Wet & Dry Cooling Towers

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Cooling tower

A cooling tower is a heat rejection device that rejects waste heat to the atmosphere through the cooling of
a water stream to a lower temperature.
Cooling towers may either use the evaporation of water to remove process heat and cool the working fluid
to near the wet-bulb air temperature or, in the case of closed circuit dry cooling towers, rely solely on air
to cool the working fluid to near the dry-bulb air temperature.

Types
On the basis of heat transfer mechanism, Cooling tower can be classified into two types:

• Wet Cooling Tower


• Dry Cooling Tower

Wet Cooling Tower


When water is used as the heat transfer medium, wet, or evaporative, cooling towers may be
used. Wet cooling towers rely on the latent heat of water evaporation to exchange heat between the
process and the air passing through the cooling tower. The cooling water may be an integral part of
the process or may provide cooling via heat exchangers.
Working Principle
Wet cooling towers (or open circuit cooling towers) operate on the principle of evaporative cooling.
Evaporative cooling is the addition of water vapor into air, which causes a lowering of the temperature of
the air and the water too. The energy needed to evaporate the water is taken from the remaining mass of
water, thus reducing its temperature.
The cooling water from the plant is pumped to a height of about 10 m and distributed over the cooling
tower fill, cascading down the fill to the well at the bottom. Inside the wet cooling tower, fills are added
to increase contact surface as well as contact time between air and water, to provide better heat transfer.

Dry Cooling Tower


Dry Cooling Tower is an equipment which is used to cool and maintain the temperature of process hot
water at a particular level. This operates on the principle of heat transfer by a heat exchanger with
extended fins. The fan is driven by an Electric motor.
Dry cooling towers operate by heat transfer through a surface that separates the working fluid from
ambient air, such as in a tube to air heat exchanger, utilizing convective heat transfer. They do not use
evaporation; hence the consumption of makeup water is minimal.

Working Principle
The tower works on a principle of heat transfer and is driven by an electric motor. The wound copper
tubes eliminate any unnecessary leakage after installation. The tubes also allow better heat transfer
efficiency.
The positive and controlled expansion between the tube and fin provides a clean, smooth inner tube
surface for water pressure drop and guarantees uniform heat transfer.

Difference b/w Wet & Dry Cooling Towers

Wet cooling tower Dry cooling tower


In Wet cooling towers the condenser cooling In dry cooling towers, the temperature reduction
water and ambient air are intimately mixed. of the condenser water depends upon
conduction and convection.
Required fan power is low Required fan power is high

From an economic perspective, wet cooling Dry Colling Towers costs more than Wet
(usually with wet cooling towers) will always cooling towers
be the preferred method, as long as water is
available and affordable.
Not feasible for CSP technologies Dry cooling is technically feasible for all
concentrating solar power (CSP) technologies,
and is not a technology risk, as the technology
has been implemented in conventional power
plant
Technology risked Not a technology risk, as the technology has
been implemented in conventional power plant

In wet Cooling Towers, evaporation occurs No evaporation occurs

Makeup water more required Makeup water less required

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