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CUT TING TOOLS
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◎Turning Tools
made products.
◎Milling Tools
◎Boring Tools
Workpiece material
Machining application
Page
How to select general turning inserts
Number of teeth
P M K N S H
High
Quality guarantee
steel
Carbon steel, alloy
Pre-hardened steel
Stainless steel
Cast iron
Copper alloy
Aluminum alloy
Titanium alloy
Heat resistant alloy,
Specification
parameters
Cutting
■ Turning inserts list Size hardness
Geometry Type Shape steel
range
● Turning inserts listed according to shape
Below 55HRC
Above 55HRC
● Sequence of listed inserts
Negative inserts (with hole – without hole)
Positive inserts (with hole – without hole)
UM-4E B395
● Sequence of listed chipbreaker (Unequal pitch)
Ø4.0~Ø20.0 ◎ ◎ ○ ◎ ○ ◎ B248
-396
For finishing – For semi-finishing – For roughing – For heavy cutting – Without chipbreaker–
Through chipbreaker
Selecting grade according to workpiece material and working
Flattened 4
UM-4EL
(Unequal pitch)
UM-4EFP
Ø4.0~Ø20.0 ◎ ◎ ○ ◎ ○ ◎ B249
B395
-396
B397
We have been awarded GB/T19001-
condition (Unequal pitch)
Ø6.0~Ø20.0 ◎ ◎ ○ ◎ ○ ◎ B250
-398
PML-2EL
Stainless steel
Cast iron
2 Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B256 B402
Non-ferrous metal (Corner protection)
Heat resistant alloy, Ti alloy
PML-2FL
Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B257 B403
YNG151 Cermet
Cemented
YNG151C Coated
cermet
Inserts
Type
shape
YBC352
YBM151
YBM153
YBM251
YBM253
YBG102
YBG105
YBG202
YBG205
YBG302
YBC151
YBC152
YBC251
YBC252
YBC351
YBD052
YBD102
YBD151
YBD152
YBD252
L ØI.C S ød r
Grade
YC10
YC40
B Milling B1-B480
Drills C1-C103
Reamers C104-C113
Thread cutters C114-C140
A6-A11
A 1
A TURNING Guide to selecting turning tools
Selection A
General
turning
For
roughing
CNMG-SNR DNMG-SNR SNMG-SNR TNMG-SNR VNMG-SNR WNMG-SNR
Cutting edge
length 12,16,19 15 12 16 16 08
Page A58 A65 A72 A78 A82 A86
Guide to selecting turning tools
cutting edge
12,16,19
Negative inserts
length
Page A58
Cutting edge
length
DNMG-DR
15
DNMM-DR
15
DNMG-ER
15
DNMM-ER
15
SNMG-DR
12,15,19
SNMM-DR
12,15,19,25
SNMG-ER
12,15,19
SNMM-ER
25
Step :
Page A65 A65 A65 A65 A70 A70-71 A71 A72
For heavy
machining
CNMM-HPR SNMM-HPR 175.32-22/227 175.32-24 175.32-25 175.32-28
Cutting edge
length 19,25 19,25 19 19,30 19 19
Page A59 A72 A88 A88 A88 A88
CN□□(Negative inserts) Good working condition Normal working condition Bad working condition
Steel
Workpiece material
Stainless steel
Cast iron
Non-ferrous metal
Dimensions(mm)
Heat resistant alloy, Ti alloy
YNG151 Cermet
Cemented
YNG151C Coated
cermet
YBD052
YBD102
YBD152
YBD252
YD051
YD101
YD201
L ØI.C S ød r
YC10
YC40
2
CNMG120416-DR 12.9 12.7 4.76 5.16 1.6 ○ ○ ● ●
DR
CNMG160608-DR 16.1 15.875 6.35 6.35 0.8 ○ ○ ○
○ ● ★ ● ●
●
○
○
○
Step : Details of inserts
CNMG190616-DR 19.3 19.05 6.35 7.94 1.6
CNMG190624-DR 19.3 19.05 6.35 7.94 2.4
○ ● ★ ● ●
○ ● ○ ●
○
•Shape, •Size, •Chipbreaker, •Grade,
DR
CNMM120412-DR 12.9 12.7 4.76 5.16 1.2
CNMM160612-DR 16.1 15.875 6.35 6.35 1.2
●
●
○
○
•Stock
Applicable tool holders
CNMM160616-DR 16.1 15.875 6.35 6.35 1.6 ○
Applicable tool
DCLNR/L PCBNR/L PCLNR/L PCLNR/L
Kr:95
o o
Kr:75 Kr:95
o o
Kr:95
Insert code key Grade selection reference Chipbreaker selection reference Recommended cutting parameters Applicable tool
A50-A51 A19/A36-A47 A22-A35 A240-A232
DCLNR/L PCBNR/L
Kr:95
o o
Kr:75
PCBNR/L
Type
2020K12
R
▲
R-type shown
Stock
▲
L a
20
Basic dimensions(mm)
20
L
125
h
20
s
17
e
32
Screw Shim Wrench Lever Shim pin
Step 3 : Selecting tool holder
•Tool holder type, Size, •Stock
•Operation genre, •Applicable inserts
2525M12 ▲ ▲ 25 25 150 25 22 32 LEM8×21 C12AP WH30L L4 SP4
3232P12 ▲ ▲ 32 32 170 32 27 32
2525M16 ▲ ▲ 25 25 150 25 22 38
4040R16 ▲ ▲ 40 40 200 40 35 42
3232P19 ▲ ▲ 32 32 170 32 27 42
LEM10×27 C19AP WH40L L6 SP6
For roughing
4040R19 40 40 200 40 35 42
4040S2509 ▲ ▲ 40 40 250 40 35 50
LEM12×36A
C25AP
WH50L L8 SP8
DR
▲Stock available △Make-to-order
Double
Applicable inserts
For heavy For cast iron
-side
A58 Step :
Application For finishing For semi-finishing For roughing
machining machining
Without
DF WGM DR HPR chipbreaker
Wiper Double
-side
A54 A55 A58 A59 A59
WGF PM DR
Wiper Single-
side
A54 A55 A58
SF DM ER
Double
-side
A54 A55 A58
Inserts shape
EF EM ER
Single-
side
A54 A56 A58
NF NM SNR
A57
Tool holder type
PCBNR/LS2507 CN2507
PCBNR/LS2509 CN2509
A 2
Guide to selecting turning tools TURNING
A
Guide to selecting general turning tools
Selection B
General
turning
D-type clamping system
DCLNR/L DDJNR/L DSBNR/L DTGNR/L DVVNN DVJNR/L DWLNR/L
Approach
angle 95° 93° 75° 91° 72°30' 93° 95°
Page A154 A155 A156 A157 A158 A159 A160
DCLNR/L
P-type clamping system
Approach
angle 75° 95° 93° 63° 75° 45° 75°
Page A161 A162 A163 A164 A165 A166 A167
1
Approach
angle 45° 90° 60° 90° 95°
Page A154
Page A168 A169 A170 A171 A172
Approach
angle 72°30' 72°30' 93° 75° 45° 75° 45°
Page A180 A181 A182 A183 A184 A185 A186
PCBNR/L
Kr:75o
R-type shown
3232P12 ▲ ▲ 32 32 170 32 27 32
2525M16 ▲ ▲ 25 25 150 25 22 38
For roughing
3232P16 ▲ ▲ 32 32 170 32 27 38 LEM8×25 C16AP WH30L L5 SP5
4040R16 ▲ ▲ 40 40 200 40 35 42
3232P19
4040R19
▲
▲
▲
▲
32
40
32
40
170
200
32
40
27
35
42
42
LEM10×27 C19AP WH40L L6 SP6 DR
4040S2507 ▲ ▲ 40 40 250 40 35 50 C25AP-07
4040S2509 ▲ ▲ 40 40 250 40 35 50
LEM12×36A
C25AP
WH50L L8 SP8
A58
▲Stock available △Make-to-order
2
Applicable inserts
For heavy For cast iron
Application For finishing For semi-finishing For roughing
machining machining
Without
DF WGM DR HPR
Step
Wiper Double
-side
A54 A55 A58 A59 A59
WGF PM DR
Single-
•Applicable inserts
Double
-side
A54 A55 A58
Inserts shape
EF EM ER
Single-
side
A54 A56 A58
NF NM SNR
A57
Tool holder type
PCBNR/LS2507 CN2507
PCBNR/LS2509 CN2509
Dimensions(mm)
CN□□(Negative inserts) Good working condition Normal working condition Bad working condition
Steel
L I.C S d r
Workpiece material
Stainless steel
Cast iron
3
Heat resistant alloy, Ti alloy
YNG151 Cermet
Cemented
YNG151C Coated
cermet
YBD052
YBD102
YBD152
YBD252
YD051
YD101
YD201
L ØI.C S ød r
: Details of insert
YC10
YC40
○ ● ★ ● ●
●
○
○
○
•Approach angle, •Page
CNMG190616-DR 19.3 19.05 6.35 7.94 1.6 ○ ● ★ ● ● ○
4 Return to locate
For roughing
CNMM190624-DR 19.3 19.05 6.35 7.94 2.4 ○ ○ ○
Insert code key Grade selection reference Chipbreaker selection reference Recommended cutting parameters
A50-A51 A19/A36-A47 A22-A35 A230-A232
A 3
A TURNING Guide to selecting turning tools
R-type shown
▲
▲
▲
20×20
12×12
125
125
20.15
12.165
1.5
2
12
7
ZAD015
ZBD02
QEED
A256-A257 A257
1616R/L10 ▲ ▲ 16×16 125 15 2.5 10 ZED025
Page ZPED02502-MG 2.5 0.2 17 ★ ★
Double edges
○
GB70-85-M5×20 WH40L
1616R/L17 ▲ ▲ 16×16 125 15 2.5 17 ZED025
ZPFD0302-MG 3.0 0.2 17 ○ ★ ○
2020R/L10 ▲ ▲ 20×20 125 19 2.5 10 ZED025
ZPGD0402-MG 4.0 0.2 22 ○ ★ ○
2020R/L17 ▲ ▲ 20×20 125 19 2.5 17 ZED025
GB70-85-M6×20 WH50L
QFRR/LL QFDR/L
ZPHD0503-MG 5.0 0.3 22 ○ ★ ○
2525R/L10 ▲ ▲ 25×25 150 24 2.5 10 ZED025
Single edge
2020R/L10 ▲ ▲ 20×20 125 18.8 3 10 ZFD03
ZPGS0402-MG 4.0 0.2 ○ ★ ○
2020R/L17 ▲ ▲ 20×20 125 18.8 3 17 ZFD03
GB70-85-M6×20 WH50L ZPHS0503-MG 5.0 0.3 ○ ★ ○
2525R/L10 ▲ ▲ 25×25 150 23.8 3 10 ZFD03
QEGD 2020R/L13 ▲ ▲ 20×20 140 18.5 4 13 ZGD04 The single-edge insert is only mounted on parting blade.
Page A262-265 A266-267 2020R/L22 ▲ ▲ 20×20 140 18.5 4 22 ZGD04 GB70-85-M6×20 WH50L ★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order
1 2 3
Tool holder type, Insert type, Chip-
Selection of tool
Size and applicable breaker, Size and
holder type
inserts grade
Parting inserts
Grade
Basic dimensions(mm) Cemented
Type CVD Coating PVD Coating
carbide
Cutting depth
S+0.1 R±0.1 YBC151 YBC251 YBG205 YBG302 YD101
0 Lamax
ZPAD01502-MG 1.5 0.2 12 ○ ★ ○
ZPED02502-MG
2.0
2.5
0.2
0.2
14
17
○ ★
★
○
★
Double edges
Little squirrel
ZPGD0402-MG 4.0 0.2 22 ○ ★ ○
series
○ ★ ○
1 2
Insert type, Chip-
Selecting insert type breaker, Size and
grade
A 4
Guide to selecting turning tools TURNING
A
Guide of selecting threading tools
General
turning
External threading tools
R-type shown
Shim
Basic dimensions(mm) Applicable inserts Inserts screw Shim Wrench
screw
Type Stock
a h b L s
1616H16 ▲ 16 16 16 100 20
Threading tools
Z16ER0.75ISO Z16EL0.75ISO 0.75 3.52 9.525 4.0 ★ ○
3225P22 ▲ 32 32 25 170 32 Z16ER1.0ISO Z16EL1.0ISO 1.00 3.52 9.525 4.0 ★ ○
Z22ER I60 M5X17 MT22-MN SM5X8.5 WT20IP
3232P22 ▲ 32 32 32 170 40 Z16ER1.25ISO Z16EL1.25ISO 1.25 3.52 9.525 4.0 ★ ○
External thread
1616H16 16 16 16 100 20
ZSER/L ZSIR/L
▲
Z16ER2.0ISO Z16EL2.0ISO 2.00 3.52 9.525 4.0 ★ ○
2020K16 ▲ 20 20 20 125 25
Z16ER2.5ISO Z16EL2.5ISO 2.50 3.52 9.525 4.0 ★ ○
2525M16 ▲ 25 25 25 150 32 Z16EL I60 M3.5X12TT MT16-MN SM4X8C WT15IP Z16ER3.0ISO Z16EL3.0ISO 3.00 3.52 9.525 4.0 ★ ○
4040S22 △ 40 40 40 250 50 ★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order
1 2 3
Tool holder type, Insert type, Chip-
Selection of tool
Size and applicable breaker, Size and
holder type
inserts grade
R type L type
Recommended coating
Type Basic dimensions(mm)
grade
The right hand tools The left hand tools Pitch S ØI.C ød YBG203 YBG205
Z16ER0.5ISO Z16EL0.5ISO 0.50 3.52 9.525 4.0 ★ ○
1.50
3.52
3.52
9.525
9.525
4.0
4.0
★
★
○
1 2
Insert type, Chip-
Selecting insert
breaker, Size and
category
grade
A 5
A TURNING Turning Inserts Overview
For
finishing
General
turning
Page
For semi-
For semi-finishing finishing
A 6
Turning Inserts Overview TURNING
A
VNMG-EM VNMG-NM WNMG-PM WNMG-DM WNMG-EM WNMG-NM
General
Cutting edge
turning
length 16 16 06,08 06,08 06,08 08
Page A82 A82 A85 A85 A85 A86
For
For heavy
machining
CNMM-HPR SNMM-HPR 175.32-22/227 175.32-24 175.32-25 175.32-28
Cutting edge
length 19,25 19,25 19 19,30 19 19
Page A59 A72 A88 A88 A88 A88
A 7
A Negative inserts
TURNING Turning Inserts Overview
Without
chipbreaker
length
Page A59 A66 A74 A80 A86
For extra
Turning inserts overview
finishing -USF
TPGT-SF TPGH-L
Cutting edge
length 09,11 09,11
Page A113 A113
Positive inserts
For
finishing
For semi-
finishing
A 8
Turning Inserts Overview TURNING
A
TCMT-EM VBMT-EM VBMT-HM
General
Cutting edge
turning
length 09,11,16 11 16
Page A102 A109 A109
For
For Al
machining
Cutting edge
length 06,09,12 07,11 09,12 09,11,16 11,16,22
Page A91 A95 A99 A103 A106
All round
Without
chipbreaker
NewPCBN&PCD inserts
Negative inserts
A 9
A Negative inserts
TURNING Turning Inserts Overview
PCBN inserts
turning case
Cutting edge
length 12 11 12,15 09,12,15
Page A122 A124 A125 A129
Turning inserts overview
Positive inserts
VCGW VCMX
Cutting edge
width 16 16
Page A136 A136
Ceramic inserts
RCGN RPGN
Cutting edge
width 09,12 09,12
Page A140 A140
A 10
Turning Inserts Overview TURNING
A
Parting and grooving inserts
Little squirrel
series
General
turning
ZPD-MG ZPS-MG ZTD-MG ZTD-MM ZTS-MG ZTD-EG
Cutting edge
width 1.5,2.0,2.5,3,4,5,6 2.5,3,4,5,6 2.5,3,4,5,6 1.5,2,3,4,5,6,8 5,6 1-2.4(tailor-made)
Page A246 A246 A247 A247 A247 A248
Supplemental
series
ZIGQ-NF ZRD-LH ZILD-LC ZQMX-1E
Cutting edge
width 3,4,5,6 6,8 8 3.125,4.125,5.125,6.4,7.05
Page A251 A252 A252 A253
Right hand type shown ISO metric thread General pitch thread Whitworth thread
External thread Internal thread External thread Internal thread External thread Internal thread
Pitch/
Number of pitch 0.5~6 0.5~6 0.5~5 0.5~5 8~19 8~19
Page A280 A281 A282 A282 A283 A283
Right hand type shown Unified thread British Standard pipe thread American standard pipe thread
External thread Internal thread External thread Internal thread External thread Internal thread
Pitch/
Number of pitch 8~24 8~24 11~28 11~28 8~27 8~27
Page A284 A284 A285 A285 A286 A286
A 11
A TURNING Turning Tools Overview
Approach
95° 93° 75° 91° 72°30' 93° 95°
Turning tools overview
angle
Page A154 A155 A156 A157 A158 A159 A160
Approach
angle 75° 95° 93° 62°30' 75° 45° 75°
Page A161 A162 A163 A164 A165 A166 A167
Approach
angle 45° 90° 60° 90° 95°
Page A168 A169 A170 A171 A172
Approach
angle 90° 95° 90° 93° 62°30' 93° 90°
Page A173 A174 A175 A176 A177 A178 A179
Approach
angle 72°30' 72°30' 93° 75° 45° 75° 45°
Page A180 A181 A182 A183 A184 A185 A186
Approach
angle 90° 90° 91° 60° 90°
Page A187 A187 A188 A189 A190 A191 A192
A 12
Turning Tools Overview TURNING
A
C-type clamping system
CKJNR/L CKNNR/L
General
turning
Approach
angle 93° 63°
Page A193 A194
Approach
angle
Page A195 A195
Approach
angle 95° 62°30' 93° 75° 90° 95°
Page A202 A203 A204 A205 A206 A207
Approach
angle 95° 107°30' 93° 95° 75° 90° 107°30'
Page A208 A209 A210 A211 A212 A213 A214
Approach
angle 93° 107°30' 93° 95° 107°30' 93° 93°
Page A215 A216 A217 A218 A219 A220 A221
A 13
A TURNING Turning tools Overview
SCFCR SCLCR
Approach
angle 90° 95°
General
turning
Approach
angle 95° 107°30' 93° 93° 107°30' 93°
Page A225 A226 A227 A228 A229 A229
Threading tools
ZSER/L ZSIR/L
A 14
-WGM
W iper
-WGF
-HPR
New Generation of
Roughing Chipbreaker
-LR
- L C chipbreaker
for Al machining
New product
for turning
YBM153
Grade for stainless
steel machining
Best choice for cutting stainless
steel with high speed under good
working condition
material alloy & Ti alloy
Non ferrous metal Cast iron Stainless steel Steel
S
P
H
N
K
M
Super hard Heat resistant
ISO
Code
30
20
10
01
30
20
10
01
30
20
10
01
30
20
10
01
40
30
20
10
01
40
30
20
10
01
YBM153
CVD
YBM253
Coating
YBC352
YBG105
PVD
YBG205
YBG212
Cermet
cermet
Coated
General turning
carbide
Cemented
YCB011
YCB012
YZB221
PCBN
Recommended Grade Overview for Turning Inserts
PCD
YCD011
PVD CVD
YBG105
Coating
grooving
YBG212
Parting and
carbide
Cemented
A 19
Recommended grade overview for General
A
Positive or negative
inserts
CN□□(Negative inserts) Good working condition Normal working condition Bad working condition
Steel
Workpiece material
Stainless steel
Cast iron
Non-ferrous metal
Cemented
YNG151C Coated
cermet
YBM151
YBM153
YBM251
YBM253
YBG102
YBG105
YBG202
YBG205
YBG302
YBC151
YBC152
YBC251
YBC252
YBC351
YBD052
YBD102
YBD151
YBD152
YBD252
L ØI.C S ød r
Grade
YC10
YC40
ØI.C: diameter of inscribed circle CNMG120404-NM 12.9 12.7 4.76 5.16 0.4 ○ ★ ○
NM
S: Thickness CNMG120408-NM 12.9 12.7 4.76 5.16 0.8 ● ★ ○
ød: Hole diameter CNMG120412-NM 12.9 12.7 4.76 5.16 1.2 ○ ★ ○
Applicable tool
DCLNR/L PCBNR/L PCLNR/L PCLNR/L
Kr:95 Kr:95
o o o o
Kr:75 Kr:95
Insert code key Grade selection reference Chipbreaker selection reference Recommended cutting parameters
A50-A51 A19/A36-A47 A22-A35 A230-A232
Reference page of
tool holders Recommended cutting parameters
Application of inserts Chipbreaker selection reference
Grade selection reference
Shape Insert code key
Insert chipbreaker
Chipbreaker code
A 20
N G
N I
U R
T
General turning inserts
A22-A26 General turning inserts overview
A27-A49 Application instruction of general turning inserts
A50-A140 General turning inserts
A50-A51 General turning inserts code key
A52-A53 Metric-Inch comparison table for general turning inserts
A54-A114 Cemented carbide and cermet inserts
A54-A88 Negative inserts
A 21
A TURNING General Turning Inserts
General turning inserts overview
DF
General turning inserts overview
Double-sided chipbreaker with M-level tolerance can prevent wear and hardening to achieve high
ap=0.05~1(mm) machining precision and good surface quality.
M fn=0.05~0.3 (mm/r)
ap=0.5~3.0(mm)
M fn=0.05~0.5(mm/r)
feed and small depth of cut.
A 22
General turning inserts
General turning inserts overview
TURNING
A
Negative inserts with hole
Appli- Preci- Recommended cutting
Chipbreaker Feature/Shape of insert
cation sion parameters
General
turning
perfect combination of good wiper result and sturdy cutting edge structure, which perfectly mee
ap=1.0~5.0(mm)
M fn=0.15~0.80(mm/r)
Double-sided chipbreaker with M-level tolerance can solve the processing problems such as chip
breaking and adhering of stainless steel, achieving higher machining efficiency than chipbreaker EF.
ap=0.5~1.5(mm)
M fn=0.1~0.3(mm/r)
DR Double-
side
Recommended chipbreaker for light roughing of P-type and K-type materials
Double-sided chipbreaker with M-level tolerance is the first choice for light roughing, can achieve
high evacuation rate and efficiency of cutting edge.
ap=3~12(mm)
M
Light-load roughing
fn=0.3~0.8(mm/r)
LR Single-
side
Recommended chipbreaker for light-load roughing of P-type materials
Single-sided general chipbreaker with M-level tolerance, has wide chip breaking range and sharp
cutting edge is designed with inclined angle, which enables it to cut lightly and easily and control
ap=3~15(mm)
M
the chipping flow direction. Chip-leaded-stages can reduces the contact area with chips, so that
heat can easily be dissipated.
fn=0.3~1.0 (mm/r)
DR Single-
side
Recommended chipbreaker for roughing of P-type materials
Single-sided chipbreaker with M-level tolerance has high security of cutting edge, which can
achieve high feed rate and low cutting forces at great cutting depth and high feed rate.
ap=3~15(mm) Single
M fn=0.3~0.8 (mm/r)
side
Single/
ER Double side Recommended chipbreaker for roughing of M-type materials
For roughing
Double sided
Single / double-sided chipbreaker with M-level tolerance has good capacity of impact-resistance.
ap=2.5~8(mm) It is designed to achieve balance between security and sharpness of the cutting edge, and it
M fn=0.2~0.6(mm/r) can achieve high efficiency by preventing the problems of adhering and high cutting heat when
Single sided roughing stainless steel.
ap=2.5~20(mm)
fn=0.2~1.2(mm/r)
A 23
A TURNING General Turning Inserts
General turning inserts overview
HPR Single-
side
Recommended chipbreaker for heavy-load machining of P-type materials
Single-sided chipbreaker with M-level tolerance, strong cutting edge. Multi-stages chipbreaker
General
turning
ensures the flowing of chip and heat dissipation of insert. It is suitable for machining under unstable
M ap=3~17(mm) and relatively bad working condition, especially for external roughing of work piece with a rough
oxidized surfaces.
fn= 0.5~1.2(mm/r)
General turning inserts overview
chipbreaker Double-sided chipbreaker with M-level tolerance has high cutting edge strength. It can overcome
inferior factors such as intettruption and vibration, etc. when machining cast iron.
ap=0.3~12(mm)
M fn=0.05~0.6(mm/r)
chipbreaker G-level tolerance is the best choice for machining non-ferrous metals and high-hardness material
by welding PCBN and PCD material to cemented carbide substrate.
ap=0.05~0.5(mm)
G fn=0.05~0.3(mm/r)
A 24
General turning inserts
General turning inserts overview
TURNING
A
Positive inserts with hole
Appli- Preci- Recommended cutting
Chipbreaker Feature/Shape of insert
cation sion parameters
USF Precision turning chipbreaker
With G-level tolerance, large rake angle, sharp cutting edge, for soft cutting action, this is the first
General
turning
ap=0.02~1.5(mm) choice for precision turning of small shaft parts.
G fn= 0.01~0.08(mm/r)
G fn=0.05~0.2 (mm/r)
E
E, G grade accuracy, for inner hole finishing of S materials.
ap=0.1-1(mm)
G fn=0.05-0.3(mm/r)
fn=0.2~0.5(mm/r)
A 25
A TURNING General Turning Inserts
General turning inserts overview
ap=1~8(mm)
M fn=0.2~0.6(mm/r)
General turning inserts overview
Without
chipbreaker Chipbreaker for machining of cast iron
With M- and G- level tolerance, it has high cutting edge strength and is suitable for internal and
M ap=0.3~12(mm) external machining of cast iron.
G fn= 0.05~0.5(mm/r)
Special
Recommended chipbreaker for heavy machining of P-type materials
For roughing
chipbreaker
Single-sided with M-level tolerance, it has good cutting edge strength with high security. It is the
first choice for profile roughing.
ap=3~10(mm)
M fn=0.3~1.2(mm/r)
Without
Super hard inserts
chipbreaker Special chipbreaker for non-ferrous metals and materials with high hardness
With G-level tolerance, it is the best choice for machining of non-ferrous metals and materials
with high-hardness by welding PCBN and PCD material to cemented carbide substrate.
ap=0.05~0.5(mm)
G fn=0.05~0.3(mm/r)
A 26
General turning inserts TURNING
Application instruction for general turning tools A
Chip breaking range reference for general turning inserts
Negative inserts
General
turning
Cutting depth(mm) Cutting depth(mm)
11.0 11.0
8.0 8.0
LR
7.0 7.0
DR
6.0 6.0
DR(Double side) ER(Double side)
5.0 5.0
4.0 4.0
DM
3.0 3.0
PM EM
2.0 2.0
DF EF
1.0
SF 1.0
0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
Feed rate(mm/rev) Feed rate(mm/rev)
Positive inserts
HR
HM
HF
USF
USF
SF
A 27
A TURNING General Turning Inserts
Application instruction for general turning tools
Case
Insert: CNMG120408-DF
Toolholder: PCLNL2525M12
Application instruction for general turning tools
A 28
Precision turning
chipbreaker
Effective chip control due to
the proper chipbreaker.
αo
Large rake angle makes cutting
easier and faster.
cutting depth(mm)
cutting depth(mm)
2.5
2.0 2.0
1.5 1.5
-SF
1.0 1.0
-EF
0.5 0.5
-USF -USF
0 0
0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.05 0.1 0.15 0.2 0.25 0.3
feed rate(mm/r) feed rate(mm/r)
Workpiece material: 42CrMo Workpiece material: 1Cr18Ni9Ti
A 29
-LC chipbreaker for aluminum
-LC inserts are designed with a special chipbreaker. Large rake angle and clearance angle make
the cutting edge sharper, ensuring easier cutting while remaining effective chip breaking.
Achieved the mirror rake face after special treatment. Reduced the friction
resistence, and stick free. Accordingly, make the chip removal fluently and improve
the surface quality and tool life.
Optimized inclined angel
makes controlling the chipping Smooth connection of insert
The G-class tolerance of insert, higher Repeated flow direction valid. nose and cutting edge makes
Position Accuracy, at the same time, it can rake face smoother.
effectively avoid the vibration during the
machining process.
5.0 5.0
4.5 4.5
4.0 4.0
-LH
3.5 3.5
3.0 3.0
2.5 2.5
2.0
-LC 2.0
1.5 1.5
1.0 1.0
0.5 0.5
0.1 0.1
-LC
0 0
0 0.05 0.1 0.15 0.2 0.25 0.30 0.35 0.4 0.45 0.5 fn(mm/r) 0 0.05 0.1 0.15 0.2 0.25 0.30 0.35 0.4 0.45 0.5 fn(mm/r)
Chips
Surface quality
A 30
chipbreaker series
Turning inserts with wiper
Curve
Guide to use
Nose of wiper
●Select reasonable approach angle of the tools
Minor angle being close to 0 degree is the reason that
inserts with wiper can reduce roughness of the surface, which is
determined by the shape of insert and approach angle of the tool
holder. Therefore, acceptable roughness of surface is the result
of reasonable approach (minor) angle. The finishing function of
wiper would be reduced or invalid if unreasonable approach (minor)
angle is chosen. For example, the approach angle should be 95°for
CNMG / WNMG inserts, while 93°is the best for DNMX.TNMX
inserts.
Nose of normal cornor
●Be careful with DNMX / TNMX inserts
DNMX / TNMX inserts with wiper don’t have wide application.
It cannot achieve a wiper result when minor angle is not 0 degree,
like chamfer and profile surface, and will even cause over-cutting
or no-cutting on workpiece, affecting the shape and size precision
of workpiece. Please contact technical service regarding these
problems.
A 31
S- Ni-based Superalloy Machining
Difficulties Overcame
AP (mm)
Features of Ni-based
superalloy machining 4
-SNR
3
High cutting resistance (containing a large amount
of alloying elements, severe hardening, great plastic 2
-NM
deformation ; -NGF
1
High cutting temperature; -NF
A 32
-NGF Chipbreaker for General Finishing
-NF chipbreaker has sharp cutting edge, while -NM chipbreaker high
cutting edge strength.
Smooth surface of chipbreaker ensures unobstructed chip flow.
High wear resistance of cutting edge after special treatment.
A 33
F - E M - E R
-E d for
m a chinin
g intensively adh
s u ch a s s t a i n l e s
e si v
s
e
e a l s s t e
ig n te ri el, e
d es y ma tc
l y c i t
l ti
c ia
p l as
e -
Sp i gh
h
n d
a
-EM In se rts m e e t th e re q u i r e me n ts o f m a c h i n i n g
intensively adhesive materials. Impact resistance of
cutting edge is improved in addition to sharpness,
which makes it suitable for semi-finishing and
-EF Rake angle and inclined angle are specially designed for
intensively adhesive stainless steel and high-plasticity
intermittent machining of adhesive materials such as
austenitic stainless steel, etc.
materials which are hard to be machined. Sharp cutting
edge enables it to cut lightly and easily and achieve good
surface quality by well controlling chip breaking. It is
especially suitable for finishing these kinds of materials.
-ER
Specially designed double rake
angle with wide land achieves
balance between edge security
and sharpness, and effectively
reduces cutting resistance and
wear on groove.
12 30
10
Machining external of valve
8
A 34
Chipbreaker
for finishing
A 35
YBC151 YBM151
The combination of substrate with Substrate with special structure, in
excellent wear resistance and combination with coating composed
coating composed of MT-TiCN, of TiCN, thin Al 2O 3 layer and TiN, with
thick layer of Al2O3 and TiN makes it excellent resistance against diffusive wear
suitable for finishing steel. and plastic deformation makes it suitable
for finishing, semi-finishing and roughing
of stainless steel.
YBC251
The substrate with good toughness
and high security of cutting edge, YBM251
in optimal combination with coating
Combination of substrate with good
composed of MT-TiCN, thick layer
toughness and strength and coating
of Al2O3 and TiN makes it suitable
composed of TiCN, thin Al2O3 layer and
for steel semi-finishing.
TiN makes it suitable for semi-finishing
and roughing of stainless steel.
YBC351
The best combination of substrate
with high wear resistance and
coating composed of MT-Ti (CN),
thick Al2O3 layer and TiN makes
it suitable for finishing and semi-
finishing of cast iron materials.
YBC251Coating
A 36
BLACK DIAMOND INSERTS
Innovation of machining techniques
for stainless steel turning
YBM
Coating
YBM153
CVD coating with advanced ultra-fine grain coating technology, greatly improves wear
resistance of inserts.
Thanks to special treatment on transition layer, multi-layer coating are combined firmly.
The exceptionally smooth coating surface and good low friction ability can reduce the
occurrence of built-up edges.
Substrate
Added with resist high temperature rare element,
Best choice for roughing of inserts shows a good capability against plastic
stainless steel with high- deformation and good capability of Red Hardness.
speed under good working Unique manufacturing technology improves high
condition
temperature toughness and wear resistance of
substrate.
YBM253
Coating
Ultra-fine grain coating technology provides better
wear resistance and toughness;
Improved remain internal stress design ensures good
toughness and anti-cracking performance;
Polishing treatment on coating surface makes it
suitable for cutting adhesive materials.
Substrate
With gradient carbide substrate insert has better
impact resistance and cutting edge strength.
A 37
BLACK DIAMOND
INSERTS
Achieving both higher cutting
speed and longer tool life
Second generation of YBC
Perfect unification of toughness and anti-
plastic deformation.
YBC152 Specially designed cutting edge with
Thick TiCN and thick Al2O3 coatings improve the impact “skeleton” realizes perfect unification of
toughness and abrasion resistance, which makes it toughness and anti-plastic deformation.
suitable for finishing and semi-finishing of steel at high
speed. Cutting speed can increase by more than 25%,
while the tool life can increase by more than 30% at the
same cutting speed.
Coated Cemented Carbide CVD
YBC252
Roughness of insert surface is improved
Comprising of thick TiCN and thick Al2O3 coatings, the
grade has high capability against plastic deformation after special treatment on surface, which
and good hardness of cutting edge. It is preferred grade effectively reduces cutting forces, prevents
for machining of steel from finishing to roughing. Under
the same cutting conditions, the cutting speed can be
workpiece adhering to surface of inserts and
increased by more than 25%, while the tool life can be improves operation stability of inserts.
30% longer under the same cutting speed.
YBC352
Thickness TiCN and Al 2 O 3 coating, with strongest
toughness and plastic deformation resistance, the ideal
grade for high efficient steel rough machining under the
bad condition.
nt
Be e Af n
me
t
Test comparison of inserts abrasion The perfect combination of fibrous TiCN and
#
Workpiece material :45 steel fine grain Al2O3 obviously improves abrasion
Inserts:CNMG120408-DM resistance and anti-breakage of inserts.
Cutting parameters:Vc=400m/min ap=1mm fn=0.2mm/r
TiCN
8min 16min 8min 16min
Cemented carbide
substrate
A 38
YBD102
YBD052 CVD coated grade, which is the combination of hard
CVD coated grade, which is characterized by super fine grain substrate and coating (thick Al 2O 3 + thick TiCN ),
and smooth surface, is the combination of hard substrate shows excellent wear resistance and impact resistance
and coating (extra thick Al2O3 + thick TiCN ). The grade is when machining nodular cast iron at high speed.
optimized for best wear resistance when machining gray cast
iron at high speed under dry condition.
YBD252
YBD152 CVD coated grade, which is the combination of hard
BLACK DIAMOND
INSERTS YBD
The combination of thick coating and substrate with
good hardness and impact resistance gives the inserts
excellent impact resistance and stability under high
temperature, and improves wear resistance of inserts.
Inserts also satisfy the requirements of high speed and
high feed rate when machining cast iron.
The appearance of shining full black is easily identified.
Significant results
A 39
Recommended combination of grade and chipbreaker
YBC252 PM PM
EF
YBM153
YBC251 DR EM Without
YBC252 YBD152 chipbreaker
(Double-side)
EM
YBM251 Without
YBC351 DR ER YBD252 chipbreaker
YBC351 EM
HPR YBM253
YBC352 ER
P
YBC251 160-440
For semi-finishing
YBC252 180-480
YBC351
Steel For roughing 130-380
YBC352
YBM151
For finishing
M
YBM153
For semi-finishing 110-280
YBM251
Stainless steel For roughing
YBM253
YBD052 200-500
For finishing
YBD102 200-480
K For semi-finishing
YBD151 180-450
YBD152 190-450
Cast iron For roughing YBD252 150-380
Case
(pieces) (pieces) 45
40
200 4
35
30
150 3
25
100 2 20
15
50 1 10
5
0 0 0
YBC252 A company YBM151 A company YBD052 A company
Number of machined parts/Cutting edge Number of machined parts/Cutting edge Number of machined parts/Cutting edge
A 40
Coated Cemented Carbide
makes it easy to machine materials
which are hard to be machined
YBG202
nc-TiAlN coating and ultra-fine grain substrate makes it
suitable for finishing and semi-finishing of various materials
and turning of super alloy.
YBG302
The combination of nc-TiAlN coating and tough cemented
carbide substrate, which integrates security and wear
resistance, makes it suitable for parting and grooving of
various materials.
YBG105
Finishing and semi-finishing for materials
difficult to cut PVD coated grade
PVD coated grade, new TiAlN based multilayer coating, has
higher wear resistance and Anti-thermal-oxidation ability. It
is suitable for finishing and semi-finishing turning of various
materials difficult to cut, such as high temperature alloy,
heat resistant alloy, etc.
YBG205
PVD coating grade for finishing of
stainless steel
Suitable for relatively small workpieces
which require high surface smoothness.
TiAlN base multi-
nc-TiAlN coating(YBG202) Superfine TiAlN nano coating added with wear-resistant
elements coating
and heat-resistant rare elements has high hardness and
(YBG105) excellent heat-resistance, providing effective protection
High-performance nanostructure coating guarantees for the cutting edge. Special coating technology ensures
good toughness and hardness of inserts. Special coating stronger combination of coating and substrate. It is suitable
for extra finishing of stainless steel.
technology guarantees smooth surface and excellent wear
resistance. Outstanding thermal stability and chemical YBG212
stability effectively protect cutting edge. Nc-TiAlN coating combined with super tough substrate
which made of super fine grain.It’s suitable for finishing and
roughing materials which are hard to be machined.
A 41
Recommended combination of grade and chipbreaker
YBG202 YBG105
EM
YBG205
YBG102
YBG105 SNR
YBG212
P For semi-finishing
YBG202
YBG205
150-380
Steel
M
For finishing ~for semi- YBG202
170-300
finishing YBG205
Stainless steel
YBG102 30-90
For finishing YBG105 40-90
YBG212 30-90
YBG202 20-70
Case
B company B company
A company A company
YBG202 YBG102
0 20 40 60 0 10 20 30 40
A 42
The chemical stability between Ti(CN) base cermet inserts and workpieces is relatively high, which reduces the friction and
temperature of the cutting edge during cutting, preventing mutual diffusion of atoms of the workpiece material and the inserts, and
improving resistance to bonding abrasion. Therefore, Ti(CN) base cermet shows good capability of Red Hardness and resistance
to crater wear. It is an optimal material for high-speed finishing and semi-finishing of steel. High temperature strength of cermet
is higher than that of WC-Co, and toughness better than that of Al2O3 and Si3N4 ceramic. This fulfils the application blank of WC-
base cemented carbide and Al2O3 and Si3N4 ceramic from finishing to semi-finishing at high speed.
Product features
Scientifically designed structure ensures good material
performance and long tool life. Refined production
management assures the stability of product quality.
Range of Recommended
Workpiece material Grade cutting speed(m/min)
machining
Case
YNG151 260-550
P YNG151C 260-580
Insert: YNG151/CNMG120404-SF
Steel Hardness and material of workpiece:
YNG151 170-330 20CrMnTi HB180-223
M For
finishing Cutting parameters: v=220m/min
YNG151C 160-350
Stainless steel ap=0.5~1.0mm
YNG151 250-400 f=0.14mm/r
K
YNG151C 270-420
Cast iron
B company
A company
YNG151
A 43
Substrate of YD101: the combination of
cemented carbide phrase WC of fine grain
and bonding phase Co
Range of Recommended
Workpiece material Grade
machining cutting speed(m/min)
For finishing YC10 130-360 Case
P
Steel For roughing YC40 80-300
Insert:YD101/CCGX09T304-LH
For finishing YD051 100-170 Workpiece material:ZL105 HB70
K For semi- Cutting parameters:v=400m/min
finishing~ YD201 60-130 ap=1mm
Cast iron For roughing
f=0.3mm/r
N For finishing~
YD101 110-1750
for semi-finishing
Non-ferrous metal
B company
S A company
For finishing YD101 20-50
A 44
Polycrystalline
Cubic Boron Nitride PCBN
PCBN is a synthesis of CBN powder and special binder under ultra-high
pressure and high temperature conditions. PCBN has high hardness, high
thermal stability and high chemical inertness, mainly suited to machining in
hardened steel with hardness above HRC45 (eg carbon tool steel, bearing
steel and die steel, etc.) , gray cast iron, high hardness cast iron, Ni-based, Co-
based, and Fe-based superalloy.
YCB011
YZB221
YCB012
High CBN content, high wear resistance and impact resistance, good versatility,
suitable for cutting cast iron materials. Comparison of tool life
31
30
Application and machining Parameter Guidelines:
Comparison of life(pieces)
29
28
Workpiece Depth of
Grade Speed(m/min) Feed(mm/r)
material Cut(mm) 27
YCB011 800(500-1500) 0.3(0.1-0.5) ≤1
Grey cast 26
iron
YZB221 1000(500-1500) 0.4(0.1-1) ≤4
Cast 25
iron High YCB011 500(300-800) 0.2(0.1-0.4) ≤0.5 24
hardness
Cast iron YZB221 600(300-800) 0.4(0.1-0.8) ≤2 23
A 45
Polycrystalline
Diamond PCD
PCD has high hardness, excellent abrasion
resistance, thermal conductivity, low coefficient of
friction, suitable for cutting in non-ferrous metal and
their alloys (such as: Cu, Al, Mg, etc.), non-metallic
materials, and composite materials (such as: MMC,
ceramics, reinforced plastics, etc.).
YCD011
Depth of
Workpiece material Speed(m/min) Feed(mm/r)
Cut(mm) Comparison of life
Pure aluminum 1000(200-1500) 0.2(0.02-0.6)
Aluminum alloy 6000
800(200-1500) 0.2(0.02-0.5)
(Si content ≤12%)
Aluminum alloy ≤2
5000
Tool life(pieces)
600(200-1500) 0.2(0.02-0.4)
(Si content>12%)
Copper, magnesium and 4000
700(200-1200) 0.2(0.02-0.4)
their alloy
Reinforced plastic 600(100-1000) 0.2(0.1-0.3) 3000
≤1.5
Glass fiber material 500(100-800) 0.15(0.1-0.3) 2000
1000
0
ZCC·CT Other company
A 46
CN3100
Α-siaon/β-siaon matrix, the latest developmed
Siloxane sialon.
Applications: With excellent wear resistance, fracture toughness and thermal shock resistance, for
use in general machining to finishing in high temperature alloy parts. Compared with SiC/Al2O3
whisker ceramic material, it has better resistance to breakage at the depth of cut.
Physical properties
Case
Process①
①
External machining1+End face machining1+Grooving1
Workpiece material:GH4169
Process②
Insert specification:RPGN090700T01020-V ②
End face machining2+End face machining2+End face machining2
Cutting data:V=200 m/min,ap=1 mm, ③
f=0.1(mm/r) Process③
②
Grooving3
Workpiece shape and process:Figure 1,four working ④
procedures, two blades and four cutting edges in the figure Process④
②
finish the milling of turbine disk section, and the wear Small grooving
resistance is excellent.
Figure 1
A 47
A TURNING General Turning Inserts
Application instruction for general turning tools
material Hardness
-60 -40 -20 0 +20 +40 +60 +80 +100
P HB180 1.42 1.24 1.11 1.0 0.91 0.84 0.77 0.72 0.67
Application instruction for general turning tools
M HB180 1.44 1.25 1.11 1.0 0.91 0.84 0.78 0.73 0.68
Grey cast
HB220 1.21 1.13 1.06 1.0 0.95 0.90 0.86 0.82 0.79
iron
K
Nodular
HB250 1.33 1.21 1.09 1.0 0.91 0.84 0.75 0.70 0.65
cast iron
A 48
General Turning Inserts
Application instruction for general turning tools
TURNING
A
Correctional coefficient table between tool life and cutting speed
Tool life Correctional coefficient between tool life and cutting speed
15 minutes
Insert materials 10 minutes 30 minutes 45 minutes 60 minutes 90 minutes
General
turning
(Standard life)
YBC151 1.12 1.00 0.82 0.73 0.67 0.60
Actual cutting speed = Recommended cutting speed × Correctional coefficient of cutting speed
Example: If the material you are going to machine is normal alloy steel, and the selected insert is CNMG120404-DF/YBC151, then the recommended
cutting speed is V=250m/min (standard life is 15 minutes). If you expect the tool life to reach 60 minutes, the correctional coefficient found in the table
is 0.67, then the applicable cutting speed is Vc=250×0.67=167.5m/min.
A 49