Fire Brochure PDF
Fire Brochure PDF
Fire Brochure PDF
PASSIVE FIRE
PROTECTION
PRODUCTS
www.allproof.com
CONTENTS
FIRE TESTING 1
ADVANCED INTUMESCENT 2
CAST-IN COLLARS 12
INSTALLATION INSTRUCTIONS: 12
CAST IN COLLAR TEST RESULTS: 13
PIPE WRAPS 20
INSTALLATION INSTRUCTIONS: 20
PIPE WRAP TEST RESULTS: 21
FIRE BANDS 22
PLASTERBOARD WALL TEST RESULTS: 22
INSTALLATION INSTRUCTIONS: 22
WHAT IS THE BEST SOLUTION FOR ME?
Installation
Floor Wall
Cast-In Collars Low Profile Pipe Collars Low Profile Pipe Collars Low Profile Pipe Collars
Low Cast-In Collars Pipe Wraps Pipe Wraps Pipe Wraps
Fire Plates Fire Bands
Drop in Fire Collars
The passive fire protection products offered from Allproof are designed to
contain a fire in the compartment of origin, thus limiting the spread of fire and
smoke for a limited period of time. The fire ratings and installation details are
illustrated in this document.
1
ADVANCED INTUMESCENT
At the core of the Allproof passive fire protection product range is the
advanced intumescent technology. This enables Allproof to offer products
with performance and design advantages for engineers and installers of
passive fire protection products. Allproof’s intumescent material expands
when exposed to heat and as its volume increases with significant expansion
pressure, it produces a stable char. The intumescent char formed is a poor
conductor of heat, retarding heat transfer and retaining the integrity and
insulation of service penetrations through otherwise fire-resistance rated
walls or floors.
ALLPROOF INTUMESCENT
TECHNOLOGY:
• Flexible rubber-like composition
allows easy handling
• Graphite based
• Moisture resistant
• Silver/grey in colour
• Excellent expansion pressure
and volume
• Material stable after expansion
FEATURES:
• Totally unaffected by water
• Unique low profile design (25-80mm)
• Tested on PVC socket connections
for floor stack installations (40-100mm)
on 150mm thick concrete floors
• Stainless or galvanized steel case
• Retro fitting - easy install slide tab
• For use on various plastic pipes
CONCRETE
PLASTIC PIPE WALL
PIPE COLLAR
CONCRETE SLAB
PLASTIC PIPE
3
CONCRETE SLAB TEST RESULTS:
SLAB NOMINAL
NOMINAL PIPE PRODUCT PENETRATION
DEPTH PIPE WALL FLOOR FRL FTC# WALL FRL FTC#
SIZE (MM) CODE HOLE SIZE (MM)
(MM) THICKNESS (MM)
PVC PLASTIC PIPE
40 70 2.0 FC40 47 -/90/60 6017
50 70 2.2 FC50 57 -/90/60 4831
65 70 2.7 FC65 72 -/90/60 4831
80 70 2.9 FC80 87 -/90/60 4831
100 70 3.2 FC100 112 -/90/60 6017
20 120 1.8 FC25 28 -/120/120 650
40 150 2.0 FC40 47 -/120/120 644 -/120/120 716
50 150 2.2 FC50 57 -/120/120 644 -/120/120 717
65 150 2.7 FC65 72 -/120/120 609 -/180/180 610
80 150 2.9 FC80 87 -/120/120 615 -/180/180 610
100 150 3.2 FC100 112 -/120/120 644 -/120/120 615
150 150 4.5 FC150 162 -/120/120 609 -/120/120 717
HDPE PLASTIC PIPE
50 150 3.5 FC50 52 -/120/120 606 -/120/120 612
56 150 3.0 FC50 58 -/120/120 4834
63 150 3.0 FC65 65 -/120/120 4834
75 150 4.0 FC80 77 -/120/120 606 -/120/120 614
110 150 5.2 FC100 112 -/120/120 606 -/120/120 614
150 150 7.0 FC150 162 -/120/120 609
PP-R PLASTIC PIPE (SDR 7.4)
20 120 2.2 FC25 28 -/120/120 650
40 150 5.5 FC40 42 -/120/120 608 -/120/120 614
75 150 10.3 FC80 77 -/120/120 608
110 150 15.1 FC100 112 -/90/90 608
RAUPIANO PP-MD
40 120 1.8 FC40 42 -/120/120 639
50 120 1.8 FC50 52 -/120/120 639
75 120 1.9 FC80 77 -/120/120 639
110 120 2.7 FC100 112 -/120/120 639
D BLUE PP-MD
40 120 1.8 FC40 42 -/120/120 726
50 120 1.8 FC50 52 -/240/240 692
75 120 2.3 FC80 77 -/120/120 726
110 120 3.4 FC100 112 -/240/240 692
OTHER PLASTIC PIPE
16mm PEX 120 2.6 FC25 28 -/120/120* 650
25mm PEX 120 3.7 FC25 28 -/120/120* 650
16mm PB 120 1.7 FC25 28 -/120/120* 650
28mm PB 120 2.8 FC25 32 -/120/120* 650
25mm PEX/AL/PEX 120 2.8 FC25 28 -/120/120* 650
Fixing: Collars tested using M6x25 masonry anchors or M6x4.5 DBZ Wedge Anchors.
RIB & TIMBER INFILL TEST RESULTS:
SLAB TIMBER NOMINAL
NOMINAL PIPE PRODUCT PENETRATION HOLE FLOOR
DEPTH DEPTH PIPE WALL FTC#
SIZE (MM) CODE SIZE (MM) FRL
(MM) (MM) THICKNESS (MM)
PVC PLASTIC PIPE
40 70 25 2 FC40 52 -/120/120 10471
50 70 25 2.2 FC50 67 -/120/120 10471
65 70 25 2.7 FC65 77 -/120/120 10471
80 70 25 2.9 FC80 92 -/120/120 10471
100 70 25 3.2 FC100 117 -/120/90 10471
Fixing: Collars tested using M6x60 masonry anchors.
PLASTIC PIPE
CONCRETE SLAB
MIN 70MM
25MM
M6x60 TIMBER
MASONRY
ANCHOR
PIPE COLLAR
5
FLOOR WASTE TEST RESULTS:
SLAB NOMINAL
NOMINAL PIPE PRODUCT PENETRATION HOLE
DEPTH PIPE WALL FLOOR FRL FTC#
SIZE (MM) CODE SIZE (MM)
(MM) THICKNESS (MM)
PVC PLASTIC PIPE
80 70 2.9 FC80 92 -/120/120 10471
100 70 3.2 FC100 117 -/120/0 10471
50 120 2.2 FC50 57 -/120/120 650
100 120 3.2 FC100 112 -/120/120 650
Fixing: Collars tested using M6x25 masonry anchors or M6x4.5 DBZ Wedge Anchors.
TILES
MIN 70MM
CONCRETE SLAB
MASONRY
ANCHOR
PIPE COLLAR
FLOOR WASTE
GULLY
TILES
MIN 70MM
CONCRETE SLAB
TIMBER
M6x60 MASONRY
25MM
ANCHOR
PIPE COLLAR
FLOOR WASTE
GULLY
13MM PLASTERBOARD WALL TEST RESULTS:
NOMINAL PIPE NOMINAL PIPE WALL PENETRATION HOLE PLASTERBOARD
PRODUCT CODE FTC#
SIZE (MM) THICKNESS (MM) SIZE (MM) WALL FRL*
7
19MM PLASTERBOARD WALL TEST RESULTS:
NOMINAL PIPE NOMINAL PIPE WALL PENETRATION HOLE PLASTERBOARD
PRODUCT CODE FTC#
SIZE (MM) THICKNESS (MM) SIZE (MM) WALL FRL***
PLASTIC PIPE
HOLLOW HOLLOW
PLASTIC PIPE WALL ANCHOR WALL ANCHOR
PIPE COLLAR
PIPE COLLAR
2 X 13MM PLASTERBOARD WALL TEST RESULTS:
NOMINAL PIPE NOMINAL PIPE WALL PENETRATION HOLE PLASTERBOARD
PRODUCT CODE FTC#
SIZE (MM) THICKNESS (MM) SIZE (MM) WALL FRL*
2x13/16MM
PLASTER BOARD
INTUMESCENT
SEALANT
PIPE COLLAR
10G X 38MM
PLASTIC PIPE LAMINATING/
CHIPBOARD
SCREWS
PIPE COLLAR
9
PIPE COLLAR DIMENSIONS
ALLFC40SS ALLFC50SS ALLFC65SS ALLFC80SS ALLFC100SS ALLFC150SS
CODE ALLFC25GALV
ALLFC40GALV ALLFC50GALV ALLFC65GALV ALLFC80GALV ALLFC100GALV ALLFC150GALV
Nom. Pipe
25mm 40mm 50mm 65mm 80mm 100mm 150mm
Diameter
Outside
100mm 121mm 122mm 136mm 154mm 213mm 258mm
Diameter (A)
Inside
31mm 50mm 63mm 77mm 95mm 120mm 165mm
Diameter (B)
Collar
28mm 28mm 28mm 28mm 28mm 38mm 54mm
Height (C)
# of Fixing
2 2 3 3 3 4 6
Tabs
A
B
C
INSTALLATION INSTRUCTIONS:
1. Ensure substrate around pipe is flat and free from obstructions.
2. Open pipe collar and position around pipe.
3. Slide tab through slot in pipe collar and fold back 180° to secure.
4. Secure pipe collar into concrete by using M6 masonry anchors or
expanding metallic bolts. Install pipe collars into plasterboard using
expanding hollow core wall anchors. Do not use fixings which rely on
plastic or nylon components for grip.
5. Install only from underside on floor penetrations. Install pipe collar on both
sides for wall penetrations.
6. Allproof recommends any thermal or acoustic lagging maintains a 50mm
separation to the fire collar.
FIRE PLATE & LOW PROFILE COLLAR
The Fire Plate is designed for concrete floors where a large core hole has been drilled to accommodate the body of a
shower waste which is larger than the pipe outlet size. This occurs commonly when acrylic shower trays are used with
shower wastes that feature a vertical exit. The Fire Plate consists of a pair of galvanized steel plates that are fixed to
the underside of a concrete floor slab. When they are fixed together, a cut out for 40mm pipe exists in the two halves.
The core hole should be back filled with fire rated polyurethane foam and a 40mm pipe collar then fitted to the fire plate
around the 40mm waste pipe.
FEATURES:
• Galvanized steel plates
• Fire Plate used with Allproof
40mm Fire collar
• Retrofit plates and collars
11
CAST-IN COLLARS
Allproof Cast In Fire Collars are designed to reduce the labour content of passive fire rating plumbing pipe penetrations
on concrete floors that are poured on site. Simply fix the base to the formwork on site and the plumbing pipe
penetration is located complete with passive fire protection. This eliminates the need for core drilling of penetrations
after the floor is poured and retro fitting a fire collar or wrap. Once the floor is poured and formwork stripped, simply cut
off the top of the Cast In Collar and install pipe.
FEATURES:
• 250mm overall height
• Sturdy construction for casting in
• Multiple fixing positions
• Made from recycled PP
INSTALLATION DETAILS:
INSTALLATION INSTRUCTIONS:
CONCRETE SLAB INTUMESCENT
1. Fix to formwork in correct location.
SEALANT 2. Pour concrete floor.
3. Remove formwork ensuring galvanised
steel ring is exposed.
4. Cut plastic collar to desired height.
5. Install pipework.
6. Seal gap between pipe and collar on top
side of floor with intumescent sealant.
7. Allproof recommends any thermal or
acoustic lagging maintains a 50mm
CAST-IN COLLAR
separation to the fire collar.
PLASTIC PIPE
CAST IN COLLAR TEST RESULTS:
NOMINAL PIPE SLAB DEPTH NOMINAL PIPE WALL
PRODUCT FLOOR FRL FTC#
SIZE (MM) (MM) THICKNESS (MM)
RAUPIANO PP-MD
D-BLUE PP-MD
13
LOW CAST-IN COLLARS
Allproof low cast-in collars are designed to suit 40-100mm PVC pipe penetrations. The low cast-in collar is installed
in a similar manner to the standard cast-in collar. The main difference with the lowcast-in collar is that the pipe acts as
the riser to the required height during the concrete pour. The pipe should be capped to prevent concrete entering the
pipework during construction.
INSTALLATION DETAILS:
PLASTIC PIPE
CONCRETE SLAB
INSTALLATION INSTRUCTIONS:
1. Fix collar to formwork in correct location.
2. Install pipe and cap.
3. Pour concrete floor.
4. Remove formwork ensuring galvanised
steel ring is exposed. LOW CAST-IN
COLLAR
5. Cut pipe to desired height.
6. Allproof recommends any thermal or acoustic lagging
maintains a 50mm separation to the fire collar.
RAUPIANO PP-MD
D-BLUE PP-MD
KIT INCLUDES:
• Cast In fire Collar (High or Low)
• Fire Rated Floor Waste System
INSTALLATION INSTRUCTIONS:
1. Fix to formwork in correct location.
2. Pour concrete floor.
3. Remove formwork.
4. Cut plastic collar to desired height.
5. Install pipework and fire rated floor waste kit.
6. Allproof recommends any thermal or acoustic lagging
maintains a 50mm separation to the fire collar.
FEATURES:
• Sturdy construction for casting in
• Multiple fixing positions
• Unique fire rated floor waste system
FWG FWG
CONCRETE SLAB CONCRETE SLAB
15
CAST-IN KIT TEST RESULTS:
All testing on 120mm thick concrete floor slab unless otherwise noted.
KIT INCLUDES:
Cast in Collar - High or Low And Fire Rated Tilt A Grate or Fire Rated Cyclone
Floor Waste
DROP IN FIRE COLLARS
Allproof Drop In Fire Collars (DIFC’S) provide a
simple and effective passive fire rating option for thin
concrete floors or trapezoidal steel tray concrete floors.
These composite floors feature profile changes on the
underside of the slab and make it difficult to fire rate with a
conventional fire collar fixed to the underside of a floor slab.
INSTALLATION INSTRUCTIONS:
1. Core drill hole to specified diameter to suit pipe size.
2. Install drop in fire collar fixing with two metal
pin anchors. (Floor waste installs require the tabs to be
recessed into the slab).
3. Ensure collar on underside of slab is exposed no greater
than 80mm and recessed in slab no more than 5mm.
4. Insert pipework through collar.
5. Seal gaps between concrete/collar and collar/pipe
with 15mm depth of Allproof MAS310 or Bostik
Fireban One intumescent sealant.
6. Allproof recommends any thermal or acoustic lagging
maintains a 50mm separation to the fire collar.
COMPOSITE M5x22 METAL PIN ANCHOR 15MM DEPTH OF ALLPROOF SUITABLE FOR FITTING
CONCRETE
SLAB
MAS310 OR FIREBAN ONE
INTUMESCENT SEALANT
WITHIN:
• Thin concrete floors
(minimum 70mm)
MIN 70MM
(composite floors)
EXPOSED
FEATURES:
• Installed and fixed from top
PLASTIC PIPE DIFC RECESSED PE BACKING ROD
side of slab
IN SLAB MAX 5MM
• Can be retrofit around pipe
• Made from Galvanised steel
17
DIFC COMPOSITE FLOOR TEST RESULTS:
NOMINAL PIPE SLAB NOMINAL PIPE WALL PRODUCT PENETRATION HOLE
FLOOR FRL* FTC#
SIZE (MM) DEPTH (MM) THICKNESS (MM) CODE SIZE (MM)
D-BLUE PP-MD
50 70 1.8 DIFC50 82 -/90/60 6017
75 70 2.3 DIFC65 112 -/90/45 6017
110 70 3.4 DIFC100 142 -/90/60 6017
150 70 4.9 DIFC150 192 -/90/60 6017
PP-R PLASTIC PIPE (SDR 11)
32 70 2.9 DIFC32 57 -/90/60 6017
40 70 3.7 DIFC40 72 -/90/60 6017
110 70 10 DIFC100 142 -/45/60 6017
125 70 11.4 DIFC125 162 -/45/45 6017
PP-R PLASTIC PIPE (SDR 9)
32 70 4.1 DIFC32 57 -/90/60 6017
40 70 3.7 DIFC40 72 -/90/60 6017
110 70 10 DIFC100 142 -/90/60 6017
125 70 11.4 DIFC125 162 -/90/60 6017
DIFC FLOOR WASTE COMPOSITE FLOOR TEST RESULTS:
Tested on a composite trapezoidal steel tray concrete floor with 100mm minimum thickness and 180mm maximum thickness.
NOMINAL PIPE SLAB NOMINAL PIPE WALL FIRE PROTECTION PENETRATION FLOOR
SOCKET FTC#
SIZE (MM) DEPTH (MM) THICKNESS (MM) PRODUCT HOLE SIZE (MM) FRL*
ALLPROOF
FLOOR WASTE
TILES
MIN 100MM
M5x22 METAL
PIN ANCHOR
RECESSED DIFC
TABS
FLOOR WASTE
SOCKET GULLY
ALLPROOF
FLOOR WASTE
TILES
MIN 70MM
M5x22 METAL
PIN ANCHOR
EXPOSED
60MM
CONCRETE DIFC
RECESSED
TABS
FLOOR WASTE
GULLY
19
PIPE WRAPS
Pipe wraps are designed to be installed in solid construction walls and floors and consist of a layer(s) of intumescent
sealed in a polyethylene sleeve. The sleeve features a strip of double sided tape to enable easy installation.
When a fire occurs the intumescent seal is activated and expands into the penetration cavity as the burning plastic pipe
melts. When the intumescent seal expands it forms a fire resistant plug in the penetration, preventing the spread of fire.
The pipe wrap is designed to have the ends of intumescent material meet around the circumference of the pipe.
No overlap will exist, allowing pipe to be centrally located within a core hole. For pipe sizes up to 100mm, only one layer
of intumescent material is required, ensuring core holes can be kept to a minimum size. Allproof pipe wraps have been
tested on a variety of plastic pipes and are available in stock sizes from 40-150mm.
FEATURES:
• Water resistant
• Advanced intumescent technology
allows smaller
core holes
• Simple to use - easy to install
• For use on various plastic pipes
• Removable “pipe wrap installed”
label for pipe work/wall
INSTALLATION INSTRUCTIONS:
1. Position fire wrap around circumference of pipe and remove backing from
the self adhesive strip and join ends together.
2. Slide wrap into position ensuring wrap is located entirely within depth of
the wall or floor. For floor applications, the wrap should be flush with the
underside of the floor. For wall applications, two wraps are required - one
from each side; each wrap should be flush with the outside wall.
3. If there is a space between the concrete and the outer side of the wrap
and above the wrap, backfill the space with mortar.
4. The polyethylene sleeve can be removed and intumescent strip taped in
place if the core hole is very tight.
5. For plasterboard wall applications, an Allproof Fireband must be used.
CONCRETE INSTALLATION DETAILS:
CONCRETE FLOOR CONCRETE WALL
PLASTIC PIPE
CONCRETE
SLAB BACKFILL WITH MORTAR PIPE WRAP PIPE WRAP
PLASTIC PIPE
PIPE WRAP
CONCRETE WALL
RAUPIANO PP-MD
21
FIRE BANDS
Designed for the fire protection of plasterboard walls penetrated by
plastic pipes, Fire Bands are rolled galvanized steel sleeves with two
slide tabs fixed through a corresponding slot and fold back tabs for
fixing to the plasterboard. An Allproof pipe wrap is installed on each
face of the plasterboard within the Fire Band. When a fire occurs the
intumescent pipe wraps contained within the steel Fire Band activate,
filling the band with a fire resistant seal.
INSTALLATION DETAILS:
19MM PLASTER
SUITABLE FOR:
BOARD • Plasterboard wall penetrations
PIPE WRAP
PLASTIC PIPE FEATURES:
• Easy to use and install
INSTALLATION INSTRUCTIONS:
1. Open fire band around pipe, slide tabs through slot
and fold back 180° to secure. Slide into plasterboard
INTUMESCENT
wall penetration.
FIRE BAND SEALANT 2. Install an Allproof pipe wrap on each face of the
plasterboard wall (two per fire band).
3. Seal gap between the Fire Band and the plasterboard of
both wall faces with intumescent sealant.
www.allproof.com