TECHNICAL DATA

TYPE CV & SV
OIL-IMMERSED ON-LOAD TAP CHANGER
HM0.154.001

SHANGHAI HUAMING POWER EQUIPMENT CO., LTD.

 HM0.154.001

General

1. General⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯2
2. Technical specifications⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯2
3. Model explanation ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯4
4. Terms and definitions⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯6
5. Special Design ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯10
6. Motor drive unit ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯11

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

7. OLTC operation controllers ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯11
8. OLTC accessories⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯12
9. Appendix⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯13
9.1 Overall dimensions of CV 350 OLTC with change-over selector ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯14
9.2 Overall dimensions of CV 350 OLTC without change-over selector⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯15
9.3 Overall dimensions of CVIII 350 OLTC bridging connection ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯16
9.4 Overall dimensions of SVIII 500 OLTC with change-over selector⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯17
9.5 Overall dimensions of SVIII 500 OLTC without change-over selector ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯18
9.6 Overall dimensions of CVI 700 OLTC with change-over selector⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯19
9.7 Overall dimensions of CVI 700 OLTC without change-over selector⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯20
9.8 Overall dimensions of OLTC head flange installation for standard tank ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯21
9.9 Overall dimensions of OLTC head flange installation for bell-type⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯22
9.10 Schematic diagram of OLTC head installed with pressure relief valve⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯23
9.11 Schematic diagram of transformer connection flange⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯24
9.12-1 Installation dimensions of tie-in resistor with 2-piece in circuit ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯25
9.12-2 Installation dimensions of tie-in resistor with 3-piece at bottom⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯26
9.13 Overall dimensions of bevel gear unit ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯27
9.14 Dimensions of protective relay⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯28
9.15 Operating key for OLTC insert⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯29
9.16 Schematic drawing of OLTC head gearing swing range⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯30
9.17 Schematic drawing of OLTC head gearing swing range (with pressure relief valve)⋯⋯⋯⋯⋯⋯⋯⋯⋯31
9.18 Schematic drawing of 3 units of single phase OLTC arrangement⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯32
1
 HM0.154.001

1. General

CV & SV on-load tap changer (hereinafter referred to as CV or CV OLTC) is a selector switch type of OLTC, CV
is applied for oil-immersed regulating transformer. The design of CV contact system is of rolling type dual resistor
transition structure. CV is mounted on the top of the transformer tank via head flange, which is divided into two
mounting models namely bell-type and standard tank.

CV OLTC is operated by motor drive unit through connection with head gear mechanism, driving shaft and bevel gear
unit, it could be realized to operate OLTC locally or remotely.

Three-phase CV in Y-connection is only used at neutral point of star connection transformer, 3-phase D-connection
CV is for any 3-phase transformer winding connections, and single-phase type CV can be applied for any selectable
transformer winding connections. The basic connections of voltage regulating winding is shown as following Fig. 1.
TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

a) Linear regulation b) Reversing regulation c) Coarse & fine regulation

Fig.1 The Basic Connections of Voltage Regulating Winding

2. Technical specifications

CV OLTC is designed and produced according to IEC-60214-1(2003), the main specifications are shown by Table 1.

2
 HM0.154.001

Table 1 CV & SV Series OLTC Main Technical Specifications

Model OLTC models CVIII350Y CVIII350D CV I 350 SVIII500Y SVIII500D CV700

1 Max.rated through-current (A) 350 500 700
2 Rated frequency (Hz) 50 or 60
3 Number of poles 3 3 1 3 3 1
4 Connection application Y-in the neutral, D and single pole- in any part of the winding

Short-circuit Thermic (3 secs.) 5 7 10

5
current test (kA) Dynamic (peak value) 12.5 17.5 25
10 contacts 1500 1500 1500
Max.Step
6 12 contacts 1400 1400 1400
voltage (V)
14 contacts 1000 - 1000
10 contacts 525 400~525* 660
Rated Step
7 12 contacts 420 325~420* 520
capacity (kVA)
14contacts 350 - 450

Max.operating Without change-over selector 14 12 14

8
positions With change-over selector 27 23 27
Highest voltage for equipment Um 40.5 72.5
Insulation Rated separate source AC
85 140
9 to ground withstand voltage(kV/50Hz,1min
(kV) Rated lightning impulse
225 350
withstand voltage (kV,1.2/50μs)
10 Rated withstand voltages of the internal insulation See section 4.6

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

12 Mechancial life not less than 800,000 operations
13 Electrical life not less than 200,000 operations
Operating pressure 0.03MPa

Oil Test pressure 0.08MPa, without any leakage for 24 hours

14
compartment Over pressue protection bursting cap bursts at 300kPa±20% overpressure
Protection relay Setting oil flow speed 1.0m/s±10%
15 Equipped with motor drive unit model SHM-III or CMA9, CMA7
16 OLTC models CVIII350Y CVIII350D CV I 350 SVIII500Y SVIII500D CV I 700
17 Weight ( approx.kg ) 140 150 120 190 200 130
Oil displacement Without change-over selector 135 185 85 205 240 120
18 volume
(approx. dm3) With change-over selector 165 220 115 235 275 150

Volume of oil Vs DV Vs DV Vs DV Vs DV Vs DV Vs DV
filling Vs and oil
19 Without change-over selector 105 14 165 21 60 10 160 20 200 21 85 12
conservator DV
(approx.dm3) With change-over selector 130 17 180 22 85 12 185 22 225 26 108 15

* The max through current should be decreased to 350A and 300A, when the switching capacity are
525kVA and 420kVA

3
 HM0.154.001

3. Model explanation

3.1 Designation of the model

CV OLTC series specifications depend on number of phase, value of max. rated through current and highest voltage
of equipment, as well as connection mode etc., the designation of CV OLTC shows above different parameters, please
refer to below code example for details:

CV III 350 D / 72.5

the highest voltage for equipment (kV)

connection mode: Y for neutral point,D for any connection

max. rated through current (A)

number of phase: I-single phase, III-3 phases

product type

Fig.2 CV OLTC Type Explanation

3.2 Basic connections of selector switch

According to transformer regulating range and winding connection modes, there are different selector switch, and
its specification is relevant to number of contact pitch, operating positions, number of middle-position and mode of
change-over selector. Please refer to following expression:

10 19 3 W
TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

change-over selector (W: reversing, G: coarse & fine)

middle position: ( denote as 0,1,3)

max. operation positions (with change-over selector:27, without

change-over selector 14)

selector switch contact pitches (divided into 10, 12 and 14)

Fig.3 Explanation of Basic Connection of Selector Switch

3.3 CV OLTC basic connection diagram

CV OLTC basic connection diagram is relevant to tap mode of transformer regulating winding, Fig. 4 shows basic
connection diagram of CV, special design is possible according to the requirement.

4
 TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

5
HM0.154.001

Fig.4 OLTC Basic Connection Diagram

 HM0.154.001

4. Terms and definitions

4.1 Rated through current (Iu), Rated step voltage (Ui) and step
capacity (PStN)

Fig.5 Curve of Rated Switching Capacity of 3-Phase OLTC

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

Fig.6 Curve of Rated Switching Capacity of Single -Phase OLTC

Acoording to above curve, the Max. rated through current and relevant step voltage is determined, except limited by
switching capacity, the step voltage is also effected by OLTC interior insulation level. Thus summation of OLTC step
voltages (UT ) has to meet below conditions:
10-contact pitch: UT=ΣUi≤ 13500V 12-contact pitch: UT=ΣUi≤ 13200V 14-contact pitch: UT=ΣUi≤ 13000V

4.2. Breaking capacity

The breaking capacity Pstmax refers to the maximum switching capacity under the safe changeover load, according to
IEC60214-1(2003) stipulation, breaking switches shall be performed at a current corresponding to twice the maximum
rated through-current (Ium) and at its relevant rated step voltage(Ui), that is breaking capacity Pstmax is twice of rated
6 switching capacity PStN.
 HM0.154.001

4.3. Contact life

The main expected contact life of selector switch arcing contacts can be estimated based on the relevant load (Iu/Ium)
shown in below Fig. 7. The selector switch arcing contact life also depends on many influencing factors, particularly
the condition of switching. Therefore, only average data are given in the figure(not applicable to constant current
service condition).

n: number of operation
Iu: Rated through current
Ium: Maximum rated through current

Fig.7 Estimated Mean Contact Life Under Average Load Conditions

4.4 Short-circuit current test

According to IEC 60214-1: 2003, all contacts continuously carrying the current shall be able to withstand 2s (±10%)
short circuit test current without melting, deformation or mechanical damage. Meanwhile the starting peak current
value shall be 2.5 (±5%) times of the root means square value of rated short circuit test current. Refer the short circuit
test current values to Table 1. CV & SV Series OLTC Main Technical Specifications.

4.5 OLTC operation conditions

4.5.1 OLTC service temperature range in oil is from -25℃ to 100℃ .

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

4.5.2 OLTC service ambient air temperature environment for OLTC is from -25℃ to 40℃ .
4.5.3. Vertical inclination of OLTC should not be over 2% when it is mounted onto the transformer.
4.5.4. OLTC should be operated in the areas without heavy dust and any corrosive or explosive gas.
Caution: Please specify when ordering if OLTC will be operated in special environment not under the conditions
above.

4.6 OLTC interior insulation level

OLTC interior insulation level is relevant to basic regulation mode (Fig.8), please check the OLTC interior insulation
level value on table 2 when choosing of OLTC type, the OLTC interior insulation level should satisfy the requirement.

Linear Regulation Reversing Regulation Coarse & Fine Regulation

Fig.8 Basic Regulation Modes and Codes of Insulation Distance

7
 HM0.154.001

Table 2 OLTC Interior Insulation Level

OLTC type
Insulation distance Withstand voltage CVⅢ 350Y CVⅢ 350D CVⅠ 350
SVⅢ 500Y SVⅢ 500D CVⅠ 700
kV, 1.2/50μs 200
10 contact pitches
kV, 50Hz 1min 50
kV, 1.2/50μs 180
a 12 contact pitches
kV, 50Hz 1min 50
kV, 1.2/50μs 170
14 contact pitches
kV, 50Hz 1min 50
kV, 1.2/50μs 200 225 -
40.5kV
kV, 50Hz 1min 70 85 -
b
kV, 1.2/50μs 200 350 -
72.5kV
kV, 50Hz 1min 70 140 -
kV, 1.2/50μs 350 350 -
40.5kV
kV, 50Hz 1min 140 140 -
c
kV, 1.2/50μs 350 350 -
72.5kV
kV, 50Hz 1min 140 140 -
kV, 1.2/50μs 200
d
kV, 50Hz 1min 53
kV, 1.2/50μs 225
40.5kV
kV, 50Hz 1min 85
TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

f
kV, 1.2/50μs 350
72.5kV
kV, 50Hz 1min 140

Note:
a: between maximum tap and minimum tap of the same phase
b: between any two taps of the different phase
c: between the beginning of the coarse tap of different phase
d: between the beginning and the end of coarse tap of the same phase
f: to ground

8
 HM0.154.001

The voltage gradient between the terminals of change-over selector and the upper terminals of the selector for the
coarse regulation. (refer to Fig.9)

Fig.9 The Voltage Gradient For The Coarse Regulation

Note: Because of the practical arrangement of the change-over selector, the voltage gradient
between the terminal "0" of the change-over selector and the upper terminal of the selector
corresponds to the insulation distance "a" (same phase) or the insulation distance "b" (phase to
phase). The insulation distance between the fine regulation selector and the change-over selector is
principally not to be considered.

4.7 OLTC insulation to earth

OLTC insulation to earth, that is insulation between OLTC live parts and earth portion, its rated value determined by
dielectric tests according to IEC-60214-1(2003), please refer to table 3 below.

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

The demand of insulation to earth for OLTC is relevant to OLTC connection location at transformer tap winding,
regulation range and mode, tap winding connection model and structure disposal, as well as the rated voltage of
transformer tap winding, anyhow, it is determined by insulation to ground of transformer voltage regulating winding.

Table 3 OLTC Insulation Level To Earth

(unit: kV)

The highest voltage for equipment Rated separate source AC withstand Rated lightning impulse withstand
(kV) voltage (kV/50Hz, 1min) voltage (kV, 1.2/50μs)
40.5 85 225
72.5 140 350

4.8 OLTC installation method

CV & SV OLTC is mounted onto transformer tank cover via head flange, thus, there is connection flange which
should be prepared by transformer producer, please refer to 9.11 "Schematic diagram of transformer connection
flange" for dimensions. OLTC is suitable for standard tank type or bell-type transformer, for bell-type mounting, the
OLTC supporting flange is used as temporary support when connection the tap changer to transformer winding, after
transformer bell-cover mounted well, the OLTC should be fixed onto transformer connection flange.

9
 HM0.154.001

5. Special design

Potential connection of the tap winding

For high voltage or wide regulation range on-load regulating transformer, during the operation of the change-over
selector the tap winding is disconnected momentarily from the main winding, the regulating section will be broken
away from the main coil and at status of "suspend", thus voltage regulating winding will gain the new potential that
depends upon coupling capacities Ce (to ground) and Cw (between adjacent tap winding), refer to Fig.11. Generally
this potential is different from the one of voltage regulating winding before change-over selector acting, the difference
of them is designated as bias voltage. This bias voltage is produced at the breaking point of the separated contacts
during the operation of change-over selector. If these differential voltages exceed a certain limit value, it may cause
spark on change-over selector and bring a number of gas, it will be the serious problem. Therefore measures
regarding potential connection of the winding must be taken.

The limiting value of the bias voltage for type CV & SV is 15kV. If it is expected that the bias voltage will be higher than
this value, the regulation section should be permanently connected to a fixed potential through tie-in resistors. Please
refer to attachment 9.12-1 & 9.12-2.

For calculating the change-over selector stress and dimensioning the tie-in resistors, the following details of the
transformer specifications required when ordering:
a) Complete transformer parameter: rated capacity, rated voltage, voltage regulating range, winding connection model,
insulation level and so on
b) Arrangement of the windings, i.e. the relative position of the tap winding to the adjacent coil or winding parts
c) Operating a.c.voltage across windings or layers of windings adjacent to the tap windings
d) Capacitance of the tap winding to adjacent windings(Cw)
e) Capacitance of the tap winding to ground or grounded adjacent windings (if exist) (Ce)
f) Voltage stress across half the tap winding at lightning impulse voltage test
g) A.C.voltage across half the tap winding under operation and test conditions. ( is normally derived from order
TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

specification sheet for tap changer)

Fig.10 Potential Connection With Fig.11 The Reversing Regulation

Permanently Connected Tie-In Winding Arrangement Of Two
Resistor Rp Windings Transformer
10
 HM0.154.001

6. Motor drive unit

CV & SV OLTC may operated by SHM-III or CMA9 motor drive unit, it could be also driven by CMA7 motor drive unit
according to the requirement.

SHM-III motor drive unit is developed by Huaming with many advantages, the mechanism transmission system is
installed into SHM-III cabinet, and control system is integrated inside HMK8 which is mounted in control room, thus to
ensure the operation reliability. Please refer to table 4 for motor drive unit technical data.

Table 4 Motor Drive Unit Technical Data

Motor drive unit SHM-III CMA7 CMA9

Rated power (W) 750 1100 750 1100 370

Rated voltage (V) 380,3AC/N 380/3AC 380/3AC
Motor Rated current (A) 2.1 2.8 2.0 2.8 1.1
Rate frequency(Hz) 50 or 60 50 or 60 50 or 60
Rotate speed (r.p.m.) 1400 1400 1400
Rated torque on drive shaft (Nm) 45 66 18 26 40
Revolution of the drive shaft per switching operation 33 33 2
Revolution of the hand crank per switching operation 33 33 30
Running time per switching operation (S) 5.6 About 5 About 4
Max. operation positions 35 107 27
Voltage for control circuit and heater circuit (V) 220/AC 220/AC 220/AC

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

Heater power (W) 50 50 30
A.C. voltage test to ground (kV/50Hz, 1min) 2 2 2
Approx. weight (kg) 73 90 70
Protective degree IP66 IP56 IP56
Mechanical endurance (operations) Not less than 2,000,000 Not less than 800,000

Note: Please specify if special voltage required for motor, and control & heater circuit.

7. OLTC operation controllers

7.1 HMK8 controller

HMK8 controller is the device for remote control of SHM-III motor drive unit; it realizes OLTC switching operation
through SHM-III. HMK8 can display the OLTC switching operation status and tap positions.

HMK8 has BCD code position signal output (contact capacity:AC250V/5A or DC30V/5A) and remote control signal
input (non potential contact), it can also communicate with host computer via RS485 interface to realize remote
supervising of OLTC position.

11
 HM0.154.001

HMK8 main technical data is as below, refer to HMK8 manual for more details.
Working voltage: 380V, 3AC/N
Power frequency: 50Hz/60Hz
Maximum operation positions: 35
Environment temperature: -10℃ to 40℃ Indoor

7.2 HMC-3C position indicator

HMC-3C OLTC position indicator is a support fitting for CMA7 and CMA9 motor drive unit, it can be used to indicate
the OLTC position, and has the function of "1→ N", "STOP", "N→ 1" control as well as remote control indicator lamp,
its input is decimal code and output is BCD code. Please refer to HMC-3C manual for details.

7.3 Automatic voltage regulator ET-SZ6 and HMK-2A

Automatic voltage regulator ET-SZ6 and HMK-2A is adopted for OLTC automatic voltage regulation, ET-SZ6 can be
used for parallel operation in model of master and slave, please refer to relevant manual for details.

8 OLTC accessories

8.1 Bevel gear unit

Bevel gear unit is used for connecting horizontal shaft and vertical shaft between OLTC body and motor drive unit,
thus driving torque of motor drive unit can be transmitted to on-load tap changer, the overall dimensions of bevel gear
unit is shown on attachment 9.13.

8.2 Protective relay

Protective relay is the one of protective devices for oil-immersed on-load tap changer, when OLTC interior failure
produces gas and oil surge, the protective relay contact acts, and switches on to the tripping circuit of the transformer
circuit breaker, the transformer will trip at once.
TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

Protective relay is mounted onto the connection pipe between OLTC head and conservator, make sure that protective
relay marked with arrowhead side shall be connected to conservator. Huaming provides two types of protective relay
which are QJ4G-25 (with 1 pair of trip contact) and QJ6-25 (with 2 pairs of trip contact), please refer to attachment 9.14
for dimensions.

8.3 Pressure relief device

Pressure relief valve and pressure release cover is the security protective device for oil-immersed OLTC, when
OLTC interior fails, oil in oil chamber is gasified and a number of gases produced, thus oil pressure of oil chamber is
increased rapidly, OLTC oil compartment will be deformed even exploded if the pressure inside is not released in time,
therefore, pressure relief device is necessary to install to avoid failures exaggeration.

Pressure relief valve is a auto-sealed valve, when over pressure, the cover is open and pressure will be released, and
then it will close again. It can be reused, and the liquid loss could be controlled to minimum volume when it is acting.

Pressure release cover is the weak point on the OLTC head cover, once oil chamber pressure exceeds adjusted value,
the pressure release cover will be broken, thus over-pressure is released, and OLTC oil compartment is protected.

Pressure relief valve is a device for low energy failure, and pressure release cover is the device for high energy failure,
whereas most of failure of OLTC body is of high energy failure, so our standard offer is OLTC equipped wiyh pressure
release cover, and pressure relief valve is only provided when customer specifies. For type CV OLTC only one of them
is available for selection since the space on the CV OLTC top is limited.
12
 HM0.154.001

8.4 Online oil filter plant

Online oil filter plant is application for oil circulating filtering for on-load tap changer, this device can effectively purify
dissociated carbon or metal particles, and reduce the water content of transformer oil inside OLTC chamber, when
OLTC is on normal operation status. With online oil filtering, OLTC will have reliable operation, less maintenance, we
recommend that OLTC should be equipped with online filter when it operates frequently especially when OLTC is
applied for furnace transformer and rectification transformer, also for ultra high-voltage transformer, online oil filter is
necessary.

OLTC type Operation condition Filter application

Type CV & SV, universal Annual tap changing operations >15,000 Recommend
CVIII-350D Operation in tropical and subtropical districts with
Recommend
SVIII-500D variation of temperature
CVIII-350D/72.5 The voltage regulating section is arranged at the starting
Compulsory
SVIII-500D/72.5 end of the winding

Table 6 Insulation And Water Content Request Of OLTC Oil

OLTC type Water content Insulation

CVIII 350Y SVIII 500Y < 40PPm > 30kV/2.5mm
CVIII 350D SVIII 500D < 30PPm > 40kV/2.5mm
CVI 350 CVI 700 < 30PPm > 40kV/2.5mm

9. Appendix

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

13
 HM0.154.001

9.1. Overall dimensions of CV 350 OLTC with change-over selector

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

14
Unit: mm
 HM0.154.001

9.2. Overall dimensions of CV 350 OLTC without change-over selector

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

15
Unit: mm
 HM0.154.001

9.3. Overall dimensions of CVIII 350 OLTC bridging connection

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

16
Unit: mm
 HM0.154.001

9.4. Overall dimensions of SVIII 500 OLTC with change-over selector

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

17
Unit: mm
 HM0.154.001

9.5. Overall dimensions of SVIII 500 OLTC without change-over selector

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

18
Unit: mm
 HM0.154.001

9.6. Overall dimensions of CVI 700 OLTC with change-over selector

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

19
Unit: mm
 HM0.154.001

9.7. Overall dimensions of CVI 700 OLTC without change-over selector

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

20
Unit: mm
 HM0.154.001

9.8. Overall dimensions of OLTC head flange installation for standard tank

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

21
Unit: mm
 HM0.154.001

9.9. Overall dimensions of OLTC head flange installation for bell-type

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

22
Unit: mm
 HM0.154.001

9.10. Schematic diagram of OLTC head installed with pressure relief valve

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

23
Unit: mm
 HM0.154.001

9.11. Schematic diagram of transformer connection flange

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

24
Unit: mm
 HM0.154.001

9.12 -1. Installation dimensions of tie-in resistor with 2-piece in circuit

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

25
Unit: mm
 HM0.154.001

9.12-2. Installation dimensions of tie-in resistor with 3-piece at bottom

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

26
Unit: mm
 HM0.154.001

9.13. Overall dimensions of bevel gear unit

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

27
Unit: mm
28
TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

9.14. Dimensions of protective relay

Type QJ6-25 protective relay Type QJ4G-25 protective relay

HM0.154.001

Unit: mm
 29
TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

Unit: mm
HM0.154.001

9.15. Operating key for OLTC insert

 HM0.154.001

9.16. Schematic drawing of OLTC head gearing swing range

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

30
Unit: mm
 HM0.154.001

9.17. Schematic drawing of OLTC head gearing swing range

(with pressure relief valve)

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

31
Unit: mm
 HM0.154.001

9.18. Schematic drawing of 3 units of single phase OLTC arrangement

TYPE CV & SV OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

32
Unit: mm
 HM0.154.5701

TYPE VCM OIL-IMMERSED ON-LOAD TAP CHANGER TECHNICAL DATA

SHANGHAI HUAMING POWER EQUIPMENT CO., LTD.

Address: 977 Tong Pu Road, Shanghai, P.R.China 200333
Tel: +86 21 5270 3965(direct)
+86 21 5270 8966 Ext.
8688/8123/8698/8158/8110/8658
Fax: +86 21 5270 2715
Web:www.huaming.com
E-mail: export@huaming.com
Printing: FEB.2010 69