KH 323 Parts List Service Manual PDF

KAUOHENG
KH-323 SERIES PARTS LIST & SERVICE MANUAL
電腦橫編織機 KH
COMPUTERIZED FLAT KNITTING MACHINE
KAUOHENG
KH-323 零件表 PARTS LIST
KAUOHENG
KH-323 SERIES SERVICE MANUAL
KAUO HENG COMPUTERIZED FLAT KNITTING MACHINE
1. LCD
1) LCD IS SHOWN NOTHING, BUT CAMS

CAN STILL WORK.
2) LCD IS SHOWN NOTHING, AND CAMS

CAN NOT WORK.
【PART NO.】
KH-323 SERIES 1 SERVICE MANUAL

1) LCD IS SHOWN NOTHING, BUT CAMS CAN STILL

WORK.
Check steps and solution：
1. Make sure H cable (mother board – keyboard) is connected well.
2. Make sure key board – LCD is connected well.
3. Change CPU board or LCD or H cable.

2) LCD IS SHOWN NOTHING, AND CAMS CAN NOT

WORK.
1. Make sure AC power input – output is correct.
2. Make sure A.V.R is in a good condition.
3. Make sure fuse (5A) in A.V.R is not burnt-out.
NO burnt-out：Change CPU board or rack board.
Burnt-out：Turn off fluorescent lamp, change new fuse and turn on the
power again,
3.1 LCD is shown normally：Change ballast of fluorescent lamp. (Please
check in turn if there are more than 2 fluorescent lamps.
3.2 LCD is still shown nothing：Change new fuse again； then change
transformer or power supplier.
Remark：Make sure fuse inside controller (The fourth fuse-3A) is not burnt-out
if machines were shipped after December of 2006.
No burnt-out：Change CPU board or rack board.
Burnt-out：Change transformer.
Note：Machines shipped after December of 2006, fuse inside controller from
left to right are as illustrated in below.

1.Main fuse 5A
2.Fluorescent lamp & fan fuse 3A
3.Power supplier fuse 3A
4.Transformer fuse 3A

LCD 【PART NO.】
1.LCD：KCF9612 2.MOTHER BOARD：KCF9621
3.H CABLE：KCF9661 4.KEYBOARD：KCF9613
5.A.V.R：KCF9714 6.CPU BOARD：KCF9626
7.RACK BOARD：KCF9628 8.TRANSFORMER：KCF9633
9.POWER SUPPLIER：KCF9632

2. LEFT LIMIT SENSOR
1) “LEFT” IS SHOWN ON THE SCREEN,

BUT LEFT LIMIT SENSOR IS ON.
2) “LEFT” IS SHOWN ON THE SCREEN,

AND LEFT LIMIT SENSOR IS OFF.
【PART NO.】

1) “LEFT” IS SHOWN ON THE SCREEN, BUT LEFT LIMIT

SENSOR IS ON.
1. Make sure K cable - sensor is connected well.
2. Change sensor or CPU board or mother board.

2) “LEFT” IS SHOWN ON THE SCREEN, AND LEFT LIMIT

SENSOR IS OFF.
Make sure 24V power board inside the controller is without short condition.
1. Yellow light is “ON”：Make sure the other 2 green lights are “ON”
“ON”：1.1 Make sure K cable - sensor is connected well.
1.2 Change sensor or CPU board or mother board.
“OFF”：Change 2 power suppliers.
2. Yellow light is “OFF”：
2.1 Make sure cable (24V power board - mother board) is connected well.
2.2 Change CPU board or 24V power board or mother board.

3. Yellow light is “TWINKLE”：It means 24V short.
Testing steps as followings：
3.1 Turn off the power, pull off AB cable from left carriage and turn on the
power again.
Yellow light is “ON” - normal：Left carriage is 24V short. Check left carriage.
Yellow light is “OFF” - abnormal：Left carriage is no problem.
3.2 Turn off the power, pull off CD cable from right carriage and turn on the
power again.
Yellow light is “ON”-normal：
Right carriage is 24V short. Check right carriage.
Yellow light is “OFF” - abnormal：
Right carriage is no problem.

3.3 Carriages are problem：
3.3.1 Turn off the power, plug AB&CD cable into carriage and pull off
front cables (KCF9677) of left & right carriages to test.
Yellow light is “ON” - normal：
Left & right carriages are 24V short. Check solenoid and PC board
(KCE0002).
Yellow light is “TWINKLE”：
Left & right carriages are no problem.
3.3.2 Turn off the power, plug AB&CD cable into carriage and pull off
rear cables (KCF9675) of left & right carriages to test.

Left & right carriages are 24V short. Check solenoid and PC board
(KCE0002).

Left & right carriages are no problem.
3.3.3 Turn off the power, pull off cable (KCF9676) and turn on the power.
PC board (KCE0001) is 24V short. Check solenoid and make sure
screws on PC board (KCE0001) are not loose.
PC board (KCE0001) is no problem.
3.4 Carriages are no problem：
Turn off the power, pull off cable (KCE9667) and sensor (KCE9034 &
KCE9407) in turn to find which part has problem.

LEFT LIMIT SEMSOR 【PART NO.】
1.SENSOR：KCF9034 2.MOTHER BOARD：KCF9621
3.K CABLE：KCF9671 4.24V POWER BOARD：KCF9629
5.AB CABLE：KCF9662 6.CPU BOARD：KCF9626
7.TOP TENSION：KCF90031N 8.CABLE：KCF9667
9.CD CABLE：KCF9663 10.SENSOR OF RACKING：KCF9407
11.SOLENOID：KCE2501 12.CABLE：KCF9677
13.CABLE：KCF9675 14.CABLE：KCF9676
15.PC BOARD：KCE0002 16.PC BOARD：KCE0001

3. RACK
1) “RACK” IS SHOWN ON THE SCREEN

BEFORE RUNNING.
2) “RACK” IS SHOWN ON THE SCREEN

WHEN RUNNING.
3) TAKE-DOWN TURNS AUTOMATICALLY

OR RACKING RUNS AUTOMATICALLY
WHEN TURNING ON THE POWER.
【PART NO.】

1) “RACK” IS SHOWN ON THE SCREEN BEFORE RUNNING.
1. Make sure sensor of racking is in correct position.
2. Make sure sensor of racking is “ON”.
“OFF”：Change sensor of racking.
“ON”：Change CPU board. Change sensor of racking again if problem is still
occurred.

2) “RACK IS SHOWN ON THE SCREEN WHEN RUNNING.
1. Put top tension in out-of-order condition to make sure signal lamp will be
“ON”.
“ON”：It is no problem and make sure sensor of racking is in correct position.
“OFF”：It means 24V short. Check steps are the same with “LEFT” is shown
on the screen.

3) TAKE-DOWN TURNS AUTOMATICALLY OR RACKING

RUNS AUTOMATICALLY WHEN TURNING ON THE
POWER.
1. Change rack board.
2. Change CPU board if problem is still occurred.

RACK 【PART NO.】
1.SENSOR OF RACKING：KCF9407 2.TOP TENSION：KCF90031N
3.RACK BOARD：KCF9628 4.CPU BOARD：KCF9626

4. YARN CARRIER SOLENOIDS & CAMS
【PART NO.】

YARN CARRIER SOLENOIDS & CAMS
Enter into “5. TEST”
Select “4. CAM” to test if cams work with any problem
1. Test solenoids without any problem and check if cams move properly?
2. Test is no problem but sometimes is problem when running. Please change
solenoids. If problem is still occurred, change A cable of left system and
change C cable of right system.
3. Left system is problem and one of solenoids can not work. Pull off AB cable
from left system to plug into right carriage and begin to test：
3.1Right system is problem and one of solenoids can not work. Plug AB
cable back into left system and exchange solenoid boards (first one
exchange with third one inside controller) to see if problem will be
occurred with right system?
3.1.1 Problem is still occurred with left system. Change A cable to test
again. Change mother board if problem is occurred again.

3.1.2 Problem is occurred with right system. Change solenoid board.
3.2 Right system works normally and solenoids can work, plug AB cable
back into left system. Change solenoid of left system which didn’t work.
Change cable (KCF9675-77) if problem is occurred again.
4. Right system is problem and one of solenoids can not work. Pull off CD
cable from right system to plug into left carriage and begin to test：
4.1Left system is problem and one of solenoids can not work. Plug CD
cable back into right system and exchange solenoid boards (first one
exchange with third one inside controller) to see if problem will be
occurred with left system?
4.1.1 Problem is still occurred with right system. Change C cable to test
again. Change mother board if problem is occurred again.
4.1.2 Problem is occurred with right system. Change solenoid board.
4.2 Left system works normally and solenoids can work, plug CD cable
back into right system. Change solenoid of right system which didn’t
work. Change cable (KCF9675-77) if problem is occurred again.
Remark：For DTJ machine, it should be exchanged with PC board (KCG0001)
to test：then check if cable is connected well or not.

YARN CARRIER SOLENOIDS & CAMS 【PART NO.】
1.SOLENOID：KCE2501 2.AB CABLE：KCF9662
3.CD CABLE：KCF9663 4.SOLENOID BOARD：KCF9622
5.MOTHER BOARD：KCF9621 6.PC BOARD：KCG0001
7.CABLE：KCF9677 8.CABLE：KCF9675
9.CABLE：KCF9676

5. MEMORY FULL
【PART NO.】

MEMORY FULL
1. Enter into 3. FILE
2. Select 6. CLEAR：Clear all files
Enter code NO：555
3. Memory full：Check if parameter was lost or not. If inside parameter was lost,
it is properly because of low battery of CPU board. Please change a new
battery. Also change CPU board if problem is still occurred.

MEMORY FULL 【PART NO.】
1.CPU BOARD：KCF9626

6. STITCH
【PART NO.】

STITCH
1. Enter into 5. TEST
2. Select 6. STITC
3. Start to test front left、rear left、front right、rear right
Test is O.K. a. Check stitch control teeth plate or

But stitch is not good. b. Change stepping board
Test is O.K. a. Change B cable or
But “STITC” is shown. b. Change D cable
FRONT LEFT is abnormal：

Exchange stepping boards with each other inside controller (NO.2 & NO.4) to
see if problem is occurred from left to right.
1) Right - abnormal：Change stepping board.
2) Left - abnormal：Pull off AB cable from left carriage and plug into right
carriage to test.
Abnormal：Change B cable.
Normal：Check if stitch control teeth plate in front left carriage is normal.
Stitch control teeth plate - normal：Change PC board (KCE0002) or stepping
motor.
Stitch control teeth plate - abnormal：Change stitch control teeth plate.

FRONT RIGHT is abnormal：

see if problem is occurred from right to left.
1) Left - abnormal：Change stepping board.
2) Right - abnormal：Pull off CD cable from right carriage and plug into left
carriage to test.
Abnormal：Change D cable.
Normal：Check if stitch control teeth plate in front right carriage is normal.
motor.
REAR LEFT is abnormal：

see if problem is occurred from left to right.
1) Right - abnormal：Change stepping board.
2) Left - abnormal：Pull off AB cable from left carriage and plug into right
carriage to test.
Abnormal：Change B cable.
Normal：Check if stitch control teeth plate in front left carriage is normal.
motor.
REAR RIGHT is abnormal：

see if problem is occurred from right to left.
1) Left - abnormal：Change stepping board.
2) Right - abnormal：Pull off CD cable from right carriage and plug into left
carriage to test.
Abnormal：Change D cable.
Normal：Check if stitch control teeth plate in front right carriage is normal.
motor.

STITCH 【PART NO.】
1.STITCH CONTROL TEETH 2.STEPPING BOARD：KCF9623

PLATE：KCF9145
3.AB CABLE：KCF9662 4.CD CABLE：KCF9663
5.STEPPING MOTOR：KCM2004A 6.PC BOARD：KCE0002

7. OTHERS
1) IT CAN NOT START WITH OPERATION BAR WHEN
ENTERING RUN MODE /【PART NO.】
2) FILE IS MISSING, PROGRAM AND PARAMETERS
ARE IN DISORDER WHEN ENTERING RUN MODE /
【PART NO.】
3) TAKE-DOWN MOTOR CAN NOT WORK /【PART NO.】
4) TAKE-DOWN DOESN’T TURN STABLY /【PART NO.】
5) KNITTING AREA IS CHANGEFUL /【PART NO.】
6) SIGNAL LAMP IS OUT OF ORDER /【PART NO.】
7) IT CAN NOT GET RID OF ERROR WHEN ENTERING
RUN MODE /【PART NO.】
8) STITCH CAMS CAN NOT WORK /【PART NO.】

1) IT CAN NOT START WITH OPERATION BAR WHEN

ENTERING RUN MODE.
1. Make sure PC board (KCF9372) – K cable – mother board is connected
well.
2. Change PC board (KCF9372) or CPU board or mother board.
【PART NO.】
1.PC BOARD：KCF9372 2.K CABLE：KCF9671
3.MOTHER BOARD：KCF9621 4.CPU BOARD：KCF9626

2) FILE IS MISSING, PROGRAM AND PARAMETERS ARE

IN DISORDER WHEN ENTERING RUN MODE.
1. Low battery of CPU board, so please change a new battery.
2. Change CPU board if problem can not be solved.
【PART NO.】

3) TAKE-DOWN MOTOR CAN NOT WORK.
1. Make sure L cable – take-down motor is connected well.
2. Make sure take-down gear run smoothly without any problem.
3. Change CPU board or rack board or turning knob assy. or take-down motor.
【PART NO.】
1.TURNING KNOB ASSY.：KCF9532 2.TAKE-DOWN GEAR：KCF9526A
3.TAKE-DOWN MOTOR：KCF9526 4.L CABLE：KCF9666

4) TAKE-DOWN DOESN’T TURN STABLY.
1. Make sure take-down was not obstructed.
2. Change turning knob assy. or take-down gear or take-down motor.
【PART NO.】
3.TAKE-DOWN MOTOR：KCF9526

5) KNITTING AREA IS CHANGEFUL.
1. Check if plastic in blue on the connecting ring was loose or damaged.
Change it first or change whole connecting ring.
2. If problem is still occurred after changing connecting ring, please change
decoder or CPU board or inverter in turn.
【PART NO.】
1.CONNECTING RING：KCF9046C 2.DECODER：KCF9064B
3.CPU BOARD：KCF9626 4.INVERTER：KCF9634

6) SIGNAL LAMP IS OUT OF ORDER.
1. Check cable of signal lamp is no problem.
2. Change signal lamp.
3. Change 24V power board.
【PART NO.】
1.SIGNAL LAMP(G)：KCF9001G 2.SIGNAL LAMP(Y)：KCF9001Y
3.24V POWER BOARD：KCF9629

7) IT CAN NOT GET RID OF ERROR WHEN ENTERING

RUN MODE.
DETR CHANGE DETECTOR CHANGE B & D CABLE
T-TSN CHANGE TOP TENSION
TK-DN
CHECK IF IT IS ABNORMAL
S-TSN
RIGHT
CHANGE LEFT & RIGHT LIMIT SENSOR
LEFT
RACK CHANGE SENSOR OF RACKING
☆If it still can not get rid of error, please change CPU board.
【PART NO.】
3.TAKE-DOWN MOTOR：KCF9526 4.L CABLE：KCF9666

8) STITCH CAMS CAN NOT WORK.
1. Left & right carriages can not work：
Check steps are the same with “LEFT” is shown on the screen.
2. Left carriage can not work：
Check green light on power supplier is “OFF”；then change one new power
supplier.
3. Right carriage can not work：
Check green light on power supplier is “OFF”；then change one new power
supplier.
【PART NO.】

CABLE CONTROL
1. LEFT FRONT CAM：

323D 4 x SOLENOIDS
323DJ 5 x SOLENOIDS
323DTJ 6 x SOLENOIDS, PC BOARD (KCG0001)
A CABLE 2. LEFT REAR CAM：
323D 4 x SOLENOIDS
323DJ 5 x SOLENOIDS
3. PC BOARD：6 x SOLENOIDS
1. LEFT FRONT STITCH (STITCH MOTOR & PC BOARD-KCE0002)
2. LEFT REAR STITCH (STITCH MOTOR & PC BOARD-KCE0002)
B CABLE
3. LEFT FRONT DETECTOR
4. LEFT REAR DETECTOR
1. RIGHT FRONT CAM：
323D 4 x SOLENOIDS
323DJ 5 x SOLENOIDS
C CABLE 2. RIGHT REAR CAM：
323D 4 x SOLENOIDS
323DJ 5 x SOLENOIDS
3. PC BOARD：6 x SOLENOIDS
1. RIGHT FRONT STITCH (STITCH MOTOR & PC BOARD-KCE0002)
2. RIGHT REAR STITCH (STITCH MOTOR & PC BOARD-KCE0002)
D CABLE
3. RIGHT FRONT DETECTOR
4. RIGHT REAR DETECTOR
E CABLE 24V POWER DC
F CABLE INVERTER、DECODER CONTROL WIRE
H CABLE LCD、KEYBOARD、BUZZER CONTROL WIRE
I CABLE TRANSMISSION CONTROL WIRE
J CABLE RACKING SIGNAL、RIGHT SIDE TENSION、RIGHT SENSOR CABLE
K CABLE LEFT LIMIT、OPERATION BAR、LEFT SIDE TENSION、TOP TENSION CONTROL WIRE
L CABLE TAKE-DOWN POWER CONTROL WIRE
M CABLE RACKING POWER CONTROL WIRE

CHANGE SOLENOIDS
PROGRAM IS “KNIT” BUT ACTION

A. CHANGE SOLENOID NO.3
IS “TUCK”
PROGRAM IS “ALL KNIT” BUT
B. ACTION IS “HIGH BUTT KNIT, LOW CHANGE SOLENOID NO.3 & 4
BUTT TUCK”
PROGRAM IS “ALL KNIT” BUT
C. CHANGE SOLENOID NO.1 & 2
ACTION IS “HIGH BUTT KNIT”
PROGRAM IS “ KNIT” BUT ACTION
D. CHANGE SOLENOID NO.2
IS “MISS”
PROGRAM IS “MISS” BUT ACTION
E. CHANGE SOLENOID NO.2 & 5
IS “TUCK”
☆ Please pay attention to the height of cam action after changing solenoids.
NO.4 NO.3 NO.2 NO.1

STEPPING MOTOR
SOLENOID SOLENOID SOLENOID SOLENOID
NO.5
SOLENOID

PC BOARD CONTROL
NO.1 LEFT SYSTEM – CAM ACTION
NO.2 LEFT SYSTEM – STITCH ACTION
NO.3 RIGHT SYSTEM – CAM ACTION
NO.4 RIGHT SYSTEM – STITCH ACTION
NO.5 CPU BOARD
RACK BOARD (RACKING、TAKE-DOWN、TOP

NO.6
TENSION、CPU POWER)
POWER BOARD 24V POWER、SIGNAL LAMP、LCD

DISASSEMBLE MAIN ROLLER (OLD)
KH-323 SERIES THE STEPS OF DISASSEMBLE MAIN ROLLER
< STEP1 >
< STEP2 >

< STEP3 >
< STEP4 >

< STEP5 >
< STEP6 >

< STEP7 >
< STEP8 >

DELTA INVERTER PARAMETER

1) KH-323D & DJ
2) KH-323DTJ

KH-323D & DJ
CONSTANT NO. INITIAL SETING
00-02 10： Refresh mode
00-07 01： Security mode
00-08 01： New parameter mode
01-00 180
01-09 1.3
01-10 0.3
02-00 01
02-01 02
02-03 10
04-00 1.20
04-01 01
04-19 0.03
07-01 32
07-02 3.0
07-04 06
07-06 9572
08-00 50
08-02 0.3
Remark：1. Inverter display shows <12.10> after setting up parameters.

2. If more or less than <12.10>, it needs to adjust one variable
resistance VR. Turning clockwise is to increase and
counterclockwise to decrease.

KH-323DTJ
CONSTANT NO. INITIAL SETING
00-02 10： Refresh mode
00-07 01： Security mode
00-08 01： New parameter mode
01-00 170
01-09 1.4
01-10 0.4
02-00 01
02-01 02
02-03 10
04-00 1.20
04-01 01
04-19 0.03
07-01 32
07-02 3.0
07-04 06
07-06 9572
08-00 50
08-02 0.3
Remark：1. Inverter display shows <12.10> after setting up parameters.

2. If more or less than <12.10>, it needs to adjust one variable
resistance VR. Turning clockwise is to increase and
counterclockwise to decrease.

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KAUOHENG

KH-323 SERIES PARTS LIST & SERVICE MANUAL

KH-323 零件表 PARTS LIST

KH-323 SERIES SERVICE MANUAL

1) LCD IS SHOWN NOTHING, BUT CAMS

2) LCD IS SHOWN NOTHING, AND CAMS

KH-323 SERIES 1 SERVICE MANUAL

1) LCD IS SHOWN NOTHING, BUT CAMS CAN STILL

Check steps and solution：

1. Make sure H cable (mother board – keyboard) is connected well.

2. Make sure key board – LCD is connected well.

3. Change CPU board or LCD or H cable.

KH-323 SERIES 2 SERVICE MANUAL

2) LCD IS SHOWN NOTHING, AND CAMS CAN NOT

Check steps and solution：

1. Make sure AC power input – output is correct.

2. Make sure A.V.R is in a good condition.

3. Make sure fuse (5A) in A.V.R is not burnt-out.

NO burnt-out：Change CPU board or rack board.

3.1 LCD is shown normally：Change ballast of fluorescent lamp. (Please

check in turn if there are more than 2 fluorescent lamps.

transformer or power supplier.

if machines were shipped after December of 2006.

No burnt-out：Change CPU board or rack board.

Note：Machines shipped after December of 2006, fuse inside controller from

left to right are as illustrated in below.

KH-323 SERIES 3 SERVICE MANUAL

LCD 【PART NO.】

1.LCD：KCF9612 2.MOTHER BOARD：KCF9621

3.H CABLE：KCF9661 4.KEYBOARD：KCF9613

5.A.V.R：KCF9714 6.CPU BOARD：KCF9626

7.RACK BOARD：KCF9628 8.TRANSFORMER：KCF9633

KH-323 SERIES 4 SERVICE MANUAL

2. LEFT LIMIT SENSOR

1) “LEFT” IS SHOWN ON THE SCREEN,

2) “LEFT” IS SHOWN ON THE SCREEN,

KH-323 SERIES 5 SERVICE MANUAL

1) “LEFT” IS SHOWN ON THE SCREEN, BUT LEFT LIMIT

Check steps and solution：

1. Make sure K cable - sensor is connected well.

2. Change sensor or CPU board or mother board.

KH-323 SERIES 6 SERVICE MANUAL

2) “LEFT” IS SHOWN ON THE SCREEN, AND LEFT LIMIT

Check steps and solution：

1.2 Change sensor or CPU board or mother board.

“OFF”：Change 2 power suppliers.

2. Yellow light is “OFF”：

2.2 Change CPU board or 24V power board or mother board.

Testing steps as followings：

Yellow light is “OFF” - abnormal：Left carriage is no problem.

Yellow light is “ON”-normal：

Right carriage is 24V short. Check right carriage.

Yellow light is “OFF” - abnormal：

Right carriage is no problem.

KH-323 SERIES 7 SERVICE MANUAL

3.3 Carriages are problem：

front cables (KCF9677) of left & right carriages to test.

Yellow light is “ON” - normal：

Yellow light is “TWINKLE”：