Cat Contactori
Cat Contactori
Cat Contactori
Block Contactors
Contents
Panorama
2
3-pole Contactors ................................................................................................................. 2/2
4-pole Contactors ................................................................................................................. 2/4
Technical Data
A..., AF..., AE... and TAE Contactors ................................................................................... 2/60
BC... and TBC... Contactors ................................................................................................ 2/72
EK... Contactors ................................................................................................................... 2/78
Contactor Electrical Durability and Utilization Categories .................................................... 2/83
Influence of the Length of Conductors used in Contactor Control Circuit ............................ 2/90
Parallel Connection of Main Poles ....................................................................................... 2/92
Temporary or Intermittent Duty ............................................................................................ 2/93
2/1
1SBC100122C0201
A.., AF..,
a.c. Circuwititching
S
A9 A 12 A 16 A 26 A 30 A 40
Switching of 3-phase Cage Motors
AC-3 utilization category Power
AC-3 rating θ < 55 °C, 400 V kW 4 5.5 7.5 11 15 18.5
33
When making,
the motor current Switched-on current 6 x In
is about 6 x In.
Rated θ < 55 °C, 400 V A 9 12 17 26 32 37
Breaking while the
operational θ < 55 °C, 415 V
Switched-off
M
3
motor is running at current = In AC-3 A 9 12 17 26 32 37
θ < 55 °C, 690 V
Time
In motor F.L.C. current A 7 9 10 17 21 25
R
R
the In load rated = ● With conductor cross-sectional area mm2 2.5 4 4 6 10 16
current with Switched-off current = In
3-pole
Contactors
A 9-30-10 A 26-30-10
a.c. Control circuit supply Types A 12-30-10 A 30-30-10
A 16-30-10 A 40-30-10
Selection & Ordering a.c. Control circuit supply – –
& Types – –
Select contactor type. d.c. (Electronic coil interface) – –
Select contactor coil voltage on cover folding
page 0/1, according to control circuit supply. AE 9-30-00 AE 26-30-00
(Please quote coil voltage in plain text). d.c. Control circuit supply Types AE 12-30-00 AE 30-30-00
AE 16-30-00 AE 40-30-00
nta
Coon
C tacctotorr Auxiliary CA 5-.., 1-pole CA 5-10 1-pole, front mounting CA 5-01 1-pole, front mounting
Types
Ma
M aiinn contacts CAL 5-.., 2-pole 1 x N.O. 1 x N.C.
s
Acccceessssoorriiees
A
Selection & Ordering Timers TP.., Pneumatic TP 40 DA, TP 180 DA Direct timing - Front mounting TP 40 IA, TP
Types
TE.., Electronic TE5S Direct timing - Independent
Select accessory type and Supply voltages: 24 V a.c./d.c.,
quote required data in plain 110 ... 120; 220 ... 240; 380 ... 440 V a.c.
text.
tioon
teccti
Prroote
P n
-ph ee m
h a
a ss torrss
mooto TA 25 DU . . . TA 42 DU . . .
3-p
ooff 3 0.10...0.16 1.0...1.4 3.5...5.0 13...19 22...32
O/L relays TA..DU.., Thermal O/L relay 0.16...0.25 1.3...1.8 4.5...6.5 18...25 29...42
Types
Selection & Ordering E..DU.., Electronic O/L relay &
0.25...0.40 1.7...2.4 6.0...8.5 24...32
0.40...0.63 2.2...3.1 7.5...11
Select O/L relay type and Standard starting time 2 ... 10 s setting
0.63...1.0 2.8...4.0 10...14
tripping class 10 A range in
setting range according to Amps
motor F.L.C.
E16 DU . . . -10
0.1...0.32 0.9...2.7 5.7...18.9
0.3...1.0 2...6.3
For furthern:
☞
Types A.. AF.. AE../TAE BC../TBC.. UA../UA..-R GA../GAE.. AM..
>> Description pages 2/6 ... 2/12 2/18 ... 2/20 2/22 2/24 2/34 ... 2/40 2/42 2/44
A 50 A 63 A 75 A 95 A 110 A 145 A 185 A 210 A 260 A 300 AF 400 AF 460 AF 580 AF 750
50 65 75 96 110 145 185 210 260 305 400 460 580 750
50 65 75 96 110 145 185 210 260 300 400 460 580 750
35 43 46 65 82 120 170 210 220 280 350 400 500 650
100 115 125 145 160 250 275 350 400 500 600 700 800 1050
85 95 105 135 145 230 250 300 350 400 500 600 700 800
70 80 85 115 130 180 180 240 290 325 400 480 580 720
bar / mm
35 50 50 50 70 120 150 185 240 300 2 x 185 2 x 240 2 x 240 2 x 80 x 5
1000 690
CAL 5-11 2-pole, side mounting CAL 5-11 2-pole, side mounting CAL 5-11 B
1 x N.O. + 1 x N.C. 1 x N.O. + 1 x N.C. (1st block) 1 x N.O. + 1 x N.C. (2nd block)
VE 5-2 – –
– VM 300H VM 750H
TA 75 DU . . . TA 80 DU . . . TA 200 DU . . . TA 450 DU . . .
29...42 60...80 130...175 165...235
36...52 150...200 220...310
45...63
60...80 TA 110 DU . . .
65... 90
80...110 E 200 DU E 320 DU E 500 DU E 800 DU
60...200 100...320 150...500 250...800
☞
n
Informatio >> Accessories ........................................... section 4 >> Terminal Marking .................................. section 8
a.c. Circuwititching
S
A9 A 16 A 26
Switching of Resistive Circuits
AC-1 utilization category Rated θ < 40 °C A 25 30 45
33
When making, AC-1 operational θ < 55 °C A 22 27 40
the switched-on current θ < 70 °C A 18 23 32
current is equal to
Switched-on current
R
R
the In load rated = ● With conductor cross-sectional area mm2 2.5 4 6
current with Switched-off current = In
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
4-pole
Contactors 4 N.O. main poles
A 9-40-00 A 26-40-00
a.c. Control circuit supply Types A 16-40-00
Selection & Ordering
Select 4 N.O. or 2 N.O. + 2 N.C. main poles
Select contactor type. d.c. Control circuit supply Types — —
Select contactor coil voltage on cover folding
page 0/1, according to control circuit supply.
(Please quote coil voltage in plain text).
nta
Coon
C torr
taccto Auxiliary CA 5-.., 1-pole CA 5-10 1-pole, front mounting CA 5-01 1-pole, front mounting
Types
Ma
M aiin
n contacts CAL ..-.., 2-pole 1 x N.O. 1 x N.C.
s
Ac ssssoorriiees
A ccce
e
Timers TP.., Pneumatic TP 40 DA, TP 180 DA Direct timing - Front mounting
Selection & Ordering Types
TE.., Electronic TE5S Direct timing - Independent
Select accessory type and Supply voltages: 24 V a.c./d.c.,
quote required data in plain 110 ... 120; 220 ... 240; 380 ... 440 V a.c.
text.
For furthern:
informatio
2/4
☞ Types
>> Ordering Details ............. pages
>> Technical Data ................ pages
2/26
A..
A 45-22-00
— — — —
A 75-22-00
CAL 5-11 2-pole, side mounting CAL 16-11 2-pole, side mounting
1 x N.O. + 1 x N.C. 1 x N.O. + 1 x N.C.
RV 5 – RC-EH 800
RC 5-2 RC-EH 300 (Varistor + RC)
☞
n
Informatio
about: >> Accessories ........................................... section 4
>> Approvals ............................................... section 7
>> Terminal Marking .................................. section 8
>> Dimensions ............................................ section 9
Application
A 9 ... A 110 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V a.c. / 1000 V a.c. or
220 V d.c. / 440 V d.c. The contactors can also be used for many other applications such as isolation, capacitor switching, lighting.
(☞ next pages in this section).
Description
The A... series 3-pole contactors are of the block type design.
● Main poles and auxiliary contact blocks
A 9 ... A 40 1-stack contactors: A 9 ... A 40 2-stack contactors:
– 3 main poles, – 1st stack with 3 main poles and 1 built-in auxiliary contact,
– 1 built-in auxiliary contact, – 2nd stack with 4 built-in auxiliary contacts,
– front and side mounted add-on auxiliary contact blocks. – side mounted add-on auxiliary contact blocks.
Auxiliary contacts for safety circuits: ☞ page 7/5. The built-in auxiliary contact elements are mechanically linked.
A 50 ... A 110 contactors:
– 3 main poles,
– front and side mounted add-on auxiliary contact blocks.
● Control circuit: a.c. operated with laminated magnet circuit.
● Accessories: a wide range of accessories is available
(☞ next pages and section 4).
standards: 80
Location of function marker.
– 35 x 7.5 mm for A 9 ... A 40 contactors,
5 L3
– 35 x 15 mm for A 9 ... A 75 contactors, 3 L2
– 75 x 25 mm for A 50 ... A 110 contactors. 1 L1 Stops for attaching front-mounted acces-
sories.
5-
4-
3-
2-
1-
Location of side-mounted accessories 6-
A50-3
0 Terminal screws:
(on right or left hand side).
– A 9 ... A 16 contactors:
M3.5 Pozidriv (+,-) No. 2 for all terminals,
Holes for screw fixing (screws not supplied). – A 26 contactors:
Distance between holes according to 4-
5- M4 Pozidriv (+,-) No. 2 for main and
3-
E1677D
Ordering Details
Rated operational Auxiliary contacts Type Order code Weight
current fitted kg
1st stack 2nd stack
AC-3 AC-1
SB7312C2
400 V θ < 40 °C state coil voltage state coil voltage code Packing
A A (see table below) (see table below) 1 piece
1 – – – A 9-30-10 1SBL 14 1001 R 10 0.340
A 9-30-10
– 1 – – A 9-30-01 1SBL 14 1001 R 01 0.340
9 25
– – 2 2 A 9-30-22 1SBL 14 1001 R 22 0.400
1 – 2 2 A 9-30-32 1SBL 14 1001 R 32 0.400
1 – – – A 12-30-10 1SBL 16 1001 R 10 0.340
– 1 – – A 12-30-01 1SBL 16 1001 R 01 0.340
12 27
–
1
–
–
2
2
2
2
A 12-30-22
A 12-30-32
1SBL 16 1001 R
1SBL 16 1001 R
22
32
0.400
0.400
2
1 – – – A 16-30-10 1SBL 18 1001 R 10 0.340
SB7309C2
3-pole Contactors
17 30
– – 2 2 A 16-30-22 1SBL 18 1001 R 22 0.400
1 – 2 2 A 16-30-32 1SBL 18 1001 R 32 0.400
A 26-30-10
1 – – – A 26-30-10 1SBL 24 1001 R 10 0.600
26 45 – 1 – – A 26-30-01 1SBL 24 1001 R 01 0.600
1 – 2 2 A 26-30-32 1SBL 24 1001 R 32 0.660
1 – – – A 30-30-10 1SBL 28 1001 R 10 0.710
32 55 – 1 – – A 30-30-01 1SBL 28 1001 R 01 0.710
1 – 2 2 A 30-30-32 1SBL 28 1001 R 32 0.770
1 – – – A 40-30-10 1SBL 32 1001 R 10 0.710
37 60 – 1 – – A 40-30-01 1SBL 32 1001 R 01 0.710
1 – 2 2 A 40-30-32 1SBL 32 1001 R 32 0.770
SB8075C2
>> Main Accessories ................................................. page 2/8 >> General - Approvals ............................................. section 7
>> Thermal O/L Relays ........................................... page 2/10 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/60 >> Dimensions ........................................................... section 9
Fitting Details
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Available Front mounted accessories Side mounted accessories
poles auxiliary
types contacts
Auxiliary contact Auxiliary contact Pneumatic timer Auxiliary contact Interlock unit
1-pole CA 5-.. 4-pole CA 5-.. TP .. A 2-pole CAL 5-11 VM 5-.. or VE 5-..
A 9 ... A 26 3 0 1 0 1 x VM 5-1 or VE 5-1
1 to 4 x CA 5-.. or 1 x CA 5-.. (4-pole) or 1 x TP .. A (2) + 1 to 2 x CAL 5-11 or
A 9 ... A 26 3 0 0 1 (1) + 1 x CAL 5-11
A 9 ... A 16 3 0 2 2 1 x VM 5-1 or VE 5-1
– – – 1 to 2 x CAL 5-11 or
A 9 ... A 26 3 0 3 2 + 1 x CAL 5-11
A 30, A 40 3 0 1 0 1 x CA 5-.. (4-pole) 1 x TP .. A 1 x VM 5-1 or VE 5-1
1 to 5 x CA 5-.. or or + 1 to 2 x CAL 5-11 or
A 30, A 40 3 0 0 1 (1) + 1 x CA 5-.. (1-pole) + 1 x CA 5-.. (1-pole) + 1 x CAL 5-11
1 x VM 5-1 or VE 5-1
A 30, A 40 3 0 3 2 (1) 1 x CA x 5-.. – – + 1 to 2 x CAL 5-11 or
+ 1 x CAL 5-11
1 x CA 5-.. (4-pole) 1 x TP .. A 1 x VE 5-2
A 50 ... A 75 3 0 0 0 1 to 6 x CA 5-.. or or + 1 to 2 x CAL 5-11 or
+ 2 x CA 5-.. (1-pole) + 2 x CA 5-.. (1-pole) + 1 x CAL 5-11
1 x CA 5-.. (4-pole) or 1 x TP .. A
A 50 ... A 75 3 0 1 1 1 to 6 x CA 5-.. or + 1 x CAL 5-11 or 1 x VE 5-2
+ 2 x CA 5-.. (1-pole) + 2 x CA 5-.. (1-pole)
1 x VE 5-2
A 50 ... A 75 3 0 2 2 1 to 2 x CA 5-.. – – + 1 to 2 x CAL 5-11 or
+ 1 x CAL 5-11
1 x CA 5-.. (4-pole) 1 x VE 5-2
A 95, A 110 3 0 0 0 1 to 6 x CA 5-.. or – + 1 to 2 x CAL 5-11 or
+ 2 x CA 5-.. (1-pole) + 1 x CAL 5-11
1 x CA 5-.. (4-pole)
A 95, A 110 3 0 1 1 1 to 6 x CA 5-.. or – + 1 x CAL 5-11 or 1 x VE 5-2
+ 2 x CA 5-.. (1-pole)
1 x VE 5-2
A 95, A 110 3 0 2 2 1 to 2 x CA 5-.. – – + 1 to 2 x CAL 5-11 or
+ 1 x CAL 5-11
(1) In mounting position 5 (☞ pages 2/68), max. 2 x N.C. front-mounted auxiliary contacts only are acceptable - The CAL 5-11 side-mounted blocks offer additional N.C. contacts.
(2) For A 9, A 12, A 16-30-01 + TP..DA in mounting position 5, please consult us.
RV 5/..
VE 5-1
A 26-30-10
CA 5-10
CAL 5-11
CA 5-31M
TA 25 DU..
☞ page 2/10
TP 40 DA
E1684D
Ordering Details
Auxiliary Contact Blocks
Mounting on Positioning Contacts Type Order Code Packing Weight
contactors piece kg
1 piece
SB8099C2
3-pole Contactors
Direct 0.1 ... 40 s 1 1 TP 40 DA 1SBN 02 0300 R1000 1 0.070
Direct 10 ... 180 s 1 1 TP 180 DA 1SBN 02 0300 R1001 1 0.070
A 9 ... A 75
Inverse 0.1 ... 40 s 1 1 TP 40 IA 1SBN 02 0301 R1000 1 0.070
Inverse 10 ... 180 s 1 1 TP 180 IA 1SBN 02 0301 R1001 1 0.070
SB7589C3
Interlocks
Mounting on Feature Contacts Type Order Code Packing Weight
SB7558C2
contactors piece kg
Surge Suppressors
Mounting on Feature Voltage range Type Order Code Packing Weight
contactors piece kg
1 piece
24 ... 50 V a.c./d.c. RV 5/50 1SBN 05 0010 R1000 2 0.015
50 ... 133 V a.c./d.c. RV 5/133 1SBN 05 0010 R1001 2 0.015
A 9 ... A 110 Varistor
SB7282C2
SB7389C1
>> Technical Data of Accessories ........................... section 4 >> Dimensions ........................................................... section 9
>> Auxiliary Contacts for Safety Circuits ................ page 7/5
Fitting Details
The addition of a thermal O/L relay on the contactor does not prevent fitting of many other accessories as shown below and described on page 2/8.
Contactor type A 9 ... A 26 A 30 ... A 40 A 50 ... A 75 A 95 ... A 110
Thermal O/L relay TA 25 DU.. TA 25 DU.. (1) TA 75 DU.. TA 80 DU.. (1)
TA 42 DU.. (1) TA 110 DU.. (1)
(1) According to the setting range related to the motor F.L.C.
RV 5
VE 5-1
A 26 30 10
CA 5-10
CAL 5-11
CA 5-31M
TA 25 DU..
TP 40 DA
E1685D
Ordering Details
Thermal O/L Relays, Class 10A
For Setting range Type Order code Weight
contactors: kg
Packing
SB7386C2
A 1 piece
0.10 ... 0.16 TA 25 DU 0.16 1SAZ 21 1201 R1005 0.150
TA 25 DU
0.16 ... 0.25 TA 25 DU 0.25 1SAZ 21 1201 R1009 0.150
0.25 ... 0.40 TA 25 DU 0.4 1SAZ 21 1201 R1013 0.150
0.40 ... 0.63 TA 25 DU 0.63 1SAZ 21 1201 R1017 0.150
0.63 ... 1.00 TA 25 DU 1.0 1SAZ 21 1201 R1021 0.150
1.0 ... 1.4 TA 25 DU 1.4 1SAZ 21 1201 R1023 0.150
1.3 ... 1.8
1.7 ... 2.4
TA 25 DU 1.8
TA 25 DU 2.4
1SAZ 21 1201 R1025
1SAZ 21 1201 R1028
0.150
0.150
2
SB7361C3
3-pole Contactors
2.8 ... 4.0 TA 25 DU 4.0 1SAZ 21 1201 R1033 0.150
3.5 ... 5.0 TA 25 DU 5.0 1SAZ 21 1201 R1035 0.150
TA 42 DU 4.5 ... 6.5 TA 25 DU 6.5 1SAZ 21 1201 R1038 0.150
6.0 ... 8.5 TA 25 DU 8.5 1SAZ 21 1201 R1040 0.150
7.5 ... 11 TA 25 DU 11 1SAZ 21 1201 R1043 0.150
10 ... 14 TA 25 DU 14 1SAZ 21 1201 R1045 0.150
13 ... 19 TA 25 DU 19 1SAZ 21 1201 R1047 0.150
18 ... 25 TA 25 DU 25 1SAZ 21 1201 R1051 0.150
24 ... 32 TA 25 DU 32 1SAZ 21 1201 R1053 0.170
SB7387C2
TA 110 DU
Description
The A 145 ... AF 750 3-pole contactors are of the block type design.
● Main poles and auxiliary contact blocks
– 3 main poles,
– 1 N.O. and 1 N.C. auxiliary contact block (fitted on the left side).
A maximum of 4 auxiliary contact blocks can be fitted on each contactor.
● Control circuit:
A 145 ... A 300 contactors: a.c. operated with laminated magnet circuit,
AF 400 ... AF 750 contactors: a.c. operated, large voltage range, with electronic coil interface, with laminated magnet circuit.
Contactors AF 400 ... AF 750 are fitted as standard with an electronic coil interface which accepts a wide control voltage range for a.c. 50/60 Hz
supply or d.c. supply (☞ Description page 2/20).
● Accessories: a wide range of accessories is available (☞ next pages and section 4).
Main terminals.
Screws and nut insert holders are included.
A 145 ... A 300 contactors main Quick release quarter turn screws for easy
terminals in line with Isomax circuit access to contact inspection.
breakers.
A2
Terminal markings according to
A1
5L
3 IEC 60947-4-1, EN 50005, EN 50012 and
3L
2 NEMA standards.
1
1L
interlock (on right or left hand side). power cables when changing coil.
UL
3
6T
2
4T
block.
Easy access to the terminals. Location of function marker.
AC-3 AC-1
400 V θ < 40 °C state coil voltage state coil voltage code Packing
A A (see table below) (see table below) 1 piece
SB8028C2
260 400
2
1
2
1
A 210-30-22
A 260-30-11
1SFL 51 1001 R
1SFL 53 1001 R
22
11
6.100
6.100 2
2 2 A 260-30-22 1SFL 53 1001 R 22 6.100
1 1 A 300-30-11 1SFL 55 1001 R 11 6.100
3-pole Contactors
305 500
2 2 A 300-30-22 1SFL 55 1001 R 22 6.100
1 1 AF 400-30-11 1SFL 57 7001 R 11 12.00
SB8476C3
400 600
2 2 AF 400-30-22 1SFL 57 7001 R 22 12.00
1 1 AF 460-30-11 1SFL 59 7001 R 11 12.00
460 700
A 300-30-11
2 2 AF 460-30-22 1SFL 59 7001 R 22 12.00
1 1 AF 580-30-11 1SFL 61 7001 R 11 15.00
580 800
2 2 AF 580-30-22 1SFL 61 7001 R 22 15.00
1 1 AF 750-30-11 1SFL 63 7001 R 11 15.00
750 1050
2 2 AF 750-30-22 1SFL 63 7001 R 22 15.00
48 48 8 3
110 110 ... 120 8 4
220 ... 230 230 ... 240 8 0
230 ... 240 240 ... 260 8 8
AF 460-30-11 380 ... 400 400 ... 415 8 5
400 ... 415 415 ... 440 8 6
☞ Other voltages: page 0/1.
>> Main Accessories ............................................... page 2/14 >> General - Approvals ............................................. section 7
>> Thermal & Electronic O/L Relays ...................... page 2/16 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/61 >> Dimensions ........................................................... section 9
Fitting Details
Contactor Main Available Add-on auxiliary contact blocks (N.O. + N.C.) Mechanical Mounting and positioning
poles auxiliary
types CAL 5-11, CAL 5-11B interlock units Factory mounted auxiliary contacts
contacts
(for two horizontal
Add-on CAL 5-11 auxiliary contacts
mounted contactors)
Add-on CAL 5-11B auxiliary contacts
(1) Total number of auxiliary contact blocks for the two contactors. (2) Interlock type, according to the contactor ratings (☞ next page).
LW...
RC 5-2
LZ...
CAL 5-11..
A2
A1 3
5L
2
3L
1
1L
UL
6T
3
LT...-AC
2
4T
1
2T
A 145-30-11
VM 300H
CAL 5-11B
TA 200 DU ...
☞ page 2/16
E1686D
Ordering Details
Auxiliary Contact Blocks
Mounting on Positioning Contacts Type Order Code Packing Weight
contactors piece kg
CAL 5-11 Electronic Timers for star-delta starters (dwelling time 50 ms) - (Prohibited with AF... contactors, ☞ pages 2/46, 2/47)
Mounting Timing range Supply voltage Type Order Code Packing Weight
V piece kg
Independent Direct 24 a.c. / d.c. TE5S-24 1SBN 02 0010 R1001 1 0.080
2
0.8 ... 8 s
{ 110 ... 120 a.c. TE5S-120 1SBN 02 0010 R1002 1 0.080
SB 7558 C2
3-pole Contactors
Interlocks for two horizontal mounted contactors
TE5S-240
Left Right Feature Type Order Code Packing Weight
contactor contactor piece kg
A 95 ... 300 A 145 ... 300 Mechanical VM 300H 1SFN 03 4700 R1000 1 0.150
A 210 ... 300 AF 400 ... 460 Mechanical VM 300/460H 1SFN 03 5100 R1000 1 0.150
AF 400 ... 750 AF 400 ... 460 Mechanical VM 750H 1SFN 03 5700 R1000 1 0.200
SB8041C1
Surge Suppressors
VM 300H Mounting on Feature Voltage range Type Order Code Packing Weight
contactors piece kg
24 ... 50 V a.c. RC 5-2/50 1SBN 05 0200 R1000 1 0.015
50 ... 133 V a.c. RC 5-2/133 1SBN 05 0200 R1001 1 0.015
SB8052C2
Other Accessories
A wide range of accessories is available: ☞ section 4
LT…-AL – LZ... connectors,
– LW... enlargement pieces for terminals,
– connecting auxiliaries: shorting bars, connection bars, additional pieces, etc.
– shrouds for shorting bars,
– interlocks for two vertical contactors,
– adapter plates.
>> Technical Data of Accessories ........................... section 4 >> Dimensions ........................................................... section 9
Fitting Details
The addition of a thermal O/L relay on the contactor does not prevent fitting of many other accessories as shown below and described on page 2/14.
Contactor type A 145, A 185 A 210 ... A 300 AF 400, AF 460 AF 580, AF 750
Thermal O/L relay TA 200 DU... TA 450 DU... – –
Electronic O/L relay E 200 DU... E 320 DU... E 500 DU... E 800 DU...
LW...
RC 5-2
LZ...
CAL 5-11..
A2
A1 3
5L
2
3L
1
1L
UL
6T
3
LT...-AC
2
4T
1
2T
A 145-30-11
VM 300H
CAL 5-11B
TA 200 DU ...
E1687D
Ordering Details
Thermal O/L Relays, Class 10A
For Setting range Type Order code Weight
contactors: kg
Packing
1SFT91199-005C3
A 1 piece
66 ... 90 TA 200 DU 90 1SAZ 42 1201 R1001 0.750
80 ... 110 TA 200 DU 110 1SAZ 42 1201 R1002 0.750
100 ... 135 TA 200 DU 135 1SAZ 42 1201 R1003 0.750
TA 200 DU
A 145, A 185 110 ... 150 TA 200 DU 150 1SAZ 42 1201 R1004 0.750
130 ... 175 TA 200 DU 175 1SAZ 42 1201 R1005 0.750
150 ... 200
130 ... 185
TA 200 DU 200
TA 450 DU 185
1SAZ 42 1201 R1006
1SAZ 51 1201 R1001
0.750
1.500 2
SB8048C3
A 210 ... A 300 165 ... 235 TA 450 DU 235 1SAZ 51 1201 R1002 1.500
220 ... 310 TA 450 DU 310 1SAZ 51 1201 R1003 1.500
3-pole Contactors
Electronic O/L Relays, Adjustable Class 10, 20 and 30
For Setting range Type Order code Weight
TA 450 DU contactors: kg
Packing
A 1 piece
A 145, A 185 60 ... 200 E 200 DU 1SAX 51 1001 R0001 1.120
A 210 ... A 300 100 ... 320 E 320 DU 1SAX 61 1001 R0002 1.260
AF 400, AF 460 150 ... 500 E 500 DU 1SAX 71 1001 R0001 1.210
AF 580, AF 750 250 ... 800 E 800 DU 1SAX 81 1001 R0001 4.240
Description
The AF 50 ... AF 110 3-pole contactors are of the block type design.
● Main poles and auxiliary contact blocks
– 3 main poles,
– front and side mounted add-on auxiliary contact blocks.
● Electronic control:
The contactors are fitted with an electronic interface that very precisely controls the voltage to the coil. The electronic control circuit always works
using d.c. current through the coil and in a.c. operation the current is rectified before being applied to the coil. To achieve the levels of the currents
required for making and holding respectively, the voltage is pulsed across the coil with the aid of a transistor. The pulsing also implies that the current
in the coil can be optimally regulated all the time relatively independently of the voltage level. The function is controlled by a specific integrated circuit
developed by ABB.
Advantages
– Wide voltage range, e.g. 100 ... 250 V a.c. and d.c.,
– Can manage large voltage variations,
– Reduced power consumption,
– Very distinct closing and opening,
– Noise free,
– Can withstand voltage interruptions or voltage dips in the control supply (< 20 ms).
● Accessories: a wide range of accessories is available (☞ next pages and section 4).
Operating diagram
Position
Contactor
closed
Control
Uc min. Uc max. voltage
Normal range
E1688DG
Operational limits
A2
48-1300 VHZ
A1 50-6
DC
0.85 Uc min. 1.1 Uc max.
R 70
0.77 Uc min.
0.55 Uc min.
5 L3
3 L2
climatic proofed
1 L1
Z A F 75
5-
4-
3-
2-
1-
6-
0
AF75-3
5-
4-
3-
2-
1-
E1683D
6-
6 T3
4 T2
2 T1
AC-3 AC-1
400 V θ < 40 °C state coil voltage state coil voltage code Packing
A A 1 piece
SB8271C4
96 145
1
–
1
–
AF 75-30-11
AF 95-30-00
1SBL 41 7001 R
1SFL 43 7001 R
11
00
1.220
2.030 2
1 1 AF 95-30-11 1SFL 43 7001 R 11 2.070
– – AF 110-30-00 1SFL 45 7001 R 00 2.030
3-pole Contactors
110 160
1 1 AF 110-30-11 1SFL 45 7001 R 11 2.070
V - 50/60Hz V d.c.
– 20 ... 60 72 (1)
48 ... 130 48 ... 130 69
AF 95-30 100 ... 250 100 ... 250 70
(1) The connection polarities indicated close to the coil terminals
must be respected: A1 for the positive pole and A2 for the
negative pole.
Electromagnetic compatibility
AF... contactors comply with international standards IEC 60947-1 (2000-10-Ed.3.1), 60947-4-1 (2000-11-Ed.2)
and European standards EN 60947-1, 60947-4-1.
Notice: This product has been designed for environment A. Use of this product in environment B may cause
unwanted electromagnetic disturbances in which case the user may be required to take adequate mitigation
measures.
Definitions:
Environment A: "Mainly relates to low-voltage non public or industrial networks/locations/installations
(☞ EN 50082-2 article 4) including highly disturbing sources".
Environment B: "Mainly relates to low-voltage public networks (☞ EN 50082-1 article 5) such as residential,
commercial and light industrial locations/installations. Highly disturbing sources such as arc welders are not
covered by this environment".
>> Main Accessories ................................................. page 2/8 >> General - Approvals ............................................. section 7
>> Thermal O/L Relays ........................................... page 2/10 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/60 >> Dimensions ........................................................... section 9
Application
AF 145 ... AF 750 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V a.c. or
220 V d.c. / 600 V d.c. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, d.c. power circuits...
The AF... contactors are fitted with an electronic coil interface which accepts a wide control voltage range, on a.c. 50/60 Hz or d.c. supplies. The same
contactor can accept various supply voltages according to different countries where the final machine will be used or some fluctuation in the control
voltage due to the local supply or network.
The AF... contactors are also fully suitable for operation in a.c. or d.c. control circuit liable to voltage interruptions or voltage dip risks.
Description
The AF 145 ... AF 750 3-pole contactors are of the block type design.
● Main poles and auxiliary contact blocks
– 3 main poles,
– 1 N.O. and 1 N.C. auxiliary contact block (fitted on the left side).
A maximum of 4 auxiliary contact blocks can be fitted on each contactor.
● Electronic control:
The contactors are fitted with an electronic interface that very precisely controls the voltage to the coil. The electronic control circuit always works
using d.c. current through the coil and in a.c. operation the current is rectified before being applied to the coil. To achieve the levels of the currents
required for making and holding respectively, the voltage is pulsed across the coil with the aid of a transistor. The pulsing also implies that the current
in the coil can be optimally regulated all the time relatively independently of the voltage level. The function is controlled by a specific integrated circuit
developed by ABB.
Advantages
– Wide voltage range, e.g. 100 ... 250 V a.c. and d.c.,
– Can manage large voltage variations,
– Reduced power consumption,
– Very distinct closing and opening,
– Noise free,
– Can withstand voltage interruptions or voltage dips in the control supply (< 20 ms).
● Control inputs
The large sizes AF 400 ... AF 750 are as standard equipped with low voltage inputs for control, for example by a PLC (☞ see drawing below).
● Accessories: a wide range of accessories is available (☞ section 4).
Operating diagram
Position
Contactor
closed
Contactor
open
Control
Uc min. Uc max. voltage
Normal range
E1688DG
Operational limits
0.85 Uc min. 1.1 Uc max.
A2
A1
5L
3 0.77 Uc min.
2
3L
0.55 Uc min.
1
1L
E1682D
UL
3
6T
2
Control inputs (AF 400 ... AF 750) 4T
1
2T
Supply voltage
24V
0V + A1 A2
Control circuit
X5 Contactor
ON
ON with electronic coil
1
OFF
OFF_N
interface.
2
E1689DG
COMMON
3
Ordering Details
Rated operational Auxiliary contacts Type Order code Weight
current fitted kg
AC-3 AC-1
400 V θ < 40 °C state coil voltage state coil voltage code Packing
A A (see table below) (see table below) 1 piece
SB8650C3
260 400
2
1
2
1
AF 210-30-22
AF 260-30-11
1SFL 51 7001 R
1SFL 53 7001 R
22
11
6.200
6.200 2
2 2 AF 260-30-22 1SFL 53 7001 R 22 6.200
1 1 AF 300-30-11 1SFL 55 7001 R 11 6.200
3-pole Contactors
305 500
2 2 AF 300-30-22 1SFL 55 7001 R 22 6.200
1 1 AF 400-30-11 1SFL 57 7001 R 11 12.00
SB8651C3
400 600
2 2 AF 400-30-22 1SFL 57 7001 R 22 12.00
1 1 AF 460-30-11 1SFL 59 7001 R 11 12.00
460 700
AF 300-30-11 2 2 AF 460-30-22 1SFL 59 7001 R 22 12.00
1 1 AF 580-30-11 1SFL 61 7001 R 11 15.00
580 800
2 2 AF 580-30-22 1SFL 61 7001 R 22 15.00
1 1 AF 750-30-11 1SFL 63 7001 R 11 15.00
750 1050
2 2 AF 750-30-22 1SFL 63 7001 R 22 15.00
Electromagnetic compatibility
AF... contactors comply with international standards IEC 60947-1 (2000-10-Ed.3.1), 60947-4-1 (2000-11-Ed.2)
SB8171C3
>> Main Accessories ............................................... page 2/14 >> General - Approvals ............................................. section 7
>> Thermal & Electronic O/L Relays ...................... page 2/16 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/61 >> Dimensions ........................................................... section 9
Application
AE 9 ... AE 110 contactors, as well as TAE... versions, are mainly used for controlling 3-phase motors and generally for controlling power circuits
up to 690 V a.c. / 1000 V a.c. or 220 V d.c. / 440 V d.c.
The TAE... contactors are designed to operate in control circuits with large voltage variations. Example: battery supply.
Description
The AE... series 3-pole contactors are d.c. operated contactors.
The TAE... series 3-pole contactors are d.c. operated contactors with large coil voltage range.
● Main poles and auxiliary contact blocks
– 3 main poles,
– front and side mounted add-on auxiliary contact blocks.
Auxiliary contacts for safety circuits: ☞ page 7/5.
● Control circuit: laminated magnet circuit and double-winding coil fed from d.c. supply via an insertion contact mounted on the device
– AE 9 ... AE 40: built-in lagging contact for insertion of the second winding,
– AE 50 ... AE 110, TAE 50 ... TAE 110: side mounted add-on lagging contact, for insertion of the second winding (factory mounted).
● Accessories: a wide range of accessories is available (☞ section 4).
AE... and TAE... contactors specific design (☞ page 2/6 for general design)
● AE 9 ... AE 40: Built-in lagging contact for insertion of the "holding" winding
A2
Uc (d.c.) Uc (d.c.)
A1 2 4 VR D8 C
1
A1 A2 A1 A2
Varistor
85NC
3L2 3- 5L3 4- B2 = Holding B2 = Holding
1- 1L1 2-
Surge U
Surge
suppressor *
AE9-30-0
0 suppressor *
E1900DG
E1595DG
B1 = Pull-in B1 = Pull-in
A3 A3
E1678D
4- 86NC
3- 6T3
1- 2T1
2- 4T2 AE 9 ... AE 40, Uc < 110 V d.c. AE 9 ... AE 40, Uc > 110 V d.c.
* Addition of RT 5 or RV 5 surge suppressor, if * RV 5 surge suppressor fitted as standard (RT 5 type
required. on request).
Please order separately (☞ page 4/15).
V Hz A2
A1 50
60
80 ● AE 50 ... AE 110, TAE 50 ... TAE 110: Add-on lagging contact (factory mounted) for insertion of the
"holding" winding
5 L3
3 L2
1 L1 Uc (d.c.)
5- A1 A2
AE 50 ... AE 110, TAE 50 ... TAE 110
4-
1-
2-
3- C..5-01 N.C. lagging auxiliary contact block with built-in
6-
B2 = Holding varistor:
CDL 5 / CCL 5
0
AE50-3
– CDL 5-01 type fitted on AE 50 ... AE 75 and TAE 50,
Varistor
Surge
suppressor * TAE 75 contactors
– CCL 5-01 type fitted on AE 95, AE 110 and TAE 95,
U
E0299DG1
4-
5- TAE 110 contactors
2-
3- B1 = Pull-in
A3 * Extra RV 5 (or RT 5) surge suppressor can be added on
E1679D
1-
6-
to the "Pull-in" winding, if required.
6 T3
4 T2 Please order separately (☞ page 4/15).
2 T1
AC-3 AC-1
400 V θ < 40 °C state coil voltage state coil voltage code Packing
A A (see opposite table) (see opposite table) 1 piece
SB8033C3
3-pole Contactors
42 8 2
48 8 3 – – AE 63-30-00 1SBL 37 9001 R 00 1.200
65 115
50 2 1 1 1 AE 63-30-11 1SBL 37 9001 R 11 1.240
60 8 4 – – AE 75-30-00 1SBL 41 9001 R 00 1.200
75 125
75 8 5 1 1 AE 75-30-11 1SBL 41 9001 R 11 1.240
110 8 6
– – AE 95-30-00 1SFL 43 9001 R 00 2.040
125 8 7 96 145
1 1 AE 95-30-11 1SFL 43 9001 R 11 2.070
220 8 8
240 8 9 – – AE 110-30-00 1SFL 45 9001 R 00 2.040
110 160
250 3 8 1 1 AE 110-30-11 1SFL 45 9001 R 11 2.070
AC-3 AC-1
400 V θ < 40 °C state coil voltage state coil voltage code Packing
A A (see opposite table) (see opposite table) 1 piece
– – TAE 50-30-00 1SBL 35 9061 R 00 1.200
SB8375C4
50 100
1 1 TAE 50-30-11 1SBL 35 9061 R 11 1.240
– – TAE 75-30-00 1SBL 41 9061 R 00 1.200
75 125
1 1 TAE 75-30-11 1SBL 41 9061 R 11 1.240
TAE 50-30-00
– – TAE 95-30-00 1SFL 43 9061 R 00 2.040
96 145
1 1 TAE 95-30-11 1SFL 43 9061 R 11 2.070
Coil voltages and codes: TAE...
– – TAE 110-30-00 1SFL 45 9061 R 00 2.040
Voltage - Uc Code 110 160
1 1 TAE 110-30-11 1SFL 45 9061 R 11 2.070
V d.c.
17 ... 32 5 1
25 ... 45 5 2
36 ... 65 5 4
42 ... 78 5 8
50 ... 90 5 5
77 ... 143 6 2
90 ... 150 6 6
152 ... 264 6 8
Other voltages: please consult us.
Note: For selection and use of surge suppressors (e.g. diode, varistor, etc.) ☞ page 4/15.
>> Main Accessories ................................................. page 2/8 >> General - Approvals ............................................. section 7
>> Thermal O/L Relays ........................................... page 2/10 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/60 >> Dimensions ........................................................... section 9
Application
BC 9 ... BC 30 contactors, as well as TBC... versions, are mainly used for controlling 3-phase motors and generally for controlling power circuits up
to 690 V a.c. and 440 V d.c.
The TBC... contactors are designed to operate in control circuits with large voltage variations. Example: battery supply.
Description
The BC... series 3-pole contactors are d.c. operated contactors.
The TBC... series 3-pole contactors are d.c. operated contactors with large coil voltage range.
● Main poles and auxiliary contact blocks
BC 9 ... BC 25 and TBC 9 ... TBC 25 1-stack contactors: BC 18 and BC 30 2-stack contactors:
– 3 main poles, – 1st stack with 3 main poles,
– 1 built-in auxiliary contact, – 2nd stack with 4 built-in auxiliary contacts.
– front mounted add-on auxiliary contact blocks. The built-in auxiliary contact elements are mechanically linked.
Auxiliary contacts for safety circuits: ☞ page 7/5.
Quick fixing on mounting rail according to Dove tail anchoring for surge suppressor
IEC 715 and EN 50022 standards: assembly.
– 35 x 7.5 mm,
– 35 x 15 mm.
Clear marking of coil d.c. voltage.
Holes for screw fixing (screws not supplied). according to IEC 60947-1:
Distance between holes according to – Main terminals: IP 10,
EN 50003 (contactors for motors ≤ 11 kW). 4- 6T3
5-14NO – Coil terminals: IP 20,
3- 4T2
2- 2T1 – Auxiliary terminals: IP 10.
BC 9-30-10
1 – – – BC 16-30-10 FPL 181 3001 R 10 0.540
16 28
– 1 – – BC 16-30-01 FPL 181 3001 R 01 0.540
Coil voltages and codes: BC... 16 36 – – 2 2 BC 18-30-22 GJL 222 3001 R 22 0.570
Voltage - Uc
V d.c.
Code
R ..
25 45
1
–
–
1
–
–
–
–
BC 25-30-10
BC 25-30-01
GJL 241 3001 R
GJL 241 3001 R
10
01
0.620
0.620 2
12 0 .. 7 – – – – BC 30-30-00 GJL 281 3001 R 00 0.700
30 55
24 0 .. 1 – – 2 2 BC 30-30-22 GJL 282 3001 R 22 0.760
3-pole Contactors
42 0 .. 2
48 1 .. 6
50 1 .. 7
60 0 .. 3
75 2 .. 2
110 0 .. 4
125 2 .. 7
220 0 .. 5
240 3 .. 3
250 3 .. 4
Note: For selection and use of surge suppressors (e.g. diode, varistor, etc.) ☞ page 4/15.
Ordering Details
Rated operational Auxiliary contacts Type Order code Weight
current fitted kg
AC-1
θ < 40 °C state coil voltage state coil voltage code Packing
A (see table below) (see table below) 1 piece
SB7314C2
Remark for A 9 ... A 75 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles
1 R3 R5 7 These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit
comprising 2 separate loads with a single supply (see diagrams below). When the contactor operates there is
no mechanical overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE.
These contactors are not suitable for a reversing starter or star-delta starter or for controlling a single
!
E0300D
Block diagrams
● Single supply and 2 separate loads ● 2 separate supplies and 2 separate loads
Main
Supply supply
Back-up
supply
A1 1 R3 R5 7 A1 1 R3 R5 7
A2 2 R4 R6 8 A2 2 R4 R6 8
E0501DG
E0502DG
Load Load
Load Load
>> Main Accessories ............................................... page 2/27 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Ordering Details
Auxiliary Contact Blocks
Mounting on Positioning Contacts Type Order Code Packing Weight
contactors piece kg
1 piece
A 9 ... A 75 Front face 1 – CA 5-10 1SBN 01 0010 R1010 10 0.014
– 1 CA 5-01 1SBN 01 0010 R1001 10 0.014
4 – CA 5-40 E 1SBN 01 0040 R1040 2 0.060
2 2 CA 5-22 E 1SBN 01 0040 R1022 2 0.060
SB7375C2
SB8099C2
4-pole Contactors
Direct 10 ... 180 s 1 1 TP 180 DA 1SBN 02 0300 R1001 1 0.070
A 9 ... A 75
Inverse 0.1 ... 40 s 1 1 TP 40 IA 1SBN 02 0301 R1000 1 0.070
Inverse 10 ... 180 s 1 1 TP 180 IA 1SBN 02 0301 R1001 1 0.070
SB7589C3
Interlocks
TP 40 DA
Mounting on Feature Contacts Type Order Code Packing Weight
contactors piece kg
Surge Suppressors
Mounting on Feature Voltage range Type Order Code Packing Weight
contactors piece kg
SB7282C2
1 piece
24 ... 50 V a.c./d.c. RV 5/50 1SBN 05 0010 R1000 2 0.015
VE 5-1 50 ... 133 V a.c./d.c. RV 5/133 1SBN 05 0010 R1001 2 0.015
A 9 ... A 75 Varistor
110 ... 250 V a.c./d.c. RV 5/250 1SBN 05 0010 R1002 2 0.015
250 ... 440 V a.c./d.c. RV 5/440 1SBN 05 0010 R1003 2 0.015
SB7400C1
SB7389C1
Other Accessories
A wide range of accessories is available : ☞ section 4
– various auxiliary contact blocks for specific controls and use,
– interface relays,
– connecting auxiliaries: strips, connectors, additional pieces, etc.
– impulse contact blocks, lamp holder and fuse holder blocks,
– function marker.
>> Technical Data of Accessories ........................... section 4 >> Dimensions ........................................................... section 9
Ordering Details
Rated operational Auxiliary contacts Type Order code Weight
current fitted kg
AC-1
θ < 40 °C state coil voltage state coil voltage code Packing
A (see table below) (see table below) 1 piece
SB7341C2
>> Main Accessories ............................................... page 2/29 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/78 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Ordering Details
Auxiliary Contact Blocks
Mounting on Positioning Contacts Type Order Code Weight
contactors kg
1 piece
SB7364C2
EK 110, EK 150
Mech. / elec.
– 2 VH 145 SK 829 071-A
1 piece
0.130
2
SB7359C2
4-pole Contactors
Mechanical – – VH 800 SK 829 070-F 6.000
EK 1000
VH 145
Note: For interlocking between two contactors of a different size: ☞ section 4.
Surge Suppressors
Mounting on Feature Voltage range Type Order Code Weight
contactors kg
1 piece
A078
Other Accessories
A wide range of accessories is available: ☞ section 4
– auxiliary contact blocks for specific controls and use,
– connecting auxiliaries: connectors for main poles, connections sets,
– plates for changeover contactors, etc.
>> Technical Data of Accessories ........................... section 4 >> Dimensions ........................................................... section 9
Ordering Details
Rated operational Auxiliary contacts Type Order code Weight
current fitted kg
AC-1
θ < 40 °C state coil voltage state coil voltage code Packing
A (see table below) (see table below) 1 piece
SB8270C3
1 R3 R5 7 Remark for AF 45 ... AF 75 4-pole contactors built with 2 N.O. + 2 N.C. main poles
These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit
comprising 2 separate loads with a single supply (☞ diagrams below). When the contactor operates there is
no mechanical overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE.
E0300D
2 R4 R6 8 These contactors are not suitable for a reversing starter or star-delta starter or for controlling a single
! load from 2 separate supplies.
Block Diagrams
● Single supply and 2 separate loads ● 2 separate supplies and 2 separate loads
Main
Supply supply
Back-up
supply
A1 1 R3 R5 7 A1 1 R3 R5 7
A2 2 R4 R6 8 A2 2 R4 R6 8
E0501DG
E0502DG
Load Load
Load Load
Electromagnetic compatibility
AF... contactors comply with international standards IEC 60947-1 (2000-10-Ed.3.1), 60947-4-1 (2000-11-Ed.2)
and European standards EN 60947-1, 60947-4-1.
Notice: This product has been designed for environment A. Use of this product in environment B may cause
unwanted electromagnetic disturbances in which case the user may be required to take adequate mitigation
measures.
Definitions:
Environment A: "Mainly relates to low-voltage non public or industrial networks/locations/installations
(☞ EN 50082-2 article 4) including highly disturbing sources".
Environment B: "Mainly relates to low-voltage public networks (☞ EN 50082-1 article 5) such as residential,
commercial and light industrial locations/installations. Highly disturbing sources such as arc welders are not
covered by this environment".
>> Main Accessories ............................................... page 2/27 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
AC-1
θ < 40 °C state coil voltage state coil voltage code Packing
A (see opposite table) (see opposite table) 1 piece
SB8191C3
4-pole Contactors
24 8 1
42 8 2
48 8 3 Ordering Details: TAE... (Contactors with large coil voltage range)
50 2 1
60 8 4 Rated operational Auxiliary contacts Type Order code Weight
75 8 5 current fitted kg
110 8 6
125 8 7 AC-1
220 8 8 θ < 40 °C state coil voltage state coil voltage code Packing
A (see opposite table) (see opposite table) 1 piece
240 8 9
250 3 8
4 N.O. main poles
70 – – TAE 45-40-00 1SBL 33 9261 R 00 1.430
100 – – TAE 50-40-00 1SBL 35 9261 R 00 1.430
125 – – TAE 75-40-00 1SBL 41 9261 R 00 1.430
Remark for AE... 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles
1 R3 R5 7 These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with
SB8641C3
TAE 50-40-00 These contactors are not suitable for a reversing starter or star-delta starter
2 R4 R6 8
! or for controlling a single load from 2 separate supplies.
Coil voltages and codes: TAE...
Voltage - Uc Code
Block diagrams
V d.c.
● Single supply and 2 separate loads ● 2 separate supplies and 2 separate loads
17 ... 32 5 1
25 ... 45 5 2 Supply
Main
supply
36 ... 65 5 4 Back-up
42 ... 78 5 8 supply
50 ... 90 5 5 A1 1 R3 R5 7 A1 1 R3 R5 7
77 ... 143 6 2
90 ... 150 6 6 A2 2 R4 R6 8 A2 2 R4 R6 8
E0501DG
E0502DG
>> Main Accessories ............................................... page 2/27 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Ordering Details
Rated operational Auxiliary contacts Type Order code Weight
current fitted kg
AC-1
θ < 40 °C state coil voltage state coil voltage code Packing
A 1 piece
SB7341C2
Voltage Code
V d.c.
12 (1) DA
EK 370-40 24 DB
36 DC
48 DD
60 DT
75 DG
110 DE
125 DU
220 DF
1SFT98099-069
EK 1000-40
>> Main Accessories ............................................... page 2/29 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/78 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
AC-1
θ < 40 °C state coil voltage state coil voltage code .. Packing
A (see opposite table) (see opposite table) 1 piece
SB8636C2
4-pole Contactors
42 0 .. 2 45 – – BC 25-22-00 GJL 241 3501 R 00 0.620
48 1 .. 6
50 1 .. 7 Ordering Details: TBC... (Contactors with large coil voltage range)
60 0 .. 3
75 2 .. 2 Rated operational Auxiliary contacts Type Order code Weight
110 0 .. 4 current fitted kg
125 2 .. 7
220 0 .. 5 AC-1
240 3 .. 3 θ < 40 °C state coil voltage state coil voltage code .. Packing
A (see opposite table) (see opposite table) 1 piece
250 3 .. 4
4 N.O. main poles
22 – – TBC 9-40-00 FPL 141 3261 R 00 0.540
28 – – TBC 16-40-00 FPL 181 3261 R 00 0.540
45 – – TBC 25-40-00 GJL 241 3261 R 00 0.620
TBC 25-40-00
Remark for BC... and TBC... 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles
1 R3 R5 7 These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with
2 separate supplies, or 1 circuit comprising 2 separate loads with a single supply
Coil voltages and codes: TBC...
(☞ diagrams below). When the contactor operates there is no mechanical
Voltage - Uc Code overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE.
V d.c. R ..
E0300D
These contactors are not suitable for a reversing starter or star-delta starter
17 ... 32 5 .. 1 2 R4 R6 8
! or for controlling a single load from 2 separate supplies.
25 ... 45 5 .. 2
36 ... 65 5 .. 4
42 ... 78 5 .. 8 Block diagrams
50 ... 90 5 .. 5 ● Single supply and 2 separate loads ● 2 separate supplies and 2 separate loads
77 ... 143 6 .. 2
90 ... 150 6 .. 6 Supply
Main
supply
152 ... 264 6 .. 8 Back-up
supply
Other voltages: please consult us.
A1 1 R3 R5 7 A1 1 R3 R5 7
A2 2 R4 R6 8 A2 2 R4 R6 8
Voltage tolerances (-15 % and
E0501DG
E0502DG
Load Load
! +10 %) included in the Uc min.
and U c max. values for the Load Load
TBC... contactors.
Note: For selection and use of surge suppressors (e.g. diode, varistor, etc.) ☞ page 4/15.
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/72 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Fixed power factor correction consists of inserting, in parallel on An automatic power factor correction system, on the other hand,
the network, a capacitor bank whose total power is provided by the consists of several capacitor banks of identical or different ratings
assembly of capacitors of identical or different ratings. (several steps), energized separately according to the value of the
The bank is energized by a contactor that simultaneously supplies power factor to be corrected.
all the capacitors (a single step). An electronic device automatically determines the power of the steps
The inrush current peak, in the case of fixed correction, can reach to be energized and activates the relevant contactors.
30 times the nominal current of the capacitor bank. The inrush current peak, in the case of automatic correction, de-
pends on the power of the steps already on duty, and can reach
100 times the nominal current of the step to be energized.
E1178D
E1179D
Fixed power factor correction Automatic power factor correction
ABB offers 3 contactor versions according to the value of the inrush current peak and the power of the capacitor bank.
A... and AF... Standard Contactors (A 12 ... A 300 and AF 400 ... AF 750)
SB8171C3
2
SB7324C2
SB8075C3
☞ Refer to the table on page 2/36 for the
operational values.
Specific Contactors
UA... Contactors for Capacitor Switching (UA 16 ... UA 110)
SB8010C5
SB8009C3
UA...-R Contactors for Capacitor Switching (UA 16-R ... UA 75-R) with insertion of damping resistors.
SB7821C3
SB7820C2
● In a given application, if the user does not know the value of the inrush current peak, this value can be approximately calculated using
the formulas given on the Application Guide "Contactors for Capacitor Switching", or in the selection tools available on the ABB
Website ☞ www.abb.com/lowvoltage ☞ left menu: "Low Voltage On-Line" ☞ select: "Support Tools".
>> A... and AF... Contactors ..................... page 2/37 >> UA... Contactors .................................... page 2/39 >> UA...-R Contactors .................................. page 2/41
Application
The A... and AF... contactors are suited for capacitor bank switching for the peak current and power values in the table below.
The kvar ratings acc. to the table below are applicable to "star" connected capacitors (less current, cable savings).
The capacitors must be discharged (maximum residual voltage at terminals < 50 V) before being re-energized when the contactors are making.
In these conditions, electrical durability of contactors is equal to 100 000 operating cycles.
Description
● A 12 ... A 110 3-pole contactors ☞ page 2/6,
● A 145 ... AF 750 3-pole contactors ☞ page 2/12.
Selection Table
Type Powers in kvar 50/60 Hz (AC - 6b) Max.
peak
220/240 V 380/400 V 415/440 V 500/550V 660/690 V current
40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C Î (kA)
A9 – – – – – – – – – – – – – – – –
A 12 7 7 6 11 11 9.5 12 12 10.5 14 14 12 19 19 16.5 0.7
A 16 7.5 7.5 6 12.5 12.5 10 14 14 10.5 15.5 15.5 12 21.5 21.5 16.5 1
A 26 11.5 11.5 9 19 19 15 20 20 16.5 23 23 19 32 32 26 1.6
A 30 13 13 11 22 22 18.5 24 24 20.5 28 28 23 38 38 32 1.9
A 40 15 15 12 26 26 20 29 29 22 35 35 25 46 46 34.5 2.1
A 50 22 22 20 38 38 34 42 42 37 48 48 42 65 65 58.5 2.3
A 63 25 25 23 43 43 39 47 47 42.5 54 54 48.5 74 74 67 2.5
A 75 28 28 24.5 48 48 41 52 52 45 60 60 51 82 82 70 2.6
A 95 35 35 33 60 60 53 63 63 58 75 75 70 80 80 75 4
A 110 40 40 35 70 70 60 75 75 65 83 83 78 90 90 85 4
A 145 50 50 42 90 90 74 93 93 80 110 110 96 110 110 110 4
A 185 60 60 45 105 105 78 115 115 85 135 135 102 135 135 135 5
A 210 75 75 57 125 125 100 135 135 110 160 160 130 160 160 160 6.5
A 260 85 85 70 140 140 130 155 155 140 180 180 165 200 200 200 8
A 300 100 100 85 160 160 150 180 180 163 210 210 196 240 240 240 8
AF 400 120 120 105 200 200 185 220 220 200 260 260 241 300 300 300 10
AF 460 140 140 120 230 230 215 260 260 230 325 325 300 325 325 325 10
AF 580 170 170 160 270 270 260 300 300 290 350 350 340 440 440 440 12
AF 750 220 220 190 390 370 332 410 410 380 490 480 435 600 600 600 12
If, in an application, the current peak is greater than the maximum peak current Î specified in the last column in the table, select a higher rating, refer
to the UA... contactors (☞ page 2/38) or add inductances (☞ Application Guide "Contactors for Capacitor Switching").
The capacitor bank will be protected by gG type fuses whose rating is equal to 1.5 ... 1.8 times nominal current.
Ordering Details
Power Max. peak Auxiliary contacts Type Order code Weight
current fitted kg
400 V
40 °C Î state coil voltage state coil voltage code Packing
kvar kA (see table below) (see table below) 1 piece
SB8075C2
38 2.3
–
1
–
1
A 50-30-00
A 50-30-11
1SBL 35 1001 R
1SBL 35 1001 R
00
11
1.160
1.200
2
– – A 63-30-00 1SBL 37 1001 R 00 1.160
Specific Contactors
43 2.5
1 1 A 63-30-11 1SBL 37 1001 R 11 1.200
– – A 75-30-00 1SBL 41 1001 R 00 1.160
48 2.6
1 1 A 75-30-11 1SBL 41 1001 R 11 1.200
– – A 95-30-00 1SFL 43 1001 R 00 2.000
60 4
SB7324C2
Coil voltages and codes: A 12 ... A 110 Coil voltages and codes: A 145 ... A 300
Voltage Voltage Code Voltage Voltage Code
V - 50Hz V - 60Hz V - 50Hz V - 60Hz
AF 750-30-11 24 24 8 1 24 24 8 1
48 48 8 3 48 48 8 3
110 110 ... 120 8 4 110 110 ... 120 8 4
220 ... 230 230 ... 240 8 0 220 ... 230 230 ... 240 8 0
230 ... 240 240 ... 260 8 8 230 ... 240 240 ... 260 8 8
380 ... 400 400 ... 415 8 5 380 ... 400 400 ... 415 8 5
400 ... 415 415 ... 440 8 6 400 ... 415 415 ... 440 8 6
☞ Other voltages: page 0/1. ☞ Other voltages: page 0/1.
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Application
The UA.. contactors have been specially developed for the switching of capacitor banks whose inrush current peaks are less than or equal to
100 times nominal rms current. The table below gives the permissible powers according to operational voltage and temperature close to the
contactor. It also specifies the maximum peak current Î values accepted by the contactor.
The kvar ratings acc. to the table below are applicable to "star" connected capacitors (less current, cable savings).
The capacitors must be discharged (maximum residual voltage at terminals < 50 V) before being re-energized when the contactors are making.
In these conditions, electrical durability of contactors is equal to 100 000 operating cycles.
Description
See general design for A... standard contactors (☞ page 2/6)
Selection Table
Type Powers in kvar 50/60 Hz (AC - 6b) Max. permissible peak
current Î (kA)
230/240 V 400/415 V 440 V 500/550 V 660/690 V Ue Ue
40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40°C 55°C 70 °C < 500 V > 500 V
UA 16 7.5 6.7 6 12.5 11.7 10 13.7 13 11 15.5 14.7 12.5 21.5 20 17 1.8 1.6
UA 26 12 11 8.5 20 18.5 14.5 22 20 16 22 22 19.5 30 30 25 3 2.7
UA 30 16 16 11 27.5 27.5 19 30 30 20 34 34 23.5 45 45 32 3.5 3.1
UA 50 20 20 19 33 33 32 36 36 35 40 40 40 55 55 52 5 4.5
UA 63 25 25 21 45 43 37 50 48 41 50 50 45 70 70 60 6.5 5.8
UA 75 30 30 22 50 50 39 55 53 43 62 62 47.5 75 75 65 7.5 6.75
UA 95 35 35 29 60/65* 60/65* 50/55* 65 65 55 70 70 60 86 86 70 9.3 8
UA 110 40 39 34 74 70/75* 65 75 75 67 80 80 75 90 90 85 10.5 9
(*) Use these values for Ue = 415 V
For 220 V and 380 V, multiply by 0.9 the rated values at 230 V and 400 V respectively.
Example: 50 kvar/400 V corresponding to 0.9 x 50 = 45 kvar/380 V.
If, in an application, the current peak is greater than the maximum peak current Î specified in the table above, select a higher rating, refer to the
UA...-R contactors (☞ page 2/40) or add inductances (☞ Application Guide "Contactors for Capacitor Switching").
The capacitor bank will be protected by gG type fuses whose rating is equal to 1.5 ... 1.8 times nominal current.
Ordering Details
Power Max. peak Auxiliary contacts Type Order code Weight
current fitted kg
Ue < 500 V
400 V
40 °C Î state coil voltage state coil voltage code Packing
kvar kA (see table below) (see table below) 1 piece
SB8009C3
45 6.5
–
1
–
1
UA 63-30-00
UA 63-30-11
1SBL 37 1022 R
1SBL 37 1022 R
00
11
1.160
1.200
2
– – UA 75-30-00 1SBL 41 1022 R 00 1.160
50 7.5
Specific Contactors
1 1 UA 75-30-11 1SBL 41 1022 R 11 1.200
– – UA 95-30-00 1SFL 43 1022 R 00 2.000
60 9.3
1 1 UA 95-30-11 1SFL 43 1022 R 11 2.040
SB8078C3
UA 110-30-00
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ..................... section 8
>> Technical Data .................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Application
The UA ...-R contactors can be used in installations in which peak current far exceeds 100 times nominal rms current. The contactors are delivered
complete with their damping resistors and must be used without additional inductances (☞ table below).
The kvar ratings acc. to the table below are applicable to "star" connected capacitors (less current, cable savings).
The capacitors must be discharged (maximum residual voltage at terminals < 50 V) before being re-energized when the contactors are making.
Their electrical durability is 250 000 operating cycles for Ue < 500 V and 100 000 operating cycles for Ue > 500 V.
Description
The UA…-R contactors are fitted with a special front-mounted block ensuring the serial insertion in the circuit of damping resistors limiting current
peak on energizing of the capacitor bank. Their connection also ensures capacitor precharging in order to limit the second current peak occurring
on making of the main poles a few milliseconds later.
Operating principle
The front-mounted block mechanism of the UA…-R contactors alternately ensures early making and breaking of the auxiliary "PA" poles with respect
to the main "PP" poles of the contactor.
When the coil is energized, the early making auxiliary poles connect When the coil is de-energized, early breaking of the auxiliary poles
the capacitor to the network via the set of resistors, thus attenuating the ensures that the capacitor is disconnected via the main poles.
current peak. A few milliseconds later, the contactor main poles short-
circuit the resistors with a new reduced inrush current.
The insertion contacts remain closed, ready to operate as early-
breaking contacts for the next breaking sequence.
R R
PA PP A1 PA PP A1
A2 A2
R R
E1180D
E1181D
C C
The insertion of resistors allows to damp the highest current peak of the capacitor when switching on, whatever its level.
Selection Table
Type Powers in kvar - 50/60 Hz (AC-6b) Max. permissible gG type
220/240 V 380/400/415 V 440 V 500/550 V 660/690 V peak current fuses
40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C 40 °C 55 °C 70 °C Î max. (*)
UA 16-30-10-R 8 7.5 6 12.5 12.5 10 15 13 11 18 16 12.5 22 21 17 80
UA 26-30-10-R 12.5 11.5 9 22 20 15.5 24 20 17 30 25 20 35 31 26 125
UA 30-30-10-R 16 16 11 30 27.5 19.5 32 30 20.5 34 34 25 45 45 32 200
No limit
UA 50-30-00-R 25 24 20 40 40 35 50 43 37 55 50 46 72 65 60 200
UA 63-30-00-R 30 27 23 50 45 39 55 48 42.5 65 60 50 80 75 65 200
UA 75-30-00-R 35 30 25 60 50 41 65 53 45 75 65 55 100 80 70 200
(*) The fuse ratings given in this column represent the maximum ratings ensuring type 1 co-ordination according to the definition of standard IEC 60947-4-1.
Ordering Details
Power Auxiliary contacts Type Order code Weight
fitted kg
400 V
40 °C state coil voltage state coil voltage code Packing
kvar (see table below) (see table below) 1 piece
SB7822C2
Specific Contactors
Coil voltages and codes
Voltage Voltage Code
V - 50Hz V - 60Hz
24 24 8 1
48 48 8 3
SB7820C2
Technical Data
Types UA 16..-R UA 26..-R UA 30..-R UA 50..-R
UA 63..-R
UA 75..-R
Short-circuit protection
gG type fuses sized 1.5 ... 1.8 In of the capacitor
Max. electrical switching
frequency cycles / h 240
SB7821C3
Other technical characteristics are the same as those of standard A ... contactors. ☞ page 2/60
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ..................... section 8
>> General - Approvals ............................................. section 7 >> Dimensions ........................................................... section 9
Application
GA 75 and GAE 75 contactors are designed for d.c. circuit switching.
Arc suppression is more difficult in d.c. than in a.c. To choose a contactor, it is necessary to know the current and voltage to be broken as well as
the L/R time constant of the power circuit to be controlled.
For your information, here are some typical time constant values:
DC-1: non inductive loads such as resistance furnaces: ............ L/R ~ 1 ms,
DC-3: shunt motors: .................................................................... L/R ~ 2 ms,
DC-5: series motors: ................................................................... L/R ~ 7.5 ms.
Remark: the addition of a resistor in parallel with an inductive winding makes arc suppression easier.
Description
GA 75 and GAE 75 contactors are of the block type design.
● Main poles ● Specific technical data
GA 75 and GAE 75 contactors are fitted with arc chutes with – Rated insulation voltage Ui = 1000 V d.c. according to
permanent magnets specially designed for d.c. breaking. IEC 60947-4-1 and EN 60947-4-1,
The three contactor paths are arranged in series via two supplied and – Maximum switching frequencies: 300 operating cycles/h,
fitted insulated connections (25 mm2).
– Maximum rated operational current Ie
The GA 75 and GAE 75 are "single-pole" devices for which the
connection polarities indicated next to the connection terminals must DC-1 θ < 40 °C Ue < 400 V 100 A
be respected. Furthermore, they are marked 1L1 for the positive θ < 40 °C Ue < 600 V 75 A
terminal and 2T1 for the negative terminal.
DC-3 – Ue < 440 V 85 A
Remark: Contacts cannot be changed.
● Auxiliary contact: 1 side mounted add-on auxiliary contact block DC-5 – Ue < 220 V 85 A
(GA 75-10-11 and GAE 75-10-11 only). – Ue < 440 V 35 A
● Control circuit Other technical data are the same as those of standard A...
– GA 75 a.c. operated, contactors (☞ page 2/60).
– GAE 75 d.c. operated. ● Accessories: a wide range of accessories is available (☞ section 4).
GA 75 and GAE 75 contactors specific design (☞ page 2/6 for general design)
80
80
1 L1 1 L1
+ +
5- 5-
4- 4-
3- 3-
2- 2-
1- 1-
6- 6-
-10
GA75 GAE7
5-10
5- 5-
4- 4-
3- 3-
2- 2-
E1672D
1-
E1673D
1-
6-
- 6-
-
2T1 2T1
Ordering Details
Rated operational current Available Type Order code Unit
auxiliary weight
DC-1 DC-3 DC-5 contacts kg
440 V 440 V 220 V
θ < 40 °C state coil voltage state coil voltage code Packing
A A A (see table below) (see table below) 1 piece
– – GA 75-10-00 1SBL 41 1025 R 00 1.22
100 85 85
1 1 GA 75-10-11 1SBL 41 1025 R 11 1.26
SB8654C4
2
GA 75-10-11 Coil voltages and codes: GA 75
Voltage Voltage Code
V - 50Hz V - 60Hz
24 24 8 1
Specific Contactors
48 48 8 3
110 110 ... 120 8 4
220 ... 230 230 ... 240 8 0
230 ... 240 240 ... 260 8 8
380 ... 400 400 ... 415 8 5
400 ... 415 415 ... 440 8 6
☞ Other voltages: page 0/1.
SB8655C4
Connection Diagrams
In d.c. circuits, the source to earth (or frame) connection mode is an important element.
Three modes are mainly used:
A – insulated source, i.e. unearthed (or not connected to the frame),
B – source earthed via its central point,
C – source earthed via one of its outer poles.
Modes A and B do not impose any constraints with regard to the distribution of the contactor poles between the
two source / load connecting branches. Mode C requirements are therefore suitable for modes A and B.
For mode C, all the poles necessary for breaking must be installed in series between the load and the
unearthed (also not connected to the frame) source polarity.
We recommend this solution for all connection modes.
The above provisions relate to power circuit switching, the SCPD (Short-Circuit Protection Device) must comply
with protection rules.
+ 1L1 – 2T1
+ +
{
SCPD
SCPD
Load
Load
GA 75 / GAE 75
GA 75 / GAE 75
{
– – – 2T1 + 1L1
E0205DG
E0206DG
>> Contactor Selection for d.c. Circuit Switching ....................................................................................................................... page 2/56
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ..................... section 8
>> General - Approvals ............................................. section 7 >> Dimensions ........................................................... section 9
Application
These contactors provide a safety function in those circuits where standard contactors would drop out in the
1 2 event of a faulty control circuit supply voltage, i.e. excessive voltage drops, control circuit voltage failures.
They also provide an energy saving function in those circuits where contactors are used for an uninterrupted
E0849D
Technical Data
Same technical data as for the AE... contactors (☞ page 2/60) with the exception of:
– coil consumption: 210 W on latching, and 45 W on de-latching.
– mounting positions: position 5 is prohibited (☞ page 2/68).
Ordering Details
Contactors with 3 N.O. main poles
Rated operational Available Type Order code Weight
current auxiliary kg
contacts
AC-3 AC-1
400 V θ < 40 °C state coil voltage state coil voltage code Packing
SB8523C3
2
Rated operational Available Type Order code Weight
current auxiliary kg
contacts
AC-1 AC-1
θ < 40 °C θ < 55 °C state coil voltage state coil voltage code Packing
Specific Contactors
A A (see table below) (see table below) 1 piece
70 60 2 2 AM 45-22-22 1SBL 33 8529 R 22 1.440
125 105 2 2 AM 75-22-22 1SBL 41 8529 R 22 1.440
SB8524C3
Accesssories
A wide range of accessories is available : ☞ section 4.
Note: Max. of 2 CA 5-.. 1-pole auxiliary contact blocks can be added on the AM... 3-pole contactors only.
>> Technical Data ........................................... page 2/44, 2/60 >> Terminal Marking and Positioning ..................... section 8
>> General - Approvals ............................................. section 7 >> Dimensions ........................................................... section 9
General
When starting, the motor has to overcome the load torque and inertia of the driven machine. During this phase, current must remain
within the limits acceptable by the mains.
Although the type of starting reduces the inrush current as required, it also reduces the torque supplied by the motor. The result is a starting time
that varies according to the starting process used.
Star-delta starting
Technical Data
I T
/In /Tn When starting:
7
– inrush current is reduced to a third of direct starting current,
I = current; In = nominal current
T = torque; Tn = nominal torque
– motor torque is reduced to a third or even less of direct starting torque.
6 Transient currents are commonly read during star-delta switching.
I (delta)
Utilization
5 During the initial starting phase ("star" connection), the resistive torque of
the driven machine must remain, irrespective of speed, less than the "star"
motor torque until "star-delta" switching occurs.
4 This starting mode is therefore ideal for machines with no-load starting:
– machine-tools,
– centrifugal compressors,
3
– wood working machines, etc.
In order to prevent a high current peak, at least 80 - 85 % of nominal
T (moto
2 r) speed must be reached before switching from star to delta.
I (sta
r) Precautions
Motor nominal voltage in delta connection must be equal to that of the
E0899DG
1
T (motor) mains.
Tr (resistive torque)
Example:
0 20 40 60 80 100 A motor for 400 V star-delta starting must be designed for 400 V in "delta"
Motor speed (%) connection. Its usual designation is "400 V / 690 V motor". The motor must
be constructed with 6 terminal windings.
Sequence
Starting is a three-stage process:
1st stage - "Star" connection
Press the "On" button on the control circuit to close the KM2 "star" contactor. The KM1 "line" contactor then closes and the motor starts. Countdown
of programmed starting time (normally 6 to 10 s) then begins.
2nd stage - "Star" to "Delta" switching
When the programmed starting time is over, the KM2 "star" contactor opens.
3rd stage - "Delta" connection
A transition time (or dwelling time) of 50 ms is fixed between opening of the "star" contactor and closing of the "delta" contactor by the use of TE5S
timer. This prevents short circuit between "star" and "delta".
Note: When AF... contactor types are used as delta and star contactors or an A... contactor as star contactor with an AF... contactor as delta contactor, the use of a timer including a dwelling time
(or transition time) e.g. TE5S or similar is not necessary. A timer set for the starting duration in star connection is enough. An electrical interlock between star and delta is mandatory such as VE 5
or through auxiliary contacts.
Furthermore, in open transition, the current interruption may reach up to 95 ms: it shall be checked that this duration is compatible with the application i.e. mainly if the decreasing in rotation speed
is acceptable during the starting phase.
Applications
37 40 63 70 75 63 30 A 75 A 75 A 50 TA 75 DU TE5S BED 75-1 (4)
45 45 75 75 90 90 20 A 95 A 95 A 75 TA 110 DU TE5S BED 95 (5)
55 59 90 100 110 132 20 A 110 A 110 A 95 TA 110 DU TE5S BED 110 (5)
75 75 132 132 160 160 20 A 145 A 145 A 110 TA 200 DU TE5S BED 145 (5)
90 90 160 160 200 250 20 A 185 A 185 A 145 TA 200 DU TE5S BED 185 (5)
110 110 200 200 250 315 20 A 210 A 210 A 185 TA 450 DU TE5S BED 210 (5)
140 140 220 250 295 355 20 A 260 A 260 A 210 TA 450 DU TE5S BED 300 (5)
160 160 250 250 355 450 20 A 300 A 300 A 260 TA 450 DU TE5S BED 300 (5)
180 200 355 355 450 560 20 AF 400 AF 400 A 260 E 500 DU (2) BED 400 (5)
250 250 450 475 560 670 20 AF 460 AF 460 A 300 E 500 DU (2) BED 400 (5)
315 315 560 600 700 750 20 AF 580 AF 580 AF 400 E 800 DU (2) BED 580 (5)
400 400 670 670 750 900 20 AF 750 AF 750 AF 460 E 800 DU (2) BED 580 (5)
(1) The setting current value is: nominal motor current x 0.58. (4) Version without space for mechanical interlock.
(2) Contactor Relay type N + TP timer can be used as the AF contactors have a slight delay in closing. (5) Version with space for mechanical interlock.
(3) Usual time value = 6 ... 10 s.
1 3 5 1 3 5
95
95
1 3 5
FR1 FR1
KM2 / (Y) KM3 / ( ) KM1 / (L)
96
96
2 4 6
2 4 6 2 4 6
O O
1 3 5
23
23
I KM1 I KM1
2 4 6
24
24
A1
15
18
21
21
13
13
21
21
13
13
22
22
14
14
22
14
14
A1
A1
A1
A1
A1
A1
A2
A2
A2
A2
A2
V2 V1 Y L Y L
Us Us
E0514D1
N N
E2321DG
U2 U1
KM3 : 3/L2 KM3 : 3/L2
General
Three kinds of contactors are used to control three-phase slip-ring motors: the stator contactor, the acceleration contactor(s) and the rotor short-
circuit contactor. Refer to the diagram opposite.
The selection tables below concern complete smooth starting, excluding specific cases, such as: intermittent operation, regenerative current,
controlled slipping, etc. for which you need to consult our specialised departments.
The starting and breaking technical data for slip-ring motors are defined in standard IEC 60947-4-1 in the AC-2 utilization category.
Operating cycle
The load factor is defined by the equation: L. F. (%) = x 100
Cycle time (Operating cycle + Rest cycle)
Stator Contactor
Closing of the starting current, conditioned by the value of the rotor resistances: it may reach 1.5 to 4 times rated motor operational current.
Breaking of the rated operational current, or of the starting current, with possible regenerative current.
The following table gives the permissible values of the Ie / AC-2 rated operational stator current, as a function of load factor.
Maximum switching frequency of 600 cycles an hour and temperature of 55 °C maximum near the contactor.
Electrical durability in AC-2 category is given in page 2/86 and 2/87
Contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
Load factor 15% Ie / AC-2 A 13.5 19 26 35 50 55 70 95 125 200 220
25% Ie / AC-2 A 12 17 23 32 45 50 63 85 110 165 185
40% Ie / AC-2 A 10.5 15 19.5 27 39 42 54 73 95 135 150
60% Ie / AC-2 A 9.5 13 17.5 24 34 37 48 65 85 120 135
S7 acc. to IEC 34-1: periodical
continuous duty with electrical braking A 9 12 17 26 32 35 45 60 75 96 110
Acceleration Contactors
Number of cycles an hour 1 3 6 12 20 30 60 120
The sizing of these contactors is based on the AC-1 rated
operational current (☞ p. 2/62 and 2/63) that we recall Current flow time per cycle Factors applicable to Ie / AC-1
below for the maximum ambient temperature of 55 °C. 5s 5.2 4.9 4.7 4.3 4.0 3.7 3.4 2.8
Delta connection of these contactors is considered
(reduce currents by 35% if star connection is used). 10 s 3.8 3.6 3.4 3.1 3.0 2.8 2.6 2.2
The table opposite lists the factors to be applied to the 20 s 2.8 2.7 2.6 2.5 2.4 2.2 2.0 1.6
AC-1 current of the contactors in order to obtain the
permissible limit value of the motor rated operational rotor 30 s 2.4 2.3 2.2 2.1 2.1 1.9 1.7 –
current. This table takes into account the number of cycles 40 s 2.2 2.1 2.0 1.9 1.9 1.7 1.5 –
an hour (without inching) and the current flow time per cycle,
in the contactor. 60 s 1.9 1.8 1.8 1.7 1.7 1.5 – –
Contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
Rated operational current Ie / AC-1
for air temperature near the
contactor ≤ 55 °C A 22 25 27 40 55 60 85 95 105 135 145
Contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
Load factor 15% A 45 58 70 105 112 125 160 210 245 290 330
25% A 40 51 63 93 102 115 140 180 215 260 300
40% A 35 42 54 80 87 95 120 155 185 230 260
60% A 30 39 47 70 76 86 110 140 163 200 230
S7 acc. to IEC 34-1: periodical
continuous duty with electrical braking A 28 35 40 58 72 85 100 130 152 170 200
Rated operational rotor voltage:
– Maximum values for starting and
breaking V 1100 (1320 if star connection) 2200 (2600)
– Maximum values for starting and
electrical braking V 550 (600 if star connection) 690 (730)
E1144DG
is activated by eliminating the last resistance stack, 3
thus completing the starting period.
The selection table for A 9 ... A 110 contactors can be used for the AE 9 ... AE 110 and TAE 50 ... TAE 110 types.
2
The selection table for A 50 ... A 300 contactors can be used for the AF 50 ... AF 300 types.
Contactors A 145 A 185 A 210 A 260 A 300 AF 400 AF 460 AF 580 AF 750
Applications
Load factor 15% Ie / AC-2 A 335 360 425 530 625 850 950 1150 1500
25% Ie / AC-2 A 270 300 350 440 515 680 780 975 1250
40% Ie / AC-2 A 215 250 300 370 430 580 650 800 1050
60% Ie / AC-2 A 180 220 255 315 370 480 550 700 900
S7 acc. to IEC 34-1: periodical
continuous duty with electrical braking A 145 185 210 260 305 400 460 580 750
Contactors A 145 A 185 A 210 A 260 A 300 AF 400 AF 460 AF 580 AF 750
Rated operational current Ie / AC-1
for air temperature near the
contactor ≤ 55 °C A 230 250 300 350 400 500 600 700 800
Contactors A 145 A 185 A 210 A 260 A 300 AF 400 AF 460 AF 580 AF 750
Load factor 15% A 540 580 750 830 950 1200 1400 1650 1900
25% A 490 530 650 725 830 1050 1250 1450 1650
40% A 425 460 575 630 720 950 1100 1300 1450
60% A 375 400 500 575 650 810 975 1150 1300
S7 acc. to IEC 34-1: periodical
continuous duty with electrical braking A 325 350 430 480 550 700 840 980 1150
Rated operational rotor voltage:
– Maximum values for starting and
breaking V 2200 (2600 if star connection) 3000 (3600) 3000 (3600)
– Maximum values for starting and
electrical braking V 690 (730 if star connection) 690 (730) 690 (730)
General
Electrical distribution
An autotransformer starter allows to start a
squirel cage motor with a reduced starting
current due to the reduced voltage within the
accelerating duration.
At the contrary of the Star-Delta wiring, this
autotransformer starting method needs three
wires and three terminals on the motor.
At the starting period, the motor is wired to the KM1 KM2
autotransformer taps: the Star Contactor "KM3"
and the Autotransformer Contactor "KM2" are
closed, the motor is under reduced voltage.
Consequently, the torque is reduced as the
square of the applied voltage. The
autotransformers are generally equipped of
three taps at each phase in order to adapt the
starting parameters to the field requirements.
T1
When the motor reaches 80 ... 95% of its Autotransformer
nominal speed, the Star Contactor opens. Then,
the Line Contactor "KM1" is making and the
Autotransformer Contactor is opening. This
starting process is done without any network
interruption.
KM3
E2129DG
Selection Table
kW Motor ratings 50/60 Hz Contactors
KM1 KM2 KM3
Line Autotransformer taps: Star
220/240 V 380/400 V 415 V 440 V 690 V 90% 80% 70% 60%
4 7.5 7.5 7.5 9 A 16 A 16 A 12 A9 A9 A9
6.5 11 11 11 15 A 26 A 26 A 16 A 16 A 12 A 16
11 18.5 18.5 18.5 22 A 40 A 30 A 26 A 26 A 16 A 26
15 22 22 22 30 A 50 A 40 A 30 A 30 A 26 A 30
18.5 30 30 30 37 A 63 A 50 A 40 A 40 A 26 A 40
22 37 37 37 40 A 75 A 63 A 50 A 40 A 30 A 40
25 45 45 45 55 A 95 A 95 A 63 A 50 A 40 A 50
30 55 55 55 75 A 110 A 110 A 95 A 63 A 50 A 63
45 75 75 75 110 A 145 A 145 A 110 A 95 A 75 A 95
55 90 90 90 132 A 185 A 145 A 145 A 110 A 95 A 95
59 110 110 110 160 A 210 A 185 A 145 A 145 A 95 A 110
80 140 140 140 200 A 260 A 260 A 185 A 145 A 110 A 145
90 160 160 160 250 A 300 A 260 A 210 A 185 A 145 A 185
110 200 220 220 315 AF 400 AF 400 A 260 A 210 A 185 A 185
132 250 250 250 355 AF 460 AF 400 A 300 A 260 A 185 A 210
160 315 355 355 500 AF 580 AF 580 AF 400 A 300 A 210 A 300
220 400 425 450 600 AF 750 AF 750 AF 580 AF 400 A 300 AF 400
Id starting current / In nominal current < 8 The selection table for A 9 ... A 110 contactors can be used for the AE 9 ... AE 110
Acceleration time < 20s and the TAE 50 ... TAE 110 types.
30 cycles / h max. The selection table for A 50 ... A 300 contactors can be used for the
AF 50 ... AF 300 types.
General
Switching the primary of 3-phase transformers, on energization of the transformer, is characterized by high current peaks due to the magnetization
phenomena. These current peaks are roughly 20 to 30 times the transformer nominal current.
Selection Table
The tables below show the operational ratings for a maximum switching frequency of 60 operating cycles per hour.
Table for 9 to 110 A ratings
a.c. operated contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
a.c. / d.c. operated (electronic coil interface) – – – – – – AF 50 AF 63 AF 75 AF 95 AF 110
d.c. operated contactors AE 9 AE 12 AE 16 AE 26 AE 30 AE 40 AE 50 AE 63 AE 75 AE 95 AE 110
Applications
500 V kVA 9.5 9.5 10.5 21.5 28 34.5 43 46 49 52 60
660/690 V kVA 12.5 12.5 14 28.5 37 45.5 57 60.5 65 68 80
Max. permissible Îpeak A 330 330 360 750 1000 1200 1500 1600 1700 1800 2100
General
Contactor selection criteria for control of lighting circuits are as follows:
– type, power rating and number of lamps,
– connection mode,
– current values on closing and in steady state,
– power factor,
– presence or not of correction capacitors.
Lighting circuits
In a given circuit, the number and power rating of lamps are defined and cannot result in overload. Only short-circuit protection has to be provided.
gG fuses or modular circuit-breakers will be chosen for this purpose.
The lamps have very specific technical data, according to their construction type.
– Incandescent lamps have a very high current on closing: more than 15 times nominal current.
They do not introduce a large phase displacement between current and voltage.
– Fluorescent tubes are equipped with a ballast whose purpose is two-fold: contribute to ignition and limit current to nominal value once steady state
is reached. This ballast is a reactor that considerably lowers the power factor. It may or may not be compensated.
E1146D
E1145D
Selection of Contactors
The following tables indicate, for each contactor type, the maximum permissible number of lamps per phase. Air temperature, near the contactor,
must be limited to 55 °C.
Numbers are given for a 230 V voltage distributed between phase and neutral: single-phase (phase + neutral) or three-phase (3 phases + neutral)
distribution, lamps are wired in star connection.
In the case of a three-phase supply without neutral, 230 V phase-to-phase, the permissible number of lamps per phase will be that given in the tables
multiplied by 0.58.
Example: 120 x 100W / 230V incandescent lamps - 400 V three-phase network with distributed neutral.
Calculate the number of lamps per phase: 120 : 3 = 40. On the 100 W line of the incandescent lamp table, contactor A12 is limited
to 38 lamps per phase, you must thus select contactor A 16 which accepts up to 42 lamps per phase.
The selection table for A 50 ... A 110 contactors can be used for the AF 50 ... AF 110 types.
The selection table for AE 50 ... AE 110 contactors can be used for the TAE 50 ... TAE 110 types.
Selection Table
a.c. operated contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
d.c. operated contactors AE 9 AE 12 AE 16 AE 26 AE 30 AE 40 AE 50 AE 63 AE 75 AE 95 AE110
Lamp characteristics Maximum permissible number of lamps per phase
W A µF
Applications
40 0.45 – 33 37 42 62 84 93 133 145 162 210 234
65 0.70 – 21 24 27 40 54 60 85 94 104 135 150
80 0.80 – 18 21 23 35 47 52 75 82 91 118 132
100 1.15 – 13 14 16 24 33 36 52 57 63 82 92
110 1.20 – 12 14 15 23 31 35 50 55 60 79 88
Selection Table
a.c. operated contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
d.c. operated contactors AE 9 AE 12 AE 16 AE 26 AE 30 AE 40 AE 50 AE 63 AE 75 AE 95 AE110
Lamp characteristics Maximum permissible number of lamps per phase
W A µF
Selection Table
a.c. operated contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
d.c. operated contactors AE 9 AE 12 AE 16 AE 26 AE 30 AE 40 AE 50 AE 63 AE 75 AE 95 AE110
Lamp characteristics Maximum permissible number of lamps per phase
W A µF
Applications
250 1.32 33 6 7 9 13 15 18 27 31 34 – –
400 2.22 45 4 5 6 8 11 13 18 21 23 – –
1000 5.14 85 1 2 2 3 4 5 6 8 9 – –
2000 11.5 148 0 1 1 1 2 2 3 4 4 – –
Voltage: 380/415 V a.c.
2000 6.1 60 1 1 2 3 4 4 6 7 8 – –
General
The arc switching on d.c. is more difficult than on a.c.
● For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load.
● For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads
such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms).
● The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs.
● All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis).
Selection Table - After selection from the ratings quoted in the tables below, please refer to "Ordering Details" in this section.
a.c. operated contactors A9 A 12 A 16 A 26 A 30 A 40 A 45 A 50 A 63 A 75 GA 75
a.c. / d.c. operated (electronic coil interface) – – – – – – AF 45 AF 50 AF 63 AF 75 –
d.c. operated contactors AE 9 AE 12 AE 16 AE 26 AE 30 AE 40 AE 45 AE 50 AE 63 AE 75 GAE 75
Utilization category DC-1, L/R < 1 ms
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 120
110 V A 10 15 20 – – – – – – – 120
A 829D
220 V A – – – – – – – – – – 120
440 V A – – – – – – – – – – 100
600 V A – – – – – – – – – – 75
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 830D
220 V A 10 15 20 – – – – – – – –
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 831D
220 V A – – – – – – – – – – 100
440 V A – – – – – – – – – – 85
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 830D
220 V A 6 7 8 – – – – – – – –
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 831D
220 V A – – – – – – – – – – 85
440 V A – – – – – – – – – – 35
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 10 15 20 30 45 50 70 80 90 100 –
A 830D
220 V A 4 4 4 – – – – – – – –
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V 25 27 30 45 55 60 70 100 110 120 –
A 831D
A
220 V A 9 12 16 25 30 40 50 50 63 75 –
≤ 72 V A 25 27 30 45 – – 70 100 – 120 –
110 V A 25 27 30 45 – – 70 100 – 120 –
A 832D
220 V A 10 15 20 30 – – 70 70 – 100 –
440 V A 4 4 4 – – – – – – – –
The selection table for AE 50 ... AE 110 contactors can be used for the TAE 50 ... TAE 110 types.
Applications
110 V A 145 160 250 275 350 400 450 600 700 800 1050
A 830D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
220 V A 145 160 250 275 350 400 450 600 700 800 1050
A 831D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
A 830D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
220 V A 145 160 250 275 350 400 450 600 700 800 1050
A 831D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
A 830D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
220 V A 145 160 250 275 350 400 450 600 700 800 1050
A 831D
Technical Data
● The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5
as defined in the IEC 60947-4-1 publication (☞ section 7 for more details), the operating voltage Ue and the pole coupling details.
Ampere values quoted in the tables below are valid for a -25 … +70 °C temperature close to the contactors, as long as the AC-1 Ampere values
(☞ page 2/62) for the corresponding ambient temperature are not exceeded.
● Max. switching frequency: 300 ops/h.
● For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 … 2000 A).
● Accessories, ☞ section 4.
General
The arc switching on d.c. is more difficult than on a.c.
● For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load.
● For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads
such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms).
● The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs.
● All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis).
Technical Data
● The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5
as defined in the IEC 60947-4-1 publication (☞ section 7 for more details), the operating voltage Ue and the pole coupling details.
Ampere values quoted in the tables below are valid for a -25 … +70 °C temperature close to the contactors, as long as the AC-1 Ampere values
(☞ page 2/73) for the corresponding ambient temperature are not exceeded.
● Max. switching frequency: 300 ops/h.
● For series connection of the poles, use connecting strips LP and LH described in section 4.
● For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 … 2000 A).
Selection Table - After selection from the ratings quoted in the tables below, please refer to "Ordering Details" in this section.
d.c. operated contactors BC 9 BC 16 BC 25 BC 30
Utilization category DC-1, L/R ≤ 1 ms
≤ 72 V A 22 28 45 55
A 829D
110 V A 5 10 – –
≤ 72 V A 22 28 45 55
110 V A 22 28 45 55
A 830D
220 V A 5 10 – –
≤ 72 V A 22 28 45 55
110 V A 22 28 45 55
A 831D
220 V A 22 28 45 55
≤ 72 V A 22 28 45 –
110 V A 22 28 45 –
A 832D
220 V A 22 28 45 –
440 V A 5 10 – –
110 V A 2 2 – –
≤ 72 V A 9 18 25 30
110 V A 8 16 20 30
A 830D
220 V A 2 2 – –
≤ 72 V A 10 16 25 30
110 V A 10 16 25 30
A 831D
220 V A 10 10 15 25
≤ 72 V A 10 16 25 –
110 V A 10 16 25 –
A 832D
220 V A 10 16 20 –
440 V A 2 2 – –
The selection table for BC... contactors can be used for the TBC... types.
General
The arc switching on d.c. is more difficult than on a.c.
● For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load.
● For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads
such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms).
● The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs.
● All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis).
Technical Data
● The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5
as defined in the IEC 60947-4-1 publication (☞ section 7 for more details), the operating voltage Ue and the pole coupling details.
Ampere values quoted in the tables below are valid for a -25 … +70 °C temperature close to the contactors, as long as the AC-1 Ampere values
(☞ page 2/79) for the corresponding ambient temperature are not exceeded.
● Max. switching frequency: 300 ops/h.
● For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 … 2000 A).
2
● Accessories, ☞ section 4.
Selection Table - After selection from the ratings quoted in the tables below, please refer to "Ordering Details" in this section.
Applications
a.c. / d.c. operated contactors EK 110 EK 150 EK 175 EK 210 EK 370 EK 550 EK 1000
A
440 V A 135 135 210 210 450 650 –
600 V A – – 170 210 450 650 –
Climatic withstand acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specification II acc. to IEC 68-2-30
C1 20 g 20 g
C2 C2 20 g 20 g
(1) (3 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22) Not valid for DIN-rail
(2) (10 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22) mounting
Technical Data
Operating altitude m < 3000
Shock withstand
acc. IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 (☞ page 2/69) 1/2 sinusoidal shock for 30 ms: no change in contact position
C1 5 g in all directions (A, B1, B2, C1, C2)
ABB
A A B1 B2
E1852D
C2
Technical Data
Rated operational current Ie AC-3 (1)
220-230-240 V A 145 185 210 260 305 400 460 580 750
3-phase motors 380-400 V A 145 185 210 260 305 400 460 580 750
415 V A 145 185 210 260 300 400 460 580 750
440 V A 145 185 210 240 280 400 460 580 750
M 500 V A 145 170 210 240 280 400 460 580 750
3 690 V A 120 170 210 220 280 350 400 500 650
1000 V A – – – – – – – – –
Rated operational power AC-3 (1)
220-230-240 V kW 45 55 59 80 90 110 132 160 220
1500 r.p.m. 50 Hz
1800 r.p.m. 60 Hz 380-400 V kW 75 90 110 140 160 200 250 315 400
3-phase motors 415 V kW 75 90 110 140 160 220 250 355 425
440 V kW 75 90 110 140 160 220 250 355 450
M 500 V kW 90 110 132 180 200 250 315 400 520
3 690 V kW 110 132 160 200 250 315 355 500 600
1000 V kW – – – – – – – – –
Rated making capacity AC-3
according to IEC 60947-4-1 10 x Ie AC-3
Rated breaking capacity AC-3
according to IEC 60947-4-1 8 x Ie AC-3
Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded (2)
Ue < 500 V a.c. - gG type fuse A 315 355 400 500 630 800 1000
Rated short-time withstand current Icw
at 40 °C ambient temp., in free air,
from a cold state 1s A 1800 2000 2500 3500 4600 7000
10 s A 1200 1500 1700 2400 4400 6400
30 s A 800 1000 1200 1500 3100 4500
1 min A 600 800 1000 1100 2500 3500
15 min A 280 320 400 500 840 1300
Maximum breaking capacity
cos ϕ = 0.45 (cos ϕ = 0.35 for Ie > 100 A)
at 440 V A 1500 2000 2300 2600 3000 4000 5000 6000 7500
at 690 V A 1200 1600 2000 2400 2500 3500 4500 5000 7000
Heat dissipation per pole Ie / AC-1 W 13 16 18 25 32 30 42 32 50
Ie / AC-3 W 5 8 9 14 18 16 21 17 28
Max. electrical switching frequency
– for AC-1 cycles/h 300 300 300 300
– for AC-3 cycles/h 300 300 300 300
– for AC-2, AC-4 cycles/h 150 150 60 60
Electrical durability ☞ pages 2/83 ... 2/87 – – – –
Mechanical durability
– millions of operating cycles 5 3
– max. mechanical switching
frequency cycles/h 3600 (300 for AF... contactors) 300
(1) For the corresponding kW/hp/A values of 1500 r.p.m., 50Hz, 3-phase motors, ☞ page 0/0. (4) Dimensions of the bars (in mm).
(2) For the protection of motor starters against short circuits, ☞ page 7/16. (5) For currents above 450 A use terminal extension / enlargement pieces
(3) Conductors with preparation. (LX 300 / LW 300 ☞ page 4/25).
Technical Data
between coil energization and:
– N.O. contact closing ms 13 ... 27 17 ... 35
– N.C. contact opening ms 8 ... 22 12 ... 30
between coil de-energization and:
– N.O. contact opening ms 5 ... 10 7 ... 13
– N.C. contact closing ms 9 ... 13 10 ... 16
(1) 50/60 Hz coils: voltage codes 8 0 to 8 8. ☞ page 0/1
Technical Data
48 V d.c. A / W 2.8 / 134 – – – – – –
72 V d.c. A / W 2 / 144 – – – – – –
125 V d.c. A / W 1.1 / 138 – – – – – –
250 V d.c. A / W 0.55 / 138 – – – – – –
Rated making capacity
acc. to IEC 60947-5-1 10 x Ie / AC-15 – – – – – –
Rated breaking capacity
acc. to IEC 60947-5-1 10 x Ie / AC-15 – – – – – –
Short-circuit protection
gG type fuse A 10 – – – – – –
Rated short-time withstand current Icw
for 1.0 s A 100 – – – – – –
for 0.1 s A 140 – – – – – –
Minimum switching capacity V / mA 17 / 5 – – – – – –
Non-overlapping time between
N.O. and N.C. contacts ms >2 – – – – – –
Insulating resistance at 500 V d.c.
after durability test MOhm 5 – – – – – –
Heat dissipation per pole at 6 A W 0.10 – – – – – –
Electrical durability ☞ page 4/35
Mounting Characteristics
Contactor types: A..., AE... 9 12 16 26 30 40 45 50 63 75 95 110
AF..., TAE... – – – – – – 45 50 63 75 95 110
Mounting positions ☞ "Conditions for use"
Mounting distances The contactors can be assembled side by side
Fixing
on DIN rail 35 x 7.5 mm 35 x 15 mm
according to IEC 715 and EN 50022 / EN 50023 35 x 15 mm 75 x 25 mm 75 x 25 mm
by screws (not supplied) 2 x M4 2 x M6
Position 2
ABB
Position 4
ABB
-30°
+30°
ABB
Position 3
Position 5
ABB
E0200D5
Mounting Characteristics
Contactor types: A... 145 185 210 260 300 – – – –
AF... 145 185 210 260 300 400 460 580 750
Mounting positions ☞ "Conditions for use"
Mounting distances No mounting distance required between contactors
Fixing
on DIN rail – – – – – – – – –
according to IEC 715 and EN 50022 / EN 50023
Technical Data
1, 1 + 30°, 2, 3, 4, 5 < 70 °C 0.85 ... 1.1 x Uc
A 145 ... A 300
6 unauthorized – –
1, 1 + 30°, 2, 3, 4, 5 < 70 °C 0.85 x Uc min. ... 1.1 x Uc max.
AF 145 ... AF 750
6 unauthorized – –
Position 2
ABB
Position 4
ABB
-30°
+30°
ABB
Position 3
Position 5
ABB
E1853D1
Position 6
Connecting Characteristics
Contactor types: A..., AE... 9 12 16 26 30 40 45 50 63 75 95 110
AF..., TAE... – – – – – – 45 50 63 75 95 110
Main terminals
with cable clamp with double with single connector with single
connector (13 x 10 mm) connector
2 x (5.6 x 6.5 mm) (14 x 14 mm)
Connecting Characteristics
Contactor types: A... 145 185 210 260 300 – – – –
AF... 145 185 210 260 300 400 460 580 750
Main terminals
17.5 20 25 40
Flat type
5 5 6 6
22.5 22.5
E1858D
E1861D
E1859D
E1860D
ø 6.5
Technical Data
single for Al/Cu cable mm2 25 ... 150 120 ... 240 240 300
double for Al/Cu cable mm2 – 2 x 95 ... 120 2 x 240 3 x 185
Flexible 1 x mm2 – – – – – – – – –
2 x mm2 – – – – – – – – –
Bars or lugs ø L
L mm ≤ 24 32 47 / 45 52 / 50
Ø mm > 8 10 10 12
Auxiliary conductors
(coil terminals)
Rigid solid 1 x mm2 1 ... 4
2 x mm2 1 ... 4
Flexible with cable end 1 x mm2 0.75 ... 2.5
2 x mm2 0.75 ... 2.5
Lugs l L
L mm ≤ 8
l mm > 3.7
Degree of protection acc. to IEC 60947-1 / Protection against direct contact acc. to VDE 0106 - part 100
EN 60947-1 and IEC 60529 / EN 60529
– Main terminals IP 00
– Coil terminals IP 20
– Built-in auxiliary terminals –
Screw terminals
Main terminals Screws and bolts
M8 M10 M10 M12
Coil terminals (delivered in open position) M3.5 (+,-) pozidriv 2 screws with cable clamp
Built-in auxiliary terminals – – – – – – – – –
– – – – – – – – –
Tightening torque
Main pole terminals
– recommended Nm / lb.in 18 / 160 28 / 240 40 / 354 45 / 443
– max. Nm 20 30 44 49
Coil terminals
– recommended Nm / lb.in 1.00 / 9
– max. Nm 1.20
Built-in auxiliary terminals
– recommended Nm / lb.in – – – – – – – – –
– max. Nm – – – – – – – – –
Terminal marking and positioning ☞ section 8
C1 20 g 20 g
C2 C2 20 g 20 g
C2
C2 10 g 4g
Exceptions: * 12g for TBC 30-30-00, ** 4g for TBC 16-22-00, *** 5g for TBC 25-30-01
Technical Data
for air temperature close to contactor < 55 °C
Rated operational current Ie AC-3 (1)
220-230-240 V A 9 16 16 25 33 (3)
3-phase motors 380-400 V A 9 16 16 25 30
415 V A 9 16 16 25 30
440 V A 9 16 16 20 27
M 500 V A 7 13 13 17 23
3 690 V A 6 8 9 13 18
Technical Data
24 V d.c. A / W 6 / 144
48 V d.c. A / W 2.8 / 134
72 V d.c. A / W 2 / 144 1 / 72 2 / 144 1 / 72
125 V d.c. A / W 1.1 / 138 0.55 / 138 1.1 / 138 0.55 / 138
250 V d.c. A / W 0.55 / 138 0.3 / 75 0.55 / 138 0.3 / 75
Rated making capacity
according to IEC 60947-5-1 10 x Ie / AC-15
Rated breaking capacity
according to IEC 60947-5-1 10 x Ie / AC-15
Short-circuit protection
gG type fuse A 10
Rated short-time withstand current Icw
for 1.0 s A 50 100 50 100
for 0.1 s A 100 140 100 140
Minimum switching capacity V / mA 24 / 5 17 / 5 24 / 5 17 / 5
Non-overlapping time between
N.O. and N.C. contacts ms >2
Heat dissipation per pole at 6 A W 0.15
Electrical durability ☞ page 4/35
Mounting Characteristics
Contactor types: BC... 9 16 18 25 30
TBC... 9 16 – 25 30
Mounting positions ☞ "Conditions for use"
Mounting distances ☞ "Dimension drawings" (section 9) for distances required between contactors
Fixing
on DIN rail 35 x 7.5 mm
according to IEC 715 and EN 50022 35 x 15 mm
by screws (not supplied) 2 x M4
Position 2
ABB
Position 4
ABB
-30°
+30°
ABB
Position 3
Position 5
ABB
E0200D5
Connecting Characteristics
Contactor types: BC... 9 16 18 25 30
TBC... 9 16 – 25 30
Main terminals
Technical Data
single for Al/Cu cable – – – – –
double for Al/Cu cable mm2 – – – – –
Flexible with cable end 1 x mm2 1 ... 2.5 1.5 ... 4 2.5 ... 6
2 x mm2 0.75 ... 2.5 1.5 ... 4 2.5 ... 6
Bars or lugs L mm ≤ 8 10 13
l L
l mm > 3.7 4.2 5
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
C2
Technical Data
Rated operational current Ie AC-3 (1)
220-230-240 V A 120 145 210 400 550 –
3-phase motors 380-400 V A 120 145 210 400 550 –
415 V A 120 145 210 400 550 –
440 V A 120 145 210 370 550 –
M 500 V A 120 145 210 370 550 –
3 690 V A 120 120 210 370 550 –
1000 V A 64 80 113 155 175 –
Rated operational power AC-3 (1)
220-230-240 V kW 30 45 59 110 160 –
1500 r.p.m. 50 Hz
1800 r.p.m. 60 Hz 380-400 V kW 55 75 110 200 280 –
3-phase motors 415 V kW 55 75 110 220 315 –
440 V kW 59 75 110 220 315 –
M 500 V kW 75 90 132 250 400 –
690 V kW 110 110 160 355 500 –
3
1000 V kW 90 110 160 220 250 –
Rated making capacity AC-3
according to IEC 60947-4-1 10 x Ie AC-3 –
Rated breaking capacity AC-3
according to IEC 60947-4-1 8 x Ie AC-3 –
Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded (2)
Ue < 500 V a.c. - gG type fuse A 250 355 630 800 1000
Rated short-time withstand current Icw
at 40 °C ambient temp., in free air,
from a cold state 1s A 1700 1800 2300 5500 6800
10 s A 900 1200 1680 5300 6400
30 s A 600 700 1000 3700 4400
1 min A 450 550 800 3000 3400
15 min A 210 250 320 1000 1200
Maximum breaking capacity
cos ϕ = 0.45 (cos ϕ = 0.35 for Ie > 100 A)
at 440 V A 1400 1500 2000 5000 5400 –
at 690 V A 1100 1200 1700 5000 5400 –
Heat dissipation per pole Ie / AC-1 W 10 13 18 40 60 80
Ie / AC-3 W 3 5 9 15 25 –
Max. electrical switching frequency
– for AC-1 cycles/h 300 300
– for AC-3 cycles/h 300 –
– for AC-2, AC-4 cycles/h 150 120 –
Electrical durability ☞ pages 2/83, 2/89
Mechanical durability
– millions of operating cycles 10 5
– max. mechanical switching
frequency cycles/h 3600 3600
(1) For the corresponding kW/hp/A values of 1500 r.p.m., 50Hz, 3-phase motors, ☞ page 0/0.
(2) For the protection of motor starters against short circuits, ☞ page 7/16.
Mounting Characteristics
Contactor types: EK... 110 150 175 210 370 550 1000
Mounting positions ☞ "Conditions for use"
Mounting distances ☞ "Dimension drawings" (section 9) for distances required between contactors
Fixing
by screws (supplied) 4 x M6 4 x M6 (1)
(1) Damping elements are supplied
Technical Data
1, 1 + 30°, 2, 3, 4, 5 < 70 °C 0.85 ... 1.1 x Uc
E 370 ... EK 1000
6 unauthorized
Position 2
ABB
Position 4
ABB
-30°
+30°
ABB
Position 5
Position 3
ABB
E1863D1
Position 6
Position 1 Position 1 ± 30°
Connecting Characteristics
Contactor types: EK... 110 150 175 210 370 550 1000
Main terminals
40
Flat type 15 20 20 25
4.5 4 5 6 8
E1868D
E1867D
E1864D
E1865D
E1866D
ø 6.6 ø 11 ø 11 ø 11 ø 11
General
Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the
contactors. International standard IEC 60947-4-1 and European standard EN 60947-4-1 are the standards to be referred to.
If Ic is the current to be broken by the contactor and Ie the rated operational current normally drawn by the load, then:
● Categories AC-1 and AC-3: Ic = Ie
● Category AC-2: Ic = 2.5 x Ie
● Category AC-4: Ic = 6 x Ie
Generally speaking Ic = m x Ie where m is a multiple of the load operational current.
On pages 2/84 ... 2/89, the curves corresponding to categories AC-1, AC-2, AC-3 and AC-4 represent the electrical durability variation of standard
contactors in relation to the breaking current Ic .
Electrical durability is expressed in millions of operating cycles.
These curves have been plotted for 400 V - 50 Hz 3-phase currents but remain valid up to 690 V - 40 ... 60 Hz provided that a check is carried out
to make sure that at the operational voltage Ue , the current Ie normally drawn by the load does not exceed the value of the contactor rated operational
current: Ie / AC-1 for category AC-1 and Ie / AC-3 for categories AC-3 and AC-4. The values are given for each type of contactor in pages 2/62, 2/63,
2
2/73, and 2/79 (Technical Data).
For the AC-2 applications, the Ie values are given in the "stator contactor table", ☞ page 2/48
Technical Data
Curve Utilization Mode
Electrical durability forecast and contactor selection for categories AC-1, AC-2, AC-3 or AC-4
● Note the characteristics of the load to be controlled:
– Operational voltage ........................................................................... Ue
– Current normally drawn ..................................................................... Ie (Ue / Ie / kW relation for motors, ☞ page 0/0).
– Utilization category ............................................................................ AC-1, AC-2, AC-3 or AC-4
– Breaking current ................................................................................ Ic = Ie for AC-1 and for AC-3 ; Ic = 2.5 x Ie for AC-2 ; Ic = 6 x Ie for AC-4
● Define the number of operating cycles N required.
● On the diagram corresponding to the operational category, select the contactor with the curve immediately above the intersection point (Ic ; N).
Electrical durability forecast and contactor selection for mixed duty motor control: AC-3 (Ic = Ie) type switching off while "motor running"
and, occasionally, AC-4 (Ic = 6 x Ie) type switching off while "motor accelerating".
● Note the characteristics of the motor to be controlled:
– Operational voltage ........................................................................... Ue
– Current normally drawn while "motor running" .................................. Ie (Ue / Ie / kW relation for motors, ☞ 0/0).
– Breaking current for AC-3 .................................................................. Ic = Ie
– Breaking current for AC-4 while "motor accelerating" ........................ Ic = 6 x Ie
– Percentage of AC-4 operations ......................................................... K (on the basis of the total number of operating cycles)
● Define the total number of operating cycles N required.
● Note the smallest contactor rating compatible for AC-3 (Ue / Ie) on pages 2/62, 2/63, 2/73, and 2/79.
● For the selected contactor make a note of the following in relation to the voltage using diagram AC-3 page 2/85 and AC-4 page 2/86 or 2/87:
– The number of operating cycles A for Ic = Ie (AC-3)
– The number of operating cycles B for Ic = 6 x Ie (AC-4)
● Calculate the estimated number of cycles N' (N' is always below A)
A
N' =
1 + 0.01 K (A/B - 1)
● If N' is too low in relation to the target N, calculate the estimated number of cycles for a higher contactor rating.
Millions of
0
AF 00
AF 80
0
75
0
0
46
0
A 5
0
5
30
63
26
5
11
12
16
26
50
14
21
45
18
30
40
95
75
operations
9
AF
AF
A
A
A
A
A
A
A
A
A
A
A
10
3 9
7
5
3
1
2 9
7
5
3
1
1
0.5
0.3 9
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.2
1 3 5 7 9 1 3 5 7 9
E1666D
0.1
2 3 5 10 20 30 50 100 200 300 500 1000
24 Breaking current Ic (A)
Example:
Ic / AC-1 = 24 A – Electrical durability required = 2 million operations.
Using the AC-1 curves above select the A 30 contactor at intersection " " (24 A / 2 million operations).
Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated operational current Ie
(Ie = motor full load current).
Electrical Durability for AC-3 Utilization Category - Ue < 440 V. Ambient Temperature < 55 °C
Millions of
0
AF 00
0
46
58
75
A 5
A 5
A 0
A3 0
operations
00
95
30
63
75
11
16
26
40
50
12
4
14
18
21
26
9
AF
AF
AF
A
A
A
A
A
A
A
A
A
10
3 9
7
2
5
3
1
2 9
7
Technical Data
1.5 5
3
1
1
0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.3
E1667D
1 3 5 7 9 1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000
79 Breaking current Ic (A)
Electrical Durability for AC-3 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 °C
Millions of
operations
AF 00
AF 0
AF 80
0
46
75
5
A 0
0
0
0
5
14
18
21
26
30
12
16
26
30
40
50
63
95
11
75
9
AF
A
A
A
A
A
A
A
10
3 9
7
5
3
1
2 9
7
5
3
1
1
0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.3
E1670D
1 3 5 7 9 1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000
Breaking current Ic (A)
Example:
Motor power 40 kW for AC-3 - Ue = 400 V utilization – Electrical durability required = 1.5 million operations.
As stated on the page 0/0: 40 kW, 400 V corresponds to Ie = 79 A. For AC-3: Ic = Ie. Select the A 110 contactor at intersection " " (79 A / 1.5 million
operations) on the curves (AC-3 - Ue < 440 V).
Electrical Durability for AC-2 or AC-4 Utilization Category - Ue < 440 V. Ambient Temperature < 55 °C
Maximum number of AC-2 or AC-4 operations: 300 per hour for A 9 ... A 40 contactors,
150 per hour for A 50 ... A 300 contactors,
60 per hour for AF 400 ... AF 750 contactors.
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for
AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).
Millions of
AF 0 0
AF 0
AF 0
0
46
58
75
A 0
5
AF 0
0
4
26
26
95
40
50
63
16
30
75
12
14
18
21
30
11
operations
9
A
A
A
A
A
A
A
A
A
A
10
3 9
7
5
3
1
2 9
7
5
3
1
1
0.5
0.3 9
7
5
3
0.2 9
1
7
5
3 1 3 5 7 9
1
0.1
0.05
0.03 9
7
5
3
0.02 9
1
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.01
E1668D
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000
510 Breaking current Ic (A)
Example:
Motor power 45 kW for AC-4 - Ue = 400 V utilization – Electrical durability required = 0.2 million operations.
As stated on page 0/0: 45 kW, 400 V corresponds to Ie = 85 A.
For AC-4: Ic = 6 x Ie = 510 A - Select the A 260 contactor at intersection " " (510 A / 0.2 million operations) on the curves (AC-4 - Ue < 440 V).
Electrical Durability for AC-2 or AC-4 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 °C
Maximum number of AC-2 or AC-4 operations: 300 per hour for A 9 ... A 40 contactors,
150 per hour for A 50 ... A 300 contactors,
60 per hour for AF 400 ... AF 750 contactors.
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for
AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).
Millions of
AF 0
AF 60
AF 0
0
40
58
75
A 5
5
0
0
4
30
40
14
18
21
26
30
75
95
50
63
11
26
12
16
operations
9
AF
A
A
A
A
A
A
A
A
A
A
10
5 2
3 9
7
5
3
2 1
Technical Data
9
7
5
3
1
1
0.5
0.3 9
7
5
3
1
0.2 9
7
5
3 1 3 5 7 9
1
0.1
0.05
0.04
0.03 9
7
5
3
1
0.02 9
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.01
E1669D
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000
427 Breaking current Ic (A)
Example:
Motor power 59 kW for AC-4 - Ue = 600 V utilization – Electrical durability required = 0.04 million operations.
As stated on page 0/0: 59 kW, 600 V corresponds to Ie = 71.1 A.
For AC-4: Ic = 6 x Ie = 426.6 A - Select the A 145 contactor at intersection " " (427 A / 0.04 million operations) on the curves
(AC-4 - 440 V < Ue < 690 V).
Millions of
30
16
25
operations BC 18
9
BC
BC
BC
BC
10
3 9
7
5
3
1
2 9
7
5
3
1.1
1
1
0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
E0866D
1 3 5 7 9 1 3 5 7 9
0.3
2 3 5 10 20 30 50 100 200 300 500 1000
21
Breaking current Ic (A)
Example:
Ic / AC-1 = 21 A – Electrical durability required = 1.1 million operations.
Using the AC-1 curves above select the BC 16 contactor at intersection " " (21 A / 1.1 million operations).
Electrical Durability for AC-3 Utilization Category - Ue < 500 V. Ambient Temperature < 55 °C
Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated operational current Ie
(Ie = motor full load current).
Millions of
30
16
25
BC 8
operations
9
BC
BC
BC
BC
10
3 9
7
2.3 5
3
1
2 9
7
5
3
1
1
0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
E0867D
1 3 5 7 9 1 3 5 7 9
0.3
2 3 5 10 20 30 50 100 200 300 500 1000
18.3
Breaking current Ic (A)
Example:
Motor power 9 kW for AC-3 - Ue = 400 V utilization – Electrical durability required = 2.3 million operations.
As stated on the page 0/0: 9 kW, 400 V corresponds to Ie = 18.3 A. For AC-3: Ic = Ie. Select the BC 25 contactor at intersection " " (18.3 A / 2.3 million
operations) on the curves (AC-3 - Ue < 500 V).
Millions of
00
0
EK 0
0
21 5
10
55
37
11
15
7
EK K 1
0
operations
EK
EK
EK
EK
E
10
3 9
7
5
2
3
1
2 9
7
Technical Data
5
3
1
1
0.5
0.3 9
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.2
1 3 5 7 9 1 3 5 7 9
E1671D
0.1
2 3 5 10 20 30 50 100 200 300 500 1000
240
Breaking current Ic (A)
Example:
Ic / AC-1 = 240 A – Electrical durability required = 2 million operations.
Using the AC-1 curves above select the EK 370 contactor at intersection " " (240 A / 2 million operations).
Under certain conditions the excessive length of the control circuit conductors may prevent the contactor from
carrying out closing and opening orders.
– no closing: due to excessive voltage drop (in a.c. or d.c.).
– no opening: due to excessive capacitance (in a.c.).
conductors.
The table and graph below can be used to determine the single length of line feeders (distance between the
A 50-30-00 control device and the contactor coil) in relation to:
● the coil pull-in consumption.
● the supply voltage.
● the connecting wire cross-sectional area.
The graph has been drawn for a max. line voltage drop of 5 %.
Coil pull-in consumption (average value)
Contactors a.c. control circuit Contactors d.c. control circuit
50 Hz
A 9, 12, 16 70 VA AE 9, 12, 16 90 W
A 26, 30, 40 120 VA AE 26, 30, 40 110 W
A 45, 50, 63, 75 180 VA AE 45, 50, 63, 75 200 W
A 95, 110 450 VA AE 95, 110 400 W
A 145, 185 700 VA BC 9, 16, 18, 25, 30 7W
SB8173C3
Permissible single length for the control circuit conductors on contactor closing:
Depending on the coil pull-in power consumption on the supply voltage and on the control circuit conductor cross-sectional area.
40000 25000 15000 10000
single line length in m.
30000 20000
10000
20000 5000
10000
5000
3000
10000
66
5000 3000 2000 0V
-6
5000 3000 2000 50 90
38 0V V
1000 0V
3000 2000 -4
1000 00
2000 500 V
1000 22
0V
500 300 -2
1000 30
500 300 200 V
500 200 11
300 0V
100
300 200
100
200 50 60
100 V
50
30
48
100 V
50 30 20
50 30 20 24
10 V
30 20
10
20 5
10
5
10 3
5 3 2
E0291DG
5 2
3 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
4 2.5 1.5 1
4 2.5 1.5 1 1 2 3 5 10 20 30 50 70 100 200 300 500 1000 2000 5000 10000
Example:
A 9 contactor
Coil voltage: 230 V 50 Hz, contactor coil pull-in power consumption: 70 VA,
control circuit conductor cross-sectional area: Cu 1.5 mm2.
Max. permissible length: 2000 m.
Technical Data
● the coil holding consumption VA.
● the supply voltage.
A840D
Permissible single length for the control circuit conductors on contactor opening:
Depending on the coil holding power consumption, on the supply voltage and on the control circuit conductor capacity.
2000 V
1000 2000 24
3000
1000 5000
V
1000 2000
48
500 1000 3000 V
60
500
500 1000 2000
300
300 380 500 0V
200 300 11
200 500 1000 V
300 30
200 -2
V
100 200 300 220
100 500 V
00
100 200 -4
50 100 300 0V
38
50 V
50 100 200 0V 90
30 50 -6
50 V
30
60 660
20 30
20 50 100
30
20
10 20 30
10 50
10 20
5 10 30
5
5 10 20
3
E0292DG
3 5
2 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
1.7 2 2.5 3.3 5 10
0.60 0.50 0.40 0.30 0.20 0.10 1 2 3 5 10 20 30 50 100 200 300 500 1000
8 18
Coil holding consumption in VA
Line capacitance in µF/km
Examples:
A 16 contactor A 50 contactor
Coil voltage Uc = 500 V, 50 Hz, 8 VA contactor coil holding consum- Coil voltage Uc = 230 V, 50 Hz, 18 VA contactor coil holding consum-
ption, control type: diagram A, via maintained pushbutton, and 2-core ption, control type: diagram B via momentary pushbutton, hold-in
cable with a capacity of 0.2 µF/km. contact and 3-core cable with a capacity of 2 x 0.2 µF/km = 0.4 µF/km.
Max. permissible length: 60 m. Max. permissible length: 380 m.
L1 L1 L1
L2 L2 L2
L3 L3 L3
A826D
A827D
A825D
N N N
2 poles in // 3 poles in // 4 poles in //
Contactors Factor to be applied to the rated operational current Ie / AC-1 to obtain the permissible
a.c. Operated d.c. Operated Cycles / h current Ie / AC-1 with "n" poles in parallel.
3-pole contactors
A 9 ... A 75 AF 50 ... AF 75
AF 50 ... AF 75 AE..., TAE... 600 1.6 2.2 –
BC..., TBC...
A 95 ... A 300
AF 145 ... AF 750 300 1.6 2.2 –
AF 145 ... AF 750
4-pole contactors
A 9 ... A 75 AF 45 ... AF 75
AF 45 ... AF 75 AE..., TAE... 600 1.6 2.2 2.6
BC..., TBC...
EK... EK... 300 1.6 2.2 2.8
Technical Data
Example:
A 9 contactor (intermittent duty, resistive load)
Rated operational current Ie / AC-1 at 55 °C (☞ page 2/62) 22 A
Switching frequency 2 operations/h
Current flow time per cycle 20 s
Factor to be applied to the current Ie / AC-1 2.7
Permissible current: 2.7 x 22 = 59 A
This document is used to define the contactor specifications according to the complete information on the application
ABB Control - France DQ01036 rev 0
Please photocopy and forward (see catalogue last back cover page).
Questionnaire also available in Word and .PDF formats on the ABB Website:
☞ www.abb.com/lowvoltage ☞ left menu: "Low Voltage On-Line" ☞ select: "Support Tools".
Other comments :
Questionnaire
This document is used to define the contactor specifications according to the complete information on the application
ABB Control - France DQ01036 rev 0
Please photocopy and forward (see catalogue last back cover page).
Questionnaire also available in Word and .PDF formats on the ABB Website:
☞ www.abb.com/lowvoltage ☞ left menu: "Low Voltage On-Line" ☞ select: "Support Tools".