HCI 534E/544E - Technical Data Sheet

HCI534E/544E
SPECIFICATIONS & OPTIONS

STANDARDS MX321 AVR

Newage Stamford industrial generators meet the The most sophisticated of all our AVRs combines all the
requirements of BS EN 60034 and the relevant section features of the MX341 with, additionally, three-phase
of other international standards such as BS5000, VDE rms sensing, for improved regulation and performance.
0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. Over voltage protection is built-in and short circuit
Other standards and certifications can be considered on current level adjustments is an optional facility.
request.
WINDINGS & ELECTRICAL PERFORMANCE
VOLTAGE REGULATORS All generator stators are wound to 2/3 pitch. This
eliminates triplen (3rd, 9th, 15th …) harmonics on the
SX440 AVR - STANDARD voltage waveform and is found to be the optimum
With this self-excited system the main stator provides design for trouble-free supply of non-linear loads. The
power via the Automatic Voltage Regulator (AVR) to the 2/3 pitch design avoids excessive neutral currents
exciter stator. The high efficiency semi-conductors of sometimes seen with higher winding pitches, when in
the AVR ensure positive build-up from initial low levels parallel with the mains. A fully connected damper
of residual voltage. winding reduces oscillations during paralleling. This
The exciter rotor output is fed to the main rotor through winding, with the 2/3 pitch and carefully selected pole
a three-phase full-wave bridge rectifier. The rectifier is and tooth designs, ensures very low waveform
protected by a surge suppressor against surges distortion.
caused, for example, by short circuit or out-of-phase
paralleling. TERMINALS & TERMINAL BOX
The SX440 will support a range of electronic Standard generators are 3-phase reconnectable with 12
accessories, including a 'droop' Current Transformer ends brought out to the terminals, which are mounted
(CT) to permit parallel operation with other ac on a cover at the non-drive end of the generator. A
generators. sheet steel terminal box contains the AVR and provides
If 3-phase sensing is required with the self-excited ample space for the customers' wiring and gland
system, the SX421 AVR must be used. arrangements. It has removable panels for easy
access.
SX421 AVR
This AVR also operates in a self-excited system. It SHAFT & KEYS
combines all the features of the SX440 with, All generator rotors are dynamically balanced to better
additionally, three-phase rms sensing for improved than BS6861:Part 1 Grade 2.5 for minimum vibration in
regulation and performance. Over voltage protection is operation. Two bearing generators are balanced with a
provided via a separate circuit breaker. An engine relief half key.
load acceptance feature is built in as standard.
INSULATION/IMPREGNATION
MX341 AVR The insulation system is class 'H'.
This sophisticated AVR is incorporated into the All wound components are impregnated with materials
Stamford Permanent Magnet Generator (PMG) control and processes designed specifically to provide the high
system. build required for static windings and the high
The PMG provides power via the AVR to the main mechanical strength required for rotating components.
exciter, giving a source of constant excitation power
independent of generator output. The main exciter QUALITY ASSURANCE
output is then fed to the main rotor, through a full wave Generators are manufactured using production
bridge, protected by a surge suppressor. The AVR has procedures having a quality assurance level to BS EN
in-built protection against sustained over-excitation, ISO 9001.
caused by internal or external faults. This de-excites
the machine after a minimum of 5 seconds. The stated voltage regulation may not be maintained in
An engine relief load acceptance feature can enable full the presence of certain radio transmitted signals. Any
load to be applied to the generator in a single step. change in performance will fall within the limits of
If three-phase sensing is required with the PMG system Criteria 'B' of EN 61000-6-2:2001. At no time will the
the MX321 AVR must be used. steady-state voltage regulation exceed 2%.
We recommend three-phase sensing for applications
with greatly unbalanced or highly non-linear loads.

NB Continuous development of our products entitles us

to change specification details without notice, therefore
they must not be regarded as binding.

Front cover drawing typical of product range.

2
 HCI534E/544E
WINDING 311

CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX321 MX341
VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

CONTROL SYSTEM SELF EXCITED

A.V.R. SX440 SX421
VOLTAGE REGULATION ± 1.0 % ± 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

INSULATION SYSTEM CLASS H

PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH TWO THIRDS
WINDING LEADS 12
STATOR WDG. RESISTANCE 0.0043 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE 1.96 Ohms at 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6220 (ISO)
BEARING NON-DRIVE END BALL. 6314 (ISO)
1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR 1543 kg 1535 kg
WEIGHT WOUND STATOR 722 kg 722 kg
WEIGHT WOUND ROTOR 617 kg 588 kg
WR² INERTIA 8.9828 kgm2 8.7049 kgm2
SHIPPING WEIGHTS in a crate 1635 kg 1625 kg
PACKING CRATE SIZE 166 x 87 x 124(cm) 166 x 87 x 124(cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 1.035 m³/sec 2202 cfm 1.312 m³/sec 2780 cfm
VOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138
kVA BASE RATING FOR REACTANCE
600 600 600 600 681 713 731 750
VALUES
Xd DIR. AXIS SYNCHRONOUS 3.14 2.83 2.63 2.34 3.53 3.30 3.10 2.92
X'd DIR. AXIS TRANSIENT 0.17 0.15 0.14 0.12 0.17 0.16 0.15 0.14
X''d DIR. AXIS SUBTRANSIENT 0.12 0.11 0.10 0.09 0.12 0.11 0.11 0.10
Xq QUAD. AXIS REACTANCE 2.45 2.21 2.05 1.82 2.82 2.64 2.48 2.33
X''q QUAD. AXIS SUBTRANSIENT 0.26 0.24 0.22 0.20 0.34 0.32 0.30 0.28
XL LEAKAGE REACTANCE 0.06 0.05 0.05 0.04 0.06 0.06 0.05 0.05
X2 NEGATIVE SEQUENCE 0.18 0.16 0.15 0.13 0.23 0.22 0.20 0.19
X0 ZERO SEQUENCE 0.08 0.08 0.07 0.06 0.10 0.09 0.09 0.08
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.08s
T''d SUB-TRANSTIME CONST. 0.012s
T'do O.C. FIELD TIME CONST. 2.5s
Ta ARMATURE TIME CONST. 0.019s
SHORT CIRCUIT RATIO 1/Xd

3
 HCI534E/544E
50 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

4
 HCI534E/544E
Winding 311
60
THREE PHASE EFFICIENCY CURVES
Hz

5
 HCI534E/544E
Winding 311

Locked Rotor Motor Starting Curve

50
Hz
MX SX
346V 380V 400V 415V 440V 346V 380V 400V 415V 440V
30 30

25 25

20 20
P E R C E N T T R A N S IE N T V O L T A G E D IP .

P E R C E N T T R A N S IE N T V O L T A G E D IP .

15 15

10 10

5 5

0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600
LOCKED ROTOR kVA LOCKED ROTOR kVA

60
Hz
MX SX
380V 416V 440V 460V 480V 380V 416V 440V 460V 480V
30 30

25 25

20 20
P E R C E N T T R A N S IE N T V O L T A G E D IP .

P E R C E N T T R A N S IE N T V O L T A G E D IP .

15 15

10 10

5 5

0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 0 200 400 600 800 1000 1200 1400 1600 1800
LOCKED ROTOR kVA LOCKED ROTOR kVA

6
 HCI534E/544E

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed

Based on star (wye) connection.
50 100000

Hz
SYMMETRICAL

ASYMMETRICAL

10000
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 2,600 Amps

60 100000

Hz
SYMMETRICAL

ASYMMETRICAL
10000
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 3,100 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.06 440v X 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.09 460v X 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.12 480v X 1.20 All other times are unchanged
The sustained current value is constant irrespective Note 3
of voltage level Curves are drawn for Star (Wye) connected machines. For other
connection the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732
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 HCI534E/544E
Winding 311 0.8 Power Factor

RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
50 Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220
Hz Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 550 560 550 550 600 610 600 600 636 640 636 636 660 665 660 660

kW 440 448 440 440 480 488 480 480 509 512 509 509 528 532 528 528

Efficiency (%) 95.0 95.1 95.2 95.3 94.7 94.9 95.0 95.2 94.5 94.7 94.8 95.0 94.3 94.5 94.7 94.9

kW Input 463 471 462 462 507 514 505 504 538 541 537 536 560 563 558 556

60 Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240
Hz
Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 625 650 663 675 681 713 731 750 719 750 780 800 738 769 798 819

kW 500 520 530 540 545 570 585 600 575 600 624 640 590 615 638 655

Efficiency (%) 95.0 95.1 95.2 95.3 94.8 94.9 95.0 95.0 94.6 94.7 94.8 94.8 94.5 94.6 94.7 94.8

kW Input 526 547 557 567 575 601 616 632 608 634 658 675 625 650 674 691

DIMENSIONS

PO Box 17 • Barnack Road • Stamford • Lincolnshire • PE9 2NB

Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100
Website: www.newage-avkseg.com
© 2002 Newage International Limited.
Reprinted with permission of N.I. only.
Printed in England. TD_HCI5E.GB_08.02_01_GB