pm240-2 Hardware Installation Manual PDF
pm240-2 Hardware Installation Manual PDF
pm240-2 Hardware Installation Manual PDF
3
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Introduction
SINAMICS
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Installing/mounting 4
SINAMICS G120
Power Module PM240-2 5
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Connecting-up
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Service and maintenance 6
Hardware Installation Manual
7
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Technical data
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Spare parts 8
9
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Accessories
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Appendix A
01/2017
01/2017
A5E33294624B AE
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
• Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Danger to life through electric shock due to the residual charge of the power component
capacitors
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the
power supply has been switched off. Contact with live parts can result in death or serious
injury.
• Wait for 5 minutes before you check that the unit really is in a no-voltage condition and
start work.
NOTICE
Material damage due to loose power connections
Insufficient tightening torques or vibrations can result in loose electrical connections. This
can result in damage due to fire, device defects or malfunctions.
• Tighten all power connections with the specified tightening torques, e.g. line supply
connection, motor connection, DC link connections.
• Check all power connections at regular intervals. This applies in particular after
transport.
WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
• Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
• Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors.
People with pacemakers or implants are at particular risk in the immediate vicinity of this
equipment.
• If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from
electrical power equipment.
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
• Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
• Use a monitoring device that signals an insulation fault.
• Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
• Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, in the national language if
necessary.
• Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
• Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (http://www.siemens.com/industrialsecurity).
WARNING
Danger to life as a result of unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
• Make sure that you include all installed products into the holistic industrial security
concept.
• Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
Note
Commissioning the inverter
You must first commission the inverter before you can use it. Commissioning is described in
the Operating Instructions of the relevant Control Unit.
Manuals for your inverter (Page 133)
Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.
– Circuit breaker
(https://support.industry.siemens.com/cs/ww/en/view/109486009)
● The integrated semiconductor short-circuit protection does not provide cable protection.
● On the system side, provide cable protection in conformance with NEC or CEC, Part 1
and the local regulations.
● The inverters provide internal motor protection corresponding to UL61800-5-1. The
protection threshold is 115 % of the inverter full load current. When commissioning, you
can adapt the motor overload protection using parameter p0640.
● For frame size FSF, to connect the line supply and motor only use UL approved ring-type
cable lugs (ZMVV), which are certified for the particular voltage, with a permissible
current of at least 125 % of the input and output current. Use the higher value as basis.
● Carefully note that for plants and systems in conformance with UL/cUL, the line and
output voltage may not be higher than 600 V.
● Only use copper cables rated for 60 °C or 75 °C.
● For frame size FSE inverters, use only cables certified for temperatures of 75° C to
connect the braking resistor.
● The DC-link terminals, DCP and DCN, were not investigated regarding conformance with
UL/cUL.
EMC zones
Figure 4-2 Grounding and high-frequency equipotential bonding measures in the control cabinet
and in the plant/system
Further information
Additional information about EMC-compliant installation is available in the Internet:
EMC installation guideline
(https://support.industry.siemens.com/cs/ww/de/view/60612658/en)
4.2.2 Cables
Cables with a high level of interference and cables with a low level of interference are
connected to the inverter:
● Cables with a high level of interference:
– Cable between the line filter and inverter
– Motor cable
– Cable at the inverter DC link connection
– Cable between the inverter and braking resistor
● Cables with a low level of interference:
– Cable between the line and line filter
– Signal and data cables
Figure 4-3 Routing inverter cables inside and outside a control cabinet
● Attach the shield to the shield support directly after the cable enters the cabinet.
● Do not interrupt the shield.
● Only use metallic or metallized plug connectors for shielded data cables.
Cooling requirements
To protect the components from overheating, the control cabinet requires a cooling air flow,
which depends on the power loss of the individual components.
Formula for calculating the cooling airflow:
airflow [l/s] = power loss [W] * 0.86 / ΔT [K]
● Power loss: Total of the power losses of the individual components.
● Δ T: Permissible temperature rise in the control cabinet
• Ensure that the components are provided with adequate cooling air through the cooling
openings.
• Use the appropriate air barriers to prevent cooling air short circuits
4.4.1 Dimension drawings and drilling dimensions for built-in units - IP20 devices
The following dimension drawings and drilling patterns are not to scale.
Depth with Control Unit and Operator Panel (mm) CU230P-2 CU240B/E-2 CU250S-2
FSA … FSC
• With Control Unit: + 59 + 41 + 62
• With Control Unit and blanking cover / BOP-2: + 70 + 52 + 73
• With Control Unit and IOP: + 81 + 63 + 84
FSD … FSF
• With Control Unit: + 15.5 +0 + 18.5
• With Control Unit and blanking cover / BOP-2: + 26.5 + 8.5 + 29.5
• With Control Unit and IOP: + 37.5 + 19.5 + 40.5
Table 4- 2 Drilling dimensions, cooling air clearances [mm] and fixing [Nm]
Mounting the shield plate and EMC connecting bracket, FSD … FSF
Use the shield plate provided for strain relief of the line and motor cable – as well as the
shield support for the motor cable.
If you are using the inverter without filter, then you do not require the EMC connecting
bracket. In this case, attach the shield plate to the inverter without the EMC connecting
bracket
If you are using an inverter with integrated line filter, then mount the shield plate and EMC
connecting bracket as described below.
Note
Brake relay
If you are using a brake relay to control a motor brake, then mount the brake relay at the rear
of the lower shield plate before you attach the shield module to the inverter.
Mounting and connecting the brake relay (Page 124)
You have correctly mounted the EMC connecting bracket and the shield plate.
Procedure - FSF:
Proceed as follows to mount the EMC connecting bracket and the shield plate:
1. Attach the EMC connecting bracket to the shield plate ①.
2. Screw the shield module to the inverter ② using three screws, as shown in the diagram.
You have correctly mounted the EMC connecting bracket and the shield plate.
The following dimension drawings and drilling patterns are not to scale.
Control Unit Power Module + Con- Power Module + Con- Power Module + Con-
trol Unit trol Unit + IOP trol Unit + BOP
(mm) (mm) (mm)
Total in the cabi- Total in the cabi- Total in the cabi-
net net net
CU230P-2 231 177.7 253 199.7 244 190.7
CU240B-2 / CU240E-2 212 158.7 234 180.7 225 171.7
CU250S-2 234 180.7 256 202.7 247 193.7
DANGER
Danger to life through electric shock due to the residual charge of the DC link capacitors
Because of the DC link capacitors, a hazardous voltage is present for up to 5 minutes after
the power supply has been switched off.
Contact with live parts can result in death or serious injury.
• Do not open the protective covers or the terminal covers of the device until 5 minutes
have elapsed.
• Before starting any work, check that the system is in a voltage-free state by measuring
all terminals, also to ground.
• Ensure that the associated warning plate in the appropriate language is attached.
Note
Operating displays for inverter operation
If, when switching over a function from ON to OFF, an LED or other similar display is not lit
or not active; this does not indicate that the device is switched-off or in a no-current
condition.
Note
Safety devices
Install suitable protective equipment between the line supply and inverter.
Technical data (Page 65)
To protect against indirectly touching part of the motor circuit of an inverter and to
automatically shut down in the case of a fault according to DIN EN 60364-4-41 (VDE 0100-
410). (http://support.automation.siemens.com/WW/view/en/103474630)
WARNING
Danger to life due to electric shock if there is poor touch protection
Death or injury can occur if accessible parts or connections, which are live, are touched.
• At all of the power connections carefully ensure that neither cables nor terminals can be
touched. Make the openings just large enough for the cables to be routed through.
• Cover power connections that are not used so that they cannot be touched.
• Use the dummy plugs provided in the accessory pack to occupy unused terminals.
WARNING
Danger to life due to fire or electric shock when using unsuitable residual current protection
devices
The inverter can cause a current to flow in the protective conductor. This current can cause
the residual current device (RCD) or residual current monitoring (RCM) to incorrectly trip
(nuisance trip). In the case of a fault (ground fault), the fault current can contain a DC
component, which prevents the RCD/RCM from tripping, with the risk of subsequent fault or
electric shock.
• Use the protection and monitoring devices recommended in the documentation.
CAUTION
Risk of injury due to hot surfaces
During operation and for a short time after the inverter shuts down, the surface of the
device can reach a high temperature.
• During this time, avoid any direct contact with the surface of the inverter.
WARNING
Danger to life through electric shock as well as fire hazard due to protective devices that
either do not trip or trip too late
Overcurrent protective equipment that trips too late or not all can cause electric shock or
fire.
• In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the
short-circuit current at the point where the inverter is connected to the line supply
corresponds as a minimum to the requirements of the protective equipment used.
• You must additionally use a residual-current protective device (RCD) if, for a conductor-
ground short circuit, the required short-circuit current is not reached. Especially for TT
line systems, the required short-circuit can be too low.
• It is not permissible that the short-circuit current exceeds the SCCR or the ICC of the
inverter and the disconnecting capacity of the protective equipment.
5.1.3 IT system
WARNING
Danger to life caused by high leakage currents for an interrupted protective conductor
The drive components conduct a high leakage current via the protective conductor.
Touching conductive parts when the protective conductor is interrupted can result in death
or serious injury.
• Dimension the protective conductor as stipulated in the appropriate regulations.
Note
Line reactor
A line reactor is not required for the Power Modules FSD … FSF.
Line filter
The inverters are available with or without integrated line filter (Class A). For frame sizes
FSA … FSC, 3 AC 400 V, there are external filters (Class B) for increased EMC
requirements. Line filter (Page 113)
Output reactor
An output reactor is not required for the Power Modules FSD … FSF.
Figure 5-3 Block diagram for the inverter, FSD ... FSF
Note
Connecting PM240-2 Power Modules, 200 V to 1 AC - only FSA ... FSC
For the 200 V versions and single-phase line systems, connect the phase conductor and
neutral conductor to any two of the terminals L1, L2, L3.
Carefully observe the following section for operation in the first environment:
Electromagnetic compatibility of variable-speed drives (Page 96)
Table 5- 2 Permissible cable lengths for the motor connection, FSD … FSE
Inverter with internal with or without filter, with or without filter, with two output
C2 filter without output reactor reactors in series
EMC category Second Envi- No EMC category
ronment, C2
Cable Shielded Shielded Unshielded Shielded Unshielded
200 V --- 300 m 450 m 525 m 800 m
400 V 150 m 300 m 450 m 525 m 800 m
690 V 150 m 1) 300 m 450 m 525 m 800 m
1) only C3
Table 5- 4 Connection, cross-section and tightening torque for PM240-2 Power Modules
Procedure
Proceed as follows to establish the connections:
1. Ensure that the device is in a no-voltage condition and the DC link is discharged.
2. Establish the connections as described in the following sections.
This means that you have established the connections.
FSD, FSE: remove the lower covers FSF: remove the lower covers
Figure 5-6 Connections for the line supply, motor and braking resistor
You must re-attach the connection covers in order to re-establish the touch protection of the
inverter after it has been connected up.
STO connection
Use shielded cables with a maximum length of 30 m, a cross-section of 0.5 mm2 … 1.5 mm2
(20 … 16 AWG), insulated for 600 V. Connect the shield to the shield plate of the Control
Unit through the largest possible surface area.
Use conductor end sleeves, stripped length 7 mm.
Note
Safety functions via the Control Unit
You can implement the safety functions via the Control Unit independent of the safety
function "STO via the Power Module terminals".
Repair
WARNING
Danger due to incorrect repair
Repairs may only be carried out by Siemens Service, by repair centers authorized by
Siemens or by authorized personnel who are thoroughly acquainted with all the warnings
and operating procedures contained in this manual.
• Only use original spare parts when carrying out repairs.
6.1 Maintenance
The purpose of maintenance is to maintain the specified condition of the Power Module.
Regularly remove dirt and pollution, and replace the fan in plenty of time. Replacing a
fan (Page 62)
Cleaning
Ventilation
The devices must be installed in a cabinet. Ensure that the cabinet's ventilation slots are not
blocked. Check that the fan is functioning correctly.
Note
The actual maintenance intervals depend on the installation and operating conditions.
Siemens offers its customers support in the form of service contracts. For further information,
contact your Siemens regional office or sales office.
Figure 6-2 Data of manufacture in the serial number (example, April 21, 2013)
Replacing the fan modules for inverters, frame sizes FSA … FSC
Proceed as follows to replace a fan module:
1. Switch-off the inverter, and wait 5 minutes until the DC link capacitors have been
discharged.
2. Withdraw the line and motor cable plug connectors and, if available, remove the braking
resistor from the Power Module.
3. Remove the shield plate from the Power Module.
4. Remove the fan module from the Power Module in steps ① and ② as shown in the
diagram. Use a screwdriver if necessary.
Procedure
Proceed as follows to remove the fan unit:
1. Switch off the inverter power supply.
DANGER
Danger to life as a result of live parts and components
Death or serious injury can result when live parts are touched.
• Wait until the discharge time elapses, which is stamped on the inverter warning
plates and labels.
2. Remove the fan unit from the Power Module in steps ① and ② as shown in the diagram.
Use a screwdriver if necessary.
You have withdrawn the fan unit.
Note
Power loss for the FSA … FSC Power Modules
The values specified for the power loss are typical values at 100% of the rated speed and
100% of the load corresponding to Low Overload.
Power loss for the FSD … FSF Power Modules
The values specified for the power loss are typical values at 90% of the rated speed and
100% of the load corresponding to Low Overload.
Property Version
Interference immunity The inverters are suitable for use in the first and second industrial environments
Interference emission - Category C2 for inverters with integrated radio interference suppression filter
second environment Category C2 for inverters without filter with optional external radio interference suppression
filter for grounded line supplies (recommended for operation in conjunction
with a residual current protective device RCD)
Category C3 for 690V inverters with integrated radio interference suppression filter, frame
size FSF
Category C4 for inverters without integrated radio interference suppression filter for opera-
tion on IT line supplies
Additional information as well as conditions for using the inverter in the first environment are
provided in the following Section:
Electromagnetic compatibility of variable-speed drives (Page 96).
Property Version
Ambient conditions for transport in the transport packaging
Climatic ambient conditions - 40° C … + 70° C, according to Class 2K4 to EN 60721-3-2
maximum humidity 95% at 40° C
Mechanical ambient condi- • FSA … FSC: Shock and vibration permissible according to 1M2 to EN 60721-3-2
tions
• FSD … FSF: Shock and vibration permissible according to 2M3 to EN 60721-3-2
Protection against chemical Protected according to Class 2C2 to EN 60721-3-2
substances
Biological ambient condi- Suitable according to Class 2B1 to EN 60721-3-2
tions
Ambient conditions for long-term storage in the product packaging
Climatic ambient conditions - 25° C … + 55° C, according to Class 1K3 to EN 60721-3-1
Protection against chemical Protected according to Class 1C2 to EN 60721-3-1
substances
Biological ambient condi- Suitable according to class 1B1 to EN 60721-3-1
tions
Ambient conditions in operation
Installation altitude Up to 1000 m above sea level without limitations
Restrictions for special ambient conditions (Page 93)
Climatic ambient conditions • FSA ... FSC ambient operating temperature 2)
1)
– For operation according to Low Overload: -10° C … +40° C
– For operation according to High Overload: -10° C … +50° C
– Restrictions for special ambient conditions (Page 93)
• FSD ... FSF ambient operating temperature 2)
– For operation according to Low Overload: -20° C … +40° C
– For operation according to High Overload: -20° C … +50° C
– Restrictions for special ambient conditions (Page 93)
• Relative humidity: 5 … 95%, condensation not permitted
• Oil mist, salt mist, ice formation, condensation, dripping water, spraying water, splashing
water and water jets are not permitted
Mechanical ambient condi- Shock and vibration permissible, according to Class 3M1 to EN 60721-3-3
tions Vibration test during operation according to IEC 60068-2-6 Test Fc (sinusoidal)
• 0 ... 57 Hz: 0.075 mm deflection amplitude
• 57 ... 150 Hz: 1 g acceleration amplitude
• 10 frequency cycles per axis
Shock test according to IEC 60068-2-27 Test Ea (half-sine)
• 5 g peak acceleration
• 30 ms duration
• 3 shocks in all three axes in both directions
Property Version
Protection against chemical • FSA … FSC: Protected according to 3C2 to EN 60721-3-3
substances
• FSD … FSF: 3C3 protection according to EN 60721-3-3
Biological ambient condi- Suitable according to 3B1 to EN 60721-3-3
tions
Pollution Suitable for environments with degree of pollution 2 according to EN 61800-5-1
Cooling Forced air cooling AF, according to EN 60146
Cooling air Clean and dry air
1) Increased ruggedness regarding temperature range and relative humidity; therefore better than 3K3 according to EN
60721-3-3
2) Observe the permissible ambient operating temperatures for the Control Unit and the Operator Panel (IOP or BOP-2).
Definitions
Base load
Constant load between the accelerating phases of the drive
If not specified otherwise, the power and current data in the technical data always refer to a
load cycle according to Low Overload.
We recommend the "SIZER" engineering software to select the inverter.
You will find additional information about SIZER on the Internet: Download SIZER
(http://support.automation.siemens.com/WW/view/en/10804987/130000).
FSB Line, motor cable, 1.5 ... 6 mm2 0.6 Nm 16 … 10 AWG: 5.5 lbf in 8 mm
DC link and braking
resistor
FSD Line, motor cable and 10 … 35 mm2: 2.5 … 4.5 Nm 20 … 10 AWG: 22 lbf in 18 mm
DC link 8 … 2 AWG: 40 lbf in
FSE Line, motor cable and 25 … 70 mm2: 8 … 10 Nm 6 … 3/0 AWG: 88.5 lbf in 25 mm
DC link
FSF Line, motor cable and 35 … 2*120 mm2: 22 … 25 Nm 1 … 2*4/0 AWG: 210 lbf.in --
DC link with
cable lugs according to
SN71322
Braking resistor 25 … 70 mm2: 8 … 10 Nm 6 … 3/0 AWG: 88.5 lbf in 25 mm
Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.
Property Version
Line voltage FSA … FSC 200 V … 240 V 1-ph. AC ± 10% 0.55 kW … 4 kW - LO
0.37 kW … 3 kW - HO
200 V … 240 V 3-ph. AC ± 10% 0.55 kW … 7.5 kW - LO
0.37 kW … 5.5 kW - HO
FSD … FSF 200 V … 240 V 3-ph. AC ± 10% (in operation -20% < 1 min)
Line supply configurations Grounded TN/TT line supplies or non-grounded IT line supplies
Permissible line supplies (Page 44)
Line impedance FSA … FSC 2% ≤ Uk < 4%. For Uk < 2%, we recommend a line reactor, or a Power Mod-
ule with the next higher power rating.
FSD … FSF No restrictions
Power factor λ FSA … FSC 0.7 without line reactor for Uk ≥ 2%
0.85 with line reactor for Uk < 2%
FSD … FSF 0.95
Output voltage 0 V … 0.95 3-ph. AC × input voltage
Input frequency 50 Hz … 60 Hz, ± 3 Hz
Output frequency 0 … 550 Hz, depending on the control mode
Inrush current < LO base load input current
Overvoltage category ac- III for line supplies
cording to EN 61800-5-1
Pulse frequency 4 kHz (factory setting),
Adjustable as follows in 2 kHz steps:
• 2 kHz … 16 kHz for devices with an LO base load output from 0.55 kW … 30 kW.
• 2 kHz … 8 kHz for devices with an LO base load output 37 kW and higher
If you increase the pulse frequency, the inverter reduces the maximum output current.
Short-circuit current rating ≤ 100 kA rms
(SCCR) and branch protec-
Branch protection and short-circuit strength according to UL and IEC
tion
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Property Version
Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection ac- IP20
cording to EN 60529 IP55 PT devices outside the control cabinet
Protection class according The inverters are devices with protection class I
to EN 61800-5-1
Touch protection according DGUV regulation 3 when used for the intended purpose
to EN 50274
Cooling in compliance with Forced air cooling AF
EN 60146
*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected
Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.
Property Version
Line voltage FSA … FSC 380 V … 480 V 3-ph. AC ± 10%
FSD … FSF 3-ph. AC 380 V … 480 V ± 10% (in operation -20% < 1 min)
Line supply configurations Grounded TN/TT line supplies or non-grounded IT line supplies
Permissible line supplies (Page 44)
Line impedance FSA … FSC 1% ≤ Uk < 4%, for values smaller than 1%, we recommend a line reactor, or
a Power Module with the next higher power rating.
FSD … FSF No restrictions
Power factor λ FSA … FSC 0.7 without line reactor for Uk ≥ 1%
0.85 with line reactor for Uk < 1%
FSD … FSF > 0.9
Output voltage 3-ph. AC 0 V … 0.95 x input voltage (max.)
Input frequency 50 Hz … 60 Hz, ± 3 Hz
Output frequency 0 … 550 Hz, depending on the control mode
Inrush current < LO base load input current
Overvoltage category ac- III for line supplies
cording to EN 61800-5-1
Pulse frequency Factory setting
• 4 kHz for devices with an LO base load power < 75 kW
• 2 kHz for devices with an LO base load power ≥ 75 kW
Can be adjusted in 2 kHz steps as follows:
• 2 kHz … 16 kHz for devices with an LO base load power < 55 kW
• 2 kHz … 8 kHz for devices with an LO base load output of 55 kW … 90 kW
• 2 kHz … 4 kHz for devices with an LO base load output ≥ 110 kW
If you increase the pulse frequency, the inverter reduces the maximum output current.
Property Version
Short-circuit current rating ≤ 100 kA rms
(SCCR) and branch protec-
Branch protection and short-circuit strength according to UL and IEC
tion
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection ac- IP20
cording to EN 60529 IP55 PT devices outside the control cabinet
Protection class according The inverters are devices with protection class I
to EN 61800-5-1
Touch protection according DGUV regulation 3 when used for the intended purpose
to EN 50274
Cooling in compliance with Forced air cooling AF
EN 60146
*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected
Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.
Property Version
Line voltage • for systems according to IEC: 3-ph. AC 500 V … 690 V ± 10% (in operation -20% < 1 min)
• for systems according to UL 3-ph. AC 500 V … 600 V ± 10% (in operation -20% < 1 min)
filtered devices only with Slash Rating (600Y/347V AC)
Line supply configurations Grounded TN/TT line supplies or non-grounded IT line supplies
Permissible line supplies (Page 44)
Line impedance No restrictions
Power factor λ > 0.9
Output voltage 3-ph. AC 0 V … 0.95 x input voltage (max.)
Input frequency 50 Hz … 60 Hz, ± 3 Hz
Output frequency 0 … 550 Hz, depending on the control mode
Inrush current < LO base load input current
Overvoltage category III for line supplies
according to EN 61800-5-
1
Pulse frequency 2 kHz (factory setting), can be adjusted to 4 kHz
If you increase the pulse frequency, the inverter reduces the maximum output current.
Short-circuit current rating ≤ 100 kA rms
(SCCR) and branch pro-
Branch protection and short-circuit strength according to UL and IEC
tection
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Braking methods DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection ac- IP20; must be installed in a control cabinet
cording to EN 60529
Protection class according The inverters are devices with protection class I
to EN 61800-5-1
Touch protection accord- DGUV regulation 3 when used for the intended purpose
ing to EN 50274
Cooling in compliance Forced air cooling AF
with EN 60146
*) Factory setting
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected
NOTICE
Negative impact on the inverter service life as a result of overheating.
Loading the inverter with a high output current and at the same time with a low output
frequency can cause the current-conducting components in the inverter to overheat.
Excessively high temperatures can damage the inverter or have a negative impact on the
inverter service life.
• Never operate the inverter continuously with an output frequency = 0 Hz.
• Only operate the inverter in the permissible operating range.
● Continuous operation:
Operating state that is permissible for the complete operating time.
● Short-time duty:
Operating state that is permissible for less than 2 % of the operating time.
● Sporadic short-time duty:
Operating state that is permissible for less than 1 % of the operating time.
Also observe the maximum permissible ambient operating temperatures for the Control Unit
and possibly the Operator Panel.
Note
Using Power Modules connected to TN line supplies with voltages ≥ 600 V for installation
altitudes 2000 m … 4000 m
For voltages ≥ 600 V, the TN line supply must have a grounded neutral point established
using an isolating transformer.
Note
PDS as component of machines or systems
When you integrate PDS into machines or systems, additional measures may be required so
that the product standards of these machines or systems is complied with. The machine or
system builder is responsible for taking these measures.
Environments
IEC/EN 61800-3 makes a distinction between the first and second environments - and
defines different requirements for these environments.
● First environment:
Residential buildings or locations at which the drive system is directly connected to a
public low-voltage supply without intermediate transformer.
● Second environment:
All locations that are connected to the public grid through their own, dedicated
transformer. These are essentially industrial plants and systems.
Categories
IEC/EN 61800-3 makes a distinction between four drive system categories:
● Category C1:
Drive systems for rated voltages < 1000 V for unrestricted use in the first environment
● Category C2:
Stationary drive systems for rated voltages < 1000 V for operation in the second
environment.
The drive system must be installed by appropriately qualified and trained personnel.
Additional measures are required for operation in the first environment.
● Category C3:
Drive systems for rated voltages < 1000 V - only for operation in the second environment.
● Category C4:
Drive systems for IT line supplies for operation in complex systems in the second
environment.
An EMC plan must be created.
Note
Appropriately trained and qualified personnel
An appropriately trained and qualified person has the necessary experience for installing
and/or commissioning drive systems (Power Drive Systems - PDS), including the associated
EMC aspects.
Interference immunity
You do not have to take any additional measures regarding interference immunity.
Interference immunity
You do not have to take any additional measures regarding interference immunity.
Note
Maintaining the limit values for harmonic currents
With respect to the compliance with limits for harmonic currents, the EMC product standard
EN61800-3 for PDS refers to compliance with standards EN 61000-3-2 and EN 61000-3-12.
● Power Module FSD, input voltage 380 … 480 V 3 AC: A line reactor is not required
Note
Line reactor
Contact our Solution Partners
(https://www.automation.siemens.com/solutionpartner/partnerfinder/Home/Index?country
=DE&program=1&technology=19&lang=en) for a line reactor.
● Short-circuit power SSC at the connection point of the customer's system to the public
grid, is greater than or equal to the value according to the following formula:
SSC ≥ 120 x √3 x Vin x LO base load input current
Example: FSD inverter, 400 V, input current, 70 A:
SSC ≥ 120 x √3 x 400 V x 70 A
This corresponds to a low-voltage transformer with an apparent power rating of
300 kVA … 400 kVA with VK = 4% … 6%
The installation company or company operating the equipment is responsible for ensuring
that this equipment is only connected at a connection point with an appropriate short-
circuit power (fault level).
If these preconditions do not apply, then the installation company or company operating the
device must obtain authorization from the grid operator to connect the device regarding the
harmonic currents.
Typical harmonic currents (Page 100)
Inverters with an LO base load current > 75A
There are no standard-related requirements for installing devices such as these. However,
we recommend that the grid operator is informed when such a device is connected.
400 V inverters conform to EN 61000-3-12.
The EMC limit values to be observed for Korea correspond to the limit values of the EMC
product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit
value class A, Group 1 to KN11.
By implementing appropriate additional measures, the limit values according to category C2
or limit value class A, Group 1, are observed.
Additional measures, such as the use of an additional RFI suppression filter (EMC filter),
may be necessary.
In addition, measures for EMC-compliant configuration of the plant or system are described
in detail in this manual and in the Configuration manualEMC installation guideline
(http://support.automation.siemens.com/WW/view/en/60612658).
The final statement on compliance with the applicable standard is given by the respective
label attached to the individual device.
Article number
FSA FSB FSC
Accessory kit A5E33860501A A5E33879111A A5E33879131A
IP20*)
Accessory kit A5E03396337 A5E03395273 A5E03343234
PT*)
Article number
FSD FSE FSF
Set of small compo- 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0
nents
Mechanical kit 6SL3200-0SM13-0AA0 6SL3200-0SM14-0AA0 6SL3200-0SM15-0AA0
Fan kit 6SL3200-0SF15-0AA0 6SL3200-0SF16-0AA0 6SL3200-0SF17-0AA0
Accessory kit / 6SL3262-1AD01-0DA0 6SL3262-1AE01-0DA0 6SL3262-1AF01-0DA0
shield connection kit
Connection components
Connection overview for the electrical components Connection overview (Page 49).
Procedure
Proceed as follows to correctly mount the Power Module:
1. Prepare a cutout and holes in the control cabinet panel for the mounting frame
corresponding to the dimension drawing.
2. Insert the mounting frame from the rear of the control cabinet through the corresponding
holes and fix it in place at the fixing screws for the control cabinet panel; tighten the two
nuts by hand.
3. Attach the seal to the inner side of the control cabinet.
4. Insert the Power Module and tighten the screws by hand.
5. Finally, tighten the eight or ten screws with a torque of 3.5 Nm.
You have correctly installed the Power Module.
Mounting position
Figure 9-1 Clearances between the line reactors and other devices, examples for space-saving
installation
0.55 kW … 1.1 kW
Dimensions [mm] Drilling pattern [mm]
1.5 kW … 4.0 kW
Dimensions [mm] Drilling pattern [mm]
5.5 kW … 7.5 kW
11 kW … 18.5 kW
WARNING
Danger to life due to fire spreading because of an unsuitable or improperly installed braking
resistor
Using an unsuitable or improperly installed braking resistor can cause fires and smoke to
develop. Fire and smoke development can cause severe personal injury or material
damage.
• Only use braking resistors that are approved for the inverter.
• Install the braking resistor in accordance with regulations.
• Monitor the temperature of the braking resistor.
Mounting position
Mounting instructions
Mount the resistor on a heat resistant surface with a high thermal conductivity.
Do not cover the ventilation openings of the braking resistor.
You can mount the braking resistor either outside or inside the switchgear room. When
mounted outside, the cooling air requirement for the switchgear room is lower.
Figure 9-2 Minimum clearances for the braking resistor when mounting on a flat surface and for
wall/panel mounting
Article number Overall dimensions [mm] Drilling dimensions Fixing/torque Weight Inverter
[mm] [kg] frame size
W H D b h
for 200 V inverters
JJY:023146720008 105 295 100 72 266 M4 / 3 Nm 1.5 FSA
JJY:023151720007 105 345 100 72 316 M4 / 3 Nm 1.8 FSB
JJY:02 3163720018 175 345 100 142 316 M4 / 3 Nm 2.7 FSC
JJY:023433720001 250 490 140 217 460 M5 / 6 Nm 6.2 FSC
JJY:023422620002 220 470 180 187 430 M5 / 6 Nm 7 FSD
JJY:023423320001 220 560 180 187 500 M5 / 6 Nm 8.5 FSE
JJY:023434020003 350 630 180 317 570 M5 / 6 Nm 13.5 FSF
for 400 V inverters
6SL3201-0BE14-3AA0 105 295 100 72 266 M4 / 3 Nm 1.5 FSA
6SL3201-0BE21-0AA0 105 345 100 72 316 M4 / 3 Nm 1.8 FSA
6SL3201-0BE21-8AA0 175 345 100 142 316 M4 / 3 Nm 2.7 FSB
6SL3201-0BE23-8AA0 250 490 140 217 460 M5 / 6 Nm 6.2 FSC
JJY:023422620001 220 470 180 187 430 M5 / 6 Nm 7 FSD
JJY:023424020001 220 610 180 187 570 M5 / 6 Nm 9.5 FSD
JJY:023434020001 350 630 180 317 570 M5 / 6 Nm 13.5 FSE
JJY:023454020001*) FSF
• JJY:023422620001 ∥ 220 470 180 187 430 M5 / 6 Nm 7 (FSD)
• JJY:023434020001 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
JJY:023464020001*) FSF
• JJY:023434020001 ∥ 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
• JJY:023434020001 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
for 690 V inverters
JJY:023424020002 220 610 180 187 570 M5 / 6 Nm 9.5 FSD
JJY:023434020002 350 630 180 317 570 M5 / 6 Nm 13.5 FSE
JJY:023464020002*) FSF
• JJY:023434020002 ∥ 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
• JJY:023434020002 350 630 180 317 570 M5 / 6 Nm 13.5 (FSE)
Use the screws, nuts and washers when fixing the braking resistors
*) This braking resistor comprises two components, which must be connected in parallel on the plant/system side
Figure 9-4 Connecting a braking resistor with temperature monitoring via digital input DI 3
Some braking resistors have an integrated connection cable for the power connections
(R1/R2) on the inverter. Thus, the length and cross-section of the connection cable are
given.
For braking resistors without integrated connection cable, the maximum cable length is 10 m.
The required conductor cross-sections are contained in the following tables.
The conductor cross-sections for the temperature monitoring are contained in the Operating
Instructions of the Control Unit of your inverter.
Procedure
Proceed as follows to monitor the braking resistor temperature:
1. Connect the temperature monitoring system of the braking resistor (terminals T1 and T2
on the braking resistor) to a free digital input at the Control Unit of the inverter.
2. When commissioning the drive, define the function of the digital input used as external
fault, using p2106.
As an example with temperature monitoring via digital input DI 3: p2106 = 722.3.
You have ensured that the temperature is monitored.
Note
Braking resistors FSD … FSF
Only use braking resistors that are UL approved, and have successfully passed the
"Abnormal Operation Test" according to UL 508.
Figure 9-5 Pulse power, rated power and examples of the switch-on duration of the braking resistor
Note
Brake Relay and Safe Brake Relay
The Brake Relay and the Safe Brake Relay do not differ from each other in the installation
and the connection to the inverter.
Connection to the inverter
To ensure that you have the correct cable for connecting the Brake Relay irrespective of the
inverter size, you are supplied with two preassembled cables with different lengths. Connect
the appropriate cable to the Brake Module and to the inverter as shown below.
If you are using your own cable, ensure that the cable is insulated and rated for 600 V.
Connecting the motor holding brake via a PELV circuit
The Brake Relay must be connected to the protective conductor if the motor brake is
supplied from a PELV circuit.
Brake Relay
Mounting position
Output reactors are not required for inverters of frame sizes FSD … FSF
Output reactors are not required for inverters of frame sizes FSD … FSF
Assignment tables
Catalog
Ordering data and technical information for SINAMICS G inverters.
SIZER
The configuration tool for SINAMICS, MICROMASTER and DYNAVERT T drives, motor
starters, as well as SINUMERIK, SIMOTION controllers and SIMATIC technology
SIZER on DVD:
Article number: 6SL3070-0AA00-0AG0
Download SIZER (http://support.automation.siemens.com/WW/view/en/10804987/130000)
A.2 Disposal
Protecting the environment and preserving its resources are corporate goals of the highest
priority for Siemens. Our worldwide environmental management system according to
ISO 14001 ensures compliance with legislation and sets high standards in this regard.
Environmentally friendly design, technical safety and health protection are always firm goals,
even at the product development stage.
Recommendations for the environmentally friendly disposal of the machine and its
components are given in the following chapter.
● Be sure to comply with local disposal regulations.
● Separate the housing parts according to their material.
● Dispose of the parts in accordance with the applicable legal regulations.
● Dispose of the packaging material in accordance with the applicable legal regulations.
Components
● Sort the components for recycling according to whether they are:
– Electronic waste
– Scrap iron, e.g. shield plates
– Aluminum
– Insulating materials and plastics
Eurasian conformity
The inverters comply with the requirements of the Russia/Belarus/Kazakhstan customs
union (EAC).
Quality systems
Siemens AG employs a quality management system that meets the requirements of ISO
9001 and ISO 14001.
A.4 Abbreviations
Abbreviation Explanation
AC Alternating current
CE Communauté Européenne
CU Control Unit
DC Direct current
DI Digital input
DIP switch DIP switches are small switches, found mostly on PBCs, for making basic
device settings
DO Digital output
ECD Equivalent circuit diagram
EEC European Economic Community
ELCB Earth leakage circuit breaker
EMC Electromagnetic compatibility (EMC)
EMI Electromagnetic interference
FS… Frame size ...
HO High overload
I/O Input/Output
IGBT Insulated gate bipolar transistor
LED Light emitting diode
LO Low overload
NC NC contact
NEMA National Electrical Manufacturers Association
NO NO contact
OPI Operating instructions
PELV Protective extra low voltage
PM Power Module
PPE Personnel protective equipment
PT Push-through technology
RCCB Residual-current operated circuit breaker
RCD Residual current device
RFI Radio frequency interference
SELV Safety extra-low voltage
VPL Voltage Peak Limiter; component for limiting voltage peaks
8 F
87 Hz characteristic, 58, 58 Field weakening, 58
Function Manual, 133
A
G
Air barrier, 29
Getting Started, 133
B
H
Base load, 68
Base load input current, 68 Hardware Installation Manual, 133
Base load output current, 68 Harmonic currents, 100
Base load power, 68 Harmonics, 100, 109
Brake Relay, 122 High Overload, 69
Braking resistor Hotline, 135
Clearances, 115
Dimension drawings, 116
Installation, 115 I
Industry Mall, 134
Installation altitude, 95
C
Installing, 31
Catalog, 134 IT system, 44
Category C2, 52
Category C3, 52
Clearances, 115 L
Commutation dips, 109
Line reactor
Configuring support, 134
Dimension drawings, 110
Cooling, 29
Line supply type, 44
List Manual, 133
Low Overload, 69
D
Degree of protection, 21
Delta connection, 58 M
Derating
Maintenance
Installation altitude, 95
Cleaning, 60
Dimension drawings, 110, 116, 125, 126, 127
Dirt, 60
Disposal, 136
Pollution, 60
Drilling pattern, 110, 116, 126, 127
Terminals, 60
Ventilation, 60
E
Electrical installation, 41 N
EMC, 23
Neutral conductor, 44
O
Operating instructions, 133
Output reactor
Dimension drawings, 125, 126, 127
Overvoltage protection, 109
P
Power distribution systems, 44
Protective conductor, 44
Q
Questions, 135
S
Safe Brake Relay, 122
Safety notes
Electrical installation, 41
Service life of the fan, 62
SIZER, 134
Standards
EN 61800-3, 137
Star connection (Y), 58
Support, 135
T
TN system, 44
TT system, 44