DG544D - Technical Data Sheet

DG544D
SPECIFICATIONS & OPTIONS

STANDARDS MX321 AVR

Dingol industrial generators meet the requirements of BS The most sophisticated of all our AVRs combines all the
EN 60034 and the relevant section of other international features of the MX341 with, additionally, three-phase
standards such as BS5000, VDE 0530, NEMA MG1-32, rms sensing, for improved regulation and performance.
IEC34, CSA C22.2-100, AS1359. Over voltage protection is built-in and short circuit
Other standards and certifications can be considered on current level adjustments is an optional facility.
request.
WINDINGS & ELECTRICAL PERFORMANCE
VOLTAGE REGULATORS All generator stators are wound to 2/3 pitch. This
eliminates triplen (3rd, 9th, 15th …) harmonics on the
SX440 AVR - STANDARD voltage waveform and is found to be the optimum
With this self-excited system the main stator provides design for trouble-free supply of non-linear loads. The
power via the Automatic Voltage Regulator (AVR) to the 2/3 pitch design avoids excessive neutral currents
exciter stator. The high efficiency semi-conductors of sometimes seen with higher winding pitches, when in
the AVR ensure positive build-up from initial low levels parallel with the mains. A fully connected damper
of residual voltage. winding reduces oscillations during paralleling. This
The exciter rotor output is fed to the main rotor through winding, with the 2/3 pitch and carefully selected pole
a three-phase full-wave bridge rectifier. The rectifier is and tooth designs, ensures very low waveform
protected by a surge suppressor against surges distortion.
caused, for example, by short circuit or out-of-phase
paralleling. TERMINALS & TERMINAL BOX
The SX440 will support a range of electronic Standard generators are 3-phase reconnectable with 12
accessories, including a 'droop' Current Transformer ends brought out to the terminals, which are mounted
(CT) to permit parallel operation with other ac on a cover at the non-drive end of the generator. A
generators. sheet steel terminal box contains the AVR and provides
If 3-phase sensing is required with the self-excited ample space for the customers' wiring and gland
system, the SX421 AVR must be used. arrangements. It has removable panels for easy
access.
SX421 AVR
This AVR also operates in a self-excited system. It SHAFT & KEYS
combines all the features of the SX440 with, All generator rotors are dynamically balanced to better
additionally, three-phase rms sensing for improved than BS6861:Part 1 Grade 2.5 for minimum vibration in
regulation and performance. Over voltage protection is operation. Two bearing generators are balanced with a
provided via a separate circuit breaker. An engine relief half key.
load acceptance feature is built in as standard.
INSULATION/IMPREGNATION
MX341 AVR The insulation system is class 'H'.
This sophisticated AVR is incorporated into a All wound components are impregnated with materials
Special Permanent Magnet Generator (PMG) control and processes designed specifically to provide the high
system. build required for static windings and the high
The PMG provides power via the AVR to the main mechanical strength required for rotating components.
exciter, giving a source of constant excitation power
independent of generator output. The main exciter QUALITY ASSURANCE
output is then fed to the main rotor, through a full wave Generators are manufactured using production
bridge, protected by a surge suppressor. The AVR has procedures having a quality assurance level to BS EN
in-built protection against sustained over-excitation, ISO 9001.
caused by internal or external faults. This de-excites
the machine after a minimum of 5 seconds. The stated voltage regulation may not be maintained in
An engine relief load acceptance feature can enable full the presence of certain radio transmitted signals. Any
load to be applied to the generator in a single step. change in performance will fall within the limits of
If three-phase sensing is required with the PMG system Criteria 'B' of EN 61000-6-2:2001. At no time will the
the MX321 AVR must be used. steady-state voltage regulation exceed 2%.
We recommend three-phase sensing for applications
with greatly unbalanced or highly non-linear loads.

NB Continuous development of our products entitles us

to change specification details without notice, therefore
they must not be regarded as binding.

Front cover drawing typical of product range.

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 DG544D
WINDING 311

CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX321 MX341
VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

CONTROL SYSTEM SELF EXCITED

A.V.R. SX440 SX421
VOLTAGE REGULATION ± 1.0 % ± 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

INSULATION SYSTEM CLASS H

PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH TWO THIRDS
WINDING LEADS 12
STATOR WDG. RESISTANCE 0.005 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE 1.77 Ohms at 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6220 (ISO)
BEARING NON-DRIVE END BALL. 6314 (ISO)
1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR 1393 kg 1395 kg
WEIGHT WOUND STATOR 657 kg 657 kg
WEIGHT WOUND ROTOR 563 kg 535 kg
WR² INERTIA 8.0068 kgm2 7.7289 kgm2
SHIPPING WEIGHTS in a crate 1485 kg 1485 kg
PACKING CRATE SIZE 166 x 87 x 124(cm) 166 x 87 x 124(cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 1.035 m³/sec 2202 cfm 1.312 m³/sec 2780 cfm
VOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138
kVA BASE RATING FOR REACTANCE
500 500 500 500 575 594 625 644
VALUES
Xd DIR. AXIS SYNCHRONOUS 3.02 2.72 2.53 2.25 3.52 3.25 3.13 2.96
X'd DIR. AXIS TRANSIENT 0.16 0.14 0.13 0.12 0.17 0.16 0.15 0.14
X''d DIR. AXIS SUBTRANSIENT 0.11 0.10 0.09 0.08 0.12 0.11 0.11 0.10
Xq QUAD. AXIS REACTANCE 2.48 2.24 2.08 1.85 2.87 2.65 2.55 2.41
X''q QUAD. AXIS SUBTRANSIENT 0.27 0.25 0.23 0.20 0.31 0.29 0.28 0.26
XL LEAKAGE REACTANCE 0.05 0.04 0.04 0.04 0.06 0.06 0.05 0.05
X2 NEGATIVE SEQUENCE 0.19 0.17 0.16 0.14 0.22 0.20 0.20 0.19
X0 ZERO SEQUENCE 0.10 0.09 0.08 0.07 0.10 0.09 0.09 0.08
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.08s
T''d SUB-TRANSTIME CONST. 0.012s
T'do O.C. FIELD TIME CONST. 2.2s
Ta ARMATURE TIME CONST. 0.018s
SHORT CIRCUIT RATIO 1/Xd

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 DG544D
50 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

500 KVA

500 KVA

500 KVA

500 KVA

4
 DG544D
60 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

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 DG544D
Winding 311

Locked Rotor Motor Starting Curve

50
Hz
MX SX
346V 380V 400V 415V 440V 346V 380V 400V 415V 440V
30 30

25 25

20 20

P E R C E N T T R A N S IE N T V O L T A G E D IP .
P E R C E N T T R A N S IE N T V O L T A G E D IP .

15 15

10 10

5 5

0 0
0 200 400 600 800 1000 1200 1400 1600 1800 0 200 400 600 800 1000 1200 1400
LOCKED ROTOR kVA LOCKED ROTOR kVA

60
Hz
MX SX
380V 416V 440V 460V 480V 380V 416V 440V 460V 480V
30 30

25 25

20 20
P E R C E N T T R A N S IE N T V O L T A G E D IP .

P E R C E N T T R A N S IE N T V O L T A G E D IP .

15 15

10 10

5 5

0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600
LOCKED ROTOR kVA LOCKED ROTOR kVA

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 DG544D
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on star (wye) connection.
50
Hz 100000

SYMMETRICAL

ASYMMETRICAL

10000
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2,400 Amps

60 100000

Hz
SYMMETRICAL

ASYMMETRICAL
10000
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2,500 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.06 440v X 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.09 460v X 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.12 480v X 1.20 All other times are unchanged
The sustained current value is constant irrespective Note 3
of voltage level Curves are drawn for Star (Wye) connected machines. For other
connection the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732
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 DG544D
Winding 311 0.8 Power Factor

RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
50 Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220
Hz Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 450 495 450 450 500 500 500 500 515 575 515 515 530 590 530 530

kW 360 396 360 360 400 400 400 400 412 460 412 412 424 472 424 424

Efficiency (%) 94.8 94.7 95.0 95.1 94.5 94.3 94.8 94.9 94.4 94.1 94.7 94.9 94.2 94.0 94.6 94.8

kW Input 380 418 379 379 423 424 422 421 436 489 435 434 450 502 448 447

60 Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240
Hz
Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 519 538 563 588 575 594 625 644 588 625 655 675 606 644 673 694

kW 415 430 450 470 460 475 500 515 470 500 524 540 485 515 538 555

Efficiency (%) 94.7 94.8 94.9 94.9 94.5 94.6 94.6 94.7 94.4 94.4 94.5 94.5 94.3 94.3 94.4 94.4

kW Input 438 454 475 496 487 502 529 544 498 530 554 571 514 546 570 588

DIMENSIONS

WuXi Dingol Altenator CO.,LTD

Tel: 86 510 86335288 Fax: 86 510 86337898
Website: www.dingolpower.com
Address: NO.223 Fanqian Road,Changjing Town,Jiangyin,Jiangsu,China
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