3WT8 Circuit Breaker en-US PDF
3WT8 Circuit Breaker en-US PDF
3WT8 Circuit Breaker en-US PDF
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Safety notes
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General 2
SENTRON
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Product description 3
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Installation / mounting 4
Circuit breakers
3WT8
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Connection 5
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Parameterization 6
Operating Instructions
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Function 7
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Commissioning 8
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Maintenance 9
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Accessories 10
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Troubleshooting 11
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Dimension drawings 12
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Circuit diagrams 13
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Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Safety notes............................................................................................................................................... 9
2 General .................................................................................................................................................... 11
2.1 General ...................................................................................................................................11
3 Product description .................................................................................................................................. 13
3.1 Design .....................................................................................................................................13
3.1.1 Circuit breaker.........................................................................................................................13
3.1.2 Guide frame ............................................................................................................................14
3.2 Electronic equipment ..............................................................................................................15
3.3 ETU35WT overcurrent release ...............................................................................................16
3.4 ETU37WT overcurrent release ...............................................................................................17
3.5 ETU45WT overcurrent release ...............................................................................................18
3.6 ETU47WT overcurrent release ...............................................................................................19
4 Installation / mounting .............................................................................................................................. 21
4.1 Installation ...............................................................................................................................21
4.2 Position of the circuit breaker in the guide frame ...................................................................22
4.3 Inserting the circuit breaker in the guide frame ......................................................................23
4.4 Inserting the circuit breaker by turning the racking handle .....................................................23
4.5 Guide frame ............................................................................................................................25
4.5.1 Overview .................................................................................................................................25
4.5.2 General ...................................................................................................................................26
4.5.3 Installation ...............................................................................................................................28
5 Connection .............................................................................................................................................. 33
5.1 Connecting the main conductor ..............................................................................................33
5.2 Connecting the auxiliary conductor.........................................................................................37
5.3 Connection for protective conductor. ......................................................................................38
6 Parameterization...................................................................................................................................... 39
6.1 Setting the overcurrent protection...........................................................................................39
6.2 Setting the delay time of the undervoltage release ................................................................40
7 Function ................................................................................................................................................... 43
7.1 Indicators on the overcurrent release .....................................................................................43
7.2 Protection functions and characteristic curves of ETU ...........................................................45
7.2.1 ETU35WT ...............................................................................................................................45
7.2.2 ETU37WT ...............................................................................................................................46
7.2.3 ETU45WT ...............................................................................................................................48
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Table of contents
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Table of contents
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Table of contents
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Safety notes 1
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Safety notes
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General 2
2.1 General
General information
The circuit breakers are designed to be operated in enclosed rooms in which the operating
conditions are not affected by dust or corrosive vapors/gases. Suitable enclosures must be
used in dusty or damp conditions
DANGER
Hazardous voltage
During operation, certain circuit breaker and guide frame components are subject to
hazardous voltages or spring force.
Note the operating instructions and warnings.
If these are not observed, this can result in death, severe injury, or substantial material
damage.
Technical specifications
For information about technical specifications, see the Catalog LV 35.
Standards
GB/T 14048.2
IEC 60947-2
EN 60947-2
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General
2.1 General
Overseas packaging
Long-term storage
● Replace or dry the desiccant.
● Seal the plastic film.
● Check the packaging regularly.
Note
Do not place the circuit breaker on its back.
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Product description 3
3.1 Design
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Product description
3.1 Design
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Product description
3.2 Electronic equipment
Note
We have checked the content of this manual to ensure that it is consistent with the hardware
and software described. Discrepancies cannot be wholly excluded, however, which means
that we cannot assume responsibility for the correctness of the information provided here.
The information in this manual is reviewed on a regular basis and any necessary corrections
are included in subsequent editions.
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Product description
3.3 ETU35WT overcurrent release
1) The reason for tripping is stored for at least two days provided that the overcurrent re-
lease was active for at least 20 minutes prior to tripping.
NOTICE
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Product description
3.4 ETU37WT overcurrent release
1) The reason for tripping is stored for at least two days provided that the overcurrent
release was active for at least 20 minutes prior to tripping.
NOTICE
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Product description
3.5 ETU45WT overcurrent release
1) The reason for tripping is stored for at least two days provided that the overcurrent
release was active for at least 20 minutes prior to tripping.
NOTICE
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Product description
3.6 ETU47WT overcurrent release
1) The reason for tripping is stored for at least two days provided that the overcurrent
release was active for at least 10 minutes prior to tripping.
NOTICE
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Product description
3.6 ETU47WT overcurrent release
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Installation / mounting 4
4.1 Installation
WARNING
Before installing the device, make sure that the minimum distances from insulated,
grounded, and live components in the switchgear are observed.
Details can be found in Catalog LV 35.
Installation position
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Installation / mounting
4.2 Position of the circuit breaker in the guide frame
Diagram Position and display Main and auxiliary circuit Cubicle door Shutter
① Main circuit
② Auxiliary circuit
③ Shutter
④ Cubicle door
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Installation / mounting
4.3 Inserting the circuit breaker in the guide frame
Pull out the guide rails. Position indicator Insert the circuit breaker ①, lift it up Close the cubicle
on the circuit door.
slightly ②, and push it to the end stop
breaker
of the disconnected position. The cor-
rect position can be identified as the
guiding rails must be again back in
their initial position, and the auxiliary
contacts hidden ③.
Note
The circuit breaker must only be racked once the operator panel has been mounted and
secured.
If a shutter is installed, a change of direction is not permitted while the circuit breaker is
being racked until a defined position has been reached (disconnected/test/connected
position).
Note: the indicator on the circuit breaker - position latching is not provided.
The position can only be checked via the indicator on the circuit breaker.
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Installation / mounting
4.4 Inserting the circuit breaker by turning the racking handle
Remove the racking handle and close the slide switch. Lockable
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Installation / mounting
4.5 Guide frame
4.5.1 Overview
Description
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Installation / mounting
4.5 Guide frame
4.5.2 General
DANGER
Risk of death
Do not touch the device if the voltage has been applied or the spring is charged.
Follow the instructions and note the warning information. Failure to do so can result in
death, severe injury, or substantial material damage.
Note
The guide frame must not be transported with the circuit breaker installed.
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Installation / mounting
4.5 Guide frame
Only set it down on its base plate. If the surface is uneven, use a level base.
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Installation / mounting
4.5 Guide frame
4.5.3 Installation
DANGER
Before installing the device, make sure that the minimum distances from insulated,
grounded, and live components in the switchgear are observed.
For more information, refer to the catalog.
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Installation / mounting
4.5 Guide frame
Installation
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Installation / mounting
4.5 Guide frame
Connect the connector. Insulate the conductor. Connect the conductor. To remove:
unscrew the click connec-
tion.
Note
The racking handle can also be attached on the right-hand side.
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Installation / mounting
4.5 Guide frame
Interlocking device
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Installation / mounting
4.5 Guide frame
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Connection 5
5.1 Connecting the main conductor
In systems with connection points accessible from the rear In systems with connection points not accessible from the
rear
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Connection
5.1 Connecting the main conductor
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Connection
5.1 Connecting the main conductor
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Connection
5.1 Connecting the main conductor
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Connection
5.2 Connecting the auxiliary conductor
Insulate the conduc- Release latching. Connect the conductor (note the Attach the encoded connect-
tor. coding). or.
Note
Route the auxiliary conductor only in the front section of the circuit breaker.
① Auxiliary conductor
② Area in which auxiliary conductor is routed
③ Area in which auxiliary conductor must not be routed
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Connection
5.3 Connection for protective conductor.
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Parameterization 6
6.1 Setting the overcurrent protection
NOTICE
NOTICE
When configuring the system and performing a selectivity analysis, make sure that the
circuit breaker cannot carry any current that exceeds the circuit breaker power values
specified in the catalog.
Higher-level protective devices must be set in such a way that equipment can be safely
shut down if faults occur
The protection functions of the overcurrent release are available without an additional
auxiliary voltage. The power for the overcurrent release is supplied via the current
transformers integrated in the circuit breaker.
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Parameterization
6.2 Setting the delay time of the undervoltage release
Note
For withdrawable circuit breakers: first close the racking hole, then remove the operator
panel.
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Parameterization
6.2 Setting the delay time of the undervoltage release
Final steps
Note
For withdrawable circuit breakers: first close the racking hole, then attach the operator panel.
● Attach the operator panel by following the steps to remove it in reverse order.
● Fixed-mounted circuit breaker: attach the manual connector.
● Withdrawable circuit breaker: rack to test position.
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Parameterization
6.2 Setting the delay time of the undervoltage release
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Function 7
7.1 Indicators on the overcurrent release
The indicators provided depend on the overcurrent release type.
Overcurrent alarm
Continuous light, if I ≥ IR
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Function
7.1 Indicators on the overcurrent release
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Function
7.2 Protection functions and characteristic curves of ETU
7.2.1 ETU35WT
Protection functions
● Overload protection – L tripping operation
● Short-time delay short-circuit release – S tripping operation
● Instantaneous short-circuit release – I tripping operation
Characteristic curves
The diagram below only shows the setting ranges of the different parameters. Tolerance
ranges are not taken into account here.
L, S, I tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
release can increase by approx. 10 % and the tripping times by approx. 15 % with respect to
the characteristic curve.
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Function
7.2 Protection functions and characteristic curves of ETU
7.2.2 ETU37WT
Protection functions
● Overload protection – L tripping operation
● Short-time delay short-circuit release – S tripping operation
● Instantaneous short-circuit release – I tripping operation
● Ground-fault tripping – G tripping operation
● Neutral conductor protection – N tripping operation
Characteristic curves
The diagram below only shows the setting ranges of the different parameters. Tolerance
ranges are not taken into account here.
L, S, I, N tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
release can increase by approx. 10 % and the tripping times by approx. 15 % with respect to
the characteristic curve.
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Function
7.2 Protection functions and characteristic curves of ETU
Ground-fault tripping
Due to the activation limits of 150 A (FSI) and 200 A (FSII), a ground fault response value of
100 A cannot be ensured with a one-phase load. In this case, the minimum response value
is Ig = 300 A.
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Function
7.2 Protection functions and characteristic curves of ETU
7.2.3 ETU45WT
Protection functions
● Overload protection – L tripping operation
● Short-time delay short-circuit release – S tripping operation
● Instantaneous short-circuit release – I tripping operation
● Neutral conductor protection – N tripping operation
● Thermal memory (can be switched on/off)
Characteristic curves
The diagram below only shows the setting ranges of the different parameters. Tolerance
ranges are not taken into account here.
L tripping operation
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Function
7.2 Protection functions and characteristic curves of ETU
S tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
release can increase by approx. 10 % and the tripping times by approx. 15 % with respect to
the characteristic curve.
I tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
release can increase by approx. 10 % and the tripping times by approx. 15 % with respect to
the characteristic curve.
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Function
7.2 Protection functions and characteristic curves of ETU
7.2.4 ETU47WT
Protection functions
● Overload protection – L tripping operation
● Short-time delay short-circuit release– S tripping operation
● Instantaneous short-circuit release – I tripping operation
● Ground-fault tripping – G tripping operation
● Neutral conductor protection – N tripping operation
● Thermal memory (can be switched on/off)
Characteristic curves
The diagram below only shows the setting ranges of the different parameters. Tolerance
ranges are not taken into account here.
L tripping operation
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Function
7.2 Protection functions and characteristic curves of ETU
S tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
release can increase by approx. 10 % and the tripping times by approx. 15 % with respect to
the characteristic curve.
I tripping operation
With a one-pole load in the lowest rated current range, the response times of the short-circuit
release can increase by approx. 10 % and the tripping times by approx. 15 % with respect to
the characteristic curve.
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Function
7.2 Protection functions and characteristic curves of ETU
Ground-fault tripping
Due to the activation limits of 150 A (FSI) and 200 A (FSII), a ground fault response value of
100 A cannot be ensured with a one-phase load. In this case, the minimum response value
is Ig = 300 A.
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Function
7.3 Protection functions
Note
Tolerances for the setting currents
L: tripping operations between 1.05 and 1.2 x IR
S: - 0 %, + 20 %
I: - 0 %, + 20 %
G: - 0 %, + 20 %
Tolerances for the tripping times
L: - 20 %, + 0 % for I2t characteristic
S: - 0 %, + 60 ms or - 0 %, + 10 % for characteristic with fixed delay time
I: < 50 ms
G: - 0 ms, + 60 ms or - 0 %, + 10 % for characteristic with fixed delay time
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Function
7.3 Protection functions
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Function
7.3 Protection functions
1) When the I tripping operation is deactivated, the breaking capacity of the circuit breaker
drops to ICS = ICW.
With the ETU45WT and ETU47WT overcurrent releases, short-time delay (setting
tsd = OFF) and instantaneous (Ii = OFF) short-circuit protection cannot be deactivated
simultaneously.
If the setting Ii = OFF is chosen when tsd = OFF, the system automatically corrects itself
to Ii = 1.5 x In.
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Function
7.3 Protection functions
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Function
7.4 Additional functions
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Function
7.4 Additional functions
You can switch to the I2tsd-dependent characteristic using the tsd rotary coding switch by
setting it to one of the white values.
You can switch to the I2tg-dependent characteristic using the tg rotary coding switch
(ETU47WT) by setting it to one of the white values.
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Function
7.5 Menus on the ETU display
Current in phase L1
Current in phase L2
Current in phase L3
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Function
7.5 Menus on the ETU display
LT tripping operation
ST tripping operation
N tripping operation
(for ETU37WT to ETU47WT only)
Ground-fault tripping
(for ETU37WT and ETU47WT only)
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Commissioning 8
8.1 Charging the stored-energy spring mechanism
WARNING
Can cause injury.
When the circuit breaker has been removed from the system with an unloaded stored-
energy spring mechanism, it must be placed on a stable surface (e.g. on a workbench
during maintenance).
Manual charging
Note
To charge the stored-energy spring mechanism, grasp the charging lever securely and move
it as far as it will go. Make sure that each movement is as smooth as possible. The fifth
stroke must be made as far and as smoothly as the previous four strokes, even though the
force required to actuate the lever increases considerably. Once the stored-energy spring
mechanism has been fully charged, the charging lever can be moved without resistance.
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Commissioning
8.1 Charging the stored-energy spring mechanism
F Actuating force
n Number of strokes
(1) Stored-energy spring mechanism charged
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Commissioning
8.2 Preparing for operation
Commissioning checklist
Arc chutes attached ✓
Circuit breaker is OFF ✓
Overcurrent release is installed and RESET pressed ✓
Operating values on the overcurrent release are set ✓
Auxiliary and control voltages are applied ✓
(for rated values, see the rating plate)
The main conducting paths are de-energized ✓
Cabinet door is closed ✓
Stored-energy spring mechanism is charged ✓
Withdrawable circuit breaker in connected position ✓
Display:
"ready to close"✓
Note
1. The circuit breaker must only be closed when the overcurrent release has been installed
(with the exception of non-automatic circuit breakers).
2. Never remove overcurrent releases under load since this can damage the overcurrent
release / current transformer.
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Commissioning
8.3 Closing operation
Mechanical closing
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Commissioning
8.4 Opening operation
Ready-to-close indicator = □ Identify and rectify After short-circuit trip, Open the transparent cover and reset
(not ready) the cause. check the circuit breaker the reclosing lockout.
for any damage. Press RESET for tripped signaling,
commission as described above.
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Commissioning
8.5 Recommissioning after opening operation by means of overcurrent release
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Maintenance 9
DANGER
Hazardous voltage
During operation, certain circuit breaker components are subject to hazardous voltages or
spring force. If you come into contact with live components, this can result in death or
serious injury.
Maintenance must only be carried out by authorized personnel.
Preparation
1. Disconnect the main/control circuits from the power supply and set the withdrawable
circuit breaker to the maintenance position.
2. Open the circuit breaker mechanically (see table).
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Maintenance
9.1 Removing the withdrawable circuit breaker
Press the OFF button while opening Attach the racking handle and move the circuit breaker into the disconnected
the slide switch. position (position indicator).
Set the circuit breaker to the maintenance position. Remove the circuit breaker.
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Maintenance
9.2 Checking the arc chutes
Remove the arc chutes. Close the circuit breaker. Carry out a visual check of the open circuit break-
er.
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Maintenance
9.4 Replacing the conducting paths
DANGER
Hazardous voltage!
Hazardous stored-energy spring mechanism
Before starting work, disconnect the device from the supply and ensure that it cannot be
switched on. Only carry out work on the device when the circuit breaker is open and the
stored-energy spring mechanism is discharged (see page 3). Failure to do so can result in
death, severe injury, or substantial material damage.
The devices must be installed and mounted by authorized personnel only.
Note:
The shape of the connection bars on the contact carriers ① and ⑥ and on the conducting
paths ② and ⑦ varies depending on the version you have ordered. The
installation/mounting procedure is the same for all versions.
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Maintenance
9.4 Replacing the conducting paths
Possible status: Circuit breaker CLOSED Open circuit breaker Circuit breaker CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
Preparatory work
Remove the manual connector and take out Set the circuit breaker to the mainte-
the circuit breaker. nance position and remove from the sys-
tem.
To remove the manual connector(s), push
them up. Make sure that the connected ca-
bles are not bent.
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Maintenance
9.4 Replacing the conducting paths
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Maintenance
9.4 Replacing the conducting paths
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Maintenance
9.4 Replacing the conducting paths
Frame size I
Frame size II
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Maintenance
9.4 Replacing the conducting paths
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Maintenance
9.4 Replacing the conducting paths
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Maintenance
9.4 Replacing the conducting paths
● Push the conducting path ② or ⑦ into the rear housing panel ⑯ from above.
● Push the spacer ⑲ or ⑳ into the rear housing panel ⑯ from below as far as it will go.
● Secure the conducting path ② or ⑦ and spacer ⑲ or ⑳ with cylinder-head screws ④
or ⑨ and strain washers ⑤ or ⑩ to the rear housing panel ⑯ (tighten by hand only).
Note:
The spacer (19 or 20) is not required for versions other than 3WT9821-0AA00.
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Maintenance
9.4 Replacing the conducting paths
● Insert the contact carrier ① or ⑥ (if necessary, with spacer ⑳) into the rear housing
panel ⑯ and secure with cylinder-head screws ④ or ⑨ and strain washers ⑤ or ⑩
(tightening torque: 8 ± 1 Nm ④; 12 ± 1 Nm ⑨)
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Maintenance
9.4 Replacing the conducting paths
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Maintenance
9.4 Replacing the conducting paths
● Place the rear housing panel ⑯ up against the housing. When doing so, make sure
that you do not trap any cables.
● Secure the support bracket ⑮ and housing or rear housing panel ⑯ by means of
countersunk head screws ⑰ (tightening torque: 6 ± 1 Nm).
● Secure the cylinder-head screws ⑭ (tightening torque: 10 ± 1 Nm).
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Maintenance
9.4 Replacing the conducting paths
● Press the contact carrier ① or ⑥ toward the coupling clips (as shown). When doing
so, make sure that the coupling clips fully accommodate the contact carrier ① or ⑥.
● Insert the coupling bolt as shown (③ or ⑧) by means of a screwdriver (to the right).
● Secure the coupling bolt ③ or ⑧ by means of a locking bolt ⑬ (tightening torque:
2 ± 0.3 Nm).
Note:
With frame size II as of 09/95, the locking bolt ⑬ (with cover) must be screwed in again
(tightening torque: 2 ± 0.3 Nm).
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Maintenance
9.4 Replacing the conducting paths
CAUTION
Hazardous stored-energy spring mechanism
● Charge the stored-energy spring mechanism and close the circuit breaker.
● Close the circuit breaker, making sure that you take the necessary precautions.
● Secure the cylinder-head screws ④ or ⑨ with strain washers ⑤ or ⑩ (tightening torque:
frame size I 8 ± 1 Nm, frame size II 12 ± 1 Nm)
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Maintenance
9.4 Replacing the conducting paths
Functional test
Mechanical functional test
● Charge the stored-energy spring mechanism manually.
● Close.
● Open.
● Check the indicator for wear on the contacts again.
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Maintenance
9.5 Internal self-test of the overcurrent release function
Requirements
● The release is activated by means of:
operational current
● The current is not in the overload range
→ for indicators, see (Indicators on the overcurrent release (Page 43))
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Maintenance
9.5 Internal self-test of the overcurrent release function
Self-test procedure
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Maintenance
9.6 Internal self-test of circuit breaker with tripping operation
Note
The internal self-test with tripping operation must only be carried out when the downstream
circuits have been shut down.
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Maintenance
9.6 Internal self-test of circuit breaker with tripping operation
Self-test procedure
See also
Recommissioning after opening operation by means of overcurrent release (Page 65)
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Maintenance
9.7 Replacing the overcurrent release
Removal
See Removing the operating device (Page 93)
Removal
Note the current overcurrent release settings. Remove the nuts and washers.
Note
Carefully pull the release forward.
Make sure that you do not damage the cable harness.
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Maintenance
9.7 Replacing the overcurrent release
Installation
Installation
See Installing the operating device (Page 95)
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Maintenance
9.7 Replacing the overcurrent release
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Accessories 10
10.1 Accessories
Version specific
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Accessories
10.2 Accessories - general
For monitoring
⑥ Auxiliary switch for switching position indication -S1 ... S6, S60, S61
For interlocking
DANGER
Hazardous voltage
Hazardous stored-energy spring mechanism
Before starting work, the device must be disconnected from the supply and protected
against reactivation.
Only carry out work on the device when the circuit breaker is shut down and the stored-
energy spring mechanism is discharged.
Failure to do so can result in death, severe injury, or substantial material damage.
The devices must be installed and mounted by qualified, authorized personnel only.
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Accessories
10.2 Accessories - general
Preparatory work
Remove the manual connector. Set the circuit breaker to the maintenance position or re-
move it from the system.
To remove the manual connector(s), push them up. Make sure that the connected cables are
not bent.
Note
For withdrawable circuit breakers: first close the racking hole, then remove the operator
panel.
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Accessories
10.2 Accessories - general
● Remove the fixing screws ③ (2 x), tool: cross-tip screwdriver (size 3).
● Move the charging lever ② until you feel resistance.
● Remove the front cover ① by lifting it up and forward.
● Set down the front cover so that its inside is facing down.
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Accessories
10.2 Accessories - general
Note
For withdrawable circuit breakers: first close the racking hole, then attach the operator panel.
● Attach the front cover (operator panel) by following the above steps in reverse order.
When doing so, push the clamping lever forward until you feel resistance and attach the
front cover from above. The fixing screws are tightened to 5 Nm.
Final steps
● Fixed-mounted circuit breaker: connect the manual connector. When doing so, make sure
that you do not trap any cables.
● Withdrawable circuit breaker: rack to the test position (from disconnected position to test
position: approx. 22 rotations of the racking handle).
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Accessories
10.3 Hand-held test device
View
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Accessories
10.3 Hand-held test device
Preparatory work
● Open and disconnect the circuit breaker.
● Note the setting values of the overcurrent release.
● Deactivate ground fault protection (if available) on the overcurrent release (Ig = OFF).
● Setting value IR = 1.0 In
● Remove the cover cap from test socket X25 on the ETU.
CAUTION
If the hand-held test device is used while the circuit breaker is closed, this can cause false
tripping and destroy the hand-held test device.
Connection
Note
Malfunctions and incorrect test results can occur if the connection sequence is not followed.
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Accessories
10.3 Hand-held test device
Power supply
The hand-held test device is supplied from an AC voltage network:
● 220 ... 240 V 50/60 Hz
● 110 ... 125 V 50/60 Hz
Operation
When the power supply is connected, the status test starts automatically with the querying of
different overcurrent release components and parameters. If the status test is successful, the
"ETU STATUS" LED lights up (continuous light). If the test is not successful, this means that
the overcurrent release or one of its components is either defective or has not been installed.
Indicator Meaning
1 x short, pause Test device defective
2 x short, pause Overcurrent release defective
4 x short, pause • Parameters set incorrectly
• Current transformer incorrectly terminated
5 x short, pause • Tripping solenoid F5 incorrectly connected or defective
• Overcurrent release defective
The status test can be repeated at any time by means of the "START" button (press for at
least 3 s). The status test can also be carried out on overcurrent releases that have already
been activated. In this case, note that the "ETU STATUS" LED may flash twice briefly when
the result of the status test is signaled even if no fault is present. To be on the safe side, the
overcurrent release should be deactivated and the status test repeated.
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Accessories
10.3 Hand-held test device
If the LED lights up, this means that the transformer is functioning properly. If the LED
flashes, the transformer is either not installed, incorrectly connected, or defective.
The circuit breaker trips after the set delay time plus 2 seconds. The reason for tripping can
be queried via the "QUERY" button on the overcurrent release. To do so, the overcurrent
release must have been active for at least 20 minutes. If the circuit breaker does not trip, the
overcurrent release is either not equipped with the relevant protection function or is defective.
Over a period of 30 s, a current is simulated in L1, L2, L3, N, and G consecutively via the
measuring transformer. The LEDs of the corresponding transformers flash. The test is
considered successful when current is displayed at the relevant point.
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Accessories
10.3 Hand-held test device
The overcurrent release remains active until you press a different button.
This function can be used, for example, to test the signaling of the "T.U. Error" LED if the
status test ended with the fault "Overcurrent release defective".
Subsequent steps
● Restore the setting values you noted down.
● Place the cover cap on test socket X25.
Article numbers
Article number
Hand-held test device 3WL9111-0TA32-0AA0
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Accessories
10.4 Retrofitting the internal N transformer
① Attach cores X300.13 and X300.14 to terminals 13 and 14 of secondary disconnect X300.
② Plug the connector into X24.
③ Connect the connector to the N transformer in the circuit breaker.
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Accessories
10.4 Retrofitting the internal N transformer
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Accessories
10.4 Retrofitting the internal N transformer
① Plug the connector for the cable harness into the connector for the N transformer and place
them in the cable duct.
Subsequent steps
● Install the overcurrent release (for details, see Replacing the overcurrent release
(Page 88)).
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Accessories
10.5 External transformer for neutral conductors
10.5.1 External transformer for neutral conductors (for ETU37WT ... ETU47WT)
Note
The secondary connection cables from the neutral conductor transformer to the 3WT8 circuit
breaker must be twisted.
Assignment of connections
This assignment ensures that the current in the circuit breaker and external N transformer
flows in the same direction.
Note
Any missing auxiliary current connections (secondary disconnect, auxiliary supply connector,
sliding contact module for guide frame) can be retrofitted if required.
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Accessories
10.5 External transformer for neutral conductors
Remove jumper
X300.1 - X300.2
① Main circuit
② External N transformer
Frame size II
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Accessories
10.5 External transformer for neutral conductors
The ground fault protection can use an external current transformer with the following properties:
- Primary current: 1200A
- Secondary current: 1A
- Accuracy: Class 1
- Breaker internal burden: 0.11 Ohm
Examples
3 pole circuit breaker with current transformers "Y" connected with the star point of the
transformer grounded.
Connection
The external ground fault current transformer has to be connected to X300.13 and X300.14.
Note
Any missing auxiliary current connections(secondary disconnect, auxiliary supply connector,
sliding contact module for guide frame) can be retrofitted if required)
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Accessories
10.6 Castell lock
① Housing 1x
② Latch 1x
③ Seal 1x
④ Hexagon socket-head screw M 6x10 ISO 4017 1x
⑤ Spring washer A6 DIN 128 2x
⑥ Threaded pin M 4x8 ISO 7435 1x
⑦ Door slider 1x
⑧ Door slider spring 1x
⑨ Lock washer 2x
Note
The following components must be ordered from the relevant manufacturer: Castell lock
interlock, version FS2.
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Accessories
10.6 Castell lock
● Place the door slider spring ⑧ with the off-center eye in the side panel of the operating
mechanism ⑫.
● Place the door slider spring ⑧ with the center eye in the door slider ⑦ using a small
screwdriver (see diagram).
● Place the door slider ⑦ with the door slider spring ⑧ on the side panel of the operating
mechanism ⑫ and secure it by means of the lock washers ⑨.
● Install the electronic overcurrent release ⑪. When doing so, make sure that you do not
trap any cables.
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Accessories
10.6 Castell lock
● Place the operator panel on a stable surface near the outline to be cut out.
● Use a hammer and screwdriver to cut out the groove base from the pre-pressed groove.
● File the edges of the cutout.
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Accessories
10.6 Castell lock
● Push the seal ③ over the housing ①. When doing so, make sure that the wide edge of
the seal is on the lower part of the housing.
● Place the housing ① with lock ⑬ into the clips ⑯ on the side panel of the operating
mechanism ⑫. The locking pin ⑮ must audibly engage.
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Accessories
10.6 Castell lock
Functional check
While pressing the OFF button, turn the key clockwise to the locking position.
● Remove the key.
● The circuit breaker cannot close when in this position.
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Accessories
10.7 Counting mechanism
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Accessories
10.7 Counting mechanism
● Place the operator panel onto a wooden board (make sure that it is in full contact with the
surface) near the outline to be cut out.
● Use a screwdriver to cut out the groove base from the pre-pressed groove.
Functional check
Charge the stored-energy spring mechanism and watch the counting mechanism. Once the
charging process is complete, the counting mechanism is incremented by one.
CAUTION
Taking the necessary precautions, close and open the circuit breaker to discharge the
stored-energy spring mechanism.
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Accessories
10.8 Door interlock for fixed-mounted circuit breaker
Possible status: Circuit breaker CLOSED Switch off circuit breaker Circuit breaker CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
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Accessories
10.8 Door interlock for fixed-mounted circuit breaker
1. Push the interlocking module ① in front of the plastic front panel ⑩ of the circuit breaker.
2. Secure the module (8 ± 1 Nm). Note the position of the strain washer ⑦.
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Accessories
10.8 Door interlock for fixed-mounted circuit breaker
3. Insert the tension spring ② with lug ⑭ behind the geared motor ⑬.
Place the tension spring ② in the lever ⑫ of the breaker shaft ⑪.
4. Place the lug ⑭ on the pin ⑮.
5. Secure the lug ⑭ by means of the lock washer ⑨.
Functional check
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Accessories
10.9 Door interlock for guide frame
① Bolt (1x)
② Catch (1x)
③ Hexagon nut M5, DIN 934 (2x)
④ Washer 5.3, DIN 125 (2x)
⑤ Clip (1x)
⑥ Tension spring (1x)
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Accessories
10.9 Door interlock for guide frame
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Accessories
10.9 Door interlock for guide frame
Functional check
This can only be carried out once the circuit breaker has been installed.
The switchgear door is interlocked after approx. 4 rotations of the racking handle from the
test position toward the connected position.
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Accessories
10.10 Position signaling switch for guide frame
Check the contents of the packaging (position signaling switch without intermediate terminal)
Quantity of parts
Article number of packing unit Part no.
1 2 3 4
3WT9884--1JC10 4 4 1 1
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Accessories
10.10 Position signaling switch for guide frame
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Accessories
10.10 Position signaling switch for guide frame
Circuit diagrams
Circuit diagrams
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Parts list
① Fixed mounting plate 1x
② Interlocking module 1x
③ Spring bush 1x
④ Control unit 1x
⑤ Slotted washer 1x
⑥ Auxiliary shaft, cpl. frame size 1 1x
⑦ Auxiliary shaft, cpl. frame size 2 1x
⑧ Bowden wire 1x
⑨ Cable tie 1x
⑩ Insertable nut M6 1x
⑪ Setnut M6 1x
⑫ Compression spring 1x
⑬ Strain washer 6 DIN 6796 2x
⑭ Cylinder-head screw M6 x 12 DIN 912 2x
⑮ Cylinder-head screw M6 x 25 DIN 912 2x
⑯ Part cover 9x
Possible status: Circuit breaker CLOSED Switch off circuit breaker Circuit breaker CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Preparatory work
The minimum distance (a) required between the circuit breaker and cabinet unit ⑰ is as
follows:
● For frame size 1 : a = 150 mm
● For frame size 2 : a = 200 mm
If necessary, remove the circuit breaker.
Note
If the module is already installed, continue with "Information about mechanical interlock".
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
● Remove the cover and attach the control unit ④ to the breaker shaft (must audibly
engage).
● Attach the part cover to the operator panel.
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Note
Shown here without interlocking module
Note
Before screwing the fixed mounting plate onto the circuit breaker, push the lever ⑳ from a to
b (e.g. by means of a screwdriver) so that lever ⑨ and ⑳ do not overlap.
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Note
Position the strain washers only as shown.
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Note
To ensure that the interlock functions properly, the following minimum switchgear
requirements must be fulfilled:
1. Bowden wires must be laid so that they are as straight as possible.
2. The bending radii of the Bowden wire must be > 500 mm.
3. The total bending angle across the length of the Bowden wire must not exceed 540°.
4. If the circuit breakers to be interlocked are arranged vertically, the interlock mechanisms
must be aligned.
5. Circuit breakers to be interlocked must be arranged in such a way that 2 m or 4.5 m
Bowden wires can be properly laid in accordance with the conditions specified in points 1.
- 4.
6. The Bowden wires must be secured before the interlock is adjusted (e.g. cable ties).
7. When choosing the switchgear compartment, make sure that it provides sufficient room
for adjusting the interlock.
8. Openings and cutout sections in system elements must be designed in such a way that
the direction of the Bowden wires is not changed and that the wires are not obstructed
when they are routed.
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
The mechanical interlock module can be used for two or three circuit breakers. The following
designations apply in the configuration instructions below:
● O1/2 : Output information 1/2
● I1/2 : Input information 1/2
● C1/2/3: circuit breaker 1/2/3
If the output information 1 of circuit breaker 1 is interconnected with the input information 2 of
circuit breaker 2, for example, the following abbreviations are used: C1 O1 - C2 I2
The statuses of the circuit breakers are indicated on the operator panel as fol-
lows:
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
In certain configurations, additional Bowden wires are required. These are available under the follow-
ing article number: 3WT9866-8JA00
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Example
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Note:
The cylinder-head screws ⑭ with strain washer ⑬ must be screwed into the index clip at
the following terminals: C2 I1, C3 I1, C1 I1, C3 I2, C1 I2, C2 I2 .
Possible circuit breaker statuses
Example
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Example
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Example
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
Terminal O1 ; O2 Terminal I1 ; I2
• Push Bowden wire with nipple • Push compression spring ⑫ and spring
through angle plate , compression bush ③ over tube holder and
spring ⑰, and insertable plate . sheath .
• Secure Bowden wire and nipple by • Place Bowden wire with nipple into
means of slotted washer ⑤. index clip .
• Screw adjusting screw with lock nut • Place spring bush ③ onto index clip .
into plate . • Press compression spring ⑫ between
• When Bowden wire is attached on both spring bush ③ and plate .
sides, the sheath must have approx. • Push tube holder into plate .
1 mm clearance. If necessary, adjust
with adjusting screw .
• Fix setting by means of lock nut .
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Accessories
10.11 Mechanical interlock of fixed-mounted circuit breakers
WARNING
If a mechanical circuit breaker interlock is installed, two or more circuit breakers must
not be closed simultaneously by electrical or mechanical means.
The delay between the close commands must be at least 100 ms.
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
Parts list
① Interlocking module 1x
② Control unit 1x
③ Slotted washer 1x
④ Spring bush 1x
⑤ Setnut M6 3x
⑥ Cylinder-head screw M6 x 12 DIN 912 5x
⑦ Strain washer 6 DIN 6796 5x
⑧ Compression spring 1 x 12.5 x 55.5 DIN 2098 1x
⑨ Part cover 1x
⑩ Auxiliary shaft, cpl. frame size 1 1x
⑪ Auxiliary shaft, cpl. frame size 2 1x
⑫ Bowden wire 1x
⑬ Cable tie 1x
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
Possible status: Circuit breaker CLOSED Switch off circuit breaker Circuit breaker CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
Remove the cover and attach the control unit ② to the breaker shaft ⑲ (must audibly
engage).
● Attach the part cover ⑳ to the operator panel.
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10.12 Mechanical interlock of withdrawable circuit breakers
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
Note
To ensure that the interlock functions properly, the following minimum switchgear
requirements must be fulfilled:
1. Bowden wires must be laid so that they are as straight as possible.
2. The bending radii of the Bowden wire must be > 500 mm.
3. The total bending angle across the length of the Bowden wire must not exceed 540°.
4. If the circuit breakers to be interlocked are arranged vertically, the interlock mechanisms
must be aligned.
5. Circuit breakers to be interlocked must be arranged in such a way that 2 m or 4.5 m
Bowden wires can be properly laid in accordance with the conditions specified in points 1.
- 4.
6. The Bowden wires must be secured before the interlock is adjusted (e.g. cable ties).
7. When choosing the switchgear compartment, make sure that it provides sufficient room
for adjusting the interlock.
8. Openings and cutout sections in system elements must be designed in such a way that
the direction of the Bowden wires is not changed and that the wires are not obstructed
when they are routed.
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
The mechanical interlock module can be used for two or three circuit breakers. The following
designations apply in the configuration instructions below:
● O1/2 : Output information 1/2
● I1/2 : Input information 1/2
● C1/2/3: circuit breaker 1/2/3
If the output information 1 of circuit breaker 1 is interconnected with the input information 2 of
circuit breaker 2, for example, the following abbreviations are used: C1 O1 - C2 I2
The statuses of the circuit breakers are indicated on the operator panel as fol-
lows:
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
In certain configurations, additional Bowden wires are required. These are available under the follow-
ing article number: 3WT9866-8JA00
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
Example
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
Example
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10.12 Mechanical interlock of withdrawable circuit breakers
Example
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
Example
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10.12 Mechanical interlock of withdrawable circuit breakers
Terminal O1 ; O2 Terminal I1 ; I2
• Push Bowden wire with nipple • Push the compression spring ⑧ and
through angle plate , compression spring bush ④ over the tube holder
spring ⑧, and insertable plate . and sheath .
• Secure Bowden wire and nipple by • Place Bowden wire with nipple into
means of slotted washer ③. index clip .
• Screw adjusting screw with lock nut • Place the spring bush ④ onto the index
into plate . clip .
• When Bowden wire is attached on both • Press the compression spring ⑧
sides, the sheath must have approx. between the spring bush ④ and plate .
1 mm clearance. If necessary, adjust • Push tube holder into plate .
with adjusting screw .
• Fix setting by means of lock nut .
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Accessories
10.12 Mechanical interlock of withdrawable circuit breakers
WARNING
If a mechanical circuit breaker interlock is installed, two or more circuit breakers must
not be switched on simultaneously by electrical or mechanical means.
The delay between the close commands must be at least 100 ms.
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
① Positioning actuator 1x
② Angle bracket (left) 1x
③ Angle bracket (right) 1x
④ Hexagon socket-head screw M6x30 DIN 912 1x
⑤ Countersunk screw M6x20 DIN 7991 8x
⑥ Hexagon socket-head screw M6x12 or similar, DIN 912 FS I 2x, FS II 3x
⑦ Strain washer 6 DIN 6796 1x
⑧ Washer 6,4 DIN 433 FS I 1x, FS II 2x
⑨ Insert 1x
⑩ Lever 1x
⑪ Slide switch 1x
⑫ Leg spring 1x
⑬ Plastite screw 6. 19x10 2x
⑭ DUOCLIPS 4SXN 10 1x
⑮ Adhesive label 1x
⑯ Door slider 1x
⑰ Door slider spring 1x
⑱ Lock washer DIN 6799-5 2x
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
Note
The components are shown in simplified form.
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
Note
The coding screws are thread-shaped screws, which means that they require a higher
tightening torque. For the arrangement of the coding screws, see the diagram below.
Tightening torque: 8 ± 1 Nm
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
Coding scheme
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
● Insert the shutter and slide switch ⑫ into the cutout of the operator panel together
from inside and secure by means of screws ⑭.
● Make sure that the shutter can move without hindrance and leave it closed.
● Place the lever ⑪ and leg spring ⑬ onto the pins of the operator panel.
● Place the bent leg 13 over lever ⑪ so that leg 13 can be moved by lever ⑪.
● Secure both parts by means of DUOCLIPS ⑮.
Important: The lever ⑪ must rotate without hindrance.
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
● Place the door slider spring ⑱ with the off-center eye in the side panel of the operating
mechanism.
● Place the door slider spring ⑱ with the center eye in the door slider ⑰ using a small
screwdriver (see diagram).
● Place the door slider ⑰ with the door slider spring ⑱ on the side panel of the operating
mechanism and secure it by means of the lock washers ⑲.
● Attach the electronic overcurrent release . When doing so, make sure that you do
not trap any cables.
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
Coding scheme
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Accessories
10.13 Switching from fixed-mounted circuit breakers to withdrawable circuit breakers
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Accessories
10.14 Vertical connections for fixed-mounted circuit breaker
① Connection piece
② Connection piece
③ Connection piece
④ Connection piece
⑤ Connection piece
⑥ Connection piece
⑦ Connection piece
⑧ Connection piece
⑨ Connection piece
⑩ Connection piece
⑪ Connection piece
⑫ Hexagon-head screw M12 x 30 DIN933
⑬ Hexagon-head screw M12 x 45 DIN931
⑭ Hexagon-head screw M12 x 80 DIN931
⑮ Hexagon nut M12 DIN934
⑯ Strain washer 12 DIN6796
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Accessories
10.14 Vertical connections for fixed-mounted circuit breaker
Preparatory work
Opening the circuit breaker / discharging the stored-energy spring mechanism
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Accessories
10.14 Vertical connections for fixed-mounted circuit breaker
Remove the manual connector. Set the circuit breaker to the maintenance
position or remove it from the system.
To remove the manual connector(s), push
them up. Make sure that the connected ca-
bles are not bent.
Place the connection piece ① or ② on the connection bar ⑰ as shown and secure by
means of a hexagon socket-head screw ⑫ or ⑬, strain washer ⑯ and hexagon nut ⑮
(tightening torque: 70 ± 7 Nm).
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Accessories
10.14 Vertical connections for fixed-mounted circuit breaker
Place the connection pieces ③ and ④ or ⑤ and ⑥ on the connection bar ⑰ as shown
and secure by means of a hexagon socket-head screw ⑬ or ⑭, strain washer ⑯ and
hexagon nut ⑮ (tightening torque: 70 ± 7 Nm).
Note
Make sure that connection pieces ③ and ④ or ⑤ and ⑥ (symmetrical and asymmetrical)
are mounted in the correct position. The 3-pole version does not have the outer connections
on the right.
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Accessories
10.15 Connection bars for guide frame (frame size I)
Parts list
Quantity
Article number Rated current Connection type
1 2 3 4 5 6 7
3WT9823-3AA00 1250 Vertical connection 1 4 4
3WT9823-3BA00 1600 Vertical connection 1 4 4
3WT9823-1AA01 1250 DIN front connection 1 2 2 4
3WT9823-1BA01 1600 DIN front connection 1 2 2 4
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Accessories
10.15 Connection bars for guide frame (frame size I)
Note
If necessary, only insert finger clusters that have been removed in the position shown in Fig.
2, that is, the stop pin ⑭ must point toward the connection pieces.
Insert the new connection pieces as shown in Fig. 1 and Fig. 2 and secure them by means of
the enclosed screws and strain washers (tightening torque: 8 ± 1 Nm). See Fig. 1 for the
fixing screw assignments; see Fig. 2 for the position of the strain washers.
All diagrams are simplified.
Fig. 1: Rear panel of guide frame, rear view, possible connection types
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Accessories
10.15 Connection bars for guide frame (frame size I)
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Accessories
10.16 Connection bars / connection pieces for guide frame version FS II
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Accessories
10.16 Connection bars / connection pieces for guide frame version FS II
Quantity of parts
Article number of packing unit Circuit breaker frame size a (mm) Rated current (A) Hole pattern
DIN /
3WT9823 - 1DA01 II ≤ 2500
double-hole row
DIN /
3WT9823 - 1EA01 II 3200
double-hole row
3WT9823 - 4AB00
II 15 ≤ 2500
3WT9823 - 4AC00
3WT9823 - 4BB00
II 30 3200
3WT9823 - 4BC00
DANGER
Hazardous voltage!
Hazardous stored-energy spring mechanism
Before starting work, disconnect the device from the supply and ensure that it cannot be
switched on.
Failure to observe this warning can result in death, severe injury, or substantial material
damage.
The devices must be installed and mounted by authorized personnel only.
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Accessories
10.16 Connection bars / connection pieces for guide frame version FS II
Note
Note the position of the strain washers.
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Accessories
10.16 Connection bars / connection pieces for guide frame version FS II
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Accessories
10.17 Shutters
10.17 Shutters
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Accessories
10.17 Shutters
Frame size I I II II
Number of poles 3 4 3 4
Article number 3CA00 3CB00 3DA00 3DB00
3WT 9884
① Control mechanism 2 2 2 2
② Shutters 1
③ Shutters 2
④ Cover 2
⑤ Cover 2
⑥ Shutters 2
⑦ Shutters 2
⑧ Cover 2
⑨ Cover 2
⑩ Insulating plate 1
⑪ Insulating plate 1
⑫ Cover strip 3 5
⑬ Hook 2 2 2 2
⑭ Pan-head screw M 4 x 8 ISO 7045 2 2 2 2
⑮ Plastite screw 6- 19 x 10 8 8 4 5
⑯ Washer 4,3 DIN 125 4 5
⑰ Strain washer 4 DIN 6796 2 2 2 2
⑱ Shutters 1
Note
These operating instructions apply to 3 and 4-pole guide frames.
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Accessories
10.17 Shutters
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Accessories
10.17 Shutters
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Accessories
10.17 Shutters
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Accessories
10.17 Shutters
Move the upper and lower lever ⑲ and ⑳ in the direction of the arrow until the shutter is
open fully. When you let go of the levers, the shutters should close automatically.
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Accessories
10.17 Shutters
Note
The following options are available:
• Both shutters closed
• The top shutter open
• The lower shutter open
• Both shutters open
Two padlocks are required here for each shutter.
These must be provided by the customer.
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Accessories
10.18 Bowden wire for interlock
① Bowden wire 1x
② Spring bush 1x
③ Slotted washer 1x
④ Compression spring 1 x 12.5 x 55.5 DIN 2098 1x
⑤ Cylinder-head screw M6 x 12 DIN 912 1x
⑥ Strain washer 6 DIN 6796 1x
⑦ Cable tie 1x
Possible status: Circuit breaker CLOSED Switch off circuit breaker Circuit breaker CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
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Accessories
10.18 Bowden wire for interlock
The mechanical interlock module can be used for two or three circuit breakers. The following
designations apply in the configuration instructions below:
● O1/2 : Output information 1/2
● I1/2 : Input information 1/2
● C1/2/3: circuit breaker 1/2/3
If the output information 1 of circuit breaker 1 is interconnected with the input information 2 of
circuit breaker 2, for example, the following abbreviations are used: C1 O1 - C2 I2
The statuses of the circuit breakers are indicated on the operator panel as follows:
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Accessories
10.18 Bowden wire for interlock
In certain configurations, additional Bowden wires are required. These are available under the follow-
ing article number: 3WT9866-8JA00
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Accessories
10.18 Bowden wire for interlock
Example
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Accessories
10.18 Bowden wire for interlock
Example
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Accessories
10.18 Bowden wire for interlock
Example
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Accessories
10.18 Bowden wire for interlock
Example
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Accessories
10.18 Bowden wire for interlock
Terminal O1 ; O2 Terminal I1 ; I2
• Push Bowden wire ⑫ with nipple ⑯ • Push the compression spring ⑱ and
through angle plate ⑭, compression spring bush ② over the tube holder ⑳
spring ⑬, and insertable plate ⑮. and sheath .
• Secure Bowden wire ⑫ and nipple ⑯ • Place the Bowden wire ⑲ with nipple ⑯
by means of slotted washer ③. into the index clip ⑰.
• Screw adjusting screw ⑨ with lock nut • Place the spring bush ② onto the index
⑩ into plate ⑪. clip ⑰.
• When the Bowden wire is attached on • Press the compression spring ⑱
both sides, the sheath ⑧ must have between the spring bush ② and plate .
approx. 1 mm clearance. If necessary, • Push the tube holder ⑳ into the plate .
adjust with adjusting screw ⑨.
• Fix the setting by means of the lock nut
⑩.
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Accessories
10.18 Bowden wire for interlock
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Accessories
10.19 Automatic mechanical resetting device after overcurrent tripping
① Leaf spring 1X
② Lock washer DIN 6799 - 4 4X
③ Cable binders 2X
DANGER
Hazardous voltage
Hazardous stored-energy spring mechanism
Before starting work, the device must be disconnected from the supply and protected
against reactivation.
Only carry out work on the device when the circuit breaker is shut down and the stored-
energy spring mechanism is discharged.
Failure to do so can result in death, severe injury, or substantial material damage.
The devices must be installed and mounted by qualified, authorized personnel only.
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Accessories
10.19 Automatic mechanical resetting device after overcurrent tripping
Preparatory work
Opening the circuit breaker / discharging the stored-energy spring mechanism.
Circuit breaker CLOSED Switch off circuit breaker Circuit breaker CLOSED
Possible status: Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED - OPEN
Detach the connector and take out the circuit breaker Remove the circuit breaker from the system
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Accessories
10.19 Automatic mechanical resetting device after overcurrent tripping
● Undo screws ⑦ and tilt the electronic overcurrent release ⑧ out sideways.
● If necessary, cut through the cable binders.
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Accessories
10.19 Automatic mechanical resetting device after overcurrent tripping
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Accessories
10.19 Automatic mechanical resetting device after overcurrent tripping
● Push axle ⑮ as shown through leaf spring ①, lever ⑰ and fixing bracket ⑯ and secure
with lock washers ⑭.
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Accessories
10.19 Automatic mechanical resetting device after overcurrent tripping
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Accessories
10.19 Automatic mechanical resetting device after overcurrent tripping
● Place electronic overcurrent release ⑧ against circuit breaker, making sure that no
cables are pinched.
● Fix electronic overcurrent relay ⑧ to circuit breaker by means of screws ⑦ (tightening
torque 3 Nm + 0.3 Nm).
Final operations
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Accessories
10.20 Arc chute cover
Fixed-mounted
Withdrawable breaker
Item Description breaker
Size I – 3P Size I – 4P Size II – 3P Size II – 4P -
① Side plate left, cpl 1X 1X 1X 1X
③ Protective cover 1X
④ Protective cover 1X
⑤ Protective cover 1X
⑥ Protective cover 1X
Not available
Countersunk screw
⑦ M 6X16
4X 4X 4X 4X
⑧ Conical nut M6 4X 4X 4X 4X
Socket cap screw
⑨ M 6X16
2X 2X 2X 2X
⑩ Clamping washer 2X 2X 2X 2X
⑪ Hexagon nut M6 2X 2X 2X 2X
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Accessories
10.20 Arc chute cover
Preparatory work
Opening the circuit breaker / discharging the stored-energy spring mechanism.
Set the circuit breaker to the maintenance position or remove it from the system.
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Accessories
10.20 Arc chute cover
Assembly
Take size 1, 3-pole as an example:
● Use allen wrench to dismantle the fasteners ⑬⑭ of the carrier beam ⑫ of the guide
frame, and these fasteners will be kept for use in next steps.
● Take the left and right side plates ①② and insert them from above the circuit breaker.
● Use allen wrench, screw ⑨, washer ⑩ and nut ⑪ to fix the side plate to the guide frame.
● Use fasteners ⑬⑭ to fix the carrier beam and both left and right side plates.
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Accessories
10.20 Arc chute cover
● Insert the upper protective cover ③ according to the diagram, making contact with both
left and right side plate ①②. Pay attention that the protective cover should be placed to
inside of side plate corner.
● Use countersunk screw M6x16 ⑦ and conical nut M6 ⑧ to fix the protective cover to
both side plates.
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Accessories
10.21 Phase barrier
④ Clip 4X 6X 2X 3X 4X 6X
⑤ Fastener 4X 6X
⑥ Insert nut 4X 6X
Socket cap screw
⑦ M6x16
4X 6X 4X 4X 8X 12X
⑨ Phase plate 2X 3X
⑩ Phase plate 2X 3X
⑪ Phase plate 2X 3X
⑫ Phase plate 2X 3X
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Accessories
10.21 Phase barrier
Preparatory work
Opening the circuit breaker / discharging the stored-energy spring mechanism.
Possible status: Circuit breaker Switch off circuit breaker Circuit breaker
CLOSED CLOSED
Stored-energy spring Stored-energy spring Stored-energy spring
mechanism discharged mechanism charged mechanism charged
Actuating sequence: OPEN CLOSED - OPEN OPEN - CLOSED -
OPEN
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Accessories
10.21 Phase barrier
Assembly (size I)
Take 3-pole as an example:
● Take out the arc chute ⑬.
● Place the insert nut ⑥ into the corresponding hole ⑮ on the rear wall ⑭, and then use
allen wrench, socket cap screw ⑦ and clamping washer ⑧ to fix the clip ④ to the upper
end of the rear wall ⑭.
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Accessories
10.21 Phase barrier
● Take out the fasteners ⑯⑰ of the corresponding CT cover ⑱, as shown in the diagram.
● Use the fasteners ⑯⑰ to fix the clip ④ to the corresponding hole ⑲ of the CT cover, as
shown in the diagram.
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Accessories
10.21 Phase barrier
● Insert the phase plate ⑪, which is fixed in the correct position when you hear the "click"
sound, which ensures that the upper and lower hole of phase plate should be both placed
within the clip point. Pay attention that the placement direction of both upper and lower
clips should be the same as in the diagram.
● Install the arc chute ⑬ into to the circuit breaker again and fix it as shown in the diagram.
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Accessories
10.21 Phase barrier
● Use the fasteners ⑳ to fix the clip ④ to the corresponding mounting hole of the CT
cover, as shown in the diagram.
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Accessories
10.21 Phase barrier
● Insert the phase plate ⑫, that is fixed in the correct position when you hear the "click"
sound, which ensures that the upper and lower hole of phase plate should be both placed
within the clip point. Pay attention that the placement direction of both upper and lower
clips should be the same as in the diagram.
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Accessories
10.21 Phase barrier
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Accessories
10.21 Phase barrier
● Insert the clip ③ to the location between cross beam and rear wall of guide frame,
see the diagram, and it is fixed in the correct position when you hear the "click" sound.
Pay attention to the placement direction of clip ③.
● Insert the phase plate ⑨, which is fixed in the correct position when you hear the "click"
sound, which ensures that the upper and lower hole of phase plate should be both placed
within the clip point.
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Accessories
10.21 Phase barrier
● Insert the phase plate ⑩, which is fixed in the correct position when you hear the "click"
sound, which ensures that the upper and lower hole of phase plate should be both placed
within the clip point.
● Fasten the screw which is for installing the clip.
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Accessories
10.21 Phase barrier
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Accessories
10.22 3WT lock (set), 3 locks with 2 keys
① Key 2x
② Lock 3x
Note
The setup package (Assembly kit for Castell / fortress lock) used for 3WT lock (set) needs to
be ordered separately. The article number as spare part: 3WT9863-6JE00.
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Accessories
10.22 3WT lock (set), 3 locks with 2 keys
① Housing 1x
② Latch 1x
③ Seal 1x
④ Hexagon socket-head screw M 6x10 ISO 4017 1x
⑤ Spring washer A6 DIN 128 2x
⑥ Threaded pin M 4x8 ISO 7435 1x
⑦ Door slider 1x
⑧ Door slider spring 1x
⑨ Lock washer 2x
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Accessories
10.22 3WT lock (set), 3 locks with 2 keys
● Place the door slider spring ⑧ with the off-center eye in the side panel of the operating
mechanism ⑫.
● Place the door slider spring ⑧ with the center eye in the door slider ⑦ using a small
screwdriver (see diagram).
● Place the door slider ⑦ with the door slider spring ⑧ on the side panel of the operating
mechanism ⑫ and secure it by means of the lock washers ⑨.
● Install the electronic overcurrent release ⑪. When doing so, make sure that you do not
trap any cables.
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Accessories
10.22 3WT lock (set), 3 locks with 2 keys
● Place the operator panel on a stable surface near the outline to be cut out.
● Use a hammer and screwdriver to cut out the groove base from the pre-pressed groove.
● File the edges of the cutout.
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Accessories
10.22 3WT lock (set), 3 locks with 2 keys
● Push the seal ③ over the housing ①. When doing so, make sure that the wide edge of
the seal is on the lower part of the housing.
● Place the housing ① with lock ⑬ into the clips ⑯ on the side panel of the operating
mechanism ⑫. The locking pin ⑮ must audibly engage.
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Accessories
10.22 3WT lock (set), 3 locks with 2 keys
Functional check
While pressing the OFF button, turn the key clockwise to the locking position.
● Remove the key
● The circuit breaker cannot close when in this position.
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Troubleshooting 11
Fixed- Withdrawa- Fault Cause Remedy
mounted ble circuit
circuit breakers
breaker
✓ ✓ The circuit breaker cannot be The stored-energy spring Charge the stored-energy
closed mechanically and/or electri- mechanism has not been spring mechanism.
cally. charged.
✓ ✓ (The circuit breaker is not ready to The undervoltage release is Connect the undervoltage
close, ready-to-close indicator ❑) not excited. release to the power sup-
ply.
✓ ✓ Mechanical reclosing lock- Rectify cause of overcur-
out active. rent tripping and press
RESET.
✓ ✓ Electrical closing lockout Remove the control volt-
active. age of the closing lockout.
*)
✓ ✓ Mechanical OFF pushbut- Enable the pushbutton. 2
ton locked.
✓ ✓ Block against closing. 1 Close the cabinet door.
✓ ✓ Mechanical circuit breaker Open the interlocking cir-
interlock active (accesso- cuit-breaker or rack it to
ries). disconnected position. 2
✓ ✓ Electronic overcurrent re- Install the electronic over-
lease not installed or in- current release properly.
stalled incorrectly.
✓ The circuit breaker is set to Rack the circuit breaker to
an intermediate position in the disconnected, test, or
the guide frame (note the operating position.
position indicator).
✓ Shutter for racking handle Close the shutter (to dis-
opening not closed. connected, test, or operat-
ing position).
✓ ✓ The circuit breaker cannot be The operating voltage of Check that the voltage is
closed by electrical means. the closing solenoid is correct or apply the volt-
(The circuit breaker is ready to incorrect or has not been age.
close, ready-to-close indicator OK) applied.
✓ The circuit breaker is in the Rack the circuit breaker to
disconnected position in the the test or operating posi-
guide frame. tion.
✓ The auxiliary supply con- Plug in the auxiliary supply
nector has been un- connector.
plugged.
✓ The guide rails cannot be pulled out The shutter is locked with Remove the padlocks.
to install the circuit breaker. one or two padlocks.
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Troubleshooting
✓ The cabinet door cannot be opened When the circuit breaker is Open circuit breaker
(door interlock as accessory). closed, this interlocks the
cabinet door.
✓ The circuit breaker is in the Rack the circuit breaker to
operating position. the test position or discon-
nected position.
1 Effective when the cabinet door is open (accessory).
2 Note the following safety information:
Note
Protective device
Override only if permissible under normal operating conditions.
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Dimension drawings 12
12.1 Withdrawable circuit breaker, 3 pole, front connections
The dimensions are measured in unit of mm in this chapter.
① Guide frame
② Cabinet door
③ Slot (6 mm deep) for phase barriers
④ Center line of circuit breaker
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Dimension drawings
12.2 Withdrawable circuit breaker, 3 pole, horizontal connections
a Disconnected position
b Test position
c Operating position
① Auxiliary conductor connection system
② Guide frame
③ Cabinet door
④ Slot (6 mm deep) for phase barriers
⑤ Holes for securing the guide frame
⑥ Center line of circuit breaker
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Dimension drawings
12.2 Withdrawable circuit breaker, 3 pole, horizontal connections
Safety distances
No additional safety distance from adjacent, grounded components is required above the
circuit breaker (on fixed-mounted circuit breakers marked with "3").
The distance between the connection point and bar support must not exceed 250 mm.
Up to a rated operating voltage of 440 V AC, the vertical bars (e.g. with front connection)
must not be shielded if the busbar system is not located above the circuit breaker.
On the other hand, live, bare conductors and bars with voltages in excess of 440 V AC (if
they are located above the circuit breaker and if the current is supplied from above) must be
protected against flashover by means of phase barriers, bar covers, or arc chute covers
(only use accessories for horizontal or vertical connections).
Optional electrical equipment directly above the circuit breaker (if arc chutes are not used) or
next to the circuit breaker should be protected with a cover. Once you have installed
additional phase barriers or covers, you must ensure that heat dissipation from the circuit
breaker is not impeded.
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Dimension drawings
12.3 Withdrawable circuit breaker, 3 pole, vertical connections up to 3200 A
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Dimension drawings
12.4 Withdrawable circuit breaker, 4 pole, front connections
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Dimension drawings
12.5 Withdrawable circuit breaker, 4 pole, horizontal connections
a Disconnected position
b Test position
c Operating position
① Auxiliary conductor connection system
② Guide frame
③ Cabinet door
④ Slot (6 mm deep) for phase barriers
⑤ Holes for securing the guide frame
⑥ Center line of operator panel
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Dimension drawings
12.6 Withdrawable circuit breaker, 4 pole, vertical connections up to 3200 A
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Dimension drawings
12.7 Fixed-mounted circuit breaker, 3 pole, horizontal connections
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Dimension drawings
12.7 Fixed-mounted circuit breaker, 3 pole, horizontal connections
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Dimension drawings
12.8 Fixed-mounted circuit breaker, 4 pole, horizontal connections
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Dimension drawings
12.8 Fixed-mounted circuit breaker, 4 pole, horizontal connections
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Dimension drawings
12.9 Withdrawable/fixed-mounted circuit breaker, 3 / 4 pole, vertical connections (3800 A / 4000 A only)
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Dimension drawings
12.10 Accessories 3 pole / 4 pole
Distance for a b c d e
(1) 90 90 50 65 270
(2) 58 215 10 250 115
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Dimension drawings
12.11 Door cutout 3 pole / 4 pole
① Mounting surface
* 3 holes, diameter Ø 5.5 mm; only drill if door interlock is used
Cutout when circuit breaker is installed in cabinet and when door is in central position.
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Dimension drawings
12.12 Current transformer for N conductor
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Dimension drawings
12.12 Current transformer for N conductor
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Circuit diagrams 13
13.1 Overall circuit diagram
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Circuit diagrams
13.1 Overall circuit diagram
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Circuit diagrams
13.2 Circuit diagram for undervoltage release with delay
Circuit for EMERGENCY OFF function Circuit without EMERGENCY OFF function
(instant OFF when S15 is open)
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Circuit diagrams
13.3 Terminal diagrams
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Glossary
Closing solenoid
Electrical closing of the energy in the spring energy store.
Energy transformer
Generates energy (power supply) for the internal supply of the overcurrent release.
Finger contacts
These connect the main terminals on the circuit breaker to the main terminals on the guide
frame.
Mechanical interlock
This function supports different types of mechanical interlocking for circuit breakers.
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Glossary
Position indicator
This indicates the position of the circuit breaker (disconnected/test/operating position) in the
guide frame.
Racking rail
Accommodates the circuit breaker in the guide frame.
Safe OFF
This additional function prevents the circuit breaker from closing and fulfills the isolation
condition in the OFF position to IEC 60947-2:
● "Mechanical OFF" button pressed
● Main contacts open
● Withdrawable circuit breakers: racking handle removed
● The various interlocking conditions are fulfilled
Shutters
Shutters are molded-plastic plates for covering live main conducting paths in the guide frame
(shock-hazard protection). If the circuit breaker is racked to the disconnected position, the
shutters are moved over the uncovered contact gaps.
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Glossary
Use of tools
Buttons located under a cover and that can be accessed through a hole (diameter 6.35 mm)
can only be actuated by means of a suitable rod.
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Glossary
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