SEG4LOCK

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QUICK OPENING CLOSURES

andprovide
Toreliablysealfilterandstrainershellopenings
quickopeningto access
internals.

Our SEG4LOCK quickopeningclosuresare non-threaded pressuresealedtype


closuresconfirmingto ASMESec.VIIIDiv.I . Theseclosuresoffergreatersecurity,
safety& quickeroperationas comparedto boltedcoversor threadedclosures.Our
sizes
entirerangeof closures / pressure
ratings havebeenanalyzed byfiniteelement
methods usingANSYS softurare.
Designcode : ASMESec.VIII Div I
Connectionsizes : 6'TtlBto 48'NB
Inlet pressure 149Bar( Cl.900)

ocT 9 2005
l7:1$:12

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- ]-OSB-O3 - 3I{B-03 - 52{A-O3 - ?338-03 - 9'l3B-03
15 ffi-48 DOOR <ETDRO PR> DISPLI'CEUEIiIT -U TULL RA}IGE

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P\r|.LTD.*,,
SH"porNTEeUIPMENTS
POINT
lrf S PVT. LTD

TYPE SEG4Lt]CK
PRESSU
RERATING A N S3| 0 0/ 6 0 0t 9 0 0
SIZES 6''NBT()40"NB

The SEG4LOCKquickopeningclosureprovidesfast and easy


access to horizontaland vertical pressure vessels like filter
separators,pig Launchers/ Traps, Standard,autoclavesetc.
One oersonwith standardwrenchescan open and close the
largestSEG4LOCKclosurethe SEG4LOCKclosurederivesits
namefrom a 4 piecesegmentedringfittedin a groovebetween
the door and the closureneckto transmitloadsuniformlyto the
full 360' circumferenceof the neck. The design is inherently
safe sincethe door cannotbe physicallyopenedunlessand
untilthe vessel'sinternalpressurehas beenfully relieved.The
reasonfor this is that the internalpressureacting on the door
providesthe sealingpressureof the trapezoidalgasketon the
segmentring. This force goes on improvingwith increasing
internalpressure.Our experienceis that an internalpressureas
low 0.5 bar can provideenough sealingforce for a gas tight
connection. At this pressure the force acting below the
segmentedring is so largethat it is physicallyimpossibleto
forceout the segmentringfrom groove throughthe 10.0mm dia
knock out holes . The holdingcover providesan additional
protectionby way of a safetyoverlapagainstthe inner bore of
the segment ring to ensure that the segment ring cannot be
removedunlessthe holdingcoveris firstremoved.The holding
cover is providedwith a locking arrangementwhich can be
unlockedonlyby authorised personnel.Thetrapezoidal sealing
gasket has a large sealing surface and is located in an
enclosurebetweenthe closureneck , the door and the segment
ring which is designedto preventextrusionor blow - out. The
trapezoidalgasketof Neoprene/Vitonis manufacturedto close
tolerances/ hardnessrange in custom made dies to prevent
duplication.The closureneckat the weldingend is extralongto
ensurethatheatinputsduringweldingdo notdistortthe sealing
facesofthe closure"

TheSEG4LOCK closureis inherentlysafeandsatisfies all ASMEcoderequirements


o Opening of closurenotpossible unlessvesseliscompletely depressurised.
o Safetyoverlapon holdingcoverensuressegmentring cannotbe removedtill holding
disassembled.
. Holdingcovercanbelockedto preventunauthorised access
. Anti-extrusiondesignoftrapezoidalsealinggasket
c Sealinggasketcannotbeeasilyduplicated
. Largelengthofweldingneckprevents distortionof sealingfacesdueto weldingheatinputs.
. Complete forgedconstruction forhighreliability.
D OORH IN GING& OPENINGDETAILS:
SEG4LOCK- V (Closurefor Verticallnstallation) SEG4LOCK- H IClosurefor Horizontal installation
]
includesa davit which enablesthe SEG4LOCK incorporatesa door which is double pivoted on
doorto be liftedand swungfreeof the neckoncethe hinges with self lubricatingbearings.The hand
holdingcoverandsegmentringare removed. wheelcan be additionallygear operatedfor ease of
openinglargerdiameterdoors.

PART PART NAME MATERIAL MATERIAL MATERIAL


NO 10 11 17

Q, O,C.NECK A 105 A 350 LF2 A 1 8 2F 3 1 6


5A Q. O. C. DOOR A 105 A35OLF2 A 1 8 2F 3 1 6
5B SEGMENTRING A 105 A 350 LF2 A 1 8 2F 3 1 6
EA
COVER SEAL NEOPRENE NEOPRENE PTFE / NYLON
5D PRESSURERING A 105 A 350 LF2 A 1 8 2F 3 1 6
5E H O L D I N GR I N G A 105 A 350 LF2 A 1 8 0F 3 1 6
5F JACK BOLTS/ NUTS A 193 Gn87117 4320 Gr,L7lGr.4 A 193 Gr.BB/B
5G DAVIT/ HINGE A 1 0 5/ 1 0 6 A 1 0 5/ 1 0 6 A 1 0 5/ 1 0 6
/ sA516 GR.70 / A 350 LF2 / A 1 8 2F 3 1 6

SEG4LOCK
EXPLODEDVIEW ...-....}

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DESIGNFABRICA]]ONFEAruRES
SEG4LOCK- Closureare manufactured fromASTM- A - 105 or A350or LF2 ringrolledforgings
whichare ultrasonically
checkedto ensurehighreliability.
For specialapplicationsSEG4LOCK
closurescan be manufacturedin alloy in standardANSI series pressure rating or can be
designedto exact operatingrequirementsunder ASME Vlll Div | / Appendix24, Div 2,
SEG4LOCKclosurecan be analysedusing finite elementmethodwith non-linearanalysis
whererequiredby customers.

SEA4I.OCK
CTOSUBES
CANBEANATYSED USINGFINITEETEMENT
METHOD
O FN O N . T I N EAANBA T Y S I S

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0N

A custommadetrapezoidal sealensurescomplete gastightsealat pressuresas lowas 0.5BarThis


seal is housedin an enclosureformedbetweenthe door,closureneckand segmentring.Close
tolerances ensurethatextrusionor blow- out is notpossible,
Thesealis a singlepiecemouldingin
Neoprenerubberwithcontrolled Shore- D hardness whichmakesit verydifficultto duplicate.
Seal
material hasshoreD hardness78to 85"& operating temperaturerange(- ) 50to 150"C.
QUICKOPENING
SELFSEALINGCLOSURES
FPFSVC 36,I2 4600

I\4ATERIAL SPECIFICATION
END CONNECTIONRATING
V E S S E LD I A/ L I N ES I Z E
B A S I CM O D E L
PART PART NAME I\,,IATERIAL IVATERIAL \NAIERIAL
NO 10 11 17

5 Q O C NECK A 105 A 350 LF2 A 1 8 2F 3 1 6


5A Q O, C DOOR A 105 A35OLF2 A '182F3'16
5B SEGMENTRING A 105 A 350 LF2 A 182 F3'16
5C COVERSEAL NEOPRENE NEOPRENE PTFE/ NYLON
5D PRESSURERING A '105 A 350 LF2 A 182F3'16
5E HOLDINGRING A '105 A 350 LF2 A 1 8 0F 3 1 6
5F JACK BOLTS/ NUTS A 193 Gt B7h7 A 320 Gr,L7lGr.4 A 193 Gr BB/B
5G DAVIT/ HINGE A 1 0 5/ 1 0 6 A 1 0 5/ 1 0 6 A 1 0 5/ 1 0 6
/ SA516GR 70 / A 350 LF2 I A 182 F316

ANSI300All dimensionsare approximatein mm

A B C D E WEIGHT-Kg
NOMSIZE ID - MAX approx
o 140 150 185 32 85 1
8" 190 175 240 35 100
10' 240 175 285 38 130
12" 280 175 340 40 150
320 180 370 4B 220
16' 360 185 420 50 254
1B" 400 190 440 52 300
20" 449 240 483 54 380
22'
24"
28.
30'
500
560
640
680
210
220
250
250
527
615
724
746
67
69
90
95
480
650
780
1000
rl
32" 720 260 790 95 1'1
00
361 820 265 940 96 1200

A B c D WEIGHT-Kg
NOMSIZE ID - MAX approx

6" '140 150 185 32 90


8' 190 175 240 35 105
10' 244 175 290 38 135
12 280 175 340 40 160
14" 320 180 375 48 240
16' 360 185 432 52 275
18" 400 190 455 54 325
20" - 440 225 500 400
22" 500 232 545 75 500
24" 560 240 636 /o 680
28" 640 275 681 97 850
30" 680 282 770 9B 1100
32" 720 290 817 100 1200
36" 820 300 970 104 '1300

k Head Office & Works : Plot No. 120, Sector Z,


PCNTDAIndustrialArea,Bhosari,pune - 4 11026. lndia.

w FLASH POINT Tef. : +91-20-27119647t271i9A65 130688860-8Z2


EOUIPMENTSPVT.LTD. Fax : +91-20-27128019
Email : murli gg@satyam.net.in
Web : www-flashpointequipments.cg63f,

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