pm240-2 Hardware Installation Manual PDF

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Changes in this manual 1


Fundamental safety
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instructions 2

3
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Introduction
SINAMICS
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Installing/mounting 4
SINAMICS G120
Power Module PM240-2 5
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Connecting-up

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Service and maintenance 6
Hardware Installation Manual

7
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Technical data

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Spare parts 8

9
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Accessories

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Appendix A

01/2017

01/2017
A5E33294624B AE
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E33294624B AE Copyright © Siemens AG 2013 - 2017.


Division Digital Factory Ⓟ 02/2017 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Changes in this manual ........................................................................................................................... 9


2 Fundamental safety instructions ............................................................................................................ 11
2.1 General safety instructions .....................................................................................................11
2.2 Handling electrostatic sensitive devices (ESD) ......................................................................16
2.3 Industrial security ....................................................................................................................17
2.4 Residual risks of power drive systems....................................................................................18
3 Introduction ........................................................................................................................................... 19
3.1 Component specification according to UL ..............................................................................20
3.2 Permissible motors .................................................................................................................20
4 Installing/mounting ................................................................................................................................ 21
4.1 Installation conditions..............................................................................................................21
4.2 EMC-compliant installation of a machine or system ...............................................................23
4.2.1 Control cabinet ........................................................................................................................24
4.2.2 Cables .....................................................................................................................................25
4.2.3 Electromechanical components ..............................................................................................28
4.3 Power losses and air cooling requirements ............................................................................29
4.4 Mounting the Power Modules .................................................................................................31
4.4.1 Dimension drawings and drilling dimensions for built-in units - IP20 devices ........................33
4.4.2 Hoisting gear FSD ... FSF .......................................................................................................35
4.4.3 Mounting the shield plate for built-in units ..............................................................................35
4.4.4 Dimension drawings and drilling dimensions for PT Power Modules .....................................38
4.4.5 Mounting the shield plate for PT Power Modules ...................................................................39
4.5 Additional components............................................................................................................39
5 Connecting-up ...................................................................................................................................... 41
5.1 Permissible line supplies ........................................................................................................44
5.1.1 TN line system ........................................................................................................................44
5.1.2 TT line system .........................................................................................................................45
5.1.3 IT system ................................................................................................................................46
5.1.4 Protective conductor ...............................................................................................................47
5.2 Connecting the line and motor cable at the inverter ...............................................................49
5.2.1 Connection overview...............................................................................................................49
5.2.2 Length of the motor cable .......................................................................................................52
5.2.3 Connection terminals at the inverter .......................................................................................53
5.2.4 Establishing connections ........................................................................................................54
5.3 STO via Power Module terminals ...........................................................................................57
5.4 Connecting the motor to the inverter in a star or delta connection .........................................58

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Table of contents

6 Service and maintenance ...................................................................................................................... 59


6.1 Maintenance........................................................................................................................... 60
6.2 Commissioning after a long storage time .............................................................................. 61
6.3 Replacing a fan ...................................................................................................................... 62
6.3.1 Fan replacement FSA … FSC ............................................................................................... 62
6.3.2 Fan replacement FSD … FSF ............................................................................................... 63
7 Technical data ...................................................................................................................................... 65
7.1 Electromagnetic compatibility - Overview .............................................................................. 65
7.2 Ambient conditions ................................................................................................................. 66
7.3 Overload capability of the inverter ......................................................................................... 68
7.4 Cable cross-sections and tightening torques ......................................................................... 70
7.5 Technical data, 200 V inverters ............................................................................................. 71
7.5.1 General data, 200 V inverters ................................................................................................ 71
7.5.2 Specific technical data, 200 V inverters ................................................................................. 73
7.5.3 Current derating depending on the pulse frequency, 200 V inverters ................................... 78
7.6 Technical data, 400 V inverters ............................................................................................. 79
7.6.1 General data, 400 V inverters ................................................................................................ 79
7.6.2 Specific technical data, 400 V inverters ................................................................................. 81
7.6.3 Current derating depending on the pulse frequency, 400 V inverters ................................... 87
7.7 Technical data, 690 V inverters ............................................................................................. 88
7.7.1 General data, 690 V inverters ................................................................................................ 88
7.7.2 Specific technical data, 690 V inverters ................................................................................. 90
7.7.3 Current derating depending on the pulse frequency, 690 V inverters ................................... 92
7.8 Restrictions for special ambient conditions ............................................................................ 93
7.9 Electromagnetic compatibility of variable-speed drives ......................................................... 96
7.9.1 Inverter applications ............................................................................................................... 97
7.9.1.1 Operation in the Second Environment ................................................................................... 97
7.9.1.2 Operation in the First Environment ........................................................................................ 99
7.9.2 Typical harmonic currents .................................................................................................... 100
7.9.3 EMC limit values in South Korea ......................................................................................... 101
8 Spare parts ..........................................................................................................................................103
9 Accessories .........................................................................................................................................105
9.1 Top shield plate - FSD … FSF ............................................................................................. 106
9.2 Mounting frames for PT power modules .............................................................................. 107
9.3 Line reactor .......................................................................................................................... 109
9.4 Line filter ............................................................................................................................... 113
9.5 Braking resistor .................................................................................................................... 115
9.5.1 Connecting a braking resistor .............................................................................................. 118
9.5.2 Technical data of the braking resistor .................................................................................. 119
9.6 Connecting a motor holding brake ....................................................................................... 122
9.6.1 Technical data of the brake relay? ....................................................................................... 122
9.6.2 Connections and circuit diagrams ........................................................................................ 123

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Table of contents

9.6.3 Mounting and connecting the brake relay .............................................................................124


9.7 Output reactor .......................................................................................................................125
9.8 Voltage limiter and du/dt filter ...............................................................................................130
A Appendix............................................................................................................................................. 133
A.1 Manuals and technical support .............................................................................................133
A.1.1 Manuals for your inverter ......................................................................................................133
A.1.2 Configuring support...............................................................................................................134
A.1.3 Product Support ....................................................................................................................135
A.2 Disposal ................................................................................................................................136
A.3 Directives and standards ......................................................................................................137
A.4 Abbreviations ........................................................................................................................139
Index................................................................................................................................................... 141

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Table of contents

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8 Hardware Installation Manual, 01/2017, A5E33294624B AE
Changes in this manual 1
With respect to the PM240-2 Power Modules Manual, Edition 12/2015
The "EMC-compliant installation" section has been revised and moved to the
"Installation/mounting" chapter. It now has the title "EMC-compliant installation of a machine
or system".
The "Installing Power Modules" section has been revised.
The "Connecting" chapter has been restructured. "Connecting the motor to the inverter in a
star or delta connection" section has been revised.
The "Technical data" chapter has been revised and restructured.

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Changes in this manual

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Fundamental safety instructions 2
2.1 General safety instructions

DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.

WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

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Fundamental safety instructions
2.1 General safety instructions

WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.

WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.

WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.

WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
• Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.

WARNING
Danger to life through electric shock due to the residual charge of the power component
capacitors
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the
power supply has been switched off. Contact with live parts can result in death or serious
injury.
• Wait for 5 minutes before you check that the unit really is in a no-voltage condition and
start work.

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Fundamental safety instructions
2.1 General safety instructions

NOTICE
Material damage due to loose power connections
Insufficient tightening torques or vibrations can result in loose electrical connections. This
can result in damage due to fire, device defects or malfunctions.
• Tighten all power connections with the specified tightening torques, e.g. line supply
connection, motor connection, DC link connections.
• Check all power connections at regular intervals. This applies in particular after
transport.

WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
• Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
• Ensure that smoke can only escape via controlled and monitored paths.

WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors.
People with pacemakers or implants are at particular risk in the immediate vicinity of this
equipment.
• If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from
electrical power equipment.

WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
• Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.

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Fundamental safety instructions
2.1 General safety instructions

WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
• Use a monitoring device that signals an insulation fault.
• Correct the fault as quickly as possible so the motor insulation is not overloaded.

WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
• Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.

WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, in the national language if
necessary.
• Replace illegible warning labels.

NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
• Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.

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Fundamental safety instructions
2.1 General safety instructions

WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.

Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.

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Fundamental safety instructions
2.2 Handling electrostatic sensitive devices (ESD)

2.2 Handling electrostatic sensitive devices (ESD)


Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

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Fundamental safety instructions
2.3 Industrial security

2.3 Industrial security

Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (http://www.siemens.com/industrialsecurity).

WARNING
Danger to life as a result of unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
• Make sure that you include all installed products into the holistic industrial security
concept.
• Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.

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Fundamental safety instructions
2.4 Residual risks of power drive systems

2.4 Residual risks of power drive systems


When assessing the machine- or system-related risk in accordance with the respective local
regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer
must take into account the following residual risks emanating from the control and drive
components of a drive system:
1. Unintentional movements of driven machine or system components during
commissioning, operation, maintenance, and repairs caused by, for example,
– Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic
components
– External influences/damage
– X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as emissions of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the specification
– External influences/damage
3. Hazardous shock voltages caused by, for example:
– Component failure
– Influence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
6. Influence of network-connected communication systems, e.g. ripple-control transmitters
or data communication via the network
For more information about the residual risks of the drive system components, see the
relevant sections in the technical user documentation.

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Introduction 3
Overview
The Power Modules belong to the modular family of SINAMICS G120 inverters. A modular
inverter comprises Control Unit and Power Module.
Depending on the power rating in frame sizes FSA … FSF, the following Power Module
versions are supplied:

• 1 AC 200 V 0.55 kW … 4 kW for line voltages from 1 AC 200 V … 240 V


• 3 AC 200 V 0.55 kW … 55 kW for line voltages from 3 AC 200 V … 240 V
• 3 AC 400 V 0.55 kW … 132 kW for line voltages from 3 AC 380 V … 480 V
• 3 AC 690 V 11 kW … 132 kW for line voltages from 3 AC 500 V … 690 V

Control Units for the Power Modules


You can operate the Power Modules with a Control Unit from one of the following listed
families.
● CU230P-2
● CU240B-2
● CU240E-2
● CU250S-2
For Power Modules FSA … FSC, you require a Control Unit with firmware version V4.4 or
higher.
For Power Modules FSD … FSF, you require a Control Unit with firmware version V4.7 HF8
or higher.

Note
Commissioning the inverter
You must first commission the inverter before you can use it. Commissioning is described in
the Operating Instructions of the relevant Control Unit.
Manuals for your inverter (Page 133)

STO independent of the Control Unit


Using the PM240-2 Power Modules, frame sizes FSD, FSE and FSF, you can implement the
"Safe Torque Off" safety function (STO), corresponding to PL e according to EN 13849-1
and SIL 3 according to IEC61508.
STO via Power Module terminals (Page 57).

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Introduction
3.1 Component specification according to UL

3.1 Component specification according to UL


The inverters have UL approval according to UL508C and CSA C22.2 No. 274-13.
Further information and a link for downloading the appropriate certificates can be found in
the following Section:
Directives and standards (Page 137)

3.2 Permissible motors

Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.

Motors for 200 V Power Modules


For the 200 V Power Modules, induction motors are permissible in the range from
25% … 150% of the inverter power without any restrictions.

Motors for 400 V Power Modules


For the 400 V Power Modules, induction motors are permissible in the range from
25 % … 150 % of the inverter power without any restrictions.

Motors for 690 V Power Modules


For the 690 V Power Modules, induction motors are permissible in the range from 50
% … 150 % of the inverter power without any restrictions.

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20 Hardware Installation Manual, 01/2017, A5E33294624B AE
Installing/mounting 4
4.1 Installation conditions

General installation conditions


When installing the Power Modules carefully observe the conditions listed below in order to
guarantee reliable, continuous and disturbance-free operation.
● The Power Modules are designed for installation in a control cabinet.
● The Power Modules are certified for use in environments with degree of pollution 2
without condensation; i.e. in environments where no conductive pollution/dirt occurs.
● The built-in units fulfill IP20 degree of protection.
● Devices with push-through technology (PT devices) have IP20 degree of protection,
at the rear of the control cabinet, IP55.
● You can find the permissible conductor cross-sections for the terminals in:
Connection terminals at the inverter (Page 53)
● The following section describes how you can install the Power Modules in compliance
with EMC regulations:
EMC-compliant installation of a machine or system (Page 23)

Inverters for systems in the United States / Canada (UL/cUL)


● For a system configuration in conformance with UL/cUL, use the fuse types approved for
UL/cUL, specified in the Technical data, or the circuit breakers under the following
Internet address.
– Fuse types: Technical data (Page 65)

– Circuit breaker
(https://support.industry.siemens.com/cs/ww/en/view/109486009)
● The integrated semiconductor short-circuit protection does not provide cable protection.
● On the system side, provide cable protection in conformance with NEC or CEC, Part 1
and the local regulations.
● The inverters provide internal motor protection corresponding to UL61800-5-1. The
protection threshold is 115 % of the inverter full load current. When commissioning, you
can adapt the motor overload protection using parameter p0640.
● For frame size FSF, to connect the line supply and motor only use UL approved ring-type
cable lugs (ZMVV), which are certified for the particular voltage, with a permissible
current of at least 125 % of the input and output current. Use the higher value as basis.

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Installing/mounting
4.1 Installation conditions

● Carefully note that for plants and systems in conformance with UL/cUL, the line and
output voltage may not be higher than 600 V.
● Only use copper cables rated for 60 °C or 75 °C.
● For frame size FSE inverters, use only cables certified for temperatures of 75° C to
connect the braking resistor.
● The DC-link terminals, DCP and DCN, were not investigated regarding conformance with
UL/cUL.

Additional requirements for CSA compliance, frame sizes FSA … FSC


Install the inverter with an external suppression device with the following properties:
● Surge protection device with the appropriate certification (category checking numbers
VZCA and VZCA7)
● Rated supply voltage
– 240 V (phase with respect to ground), 240 V (phase to phase) for 200 V inverters
– 480 V (phase with respect to ground), 480 V (phase to phase) for 400 V inverters
● Terminal voltage, VPR = 2000 V
● Suitable for SPD applications, type 1 or type 2
Alternatively, use a surge protection device, article number 5SD7 424-1 from Siemens AG.

Additional requirements relating to CSA conformance, frame sizes FSD … FSF


Overvoltage category OVC III must be ensured for all connections of the power circuit. This
can mean that a surge suppressor must connected upstream on the line side. The rated
voltage of the surge suppressor must not exceed the line voltage, and must guarantee the
limit values (VPR) specified here.

Line voltage Phase to ground Phase to phase


Rated VPR Rated VPR
voltage voltage
3 AC 200 V … 240 V Grounded neutral conductor 139 V 2.5 kV 240 V 4 kV
Grounded line conductor 240 V 4 kV 240 V 4 kV
3 AC 380 V … 480 V Grounded neutral conductor 277 V 4 kV 480 V 4 kV
Grounded line conductor 480 V 6 kV 480 V 4 kV
3 AC 500 V … 600 V Grounded neutral conductor 347 V 6 kV 600 V 4 kV
Grounded line conductor 600 V 6 kV 600 V 4 kV

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Installing/mounting
4.2 EMC-compliant installation of a machine or system

4.2 EMC-compliant installation of a machine or system


The inverter is designed for operation in industrial environments where strong
electromagnetic fields are to be expected.
Reliable and disturbance-free operation is only guaranteed for EMC-compliant installation.
To achieve this, subdivide the control cabinet and the machine or system into EMC zones:

EMC zones

Figure 4-1 Example of the EMC zones of a plant or machine

Inside the control cabinet


● Zone A: Line supply connection
● Zone B: Power electronics
Devices in Zone B generate energy-rich electromagnetic fields.
● Zone C: Control and sensors
Devices in Zone C do not generate any energy-rich electromagnetic fields themselves,
but their functions can be impaired by electromagnetic fields.

Outside the control cabinet


● Zone D: Motors, braking resistors
Devices in Zone D generate electromagnetic fields with a significant amount of energy

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4.2 EMC-compliant installation of a machine or system

4.2.1 Control cabinet


● Assign the various devices to zones in the control cabinet.
● Electromagnetically uncouple the zones from each other by means of one of the following
actions:
– Side clearance ≥ 25 cm
– Separate metal enclosure
– Large-area partition plates
● Route cables of various zones in separate cable harnesses or cable ducts.
● Install filters or isolation amplifiers at the interfaces of the zones.

Control cabinet assembly


● Connect the door, side panels, top and base plate of the control cabinet with the control
cabinet frame using one of the following methods:
– Electrical contact surface of several cm² for each contact location
– Several screw connections
– Short, finely stranded, braided copper wires with cross-sections
≥ 95 mm² / 000 (3/0) (-2) AWG
● Install a shield support for shielded cables that are routed out of the control cabinet.
● Connect the PE bar and the shield support to the control cabinet frame through a large
surface area to establish a good electrical connection.
● Mount the control cabinet components on a bare metal mounting plate.
● Connect the mounting plate to the control cabinet frame and PE bar and shield support
through a large surface area to establish a good electrical connection.
● For screw connections onto painted or anodized surfaces, establish a good conductive
contact using one of the following methods:
– Use special (serrated) contact washers that cut through the painted or anodized
surface.
– Remove the insulating coating at the contact locations.

Measures required for several control cabinets


● Install equipotential bonding for all control cabinets.
● Screw the frames of the control cabinets together at several locations through a large
surface area using serrated washers to establish a good electrical connection.
● In plants and systems where the control cabinets are lined up next to one another, and
which are installed in two groups back to back, connect the PE bars of the two cabinet
groups at as many locations as possible.

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4.2 EMC-compliant installation of a machine or system

Figure 4-2 Grounding and high-frequency equipotential bonding measures in the control cabinet
and in the plant/system

Further information
Additional information about EMC-compliant installation is available in the Internet:
EMC installation guideline
(https://support.industry.siemens.com/cs/ww/de/view/60612658/en)

4.2.2 Cables
Cables with a high level of interference and cables with a low level of interference are
connected to the inverter:
● Cables with a high level of interference:
– Cable between the line filter and inverter
– Motor cable
– Cable at the inverter DC link connection
– Cable between the inverter and braking resistor
● Cables with a low level of interference:
– Cable between the line and line filter
– Signal and data cables

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4.2 EMC-compliant installation of a machine or system

Cable routing inside the cabinet


● Route the power cables with a high level of interference so that there is a minimum
clearance of 25 cm to cables with a low level of interference.
If the minimum clearance of 25 cm is not possible, insert separating metal sheets
between the cables with a high level of interference and cables with a low level of
interference. Connect these separating metal sheets to the mounting plate to establish a
good electrical connection.
● Cables with a high level of interference and cables with a low level of interference may
only cross over at right angles:
● Keep all of the cables as short as possible.
● Route all of the cables close to the mounting plates or cabinet frames.
● Route signal and data cables - as well as the associated equipotential bonding cables -
parallel and close to one another.
● Twist incoming and outgoing unshielded individual conductors.
Alternatively, you can route incoming and outgoing conductors in parallel, but close to
one another.
● Ground any unused conductors of signal and data cables at both ends.
● Signal and data cables must only enter the cabinet from one side, e.g. from below.
● Using shielded cables for the following connections:
– Cable between the inverter and line filter
– Cable between the inverter and output reactor or sine-wave filter

Figure 4-3 Routing inverter cables inside and outside a control cabinet

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4.2 EMC-compliant installation of a machine or system

Routing cables outside the control cabinet


● Maintain a minimum clearance of 25 cm between cables with a high level of interference
and cables with a low level of interference.
● Using shielded cables for the following connections:
– Inverter motor cable
– Cable between the inverter and braking resistor
– Signal and data cables
● Connect the motor cable shield to the motor enclosure using a PG gland that establishes
a good electrical connection.

Requirements relating to shielded cables


● Use cables with finely-stranded, braided shields.
● Connect the shield to at least one end of the cable.

Figure 4-4 Examples for EMC-compliant shield support

● Attach the shield to the shield support directly after the cable enters the cabinet.
● Do not interrupt the shield.
● Only use metallic or metallized plug connectors for shielded data cables.

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4.2.3 Electromechanical components

Radio interference suppression


● Connect interference suppression elements to the following components:
– Coils of contactors
– Relays
– Solenoid valves
– Motor holding brakes
● Connect the interference suppression element directly at the coil.
● Use RC elements or varistors for AC-operated coils and freewheeling diodes or varistors
for DC-operated coils.

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4.3 Power losses and air cooling requirements

4.3 Power losses and air cooling requirements

Cooling requirements
To protect the components from overheating, the control cabinet requires a cooling air flow,
which depends on the power loss of the individual components.
Formula for calculating the cooling airflow:
airflow [l/s] = power loss [W] * 0.86 / ΔT [K]
● Power loss: Total of the power losses of the individual components.
● Δ T: Permissible temperature rise in the control cabinet

Measures in order to ensure that the components are adequately cooled

• Add the power losses of the


individual components.
– Power Module data:
"Technical data (Page 65)".
– The Control Unit power loss is
less than 0.04 kW.
– Use the manufacturers data for
components, for example
reactors or filters
• Calculate the air flow required,
using the formula above.
• Ensure that the control cabinet is
appropriately ventilated and
equipped with suitable air filters.
• Ensure that the components
maintain the specified clearances
with respect to one another.

• Ensure that the components are provided with adequate cooling air through the cooling
openings.
• Use the appropriate air barriers to prevent cooling air short circuits

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4.3 Power losses and air cooling requirements

Power loss for Power Modules with push-through technology - PT devices


When you use PT Power Modules, the majority of the power loss is dissipated through the
heatsink located outside the control cabinet.
The following losses occur in the cabinet when the device is operated with its rated data:
● FSA: 0.02 kW
● FSB: 0.045 kW
● FSC: 0.075 kW

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4.4 Mounting the Power Modules

4.4 Mounting the Power Modules

Protection against the spread of fire


The device may be operated only in closed housings or in control cabinets with protective
covers that are closed, and when all of the protective devices are used. The installation of
the device in a metal control cabinet or the protection with another equivalent measure must
prevent the spread of fire and emissions outside the control cabinet.

Protection against condensation or electrically conductive contamination


Protect the device, e.g. by installing it in a control cabinet with degree of protection IP54
according to IEC 60529 or NEMA 12. Further measures may be necessary for particularly
critical operating conditions.
If condensation or conductive pollution can be excluded at the installation site, a lower
degree of control cabinet protection may be permitted.

Installing Power Modules


The following is required to correctly install a Power Module:
● Install the Power Module vertically with the motor connections facing downwards.

● Comply with the installation regulations specified in the following sections:


– Minimum clearances to other components
– Fixing elements
– Tightening torques for fixing elements

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4.4 Mounting the Power Modules

Additional for Power Modules with push-through technology - PT devices


Use the optional mounting frames to mount a Power Module in push-through technology in a
control cabinet. The mounting frames include the necessary seals and frames to ensure
compliance with degree of protection IP55.
If you do not use the optional mounting frames, then you must ensure that the required
degree of protection is complied with using other appropriate measures.
Mounting instructions are provided in the following section:
Mounting frames for PT power modules (Page 107)

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4.4 Mounting the Power Modules

4.4.1 Dimension drawings and drilling dimensions for built-in units - IP20 devices

Table 4- 1 Mounting dimensions without Control Unit [mm]

Frame Width Height Depth


size Power Module Shield plate
FSA 73 196 80 165
FSB 100 292 78 165
FSC 140 355 77 165
FSD 200 472 152 237
FSE 275 551 177 237
FSF 305 708 257 357

The following dimension drawings and drilling patterns are not to scale.

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4.4 Mounting the Power Modules

Depth with Control Unit and Operator Panel (mm) CU230P-2 CU240B/E-2 CU250S-2
FSA … FSC
• With Control Unit: + 59 + 41 + 62
• With Control Unit and blanking cover / BOP-2: + 70 + 52 + 73
• With Control Unit and IOP: + 81 + 63 + 84

FSD … FSF
• With Control Unit: + 15.5 +0 + 18.5
• With Control Unit and blanking cover / BOP-2: + 26.5 + 8.5 + 29.5
• With Control Unit and IOP: + 37.5 + 19.5 + 40.5

Table 4- 2 Drilling dimensions, cooling air clearances [mm] and fixing [Nm]

Frame Drilling dimensions Cooling air clearances 1) Fixing/torque


size h b c Top Bottom Front
FSA 186 62.3 6 80 100 100 3 x M4 / 2.5
FSB 281 80 6 80 100 100 4 x M4 / 2.5
FSC 343 120 6 80 100 100 4 x M5 / 3.5
FSD 430 170 7 300 350 100 4 x M5 / 6.0
FSE 509 230 8.5 300 350 100 4 x M6 / 10
FSF 680 270 13 300 350 100 4 x M8 / 25
1) The Power Modules are designed for mounting without any lateral cooling air clearance. For toler-
ance reasons, we recommend a lateral clearance of approx. 1 mm.

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4.4 Mounting the Power Modules

4.4.2 Hoisting gear FSD ... FSF

Use crane lifting lugs and the appropriate


hoisting gear when mounting Power Modules.
Power Module weights:
Technical data (Page 65).

4.4.3 Mounting the shield plate for built-in units


The shield plates and fixings screws are included in the inverter accessory kit.

Shield plate FSA … FSC

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4.4 Mounting the Power Modules

Mounting the shield plate and EMC connecting bracket, FSD … FSF
Use the shield plate provided for strain relief of the line and motor cable – as well as the
shield support for the motor cable.
If you are using the inverter without filter, then you do not require the EMC connecting
bracket. In this case, attach the shield plate to the inverter without the EMC connecting
bracket
If you are using an inverter with integrated line filter, then mount the shield plate and EMC
connecting bracket as described below.

Note
Brake relay
If you are using a brake relay to control a motor brake, then mount the brake relay at the rear
of the lower shield plate before you attach the shield module to the inverter.
Mounting and connecting the brake relay (Page 124)

Procedure - FSD and FSE


Proceed as follows to mount the EMC connecting bracket and the shield plate:
1. Attach the EMC connecting bracket to the shield plate ①.
2. Then slide the shield module into the inverter, so that it is held in the inverter ② by the
clamping spring. The shield module is located correctly if it can be easily withdrawn out of
the inverter without any resistance.
3. After you have ensured that it is correctly located, fix the shield module using the four
screws ③.

You have correctly mounted the EMC connecting bracket and the shield plate.

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4.4 Mounting the Power Modules

Procedure - FSF:
Proceed as follows to mount the EMC connecting bracket and the shield plate:
1. Attach the EMC connecting bracket to the shield plate ①.
2. Screw the shield module to the inverter ② using three screws, as shown in the diagram.

You have correctly mounted the EMC connecting bracket and the shield plate.

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4.4 Mounting the Power Modules

4.4.4 Dimension drawings and drilling dimensions for PT Power Modules

Table 4- 3 Mounting dimensions without Control Unit (CU) [mm]

Frame Width Height Depth1)


size without shield plate with shield plate T1 +T2 T1 T2
FSA 126 238 322 171 118 53
FSB 154 345 430 171 118 53
FSC 200 411 500 171 118 53
1) Panel thickness of the control cabinet ≤ 3.5 mm

The following dimension drawings and drilling patterns are not to scale.

Table 4- 4 Depth with Control Unit and operator panel

Control Unit Power Module + Con- Power Module + Con- Power Module + Con-
trol Unit trol Unit + IOP trol Unit + BOP
(mm) (mm) (mm)
Total in the cabi- Total in the cabi- Total in the cabi-
net net net
CU230P-2 231 177.7 253 199.7 244 190.7
CU240B-2 / CU240E-2 212 158.7 234 180.7 225 171.7
CU250S-2 234 180.7 256 202.7 247 193.7

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4.5 Additional components

Table 4- 5 Drilling dimensions, cooling clearances and fixing

Frame Control cabinet cutout [mm] Cooling air clearances Fixing/torque


size [mm] 1)
a b c d e Top Bottom Front
FSA 103 106 27 198 88 80 100 100 8 x M5 / 3.5 Nm
FSB 148 134 34.5 304 116 80 100 100 8 x M5 / 3.5 Nm
FSC 123 174 30.5 365 156 80 100 100 10 x M5 / 3.5 Nm
1) The Power Modules are designed for mounting without any lateral cooling air clearance. For toler-
ance reasons, we recommend a lateral clearance of 1 mm.

4.4.5 Mounting the shield plate for PT Power Modules


The shield plates and fixings screws are included in the inverter accessory kit.

Figure 4-5 Mounting the shield plate

4.5 Additional components


Depending on the particular application, additional components may be required for your
system. Information about additional components is provided in the following Sections:
Connection overview (Page 49)

Accessories (Page 105).

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4.5 Additional components

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Install the inverters so that you are compliant with local regulations for erecting and installing
low voltage systems.

DANGER
Danger to life through electric shock due to the residual charge of the DC link capacitors
Because of the DC link capacitors, a hazardous voltage is present for up to 5 minutes after
the power supply has been switched off.
Contact with live parts can result in death or serious injury.
• Do not open the protective covers or the terminal covers of the device until 5 minutes
have elapsed.
• Before starting any work, check that the system is in a voltage-free state by measuring
all terminals, also to ground.
• Ensure that the associated warning plate in the appropriate language is attached.

Note
Operating displays for inverter operation
If, when switching over a function from ON to OFF, an LED or other similar display is not lit
or not active; this does not indicate that the device is switched-off or in a no-current
condition.

Note
Safety devices
Install suitable protective equipment between the line supply and inverter.
Technical data (Page 65)

To protect against indirectly touching part of the motor circuit of an inverter and to
automatically shut down in the case of a fault according to DIN EN 60364-4-41 (VDE 0100-
410). (http://support.automation.siemens.com/WW/view/en/103474630)

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WARNING
Danger to life due to electric shock if there is poor touch protection
Death or injury can occur if accessible parts or connections, which are live, are touched.
• At all of the power connections carefully ensure that neither cables nor terminals can be
touched. Make the openings just large enough for the cables to be routed through.
• Cover power connections that are not used so that they cannot be touched.
• Use the dummy plugs provided in the accessory pack to occupy unused terminals.

WARNING
Danger to life due to fire or electric shock when using unsuitable residual current protection
devices
The inverter can cause a current to flow in the protective conductor. This current can cause
the residual current device (RCD) or residual current monitoring (RCM) to incorrectly trip
(nuisance trip). In the case of a fault (ground fault), the fault current can contain a DC
component, which prevents the RCD/RCM from tripping, with the risk of subsequent fault or
electric shock.
• Use the protection and monitoring devices recommended in the documentation.

CAUTION
Risk of injury due to hot surfaces
During operation and for a short time after the inverter shuts down, the surface of the
device can reach a high temperature.
• During this time, avoid any direct contact with the surface of the inverter.

WARNING
Danger to life through electric shock as well as fire hazard due to protective devices that
either do not trip or trip too late
Overcurrent protective equipment that trips too late or not all can cause electric shock or
fire.
• In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the
short-circuit current at the point where the inverter is connected to the line supply
corresponds as a minimum to the requirements of the protective equipment used.
• You must additionally use a residual-current protective device (RCD) if, for a conductor-
ground short circuit, the required short-circuit current is not reached. Especially for TT
line systems, the required short-circuit can be too low.
• It is not permissible that the short-circuit current exceeds the SCCR or the ICC of the
inverter and the disconnecting capacity of the protective equipment.

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Protection and monitoring equipment


To provide protection against short-circuit, use the overcurrent devices listed in Technical
data (fuses, circuit breakers etc.).
If the apparent impedance of the line supply at the infeed point is not suitable, so that fuses
do not rupture in the specified time in the case of insulation failure (ground fault, fault to
frame), then you must use additional fault current protective devices RCD (RCCB or MRCD),
type B.
In order that an RCD does not unnecessarily trip as a result of operational leakage currents,
the following preconditions must be fulfilled:
● The neutral point of the line supply is grounded.
● For inverters with rated input currents ≤ 125 A referred to LO, use an RCCB type B with
a response limit current of 300 mA. Connect the RCCB in series with the overcurrent
protective devices.
● For inverters with rated input currents> 125 A referred to LO, use a type B MRCD (for
example, from the Bender company).
An MRCD comprises an RCM (differential current monitoring device), a measuring
current transducer and a circuit breaker with additional undervoltage release, listed in the
Technical data. An example of an MRCD design is provided in the following diagram.

Figure 5-1 MRCD

● A dedicated RCD is used for every inverter.


● The motor cables are shorter than 50 m (164 ft) shielded, or 100 m (328 ft) unshielded.
Additional information about motor cables
Length of the motor cable (Page 52)
Further protection and monitoring equipment
(https://support.industry.siemens.com/cs/ww/en/view/109486009)

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5.1 Permissible line supplies

5.1 Permissible line supplies


The converter is designed for the following line supplies according to IEC 60364-1 (2005).
● N system
● TT system
● IT system

General requirements on line supply


The plant builder or machine manufacturer must ensure for operation with rated current Irated
that the voltage drop between the transformer input terminals and the inverter when
operated with its rated values is less than 4% of the transformer rated current

Restrictions for installation altitudes above 2000 m


Above an installation altitude of 2000 m, the permissible line supplies are restricted.
Restrictions for special ambient conditions (Page 93)

5.1.1 TN line system

A TN line system transfers the PE protective


conductor to the installed plant or system
using a cable.
Generally, in a TN line system the neutral
point is grounded. There are versions of a
TN system with a grounded line conductor,
e.g. with grounded L1.
A TN line system can transfer the neutral
conductor N and the PE protective conductor
either separately or combined.

Inverter operated on a TN line system


● Inverter with integrated or external line filter:
– Operation on TN line systems with grounded neutral point permissible.
– Operation on TN line systems with grounded line conductor not permissible.
● Inverter without line filter:
– Operation on all TN line systems ≤ 600 V permissible
– Operation on TN line systems > 600 V and grounded neutral point permissible.
– Operation on TN line systems > 600 V and grounded line conductor not permissible.

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5.1 Permissible line supplies

5.1.2 TT line system

In a TT line system, the transformer ground-


ing and the installation grounding are inde-
pendent of one another.
There are TT line supplies where the neutral
conductor N is either transferred – or not.

Inverter operated on a TT line system


● Inverter with integrated or external line filter:
– Operation on TT line systems with grounded neutral point permissible.
– Operation on TT line systems without grounded neutral point not permissible.
● Inverter without line filter:
– Operation on all TT line systems permissible.
● For installations in compliance with IEC, operation on a TT line system is permissible. For
installations in compliance with UL, operation on a TT line system is not permissible.

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5.1 Permissible line supplies

5.1.3 IT system

In an IT line system, all of the conductors are


insulated with respect to the PE protective
conductor – or connected to the PE protec-
tive conductor through an impedance.
There are IT systems with and without trans-
fer of the neutral conductor N.

Inverter operated on an IT line system


● Inverters with integrated line filter:
– Operation on IT line systems not permissible.
● Inverter without line filter:
– Operation on all IT line systems permissible.

Behavior of the inverter when a ground fault occurs


In some instances, even for a ground fault, the inverter should still remain functional. In
cases such as these, you must install an output reactor. This prevents an overcurrent trip or
damage to the drive.

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5.1 Permissible line supplies

5.1.4 Protective conductor

WARNING
Danger to life caused by high leakage currents for an interrupted protective conductor
The drive components conduct a high leakage current via the protective conductor.
Touching conductive parts when the protective conductor is interrupted can result in death
or serious injury.
• Dimension the protective conductor as stipulated in the appropriate regulations.

Dimensioning the protective conductor


Observe the local regulations for protective conductors subject to an increased leakage
current at the site of operation.

① Protective conductor for line feeder cables


② Protective conductor for inverter line feeder cables
③ Protective conductor between PE and the electrical cabinet
④ Protective conductor for motor feeder cables

The minimum cross-section of the protective conductor ① … ④ depends on the cross-


section of the line or motor feeder cable:
● Line or motor feeder cable ≤ 16 mm2
⇒ Minimum cross-section of the protective conductor = cross-section of the line or motor
feeder cable
● 16 mm² < line or motor feeder cable ≤ 35 mm2
⇒ Minimum cross-section of the protective conductor = 16 mm2
● Line or motor feeder cable > 35 mm2
⇒ Minimum cross-section of the protective conductor = ½ cross-section of the line or
motor feeder cable

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5.1 Permissible line supplies

Additional requirements placed on the protective conductor ①:


● For permanent connection, the protective conductor must fulfill at least one of the
following conditions:
– The protective conductor is routed so that it is protected against damage along its
complete length.
Cables routed inside electrical cabinets or enclosed machine housings are considered
to be adequately protected against mechanical damage.
– As a conductor of a multi-conductor cable, the protective conductor has a cross-
section ≥ 2.5 mm² Cu.
– For an individual conductor, the protective conductor has a cross-section ≥ 10 mm²
Cu.
– The protective conductor consists of two conductors with the same cross-section.
● When connecting a multi-core cable using an industrial plug connector according to EN
60309, the protective conductor must have a cross-section of ≥ 2.5 mm² Cu.

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5.2 Connecting the line and motor cable at the inverter

5.2 Connecting the line and motor cable at the inverter

5.2.1 Connection overview

Note
Line reactor
A line reactor is not required for the Power Modules FSD … FSF.
Line filter
The inverters are available with or without integrated line filter (Class A). For frame sizes
FSA … FSC, 3 AC 400 V, there are external filters (Class B) for increased EMC
requirements. Line filter (Page 113)
Output reactor
An output reactor is not required for the Power Modules FSD … FSF.

Figure 5-2 Block diagram of the inverter, FSA ... FSC

Figure 5-3 Block diagram for the inverter, FSD ... FSF

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5.2 Connecting the line and motor cable at the inverter

Figure 5-4 Connection to 3 AC 200 V / 400 V / 690 V

Figure 5-5 Connection to 1 AC 200 V - only FSA … FSC

Note
Connecting PM240-2 Power Modules, 200 V to 1 AC - only FSA ... FSC
For the 200 V versions and single-phase line systems, connect the phase conductor and
neutral conductor to any two of the terminals L1, L2, L3.

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5.2 Connecting the line and motor cable at the inverter

Connect cables at the inverter so that they are EMC compliant

Attach the cable tie holders to the Power


Module as shown to the left in the diagram
before you establish the connections.
Fix the line connecting cable using a cable tie
as shown in ①.
Fix the shield of the motor connecting cable
using a hose clamp (②).
Connect the shield of the control cable with
the shield plate of the Control Unit (③) using
a steel band. Also attach the control cable to
the Power Module using a cable tie (④).

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5.2 Connecting the line and motor cable at the inverter

5.2.2 Length of the motor cable


Always dimension the motor cable so that the ohmic losses are less than 5 % of the inverter
power rating.
The permissible length of the motor cable also depends on the quality of the motor cable and
the inverter pulse frequency. The values specified below are applicable for high quality
cables, such as CY100 or similar, and for the pulse frequencies set in the factory.
Pulse frequencies (Page 65).
If you set other pulse frequencies, then you must ensure that the EMC category is complied
with on the plant or system side.
EMC-compliant wiring is required in order that the inverter complies with the EMC category
listed in the following table.
EMC-compliant installation of a machine or system (Page 23)

Carefully observe the following section for operation in the first environment:
Electromagnetic compatibility of variable-speed drives (Page 96)

Table 5- 1 Permissible lengths of motor connecting cables, inverter FSA … FSC

EMC category Second Environment, C2 No EMC category


Inverter with internal with external with external without filter, without filter,
C2 filter C2 filter C1 filter, without with output reactor
with output output reac-
reactor tor
Cable Shielded Shielded Shielded Shield- Shielded Unshielded
ed/unshield
ed
200 V 50 m 50 m --- 150 m 150 m 225 m
400 V 50 m 1) 50 m 2) 150 m 3) 150 m 150 m 225 m
1) For a low-capacitance motor cable: FSB 100 m, FSC 150 m
2) For a low-capacitance motor cable: FSA 150 m, FSB 100 m, FSC 100 m
3) 150 m for voltages in the range 380 V … 415 V,
100 m for voltages in the range 440 V … 480 V

Table 5- 2 Permissible cable lengths for the motor connection, FSD … FSE

EMC category Second Envi- No EMC category


ronment, C2
Inverter with internal with or without filter, with or without filter, with two output
C2 filter without output reactor reactors in series
Cable Shielded Shielded Unshielded Shielded Unshielded
200 V --- 200 m 300 m 350 m 525 m
400 V 150 m 200 m 300 m 350 m 525 m
690 V 100 m 200 m 300 m --- ---

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Connecting-up
5.2 Connecting the line and motor cable at the inverter

Table 5- 3 Permissible cable lengths for the motor connection, FSF

Inverter with internal with or without filter, with or without filter, with two output
C2 filter without output reactor reactors in series
EMC category Second Envi- No EMC category
ronment, C2
Cable Shielded Shielded Unshielded Shielded Unshielded
200 V --- 300 m 450 m 525 m 800 m
400 V 150 m 300 m 450 m 525 m 800 m
690 V 150 m 1) 300 m 450 m 525 m 800 m
1) only C3

5.2.3 Connection terminals at the inverter

Table 5- 4 Connection, cross-section and tightening torque for PM240-2 Power Modules

Inverters Connection Cross-section, tightening torque Stripped


Metric Imperial insulation
length
FSA Line supply, motor, 1.5 … 2.5 mm2, 0.5 Nm 16 … 14 AWG, 4.5 lbf in 8 mm
FSB DC link and braking 1.5 … 6 mm2, 0.6 Nm 16 … 10 AWG, 5.5 lbf in 8 mm
resistor
FSC Plug connector 6 …16 mm², 1.3 Nm 10 … 6 AWG, 12 lbf in 10 mm
with screw termi-
nals
FSD Line supply, motor Screw-type termi- 10 … 35 mm2, 20 … 10 AWG, 22 lbf in 18 mm
and DC link nal 2.5 … 4.5 Nm 8 … 2 AWG, 40 lbf in
Braking resistor 2.5 … 16 mm2, 20 … 6 AWG, 15 lbf in 10 mm
1.2 … 1.5 Nm
FSE Line supply, motor Screw-type termi- 25 … 70 mm2, 8 … 10 Nm 6 … 3/0 AWG, 25 mm
and DC link nal 88.5 lbf in
Braking resistor 10 … 35 mm2, 20 … 10 AWG, 22 lbf in 18 mm
2.5 … 4.5 Nm 8 … 2 AWG, 40 lbf in
FSF Line supply, motor 35 … 2 × 120 mm2, 1 … 2 × 4/0 AWG, --
and DC link 22 … 25 Nm 210 lbf.in
Cable lug accord-
ing to SN71322
Braking resistor Screw-type termi- 25 … 70 mm2, 8 … 10 Nm 6 … 3/0 AWG, 25 mm
nal 88.5 lbf in

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Connecting-up
5.2 Connecting the line and motor cable at the inverter

5.2.4 Establishing connections

Procedure
Proceed as follows to establish the connections:
1. Ensure that the device is in a no-voltage condition and the DC link is discharged.
2. Establish the connections as described in the following sections.
This means that you have established the connections.

Connections for frame sizes FSA … FSC

The Power Modules are equipped with with-


drawable plug connectors that cannot be inad-
vertently interchanged.
To remove a plug connector, you must release it
by pressing on the red lever.
① Release lever

Connections for frame sizes FSD … FSF

You must remove the covers from the con-


nections in order to connect the line supply,
braking resistor and motor to the inverter.
In addition, for frame sizes FSD and FSE,
release the two terminal screws on the
connections for the motor and braking re-
sistor, and remove the dummy plug.
For frame size FSF you must breakout the
openings from the connection cover for the
power connections. Use side cutters or a
fine saw blade.

FSD … FSF: remove the top covers

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5.2 Connecting the line and motor cable at the inverter

FSD, FSE: remove the lower covers FSF: remove the lower covers

Figure 5-6 Connections for the line supply, motor and braking resistor

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Connecting-up
5.2 Connecting the line and motor cable at the inverter

You must re-attach the connection covers in order to re-establish the touch protection of the
inverter after it has been connected up.

Connecting DC link or braking resistor

Use the rubber cable gland as shown in the right-


hand figure for connecting the braking resistor.
Using a sharp knife, cut the cap of the cable gland
corresponding to the diameter of the connection
cable of the braking resistor and establish the con-
nections.
An optional shield plate is available as strain relief
for the connection cable of the braking resistor.
Top shield plate - FSD … FSF (Page 106)
The connections for the DC link have not been
released in the current version.

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Connecting-up
5.3 STO via Power Module terminals

5.3 STO via Power Module terminals

With Power Modules, frame sizes


FSD … FSF, you can implement the "Safe
Torque Off" (STO) safety function, corre-
sponding to PL e according to EN 13849-1
and SIL 3 to IEC61508.
You have two terminal blocks - STO(A) and
STO(B) - and two DIP switches at the front of
the Power Module.
To be able to use the safety functions, you
must enable the terminals; you do this by
setting the two DIP switches to ON. You can
only use the safety function if both DIP
switches are set to ON.
Set both DIP switches to OFF if you do not wish to use STO. If one switch is set to OFF and
the other to ON, the inverter signals that the pulses are inhibited, and the motor does not
start.
The terminals are low active.
Further information and wiring examples: Manuals for your inverter (Page 133)

STO connection
Use shielded cables with a maximum length of 30 m, a cross-section of 0.5 mm2 … 1.5 mm2
(20 … 16 AWG), insulated for 600 V. Connect the shield to the shield plate of the Control
Unit through the largest possible surface area.
Use conductor end sleeves, stripped length 7 mm.

Note
Safety functions via the Control Unit
You can implement the safety functions via the Control Unit independent of the safety
function "STO via the Power Module terminals".

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Connecting-up
5.4 Connecting the motor to the inverter in a star or delta connection

5.4 Connecting the motor to the inverter in a star or delta connection


Standard induction motors with a rated power of approximately ≤ 3 kW are normally
connected in a star/delta connection (Y/Δ) at 400 V/230 V. For a 400-V line supply, you can
connect the motor to the inverter either in a star or in a delta connection.

Operating the motor in a star connection

In a star connection, the motor can provide its


rated torque MN in the range 0 … rated fre-
quency fN.
Rated voltage UN = 400 V is available at a
rated frequency fN = 50 Hz.
The motor goes into field weakening above
the rated frequency. In field weakening, the
available motor torque decreases linearly with
1/f. In field weakening, the available power
remains constant.

Operating the motor in a delta connection with 87 Hz characteristic

In a delta connection, the motor is oper-


ated with a voltage and frequency above
its rated values. As a consequence, the
motor power is increased by a factor
√3 ≈ 1.73.
In the range f = 0 … 87 Hz, the motor
can output its rated torque MN.
The maximum voltage U = 400 V is
available at a frequency of
f = √3 × 50 Hz ≈ 87 Hz.

The motor only goes into field weakening above 87 Hz.


The higher motor power when operated with an 87 Hz characteristic has the following
disadvantages:
● The inverter must supply approximately 1.73x current. Select an inverter based on its
rated current - and not its rated power.
● The motor temperature increases more significantly than when operated with f ≤ 50 Hz.
● The motor must have windings that are approved for a voltage > rated voltage UN.
● As the fan impeller rotates faster, the motor has a higher noise level than operation with
f ≤ 50 Hz.

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Service and maintenance 6
WARNING
Risk of fire or electric shock as a result of defective components
If an overcurrent protection device responds, this can indicate that a fault current was
interrupted.
Check the circuit components and all of the components of the inverter and replace
defective parts and components to reduce the risk of a fire or an electric shock.
You must replace the complete overload relay if the current carrying element of the relay
has burnt through.

Repair

WARNING
Danger due to incorrect repair
Repairs may only be carried out by Siemens Service, by repair centers authorized by
Siemens or by authorized personnel who are thoroughly acquainted with all the warnings
and operating procedures contained in this manual.
• Only use original spare parts when carrying out repairs.

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Service and maintenance
6.1 Maintenance

6.1 Maintenance
The purpose of maintenance is to maintain the specified condition of the Power Module.
Regularly remove dirt and pollution, and replace the fan in plenty of time. Replacing a
fan (Page 62)

Cleaning

Inverters with IP20 degree of protection - built-in units


Clean the inverter with an anti-static brush, a vacuum cleaner and areas that are difficult to
access, using dry compressed air (max. 1 bar).

Inverters with push-through technology – PT devices


Clean the heatsink at regular intervals. If necessary, remove the air deflection plate at the
rear. Use a torque of 2 Nm when reconnecting. The fans must be installed if you clean the
heatsink using water.

Ventilation
The devices must be installed in a cabinet. Ensure that the cabinet's ventilation slots are not
blocked. Check that the fan is functioning correctly.

Cables and screw terminals


Regularly check the cables for damage, and immediately replace any defective parts.
Regularly check that the screw terminals have been correctly tightened. Retighten the
screws if necessary.

Note
The actual maintenance intervals depend on the installation and operating conditions.
Siemens offers its customers support in the form of service contracts. For further information,
contact your Siemens regional office or sales office.

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6.2 Commissioning after a long storage time

6.2 Commissioning after a long storage time


If the inverter was not operational for a longer period of time, it is possible that you must form
the DC-link capacitors before switching on.
Form the DC-link capacitors in the following cases:
● If the inverter was not operational for longer than one year.
● If the date of manufacture of the inverter was more than one year ago when
commissioning the drive system for the first time. The date of manufacture is coded in the
serial number (see the next paragraph).
You form the DC-link capacitors by connecting power to the inverters as shown below.

Figure 6-1 Forming the DC-link capacitors

Data of manufacture of the inverter


The date of manufacture of the inverter is coded in positions 3 - 6 of the serial number.

Figure 6-2 Data of manufacture in the serial number (example, April 21, 2013)

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Service and maintenance
6.3 Replacing a fan

6.3 Replacing a fan


For frame sizes FSA … FSC the fan module is installed at the bottom. For frame sizes
FSD … FSF it is located at the top.
For frame sizes FSA and FSB the fan module has one fan, for frame sizes FSC ... FSF, two
fans.

Service life of the fan


The average service life of the fan is 40,000 hours. In practice, however, the service life may
deviate from this value. Especially a dusty environment can block up the fan.
The fan must be replaced in good time to ensure that the inverter is ready for operation.

6.3.1 Fan replacement FSA … FSC

Replacing the fan modules for inverters, frame sizes FSA … FSC
Proceed as follows to replace a fan module:
1. Switch-off the inverter, and wait 5 minutes until the DC link capacitors have been
discharged.
2. Withdraw the line and motor cable plug connectors and, if available, remove the braking
resistor from the Power Module.
3. Remove the shield plate from the Power Module.
4. Remove the fan module from the Power Module in steps ① and ② as shown in the
diagram. Use a screwdriver if necessary.

5. Install the new fan module in the inverse sequence.


You have replaced the fan module.

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Service and maintenance
6.3 Replacing a fan

6.3.2 Fan replacement FSD … FSF

Removing the fan unit, FSD … FSF

Procedure
Proceed as follows to remove the fan unit:
1. Switch off the inverter power supply.

DANGER
Danger to life as a result of live parts and components
Death or serious injury can result when live parts are touched.
• Wait until the discharge time elapses, which is stamped on the inverter warning
plates and labels.

2. Remove the fan unit from the Power Module in steps ① and ② as shown in the diagram.
Use a screwdriver if necessary.
You have withdrawn the fan unit.

Installing the fan unit, FSD … FSF


Install the fan unit in the reverse order to what is described above.
When inserting the fan unit, you establish the electrical connection between the inverter and
fan unit.

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Service and maintenance
6.3 Replacing a fan

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Technical data 7
Power loss of the Power Modules

Note
Power loss for the FSA … FSC Power Modules
The values specified for the power loss are typical values at 100% of the rated speed and
100% of the load corresponding to Low Overload.
Power loss for the FSD … FSF Power Modules
The values specified for the power loss are typical values at 90% of the rated speed and
100% of the load corresponding to Low Overload.

Protective organs for the Power Module


The fuses listed in the following tables are examples of suitable fuses.
Additional components for branch protection are available in the Internet:
Branch protection and short-circuit strength according to UL and IEC
(https://support.industry.siemens.com/cs/ww/en/view/109486009)

7.1 Electromagnetic compatibility - Overview

Electromagnetic compatibility according to EN61800-3

Property Version
Interference immunity The inverters are suitable for use in the first and second industrial environments
Interference emission - Category C2 for inverters with integrated radio interference suppression filter
second environment Category C2 for inverters without filter with optional external radio interference suppression
filter for grounded line supplies (recommended for operation in conjunction
with a residual current protective device RCD)
Category C3 for 690V inverters with integrated radio interference suppression filter, frame
size FSF
Category C4 for inverters without integrated radio interference suppression filter for opera-
tion on IT line supplies

Additional information as well as conditions for using the inverter in the first environment are
provided in the following Section:
Electromagnetic compatibility of variable-speed drives (Page 96).

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Technical data
7.2 Ambient conditions

7.2 Ambient conditions

Property Version
Ambient conditions for transport in the transport packaging
Climatic ambient conditions - 40° C … + 70° C, according to Class 2K4 to EN 60721-3-2
maximum humidity 95% at 40° C
Mechanical ambient condi- • FSA … FSC: Shock and vibration permissible according to 1M2 to EN 60721-3-2
tions
• FSD … FSF: Shock and vibration permissible according to 2M3 to EN 60721-3-2
Protection against chemical Protected according to Class 2C2 to EN 60721-3-2
substances
Biological ambient condi- Suitable according to Class 2B1 to EN 60721-3-2
tions
Ambient conditions for long-term storage in the product packaging
Climatic ambient conditions - 25° C … + 55° C, according to Class 1K3 to EN 60721-3-1
Protection against chemical Protected according to Class 1C2 to EN 60721-3-1
substances
Biological ambient condi- Suitable according to class 1B1 to EN 60721-3-1
tions
Ambient conditions in operation
Installation altitude Up to 1000 m above sea level without limitations
Restrictions for special ambient conditions (Page 93)
Climatic ambient conditions • FSA ... FSC ambient operating temperature 2)
1)
– For operation according to Low Overload: -10° C … +40° C
– For operation according to High Overload: -10° C … +50° C
– Restrictions for special ambient conditions (Page 93)
• FSD ... FSF ambient operating temperature 2)
– For operation according to Low Overload: -20° C … +40° C
– For operation according to High Overload: -20° C … +50° C
– Restrictions for special ambient conditions (Page 93)
• Relative humidity: 5 … 95%, condensation not permitted
• Oil mist, salt mist, ice formation, condensation, dripping water, spraying water, splashing
water and water jets are not permitted
Mechanical ambient condi- Shock and vibration permissible, according to Class 3M1 to EN 60721-3-3
tions Vibration test during operation according to IEC 60068-2-6 Test Fc (sinusoidal)
• 0 ... 57 Hz: 0.075 mm deflection amplitude
• 57 ... 150 Hz: 1 g acceleration amplitude
• 10 frequency cycles per axis
Shock test according to IEC 60068-2-27 Test Ea (half-sine)
• 5 g peak acceleration
• 30 ms duration
• 3 shocks in all three axes in both directions

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Technical data
7.2 Ambient conditions

Property Version
Protection against chemical • FSA … FSC: Protected according to 3C2 to EN 60721-3-3
substances
• FSD … FSF: 3C3 protection according to EN 60721-3-3
Biological ambient condi- Suitable according to 3B1 to EN 60721-3-3
tions
Pollution Suitable for environments with degree of pollution 2 according to EN 61800-5-1
Cooling Forced air cooling AF, according to EN 60146
Cooling air Clean and dry air
1) Increased ruggedness regarding temperature range and relative humidity; therefore better than 3K3 according to EN
60721-3-3
2) Observe the permissible ambient operating temperatures for the Control Unit and the Operator Panel (IOP or BOP-2).

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Technical data
7.3 Overload capability of the inverter

7.3 Overload capability of the inverter


Overload capability is the property of the inverter to temporarily supply a current that is
higher than the rated current to accelerate a load. Two typical load cycles are defined to
clearly demonstrate the overload capability: "Low Overload" and "High Overload"

Definitions

Base load
Constant load between the accelerating phases of the drive

Low Overload High Overload


• LO base load input current • HO base load input current
Permissible input current for a "Low Permissible input current for a "High
Overload" load cycle Overload" load cycle
• LO base load output current • HO base load output current
Permissible output current for a "Low Permissible output current for a "High
Overload" load cycle Overload" load cycle
• LO base load power • HO base load power
Rated power based on the LO base load Rated power based on the HO base
output current load output current

If not specified otherwise, the power and current data in the technical data always refer to a
load cycle according to Low Overload.
We recommend the "SIZER" engineering software to select the inverter.
You will find additional information about SIZER on the Internet: Download SIZER
(http://support.automation.siemens.com/WW/view/en/10804987/130000).

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Technical data
7.3 Overload capability of the inverter

Load cycles and typical applications:

"Low Overload" load cycle "High Overload" load cycle


The "Low Overload" load cycle assumes a The "High Overload" load cycle permits, for
uniform base load with low requirements reduced base load, dynamic accelerating
placed on brief accelerating p phases. Typi- phases. Typical applications when design-
cal applications when designing according ing according to "High Overload" include:
to "Low Overload" include: • Horizontal and vertical conveyor
• Pumps, fans and compressors technology (conveyor belts, roller
• Wet or dry blasting technology conveyors, chain conveyors)
• Mills, mixers, kneaders, crushers, • Centrifuges
agitators • Escalators/moving stairways
• Basic spindles • Lifters/Lowerers
• Rotary kilns • Elevators
• Extruders • Gantry cranes
• Cable railways
• Storage and retrieval machines

Typical inverter load cycles

Figure 7-1 "Low Overload" and "High Overload" load cycles

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Technical data
7.4 Cable cross-sections and tightening torques

7.4 Cable cross-sections and tightening torques

Table 7- 1 Connection type, cable cross sections and tightening torques

Inverters Connection Cross-section and tightening torque Strip


Metric Imperial lengths
FSA Line, motor cable, 1.5 ... 2.5 mm2 0.5 Nm 16 … 14 AWG: 4.5 lbf in 8 mm
DC link and braking
resistor

FSB Line, motor cable, 1.5 ... 6 mm2 0.6 Nm 16 … 10 AWG: 5.5 lbf in 8 mm
DC link and braking
resistor

FSC Line, motor cable, 6 …16 mm: 1.3 Nm 10 … 6 AWG: 12 lbf in 10 mm


DC link and braking
resistor

FSD Line, motor cable and 10 … 35 mm2: 2.5 … 4.5 Nm 20 … 10 AWG: 22 lbf in 18 mm
DC link 8 … 2 AWG: 40 lbf in

Braking resistor 2.5 … 16 mm2: 1.2 … 1.5 Nm 20 … 6 AWG: 15 lbf in 10 mm

FSE Line, motor cable and 25 … 70 mm2: 8 … 10 Nm 6 … 3/0 AWG: 88.5 lbf in 25 mm
DC link

Braking resistor 10 … 35 mm2: 2.5 … 4.5 Nm 20 … 10 AWG: 22 lbf in 18 mm


8 … 2 AWG: 40 lbf in

FSF Line, motor cable and 35 … 2*120 mm2: 22 … 25 Nm 1 … 2*4/0 AWG: 210 lbf.in --
DC link with
cable lugs according to
SN71322
Braking resistor 25 … 70 mm2: 8 … 10 Nm 6 … 3/0 AWG: 88.5 lbf in 25 mm

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Technical data
7.5 Technical data, 200 V inverters

7.5 Technical data, 200 V inverters

Motors for 200 V Power Modules


For the 200 V Power Modules, induction motors are permissible in the range from
25 % … 150 % of the inverter power without any restrictions.

Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.

7.5.1 General data, 200 V inverters

Property Version
Line voltage FSA … FSC 200 V … 240 V 1-ph. AC ± 10% 0.55 kW … 4 kW - LO
0.37 kW … 3 kW - HO
200 V … 240 V 3-ph. AC ± 10% 0.55 kW … 7.5 kW - LO
0.37 kW … 5.5 kW - HO
FSD … FSF 200 V … 240 V 3-ph. AC ± 10% (in operation -20% < 1 min)
Line supply configurations Grounded TN/TT line supplies or non-grounded IT line supplies
Permissible line supplies (Page 44)
Line impedance FSA … FSC 2% ≤ Uk < 4%. For Uk < 2%, we recommend a line reactor, or a Power Mod-
ule with the next higher power rating.
FSD … FSF No restrictions
Power factor λ FSA … FSC 0.7 without line reactor for Uk ≥ 2%
0.85 with line reactor for Uk < 2%
FSD … FSF 0.95
Output voltage 0 V … 0.95 3-ph. AC × input voltage
Input frequency 50 Hz … 60 Hz, ± 3 Hz
Output frequency 0 … 550 Hz, depending on the control mode
Inrush current < LO base load input current
Overvoltage category ac- III for line supplies
cording to EN 61800-5-1
Pulse frequency 4 kHz (factory setting),
Adjustable as follows in 2 kHz steps:
• 2 kHz … 16 kHz for devices with an LO base load output from 0.55 kW … 30 kW.
• 2 kHz … 8 kHz for devices with an LO base load output 37 kW and higher
If you increase the pulse frequency, the inverter reduces the maximum output current.
Short-circuit current rating ≤ 100 kA rms
(SCCR) and branch protec-
Branch protection and short-circuit strength according to UL and IEC
tion
(https://support.industry.siemens.com/cs/ww/en/view/109479152)

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Technical data
7.5 Technical data, 200 V inverters

Property Version
Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection ac- IP20
cording to EN 60529 IP55 PT devices outside the control cabinet
Protection class according The inverters are devices with protection class I
to EN 61800-5-1
Touch protection according DGUV regulation 3 when used for the intended purpose
to EN 50274
Cooling in compliance with Forced air cooling AF
EN 60146

Dependent on the input voltage and output power

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Technical data
7.5 Technical data, 200 V inverters

7.5.2 Specific technical data, 200 V inverters

Table 7- 2 PM240-2, IP20, frame size A, 1 AC / 3 AC 200 V … 240 V

Article number without filter 6SL3210-1PB13-0UL0 6SL3210-1PB13-8UL0


Article number with filter 6SL3210-1PB13-0AL0 6SL3210-1PB13-8AL0
LO base load power 0.55 kW 0.75 kW
1 AC LO base load input current 7.5 A 9.6 A
3 AC LO base load input current 4.2 A 5.5 A
LO base load output current 3.2 A 4.2 A
HO base load power 0.37 kW 0.55 kW
1 AC HO base load input current 6.6 A 8.4 A
3 AC HO base load input current 3.0 A 4.2 A
HO base load output current 2.3 A 3.2 A
Fuse according to IEC 3NA3805 (16 A) 3NA3805 (16 A)
Fuse according to UL, class J 15 A 15 A
Power loss 0.04 kW 0.04 kW
Required cooling air flow 5 l/s 5 l/s
Weight without filter 1.4 kg 1.4 kg
Weight with filter 1.6 kg 1.6 kg

Table 7- 3 PM240-2, PT, frame size A, 1 AC / 3 AC 200 V … 240 V

Article number without filter 6SL3211-1PB13-8UL0


Article number with filter 6SL3211-1PB13-8AL0
LO base load power 0.75 kW
1 AC LO base load input current 9.6 A
3 AC LO base load input current 5.5 A
LO base load output current 4.2 A
HO base load power 0.55 kW
1 AC HO base load input current 8.4 A
3 AC HO base load input current 4.2 A
HO base load output current 3.2 A
Fuse according to IEC 3NA3 805 (16 A)
Fuse according to UL, class J 15 A
Power loss 0.04 kW
Required cooling air flow 5 l/s
Weight without filter 1.8 kg
Weight with filter 2.0 kg

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Technical data
7.5 Technical data, 200 V inverters

Table 7- 4 PM240-2, IP20, frame size B, 1 AC / 3 AC 200 V … 240 V

Article number without filter 6SL3210-1PB15-5UL0 6SL3210-1PB17-4UL0 6SL3210-1PB21-0UL0


Article number with filter 6SL3210-1PB15-5AL0 6SL3210-1PB17-4AL0 6SL3210-1PB21-0AL0
LO base load power 1.1 kW 1.5 kW 2.2 kW
1 AC LO base load input current 13.5 A 18.1 A 24.0 A
3 AC LO base load input current 7.8 A 9.7 A 13.6 A
LO base load output current 6A 7.4 A 10.4 A
HO base load power 0.75 kW 1.1 kW 1.5 kW
1 AC HO base load input current 11.8 A 15.8 A 20.9 A
3 AC HO base load input current 5.5 A 7.8 A 9.7 A
HO base load output current 4.2 A 6A 7.4 A
Fuse according to IEC 3NA3812 (32 A) 3NA3812 (32 A) 3NA3812 (32 A)
Fuse according to UL, class J 35 A 35 A 35 A
Power loss 0.05 kW 0.07 kW 0.12 kW
Required cooling air flow 9.2 l/s 9.2 l/s 9.2 l/s
Weight without filter 2.8 kg 2.8 kg 2.8 kg
Weight with filter 3.1 kg 3.1 kg 3.1 kg

Table 7- 5 PM240-2, PT, frame size B, 1 AC / 3 AC 200 V … 240 V

Article number without filter 6SL3211-1PB21-0UL0


Article number with filter 6SL3211-1PB21-0AL0
LO base load power 2.2 kW
1 AC LO base load input current 24.0 A
3 AC LO base load input current 13.6 A
LO base load output current 10.4 A
HO base load power 1.5 kW
1 AC HO base load input current 20.9 A
3 AC HO base load input current 9.7 A
HO base load output current 7.4 A
Fuse according to IEC 3NA3812 (32 A)
Fuse according to UL, class J 35 A
Power loss 0.12 kW 1)
Required cooling air flow 9.2 l/s
Weight without filter 3.4 kg
Weight with filter 3.7 kg

1) approx. 0.08 through the heatsink

Power Module PM240-2


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Technical data
7.5 Technical data, 200 V inverters

Table 7- 6 PM240-2, IP 20, frame size C, 1 AC / 3 AC 200 V … 240 V

Article number without filter 6SL3210-1PB21-4UL0 6SL3210-1PB21-8UL0


Article number with filter 6SL3210-1PB21-4AL0 6SL3210-1PB21-8AL0
LO base load power 3 kW 4 kW
1 AC LO base load input current 35.9 A 43.0 A
3 AC LO base load input current 17.7 A 22.8 A
LO base load output current 13.6 A 17.5 A
HO base load power 2.2 kW 3 kW
1 AC HO base load input current 31.3 A 37.5 A
3 AC HO base load input current 13.6 A 17.7 A
HO base load output current 10.4 A 13.6 A
Fuse according to IEC 3NA3820 (50 A) 3NA3820 (50 A)
Fuse according to UL, class J 50 A 50 A
Power loss 0.14 kW 0.18 kW
Required cooling air flow 18.5 l/s 18.5 l/s
Weight without filter 5.0 kg 5.0 kg
Weight with filter 5.2 kg 5.2 kg

Table 7- 7 PM240-2, PT, frame size C, 1 AC / 3 AC 200 V … 240 V

Article number without filter 6SL3211-1PB21-8UL0


Article number with filter 6SL3211-1PB21-8AL0
LO base load power 4 kW
1 AC LO base load input current 43.0 A
3 AC LO base load input current 22.8 A
LO base load output current 17.5 A
HO base load power 3 kW
1 AC HO base load input current 37.5 A
3 AC HO base load input current 17.7 A
HO base load output current 13.6 A
Fuse according to IEC 3NA3820 (50 A)
Fuse according to UL, class J 50 A
Power loss 0.18 kW 1)
Required cooling air flow 18.5 l/s
Weight without filter 5.9 kg
Weight with filter 6.2 kg

1) approx. 0.09 through the heatsink

Power Module PM240-2


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Technical data
7.5 Technical data, 200 V inverters

Table 7- 8 PM240-2, IP 20, frame size C, 3 AC 200 V … 240 V

Article number without filter 6SL3210-1PC22-2UL0 6SL3210-1PC22-8UL0


Article number with filter 6SL3210-1PC22-2AL0 6SL3210-1PC22-8AL0
LO base load power 5.5 kW 7.5 kW
LO base load input current 28.6 A 36.4 A
LO base load output current 22.0 A 28.0 A
HO base load power 4 kW 5.5 kW
HO base load input current 22.8 A 28.6 A
HO base load output current 17.5 A 22.0 A
Fuse according to IEC 3NA3820 (50 A) 3NA3820 (50 A)
Fuse according to UL, class J 50 A 50 A
Power loss 0.2 kW 0.26 kW
Required cooling air flow 18.5 l/s 18.5 l/s
Weight without filter 5.0 kg 5.0 kg
Weight with filter 5.2 kg 5.2 kg

Table 7- 9 PM240-2, PT, frame size C, 3 AC 200 V … 240 V

Article number without filter 6SL3211-1PC22-2UL0 6SL3211-1PC22-8UL0


Article number with filter 6SL3211-1PC22-2AL0 6SL3211-1PC22-8AL0
LO base load power 5.5 kW 7.5 kW
LO base load input current 28.6 A 36.4 A
LO base load output current 22.0 A 28.0 A
HO base load power 4 kW 5.5 kW
HO base load input current 22.8 A 28.6 A
HO base load output current 17.5 A 22.0 A
Fuse according to IEC 3NA3820 (50 A) 3NA3820 (50 A)
Fuse according to UL, class J 50 A 50 A
Power loss 0.2 kW 1) 0.26 kW 2)
Required cooling air flow 18.5 l/s 18.5 l/s
Weight without filter 5.0 kg 5.0 kg
Weight with filter 5.2 kg 5.2 kg
1) approx. 0.2 kW through the heatsink
2) approx. 0.15 kW through the heatsink

Power Module PM240-2


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Technical data
7.5 Technical data, 200 V inverters

Table 7- 10 PM240-2, IP20, frame size D, 3 AC 200 V … 240 V

Article number without filter 6SL3210-1PC24-2UL0 6SL3210-1PC25-4UL0 6SL3210-1PC26-8UL0


LO base load power 11 kW 15 kW 18.5 kW
LO base load input current 40 A 51 A 64 A
LO base load output current 42 A 54 A 68 A
HO base load power 7.5 kW 11 kW 15 kW
HO base load input current 36 A 43 A 56 A
HO base load output current 35 A 42 A 54 A
Fuse according to IEC/UL 3NA3822 (63 A) 3NA3824 (80 A) 3NA3830 (100 A)
Fuse according to IEC/UL, Class J 60 A 70 A 90 A
Power loss 0.45 kW 0.61 kW 0.82 kW
Required cooling air flow 55 l/s 55 l/s 55 l/s
Weight 17 kg 17 kg 17 kg

Table 7- 11 PM240-2, IP20, frame size E, 3 AC 200 V … 240 V

Article number without filter 6SL3210-1PC28-0UL0 6SL3210-1PC31-1UL0


LO base load power 22 kW 30 kW
LO base load input current 76 A 98 A
LO base load output current 80 A 104 A
HO base load power 18.5 kW 22 kW
HO base load input current 71 A 83 A
HO base load output current 68 A 80 A
Fuse according to IEC/UL 3NA3830 (100 A) 3NA3836 (160 A)
Fuse according to IEC/UL, Class J 100 A 150 A
Power loss 0.92 kW 1.28 kW
Required cooling air flow 83 l/s 83 l/s
Weight 26 kg 26 kg

Power Module PM240-2


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Technical data
7.5 Technical data, 200 V inverters

Table 7- 12 PM240-2, IP20, frame size F, 3 AC 200 V … 240 V

Article number without filter 6SL3210-1PC31-3UL0 6SL3210-1PC31-6UL0 6SL3210-1PC31-8UL0


LO base load power 37 kW 45 kW 55 kW
LO base load input current 126 A 149 A 172 A
LO base load output current 130 A 154 A 178 A
HO base load power 30 kW 37 kW 45 kW
HO base load input current 110 A 138 A 164 A
HO base load output current 104 A 130 A 154 A
Fuse according to IEC/UL 3NA3140 (200 A) 3NA3140 (200 A) 3NA3142 (224 A)
Fuse according to IEC/UL, Class J 175 A 200 A 225 A
Power loss 1.38 kW 1.72 kW 2.09 kW
Required cooling air flow 153 l/s 153 l/s 153 l/s
Weight 57 kg 57 kg 57 kg

7.5.3 Current derating depending on the pulse frequency, 200 V inverters

Article number LO LO base load output current [A]


power
[kW]
Pulse frequency [kHz] 2 4 *) 6 8 10 12 14 16
6SL3210-1PB13-0 . L0 0.55 3.2 3.2 2.7 2.2 1.9 1.6 1.4 1.3
6SL321 . -1PB13-8 . L0 0.75 4.2 4.2 3.6 2.9 2.5 2.1 1.9 1.7
6SL3211-1PB15-5 . L0 1.1 6 6 5.1 4.2 3.6 3 2.7 2.4
6SL3210-1PB17-4 . L0 1.5 7.4 7.4 6.3 5.2 4.4 3.7 3.3 3
6SL321 . -1PB21-0 . L0 2.2 10.4 10.4 8.8 7.3 6.2 5.2 4.7 4.2
6SL3210-1PB21-4 . L0 3 13.6 13.6 11.6 9.5 8.2 6.8 6.1 5.4
6SL321 . -1PB21-8 . L0 4 17.5 17.5 14.9 12.3 10.5 8.8 7.9 7
6SL3210-1PC22-2 . L0 5.5 22 22 18.7 15.4 13.2 11 9.9 8.8
6SL3210-1PC22-8 . L0 7.5 28 28 23.8 19.6 16.8 14 12.6 11.2
6SL3210-1PC24-2 . L0 11 42 42 35.7 29.4 25.2 21 18.9 16.8
6SL3210-1PC25-4 . L0 15 54 54 45.9 37.8 32.4 27 24.3 21.6
6SL3210-1PC26-8 . L0 18.5 68 68 57.8 47.6 40.8 34 30.6 27.2
6SL3210-1PC28-0 . L0 22 80 80 68 56 48 40 36 32
6SL3210-1PC31-1 . L0 30 104 104 88.4 72.8 62.4 52 46.8 41.6
6SL3210-1PC31-3 . L0 37 130 130 110.5 91 --- --- --- ---
6SL3210-1PC31-6 . L0 45 154 154 130.9 107.8 --- --- --- ---
6SL3210-1PC31-8 . L0 55 178 178 151.3 124.6 --- --- --- ---

*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

7.6 Technical data, 400 V inverters

Motors for 400 V Power Modules


For the 400 V Power Modules, induction motors are permissible in the range from
25 % … 150 % of the inverter power without any restrictions.

Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.

7.6.1 General data, 400 V inverters

Property Version
Line voltage FSA … FSC 380 V … 480 V 3-ph. AC ± 10%
FSD … FSF 3-ph. AC 380 V … 480 V ± 10% (in operation -20% < 1 min)
Line supply configurations Grounded TN/TT line supplies or non-grounded IT line supplies
Permissible line supplies (Page 44)
Line impedance FSA … FSC 1% ≤ Uk < 4%, for values smaller than 1%, we recommend a line reactor, or
a Power Module with the next higher power rating.
FSD … FSF No restrictions
Power factor λ FSA … FSC 0.7 without line reactor for Uk ≥ 1%
0.85 with line reactor for Uk < 1%
FSD … FSF > 0.9
Output voltage 3-ph. AC 0 V … 0.95 x input voltage (max.)
Input frequency 50 Hz … 60 Hz, ± 3 Hz
Output frequency 0 … 550 Hz, depending on the control mode
Inrush current < LO base load input current
Overvoltage category ac- III for line supplies
cording to EN 61800-5-1
Pulse frequency Factory setting
• 4 kHz for devices with an LO base load power < 75 kW
• 2 kHz for devices with an LO base load power ≥ 75 kW
Can be adjusted in 2 kHz steps as follows:
• 2 kHz … 16 kHz for devices with an LO base load power < 55 kW
• 2 kHz … 8 kHz for devices with an LO base load output of 55 kW … 90 kW
• 2 kHz … 4 kHz for devices with an LO base load output ≥ 110 kW
If you increase the pulse frequency, the inverter reduces the maximum output current.

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

Property Version
Short-circuit current rating ≤ 100 kA rms
(SCCR) and branch protec-
Branch protection and short-circuit strength according to UL and IEC
tion
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection ac- IP20
cording to EN 60529 IP55 PT devices outside the control cabinet
Protection class according The inverters are devices with protection class I
to EN 61800-5-1
Touch protection according DGUV regulation 3 when used for the intended purpose
to EN 50274
Cooling in compliance with Forced air cooling AF
EN 60146

Dependent on the input voltage and output power

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

7.6.2 Specific technical data, 400 V inverters

Table 7- 13 PM240-2, IP20, Frame Size A, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE11-8UL1 6SL3210-1PE12-3UL1 6SL3210-1PE13-2UL1


Article no. with filter 6SL3210-1PE11-8AL1 6SL3210-1PE12-3AL1 6SL3210-1PE13-2AL1
LO base load output 0.55 kW 0.75 kW 1.1 kW
LO base load input current 2.3 A 2.9 A 4.1 A
LO base load output current 1.7 A 2.2 A 3.1 A
HO base load output 0.37 kW 0.55 kW 0.75 kW
HO base load input current 2.0 A 2.6 A 3.3 A
HO base load output current 1.3 A 1.7 A 2.2 A
Fuse according to IEC 3NA3805 (16 A) 3NA3805 (16 A) 3NA3805 (16 A)
Fuse according to UL, class J 10 A 10 A 15 A
Power loss 0.04 kW 0.04 kW 0.04 kW
Required cooling air flow 5 l/s 5 l/s 5 l/s
Weight without filter 1.3 kg 1.3 kg 1.3 kg
Weight with filter 1.5 kg 1.5 kg 1.5 kg

Table 7- 14 PM240-2, IP20, Frame Size A, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE14-3UL1 6SL3210-1PE16-1UL1 6SL3210-1PE18-0UL1


Article no. with filter 6SL3210-1PE14-3AL1 6SL3210-1PE16-1AL1 6SL3210-1PE18-0AL1
LO base load output 1.5 kW 2.2 kW 3.0 kW
LO base load input current 5.5 A 7.7 A 10.1 A
LO base load output current 4.1 A 5.9 A 7.7 A
HO base load output 1.1 kW 1.5 kW 2.2 kW
HO base load input current 4.7 A 6.1 A 8.8 A
HO base load output current 3.1 A 4.1 A 5.9 A
Fuse according to IEC 3NA3805 (16 A) 3NA3805 (16 A) 3NA3805 (16 A)
Fuse according to UL, class J 20 A 30 A 30 A
Power loss 0.07 kW 0.1 kW 0.12 kW
Required cooling air flow 5 l/s 5 l/s 5 l/s
Weight without filter 1.4 kg 1.4 kg 1.4 kg
Weight with filter 1.6 kg 1.6 kg 1.6 kg

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

Table 7- 15 PM240-2, PT, Frame Size A, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3211-1PE18-0UL1


Article no. with filter 6SL3211-1PE18-0AL1
LO base load output 3.0 kW
LO base load input current 10.1 A
LO base load output current 7.7 A
HO base load output 2.2 kW
HO base load input current 8.8 A
HO base load output current 5.9 A
Fuse according to IEC 3NA3805 (16 A)
Fuse according to UL, class J 30 A
Power loss without filter 0.12 kW 1)
Required cooling air flow 7 l/s
Weight without filter 1.8 kg
Weight with filter 2.0 kg

1) approx. 0.1 kW through the heatsink

Table 7- 16 PM240-2, IP20, Frame Size B, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE21-1UL0 6SL3210-1PE21-4UL0 6SL3210-1PE21-8UL0


Article no. with filter 6SL3210-1PE21-1AL0 6SL3210-1PE21-4AL0 6SL3210-1PE21-8AL0
LO base load output 4.0 kW 5.5 kW 7.5 kW
LO base load input current 13.3 A 17.2 A 22.2 A
LO base load output current 10.2 A 13.2 A 18.0 A
HO base load output 3.0 kW 4.0 kW 5.5 kW
HO base load input current 11.6 A 15.3 A 19.8 A
HO base load output current 7.7 A 10.2 A 13.2 A
Fuse according to IEC 3NA3812 (32 A) 3NA3812 (32 A) 3NA3812 (32 A)
Fuse according to UL, class J 35 A 35 A 35 A
Power loss 0.11 kW 0.15 kW 0.2 kW
Required cooling air flow 9.2 l/s 9.2 l/s 9.2 l/s
Weight without filter 2.9 kg 2.9 kg 3.0 kg
Weight with filter 3.1 kg 3.1 kg 3.2 kg

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

Table 7- 17 PM240-2, PT, Frame Size B, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3211-1PE21-8UL0


Article no. with filter 6SL3211-1PE21-8AL0
LO base load output 7.5 kW
LO base load input current 22.2 A
LO base load output current 18.0 A
HO base load output 5.5 kW
HO base load input current 19.8 A
HO base load output current 13.7 A
Fuse according to IEC 3NA3812 (32 A)
Fuse according to UL, class J 35 A
Power loss 0.2 kW 1)
Required cooling air flow 9.2 l/s
Weight without filter 3.6 kg
Weight with filter 3.9 kg

1) approx. 0.16 kW through the heatsink

Table 7- 18 PM240-2, IP20, Frame Size C, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE22-7UL0 6SL3210-1PE23-3UL0


Article no. with filter 6SL3210-1PE22-7AL0 6SL3210-1PE23-3AL0
LO base load output 11.0 kW 15.0 kW
LO base load input current 32.6 A 39.9 A
LO base load output current 26.0 A 32.0 A
HO base load output 7.5 kW 11.0 kW
HO base load input current 27.0 A 36.0 A
HO base load output current 18.0 A 26.0 A
Fuse according to IEC 3NA3820 (50 A) 3NA3820 (50 A)
Fuse according to UL, class J 50 A 50 A
Power loss 0.3 kW 0.37 kW
Required cooling air flow 18.5 l/s 18.5 l/s
Weight without filter 4.7 kg 4.8 kg
Weight with filter 5.3 kg 5.4 kg

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

Table 7- 19 PM240-2, PT, Frame Size C, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3211-1PE23-3UL0


Article no. with filter 6SL3211-1PE23-3AL0
LO base load output 15.0 kW
LO base load input current 39.9 A
LO base load output current 32.0 A
HO base load output 11.0 kW
HO base load input current 36.0 A
HO base load output current 26.0 A
Fuse according to IEC 3NA3820 (50 A)
Fuse according to UL, class J 50 A
Power loss 0.37 kW 1)
Required cooling air flow 18.5 l/s
Weight without filter 5.8 kg
Weight with filter 6.3 kg

1) approx. 0.3 kW through the heatsink

Table 7- 20 PM240-2, IP20, Frame Size D, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE23-8UL0 6SL3210-1PE24-5UL0 6SL3210-1PE26-0UL0


Article no. with filter 6SL3210-1PE23-8AL0 6SL3210-1PE24-5AL0 6SL3210-1PE26-0AL0
LO base load output 18.5 kW 22 kW 30 kW
LO base load input current 36 A 42 A 57 A
LO base load output current 38 A 45 A 60 A
HO base load output 15 kW 18.5 kW 22 kW
HO base load input current 33 A 38 A 47 A
HO base load output current 32 A 38 A 45 A
Fuse according to IEC/UL 3NA3822 (63 A) 3NA3824 (80 A) 3NA3830 (100 A)
Fuse according to IEC/UL, Class J 60 A 70 A 90 A
Power loss without filter 0.57 kW 0.70 kW 0.82 kW
Power loss with filter 0.58 kW 0.71 kW 0.83 kW
Required cooling air flow 55 l/s 55 l/s 55 l/s
Weight without filter 16 kg 16 kg 17 kg
Weight with filter 17.5 kg 17.5 kg 18.5 kg

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

Table 7- 21 PM240-2, IP20, Frame Size D, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE27-5UL0


Article no. with filter 6SL3210-1PE27-5AL0
LO base load output 37 kW
LO base load input current 70 A
LO base load output current 75 A
HO base load output 30 kW
HO base load input current 62 A
HO base load output current 60 A
Fuse according to IEC/UL 3NA3830 (100 A)
Fuse according to IEC/UL, Class J 100 A
Power loss without filter 1.09 kW
Power loss with filter 1.10 kW
Required cooling air flow 55 l/s
Weight without filter 17 kg
Weight with filter 18.5 kg

Table 7- 22 PM240-2, IP20, Frame Size E, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE28-8UL0 6SL3210-1PE31-1UL0


Article no. with filter 6SL3210-1PE28-8AL0 6SL3210-1PE31-1AL0
LO base load output 45 kW 55 kW
LO base load input current 86 A 104 A
LO base load output current 90 A 110 A
HO base load output 37 kW 45 kW
HO base load input current 78 A 94 A
HO base load output current 75 A 90 A
Fuse according to IEC/UL 3NA3832 (125 A) 3NA3836 (160 A)
Fuse according to IEC/UL, Class J 125 A 150 A
Power loss without filter 1.29 kW 1.65 kW
Power loss with filter 1.30 kW 1.67 kW
Required cooling air flow 83 l/s 83 l/s
Weight without filter 26 kg 26 kg
Weight with filter 28 kg 28 kg

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

Table 7- 23 PM240-2, IP20, Frame Size F, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE31-5UL0 6SL3210-1PE31-8UL0 6SL3210-1PE32-1UL0


Article no. with filter 6SL3210-1PE31-5AL0 6SL3210-1PE31-8AL0 6SL3210-1PE32-1AL0
LO base load output 75 kW 90 kW 110 kW
LO base load input current 140 A 172 A 198 A
LO base load output current 145 A 178 A 205 A
HO base load output 55 kW 75 kW 90 kW
HO base load input current 117 A 154 A 189 A
HO base load output current 110 A 145 A 178 A
Fuse according to IEC/UL 3NA3140 (200 A) 3NA3142 (224 A) 3NA3250 (300 A)
Fuse according to IEC/UL, Class J 200 A 250 A 300 A
Power loss without filter 1.91 kW 2.46 kW 2.28 kW
Power loss with filter 1.93 kW 2.48 kW 2.30 kW
Required cooling air flow 153 l/s 153 l/s 153 l/s
Weight without filter 57 kg 57 kg 61 kg
Weight with filter 63 kg 63 kg 65 kg

Table 7- 24 PM240-2, IP20, Frame Size F, 3-ph. AC 380 V … 480 V

Article no. without filter 6SL3210-1PE32-5UL0


Article no. with filter 6SL3210-1PE32-5AL0
LO base load output 132 kW
LO base load input current 242 A
LO base load output current 250 A
HO base load output 110 kW
HO base load input current 218 A
HO base load output current 205 A
Fuse according to IEC/UL 3NA3252 (315 A)
Fuse according to IEC/UL, Class J 350 A
Power loss without filter 2.98 kW
Power loss with filter 3.02 kW
Required cooling air flow 153 l/s
Weight without filter 61 kg
Weight with filter 65 kg

Power Module PM240-2


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Technical data
7.6 Technical data, 400 V inverters

7.6.3 Current derating depending on the pulse frequency, 400 V inverters

Article number LO LO base load output current [A]


power
[kW]
Pulse frequency [kHz] 2 4 *) 6 8 10 12 14 16
6SL3210-1PE11-8 . L1 0.55 1.7 1.7 1.4 1.2 1 0.9 0.8 0.7
6SL3210-1PE12-3 . L1 0.75 2.2 2.2 1,9 1.5 1.3 1.1 1 0.9
6SL3211-1PE13-2 . L1 1.1 3.1 3.1 2.6 2.2 1,9 1.6 1.4 1.2
6SL3210-1PE14-3 . L1 1.5 4.1 4.1 3.5 2.9 2.5 2.1 1.8 1.6
6SL3210-1PE16-1 . L1 2.2 5.9 5.9 5 4.1 3.5 3 2.7 2.4
6SL321 . -1PE18-0 . L1 3 7.7 7.7 6.5 5.4 4.6 3.9 3.5 3.1
6SL3210-1PE21-1 . L0 4 10.2 10.2 8.7 7.1 6.1 5.1 4.6 4.1
6SL3210-1PE21-4 . L0 5.5 13.2 13.2 11.2 9.2 7.9 6.6 5.9 5.3
6SL321 . -1PE21-8 . L0 7.5 18 18 15.3 12.6 10.8 9 8.1 7.2
6SL3210-1PE22-7 . L0 11 26 26 22.1 18.2 15.6 13 11.7 10.4
6SL321 . -1PE23-3 . L0 15 32 32 27.2 22.4 19.2 16 14.4 12.8
6SL3210-1PE23-8 . L0 18.5 38 38 32.3 26.6 22.8 19 17.1 15.2
6SL3210-1PE24-5 . L0 22 45 45 38.3 31.5 27 22.5 20.3 18
6SL3210-1PE26-0 . L0 30 60 60 51 42 36 30 27 24
6SL3210-1PE27-5 . L0 37 75 75 63.8 52.5 45 37.5 33.8 30
6SL3210-1PE28-8 . L0 45 90 90 76.5 63 54 45 40.5 36
6SL3210-1PE31-1 . L0 55 110 110 93.5 77 --- --- --- ---
Pulse frequency [kHz] 2 *) 4 6 8 10 12 14 16
6SL3210-1PE31-5 . L0 75 145 145 123.3 101.5 --- --- --- ---
6SL3210-1PE31-8 . L0 90 178 178 151.3 124.6 --- --- --- ---
6SL3210-1PE32-1 . L0 110 205 143.5 --- --- --- --- --- ---
6SL3210-1PE32-5 . L0 132 250 175 --- --- --- --- --- ---

*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected

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Technical data
7.7 Technical data, 690 V inverters

7.7 Technical data, 690 V inverters

Motors for 690 V Power Modules


For the 690 V Power Modules, induction motors are permissible in the range from 50
% … 150 % of the inverter power without any restrictions.

Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.

7.7.1 General data, 690 V inverters

Property Version
Line voltage • for systems according to IEC: 3-ph. AC 500 V … 690 V ± 10% (in operation -20% < 1 min)
• for systems according to UL 3-ph. AC 500 V … 600 V ± 10% (in operation -20% < 1 min)
filtered devices only with Slash Rating (600Y/347V AC)
Line supply configurations Grounded TN/TT line supplies or non-grounded IT line supplies
Permissible line supplies (Page 44)
Line impedance No restrictions
Power factor λ > 0.9
Output voltage 3-ph. AC 0 V … 0.95 x input voltage (max.)
Input frequency 50 Hz … 60 Hz, ± 3 Hz
Output frequency 0 … 550 Hz, depending on the control mode
Inrush current < LO base load input current
Overvoltage category III for line supplies
according to EN 61800-5-
1
Pulse frequency 2 kHz (factory setting), can be adjusted to 4 kHz
If you increase the pulse frequency, the inverter reduces the maximum output current.
Short-circuit current rating ≤ 100 kA rms
(SCCR) and branch pro-
Branch protection and short-circuit strength according to UL and IEC
tection
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection ac- IP20; must be installed in a control cabinet
cording to EN 60529
Protection class according The inverters are devices with protection class I
to EN 61800-5-1
Touch protection accord- DGUV regulation 3 when used for the intended purpose
ing to EN 50274
Cooling in compliance Forced air cooling AF
with EN 60146

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7.7 Technical data, 690 V inverters

Dependent on the input voltage and output power

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7.7 Technical data, 690 V inverters

7.7.2 Specific technical data, 690 V inverters

Table 7- 25 PM240-2, IP20, frame size D, 3 AC 500 V … 690 V

Article number - without filter 6SL3210-1PH21-4UL0 6SL3210-1PH22-0UL0 6SL3210-1PH22-3UL0


Article number - with filter 6SL3210-1PH21-4AL0 6SL3210-1PH22 -0AL0 6SL3210-1PH22 -3AL0
LO base load power 11 kW 15 kW 18.5 kW
LO base load input current 14 A 18 A 22 A
LO base load output current 14 A 19 A 23 A
HO base load power 7.5 kW 11 kW 15 kW
HO base load input current 11 A 14 A 20 A
HO base load output current 11 A 14 A 19 A
Fuse according to IEC/UL 3NA3807-6 (20 A) 3NA3810-6 (25 A) 3NA3812-6 (32 A)
Fuse according to IEC/UL, Class J 20 A 25 A 30 A
Power loss without filter 0.35 kW 0.44 kW 0.52 kW
Power loss with filter 0.35 kW 0.45 kW 0.52 kW
Required cooling air flow 55 l/s 55 l/s 55 l/s
Weight without filter 17 kg 17 kg 17 kg
Weight with filter 18.5 kg 18.5 kg 18.5 kg

Table 7- 26 PM240-2, IP20, frame size D, 3 AC 500 V … 690 V

Article number - without filter 6SL3210-1PH22-7UL0 6SL3210-1PH23-5UL0 6SL3210-1PH24-2UL0


Article number - with filter 6SL3210-1PH22-7AL0 6SL3210-1PH23 -5AL0 6SL3210-1PH24-2AL0
LO base load power 22 kW 30 kW 37 kW
LO base load input current 25 A 33 A 40 A
LO base load output current 27 A 35 A 42 A
HO base load power 18.5 kW 22 kW 30 kW
HO base load input current 24 A 28 A 36 A
HO base load output current 23 A 27 A 35 A
Siemens fuse according to IEC/UL 3NA3817-6KJ (40 A) 3NA3820-6KJ (50 A) 33NA3822-6 (63 A)
Fuse according to IEC/UL, Class J 35 A 45 A 60 A
Power loss without filter 0.60 kW 0.77 kW 0.93 kW
Power loss with filter 0.60 kW 0.78 kW 0.94 kW
Required cooling air flow 55 l/s 55 l/s 55 l/s
Weight without filter 17 kg 17 kg 17 kg
Weight with filter 18.5 kg 18.5 kg 18.5 kg

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Table 7- 27 PM240-2, IP20, frame size E, 3 AC 500 V … 690 V

Article number - without filter 6SL3210-1PH25-2UL0 6SL3210-1PH26-2UL0


Article number - with filter 6SL3210-1PH25-2AL0 6SL3210-1PH26-2AL0
LO base load power 45 kW 55 kW
LO base load input current 50 A 59 A
LO base load output current 52 A 62 A
HO base load power 37 kW 45 kW
HO base load input current 44 A 54 A
HO base load output current 42 A 52 A
Siemens fuse according to IEC/UL 3NA3824-6 (80A) 3NA3824-6 (80A)
Fuse according to IEC/UL, Class J 80 A 80 A
Power loss without filter 1.07 kW 1.30 kW
Power loss with filter 1.08 kW 1.31 kW
Required cooling air flow 83 l/s 83 l/s
Weight without filter 26 kg 26 kg
Weight with filter 28 kg 28 kg

Table 7- 28 PM240-2, IP20, frame size F, 3 AC 500 V … 690 V

Article number - without filter 6SL3210-1PH28-0UL0 6SL3210-1PH31-0UL0 6SL3210-1PH31-2UL0


Article number - with filter 6SL3210-1PH28-0AL0 6SL3210-1PH31-0AL0 6SL3210-1PH31-2AL0
LO base load power 75 kW 90 kW 110 kW
LO base load input current 78 A 97 A 111 A
LO base load output current 80 A 100 A 115 A
HO base load power 55 kW 75 kW 90 kW
HO base load input current 66 A 85 A 106 A
HO base load output current 62 A 80 A 100 A
Siemens fuse according to IEC/UL 3NA3830-6 (100 A) 3NA3132-6 (125 A) 3NA3136-6 (160 A)
Fuse according to IEC/UL, Class J 100 A 125 A 150 A
Power loss without filter 1.37 kW 1.74 kW 1.95 kW
Power loss with filter 1.38 kW 1.76 kW 1.97 kW
Required cooling air flow 153 l/s 153 l/s 153 l/s
Weight without filter 60 kg 60 kg 60 kg
Weight with filter 64 kg 64 kg 64 kg

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7.7 Technical data, 690 V inverters

Table 7- 29 PM240-2, IP20, frame size F, 3 AC 500 V … 690 V

Article number - without filter 6SL3210-1PH31-4UL0


Article number - with filter 6SL3210-1PH31-4AL0
LO base load power 132 kW
LO base load input current 137 A
LO base load output current 142 A
HO base load power 110 kW
HO base load input current 122 A
HO base load output current 115 A
Siemens fuse according to IEC/UL 3NA3140-6 (200 A)
Fuse according to IEC/UL, Class J 200 A
Power loss without filter 2.48 kW
Power loss with filter 2.51 kW
Required cooling air flow 153 l/s
Weight without filter 60 kg
Weight with filter 64 kg

7.7.3 Current derating depending on the pulse frequency, 690 V inverters

Article number LO power [kW] LO base load output current [A]


Pulse frequency [kHz] 2 *) 4
6SL3210-1PH21-4 . L0 11 14 8.4
6SL3210-1PH22-0 . L0 15 19 11.4
6SL3210-1PH22-3 . L0 18.5 23 13.8
6SL3210-1PH22-7 . L0 22 27 16.2
6SL3210-1PH23-5 . L0 30 35 21
6SL3210-1PH24-2 . L0 37 42 25.2
6SL3210-1PH25-2 . L0 45 52 31.2
6SL3210-1PH26-2 . L0 55 62 37.2
6SL3210-1PH28-0 . L0 75 80 48
6SL3210-1PH31-0 . L0 90 100 60
6SL3210-1PH31-2 . L0 110 115 69
6SL3210-1PH31-4 . L0 132 142 85.2

*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected

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7.8 Restrictions for special ambient conditions

7.8 Restrictions for special ambient conditions

Maximum current at low speeds

NOTICE
Negative impact on the inverter service life as a result of overheating.
Loading the inverter with a high output current and at the same time with a low output
frequency can cause the current-conducting components in the inverter to overheat.
Excessively high temperatures can damage the inverter or have a negative impact on the
inverter service life.
• Never operate the inverter continuously with an output frequency = 0 Hz.
• Only operate the inverter in the permissible operating range.

Figure 7-2 Permissible operating range of the inverter

● Continuous operation:
Operating state that is permissible for the complete operating time.
● Short-time duty:
Operating state that is permissible for less than 2 % of the operating time.
● Sporadic short-time duty:
Operating state that is permissible for less than 1 % of the operating time.

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7.8 Restrictions for special ambient conditions

Current reduction as a function of the installation altitude and ambient temperature


At installation altitudes above 1000 m and temperatures higher than 40° C (low overload) or
50° C (high overload), the inverter output current is reduced. The following tables contain the
details.

Table 7- 30 Maximum permitted output current for loading according to LO

Ambient temperature [°C]


Installation 20 25 30 35 40 45 50 55 60
altitude [m] Output current in [%] when loading to LO
up to
1000 100 93 85 76 66
1500 100 95 88 81 72 63
2000 100 97 90 83 77 68 59
2500 100 98 91 85 79 72 64 56
3000 100 98 92 86 80 74 68 60 53
3500 98 92 86 81 75 69 64 57 50
4000 91 86 81 75 70 65 60 53 46

Table 7- 31 Maximum permitted output current when loading according to HO

Ambient temperature [°C]


Installation 20 25 30 35 40 45 50 55 60
altitude [m] Output current in [%] when loading to HO
up to
1000 100 87 74
1500 100 95 83 70
2000 100 99 95 90 78 67
2500 100 98 94 89 85 74 63
3000 100 96 92 88 84 80 70 59
3500 98 94 90 86 83 79 75 65 56
4000 91 88 84 81 77 74 70 61 52

Also observe the maximum permissible ambient operating temperatures for the Control Unit
and possibly the Operator Panel.

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7.8 Restrictions for special ambient conditions

Permissible line supplies dependent on the installation altitude


● For installation altitudes ≤ 2000 m above sea level, it is permissible to connect the
inverter to any of the line supplies that are specified for it.
● For installation altitudes 2000 m ... 4000 m above sea level, the following applies:
– Connection to a TN line system with grounded neutral point is permissible.
– TN systems with grounded line conductor are not permitted.
– The TN line system with grounded neutral point can also be supplied using an
isolation transformer.
– The phase-to-phase voltage does not have to be reduced.

Note
Using Power Modules connected to TN line supplies with voltages ≥ 600 V for installation
altitudes 2000 m … 4000 m
For voltages ≥ 600 V, the TN line supply must have a grounded neutral point established
using an isolating transformer.

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7.9 Electromagnetic compatibility of variable-speed drives

7.9 Electromagnetic compatibility of variable-speed drives


EMC (electromagnetic compatibility) means that the devices function satisfactorily without
interfering with other devices and without being disrupted by other devices. This is true when
the emitted interference (emission level) and the interference immunity are matched with
each other.
The product standard IEC/EN 61800-3 describes the EMC requirements placed on
"Variable-speed drive systems".
A variable-speed drive system (or Power Drive System PDS) consists of the inverter as well
as the associated electric motors and encoders including the connecting cables.
The inverter comprises the Control Unit and Power Module.
The driven machine is not part of the drive system.

Note
PDS as component of machines or systems
When you integrate PDS into machines or systems, additional measures may be required so
that the product standards of these machines or systems is complied with. The machine or
system builder is responsible for taking these measures.

Environments and categories

Environments
IEC/EN 61800-3 makes a distinction between the first and second environments - and
defines different requirements for these environments.
● First environment:
Residential buildings or locations at which the drive system is directly connected to a
public low-voltage supply without intermediate transformer.
● Second environment:
All locations that are connected to the public grid through their own, dedicated
transformer. These are essentially industrial plants and systems.

Categories
IEC/EN 61800-3 makes a distinction between four drive system categories:
● Category C1:
Drive systems for rated voltages < 1000 V for unrestricted use in the first environment
● Category C2:
Stationary drive systems for rated voltages < 1000 V for operation in the second
environment.
The drive system must be installed by appropriately qualified and trained personnel.
Additional measures are required for operation in the first environment.

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7.9 Electromagnetic compatibility of variable-speed drives

● Category C3:
Drive systems for rated voltages < 1000 V - only for operation in the second environment.
● Category C4:
Drive systems for IT line supplies for operation in complex systems in the second
environment.
An EMC plan must be created.

Note
Appropriately trained and qualified personnel
An appropriately trained and qualified person has the necessary experience for installing
and/or commissioning drive systems (Power Drive Systems - PDS), including the associated
EMC aspects.

7.9.1 Inverter applications


Inverters involve equipment used on a professional basis, deployed in certain areas of
business and industry - and are not operated in the general public domain.
For an EMC-compliant installation, observe the information provided in the Configuration
manual: EMC installation guideline
(http://support.automation.siemens.com/WW/view/en/60612658).
The Power Modules described here are intended for operation in the first and second
environments. Conditions for operation in the respective environment are subsequently
listed.

7.9.1.1 Operation in the Second Environment

Interference immunity
You do not have to take any additional measures regarding interference immunity.

Interference emission - operation in the second environment, Category C2


The drive system must comply with the following conditions in order to comply with the limit
values of the second environment, Category C2:
● The drive system is installed by appropriately qualified personnel in compliance with EMC
regulations - and the installation notes provided in the manual.
● You use a shielded motor cable with low capacitance.
● The pulse frequency is not higher than the value set in the factory.

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7.9 Electromagnetic compatibility of variable-speed drives

● The drive system is connected to a TN or TT line supply.


● You comply with the permissible motor cable length.
Length of the motor cable (Page 52).
● The inverters are equipped with a Category C2 line filter (internal or external).
– 200 V inverter, frame size FSA … FSC
Inverters with integrated filter are suitable for operation in the Second Environment,
Category C2.
– 200 V inverter, frame size FSD … FSF
The inverters require an external filter, Category C2
– 400 V inverter
Inverters with integrated filter are suitable for operation in the Second Environment,
Category C2.
– 690 V inverter
Inverters of frame sizes FSD and FSE with integrated filter are suitable for operation in
the Second Environment, Category C2.
Inverters of frame size FSF with integrated filter are suitable for operation in the
Second Environment, Category C3.
With the external filters, from Section Line filter (Page 113), the inverters without
integrated filter comply with the requirements of the Second Environment, Category C2
with reference to interference emission.
If you use inverters without integrated filter or a filter other than those mentioned above,
then you are responsible for verifying that the interference emission is limited.
You can use a dedicated radio interference suppression filter for each inverter - or a
common filter for several inverters.

Interference emission - operation in the second environment, Category C4


When connected to IT line supplies, only filtered inverters are permissible. Use external
filters without capacitors with respect to ground to limit symmetrical interference emission.
When necessary, contact one of our Solution Partners
(https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country=D
E&program=1&technology=19&lang=en).

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7.9.1.2 Operation in the First Environment

Interference immunity
You do not have to take any additional measures regarding interference immunity.

Interference emission - operation in the first environment, Category C2


In order that you may operate the drive system in the first environment, Category C2, then in
addition to the requirements for use in the second environment, you must also observe the
limit values related to harmonic currents.

Note
Maintaining the limit values for harmonic currents
With respect to the compliance with limits for harmonic currents, the EMC product standard
EN61800-3 for PDS refers to compliance with standards EN 61000-3-2 and EN 61000-3-12.

Inverter with an LO base load power ≤ 1 kW:


It cannot be guaranteed that the limit values are complied with corresponding to IEC 61000-
3-2. The installation person/company or company operating the professionally used device
must obtain authorization from the grid operator to connect the device regarding the
harmonic currents.
Typical harmonic currents (Page 100)

Inverters with an LO base load input current ≤ 16 A:


These devices are not subject to any limit values, and as a consequence can be connected
to the public low-voltage grid without any prior consultation.

Inverters with an LO base load input current > 16 A and ≤ 75 A


The drive system is in compliance with IEC/EN 61000-3-12 under the following
preconditions:
● FSC Power Module, input voltage 3 AC 200 … 240 V: You use a 3% or 4% line reactor.
● FSD Power Module, input voltage 3 AC 200 … 240 V: A line reactor is not required
● FSB/FSC Power Module, input voltage 3 AC 380 … 480 V: You use a 3% or 4% line
reactor.

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7.9 Electromagnetic compatibility of variable-speed drives

● Power Module FSD, input voltage 380 … 480 V 3 AC: A line reactor is not required

Note
Line reactor
Contact our Solution Partners
(https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country
=DE&program=1&technology=19&lang=en) for a line reactor.

● Short-circuit power SSC at the connection point of the customer's system to the public
grid, is greater than or equal to the value according to the following formula:
SSC ≥ 120 x √3 x Vin x LO base load input current
Example: FSD inverter, 400 V, input current, 70 A:
SSC ≥ 120 x √3 x 400 V x 70 A
This corresponds to a low-voltage transformer with an apparent power rating of
300 kVA … 400 kVA with VK = 4% … 6%
The installation company or company operating the equipment is responsible for ensuring
that this equipment is only connected at a connection point with an appropriate short-
circuit power (fault level).
If these preconditions do not apply, then the installation company or company operating the
device must obtain authorization from the grid operator to connect the device regarding the
harmonic currents.
Typical harmonic currents (Page 100)
Inverters with an LO base load current > 75A
There are no standard-related requirements for installing devices such as these. However,
we recommend that the grid operator is informed when such a device is connected.
400 V inverters conform to EN 61000-3-12.

7.9.2 Typical harmonic currents

Table 7- 32 Typical harmonic currents (%) of the inverter

Inverter Harmonic number


5th 7th 11th 13th 17th 19th 23rd 25th
FSA … FSC, 200 V, 400 V 1) 54 39 11 5.5 5 3 2 2
FSD … FSF, 200 V 2) 28 14 8 6 5 4 3 3
FSD … FSF, 400 V 2) 37 21 7 5 4 3 3 2
FSD … FSF, 690 V 2) 34 18 8 5 4 3 3 2
1) Values relative to the LO input current for VK 1%
2) Values relative to the LO input current

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7.9.3 EMC limit values in South Korea


The following statements apply for filtered 400 V inverters, frame sizes FSD ... FSF.
All other inverters do not comply with the limit values.

The EMC limit values to be observed for Korea correspond to the limit values of the EMC
product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit
value class A, Group 1 to KN11.
By implementing appropriate additional measures, the limit values according to category C2
or limit value class A, Group 1, are observed.
Additional measures, such as the use of an additional RFI suppression filter (EMC filter),
may be necessary.
In addition, measures for EMC-compliant configuration of the plant or system are described
in detail in this manual and in the Configuration manualEMC installation guideline
(http://support.automation.siemens.com/WW/view/en/60612658).
The final statement on compliance with the applicable standard is given by the respective
label attached to the individual device.

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Spare parts 8
Continuous development within the scope of product maintenance
Inverter components are being continuously developed within the scope of product
maintenance. Product maintenance includes, for example, measures to increase the
ruggedness or hardware changes which become necessary as components are
discontinued.
These further developments are "spare parts-compatible" and do not change the article
number.
In the scope of such spare parts-compatible ongoing development, plug connector or
connection positions are sometimes slightly modified. This does not cause any problems
when the components are properly used. Please take this fact into consideration in special
installation situations (e.g. allow sufficient reserve regarding the cable length).

Spare parts for frame sizes FSA … FSC

Article number
FSA FSB FSC
Accessory kit A5E33860501A A5E33879111A A5E33879131A
IP20*)
Accessory kit A5E03396337 A5E03395273 A5E03343234
PT*)

*) Included in the scope of delivery of the inverter

Spare parts for frame sizes FSD … FSF

Article number
FSD FSE FSF
Set of small compo- 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0
nents
Mechanical kit 6SL3200-0SM13-0AA0 6SL3200-0SM14-0AA0 6SL3200-0SM15-0AA0
Fan kit 6SL3200-0SF15-0AA0 6SL3200-0SF16-0AA0 6SL3200-0SF17-0AA0
Accessory kit / 6SL3262-1AD01-0DA0 6SL3262-1AE01-0DA0 6SL3262-1AF01-0DA0
shield connection kit

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Spare parts

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Accessories 9
Which components are available?
● Accessory kit / shield connection kit (includes the upper shield plate)
● Mounting frames for PT Power Modules - frame sizes FSA … FSC
● Line reactors for frame sizes FSA … FSC.
Line reactors are not required for frame sizes FSD … FSF.
● External line filters, Class B for frame sizes FSA … FSC.
No Class B filters are available for frame sizes FSD … FSF.
● Braking resistors
● Brake Relay or Safe Brake Relay for controlling a motor holding brake
● Output reactors
● Voltage limiter and du/dt filter

Connection components
Connection overview for the electrical components Connection overview (Page 49).

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Accessories
9.1 Top shield plate - FSD … FSF

9.1 Top shield plate - FSD … FSF

Top shield plate - only FSD … FSF

The shield plate is included in the acces-


sory kit / shield connection kit. Order num-
bers:
Spare parts (Page 103)
Attach the shield plate as shown in
the diagram
• FSD and FSE: 2 x M5 / 3 Nm
• FSF 4 x M8 / 23 Nm

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9.2 Mounting frames for PT power modules

9.2 Mounting frames for PT power modules

Order numbers for mounting frames


● FSA: 6SL3260-6AA00-0DA0
● FSB: 6SL3260-6AB00-0DA0
● FSC: 6SL3260-6AC00-0DA0
All of the necessary nuts and seals are included in the scope of delivery.

Mounting instructions for the mounting frames

Procedure
Proceed as follows to correctly mount the Power Module:
1. Prepare a cutout and holes in the control cabinet panel for the mounting frame
corresponding to the dimension drawing.
2. Insert the mounting frame from the rear of the control cabinet through the corresponding
holes and fix it in place at the fixing screws for the control cabinet panel; tighten the two
nuts by hand.
3. Attach the seal to the inner side of the control cabinet.
4. Insert the Power Module and tighten the screws by hand.
5. Finally, tighten the eight or ten screws with a torque of 3.5 Nm.
You have correctly installed the Power Module.

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Accessories
9.2 Mounting frames for PT power modules

Dimension drawings for mounting frames

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9.3 Line reactor

9.3 Line reactor


A line reactor protects the inverter when connected to dirty line supplies (line supply
environment). A line reactor supports the overvoltage protection, smooths the harmonics in
the line supply and buffers commutation dips.

Mounting position

Clearances to other devices


For a line reactor, a minimum clearance to other devices must be maintained on all sides.

Figure 9-1 Clearances between the line reactors and other devices, examples for space-saving
installation

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Accessories
9.3 Line reactor

Dimensions and drilling patterns

0.55 kW … 1.1 kW
Dimensions [mm] Drilling pattern [mm]

1.5 kW … 4.0 kW
Dimensions [mm] Drilling pattern [mm]

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9.3 Line reactor

5.5 kW … 7.5 kW

11 kW … 18.5 kW

Table 9- 1 Technical data of the line reactors

Article number Induct- Line/load connection PE connection Weight


ance [mm2 / nM] [AWG / lbf in] [mm2 / lbf in] [kg]
[mH]
6SL3203-0CE13-2AA0 2.5 2.5 / 0.8 14 / 7 M4 [3 / 26.5] 1.1
6SL3203-0CE21-0AA0 1 6 / 1.8 10 / 15.9 M4 [3 / 26.5] 2.1
6SL3203-0CE21-8AA0 0.5 6 / 1.8 10 / 15.9 M5 [5 / 44.3] 2.95
6SL3203-0CE23-8AA0 0.3 16 / 4 6 / 34.5 M5 [5 / 44.3] 7.80

The line reactors are designed to IP20 degree of protection.

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9.3 Line reactor

Table 9- 2 Assignment table

Line reactors Power Module, 400 V Power Module, 200 V


6SL3203-0CE13-2AA0 6SL3210-1PE11-8 . L1, FSA 6SL3210-1PB13-0 . L0, FSA
6SL3210-1PE12-3 . L1 6SL321 . -1PB13-8 . L0
6SL3210-1PE13-2 . L1
6SL3203-0CE21-0AA0 6SL3210-1PE14-3 . L1, FSA 6SL3210-1PB15-5 . L0, FSB
6SL321 . -1PE16-1 . L1 6SL3210-1PB17-4 . L0
6SL321 . -1PE18-0 . L1 6SL321 . -1PB21-0 . L0
6SL3203-0CE21-8AA0 6SL3210-1PE21-1 . L0, FSB 6SL3210-1PB21-4 . L0 FSC
6SL3210-1PE21-4 . L0 6SL321 . -1PB21-8 . L0
6SL321 . -1PE21-8 . L0
6SL3203-0CE23-8AA0 6SL3210-1PE22-7 . L0, FSC 6SL321 . -1PC22-2 . L0 FSC
6SL321 . -1PE23-3 . L0 6SL3210-1PC22-8 . L0

Line reactors for 1 AC 200 V


For inverters with 1 AC 200 V connection, rather than the line reactors listed above, you can
also deploy the following or similar products:
● FSA:
NKE 10 / 2.93 (Block company)
● FSB
NKE 25 / 1.17 (Block company)
● FSC
NKE 35 / 1.46 (Block company)
The technical properties and statements made by the manufacturer apply.

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9.4 Line filter

9.4 Line filter

Dimensions for mounting the line filter

Table 9- 3 Technical data of the line filter (Class B)

Article number Power Connection Weight


loss [W] Line supply and Power PE [kg]
Module
6SL3203-0BE17-7BA0 13 2.5 mm2 / 0.8 Nm 2.5 mm2 / 2 Nm 1.75
14 AWG / 7 lbf in 14 AWG / 17.7 lbf in
6SL3203-0BE21-8BA0 22 6 mm2 / 1.8 Nm 2.5 mm2 / 2 Nm 4.0
10 AWG / 15.9 lbf in 14 AWG / 17.7 lbf in
6SL3203-0BE23-8BA0 50 16 mm2 / 4 Nm 16 mm2 / 32 Nm 7.3
6 AWG / 35.4 lbf in 6 AWG / 26.5 lbf in

Line filters are designed to IP20 degree of protection.

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9.4 Line filter

Table 9- 4 Assignment table

Power Module, 400 V Line filter (Class B)


Frame size Article number Power Article number
FSA 6SL3210-1PE11-8UL1 0.55 6SL3203-0BE17-7BA0
6SL3210-1PE12-3UL1 0.75
6SL3210-1PE13-2UL1 1.1
6SL3210-1PE14-3UL1 1.5
6SL3210-1PE16-1UL1 2.2
6SL321 . -1PE18-0UL1 3.0
FSB 6SL3210-1PE21-1UL0 4.0 6SL3203-0BE21-8BA0
6SL3210-1PE21-4UL0 5.5
6SL321 . -1PE21-8UL0 7.5
FSC 6SL3210-1PE22-7UL0 11 6SL3203-0BE23-8BA0
6SL321 . -1PE23-3UL0 15

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9.5 Braking resistor

9.5 Braking resistor


The braking resistor enables loads with a large moment of inertia to be braked quickly.
During braking of the motor and the load, excess energy is fed back to the converter. This
causes the voltage to rise in the DC link. The converter transfers the excess energy to the
externally mounted braking resistor.

WARNING
Danger to life due to fire spreading because of an unsuitable or improperly installed braking
resistor
Using an unsuitable or improperly installed braking resistor can cause fires and smoke to
develop. Fire and smoke development can cause severe personal injury or material
damage.
• Only use braking resistors that are approved for the inverter.
• Install the braking resistor in accordance with regulations.
• Monitor the temperature of the braking resistor.

Mounting position

Mounting instructions
Mount the resistor on a heat resistant surface with a high thermal conductivity.
Do not cover the ventilation openings of the braking resistor.
You can mount the braking resistor either outside or inside the switchgear room. When
mounted outside, the cooling air requirement for the switchgear room is lower.

Clearances to other devices


The following data are applicable for devices, frame sizes FSA … FSC.
The clearances for braking resistors for devices, frame sizes FSD … FSF are specified in the
documentation, which is supplied with the braking resistor.

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9.5 Braking resistor

Figure 9-2 Minimum clearances for the braking resistor when mounting on a flat surface and for
wall/panel mounting

Keep shaded areas free of any devices and components.

Dimensions and drilling patterns

Figure 9-3 Braking resistor

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9.5 Braking resistor

Table 9- 5 Dimensions and weights

Article number Overall dimensions [mm] Drilling dimensions Fixing/torque Weight Inverter
[mm] [kg] frame size
W H D b h
for 200 V inverters
JJY:023146720008 105 295 100 72 266 M4 / 3 Nm 1.5 FSA
JJY:023151720007 105 345 100 72 316 M4 / 3 Nm 1.8 FSB
JJY:02 3163720018 175 345 100 142 316 M4 / 3 Nm 2.7 FSC
JJY:023433720001 250 490 140 217 460 M5 / 6 Nm 6.2 FSC
JJY:023422620002 220 470 180 187 430 M5 / 6 Nm 7 FSD
JJY:023423320001 220 560 180 187 500 M5 / 6 Nm 8.5 FSE
JJY:023434020003 350 630 180 317 570 M5 / 6 Nm 13.5 FSF
for 400 V inverters
6SL3201-0BE14-3AA0 105 295 100 72 266 M4 / 3 Nm 1.5 FSA
6SL3201-0BE21-0AA0 105 345 100 72 316 M4 / 3 Nm 1.8 FSA
6SL3201-0BE21-8AA0 175 345 100 142 316 M4 / 3 Nm 2.7 FSB
6SL3201-0BE23-8AA0 250 490 140 217 460 M5 / 6 Nm 6.2 FSC
JJY:023422620001 220 470 180 187 430 M5 / 6 Nm 7 FSD
JJY:023424020001 220 610 180 187 570 M5 / 6 Nm 9.5 FSD
JJY:023434020001 350 630 180 317 570 M5 / 6 Nm 13.5 FSE
JJY:023454020001*) FSF
• JJY:023422620001 ∥ 220 470 180 187 430 M5 / 6 Nm 7 (FSD)
• JJY:023434020001 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
JJY:023464020001*) FSF
• JJY:023434020001 ∥ 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
• JJY:023434020001 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
for 690 V inverters
JJY:023424020002 220 610 180 187 570 M5 / 6 Nm 9.5 FSD
JJY:023434020002 350 630 180 317 570 M5 / 6 Nm 13.5 FSE
JJY:023464020002*) FSF
• JJY:023434020002 ∥ 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
• JJY:023434020002 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)

Use the screws, nuts and washers when fixing the braking resistors
*) This braking resistor comprises two components, which must be connected in parallel on the plant/system side

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9.5 Braking resistor

9.5.1 Connecting a braking resistor


The following figure shows a connection overview of the braking resistor on the inverter.

Figure 9-4 Connecting a braking resistor with temperature monitoring via digital input DI 3

Some braking resistors have an integrated connection cable for the power connections
(R1/R2) on the inverter. Thus, the length and cross-section of the connection cable are
given.
For braking resistors without integrated connection cable, the maximum cable length is 10 m.
The required conductor cross-sections are contained in the following tables.
The conductor cross-sections for the temperature monitoring are contained in the Operating
Instructions of the Control Unit of your inverter.

Monitoring the temperature of the braking resistor

Procedure
Proceed as follows to monitor the braking resistor temperature:
1. Connect the temperature monitoring system of the braking resistor (terminals T1 and T2
on the braking resistor) to a free digital input at the Control Unit of the inverter.
2. When commissioning the drive, define the function of the digital input used as external
fault, using p2106.
As an example with temperature monitoring via digital input DI 3: p2106 = 722.3.
You have ensured that the temperature is monitored.

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9.5 Braking resistor

9.5.2 Technical data of the braking resistor


For the inverters, use the following or comparable braking resistors. The technical properties
and statements made by the manufacturer apply.

Note
Braking resistors FSD … FSF
Only use braking resistors that are UL approved, and have successfully passed the
"Abnormal Operation Test" according to UL 508.

Braking resistors for PM240-2, 200 V

Table 9- 6 Technical data

Article number Re- Maximum Connection Degree of Power Module


sistance power, Pmax R1 / R2 protection
Rated power Weight Article numbers Frame
Pdb size
JJY:023146720008 200 Ω 0.75 kW Connecting cable IP20 6SL3210-1PB13-0 . L0 FSA
37.5 W integrated in the 1.5 kg 6SL321 . -1PB13-8 . L0
braking resistor
JJY:023151720007 68 Ω 2.2 kW IP20 6SL3210-1PB15-5 . L0 FSB
110 W 1.8 kg 6SL3210-1PB17-4 . L0
6SL321 . -1PB21-0 . L0
JJY:02 3163720018 37 Ω 4 kW IP20 6SL3210-1PB21-4 . L0 FSC
200 W 2.7 kg 6SL321 . -1PB21-8 . L0

JJY:023433720001 20 Ω 7.5 kW IP20 6SL3210-1PC22-2 . L0 FSC


375 W 6.2 6SL3210-1PC22-8 . L0
JJY:023422620002 7.5 Ω 18.5 kW 10 mm2/ 0.5 Nm IP21 6SL3210-1PC24-2 . L0 FSD
930 W 8 AWG / 4.5 lbf in 7.0 kg 6SL3210-1PC25-4 . L0
6SL3210-1PC26-8 . L0
JJY:023423320001 4.5 Ω 30 kW 16 mm2 / 1.2 Nm IP21 6SL3210-1PC28-0 . L0 FSE
1500 W 6 AWG / 10.6 lbf in 8.5 kg 6SL3210-1PC31-1 . L0
JJY:023434020003 2.5 Ω 55 kW 16 mm2 / 1.2 Nm IP21 6SL3210-1PC31-3 . L0 FSF
2750 W 6 AWG / 10.6 lbf in 13.5 kg 6SL3210-1PC31-6 . L0
6SL3210-1PC31-8 . L0

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9.5 Braking resistor

Braking resistors for PM240-2, 400 V

Table 9- 7 Technical data

Article number Re- Maximum Connection Degree of Power Module


sistance power, Pmax R1 / R2 protection
Rated power Weight Article numbers Frame
Pdb size
6SL3201-0BE14-3AA0 370 Ω 1.5 kW 2.5 mm2 / 0.5 Nm IP20 6SL3210-1PE11-8 . L1 FSA
75 W 14 AWG / 4.5 lbf in 1.5 kg 6SL3210-1PE12-3 . L1
6SL3210-1PE13-2 . L1
6SL3210-1PE14-3 . L1
6SL3201-0BE21-0AA0 140 Ω 4 kW 2.5 mm2 / 0.5 Nm IP20 6SL321 . -1PE16-1 . L1 FSA
200 W 14 AWG / 4.5 lbf in 1.8 kg 6SL321 . -1PE18-0 . L1

6SL3201-0BE21-8AA0 75 Ω 7.5 kW 4 mm2 / 0.7 Nm IP20 6SL3210-1PE21-1 . L0 FSB


375 W 10 AWG / 6.2 lbf in 2.7 kg 6SL3210-1PE21-4 . L0
6SL321 . -1PE21-8 . L0
6SL3201-0BE23-8AA0 30 Ω 18.5 kW 4 mm2 / 0.7 Nm IP20 6SL3210-1PE22-7 . L0 FSC
925 W 10 AWG / 6.2 lbf in 6.2 kg 6SL321 . -1PE23-3 . L0

JJY:023422620001 25 Ω 22 kW 10 mm2 / 0.8 Nm IP21 6SL3210-1PE23-8 . L0 FSD


1100 W 8 AWG / 7.1 lbf in 7.0 kg 6SL3210-1PE24-5 . L0
JJY:023424020001 15 Ω 37 kW 10 mm2/ 0.8 Nm IP21 6SL3210-1PE26-0 . L0 FSD
1850 W 8 AWG / 7.1 lbf in 9.5 kg 6SL3210-1PE27-5 . L0
JJY:023434020001 10 Ω 55 kW 16 mm2 / 1.2 Nm IP21 6SL3210-1PE28-8 . L0 FSE
2750 W 6 AWG / 4.5 lbf in 13.5 kg 6SL3210-1PE31-1 . L0

JJY:023454020001 10 mm2 / 0.8 Nm IP21 6SL3210-1PE31-5 . L0 FSF


(JJY:023422620001 ∥ 7.1 Ω 77 kW 8 AWG / 7.1 lbf in 6SL3210-1PE31-8 . L0
JJY:023434020001) 3850 W 16 mm2 / 1.2 Nm 20.5 kg
6 AWG / 4.5 lbf in
JJY:023464020001 110 kW 16 mm2 / 1.2 Nm IP21 6SL3210-1PE32-1 . L0 FSF
(JJY:023434020001 ∥ 5Ω 5500 W 6 AWG / 4.5 lbf in 27 kg 6SL3210-1PE32-5 . L0
JJY:023434020001) 16 mm2 / 1.2 Nm
6 AWG / 4.5 lbf in

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9.5 Braking resistor

Braking resistors for PM240-2, 690 V

Table 9- 8 Technical data

Article number Re- Maximum Connection Degree of Power Module


sistance power, Pmax R1 / R2 protection
Rated power Weight Article Nos. Frame
Pdb size
JJY:023424020002 31 Ω 37 kW 10 mm2 / 0.8 Nm IP21 6SL3210-1PH21-4 . L0 FSD
1850 W 8 AWG / 7.1 lbf in 9.5 kg 6SL3210-1PH22-0 . L0
6SL3210-1PH22-3 . L0
6SL3210-1PH22-7 . L0
6SL3210-1PH23-5 . L0
6SL3210-1PH24-2 . L0
JJY:023434020002 21 Ω 55 kW 16 mm2 / 1.2 Nm IP21 6SL3210-1PH25-2 . L0 FSE
2750 W 6 AWG / 4.5 lbf in 13.5 kg 6SL3210-1PH26-2 . L0

JJY:023464020002 110 kW 16 mm2 / 1.2 Nm IP21 6SL3210-1PH28-0 . L0 FSF


(JJY:023434020002 ∥ 10.5 Ω 5500 W 6 AWG / 10.6 lbf in 27 kg 6SL3210-1PH31-0 . L0
JJY:023434020002) 16 mm2 / 1.2 Nm 6SL3210-1PH31-2 . L0
6 AWG / 10.6 lbf in 6SL3210-1PH31-4 . L0

Load cycles for the braking resistors

Figure 9-5 Pulse power, rated power and examples of the switch-on duration of the braking resistor

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9.6 Connecting a motor holding brake

9.6 Connecting a motor holding brake


The inverter uses the Brake Relay to control the motor holding brake. Two types of Brake
Relay exist:
● The Brake Relay controls the motor holding brake
● The Safe Brake Relay controls a 24 V motor holding brake and monitors the brake control
for short-circuit or cable breakage.

Note
Brake Relay and Safe Brake Relay
The Brake Relay and the Safe Brake Relay do not differ from each other in the installation
and the connection to the inverter.
Connection to the inverter
To ensure that you have the correct cable for connecting the Brake Relay irrespective of the
inverter size, you are supplied with two preassembled cables with different lengths. Connect
the appropriate cable to the Brake Module and to the inverter as shown below.
If you are using your own cable, ensure that the cable is insulated and rated for 600 V.
Connecting the motor holding brake via a PELV circuit
The Brake Relay must be connected to the protective conductor if the motor brake is
supplied from a PELV circuit.

9.6.1 Technical data of the brake relay?

Brake Relay Safe Brake Relay


6SL3252-0BB00-0AA0 6SL3252-0BB01-0AA0
Input voltage via the Power Module 20.4 ... 28.8 VDC 1)
Input current via the Power Module Max. 2.5 A
Max. connection cross-section: 2.5 mm² 2.5 mm²
Degree of protection IP20 IP20
Switching capability of the NO 1-phase 440 VAC, 3.5 A -
contact 1-phase 30 VDC, 12 A
Output voltage - 24 V
Output current - max. 2 A
1) External, controlled power supply required. Recommended voltage: 26 VDC

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9.6 Connecting a motor holding brake

9.6.2 Connections and circuit diagrams

Brake Relay

Safe Brake Relay

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9.6 Connecting a motor holding brake

9.6.3 Mounting and connecting the brake relay

Installing the Brake Relay


● FSA … FSC: Install the Brake Relay next to the Power Module.
● FSD … FSF: Install the Brake Relay at the rear of the lower shield plate. Attach the Brake
Relay before you install the shield plate.
Mounting the shield plate for built-in units (Page 35)

Connecting the Brake Relay to the inverter


The connector for the Brake Relay is located at the front of the Power Module. Lay the cable
harness for the Brake Relay in the cable routing.

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9.7 Output reactor

9.7 Output reactor


Output reactors reduce the voltage stress on the motor windings and the load placed on the
inverter as a result of capacitive recharging currents in the cables.
When using the output reactor it is not permissible that the output frequency exceeds
150 Hz. It is not permissible that the pulse frequency exceeds 4 kHz

Mounting position

Clearances to other devices


Keep shaded areas free of any devices and components.

Minimum clearances of the output reactor to other devices, space-saving mounting


examples

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9.7 Output reactor

Dimensions, drilling patterns and weights for FSA … FSC inverters

Table 9- 9 Dimensions and weights

Article number Induct- Overall dimensions Drilling di- Fixing/torque Weigh


ance [mm] mensions [Nm] t [kg]
[mH] [mm]
W H D b t
6SL3202-0AE16-1CA0 2.5 207 166 73 166 57 4 x M4 / 3 3.4
6SL3202-0AE18-8CA0 1.3 207 166 73 166 57 4 x M4 / 3 3.9
6SL3202-0AE21-8CA0 0.54 247 211 100 225 81 4 x M5 / 6 10.1
6SL3202-0AE23-8CA0 0.26 257 228 115 225 85 4 x M5 / 6 11.2

Output reactors are designed to IP20 degree of protection.

Table 9- 10 Connections to the Power Module and to the motor

Article number Connection


Motor Module and motor PE
6SL3202-0AE16-1CA0 Screw terminals 4 mm2; 0.6 ... 0.8 Nm Threaded bolt M4 / 3 Nm
6SL3202-0AE18-8CA0
6SL3202-0AE21-8CA0 Screw terminals 10 mm2; 1.5 ... 1.8 Nm Threaded bolt M5 / 5 Nm
6SL3202-0AE23-8CA0 Screw terminals 16 mm2; 2 ... 4 Nm Threaded bolt M5 / 5 Nm

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9.7 Output reactor

Dimensions, drilling patterns and weights for FSD … FSF inverters

Figure 9-6 Dimensions and drilling patterns

Table 9- 11 Dimensions and weights

Article number Overall dimensions Drilling dimensions Fixing/torque Weight


[mm] [mm] [Nm] [kg]
W H D b t1 t2
6SE6400-3TC07-5ED0 270 248 209 200 102 91.5 4 x M8 / 13 26.5
6SE6400-3TC14-5FD0 350 321 288 264 140 134 4 x M8 / 13 57
6SL3000-2BE32-1AA0 300 285 257 224 165 78 4 x M8 / 13 60
6SL3000-2BE32-6AA0 300 315 277 224 185 78 4 x M8 / 13 66
6SL3000-2AH31-0AA0 270 248 200 200 103 82 4 x M8 / 13 25
6SL3000-2AH31-5AA0 270 248 200 200 103 82 4 x M8 / 13 26

Output reactors are designed to IP20 degree of protection.

Table 9- 12 Connections to the Power Module and to the motor

Article number Connection


Motor Module and motor PE
6SE6400-3TC07-5ED0 Cable lug M6 / 6 Nm Screw M6 / 10 Nm
6SE6400-3TC14-5FD0 Cable lug M8 / 13 Nm Screw M8 / 25 Nm
6SL3000-2BE32-1AA0 Cable lug M10 / 50 Nm Screw M8 / 25 Nm
6SL3000-2BE32-6AA0
6SL3000-2AH31-0AA0 Cable lug M10 / 50 Nm Screw M6 / 10 Nm
6SL3000-2AH31-5AA0

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9.7 Output reactor

Table 9- 13 Assignment table for 200 V Power Modules

Power Module Output reactor


Frame size Article number Power [kW] Article number
FSA 6SL3210-1PB13-0 . L0 0.55 6SL3202-0AE16-1CA0
FSA 6SL321 . -1PB13-8 . L0 0.75
FSB 6SL3210-1PB15-5 . L0 1.1
FSB 6SL3210-1PB17-4 . L0 1.5 6SL3202-0AE18-8CA0
FSB 6SL321 . -1PB21-0 . L0 2.2 6SL3202-0AE21-8CA0
FSC 6SL3210-1PB21-4 . L0 3
FSC 6SL321 . -1PB21-8 . L0 4
FSC 6SL321 . -1PC22-2 . L0 5.5 6SL3202-0AE23-8CA0
FSC 6SL3210-1PC22-8 . L0 7.5
FSD 6SL3210-1PC24-2UL0 11 6SE6400-3TC07-5ED0
FSD 6SL3210-1PC25-4UL0 15
FSD 6SL3210-1PC26-8UL0 18.5
FSE 6SL3210-1PC28-0UL0 22 6SE6400-3TC14-5FD0
FSE 6SL3210-1PC31-1UL0 30
FSF 6SL3210-1PC31-3UL0 37
FSF 6SL3210-1PC31-6UL0 45
FSF 6SL3210-1PC31-8UL0 55

Output reactors are not required for inverters of frame sizes FSD … FSF

Table 9- 14 Assignment table for 400 V Power Modules

Power Module Output reactor


Frame size Article number Power [kW] Article number
FSA 6SL3210-1PE11-8 . L1 0.55 6SL3202-0AE16-1CA0
FSA 6SL3210-1PE12-3 . L1 0.75
FSA 6SL3210-1PE13-2 . L1 1.1
FSA 6SL3210-1PE14-3 . L1 1.5
FSA 6SL3210-1PE16-1 . L1 2.2
FSA 6SL321 . -1PE18-0 . L1 3 6SL3202-0AE18-8CA0
FSB 6SL3210-1PE21-1 . L0 4 6SL3202-0AE21-8CA0
FSB 6SL3210-1PE21-4 . L0 5.5
FSB 6SL321 . -1PE21-8 . L0 7.5
FSC 6SL3210-1PE22-7 . L0 11 6SL3202-0AE23-8CA0
FSC 6SL321 . -1PE23-3 . L0 15
FSD 6SL3210-1PE23-8 . L0 18.5 6SE6400-3TC07-5ED0
FSD 6SL3210-1PE24-5 . L0 22
FSD 6SL3210-1PE26-0 . L0 30
FSD 6SL3210-1PE27-5 . L0 37
FSE 6SL3210-1PE28-8 . L0 45 6SE6400-3TC14-5FD0
FSE 6SL3210-1PE31-1 . L0 55
FSF 6SL3210-1PE31-5 . L0 75
FSF 6SL3210-1PE31-8 . L0 90
FSF 6SL3210-1PE32-1 . L0 110 6SL3000-2BE32-1AA0
FSF 6SL3210-1PE32-5 . L0 132 6SL3000-2BE32-6AA0

Output reactors are not required for inverters of frame sizes FSD … FSF

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Table 9- 15 Assignment table for 690 V Power Modules

Power Module Output reactor


Frame size Article number Power [kW] Article number
FSF 6SL3210-1PH28-0 . L0 75 6SL3000-2AH31-0AA0
6SL3210-1PH31-0 . L0 90
FSF 6SL3210-1PH31-2 . L0 110 6SL3000-2AH31-5AA0
6SL3210-1PH31-4 . L0 132

Output reactors are not required for 690 V inverters

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9.8 Voltage limiter and du/dt filter

9.8 Voltage limiter and du/dt filter


A combination of du/dt filter and a voltage peak limiter (VPL) are available to suppress
voltage peaks.
Further details for the functional principle and the application cases are available at:
Voltage limiter and du/dt filter
(https://support.industry.siemens.com/cs/ww/de/view/109742112)
The assignment of the du/dt filter / VPL combination to the Power Modules is contained in
the following tables.

Assignment tables

Table 9- 16 Assignment table for 200 V Power Modules

Power Module VPL-du/dt


Frame size Article number Power [kW] Article number
FSD 6SL3210-1PC24-2UL0 11 6SL3000-2DE32-6AA0
FSD 6SL3210-1PC25-4UL0 15
FSD 6SL3210-1PC26-8UL0 18.5
FSE 6SL3210-1PC28-0UL0 22
FSE 6SL3210-1PC31-1UL0 30
FSF 6SL3210-1PC31-3UL0 37
FSF 6SL3210-1PC31-6UL0 45
FSF 6SL3210-1PC31-8UL0 55

Table 9- 17 Assignment table for 400 V Power Modules

Power Module VPL-du/dt


Frame size Article number Power [kW] Article number
FSF 6SL3210-1PE31-5 . L0 75 6SL3000-2DE32-6AA0
FSF 6SL3210-1PE31-8 . L0 90
FSF 6SL3210-1PE32-1 . L0 110
FSF 6SL3210-1PE32-5 . L0 132

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Accessories
9.8 Voltage limiter and du/dt filter

Table 9- 18 Assignment table for 690 V Power Modules

Power Module VPL-du/dt


Frame size Article number Power [kW] Article number
FSD 6SL3210-1PH21-4 . L0 11 6SL3000-2DH31-0AA0
FSD 6SL3210-1PH22-0 . L0 15
FSD 6SL3210-1PH22-3 . L0 18.5
FSD 6SL3210-1PH22-7 . L0 22
FSD 6SL3210-1PH23-5 . L0 30
FSD 6SL3210-1PH24-2 . L0 37
FSE 6SL3210-1PH25-2 . L0 45
FSE 6SL3210-1PH26-2 . L0 55
FSF 6SL3210-1PH28-0 . L0 75
FSF 6SL3210-1PH31-0 . L0 90
FSF 6SL3210-1PH31-2 . L0 110 6SL3000-2DH31-5AA0
FSF 6SL3210-1PH31-4 . L0 132

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Accessories
9.8 Voltage limiter and du/dt filter

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Appendix A
A.1 Manuals and technical support

A.1.1 Manuals for your inverter

Manuals with additional information that can be downloaded:


● Power Module Installation Manual
(https://support.industry.siemens.com/cs/ww/en/ps/13224/man)
Installing Power Modules, reactors and filters. Technical specifications, maintenance (this
manual)

● CU230P-2 Compact Operating Instructions


(https://support.industry.siemens.com/cs/ww/en/view/109477360)
Commissioning the inverter

● CU240B/E-2 Compact Operating Instructions


(https://support.industry.siemens.com/cs/ww/en/view/109477361)
Commissioning the inverter

● CU250S-2 Compact Operating Instructions


(https://support.industry.siemens.com/cs/ww/en/view/99730303)
Commissioning the inverter.

● CU230P-2 operating instructions


(https://support.industry.siemens.com/cs/ww/en/view/109478827)
Installing, commissioning and maintaining the inverter. Advanced commissioning

● CU240B/E-2 operating instructions


(https://support.industry.siemens.com/cs/ww/en/view/109478828)
Installing, commissioning and maintaining the inverter. Advanced commissioning

● CU250S-2 operating instructions


(https://support.industry.siemens.com/cs/ww/en/view/109478829)
Installing, commissioning and maintaining the inverter. Advanced commissioning

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Appendix
A.1 Manuals and technical support

● CU230P-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477248)


Parameter list, alarms and faults. Graphic function diagrams

● CU240B/E-2 List Manual


(https://support.industry.siemens.com/cs/ww/en/view/109477251)
Parameter list, alarms and faults. Graphic function diagrams

● CU250S-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109477253)


Parameter list, alarms and faults. Graphic function diagrams

● EMC installation guideline


(http://support.automation.siemens.com/WW/view/en/60612658)
EMC-compliant control cabinet design, equipotential bonding and cable routing

● Accessories manual (https://support.industry.siemens.com/cs/ww/en/ps/13225/man)


Installation descriptions for inverter components, e.g. line reactors and line filters. The
printed installation descriptions are supplied together with the components.

A.1.2 Configuring support

Catalog
Ordering data and technical information for SINAMICS G inverters.

Catalogs for download or online catalog (Industry Mall):


All about SINAMICS G120 (www.siemens.com/sinamics-g120)

SIZER
The configuration tool for SINAMICS, MICROMASTER and DYNAVERT T drives, motor
starters, as well as SINUMERIK, SIMOTION controllers and SIMATIC technology

SIZER on DVD:
Article number: 6SL3070-0AA00-0AG0
Download SIZER (http://support.automation.siemens.com/WW/view/en/10804987/130000)

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Appendix
A.1 Manuals and technical support

EMC (electromagnetic compatibility) technical overview


Standards and guidelines, EMC-compliant control cabinet design

EMC overview (https://support.industry.siemens.com/cs/ww/en/view/103704610)

EMC Guidelines configuration manual


EMC-compliant control cabinet design, potential equalization and cable routing

EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658)

Safety Integrated for novices technical overview


Application examples for SINAMICS G drives with Safety Integrated

Safety Integrated for novices


(https://support.industry.siemens.com/cs/ww/en/view/80561520)

A.1.3 Product Support


You can find additional information on the product and more in the Internet under
(http://www.siemens.com/automation/service&support)
This address provides the following:
● Actual product information (product memorandums), FAQs (frequently asked questions),
downloads.
● The Newsletter contains the latest information on the products you use.
● The Knowledge Manager (Intelligent Search) helps you find the documents you need.
● Users and specialists from around the world share their experience and knowledge in the
Forum.
● You can find your local representative for Automation & Drives via our contact database
under "Contact & Partner".
● Information about local service, repair, spare parts and much more can be found under
"Services".

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Appendix
A.2 Disposal

A.2 Disposal
Protecting the environment and preserving its resources are corporate goals of the highest
priority for Siemens. Our worldwide environmental management system according to
ISO 14001 ensures compliance with legislation and sets high standards in this regard.
Environmentally friendly design, technical safety and health protection are always firm goals,
even at the product development stage.
Recommendations for the environmentally friendly disposal of the machine and its
components are given in the following chapter.
● Be sure to comply with local disposal regulations.
● Separate the housing parts according to their material.
● Dispose of the parts in accordance with the applicable legal regulations.
● Dispose of the packaging material in accordance with the applicable legal regulations.

Components
● Sort the components for recycling according to whether they are:
– Electronic waste
– Scrap iron, e.g. shield plates
– Aluminum
– Insulating materials and plastics

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Appendix
A.3 Directives and standards

A.3 Directives and standards

Relevant directives and standards


The following directives and standards are relevant for the inverters:

European Low Voltage Directive


The inverters fulfil the requirements stipulated in Low Voltage Directive 2014/35/EU insofar
as they are covered by the scope of application of this Directive.

European Machinery Directive


The inverters fulfil the requirements stipulated in Machinery Directive 2006/42//EU insofar as
they are covered by the scope of application of this Directive.
Use of the inverters in a typical machine application has been fully assessed for compliance
with the main regulations in this Directive concerning health and safety.

European EMC Directive


By completely complying with IEC/EN 61800-3, it has been proven that the inverter is in
compliance with Directive 2004/108/EC or 2014/30/EU.

Underwriters Laboratories (North American market)


Inverters bearing one of the certification marks shown on the left meet the requirements for
the North American market as a component of drive applications and are listed
correspondingly.

EMC requirements for South Korea


The inverters with the KC marking on the rating plate satisfy the EMC requirements for South
Korea.

Eurasian conformity
The inverters comply with the requirements of the Russia/Belarus/Kazakhstan customs
union (EAC).

Australia and New Zealand (RCM formerly C-Tick)


The inverters bearing the certification mark shown here meet the EMC requirements for
Australia and New Zealand.

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Appendix
A.3 Directives and standards

Specification for semiconductor process equipment voltage drop immunity


The inverters comply with the requirements of standard SEMI F47-0706.

Quality systems
Siemens AG employs a quality management system that meets the requirements of ISO
9001 and ISO 14001.

Certificates for download


● EC Declaration of Conformity:
(https://support.industry.siemens.com/cs/ww/en/view/58275445)
● Certificates for the relevant directives, prototype test certificates, manufacturers
declarations and test certificates for functions relating to functional safety ("Safety
Integrated"):
(http://support.automation.siemens.com/WW/view/en/22339653/134200)
● UL certificates:
(http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.html)
– FSA, FSB, FSC: 200 V UL File E121068, Vol. 2 Sec. 29
– FSA, FSB, FSC: 400 V UL File E121068, Vol. 2 Sec. 27
– FSD, FSE, FSF: 200 V / 400 V / 690 V UL File E192450, Vol. 13 Sec. 4

Standards that are not relevant

China Compulsory Certification


The inverters do not fall in the area of validity of the China Compulsory Certification (CCC).

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Appendix
A.4 Abbreviations

A.4 Abbreviations

Abbreviation Explanation
AC Alternating current
CE Communauté Européenne
CU Control Unit
DC Direct current
DI Digital input
DIP switch DIP switches are small switches, found mostly on PBCs, for making basic
device settings
DO Digital output
ECD Equivalent circuit diagram
EEC European Economic Community
ELCB Earth leakage circuit breaker
EMC Electromagnetic compatibility (EMC)
EMI Electromagnetic interference
FS… Frame size ...
HO High overload
I/O Input/Output
IGBT Insulated gate bipolar transistor
LED Light emitting diode
LO Low overload
NC NC contact
NEMA National Electrical Manufacturers Association
NO NO contact
OPI Operating instructions
PELV Protective extra low voltage
PM Power Module
PPE Personnel protective equipment
PT Push-through technology
RCCB Residual-current operated circuit breaker
RCD Residual current device
RFI Radio frequency interference
SELV Safety extra-low voltage
VPL Voltage Peak Limiter; component for limiting voltage peaks

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Appendix
A.4 Abbreviations

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Index

8 F
87 Hz characteristic, 58, 58 Field weakening, 58
Function Manual, 133

A
G
Air barrier, 29
Getting Started, 133

B
H
Base load, 68
Base load input current, 68 Hardware Installation Manual, 133
Base load output current, 68 Harmonic currents, 100
Base load power, 68 Harmonics, 100, 109
Brake Relay, 122 High Overload, 69
Braking resistor Hotline, 135
Clearances, 115
Dimension drawings, 116
Installation, 115 I
Industry Mall, 134
Installation altitude, 95
C
Installing, 31
Catalog, 134 IT system, 44
Category C2, 52
Category C3, 52
Clearances, 115 L
Commutation dips, 109
Line reactor
Configuring support, 134
Dimension drawings, 110
Cooling, 29
Line supply type, 44
List Manual, 133
Low Overload, 69
D
Degree of protection, 21
Delta connection, 58 M
Derating
Maintenance
Installation altitude, 95
Cleaning, 60
Dimension drawings, 110, 116, 125, 126, 127
Dirt, 60
Disposal, 136
Pollution, 60
Drilling pattern, 110, 116, 126, 127
Terminals, 60
Ventilation, 60
E
Electrical installation, 41 N
EMC, 23
Neutral conductor, 44

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Index

O
Operating instructions, 133
Output reactor
Dimension drawings, 125, 126, 127
Overvoltage protection, 109

P
Power distribution systems, 44
Protective conductor, 44

Q
Questions, 135

S
Safe Brake Relay, 122
Safety notes
Electrical installation, 41
Service life of the fan, 62
SIZER, 134
Standards
EN 61800-3, 137
Star connection (Y), 58
Support, 135

T
TN system, 44
TT system, 44

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