 ¼2π ¼ 0:1414 m2
4 4
1. Continuity equation
For a nearly incompressible flow and assuming uniform axial speed, then
continuity can be expressed as
AA V A ¼ A B V B ¼ AC V C
0:2828
V B ¼ 60 ¼ 72 m=s
0:2356
0:2828
V A ¼ 60 ¼ 120 m=s
0:1414
V 2AA 1202
T 0A ¼ T A þ ¼ 288 þ ¼ 295:2 K
2Cp 2 1005
V AA 120
M ¼ pffiffiffiffiffiffiffiffiffiffiffi ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ 0:3528
γRT A 1:4 287 288
T 0A ¼ T 0B ¼ T 0C ¼ 295:2 K