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JULY 2019

PASSIVE FIRE
PROTECTION
PRODUCTS

www.allproof.com
CONTENTS
FIRE TESTING 1

ADVANCED INTUMESCENT 2

LOW PROFILE PIPE COLLARS 3


CONCRETE SLAB TEST RESULTS: 4
RIB & TIMBER INFILL TEST RESULTS: 5
FLOOR WASTE TEST RESULTS: 6
RIB & TIMBER INFILL FLOOR WASTE TEST RESULTS: 6
13MM PLASTERBOARD WALL TEST RESULTS: 7
19MM PLASTERBOARD WALL TEST RESULTS: 8
2 X 13MM PLASTERBOARD WALL TEST RESULTS: 9
2 X 16MM PLASTERBOARD WALL TEST RESULTS: 9
PIPE COLLAR DIMENSIONS 10
INSTALLATION INSTRUCTIONS: 10

FIRE PLATE & LOW PROFILE COLLAR 11


INSTALLATION INSTRUCTIONS: 11
FLOOR WASTE TEST RESULTS: 11

CAST-IN COLLARS 12
INSTALLATION INSTRUCTIONS: 12
CAST IN COLLAR TEST RESULTS: 13

LOW CAST-IN COLLARS 14


INSTALLATION INSTRUCTIONS: 14
LOW CAST-IN COLLAR TEST RESULTS: 14

CAST-IN FLOOR WASTE KITS 15


INSTALLATION INSTRUCTIONS: 15
CAST-IN KIT TEST RESULTS: 16

DROP IN FIRE COLLARS 17


INSTALLATION INSTRUCTIONS: 17
DIFC COMPOSITE FLOOR TEST RESULTS: 18
DIFC FLAT SLAB TEST RESULTS: 18
DIFC FLOOR WASTE COMPOSITE FLOOR TEST RESULTS: 19
DIFC FLOOR WASTE FLAT SLAB TEST RESULTS: 19

PIPE WRAPS 20
INSTALLATION INSTRUCTIONS: 20
PIPE WRAP TEST RESULTS: 21

FIRE BANDS 22
PLASTERBOARD WALL TEST RESULTS: 22
INSTALLATION INSTRUCTIONS: 22
WHAT IS THE BEST SOLUTION FOR ME?

Installation

Floor Wall

Pre Pour Post Pour Concrete Plasterboard

Cast-In Collars Low Profile Pipe Collars Low Profile Pipe Collars Low Profile Pipe Collars
Low Cast-In Collars Pipe Wraps Pipe Wraps Pipe Wraps
Fire Plates Fire Bands
Drop in Fire Collars

This document features current test results at time of print.


Contact Allproof for further information and the latest test results.
FIRE TESTING
Allproof industries has an extensive testing
programme with independent IANZ accredited
fire testing laboratories and is consistently working
with Industry to provide exceptional products that
can help overcome issues regularly faced on site.

The passive fire protection products offered from Allproof are designed to
contain a fire in the compartment of origin, thus limiting the spread of fire and
smoke for a limited period of time. The fire ratings and installation details are
illustrated in this document.

All products are tested to AS1530.4 - 2005 and


AS4072.1 - 2005.
The passive fire protection products designed to protect service penetrations
are tested using an open/closed format. That is, the pipe is capped on the fire
side during the test and is open on the non fire side. When fire testing plastic
pipes, 2m of pipe projects out of the supporting construction (wall or floor)
and is deemed to be representative of general pipe systems - soil, waste and
vent, water supply and reticulation.

1
ADVANCED INTUMESCENT
At the core of the Allproof passive fire protection product range is the
advanced intumescent technology. This enables Allproof to offer products
with performance and design advantages for engineers and installers of
passive fire protection products. Allproof’s intumescent material expands
when exposed to heat and as its volume increases with significant expansion
pressure, it produces a stable char. The intumescent char formed is a poor
conductor of heat, retarding heat transfer and retaining the integrity and
insulation of service penetrations through otherwise fire-resistance rated
walls or floors.

ALLPROOF INTUMESCENT
TECHNOLOGY:
• Flexible rubber-like composition
allows easy handling
• Graphite based
• Moisture resistant
• Silver/grey in colour
• Excellent expansion pressure
and volume
• Material stable after expansion

Activated Allproof Intumescent during fire testing in a plasterboard wall.


LOW PROFILE PIPE COLLARS
The low profile pipe collars are designed to be installed in concrete, brick or masonry fire rated walls and floors, and
fire rated plasterboard walls. The Allproof pipe collars consist of intumescent material encased in a steel surround with
fixing tabs. The advanced intumescent technology allows Allproof to achieve a very low profile height of only 27mm for
the 25-80mm pipe collars.
When fire occurs the intumescent material expands against the steel surround as the flammable plastic pipe running
through the collar melts and burns away. The steel casing acts as an excellent heat sync ensuring fast activation of
the intumescent, forming a stable fire resistant plug, maintaining both fire integrity and insulation.
Pipe collars are designed to be exposed in a wall or floor application (i.e. face fixed). The collars should always be
fixed to the underneath of the concrete floor. In wall situations one collar should be used on each exposed side of
the fire rated wall.

SUITABLE FOR FITTING TO:


• Concrete, masonry walls
• Plasterboard walls
• Concrete floors
• Hollow core construction floors
• Rib & timber infill floors

FEATURES:
• Totally unaffected by water
• Unique low profile design (25-80mm)
• Tested on PVC socket connections
for floor stack installations (40-100mm)
on 150mm thick concrete floors
• Stainless or galvanized steel case
• Retro fitting - easy install slide tab
• For use on various plastic pipes

CONCRETE INSTALLATION DETAILS:


CONCRETE FLOOR CONCRETE WALL

CONCRETE
PLASTIC PIPE WALL
PIPE COLLAR
CONCRETE SLAB

PLASTIC PIPE

MASONRY MASONRY PIPE COLLAR


ANCHOR PIPE COLLAR ANCHOR

3
CONCRETE SLAB TEST RESULTS:
SLAB NOMINAL
NOMINAL PIPE PRODUCT PENETRATION
DEPTH PIPE WALL FLOOR FRL FTC# WALL FRL FTC#
SIZE (MM) CODE HOLE SIZE (MM)
(MM) THICKNESS (MM)
PVC PLASTIC PIPE
40 70 2.0 FC40 47 -/90/60 6017
50 70 2.2 FC50 57 -/90/60 4831
65 70 2.7 FC65 72 -/90/60 4831
80 70 2.9 FC80 87 -/90/60 4831
100 70 3.2 FC100 112 -/90/60 6017
20 120 1.8 FC25 28 -/120/120 650
40 150 2.0 FC40 47 -/120/120 644 -/120/120 716
50 150 2.2 FC50 57 -/120/120 644 -/120/120 717
65 150 2.7 FC65 72 -/120/120 609 -/180/180 610
80 150 2.9 FC80 87 -/120/120 615 -/180/180 610
100 150 3.2 FC100 112 -/120/120 644 -/120/120 615
150 150 4.5 FC150 162 -/120/120 609 -/120/120 717
HDPE PLASTIC PIPE
50 150 3.5 FC50 52 -/120/120 606 -/120/120 612
56 150 3.0 FC50 58 -/120/120 4834
63 150 3.0 FC65 65 -/120/120 4834
75 150 4.0 FC80 77 -/120/120 606 -/120/120 614
110 150 5.2 FC100 112 -/120/120 606 -/120/120 614
150 150 7.0 FC150 162 -/120/120 609
PP-R PLASTIC PIPE (SDR 7.4)
20 120 2.2 FC25 28 -/120/120 650
40 150 5.5 FC40 42 -/120/120 608 -/120/120 614
75 150 10.3 FC80 77 -/120/120 608
110 150 15.1 FC100 112 -/90/90 608
RAUPIANO PP-MD
40 120 1.8 FC40 42 -/120/120 639
50 120 1.8 FC50 52 -/120/120 639
75 120 1.9 FC80 77 -/120/120 639
110 120 2.7 FC100 112 -/120/120 639
D BLUE PP-MD
40 120 1.8 FC40 42 -/120/120 726
50 120 1.8 FC50 52 -/240/240 692
75 120 2.3 FC80 77 -/120/120 726
110 120 3.4 FC100 112 -/240/240 692
OTHER PLASTIC PIPE
16mm PEX 120 2.6 FC25 28 -/120/120* 650
25mm PEX 120 3.7 FC25 28 -/120/120* 650
16mm PB 120 1.7 FC25 28 -/120/120* 650
28mm PB 120 2.8 FC25 32 -/120/120* 650
25mm PEX/AL/PEX 120 2.8 FC25 28 -/120/120* 650
Fixing: Collars tested using M6x25 masonry anchors or M6x4.5 DBZ Wedge Anchors.
RIB & TIMBER INFILL TEST RESULTS:
SLAB TIMBER NOMINAL
NOMINAL PIPE PRODUCT PENETRATION HOLE FLOOR
DEPTH DEPTH PIPE WALL FTC#
SIZE (MM) CODE SIZE (MM) FRL
(MM) (MM) THICKNESS (MM)
PVC PLASTIC PIPE
40 70 25 2 FC40 52 -/120/120 10471
50 70 25 2.2 FC50 67 -/120/120 10471
65 70 25 2.7 FC65 77 -/120/120 10471
80 70 25 2.9 FC80 92 -/120/120 10471
100 70 25 3.2 FC100 117 -/120/90 10471
Fixing: Collars tested using M6x60 masonry anchors.

RIB & TIMBER INFILL STACK INSTALLATION DETAILS:

PLASTIC PIPE
CONCRETE SLAB
MIN 70MM
25MM

M6x60 TIMBER
MASONRY
ANCHOR
PIPE COLLAR

5
FLOOR WASTE TEST RESULTS:
SLAB NOMINAL
NOMINAL PIPE PRODUCT PENETRATION HOLE
DEPTH PIPE WALL FLOOR FRL FTC#
SIZE (MM) CODE SIZE (MM)
(MM) THICKNESS (MM)
PVC PLASTIC PIPE
80 70 2.9 FC80 92 -/120/120 10471
100 70 3.2 FC100 117 -/120/0 10471
50 120 2.2 FC50 57 -/120/120 650
100 120 3.2 FC100 112 -/120/120 650
Fixing: Collars tested using M6x25 masonry anchors or M6x4.5 DBZ Wedge Anchors.

FLOOR WASTE INSTALLATION DETAILS:

ALLPROOF FLOOR WASTE

TILES
MIN 70MM

CONCRETE SLAB

MASONRY
ANCHOR

PIPE COLLAR

FLOOR WASTE
GULLY

RIB & TIMBER INFILL FLOOR WASTE TEST RESULTS:


SLAB TIMBER NOMINAL
NOMINAL PIPE PRODUCT PENETRATION HOLE FLOOR
DEPTH DEPTH PIPE WALL FTC#
SIZE (MM) CODE SIZE (MM) FRL
(MM) (MM) THICKNESS (MM)
PVC PLASTIC PIPE
80 70 25 2.9 FC80 92 -/120/120 10471
100 70 25 3.1 FC100 117 -/120/120 10471
Fixing: Collars tested using M6x60 masonry anchors.

RIB & TIMBER INFILL FLOOR WASTE INSTALLATION DETAILS:

ALLPROOF FLOOR WASTE

TILES
MIN 70MM

CONCRETE SLAB

TIMBER

M6x60 MASONRY
25MM

ANCHOR

PIPE COLLAR

FLOOR WASTE
GULLY
13MM PLASTERBOARD WALL TEST RESULTS:
NOMINAL PIPE NOMINAL PIPE WALL PENETRATION HOLE PLASTERBOARD
PRODUCT CODE FTC#
SIZE (MM) THICKNESS (MM) SIZE (MM) WALL FRL*

PVC PLASTIC PIPE - FACE FIXED


40 2.0 FC40 47 -/60/45 693
50 2.2 FC50 57 -/60/60 693
65 2.7 FC65 72 -/60/60 729
80 2.9 FC80 87 -/60/60 693
100 3.2 FC100 112 -/60/60 729
D BLUE PP-MD - FACE FIXED
50 1.3 FC50 57 -/60/60 180355.1
75 1.3 FC80 86 -/60/60 180355.1
110 2.2 FC100 121 -/60/60 180355.1
POLYBUTE - FACE FIXED
15mm DUX 1.9 FC25 16 -/60/30 190057
18mm DUX 1.6 FC25 20 -/60/30 190057
22mm DUX 2.1 FC25 25 -/60/45 190057
28mm DUX 3.0 FC25 32 -/60/60 190057
OTHER PLASTIC PIPE - FACE FIXED
16mm PEX 2.6 FC25 19 -/60/45 729
20mm PEX 2.9 FC25 25 -/60/30 729
16mm PEX/AL/PEX 2.0 FC25 19 -/60/45 729
20mm PEX/AL/PEX 3.1 FC25 25 -/60/45 729
25mm PVC Conduit** FC25 45 -/60/45 729
16mm Kelox-Ultrax 2.2 FC25 20 -/60/45 190083
20mm Kelox-Ultrax 2.2 FC25 25 -/60/45 190083
25mm Kelox-Ultrax 2.7 FC25 29 -/60/45 190083
32mm Kelox-Ultrax 3.1 FC40 38 -/60/45 190083
40mm Kelox-Ultrax 4.3 FC40 44 -/60/0 190083

OTHER PLASTIC PIPE - IN WALL

20mm PEX 2.9 FC25 45 -/60/45 693

25mm PP-R 3.7 FC25 45 -/60/45 693


* Tested using a 64mm wide steel stud with a single layer of 13mm fire rated plasterboard on each side of the frame. A total wall thickness of
90mm. Pipe collars are fixed using hollow wall anchors directly into plasterboard - not fixed into framing or studs in wall. Intumescent sealant
is applied in the space between the pipe and plasterboard on both the exposed and unexposed face.
** 25mm PVC conduit filled with 3 power cables.

7
19MM PLASTERBOARD WALL TEST RESULTS:
NOMINAL PIPE NOMINAL PIPE WALL PENETRATION HOLE PLASTERBOARD
PRODUCT CODE FTC#
SIZE (MM) THICKNESS (MM) SIZE (MM) WALL FRL***

PVC PLASTIC PIPE - FACE FIXED


40 2.0 FC40 47 -/120/90 607
50 2.2 FC50 57 -/120/90 615
65 2.7 FC65 72 -/120/90 611
80 2.9 FC80 87 -/120/90 607
100 3.2 FC100 112 -/120/90 612
150 4.5 FC150 162 -/90/60 621

HDPE PLASTIC PIPE - FACE FIXED

50 3.5 FC50 52 -/120/120 612

75 4.4 FC80 77 -/120/90 611

110 5.2 FC100 112 -/120/90 612

PP-R PLASTIC PIPE (SDR 7.4) - FACE FIXED

40 5.5 FC40 42 -/120/90 611

50 6.9 FC50 52 -/120/90 611

63 8.6 FC65 65 -/90/90 613

75 10.3 FC80 77 -/90/30 613

110 15.1 FC100 112 -/30/30 613

PP-R PLASTIC PIPE (SDR 7.4) - IN WALL

25 3.7 FC25 45 -/120/90 645

OTHER PLASTIC PIPE - IN WALL

25mm PEX 3.7 FC25 45 -/120/90 645

22mm PBute 2.2 FC25 45 -/120/90 645


*** Tested using a 92mm wide steel stud with a single layer of 19mm fire rated plasterboard on each side of the frame. A total wall thickness of 130mm.
Pipe collars are fixed using hollow wall anchors directly into plasterboard - not fixed into framing or studs in wall. 25mm pipe collars tested in
the wall penetration not exposed outside of wall.

13/19MM PLASTERBOARD INSTALLATION DETAILS:


FACE FIXED (SEE RELEVANT TABLE) IN WALL (SEE RELEVANT TABLE)
INTUMESCENT
SEALANT
13/19MM 13/19MM
PLASTER PIPE COLLAR PLASTER
BOARD BOARD
PIPE COLLAR

PLASTIC PIPE

HOLLOW HOLLOW
PLASTIC PIPE WALL ANCHOR WALL ANCHOR

PIPE COLLAR
PIPE COLLAR
2 X 13MM PLASTERBOARD WALL TEST RESULTS:
NOMINAL PIPE NOMINAL PIPE WALL PENETRATION HOLE PLASTERBOARD
PRODUCT CODE FTC#
SIZE (MM) THICKNESS (MM) SIZE (MM) WALL FRL*

OTHER PLASTIC PIPE


16mm PEX 2.6 FC25 19 -/120/120 44185300.1
20mm PEX 2.9 FC25 25 -/120/120 44185300.1
25mm PEX 3.7 FC25 28 -/120/120 44185300.1
* Tested using a 64mm wide steel stud with a single layer of 2 x 13mm fire rated plasterboard on each side of the frame. A total wall thickness
of 116mm. Pipe collars are fixed using 2 x 10G x 38mm laminating or chipboard screws directly into plasterboard - not fixed into framing or
studs in wall. Intumescent sealant is applied in the space between the pipe and plasterboard on both the exposed and unexposed face.

2 X 16MM PLASTERBOARD WALL TEST RESULTS:


NOMINAL PIPE NOMINAL PIPE WALL PENETRATION HOLE PLASTERBOARD
PRODUCT CODE FTC#
SIZE (MM) THICKNESS (MM) SIZE (MM) WALL FRL*

PVC PLASTIC PIPE


40 2.0 FC40 47 -/120/120 718
50 2.2 FC50 57 -/120/120 718
65 2.7 FC65 72 -/120/120 718
80 2.9 FC80 87 -/120/120 718
100 3.2 FC100 112 -/120/120 718
OTHER PLASTIC PIPE

16mm PEX 2.6 FC25 19 -/120/120 718

20mm PEX/AL/PEX 3.1 FC25 25 -/120/120 718


* Tested using a 64mm wide steel stud with a single layer of 2 x 16mm fire rated plasterboard on each side of the frame. A total wall thickness
of 128mm. Pipe collars are fixed using 10G x 40mm laminating or chipboard screws directly into plasterboard - not fixed into framing or studs
in wall. Intumescent sealant is applied in the space between the pipe and plasterboard on both the exposed and unexposed face.

2 X 13/16MM PLASTERBOARD INSTALLATION DETAILS:

2x13/16MM
PLASTER BOARD
INTUMESCENT
SEALANT

PIPE COLLAR

10G X 38MM
PLASTIC PIPE LAMINATING/
CHIPBOARD
SCREWS
PIPE COLLAR

9
PIPE COLLAR DIMENSIONS
ALLFC40SS ALLFC50SS ALLFC65SS ALLFC80SS ALLFC100SS ALLFC150SS
CODE ALLFC25GALV
ALLFC40GALV ALLFC50GALV ALLFC65GALV ALLFC80GALV ALLFC100GALV ALLFC150GALV
Nom. Pipe
25mm 40mm 50mm 65mm 80mm 100mm 150mm
Diameter
Outside
100mm 121mm 122mm 136mm 154mm 213mm 258mm
Diameter (A)
Inside
31mm 50mm 63mm 77mm 95mm 120mm 165mm
Diameter (B)
Collar
28mm 28mm 28mm 28mm 28mm 38mm 54mm
Height (C)
# of Fixing
2 2 3 3 3 4 6
Tabs

A
B
C

INSTALLATION INSTRUCTIONS:
1. Ensure substrate around pipe is flat and free from obstructions.
2. Open pipe collar and position around pipe.
3. Slide tab through slot in pipe collar and fold back 180° to secure.
4. Secure pipe collar into concrete by using M6 masonry anchors or
expanding metallic bolts. Install pipe collars into plasterboard using
expanding hollow core wall anchors. Do not use fixings which rely on
plastic or nylon components for grip.
5. Install only from underside on floor penetrations. Install pipe collar on both
sides for wall penetrations.
6. Allproof recommends any thermal or acoustic lagging maintains a 50mm
separation to the fire collar.
FIRE PLATE & LOW PROFILE COLLAR
The Fire Plate is designed for concrete floors where a large core hole has been drilled to accommodate the body of a
shower waste which is larger than the pipe outlet size. This occurs commonly when acrylic shower trays are used with
shower wastes that feature a vertical exit. The Fire Plate consists of a pair of galvanized steel plates that are fixed to
the underside of a concrete floor slab. When they are fixed together, a cut out for 40mm pipe exists in the two halves.
The core hole should be back filled with fire rated polyurethane foam and a 40mm pipe collar then fitted to the fire plate
around the 40mm waste pipe.

SUITABLE FOR FITTING TO:


• Concrete floors
• Hollow core construction floors

FEATURES:
• Galvanized steel plates
• Fire Plate used with Allproof
40mm Fire collar
• Retrofit plates and collars

INSTALLATION INSTRUCTIONS: INSTALLATION DETAILS:


1. Installation should occur when acrylic tray and shower
waste are installed. Ensure substrate around pipe is ALLPROOF
CONCRETE SLAB SHOWER WASTE FIRE RATED
flat and free from obstructions. PU FOAM
2. Back fill core hole with Allproof fire rated foam from
underside of slab. Start at the top of the penetration
allowing time for the foam to expand towards bottom
of the slab. Excess foam can be cut away with a knife
or saw once it has cured.
3. Fix the two halves of the fire plate to the underside of
slab around 40mm waste pipe. Secure into concrete
through fixing points provided using M6 masonry
anchors. Do not use fixings which rely on plastic or
nylon components for grip. FIRE PLATE M6X25
MASONRY
4. Fix the 40mm pipe collar to the fire plate using self SELF-TAPPING ANCHOR
tapping metal screws. Slide pipe collar tab through SCREW
FIRE COLLAR
slot and fold back 180° to secure.
5. Allproof recommends any thermal or acoustic lagging PLASTIC PIPE
maintains a 50mm separation to the fire collar.

FLOOR WASTE TEST RESULTS:


Test using a 150mm thick concrete floor slab with core hole backfilled with Allproof fire rated foam.

SLAB NOMINAL PIPE


NOMINAL PIPE PRODUCT PENETRATION HOLE
DEPTH WALL THICKNESS FLOOR FRL* FTC#
SIZE (MM) CODE SIZE (MM)
(MM) (MM)
PVC PLASTIC PIPE
40 150 2.0 FP40+FC40 125 -/120/120 608

11
CAST-IN COLLARS
Allproof Cast In Fire Collars are designed to reduce the labour content of passive fire rating plumbing pipe penetrations
on concrete floors that are poured on site. Simply fix the base to the formwork on site and the plumbing pipe
penetration is located complete with passive fire protection. This eliminates the need for core drilling of penetrations
after the floor is poured and retro fitting a fire collar or wrap. Once the floor is poured and formwork stripped, simply cut
off the top of the Cast In Collar and install pipe.

SUITABLE FOR FITTING


WITHIN:
• Solid Masonry Floors

FEATURES:
• 250mm overall height
• Sturdy construction for casting in
• Multiple fixing positions
• Made from recycled PP

INSTALLATION DETAILS:
INSTALLATION INSTRUCTIONS:
CONCRETE SLAB INTUMESCENT
1. Fix to formwork in correct location.
SEALANT 2. Pour concrete floor.
3. Remove formwork ensuring galvanised
steel ring is exposed.
4. Cut plastic collar to desired height.
5. Install pipework.
6. Seal gap between pipe and collar on top
side of floor with intumescent sealant.
7. Allproof recommends any thermal or
acoustic lagging maintains a 50mm
CAST-IN COLLAR
separation to the fire collar.
PLASTIC PIPE
CAST IN COLLAR TEST RESULTS:
NOMINAL PIPE SLAB DEPTH NOMINAL PIPE WALL
PRODUCT FLOOR FRL FTC#
SIZE (MM) (MM) THICKNESS (MM)

PVC PLASTIC PIPE


40 120 2.0 CIFC50S -/180/180 692
50 120 2.2 CIFC50S -/240/180 692
65 120 2.7 CIFC80S -/240/180 692
80 120 2.9 CIFC80S -/240/180 692
100 120 3.2 CIFC100S -/180/180 739
150 120 4.5 CIFC150S -/180/120 45052500.2
HDPE PLASTIC PIPE

40 120 3.0 CIFC50S -/240/180 692


50 120 3.0 CIFC50S -/120/120 11057

56 120 3.0 CIFC50S -/120/120 11057

63 120 3.0 CIFC80S -/120/120 11057

75 120 3.0 CIFC80S -/120/120 11057

90 120 3.5 CIFC100S -/120/120 11057

100 120 5.2 CIFC100S -/120/120 698

PP-R PLASTIC PIPE (SDR 7.4)

40 120 5.5 CIFC50S -/240/120 692

110 120 15.1 CIFC100S -/180/180 692

RAUPIANO PP-MD

40 120 1.8 CIFC50S -/240/180 692

50 120 1.8 CIFC50S -/120/120 727

75 120 1.9 CIFC80S -/120/120 727

110 120 2.7 CIFC100S -/240/180 692

D-BLUE PP-MD

40 120 1.8 CIFC50S -/120/120 726

50 120 1.8 CIFC50S -/240/180 692

75 120 2.3 CIFC80S -/120/120 726

90 120 2.8 CIFC100S -/120/120 726

110 120 3.4 CIFC100S -/240/180 692

13
LOW CAST-IN COLLARS
Allproof low cast-in collars are designed to suit 40-100mm PVC pipe penetrations. The low cast-in collar is installed
in a similar manner to the standard cast-in collar. The main difference with the lowcast-in collar is that the pipe acts as
the riser to the required height during the concrete pour. The pipe should be capped to prevent concrete entering the
pipework during construction.

INSTALLATION DETAILS:

PLASTIC PIPE

CONCRETE SLAB

INSTALLATION INSTRUCTIONS:
1. Fix collar to formwork in correct location.
2. Install pipe and cap.
3. Pour concrete floor.
4. Remove formwork ensuring galvanised
steel ring is exposed. LOW CAST-IN
COLLAR
5. Cut pipe to desired height.
6. Allproof recommends any thermal or acoustic lagging
maintains a 50mm separation to the fire collar.

LOW CAST-IN COLLAR TEST RESULTS:


NOMINAL PIPE SLAB DEPTH NOMINAL PIPE WALL
PRODUCT FLOOR FRL FTC#
SIZE (MM) (MM) THICKNESS (MM)

PVC PLASTIC PIPE


40 120 2.0 CIFC40S L -/240/240 692
50 120 2.2 CIFC50S L -/240/180 692
65 120 2.7 CIFC65S L -/240/180 692
80 120 2.9 CIFC80S L -/240/180 692
100 120 3.2 CIFC100S L -/240/180 692
HDPE PLASTIC PIPE

110 120 5.2 CIFC100S L -/240/180 692

RAUPIANO PP-MD

110 120 2.7 CIFC100S L -/240/180 692

D-BLUE PP-MD

110 120 3.4 CIFC100S L -/240/180 692


CAST-IN FIRE RATED FLOOR WASTE KITS
Allproof cast-in floor waste collar kits provide a fully fire
rated solution for floor waste penetrations.

KIT INCLUDES:
• Cast In fire Collar (High or Low)
• Fire Rated Floor Waste System

INSTALLATION INSTRUCTIONS:
1. Fix to formwork in correct location.
2. Pour concrete floor.
3. Remove formwork.
4. Cut plastic collar to desired height.
5. Install pipework and fire rated floor waste kit.
6. Allproof recommends any thermal or acoustic lagging
maintains a 50mm separation to the fire collar.

SUITABLE FOR FITTING WITHIN:


• Solid Masonry Floors

FEATURES:
• Sturdy construction for casting in
• Multiple fixing positions
• Unique fire rated floor waste system

CIFC FLOOR WASTE KIT CIFCL FLOOR WASTE KIT


INSTALLATION DETAILS: INSTALLATION DETAILS:

ALLPROOF FIRE ALLPROOF FIRE


RATED FLOOR WASTE RATED FLOOR WASTE

CAST-IN LOW CAST-IN


COLLAR COLLAR

4-WAY RISER 4-WAY RISER

FWG FWG
CONCRETE SLAB CONCRETE SLAB

15
CAST-IN KIT TEST RESULTS:
All testing on 120mm thick concrete floor slab unless otherwise noted.

NOMINAL PIPE NOMINAL PIPE WALL FIRE PROTECTION


SOCKET* FLOOR FRL FTC#
SIZE (MM) THICKNESS (MM) PRODUCT

CIFC WITH PVC PIPE SOCKET CONNECTIONS


80 80mm Socket CIFC80S 50mm -/240/240 739
100 100mm Socket CIFC100S 30mm -/240/240 739
CIFCL WITH PVC PLASTIC PIPE
100 Pipe Only CIFC100S - -/180/180 739
CIFCL WITH PVC PIPE SOCKET CONNECTIONS
80 80mm Socket CIFC80S L 45mm -/120/90 739
100 100mm Socket CIFC100S L 33mm -/180/180 739
* Refers to the socket length within the fire collar

CAST-IN KIT CODES:


CODE DESCRIPTION
80MM
CIFC80L FRTAG 80mm Low Cast-In Fire Collar and Fire Rated Tilt a Grate Floor Waste System
CIFC80L FRCYC 80mm Low Cast-In Fire Collar and Fire Rated Cyclone Floor Waste System
CIFC80 FRTAG 80mm High Cast-In Fire Collar and Fire Rated Tilt a Grate Floor Waste System
CIFC80 FRCYC 80mm High Cast-In Fire Collar and Fire Rated Cyclone Floor Waste System
100MM
CIFC100L FRTAG 100mm Low Cast-In Fire Collar and Fire Rated Tilt a Grate Floor Waste System
CIFC100L FRCYC 100mm Low Cast-In Fire Collar and Fire Rated Cyclone Floor Waste System
CIFC100 FRTAG 100mm High Cast-In Fire Collar and Fire Rated Tilt a Grate Floor Waste System
CIFC100 FRCYC 100mm High Cast-In Fire Collar and Fire Rated Cyclone Floor Waste System

KIT INCLUDES:

CIFC CIFCL FRTAG FRCYC

Cast in Collar - High or Low And Fire Rated Tilt A Grate or Fire Rated Cyclone
Floor Waste
DROP IN FIRE COLLARS
Allproof Drop In Fire Collars (DIFC’S) provide a
simple and effective passive fire rating option for thin
concrete floors or trapezoidal steel tray concrete floors.
These composite floors feature profile changes on the
underside of the slab and make it difficult to fire rate with a
conventional fire collar fixed to the underside of a floor slab.

INSTALLATION INSTRUCTIONS:
1. Core drill hole to specified diameter to suit pipe size.
2. Install drop in fire collar fixing with two metal
pin anchors. (Floor waste installs require the tabs to be
recessed into the slab).
3. Ensure collar on underside of slab is exposed no greater
than 80mm and recessed in slab no more than 5mm.
4. Insert pipework through collar.
5. Seal gaps between concrete/collar and collar/pipe
with 15mm depth of Allproof MAS310 or Bostik
Fireban One intumescent sealant.
6. Allproof recommends any thermal or acoustic lagging
maintains a 50mm separation to the fire collar.

COMPOSITE FLOOR INSTALLATION DETAILS:

COMPOSITE M5x22 METAL PIN ANCHOR 15MM DEPTH OF ALLPROOF SUITABLE FOR FITTING
CONCRETE
SLAB
MAS310 OR FIREBAN ONE
INTUMESCENT SEALANT
WITHIN:
• Thin concrete floors
(minimum 70mm)
MIN 70MM

• Trapezoidal steel tray


concrete floors
MAX 80MM

(composite floors)
EXPOSED

FEATURES:
• Installed and fixed from top
PLASTIC PIPE DIFC RECESSED PE BACKING ROD
side of slab
IN SLAB MAX 5MM
• Can be retrofit around pipe
• Made from Galvanised steel

FLAT SLAB INSTALLATION DETAILS:

CONCRETE SLAB M5x22 METAL PIN ANCHOR


MIN 70MM

15MM DEPTH OF ALLPROOF PE BACKING ROD


MAS310 OR FIREBAN ONE
INTUMESCENT SEALANT

PLASTIC PIPE DIFC

17
DIFC COMPOSITE FLOOR TEST RESULTS:
NOMINAL PIPE SLAB NOMINAL PIPE WALL PRODUCT PENETRATION HOLE
FLOOR FRL* FTC#
SIZE (MM) DEPTH (MM) THICKNESS (MM) CODE SIZE (MM)

PVC PLASTIC PIPE


40 70/130 2.0 DIFC40 72 -/90/60 728
50 70/130 2.2 DIFC50 82 -/90/90 728
65 70/130 2.7 DIFC65 102 -/90/90 728
80 70/130 2.9 DIFC80 112 -/90/90 728
100 70/130 3.2 DIFC100 142 -/90/60 728
150 70/130 4.5 DIFC150 192 -/90/90 728
40 100/180 2.0 DIFC40 72 -/180/180 6341
50 100/180 2.2 DIFC50 82 -/180/180 6341
65 100/180 2.7 DIFC65 102 -/180/180 6341
80 100/180 2.9 DIFC80 112 -/180/180 6341
100 100/180 3.2 DIFC100 142 -/180/180 6341
PVC PIPE SOCKET CONNECTIONS
40 70/130 4.0 DIFC40 72 -/90/60 728
100 70/130 6.4 DIFC100 142 -/90/90 728
HDPE
150 70/130 7.0 DIFC150 192 -/90/90 728
D-BLUE PP-MD
50 100/180 1.8 DIFC50 82 -/180/180 6341
100 100/180 3.4 DIFC100 142 -/180/180 6341
70/130 - Tested on a composite trapezoidal steel tray concrete floor with 70mm minimum thickness and 130mm maximum thickness.
100/180 - Tested on a composite trapezoidal steel tray concrete floor with 100mm minimum thickness and 180mm maximum thickness.

DIFC FLAT SLAB TEST RESULTS:


NOMINAL PIPE SLAB NOMINAL PIPE WALL PRODUCT PENETRATION HOLE
FLOOR FRL* FTC#
SIZE (MM) DEPTH (MM) THICKNESS (MM) CODE SIZE (MM)

D-BLUE PP-MD
50 70 1.8 DIFC50 82 -/90/60 6017
75 70 2.3 DIFC65 112 -/90/45 6017
110 70 3.4 DIFC100 142 -/90/60 6017
150 70 4.9 DIFC150 192 -/90/60 6017
PP-R PLASTIC PIPE (SDR 11)
32 70 2.9 DIFC32 57 -/90/60 6017
40 70 3.7 DIFC40 72 -/90/60 6017
110 70 10 DIFC100 142 -/45/60 6017
125 70 11.4 DIFC125 162 -/45/45 6017
PP-R PLASTIC PIPE (SDR 9)
32 70 4.1 DIFC32 57 -/90/60 6017
40 70 3.7 DIFC40 72 -/90/60 6017
110 70 10 DIFC100 142 -/90/60 6017
125 70 11.4 DIFC125 162 -/90/60 6017
DIFC FLOOR WASTE COMPOSITE FLOOR TEST RESULTS:
Tested on a composite trapezoidal steel tray concrete floor with 100mm minimum thickness and 180mm maximum thickness.

NOMINAL PIPE SLAB NOMINAL PIPE WALL FIRE PROTECTION PENETRATION FLOOR
SOCKET FTC#
SIZE (MM) DEPTH (MM) THICKNESS (MM) PRODUCT HOLE SIZE (MM) FRL*

PVC PLASTIC PIPE


80 100/180 2.9 DIFC80 Yes 112 -/180/180 6341
PVC PLASTIC PIPE & FIRE RATED FLOOR WASTE
100 100/180 3.2 DIFC100 + FR Floor Waste Yes 142 -/180/180 6341

COMPOSITE FLOOR WASTE INSTALLATION DETAILS:

ALLPROOF
FLOOR WASTE

TILES
MIN 100MM

M5x22 METAL
PIN ANCHOR

RECESSED DIFC
TABS

COMPOSITE EXPOSED DIFC RECESSED IN


CONCRETE MAX 80MM SLAB MAX 5MM
SLAB

FLOOR WASTE
SOCKET GULLY

DIFC FLOOR WASTE FLAT SLAB TEST RESULTS:


NOMINAL PIPE SLAB NOMINAL PIPE WALL FIRE PROTECTION PENETRATION FLOOR
SOCKET FTC#
SIZE (MM) DEPTH (MM) THICKNESS (MM) PRODUCT HOLE SIZE (MM) FRL*

PVC PLASTIC PIPE


80 70 2.9 DIFC80 No 112 -/120/120 10471
100 70 3.2 DIFC100 No 143 -/120/90 10471

FLAT SLAB FLOOR WASTE INSTALLATION DETAILS:

ALLPROOF
FLOOR WASTE

TILES
MIN 70MM

M5x22 METAL
PIN ANCHOR

EXPOSED
60MM
CONCRETE DIFC

RECESSED
TABS

FLOOR WASTE
GULLY

19
PIPE WRAPS
Pipe wraps are designed to be installed in solid construction walls and floors and consist of a layer(s) of intumescent
sealed in a polyethylene sleeve. The sleeve features a strip of double sided tape to enable easy installation.
When a fire occurs the intumescent seal is activated and expands into the penetration cavity as the burning plastic pipe
melts. When the intumescent seal expands it forms a fire resistant plug in the penetration, preventing the spread of fire.
The pipe wrap is designed to have the ends of intumescent material meet around the circumference of the pipe.
No overlap will exist, allowing pipe to be centrally located within a core hole. For pipe sizes up to 100mm, only one layer
of intumescent material is required, ensuring core holes can be kept to a minimum size. Allproof pipe wraps have been
tested on a variety of plastic pipes and are available in stock sizes from 40-150mm.

SUITABLE FOR FITTING


WITHIN:
• Concrete, masonry and porous
concrete wall constructions
• Concrete floor construction
• Plasterboard penetrations
(with Fireband)

FEATURES:
• Water resistant
• Advanced intumescent technology
allows smaller
core holes
• Simple to use - easy to install
• For use on various plastic pipes
• Removable “pipe wrap installed”
label for pipe work/wall

INSTALLATION INSTRUCTIONS:
1. Position fire wrap around circumference of pipe and remove backing from
the self adhesive strip and join ends together.
2. Slide wrap into position ensuring wrap is located entirely within depth of
the wall or floor. For floor applications, the wrap should be flush with the
underside of the floor. For wall applications, two wraps are required - one
from each side; each wrap should be flush with the outside wall.
3. If there is a space between the concrete and the outer side of the wrap
and above the wrap, backfill the space with mortar.
4. The polyethylene sleeve can be removed and intumescent strip taped in
place if the core hole is very tight.
5. For plasterboard wall applications, an Allproof Fireband must be used.
CONCRETE INSTALLATION DETAILS:
CONCRETE FLOOR CONCRETE WALL
PLASTIC PIPE
CONCRETE
SLAB BACKFILL WITH MORTAR PIPE WRAP PIPE WRAP

PLASTIC PIPE

PIPE WRAP
CONCRETE WALL

PIPE WRAP TEST RESULTS:


SLAB NOMINAL
NOMINAL PIPE
DEPTH PIPE WALL PRODUCT PENETRATION FLOOR FRL FTC# WALL FRL FTC#
SIZE (MM)
(MM) THICKNESS (MM)
PVC PLASTIC PIPE
40 150 2.0 FW40 62 -/120/120 644 -/120/120 717
50 150 2.2 FW50 72 -/120/120 615 -/120/120 615
65 150 2.7 FW65 87 -/180/180 642 -/120/120 716
80 150 2.9 FW80 102 -/120/120 615 -/180/180 610
100 150 3.2 FW100 127 -/120/120 642 -/180/120 610
150 150 4.5 FW150 192 -/90/90 608 -/120/120 614

HDPE PLASTIC PIPE

50 150 3.0 FW50 67 -/120/120 609 -/120/120 614


56 150 3.0 FW50 73 -/120/120 11057

63 150 3.0 FW65 80 -/120/120 11057

75 150 3.0 FW65 92 -/120/120 609


90 150 3.5 FW100 107 -/120/120 11057

110 150 5.2 FW100 127 -/120/120 609

150 120 6.6 FW150 + PR150* 192 -/180/180 692

PP-R PLASTIC PIPE (SDR 7.4)

40 150 5.5 FW40 57 -/120/120 609 -/180/180 610

75 150 10.3 FW80 92 -/120/120 609 -/180/180 610

110 150 15.1 FW100 127 -/120/120 609 -/120/120 614

125 150 17.1 FW125 152 -/180/180+ 610

RAUPIANO PP-MD

40 120 1.8 FW40 57 -/120/120 639

50 120 1.8 FW50 67 -/120/120 639


*0.9 Perforated ring fixed to underside of slab. Contact Allproof for details.
+ 75mm Wide Double Layer Pipe Wrap Used.

21
FIRE BANDS
Designed for the fire protection of plasterboard walls penetrated by
plastic pipes, Fire Bands are rolled galvanized steel sleeves with two
slide tabs fixed through a corresponding slot and fold back tabs for
fixing to the plasterboard. An Allproof pipe wrap is installed on each
face of the plasterboard within the Fire Band. When a fire occurs the
intumescent pipe wraps contained within the steel Fire Band activate,
filling the band with a fire resistant seal.

INSTALLATION DETAILS:

19MM PLASTER
SUITABLE FOR:
BOARD • Plasterboard wall penetrations

PIPE WRAP
PLASTIC PIPE FEATURES:
• Easy to use and install

INSTALLATION INSTRUCTIONS:
1. Open fire band around pipe, slide tabs through slot
and fold back 180° to secure. Slide into plasterboard
INTUMESCENT
wall penetration.
FIRE BAND SEALANT 2. Install an Allproof pipe wrap on each face of the
plasterboard wall (two per fire band).
3. Seal gap between the Fire Band and the plasterboard of
both wall faces with intumescent sealant.

PLASTERBOARD WALL TEST RESULTS:


NOMINAL
NOMINAL PIPE PRODUCT PENETRATION PLASTERBOARD
PIPE WALL FTC#
SIZE (MM) CODE HOLE SIZE (MM) WALL FRL*
THICKNESS (MM)
PVC PLASTIC PIPE
40 2.0 FB40+FW40 65 -/120/90 607
65 2.7 FB65+FW65 90 -/120/90 607
80 2.9 FB80+FW80 105 -/90/60 4289
100 3.2 FB100+FW100 130 -/90/90 4289
HDPE PLASTIC PIPE

50 3.5 FB50+FW50 70 -/120/90 612

75 4.0 FB75+FW75 95 -/120/90 612

100 5.2 FB100+FW100 130 -/120/90 615

PP-R (SDR 7.4)

40 5.5 FB40+FW40 60 -/120/120 613

63 8.6 FB65+FW65 83 -/120/90 613

110 15.1 FB100+FW100 130 -/120/90 613


*Tested using a 92mm wide steel stud with a single layer of 19mm plasterboard on each side of the frame. A total wall thickness of 130mm.
Intumescent sealant is applied in the space between the fire band and plasterboard on both the exposed and unexposed face.
EXCEPTIONAL
PRODUCTS THAT CAN
HELP OVERCOME
ISSUES REGULARLY
FACED ON SITE
Drainage | Fire Protection | Insulation
allproof.com
17 Bay Park Place
Beach Haven
PO Box 340-265
Birkenhead, Auckland
New Zealand
ALL0003.08

www.allproof.com

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