30994-08-02-01 Inst Manual Rev2 PDF

Installation Manual
for
Optimarin Ballast System
Serenade of the seas

IMO: 9228344
Optimarin project no. 30994-08-02-01

Preface
Table of Contents
TABLE OF CONTENTS
1 Introduction 8
1.1 Revision 9
1.1.1 Options included in this document 9
1.2 General information 11
1.2.1 Directives and standards 11
1.2.2 System delivered in parts 11
1.2.3 Pressure testing prior to commissioning 11
1.2.4 Illegal bypass 11
1.2.5 Design conditions 13
1.2.6 Storage conditions 14
1.2.7 Ballast pump capacity/head 14
1.2.8 Calibration certificates 14
1.2.9 Operation principle 14
1.2.9.1 Ballasting description 15
1.2.9.2 Deballasting description 15
1.2.10 Commonly used abbreviations 15
2 Mechanical installation 16
2.1 General 18
2.1.1 Service space 18
2.1.2 Marking of components 18
2.2 Filter system 19
2.2.1 Filter 19
2.2.1.1 Check list for installation 20
2.2.1.2 Data sheet 21
2.2.2 Draining of filter 21
2.2.3 Back Flush Pump 22
2.2.3.1 Straight pipe lengths upstream and downstream of the pump 22
2.2.3.2 Overboard line 23
2.2.3.3 Vacuum- and manometers 23
30994-08-02-01wInstallation ManualwRev. 1w5/6/2019 Page 2 of 107

Preface
Table of Contents
2.3 UV system 25
2.3.1 How to assemble the UV system 25
2.3.2 Manifolds 25
2.3.3 UV chamber 26
2.3.4 Data sheet 28
2.3.5 UV chamber valves 28
2.3.6 Air release 29
2.3.7 Drain 29
2.4 Valves 30
2.4.1 Butterfly valves 30
2.4.1.1 Installation procedure 30
2.4.1.2 Data sheet, valve body 30
2.4.2 Pneumatic actuators 31
2.4.2.1 Data sheet, pneumatic actuator 32
2.4.3 Flow Pressure Valve 32
2.4.3.1 Data sheet, Flow Pressure Valve 33
2.4.4 Sampling points / sampling assembly 34
2.5 Instrumentation 36
2.5.1 Flowmeter 36
2.5.1.1 Installation 36
2.5.1.2 Alternative installation method 1 37
2.5.1.5 Position of electrodes 38
2.5.1.6 Vibration 38
2.5.2 Pressure transmitter 39
2.5.3 UV sensor 39
2.5.4 Temperature transmitter 40
2.5.5 Temperature switch 41

Preface
Table of Contents
2.6 OBS toolkit 42
3 Electrical installation 44
3.1 Cabinets 46
3.1.1 General 46
3.1.2 Power Distribution Panel (+PDP) 46
3.1.2.1 /440VAC transformer 46
3.1.3 Control Panel (+CP) 47
3.1.4 Filter Control (+FC) 47
3.1.5 Sensor Box (+SB1) 47
3.1.6 UV Power Cabinet (+UVPxx) 48
3.1.6.1 Distance between cabinets 49
3.1.6.1.1 Link cabinets mechanically together 49
3.1.6.2 Additional notice on vibration dampers 50
3.1.6.3 Cooling of UV Power cabinets 51
3.1.7 Terminal Box (+TBxx) 51
3.1.7.1 High Voltage UV-lamp cable (OBS HV Cable) 53
3.2.1 Flowmeter 54
3.2.1.1 Electrical connections 54
3.2.3 UV sensor 54
3.3 Connection of UV lamp 56
3.4 Grounding 58
3.4.1 Cabinets 58
3.4.2 UV chamber 58
3.4.3 Flowmeter 59
3.4.4 Motors 59
3.5 Communication bus 60
3.5.1 Profibus 60

Preface
Table of Contents
3.5.1.1 Bus cable installation 61
3.5.1.2 Bus cable installation in UV Power cabinets 61
3.5.1.3 Explanation on LEDs and Profibus address setting inside the power module 64
3.5.1.3.1 Profibus address table 65
3.6 Ship integration 66
3.6.1 Remote panel 66
3.6.1.1 OBS Touch Panel for integration in control desk 66
3.6.1.1.1 Audible and visible alarms when using remote panels 66
3.6.2 Integration of OBS using hard wired signals 66
3.6.2.1 Fully automated integration 67
3.6.3 Integration of OBS using OptiBus (Modbus RTU) 67
3.7 Local audible and visible alarm 68
Appendix 69
A Yard completion list 70
B Scope of supply 85
C Flowdiagram 86
D Mechanical drawings 87
E Electrical drawings 88
F Cable list 89
G Ship integration guide 90
G-1 Preface 91
G-2 Signal descriptions 92
G-2.1 Digital I/O connection 92
G-2.1.1 Input signals (from ship to OBS) 92
G-2.1.2 Output signals (from OBS to ship) 92
G-2.2 Detailed signal explanation 93
G-2.2.1 Input signals (from ship to OBS) 93
G-2.2.1.1 Command 'Start ballasting' 93

Preface
Table of Contents
G-2.2.1.2 Command 'Start deballasting' 94
G-2.2.1.3 Command ‘Open Optimarin bypass valve’ 95
G-2.2.1.4 Command ‘Acknowledge alarms’ 95
G-2.2.1.5 Feedback signal ‘Illegal bypass active’ 96
G-2.2.2 Output signals (from OBS to ship) 96
G-2.2.2.1 Feedback signal ‘Set valve lineup to/from tank’ 96
G-2.2.2.2 Feedback signal ‘Ballasting active’ 97
G-2.2.2.3 Feedback signal ‘Deballasting active’ 97
G-2.2.2.4 Feedback signal ‘Full treatment (100%) is achieved’ 97
G-2.2.2.5 Feedback signal ‘Optimarin bypass valve open’ 98
G-2.2.2.6 Feedback signal ‘OBS in remote mode’ 98
G-2.2.2.7 Feedback signal ‘Warning’ 98
G-2.2.2.8 Feedback signal ‘Non-shutdown alarm’ 99
G-2.2.2.9 Feedback signal ‘Shutdown alarm’ 99
G-2.2.2.10 Feedback signal 'BFP01 running' 99
G-2.2.3 Recommended layout 100
3.7.1 OptiBus (Modbus RTU integration) 100
G-2.2.4 Output registers 101
G-2.2.4.1 Output register 1 (bits 08-15) - Control register 1 (Required) 102
G-2.2.4.2 Output register 1 (bits 00-08) - Control register 2 102
G-2.2.4.3 Output register 2 (bits 08-15) - Advanced control (optional) 103
3.7.1.0.0.1 Graphical layout on remote station 103
G-2.2.5 Input registers 104
G-2.2.5.1 Input register 1 (bits 08-15) - Status register 1 (required) 104
G-2.2.5.2 Input register 1 (bits 00-07) - Status register 2 (required) 104
G-2.2.5.3 Input register 2 (bits 08-15) - Status register 3 (additional feedbacks) 105
G-2.2.5.4 Input register 3 - Flow value 105
G-2.2.5.5 Input register 4 - Pressure value 105
G-2.2.5.6 Input register 5 - Temperature UV chamber 1 105

Preface
Table of Contents
G-2.2.5.7 Input register 6 - Power consumption UV system 106
G-2.2.5.8 Input register 7 - Average UV intensity 106
G-2.2.5.9 Input register 8 - Treatment 106
G-2.2.5.10 Input register 9 - Status message 106
G-2.2.5.11 Input register 10 - Watchdog 107

1 Introduction 1
1 Introduction
1.1 Revision 9
1.1.1 Options included in this document 9
1.2.1 Directives and standards 11
1.2.2 System delivered in parts 11
1.2.3 Pressure testing prior to commissioning 11
1.2.4 Illegal bypass 11
1.2.5 Design conditions 13
1.2.6 Storage conditions 14
1.2.7 Ballast pump capacity/head 14
1.2.8 Calibration certificates 14
1.2.9 Operation principle 14
1.2.10 Commonly used abbreviations 15

1 Introduction
1.1 Revision 1
1.1 Revision
The two tables below shows the revision history:
• Table 1.1 Template revision:

This is the revision of the template of the manual as approved by Class DNV GL.
• Table 1.2 Project document revision:
This is the revision of the project specific manual which is based on the template revision 5.
Template revision
Rev. Description Date Assembled Checked Approved
by by By
1 Issued for USCG application 24 August KSH DÅL KSH
2016
2 Set final UV-intensity limit for USCG at 600W/m² 09 Septem- KSH DÅL KSH
ber 2016
3 Modified according to USCG feedback 02 Novem- KSH DÅL KSH
ber 2016
4 'Dual safety' on UV system 20 Febru- KSH DÅL KSH
ary 2018
5 Added FPV01 upside-down note. Added 'Centering 13 Febru- KSH DÅL KSH
tool' in OBS toolkit. Added note on lifting UV Power ary 2019
cabinets.
Table 1.1 Template revision
Project document revision, based on template rev. 5

Rev. Description Date Assembled by Checked by Approved By
1 Project specific manual 06.May 2019 KSH KFo TO
2
3
4
5
Table 1.2 Project document revision
1.1.1 Options included in this document

This document contains the following options:

1 Introduction
1.1 Revision 1
"FILTER TYPE BK" "UV POWER TYPE ETA" "BACK FLUSH PUMP TYPE ALL" "FLOW PRESSURE VALVE TYPE GA"
"Pneumatic actuators" "Actuated UV valves" "Mechanical air release" "Dual UV safety" "Power distribution
panel" "USCG" "Remote operation"
This document does not contain the following options:
"Ex" "Stripping" "GPS" "PMS integration" "Interlock panel" "Back flush cabinet" "Fresh water filling"

1 Introduction
1.2 General information
This manual is meant to be used during installation of Optimarin Ballast System (OBS). This manual is valid
for the installation of OBS with a rated flow of maximum 334 m3/h. The complete flow diagram can be seen
in the "Appendix" on page 69.
A total scope of supply list can also be found in the appendix.
All pictures and images in this manual are for illustration only. Project specific GA drawings and
flow diagram are located in the appendix.
1.2.1 Directives and standards

The Optimarin Ballast System is designed, tested and found to comply with:
• Resolution MEPC.174(58) Guidelines for approval of ballast water management systems (G8)
• 46 Code of Federal Regulations, Part 162.060 “Ballast Water Management Systems”
• DNV Type Approval Programme No. 771.91 (Ballast water management systems)
• Det Norske Veritas' Rules for Classification of Ships
• DNV Standard for certification 2.4 (Environmental test spec. for instrumentation and automation equip-
ment
1.2.2 System delivered in parts

The Optimarin Ballast System is delivered as components. All components are individually tested and/or
evaluated and finally, approved by the Class Societies Optimarin has applied approval with. However, the
responsibility for meeting the respective Class rules for the final system for which the Optimarin com-
ponents are tied in with is resting upon the customers (yards/ship owners). Optimarin strongly recom-
mends that customers should thoroughly study this manual before commencement of the installations.
1.2.3 Pressure testing prior to commissioning

CAUTION!
If the system is going to be pressure tested prior to commissioning to following precautions

must be made:
– Remove the end cap on each side of the UV chamber

– Install a temporary blind flange instead to be used during pressure test
1.2.4 Illegal bypass

Under no circumstances must the Ballast Water Treatment System be bypassed without the OBS receiving a
signal of the bypass state. This is a violation against the IMO resolution which states:
Ref. MEPC 58/23, ANNEX 4, Chapter 4.5.4:

1 Introduction
“Any bypass of the treatment system shall activate an alarm, and the bypass event shall be recorded by the
control equipment of the treatment system”
If an illegal bypass situation can be lined up by using valves and pumps outside the OBS – the OBS needs to
receive feedback signal.
The OBS control system has one dedicated input on the CONTROL PANEL (+CP) for connecting one poten-
tial free signal from the vessel. This can be a limit switch from a single valve, or a signal from the ships Integ-
rated Automation System (IAS). It is recommended that the signal is connected in a matter that the OBS
system receives an active (contact closed) signal when all valves are closed (no active bypass), and looses
the signal when the valve opens. Ref. appendix. "Electrical drawings" on page 88.

1 Introduction
1.2.5 Design conditions
Design conditions
Description Specification Notes
Water Type: Ballast water
Flow range: Ballast: 123 - 334m³/h
Deballast: 50 - 334m³/h
Filter capacity: 83 - 370m³/h
Back flush pump capacity: 74m³/h @ 2.5bar
Design pressure: 10bar
Enclosure Protection (IP code): Cabinets in general: IP66
UV Power cabinet: IP54
Motors: IP55
Field equipment: Min. IP65
/440 transformer: IP23

Ballast water temperature range: -2 --> +37°C Total range of OBS.
May vary on each component.
Ambient temperature range: 0 --> +45°C
Rel. humidity electronics: 90% Tested to 95%
System pressure loss: Filter: 0.38 bar Estimated maximum pressure loss
UV system: 0.12 bar (at maximum filter diff.pres.)
FPV: 0.2 bar
Total: 0.7 bar
OBS power supply range: 440VAC, 60Hz, 3phase+E ± 10%
/440 transformer included

Power requirement: 2 x 40kW Estimated

1 Introduction
Design conditions
Average power consumption: 2 x 17kW (in IMO mode) Estimated
2 x 35kW (in USCG mode)

Heat dissipation: Approx. 1.5kW per UV Power cabinet (2 pcs.)
The rest of the system is negligible.
Other: UV system:
Delivered disassembled
The following cables are delivered by Optimarin:
• Sensor cables for UV- and temperature transmitters

Stripping:
The system is not delivered to be used together with a stripping
eductor or similar! See warning below!
Table 1.3 Design conditions
CAUTION!
The delivered system is not designed to work together with a stripping eductor. Doing so will
damage the equipment!
1.2.6 Storage conditions

The goods must be stored inside under dry conditions until it is mounted on-board the vessel.
1.2.7 Ballast pump capacity/head

The OBS requires a minimum delivery head on the ballast pump(s) of 2,5 bar. The reason for this minimum
requirement is:
1. The OBS pressure loss as indicated in Table 1.3
2. The filter requires a minimum operation pressure during flushing. See "Data sheet" on page 21
1.2.8 Calibration certificates

All sensors are delivered with calibration certificates inside the original packaging. Please store them until
handover with Class, as the surveyor may require to verify their presence.
1.2.9 Operation principle

This chapter is for information only. Its purpose is to give a deeper understanding of the functionality of an
assembled Optimarin Ballast System (OBS) in operation. Keep this information in mind during installation.
The OBS treats the ballast water in two operations – one for ballasting, one for deballasting .

1 Introduction
1.2.9.1 Ballasting description
During ballasting the ballast water will first be filtered through a 40 micron filter. This filter removes larger
particles including the majority of the zoo-plankton. After the filter, the water will run through the UV cham-
ber(s) in which the water will be exposed to a high dose of UV light. The UV-exposure will kill/inactivate the
remainder of plankton as well as the bacteria/viruses.
1.2.9.2 Deballasting description

During deballasting, the filter is bypassed and the ballast water is once more run through the UV chamber
(s). This will ensure inactivation of plankton and bacteria/viruses should any have passed the first treat-
ment.
1.2.10 Commonly used abbreviations

The following table contains various abbreviations which may be considered irrelevant for this manual as
most of them pertain to the BWMS’ testing regulations and testing processes. However, Optimarin finds it
appropriate to include abbreviations related to the IMO, USCG and ETV test and operation terminology.
Abbreviations Full name
A Ampere
BFP Back flush pump
BWTS Ballast water treatment system(s)
DB Data block, data area inside PLC where data is located/stored
IMO International Maritime Organization
I/O Input/output signals in and out of the PLC
IP Ingress Protection code
IP address Internet Protocol address
kW Kilowatt
OBS Optimarin Ballast Water Management System
OP Operator panel
PLC Programmable Logic Controller
VAC Voltage Alternating Current
VDC Voltage Direct Current
VNC Virtual Network Computing
Table 1.4 Abbreviations

2 Mechanical installation
2.1 General 18
2.1.1 Service space 18
2.1.2 Marking of components 18
2.2 Filter system 19
2.2.1 Filter 19
2.2.1.1 Check list for installation 20
2.2.2 Draining of filter 21
2.2.3 Back Flush Pump 22
2.2.3.1 Straight pipe lengths upstream and downstream of the pump 22
2.2.3.2 Overboard line 23
2.2.3.3 Vacuum- and manometers 23
2.3 UV system 25
2.3.1 How to assemble the UV system 25
2.3.2 Manifolds 25
2.3.3 UV chamber 26
2.3.4 Data sheet 28
2.3.5 UV chamber valves 28
2.3.6 Air release 29
2.3.7 Drain 29
2.4 Valves 30
2.4.1 Butterfly valves 30
2.4.1.1 Installation procedure 30
2.4.1.2 Data sheet, valve body 30
2.4.2 Pneumatic actuators 31
2.4.2.1 Data sheet, pneumatic actuator 32
2.4.3 Flow Pressure Valve 32
2.4.3.1 Data sheet, Flow Pressure Valve 33
2.4.4 Sampling points / sampling assembly 34

2.5.1 Flowmeter 36
2.5.1.5 Position of electrodes 38
2.5.1.6 Vibration 38
2.5.3 UV sensor 39
2.6 OBS toolkit 42

2.1 General 2
2.1 General
2.1.1 Service space
All service spaces are indicated on the dimensional drawings in appendix "Mechanical drawings" on page 87.
2.1.2 Marking of components

The yard is responsible to mark all OBS components (valves, motors and instruments) with either yard tag
number (if any) or Optimarin tag numbers as indicated in appendix "Flowdiagram" on page 86.

2.2 Filter system 2
2.2 Filter system
2.2.1 Filter
The filter is the first major component in the system, and has the following mechanical connections: Inlet,
outlet, back flushing, air ventilation and drain.
Back flushing outlet must be connected to filter flush valve → back flush pump → overboard, see appendix
"Flowdiagram" on page 86.
Ensure the installation meets the following conditions:

• Sufficient space for installation, maintenance and repair work. See general arrangement drawing in
appendix.
• The filter is the heaviest equipment in the OBS, therefore proper foundation must be ensured.
• Lifting point must be installed above filter for maintenance of filter and gear motor.
1. Manifolds
2. Main outlet
3. Back flush outlet
4. Filter Gear Motor
5. Sacrifical anode
Figure 2.1 Filter illustration

2.2 Filter system 2
2.2.1.1 Check list for installation
1. Consider the required service space during

installation to allow proper maintenance
2. Flush inlet and outlet pipes before connect

the filter to remove impurities
3. Avoid external forces and pipes misalignment

on the filter connections
4. Avoid any stress on the filter foundation
5. Connect earth cable to the filter body

2.2 Filter system 2
2.2.1.2 Data sheet
FILTER
Filter House
Maker: Boll & Kirch Filterbau GmbH
Type: Filter
Filter Element Type: Mesh Candle
Backflush liquid: Own Medium
Parameters:
Medium: Ballast Water
Operating temperature: -2 → 60 °C
Flow range: 83 - 370 m³/h
Operating Pressure: 1.5 bar
Design Pressure: PN10
Filtration Level: 40 µm
Pressure drop over clean filter DP0: 0.10 bar at 0.00 °C
Flushing initiated on pressure drop: 0.38 bar (alarm at 0.5 bar)
Inlet/outlet/drain/flushing connections: See GA drawing in appendix
Materials of construction:
Housing & cover: P265GH (carbon steel)
Flanges: P265GH (carbon steel)
Filter candles: SuperDuplex 1.4410
Top-/bottom caps (filter candles): SuperDuplex 1.4410
Gaskets: Perbunan
Flushing- and cover arm: 1.4408 / 1.4571
Bushings: Bronze (GZ-CUSN7ZNPB)
Conservation:
Internal coating: 3 mm Rubber Lining
Surface preparation/ painting: Friazinc primer, top shade RAL5005 100µ
Sacrificial anode: Zinc
Electrical components:
Enclosure protection (IP code): Motor: IP 55
Diff. pressure switch: IP 65
Table 2.1 Filter data sheet
2.2.2 Draining of filter

The filter is delivered with a blinded connection in the bottom for draining. For maintenance purposes, it is
recommended to lead the drain to appropriate containment onboard. An isolation valve is then required.

2.2 Filter system 2
2.2.3 Back Flush Pump
Ensure the installation site meets the following
conditions:
• Pump is freely accessible from all sides
• Sufficient space for installation/removal of the
pipes and for maintenance and repair work,
especially for the removal and installation of the
pump and the motor
• Pump not exposed to external vibrations (dam-
age to bearings may occur)
Make sure the foundation and surface meet the Figure 2.2 Pump illustration
following conditions:
• Level
• Clean (no oil, dust or other impurities)
• Foundation and surface can support the weight
of the pump aggregate and all operating forces
• Ensure the pump is stable and cannot tip over
2.2.3.1 Straight pipe lengths upstream and downstream of the pump
A > 5 x nominal suction pipe diameter
B Nominal suction pipe diameter
C Nominal pressure pipe diameter
D > 5 x nominal pressure pipe diameter
Suction side: shorter pipes are possible but may

restrict the hydraulic performance.
Pressure side: shorter pipes are possible but can res-

ult in increased operating noise. Figure 2.3 Recommended pipe size
NOTE
Keep the flow resistance in the pipes as low as possible and shortest possible distance over-
board. Use pipe increasers according to appendix "Flowdiagram" on page 86.

2.2 Filter system 2
2.2.3.2 Overboard line
Optimarin recommends having a dedicated overboard line for the back flushing system. If it is to be tied in
to an existing over board line please locate it as close to the last valve as possible.
NOTE 1: Remember that the back flush over board line must be open during ballasting. That
includes the over board valve controlled by the vessel (not Optimarin)
NOTE 2: To keep the pressure loss in the back flush line as low as possible Optimarin recom-
mends:
– Install the line as short as possible

– Increase the pipe diameter immediately after the pump with 1-2 pipe
sizes. Ref. appendix "Flowdiagram" on page 86.
2.2.3.3 Vacuum- and manometers

The Back Flush Pump is delivered with vacuum- and manometers which must be installed close to the
pump. The gauges should be installed on a plate and marked similar to the illustration below:
Figure 2.4 BFP vacuum- and manometers

2.2 Filter system 2
2.2.3.4 Data sheet
Back Flush Pump

General Data:
Type: Close coupled centrifugal pump with flanged on el-motor
Axial inlet, radial outlet
Design Pressure: 10 bar
Capacity and delivery head: 74m³/h @ 2.5bar
Medium: Sea water
Connections: See GA drawing in appendix
Pump casing: NiAlBz
Impeller: NiAlBz
Shaft: Stainless Steel
Shaft Seal: Heavy duty mech
Enclosure protection (IP code) IP 55
Isolation class: F
Table 2.2 Data sheet

2.3 UV system 2
2.3 UV system
The UV system must be installed after the filter, see enclosed flow diagram.
2.3.1 How to assemble the UV system

The UV system is delivered unassembled and consists of three major parts which are described in the three
next sub chapters.
1. Manifolds
2. UV chamber
3. UV chamber valves
Please see drawing 148084 in appendix "Mechanical drawings" on page 87 for an example of an exploded
view drawing of a system with two UV chambers.
2.3.2 Manifolds
The manifolds are used to evenly distribute the water through the UV system. To ensure this the inlet and
outlet to/from the manifolds must always be diagonally. See example figures.
The manifolds may be fitted vertically or horizontally. If the manifold is fitted horizontally the UV chamber(s)
must be the lowest point.
The manifolds may be delivered in two different setups; system 1 and system 2.
• System 1: The connections for the UV chambers are on the same side. This configuration requires least
footprint but will get rather high with many UV chambers.
• System 2: The connections for the UV chambers are on both sides of the manifold. This result in larger
footprint compared to system 1, but the height is reduced significantly.
Figure 2.5 System 1 layout Figure 2.6 System 2 layout Figure 2.7 Possible air pocket
NOTE
The manifolds can not be fitted horizontally on system 2!

2.3 UV system 2
NOTE 2:
Manifolds must always have inlet and outlet diagonally to each other!
1. Inlet
2. Outlet
3. Diagonally to each other
Figure 2.8 Diagonally inlet/outlet
2.3.3 UV chamber
The UV chamber is installed on the DN150 connections
on the manifold.
It is very important to install the chamber horizontally,

and they must be properly supported to the ship. Opti-
marin recommends using dual clamps to support each
UV chamber (not Optimarin supply).
The clamp and support to be with rubber damping

towards the UV chamber.
Figure 2.9 UV Chambers with support

2.3 UV system 2
• The chambers must be numbered from top towards bottom.
• Temperature sensors, UV intensity sensor, UV power cabinets and terminal boxes must be installed
accordingly.
– Temperature transmitter must be installed on the top port of the chamber
– UV intensity sensor must be installed one of the side ports
– Temperature switch must be installed on the second side port
– The port on the bottom is to drain the chamber
• There must be a free space of 1800mm at one end to allow room for removal and replacement of quartz
glass and UV lamps. At the opposite end, there must be free space of at least 500 mm for service. The
space does not need to be permanently free, but equipment etc. stored in the space must be remov-
able. Please see drawing in appendix "Mechanical drawings" on page 87.
• Installation of quartz glass and UV lamp to be done by Optimarin Service Engineer during com-
missioning.
• If the system is going to be pressure tested prior to commissioning to following precautions must be
made:
– Remove the end cap on each side of the UV chamber

– Install a temporary blind flange instead to be used during pressure test
1. Manifolds
2. End cap
3. Grounding point
4. Temperature transmitter
5. UV intensity sensor
6. Drain
7. Temperature switch
Figure 2.10 UV Chamber

2.3 UV system 2
2.3.4 Data sheet
UV Chamber
General Data:
Main Body: DN150 (OD: 159 mm, ID: 153 mm)
Design Pressure: 16 bar
Overall length: 1786 mm
Required maintenance area: 1800 mm at one end
500 mm at the opposite end
Chamber: Copper-nickel alloy (CuNi 90/10)
End caps: Stainless steel
Connections:
Main: (for ballast water) DN150
Instrumentation and drain: 4 pcs G 1” sockets
End Cap: M25 for electrical connection UV lamp
Table 2.3 Data sheet
2.3.5 UV chamber valves

There must be installed two remote controlled butterfly valves on each chamber. One on the inlet and one
on the outlet.
The actuator for the valve is operated with pneumatic pressure. Remember to supply the valves with instru-
ment air to operate. In addition, the actuating signal and the open/close feedback are electrical connected
to the Sensor Box (SBx).

2.3 UV system 2
2.3.6 Air release
At the top of the manifold an air ventilation must be installed. A 50 mm
shut-off butterfly valve is to be fitted close to the manifold.
The flanged air release valve are to be installed above the butterfly valve. It
has a 3/8 BSP outlet connection. During sealing the valve might discharge
small amounts of water. It is recommended to lead this outlet to bilge.
It is recommended that the 50 mm shut-off butterfly valve stays open at all

time.
NOTE
The air release valve contains a float inside and must always
be installed vertically.
Figure 2.11 Air release valve ver-

tical installation
2.3.7 Drain
At the bottom of the outlet manifold one 50 mm shut-off butterfly valve has to be fitted. For maintenance
purposes, it is recommended to lead the drain to appropriate containment onboard.

2.4 Valves 2
2.4 Valves
2.4.1 Butterfly valves
All butterfly valve bodies in the system must be installed according to the description in this chapter. The sys-
tem has both manually and automatically controlled valves to be installed. Ref. appendix "Flowdiagram" on
page 86.
2.4.1.1 Installation procedure
1. Make sure the pipeline and pipe flanges are clean. Any foreign material such as pipe scale, metal chips,
welding slag, welding rods, etc. can obstruct disc movement or damage the valve.
2. All valves with the seat also functioning as a gasket. IMPORTANT: No gaskets are required as the seat
will serve the function of a gasket.
3. Align the piping and then spread the pipe flanges so that the valve body can be easily placed between
the flanges without contacting the pipe flanges.
4. Check to see that the valve disc has been positioned to a partially open position with the disc approx-
imately 10° open.
5. Insert the valve between the flanges taking care not to damage the seat faces. Always pick the valve up
by locating holes or by using a nylon sling around the valve neck
6. Place the valve between the flanges, center it, and then span the valve body with all flange bolts. DO
NOT TIGHTEN THE BOLTS AT THIS TIME. Carefully open the disc to the full open position, ensuring that
the disc does not make contact with the pipe I.D. Systematically remove any jack bolts on flange spread-
ers and hand tighten the flange bolts. Very slowly close the valve disc to ensure disc edge clearance
from the adjacent pipe flange I.D.
7. Open the disc to full open and tighten all flange bolts. Repeat a full open to close rotation of the disc to
ensure proper clearances.
8. Ensure that the valve is fully closed when actuator is closed.
2.4.1.2 Data sheet, valve body
Butterfly valve body

General Data:
Valve type: Wafer
Design pressure: 10 bar
Body: Ductile cast iron JS1030
Disc: Aluminium bronze
Seal: NBR
Stem: Stainless Steel 1.4122

2.4 Valves 2
Table 2.4 Data sheet, valve body
2.4.2 Pneumatic actuators

The actuated butterfly valves are controlled by pneumatic actuators.
• The actuators are controlled by dry compressed instrument air

• A water / condensation separator on the instrument air must be installed to prevent damaging the actu-
ator internals.
• The air quality must meet the ISO8573-1:2010 class 5.3.5 standard.
• Optimarin recommend a pressure of 5 – 7 bars and not above 8 bars for the actuators
• The actuator is fitted with a set of limit switches to detect open and closed position. The limit switch box
also functions as a terminal box for the solenoid.
• Please adjust the exhaust regulators to ensure smooth movement of the disc
NOTE
Optimarin accepts no liability for consequences from unpurified compressed air supplied from
customer!
1. Actuator
2. Limit switch box
3. Solenoid valve
4. Exhaust regulator
Figure 2.12 Pneumatic actuator overview

2.4 Valves 2
2.4.2.1 Data sheet, pneumatic actuator
Pneumatic actuator
General Data:
Actuator type: Double acting
Design pressure: 5-7 bar (max. 8 bar)
Actuator house: Aluminium
Solenoid Aluminium
Limit switch box Aluminium
Exhaust regulators Brass
Enclosure protection (IP code) Limit switch box: IP 67
Solenoid: IP 65
Table 2.5 Data sheet, pneumatic actuator
2.4.3 Flow Pressure Valve

The purpose of the Flow Pressure Valve is to regulate the flow in the system to keep the UV chamber(s) filled
with water and for cooling of the UV lamps. The flow pressure valve gets feedback from the flow meter and
the pressure transmitter.
The valve must be installed after the UV system and can be installed horizontally or vertically. It must be
installed in up-wards or sideways position. Never install the valve with the pilot lines and solenoid valves
pointing downwards. The flow direction must match the engraved arrow on the valve body. Special atten-
tion has to be given to the weight of the valve and appropriate supporting must be provided. From DN200
and larger valves, a lifting point should be installed for service and maintenance.
For dimensions, see GA-drawing in attachment.

2.4 Valves 2
Figure 2.13 Valve illustration Figure 2.14 Upside-down installation not allowed
2.4.3.1 Data sheet, Flow Pressure Valve
Flow Pressure Valve

Control Valve:
Type: Globe type, strait flow, diaphragm actuated valve
Size and weight: See GA drawing in appendix
Service conditions:
Pressure: Min. opening: 0.5 bar / Max. 16 bar
Temperature -2 --> +60°
Body & cover: Epoxy Coated Ductile Iron GGG-50
Diaphragm disc: Epoxy Coated steel
Seal: NBR
Stem: SST 316
Plug: Epoxy Coated steel
Seat: SST316
Diaphragm EPDM
Spring: SST 302
Enclosure protection (IP code): Solenoids: IP 65
Limit switch: IP 65
Table 2.6 Data sheet, Flow Pressure Valve

2.4 Valves 2
2.4.4 Sampling points / sampling assembly
Two sampling points are required and has to be prepared by the yard. The sampling points must be
installed in the main pipeline and has to be a flanged connection as shown below. The first sampling point
must be fitted ahead of t-connection prior to filter inlet valve and filter bypass valve. The second sampling
point must be fitted after the UV manifold outlet, ref. enclosed drawing of flow diagram.
NOTE
The sampling point to be installed in a straight part of the discharge line as near to the ballast
water discharge overboard as practicable. (Ref. "Guidelines for ballast water sampling (G2),
part 1, chapter 5.2).
The sampling points must always be installed in a section of the pipe which is pressurized dur-
ing operation.
The sampling assembly comes as one unit and it fits the flanged connection as shown in the below illus-
tration. When not in use, the sampling assembly must be stored and assembly points fitted with blind
flanges. For further installation instructions please refer to enclosed drawings.
Figure 2.15 Sampling assembly point Figure 2.16 Sampling assembly
1. Make sure the sampling

pipe is inserted accord-
ing to figure, with the
opening facing against
the flow
2. Insert the sampling

assembly
3. Fasten the nuts and

bolts when the
assembly is on its final
position
Figure 2.17 Sampling assembly installation

2.4 Valves 2
NOTE
Make sure tie in for sampling point has the correct height, if height is too high, sampling
assembly will not be able to penetrate. See attached drawing for details.

2.5 Instrumentation
2.5.1 Flowmeter
The flow meter monitors the actual flow in the system. Flow is
measured and converted to an analog (4-20mA) signal. This is
connected to the OBS control system. The flow meter is a
highly accurate and stable device with no moving parts. The
construction uses components with long-term and high tem-
perature stability.
Figure 2.18 Flowmeter
2.5.1.1 Installation
The flowmeter must be installed in the main ballast line between the filter and the Flow Pressure Valve.
Ref. appendix "Flowdiagram" on page 86.
The flow meter must be placed in a low section of the piping to make sure that the pipe is filled with water
during operation. Half filled pipes results no flow signal or inaccurate measurement.
Normal straight pipe requirements for inline flow meters are 5D1) in front and 3D1) after the flow meter.
Note that the distance is related to the center of the flow meter. If the water speed in the OBS system is
below 3 m/s, the requirements can be reduced to 3D in front and 2D after. Alternatively, if flow meter is
installed according to the examples given in the next sub-chapters, the supplier requirement of 5D/3D1)
length is then no longer applicable and new rules may be followed.
Note that the water speed increases when the pipe size is reduced.
1) 5D/3D = 5 or 3 X nominal pipe diameter.

2.5.1.2 Alternative installation method 1
Flow meter positioned after a straight pipe section

with a length of 3D is acceptable if the flow meter out-
let has a smooth transition, a bend or curve. The
water needs to be lifted to a higher level on the outlet
side.
Figure 2.19 Flowmeter Alternative installation method 1
Flow meter positioned after a curve together

with a straight pipe section with a length of 2D is
acceptable if the flow meter outlet has a smooth
transition, a bend or curve. The water needs to
be lifted to a higher level on the outlet side.
Figure 2.20 Flowmeter Alternative installation method 2

If the flow meter is mounted vertically the flow direction must

be upwards.
Figure 2.21 Flowmeter Alternative installation

method 3
2.5.1.5 Position of electrodes
The axis of measuring electrodes must be

installed horizontal.
Figure 2.22 Position of electrodes
2.5.1.6 Vibration
If strong vibrations could occur, both the inlet and outlet pipe must be mechanically fixed. To avoid mech-
anical damage, protect both electronic unit and sensor against mechanical vibrations.

2.5.2 Pressure transmitter
The pressure transmitter must be installed between
the filter and the inlet UV manifold. The transmitter
should be fitted in a ½ inch BSP threaded socket wel-
ded on the pipe. To simplify maintenance a root
valve can be fitted on the socket prior to the pres-
sure transmitter.
Figure 2.23 Pressure transmitter
CAUTION!
Please install the transmitter on a location not exposed to unintentional damaging by the
ship crew.
NOTE :
Optimarin does not supply root valve for the pressure transmitter.
2.5.3 UV sensor
A UV Intensity sensor is fitted at the prefabricated port at the center of each UV chamber. This monitors UV
intensity at 254 nm.

• Use on of the two center ports on the UV chamber. The top is
reserved for temperature measurement and the one in the bot-
tom is for draining.
• There is a hexagon bolt pre-installed in the port to protect the
threads. This bolt and corresponding o-ring must be removed
before installing the UV measuring window.
• Make sure that the threads are clean before proceeding
• Install the UV measuring window. Make sure that the attached o-
ring is joining.
• Take precautions to avoid damages to the quartz window during
installation
• Install the UV sensor in the UV measuring window. Figure 2.24 Exploded view UV sensor
• Connect the sensor to the sensor box with the supplied cable.
• Use special glands with shield earth.
2.5.4 Temperature transmitter

One temperature transmitter shall be installed on the temperature port on top of each UV chamber. The
temperature transmitter measures the temperature of the ballast water.
NOTE
It is crucial that the temperature transmitter is installed on the top port of the UV chamber!
2.5.4.1 Installation
The transmitter is installed in the following way:
1. Apply heat sink paste into the temperature pocket. Amount on a size of a pea. The pocket is pre-installed
on the UV chamber, and must be installed on the top port.
2. Install the temperature transmitter into the pocket
3. Connect the cable with M12 plug (delivered by Optimarin) on the top of the transmitter

Figure 2.25 Temperature transmitter installation
2.5.5 Temperature switch

One temperature switch shall be installed on one of the side ports of each UV chamber. This switch is an
additional (dual) safety layer that turns of the lamp in case of control system failure.
Mechanical installation method is the same as for the temperature transmitter. Ref. chapter "Installation"
on the previous page.

2.6 OBS toolkit 2
2.6 OBS toolkit
The OBS toolkit contains tools for installing and replacing UV lamps and quartz glasses. It must be installed
in close vicinity to the UV system.
Figure 2.26 OBS toolkit (empty and equipped)
The OBS toolkit contains:
• Quartz glass installation rod

• UV lamp centering tool (from 2018)

2.6 OBS toolkit 2
• Quartz glass removal tool (in two parts)
• Removal tool bolts
• Sampling assembly
• Mercury absorb kit (optional, sold separately)

3 Electrical installation
3.1 Cabinets 46
3.1.1 General 46
3.1.2 Power Distribution Panel (+PDP) 46
3.1.2.1 /440VAC transformer 46
3.1.3 Control Panel (+CP) 47
3.1.4 Filter Control (+FC) 47
3.1.5 Sensor Box (+SB1) 47
3.1.6 UV Power Cabinet (+UVPxx) 48
3.1.6.1 Distance between cabinets 49
3.1.6.1.1 Link cabinets mechanically together 49
3.1.6.2 Additional notice on vibration dampers 50
3.1.6.3 Cooling of UV Power cabinets 51
3.1.7 Terminal Box (+TBxx) 51
3.1.7.1 High Voltage UV-lamp cable (OBS HV Cable) 53
3.2.1 Flowmeter 54
3.2.1.1 Electrical connections 54
3.2.3 UV sensor 54
3.4 Grounding 58
3.4.1 Cabinets 58
3.4.2 UV chamber 58
3.4.3 Flowmeter 59
3.4.4 Motors 59
3.5.1 Profibus 60
3.5.1.1 Bus cable installation 61

3.5.1.2 Bus cable installation in UV Power cabinets 61
3.5.1.3 Explanation on LEDs and Profibus address setting inside the power module 64
3.5.1.3.1 Profibus address table 65
3.6.1 Remote panel 66
3.6.1.1 OBS Touch Panel for integration in control desk 66
3.6.1.1.1 Audible and visible alarms when using remote panels 66
3.6.2 Integration of OBS using hard wired signals 66
3.6.3 Integration of OBS using OptiBus (Modbus RTU) 67

3.1 Cabinets 3
3.1 Cabinets
NOTE :
Leave all cabinet doors and lids locked at all times to prevent dust and pollution.
3.1.1 General
The following rules apply on all cabinets/panels unless other mentioned:
• The cabinet/panel must be installed with free access for cable penetration at the bottom
• Please allow service area of 500 mm in front
• The panel contains electronic parts and must be handled carefully
• For interconnection with Profibus, "Profibus" on page 60
• Complete wiring diagram is found in appendix "Electrical drawings" on page 88
• Fixing holes for the cabinets are shown on the dimensional drawings in appendix "Mechanical drawings"
on page 87
• EMC glands must be used for Profibus and 4-20mA signals
3.1.2 Power Distribution Panel (+PDP)

The Power Distribution Panel is used to distribute ship power to all Optimarin cabinet according to the
internal wiring diagram.
• General rules as mentioned in chapter 3.1.1 on page 46 apply
• Location onboard: No preferences

• Enclosure: IP 66
• Transformer: IP 23
• Power supply: VAC, 3-phase, from ship
• Weight (approx): 34 kg
• Size: 760x760x300 (HxWxD)
Figure 3.1 Power distribution panel
3.1.2.1 /440VAC transformer

The /440 VAC transformer is connected to the PDP. Inside the PDP there are protection switches for both
the primary and the secondary side of the transformer.

3.1 Cabinets 3
3.1.3 Control Panel (+CP)
The Control Panel is the “brain” of the whole OBS control system. It contains the
PLC controller and the Touch Panel for operation.
• Location onboard: Close to OBS
• Power supply: 440VAC, 2-phase, from PDP
• EMC glands: Profibus
• Weight (approx.): 19 kg
Figure 3.2 Control Panel
• Four (4) shock absorbers must be fitted at back side
3.1.4 Filter Control (+FC)

The Filter Control is used to connect all valves, motors and instrumentation around the filter.

• Location onboard: Close to filter
• EMC glands: Profibus, pressure transmitter and flow-
meter
Figure 3.3 Filter Control
3.1.5 Sensor Box (+SB1)

The Sensor Box is used to connect all sensor and valves surrounding the UV system. One Sensor Box is pre-
pared to receive signals for up to three UV chambers. For more than three UV chambers more Sensor Boxes
are added. In addition, the Flow Pressure valve is controlled from this box.

3.1 Cabinets 3
• Location onboard: Close to the UV system (within 5 meter)
Optimarin delivers sensor cable with a length

of 5 meters
• EMC glands: Profibus, temperature- and UV sensor Figure 3.4 Sensor Box
Depth=171 with remote stop switch
3.1.6 UV Power Cabinet (+UVPxx)

The UV Power Cabinet controls the ignition and power to one UV lamp. One
cabinet is needed for each UV chamber.

• Location onboard: As close to the UV system as possible.
Must not exceed 40 m cabling with

OBS- UV cable
• Maximum lamp output: 35kW @ 2150VAC (nominal)
• EMC glands/screen collar: Profibus
• Size: 1400x400x500 (HxWxD)
NOTE
Figure 3.5 UV Power Cabinet
Install electrical reference sign (+UVPxx) on all UV Power cabinets
upper left corner.
Signs are located inside the corresponding terminal box (+TBxx)

3.1 Cabinets 3
NOTE
For Profibus connection please see "Bus cable installation in UV Power cabinets" on page 61
3.1.6.1 Distance between cabinets

Recommended distance between cabinets is minimum 60 mm.
It is recommended to connect the cabinets mechanically together if the distance is less than 60 mm. Then
use the supplied item no. 147807 (UV POWER CONNECTION SET TYPE ETA).
Figure 3.6 Minimum distance between UV power cabinets
3.1.6.1.1 Link cabinets mechanically together
Linking cabinets must be done if the distance between is less than 60 mm.
Use the lifting lugs to assemble the top linking plate.
Figure 3.7 Linking cabinets, top view

3.1 Cabinets 3
Dedicated holes must be used to assemble the bottom plate.
Figure 3.8 Linking cabinets, bottom view
Figure 3.9 Bottom hole position and screw assembly
3.1.6.2 Additional notice on vibration dampers

Please pay extra attention during installation of heavy cabinets on vibration dampers.
Put down the cabinet simultaneously on all four dampers with the load evenly distributed. Afterwards
mount the rearward dampers. Do not tilt the cabinet over the dampers.

3.1 Cabinets 3
Figure 3.10 Install bottom vibration dampers simultaneously
3.1.6.3 Cooling of UV Power cabinets

The UV Powers will shut down if the ambient temperature exceeds 55°C. Please bear in mind the following
when finding an installation location of the cabinets:
• Find a location remote from other equipment generating heat

• Install additional ventilation ducts
• Install in an area where the surrounding air is circulated
NOTE
The UV Power cabinets can be installed up to 40 meter away from the UV lamps
3.1.7 Terminal Box (+TBxx)

The Terminal Box is used to connect the UV lamp cable to the UV Power Cabinet. The UV lamp is delivered
with 3-meter-long cables in each end. One box is required for each UV chamber.

3.1 Cabinets 3
• Location Close to the corresponding UV chamber (within 2 meter)
onboard:
• Power Junction box only; no power supply Figure 3.11 Terminal
supply: Box
• Weight 5 kg
(approx.):
• Size: 150x300x120(HxWxD)
NOTE :
Always use ferrules when connecting the UV power cable from the UV Power cabinet!
CAUTION!
Never make pig tails or loops with any cables inside the terminal box as this will create huge
amounts of inducted heat!
Figure 3.12 Terminal box with illegal pig tail
Also see chapter "Connection of UV lamp" on page 56.

3.1 Cabinets 3
3.1.7.1 High Voltage UV-lamp cable (OBS HV Cable)
The Optimarin OBS-HV Cable is specially designed for Optimarin’s UV-lamp

application. It can be installed directly on a cable tray.
NOTE:
Maximum voltage is 2200 VAC high frequency (<200kHz).
Installation guideline:
• End ferrules must be used
• The screen must be terminated in each end Figure 3.13 Sectional drawing
• Outer diameter 26mm ±1mm

• Minimum bending radius: 180mm

3.2 Instrumentation
3.2.1 Flowmeter
3.2.1.1 Electrical connections
The flowmeter must be connected to Filter Control panel (+FC)
1. The 4-20 mA measuring signal must be con-

nected as a passive loop. Use the PAS.C terminals
(1 & 2)
2. Power supply to be connected to the PWR ter-

minals (13 & 14)
3. Cartridge for fuse (containing 315mA fuse)
Figure 3.14 Flowmeter electrical connections
3.2.2 Pressure transmitter

The signal for the pressure transmitter is connected to a cable
plug acc. to DIN EN 175301-803, Form A. The 4-20 mA signal for
the control system is to be connected to pin 1 and 2 on the
plug.
Figure 3.15 Pressure transmitter connections
3.2.3 UV sensor
The UV sensors are delivered with 5 meter cable with M12 plug in the sensor end and open wires in the cab-
inet end. Please install the Sensor Box within 5 meters from the UV sensor.
3.2.4 Temperature transmitter

The temperature transmitters are delivered with 5 meter cable with M12 plug in the sensor end and open
wires in the cabinet end. Please install the Sensor Box within 5 meters from the center of the UV chamber.

3.2.5 Temperature switch
The signal for the temperature bimetal switch is connected to a cable plug acc. to DIN EN 175301-803. The
switch must be cabled to the corresponding UV Power cabinet. There are dedicated terminals inside the cab-
inet for connection.
This switch is an additional safety feature that turns off the main power supply to the UV lamp in case of fail-
ure in the control system.

3.3 Connection of UV lamp
The following procedure must be used when installing/connecting UV lamps:
1. Remove the end caps on the UV chamber
2. Note down the serial number of the UV lamp (to be registered at the Touch Panel in the end)
Figure 3.16 Serial number of UV lamp
3. Open one end of the UV lamp's plastic wrapping and gently slide out the socket revealing the spring
installed at the lamp end
4. Remove the spring to ease sliding the lamp through the quartz glass
5. Carefully install the UV lamp inside the glass keeping it centered and supported at all times
6. Push the lamp all the way through and reinstall the removed spring at the opposite side
7. Center the lamp inside the chamber (approx. 12 cm in at each side)
8. Insert the lamp cables through the cable gland at the end cap and verify that the sealing is in place
9. Tighten the cable gland / sealing thoroughly.
Figure 3.17 End cap cable sealing

10. Guide the lamp cables through the protection pipe into the terminal box
11. Fit end caps. After fitting one end cap, recheck the distance on the opposite side before fitting the other.
12. Connect lamp cords in the terminal box [+TBxx] keeping the cable short (avoid pigtails as they will induct
heat inside the box)
13. Enter the serial number in the Touch panel. Push and release the microswitch inside the terminal box if
the popup window isn't showing.
Figure 3.18 Popup window for "Terminal box open"

3.4 Grounding 3
3.4 Grounding
3.4.1 Cabinets
All cabinets have a dedicated cable gland or a bolt for grounding. All electrical cabinets must be grounded to
the hull (or electrical ground potential).
3.4.2 UV chamber
Make sure that at least one side of each UV chamber is
properly grounded. Use ring cable lugs with an inner dia-
meter A= 8mm and use the grounding connection point on
the end flanges of the UV chamber.
Figure 3.19 Grounding point on the UV Chamber
Figure 3.20 Cable lug

3.4 Grounding 3
3.4.3 Flowmeter
Grounding between the sensor and pipeline must be made to ensure
the correct operation of the flowmeter. The sensor is equipped with
screw connection for a ground wire. This screw has to be connected to
the flange on the pipeline. Use minimum 4 mm² copper wire to connect
the flange and the earth screw on the sensor. To be connected as illus-
trated on the right.
If the pipe is made from non-electrically conducted material, or if the

Figure 3.21 Grounding point on Flow-
pipe is lined with a similar material, special grounding rings must be
meter
installed between flanges (not Optimarin supply)
NOTE
The flowmeter must not be energized if the sensor is not

connected / grounded to the rest of the pipeline!
Figure 3.22 Grounding with rings on

non-electrically conducted material
3.4.4 Motors
The Filter Gear Motor (FGM01) and the motor for the Back Flush Pump (BFP01) must be grounded to hull (or
vessel ground potential).

3.5 Communication bus
3.5.1 Profibus
The Profibus cable connects the Optimarin control panels together. The following guidelines must be fol-
lowed when installing the cable and connectors:
• Use ship approved Profibus cable
• The panels can be connected in any order. The order in the electrical wiring diagram may be ignored.
• The screen on the cable must be terminated in the plug itself. Do not remove the cable sheath in the
bottom of the cabinet! Only a small portion of the sheath to be removed and screen to be connected
inside the EMC cable gland (screening collar in UV Power cabinets).
Please see chapter "Bus cable installation" on the next page.
Figure 3.23 EMC cable gland and screen connection
• First and last connected cabinet must be installed on plug connectors A1 or B1

• The end resistor must to be activated (set to ON) on the first and last cabinet

3.5.1.1 Bus cable installation
1. Cable shield
2. Bus cable – Strip insulation
3. Screw-type terminal block on connector for connection

of the bus cable. Insert the green and red cores in the
screw terminal block. (A1, B1, or A2, B2; Recom-
mendation: A=green, B=red)
4. Press the cable sheath between the two cable clips. The
cable shield must lie bare on the contact.
5. Screw the green and red cores tightly in the screw ter-
minal
6. Close the housing cover and screw it shut.
Figure 3.24 Profibus connections
3.5.1.2 Bus cable installation in UV Power cabinets

The Profibus cable is connected to the UV Power cabinet ground as follows:
1. Strip the cable sheath by 20 mm. The position of the

stripped area should be located in a distance of approx.
500 mm from the UV POWER MODULE 35KW TYPE ETA
Profibus connector (X3 for incoming cable, X4 for outgoing
cable).
To this end the cable sheath as well as the glass fabric are
removed by an appropriate tool.
Figure 3.25 Strip Profibus cable

2. Ensure that the Profibus cable is mounted without ten-
sion.
Take care not to damage the cable shield!
Connect the Profibus cable by the enclosed screening col-

lar.
Figure 3.26 Screening collar
3. On the 500 mm loose end, remove 85mm of the isolation.

Pull back the shield to cover 15mm of the mantle. Drill the
remaining shielding into one wire.
Figure 3.27 Remove isolation
4. Cut the wires and the shield to appropriate lengths
Figure 3.28 Cut wires
5. Insulate the shield with a heat shrink tube. The tube on

the main wire should overlap the shield’s tube. Mount fer-
rules and insert the wires into the connector.
Figure 3.29 Insulated shield and connected to con-

nector

6. Connect incoming cables to the X3 connector and out-
coming to the X4 connector.
If no outgoing cables the X4 connector must have an end

resistor! (already pre-installed)
Figure 3.30 Connect to connector X3
7. Red wire to be connected to X3.2 (X4.2 for outgoing)

Green wire to be connected to X3.3 (X4.3 for outgoing)
Shield to be connected to X3.4 (X4.4 for outgoing)
If there is no outgoing, please see item 8.
Figure 3.31 X3 and X4 connector

8. An end resistor plug must be installed in the outgoing (X4)
socket if one of the UV Power cabinets are the last cabinet
on the bus.
The plug is located inside a plastic bag stripped under-

neath the blue UV drive.
Figure 3.32 Plastiv bag with end resistor
Figure 3.33 End resistor plug
3.5.1.3 Explanation on LEDs and Profibus address setting inside the power module
Red Green Status Corrective action

LED LED
off on Module ready for operation,

PROFIBUS connection ok
off blinking Module ready for operation, no Check plug contact, bus terminationand check
PROFIBUS connection address
blinking on Module not ready for operation, The error cause detected by the module may be
PROFIBUS connection ok read out in the Error Register
blinking blinking Module not ready for operation, no Turn off, wait 1 minute and turn back on mains
PROFIBUS connection
blinking off Internal error Turn off, wait 1 minute and turn back on mains

Red Green Status Corrective action
LED LED
off off Internal error or no supply Check power supply
The Profibus address must be set using the rotary coding switches.
The address space extends from 01hex to 7Dhex (corresponding to 1 to

125), whereby low and high nibble are allocated according to the figure
on the right.
Please see "System overview" menu on the touch panel for correct

Profibus address and note that the number here is written in decimal
numbers. A conversion to hexadecimal must be done to find the correct
rotary switch coding.
Figure 3.34 LED status

(red left, green right)
3.5.1.3.1 Profibus address table
UV Power Profibus address Rotary switch Rotary switch

no (hexadecimal) Address low Address high
1 31 (1F) F 1
2 32 (20) 0 2
3 33 (21) 1 2
Table 3.1 Profibus address table

3.6 Ship integration
This chapter describes how to connect the OBS to the ships system, or remote control the BWTS from other
locations around the vessel.
3.6.1 Remote panel

Remote panels are used if the OBS is not integrated into the vessels Integrated Automation System (IAS).
This enables operation of OBS from different locations on the vessel (CCR, ECR, bridge etc).
3.6.1.1 OBS Touch Panel for integration in control desk

The OBS Touch Panel is delivered without enclosure ready to integrate into a control desk or similar. Please
note the following:
• Power supply from vessel: 24 VDC (20-30 VDC), maximum 0.9

A
• Communication between CONTROL PANEL (+CP) and the
Touch panel is Ethernet.
– Connection point in +CP is port X2 P1 in –A2:2

– Connection point in the Touch panel is the Ethernet
port as indicated on the drawing below
• Use a minimum CAT5E cable (ship approved)
• Maximum length: 100 m
• Dimension (cutout) drawing is found in appendix "Mechanical
drawings" on page 87.
Figure 3.35 OBS touch panel
3.6.1.1.1 Audible and visible alarms when using remote panels
The IMO Resolution, MEPC 58/23, ANNEX 4, Chapter 4.3, states:
“In case of any failure compromising the proper operation of the BWMS, audible and visual alarm signals
should be given in all stations from which ballast water operations are controlled.”
The ‘General Alarm’ signal from OBS must be connected to the vessels Integrated Automation System (IAS)
when Remote panels are used. The ‘General Alarm’ is a potential free dry contact from OBS (Max 230 VAC 5
A). Connected to +CP-A10:8 terminals 1 and 2.
3.6.2 Integration of OBS using hard wired signals

Please see appendix "Ship integration guide" on page 90 for guidelines on how the integrate the OBS into
the vessels Integrated Automation System (IAS).

3.6.2.1 Fully automated integration
The signals described in the “Ship integration guide” in appendix can be used to program fully automated
start/stop of the BWTS as an integrated part of the total ballast system. Optimarin provides the signals, but
the programming in the vessels automation system (IAS, ACON etc.) must be done by the respective system
integrators (Rolls-Royce, Kongsberg etc.).
3.6.3 Integration of OBS using OptiBus (Modbus RTU)

In addition to - or instead of - hardwired signals, the OBS can be integrated with OptiBus. OptiBus is an Opti-
marin term for bus communication with Modbus RTU.
Please see appendix "Ship integration guide" on page 90 for guidelines on how the integrate the OBS into
the vessels Integrated Automation System (IAS).
3.6.3.1 Fully automated integration

The signals described in the “Ship integration guide” in appendix can be used to program fully automated
start/stop of the BWTS as an integrated part of the total ballast system. Optimarin provides the signals, but
the programming in the vessels automation system (IAS, ACON etc.) must be done by the respective system
integrators (Rolls-Royce, Kongsberg etc.).

3.7 Local audible and visible alarm
The IMO Resolution, MEPC 58/23, ANNEX 4, Chapter 4.3, states:
“In case of any failure compromising the proper operation of the BWMS, audible and visual alarm signals
should be given in all stations from which ballast water operations are controlled.”
A local audible and visible alarm must be installed if the OBS only will be operated locally at the OBS Touch
Panel.
If not delivered by Optimarin, the yard may connect an alternative alarm.
The control system has two transistor outputs available for connection the signals:
1. Alarm horn, 24 VDC, max 2 A (48 W) Connected to +CP-A10:5 terminals 2 and 4
2. Alarm light, 24 VDC, max 2 A (48 W) Connected to +CP-A10:5 terminals 6 and 8
Ref. appendix "Electrical drawings" on page 88.

Appendix 0
Appendix
A. Yard completion list
B. Scope of supply
C. Flowdiagram
D. Mechanical drawings
E. Electrical drawings
F. Cable list
G. Ship integration guide

A Yard completion list
OPTIMARIN BALLAST SYSTEM - YARD COMPLETION CHECK LIST
No. Task Sign.
1. Visual inspection of all OBS components for general condition, damages and

installed according to approved drawings/manuals.
• Filter and Filter Gear Motor [FGM01]

• Back flush pump [BFP01]
• UV chamber(s) and manifolds
• Flow meter [FM01]
• Flow-Pressure valve [FPV01]
• All electrical cabinets
• Butterfly valves and actuators (incl. solenoids)
• Instrumentation [PTxx, UVxx, TTxx, TSxx]
2. Piping for the Optimarin Ballast System:
Flow direction according to OBS flow diagram.

Tightness of bolts, gaskets in place etc.
3. Ballast pump ready for operation
Minimum requirement:
Possibility to run “Sea – OBS – Sea”
4. Marking of OBS components (valves, motors and instruments):
Either with yard (if any) or Optimarin tag numbers (yard supply)
Filter system
5. Filter inlet/outlet/bypass:
Flow direction according to OBS flow diagram
6. Back flush line from filter and back flush pump [BFP01]:
Properly connected to overboard line (separate from sea water intake). Minimum
pipe dimension as indicated in the OBS flow diagram.
7. Filter Inlet Valve [FIV01]:
Pneumatic air supply installed

Electrical connection to +FC

No. Task Sign.
8. Filter Outlet Valve [FOV01]:

9. Filter Bypass Valve [FBV01]:

10. Filter Flush Valve [FFV01]:

11. Optimarin Bypass Valve [OBV01]:

12. Instrument air tubing to all actuators properly fastened/supported
13. Water separator and dryer on instrument air

Yard supply - must be installed and air quality in accordance with ISO8573-1:2010
Class 5.3.5.
14. Back Flush Pump [BFP01]:
Check pump direction on engraved arrow

15. Filter Gear Motor [FGM01]:
16. Differential pressure switch:
Check correct installed and pilot valves open

Check:
High limit SP: 0.38 bar
HH limit SP: 0.5 bar
UV system
17. Inlet and outlet correctly installed, i.e. inlet and outlet fitted diagonally relative to
each other

No. Task Sign.
18. Actuated UV chamber butterfly valves [UVVxxA/B]:
Mechanical installation
Electric and pneumatic connection
19. Air valve (air release) /manual butterfly valve:
Installed at the highest point of UV system
20. UV measuring window:
Check that the measuring window is correct fasten to center UV chamber
21. UV intensity sensor [UVxx]:
Mechanical installed in the measuring window

Electrical connected to corresponding +SB1x
22. Temperature transmitter [TTxx]:
Installed on top of UV chamber

Electrical installed to the sensor box [+SBx]
23. Temperature switch [TSxx]:
Installed on the side of UV chamber

Connected to +UVPxx at –X6 terminal 1 and 2 (remove bridge)
24. Electrical connections terminal box [+TBxx]:
Cables between UV Power [+UVPxx] and Terminal Box [+TBxx] according to install-
ation manual.
Check safety switch connection inside terminal box.
Control Panel [+CP]
25. Installed using four (4) vibration dampers
26. Electric connection to ship control system
27. OBS implemented in ship control system according to “OBS Ship integration guide”
(which is added as an appendix in the OBS Installation Manual)
28. Verify connection of "illegal bypass" input at +CP (if applicable).

NB: The functionality must be simulated if the ship side signals/ logic’s are not ready.
UV Power cabinets [+UVPxx]
29. Installed using six (6) wire vibration dampers (NB: not rubber dampers)
Flowmeter [FM01]

No. Task Sign.
30. Mechanical installation:
Correct direction
Installed after filter
31. Positioning of flow meter and transmitter unit according to installation manual.
Recommended to be located at the lowest section of the installation.
32. Electrical connections to +FC
Pressure Transmitter [PT01]
Installed between filter and Flow Pressure Valve [FPV01]
34. Electrical connections to +FC
Flow Pressure Valve [FPV01]
Flow direction according to engraved arrow on valve body

Installed after UV manifold outlet
36. Electrical connections to +SB1
Sampling assembly
37. Possible fit for assembly insert at inlet and outlet of OBS
Do not leave the assembly tool installed, install blind flanges (yard supply)
OBS toolkit
38. Installed in close vicinity to the UV system
Grounding
39. Grounding all cabinets / panels / boxes
40. Grounding UV chambers
41. Grounding flowmeter:
To be grounded to opposite flanges and to hull
42. Filter
43. Motors (can be grounded via supply cable, external grounding recommended)
Cabinets in general

No. Task Sign.
44. Cabinets cleaned
45. Wires have ring markers
46. All cable glands tightened
47. Unused cable glands blinded
48. Spare wires isolated
Energizing
49. Power supply to all electrical cabinets prepared and ready

Measure voltages phase-phase and phase-ground:
L1-L2: __________V
L2-L3: __________V
L3-L1: __________V
L1-N: __________V
L2-N: __________V
L3-N: __________V
Photos
50. It will be of great assistance - and can also reduce commissioning time/cost - if Opti-
marin receives pictures of the installation before arrival.
Examples on pictures will follow on the next pages.
Other comments (free writing for the yard)
51.
Improper/missing or not fulfilled installation requirements according to installation manual as well as delays
caused by the yard or other contributing firms might accrue yard/owner extra cost in accordance with Opti-
marin general rates.

Ship/yard - mechanical installation Ship/yard - electrical installation according to cur-
rent regulations
Place and date Place and date
_______________________________ _______________________________
Sign. Sign.
_______________________________ _______________________________
Yard completion list - pictures

NOTE
Please take pictures as shown and described below. Optimarin recommend to mark pictures
with numbers as indicated in the table below. All pictures to be included in a zip folder along
with Commissioning order form (OM-C-46)

No. Example picture Comments
52. Flowmeter [FM01] • Flowmeter undamaged

• No water/condensation inside display
• Flowmeter display either on top or on bot-
tom. No diagonal or angled mounting.
• Earth cable connected to both pipe flanges
and flow meter
• Installed in lowest section or in a vertical
part of the ballast piping
• For further installation instructions please
refer to installation manual

53. Control Panel [+CP] • Cabinet installation on shock absorbers

• Earth cable connection to the cabinet
• All cabinet cable glands installed
• Cabinet front and screen undamaged
• Remote stop switch undamaged
• Sufficient service space in front of the cab-
inet

54. Filter Control [+FC] • Earth cable connection to the cabinet

• All cabinet indicators and switches/buttons
undamaged.
inet

55. Sensor Box [+SB1] • Earth cable connection to the cabinet

• Cabinet indication light and remote stop
undamaged
inet
56. Terminal Box [+TBxx] • Earth cable connection to the terminal

boxes
• All cable glands installed
• Sufficient service space in front of the ter-
minal boxes
• Terminal boxes installed near centre of each
UV chamber and maximum 1.5 meters from
each end cap.
• High voltage warning markers visible and
undamaged

57. UV Power Cabinet[+UVPxx] • The cabinet must be fitted with 6 shock

absorbers, 4 at bottom (normally already fit-
ted) and 2 at the upper back side
• Cables routed and connected to the cabinet
• High Voltage sticker attached and visible
• Main switch undamaged
• Air ventilation grating undamaged
• Cabinet indication lights undamaged
inets
• Front Panel installed
• Indication panel installed
• Fan metal grating installed and undamaged
• Sufficient cooling space around the cabinet

58. UV system • UV chamber earth cables connected to

earthing point on one side.
Grounding:
• The UV chambers must be installed hori-
zontally, and the chambers must be prop-
erly supported to the ship.
• Sufficient service space at the ends of the
chambers. (500mm one end, 1800mm
opposite end.)
• Temperature sensor installed at top of UV
chamber
• UV sensor and sensing window installed at
either side of the UV chamber (Not bottom)
• Temperature switch installed on the oppos-
ite side of the UV sensor
• Sufficient service space around UV- and tem-
perature sensor.
Temperature transmitter:

59. Flow Pressure Valve [FPV01] • Piping assembled

• Magnetic solenoids installed
• All wiring connected.
• Arrow on FPV indicating flow direction.
60. Pressure Transmitter [PT01] • Sensor is undamaged

• The pressure transmitter should be installed
on a flanged or socket connection between
the filter and the inlet UV manifold.
• The transmitter should be fitted with ½ inch
BSP threaded into the flange/socket
• All wiring connected

61. Filter • Filter undamaged

• Back flush and gear motor installed and
undamaged
• Differential Pressure (DP) piping and DP
sensor installed and undamaged
• All wiring completed
62. Air Release Valve • Air Release Valve undamaged

• On top of the inlet manifold, one butterfly
valve has to be fitted
• Correctly installed with the narrow end of
the valve facing down
• Gooseneck/airline to deck installed.

63. Sampling assembly • Sensor is undamaged

• Sampling assembly undamaged
• Two sampling points is required and have to
be prepared by the yard. The first sampling
point must be fitted ahead of t-connection
prior to filter inlet valve and filter bypass
valve. The second sampling point must be
fitted after the UV manifold outlet,
• When not in use, the sampling assembly
must be stored and assembly points fitted
with blind flanges

B Scope of supply 0
B Scope of supply

Scope of supply
Total Qty Total Weight (kg)
83 2 134,73
Project 30994-08-02-01
Item number Item name Net Weight Quantity Total Net Weight
100687 SAMPLING ASSEMBLY DN150-DN350 5,0000 1,00 5,00
117019 QUARTZ GLAS OD40 L1600 TYPE UVT 1,3700 2,00 2,74
117023 BACKUP RING 48.6X40 X1.02 0,0008 4,00 0,00
117079 UV SENSOR 2300W_m2 TYPE ILM 0,1200 2,00 0,24
117081 MEASURING WINDOW INCL. O-RING NBR70 0,2900 2,00 0,58
117135 OBS TOUCH PANEL E1071 6.5 TYPE BEI 1,0840 1,00 1,08
117221 CONTROL PANEL 315 20,0000 1,00 20,00
117250 SENSOR BOX WITH REMOTE STOP 9,0000 1,00 9,00
119691 MOUNTING LUBRICANT 0,0500 1,00 0,05
119693 INSTALLATION ROD W. PLASTIC CAP 0,8090 1,00 0,81
119702 LAMP CABLE PROTECTION KIT 0,4500 2,00 0,90
123545 O-RING 40 X 4.5 NBR-70 0,0026 8,00 0,02
130956 FLOWMETER DN200 PN10 TYPE MEA 31,0000 1,00 31,00
131761 MANIFOLD DN200 PN10 SYSTEM1-2 54,0000 2,00 108,00
132711 BACK FLUSH PUMP 74M³H 2.5BAR 20.5A TYPE ALL 99,8000 1,00 99,80
132753 LAMP INSTALLATION GLOVES 0,0500 3,00 0,15
133822 MANUAL - OPERATION 2,4500 4,00 9,80
137324 BF VALVE DN150 PN10 MN WAF ACT TYPE ALF 13,6000 4,00 54,40
137728 BF VALVE DN50 PN10 MN WAF MAN TYPE ALF 3,2000 2,00 6,40
138506 UV CHAMBER DN150 4 SOCKETS 67,3000 2,00 134,60
140101 OBS UTILITY STAND 7,0000 1,00 7,00
140111 QUARTZ GLAS REMOVAL TOOL 1,0000 1,00 1,00
140216 CABLE SENSOR M12 4X0.34MM² 5M 0,2290 4,00 0,92
140218 HEAT-SINK PASTE 0,0500 1,00 0,05
140261 FILTER CONTROL INCL. LARGE BFP01 23,0000 1,00 23,00
140639 690-440VAC POWER DISTRIBUTION PANEL FOR 2 UV 38,0000 1,00 38,00
140752 FILTER 370M³H DN200 PN10 TYPE BK MK2 400,0000 1,00 400,00
142946 BYPASS VALVE DN200 PN10 WAF ACT TYPE EBR 19,9000 1,00 19,90
143733 FLOW PRESSURE VALVE DN200 PN10 TYPE GA 157,0000 1,00 157,00
144060 TRANSFORMER 690-440 125 kVA IP54 TA55 FOR 2 UV TYPE POL 694,0000 1,00 694,00
145128 UV POWER CABINET TYPE ETA 110,0000 2,00 220,00
145130 UV LAMP 35KW 2150V 3M CABLE TYPE ETA 1,0000 2,00 2,00
145342 AIR VALVE DN50 PN10_16 TYPE ARI 3,0000 1,00 3,00
145519 TEMPERATURE TRANSMITTER -10-120°C TYPE JUM 0,0660 2,00 0,13
146314 SIGN WARNING ULTRAVIOLET RADIATION 0,0012 6,00 0,01
146316 GAUGE BOARD FOR BACK FLUSH PUMP TYPE ALL 3,0000 1,00 3,00
146688 TEMPERATURE SWITCH 70°C TYPE JUM 0,0950 2,00 0,19
147761 PRESSURE TRANSMITTER 16BAR TYPE WIK 0,1000 1,00 0,10
147807 UV POWER CONNECTION SET TYPE ETA 2,1000 1,00 2,10
148644 TERMINAL BOX MK3 4,0000 2,00 8,00
190003 CD ROM, ELECTRONIC COPY OF OPERATION MANUAL 0,0540 1,00 0,05
C Flowdiagram 0
C Flowdiagram

1 2 3 4 5 6 7 8
Optimarin Ballast Treatment System Flow Diagram

A A
VALVES SENSORS EQUIPMENT
S
REMOTELY OPERATED PNEUMATIC BUTTERFLY VALVE UV UV SENSOR BACKFLUSH PUMP
XX M
TT TS TEMPERATURE TRANSMITTER / SWITCH UVP

FLOW PRESSURE CONTROL VALVE XX XX UV POWER
01
B B
BALL VALVE PT TB
PRESSURE TRANSMITTER
01 TERMINAL BOX
0X
MANUALLY OPERATED BUTTERFLY VALVE DPS FGM

01 DIFFERENTIAL PRESSURE SWITCH FILTER GEAR MOTOR
01
M FLOWMETER REDUCER
C C
ABBREVIATIONS LINE SYMBOLS NOTES

1. ONE SAMPLING ASSEMBLY DELIVERED FOR THE TWO
SAMPLING POINTS. NOT INSTALLED DURING NORMAL OPERATION.
MANIFOLD * 2. OPTIONAL ISOLATION VALVE FOR MAINTENANCE. YARD SUPPLY.
ARV -AIR RELEASE VALVE Optimarin supply 3. PROFIBUS CABLE "W0000" MAY BE CONNECTED IN THE BEST
BFP -BACK FLUSH PUMP SUITABLE WAY ACCORDING TO CABINET LOCATION. THIS
BWS -BALLAST WATER SAMPLING ASSEMBLY IS ONLY AN EXAMPLE OF CONNECTION SEQUENCE.
DPS -DIFFERENSIAL PRESSURE SWITCH PIPING* 4. FLOWMETER STRAIGHT PIPE RECOMMENDATION
For skid/unit: see skid/unit drawings for interface UPSTREAM 5xD - DOWNSTREAM 3xD.
FBV -FILTER BYPASS VALVE between Optimarin and yard supply/installation DIAGRAM SHOWING PREFERRED INSTALLATION LOCATION. MUST
D FFV -FILTER FLUSH VALVE BE INSTALLED BETWEEN FILTER OUTLET AND FPV01.
D
FGM -FILTER GEAR MOTOR 5. SENSOR CABLES M12 4X0.34MM², OPTIMARIN SUPPLY
FIV -FILTER INLET VALVE POWER SUPPLY FROM SHIP
6. RECOMMENDED CHECK VALVE. NOT DELIVERED BY OPTIMARIN.
FOV -FILTER OUTLET VALVE 7. GAUGES FOR SUCTION AND DISCHARGE ON BACK FLUSH
FM -FLOWMETER PUMP ARE DELIVERED SEPERATELY.
FPV -FLOW PRESSURE VALVE 8. KEEP PRESSURE LOSS AT A MINIMUM AND PIPING AS SHORT
ELECTRONIC SIGNAL*
See OBS cable list. AS POSSIBLE.
9. FOR MAINTENANCE PURPOSES IT IS RECOMMENDED TO LEAD
MVV -MANIFOLD VENTILATION VALVE THE DRAIN TO APPROPRIATE CONTAINMENT ONBOARD.
MDV -MANIFOLD DRAIN VALVE 10. NA
W0000 PROFIBUS 11. NA
OBV -OPTIMARIN BYPASS VALVE
12. NA
PT -PRESSURE TRANSMITTER
TB -TERMINAL BOX HIGH VOLTAGE CABLE 13. NA
TT -TEMPERATUR TRANSMITTER
E UV -UV SENSOR 14. NA E
UVP -UV POWER
UVV -UV CHAMBER VALVE POWER DISTRIBUTION PANEL * 15. NA
Optimarin supply
16. NA
17. NA
18. POSSIBLE SPILLAGE IS RECOMMENDED LEAD TO BILGE.
VALVE TO BE INSTALLED VERTICALLY. FLOAT INSIDE.
19. ARV INSTALLED IN ENGINE ROOM
20. NA
REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL
TITLE:Flow Diagram
1 Issued for use 06.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY
OF OPTIMARIN AS. 30994-08-02-01
F ANY REPRODUCTION WITHOUT THE
WRITTEN PERMISSION OF 30994-08-02-01 F
OPTIMARIN AS IS PROHIBITED
NA
UNLESS OTHERWISE PROJECTION
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
DRAWING NO. REVISION SHEET
BASED ON: 300000 Rev. 2

300566 1 1OF 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
DN200 DN200
OBV01 NOTE 2
Yard supply
Outlet
A sampling A
FPV01
FPV NOTE 1
3/8 BSP 01
W0061A
W0061B
NOTE 18
ARV
NOTE 19
W0131
W0110
NOTE 5
NOTE 3 W0111
W0132
DN200
MVV01
TS UV TT
W0000
S 01 01 01 S
UV CHAMBER 01
B DN150 B
OUTLET
UVV01A TB UVV01B
W0105 DN150
UVP 01
MANIFOLD INLET
W0101 W0104 W0113
01
SENSOR BOX , +SB1

W0231
01 W0210
POWER DISTR. PANEL

W0211
FGM W0232
W0000
POWER DISTR. PANEL

TS UV TT
S 02 02 02 S
Air Vent
DN150
UV CHAMBER 02 W0041
Outlet UVV02A TB UVV02B
PROFIBUS
W0205 DN150
UVP 02
FILTER W0201 W0204 W0213
DPS 02
NOTE 9 MDV01
C Inlet Backflush
DN50 C
BFP Drain
DRAIN
01
DN65
S NOTE 9
W0000
DN80 DN80
M
FFV01
DN100
DN200
DN200
DN80
NOTE 7
NOTE 6
W0000
FOV01
FIV01
NOTE 3
NOTE 8 W0000
W0000
D OVERBOARD
NOTE 1 D
NOTE 4
Inlet
PT FM
sampling
01 01
S
DN200
M
NOTE 2 DN200 DN200 5xD 3xD
Yard supply
FBV01
+CP +FC +SB UVP1 UVP2

W0014
W0001
W0011
W0041
W0101
W0201
W0035
W0033
W0031
W0032
W0023
W0013
W0034
W0022
W0021
E PWR DIST. PANEL FILTER CONTROL CABINET E

+PDP +FC
DN200
W0085
W0081
W0083
W0084
W0011
PROFIBUS
POWER DISTR. PANEL

690/440
POWER SUPPLY
FROM SHIP
SHIP CONTROL +RCP
W0000
W0085
W0003
W0093
OVERBOARD
/ TO TANK

TITLE:Flow Diagram
CONTROL PANEL 1 Issued for use 06.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
FROM W0000 +CP
NOTE 3
W0000 OF OPTIMARIN AS. 30994-08-02-01
F BALLAST
W0000 ANY REPRODUCTION WITHOUT THE
WRITTEN PERMISSION OF 30994-08-02-01 F
W0001
PUMP NA
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
DRAWING NO. REVISION SHEET
POWER DISTR. PANEL BASED ON: 300000 Rev. 2

300566 1 2 OF 2
1 2 3 4 5 6 7 8
D Mechanical drawings 0
D Mechanical drawings

1 2 3 4 5 6 7 8
NOZZLE CONNECTIONS
N1 INLET DN200
N2 OUTLET DN200
N3 INLET MEASURING CONNECTION
A A
N4 OUTLET MEASURING CONNECTION
60 60 637
N5 SYSTEM AIR VENTILATION
N6 MEASURING CONNECTION FLUSHING
18 X 4 HOLES N7 DIFF. PRESSURE CONNECTION
N8 DIFF. PRESSURE CONNECTION
N9 MEASURING CONNECTION
N5 N10 DRAIN
120
144
603
N11 FLUSHING LINE
240
310
150
144
B B
N9
DRAIN DN50 PN10/16
175
260 185
MINIMUM REQUIRED
SERVICE AREA
GEAR MOTOR
C C
900
AIR RELEASE
340
D PCD 295 D
N2 22 X 8 HOLES
1650
OUTLET N8
DN200 PN10
N4
N2
SACRIFICIAL ANODE
MINIMUM REQUIRED
SERVICE AREA 650
1032
540
SACRIFICAL
ANODE
N1 N7
E INLET E
200 N10 DN200 PN10
PCD160 N3
N11 N1
205
18 (8X)
191
FLUSHING LINE
113
113
DN80 PN16 N6
228 315
310 412 FLUSHING LINE
REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL TITLE
9 Shaft added to other parts 22.12.2017 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
8 Gear motor KW value corrected 19.10.2016 ANy RLj RLj OF OPTIMARIN AS.
ANY REPRODUCTION WITHOUT THE
7 Added spare parts 02.06.2015 ANy RLj KSH WRITTEN PERMISSION OF
F
Issued for order KN FILTER 370M³H DN200 PN10 TYPE BK MK2 F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:20 A3 400 530 140752 9 1 OF 3

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
MINIMUM REQUIRED A
SERVICE AREA
GEAR MOTOR 620
900
B B
340
PCD 295 OUTLET
22 X 8 HOLES
C C
540
SACRIFICAL
ANODE
INLET
205
D D
E
DPI CONNECTION E
9 Shaft added to other parts 22.12.2017 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:20 A3 400 530 140752 9 2 OF 3

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
2.5 YEAR SERVICE KIT 10 YEAR SERVICE KIT

107 ORDER ORDER
82 POS DESCRIPTION MATERIAL QTY. POS DESCRIPTION MATERIAL QTY.
A
NO NO A
106 KIT 143724 S-KIT FILT 2.5Y 370 TYPE BK MK2 RUBBER & VITON 1 148650 FLAT GASKET TYPE BK MK2 Material <not specified> 1
105 14 10 134458 DIAPHRAGM FOR DPI TYPE BK VITON 1 148650 FLAT GASKET TYPE BK MK2 Material <not specified> 1
CONTAINS
15 O-RING 62,9X5,33 2-333 BK MK2 148650 FLAT GASKET TYPE BK MK2 Material <not specified> 1
104 11 143662 370_500_750 RUBBER 2
STEEL,ELECTRONICS,
108 O-RING 56,52X5,33 2-331 BK KIT 144203 S-KIT FILT 10Y 370 TYPE BK MK2 PLASTIC,RUB 1
110 12 143667 RUBBER 1
103 MK2 370_500
STEEL,ELECTRONICS,
114 KIT 143671 S-KIT FILT 5Y 370 TYPE BK MK2 PLASTIC,RUB 1
O-RING 53,6X2,62 2-138 BK
13 143668 MK2 370_500 RUBBER 3
80 148650 FLAT GASKET TYPE BK MK2 Material <not specified> 1
CONTAINS
B O-RING 53,3X5,33 2-330 BK B
14 143654 MK2 RUBBER 2
370_500_750_1400_2100_2500 80 136352 GEAR MOTOR 0.09KW TYPE BK STEEL, ELECTRONICS 1
102
15 143655 O-RING 34,3X5,33 2-324 BK MK2
370_500_750_1400_2100_2500 RUBBER 2 81 144143
OTHER
FILTER CANDLEPARTS
TYPE BK MK2 STAINLESS STEEL 12
370_500_750
ORDER
POS DESCRIPTION MATERIAL QTY.
53 16 143670 O-RING 177,1X5,33 2-365 BK RUBBER 1 82 NO
136351 DPI DIFF PRESS INDICATOR 4.46.2 ALUMINIUM 1
MK2 370_500_750 TYPE BK
PROFIL GASKET Z140488 TYPE

KIT 143724 S-KIT FILT 2.5Y 370 TYPE BK MK2 RUBBER & VITON 1
54 112 111 17 143663 BK MK2 370 RUBBER 1
148650 FLAT GASKET TYPE BK MK2 Material <not specified> 1
13 18 143664 BK MK2 370 RUBBER 1

55 19 143666 BK MK2 370 RUBBER 2
C 148650 FLAT GASKET TYPE BK MK2 Material <not specified> 1 C
12 5 YEAR SERVICE KIT 100 144245 BUSHING TYPE BK MK2

370_500_750 PLASTIC 1
ORDER
52 POS DESCRIPTION MATERIAL QTY.
NO 101 144246 GASKET TYPE BK MK2 370 RUBBER 1
SPRING SHEET TYPE BK MK2
102 144247 370_500 STEEL 1
STEEL,ELECTRONICS,
101 KIT 143671 S-KIT FILT 5Y 370 TYPE BK MK2 PLASTIC,RUB 1
103 144248 CLAW TYPE BK MK2 370_500 STEEL 1
KIT 143724 S-KIT FILT 2.5Y 370 TYPE BK MK2 RUBBER & VITON 1
BUSHING TYPE BK MK2
104 144249 370_500_750 PLASTIC 1
D
17 PLATE TYPE BK MK2 D
105
CONTAINS
144250 STEEL 1
370_500_750_1400_2100_2500
SACRIFICIAL ANODE TYPE BK
50 144208 MK2 370_500_750 STEEL, ZINK 3
BUSHING TYPE BK MK2
51 106 144251 370_500_750_1400_2100_2500 STEEL 2
BUSHING 1 TYPE BK MK2
51 144211 370_500 COPPER 2 LOCKING RING 38X1,75 TYPE BK
107 144252 MK2 STEEL 1
19 BUSHING 2 TYPE BK MK2 370_500_750_1400_2100_2500
52 144215 370_500 STEEL 1 LOCKING RING 55X2 TYPE BK
108 144253 MK2 STEEL 1
56 FLUSHING BUSHING TYPE BK 370_500_750_1400_2100_2500
53 144225 MK2 370_500_750 COPPER 2
109,
110, 144254 O-RING 44,0X3,53 TYPE BK MK2 PERBUNAN 8, 2, 1
7.5 YEAR SERVICE KIT
81
111
E
100 50 ORDER E
18 POS DESCRIPTION MATERIAL QTY. 112
11 NO 144255 GASKET 26,6X2,62 TYPE BK MK2 PERBUNAN 2
SHAFT SPRING TYPE BK MK2
54 144220 370_500 STAINLESS STEEL 1
113 144256 O-RING 75,5X5,33 TYPE BK MK2 PERBUNAN 1
PROFIL GASKE TD=70 Z123067
CONTAINS
55 143665 <100 OHM/CM BK MK2 RUBBER 24 114 147810 SHAFT 370_500_750 TYPE BK STAINLESS STEEL 1
370_521_600 MK2
109 113 KIT 144197 S-KIT FILT 7.5Y 370 TYPE BK MK2 RUBBER & VITON 1
16 9 Shaft added to other parts 22.12.2017 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:20 A3 400 530 140752 9 3 OF 3

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
POS ORDER DESCRIPTION MATERIAL WEIGHT QTY.

NO
22,5° 22,5°
A 1 131759 MANIFOLD PIPE 2 DN200 WT6.3 L732 SYSTEM1-2 P235TR1 22.07 1 A
2 131760 BRANCH PIPE DN150 WT5 P235TR1 1.75 2

340
192
PCD 295 3 131762 DISHED HEAD DN200 WT6 DIN 28011 P235TR1 2.54 1
22 X 8 HOLES 4 131865 SLIP ON FLANGE DN150 PN16 Plain Carbon Steel 6.60 2
5 132726 SLIP ON FLANGE DN200 PN10 Plain Carbon Steel 9.19 1
DRAIN-VENT PIPE DN50 WT4 L50 WELDMENT

6 145754 Galvanized Steel 0.39 1
L71,12
B 7 134433 SLIP ON FLANGE DN50 PN10 Plain Carbon Steel 2.45 1 B
NOTES:
DN50 PN10 SERIAL NUMBER TO BE STAMPED ON FLANGE
9 ,1
5 1. ALL MACHINED/MANUFACTURED PARTS SHALL BE DELIVERED WITH 3.1
R21
A 5 1,9
MATERIAL CERTIFICATE.
2. TO BE HOT DIPPED GALVANIZED AFTER WELDING.
R2
3. ALL MACHINED/MANUFACTURED PARTS SHALL BE STAMPED WITH
XXXX-XXXX-XXXX
60,3
76
HEAT/BATCH NO.
135
285 4. MANUFACTURING, WELDING AND TESTING:

6 -ACCORDING TO DNV GL RULES FOR CLASSIFICATION: RU-SHIPS
PCD 240 6,3 -DESIGN PRESSURE 10 BAR
-PIPE SYSTEM CLASS 3
22 X 8 HOLES -UNLESS OTHERWISE SPECIFIED, ALL WELDS TO BE FULL PENETRATION
,5°
C C
22
7
879
6
5
350
DN150 PN10
D D
2
5 4
5
212
B 12
DETAIL B
A 5
219,1 TYPICAL FOR ALL BRANCHES
E DN200 PN10 E
SECTION A-A 5
165
125
18 X 4 HOLES
TITLE
6 Notes and welding details 19.07.2017 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
5 30.11.2012 TK TK KN OF OPTIMARIN AS.
4 TK KN JS WRITTEN PERMISSION OF
Changed flange 09.02.2012
3 Issued for fabrication 21.11.2011 TK TK JS MANIFOLD DN200 PN10 SYSTEM1-2
F UNLESS OTHERWISE PROJECTION F
2 Re-named file 05.08.2011 TK KS KS SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
53 85 131761 6 1 OF 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
1786 60°
1552
1000
BLANKING CAP TYPE25

EARTHING POINT
159
B 22 X 8 HOLES B
PCD 240 DETAIL C

A A C
B
EARTHING SURFACE MUST NOT BE COATED !

285 DN150 M25X1.5 PLUG 334,5
PN10 459,8
C C
3772
DETAIL B
200
200
SERVICE MINIMUM REQUIRED SERVICE AREA

AREA
D D
500 1800
200
WT 3
200
WT 3
SECTION A-A
E E
NOTES:
1. ALL MACHINED/MANUFACTURED PARTS SHALL BE DELIVERED WITH 3.1 MATERIAL CERTIFICATE.
2. ALL MACHINED/MANUFACTURED PARTS SHALL BE STAMPED WITH HEAT/BATCH NO.
3. MANUFACTURING, WELDING AND TESTING:

-ACCORDING TO DNV GL RULES FOR CLASSIFICATION: RU-SHIP
-DESIGN PRESSURE 10 BAR
-PIPE SYSTEM CLASS 3
-UNLESS OTHERWISE SPECIFIED, ALL WELDS TO BE FULL PENETRATION REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL TITLE
18 New revision 146680 19.06.2018 RLj KSH RLj THE INFORMATION CONTAINED IN THIS
4. UV-CHAMBER TO BE DEGREASED, BLASTED AND PRIMER COATED. 17 Added additional sensor adapter 17.01.2018 ANy KSH ANy OF OPTIMARIN AS.
16 Updated wall thickness 25.09.2017 RLj ANy KSH WRITTEN PERMISSION OF
F 5. PRIMER: EP-POWDER COATING PRIMER, 530-7699 15 Updated notes 16.06.2017 ANy RLj ANy UV CHAMBER DN150 4 SOCKETS F
14 Changed to non EX assy 21.10.2015 RLj KSH RLj SPECIFIED:
6. COLOR:GRAY 13 Changed material on usit-ring 19.03.2015 RLj KSH KSH
DIMENSIONS ARE
IN MILLIMETERS
12 Added flange size in table 09.12.2014 RLj KSH KSH SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
7. SURFACE:SMOOTH 11 added bolts RL KSH RL
10 Changed plug. Material update TK DÅL RL 1:20 A3 67.3 103.3 138506 18 1 OF 2

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM ORDER WEIGHT QTY.

DESCRIPTION REVISION MATERIAL
NO NO. KG
A A
UV CHAMBER CUNI 90-10 COPPER-NICKEL, STAINLESS
1 138508 6 53 1
WELDMENT STEEL
2 117032 UV CHAMBER INNER FLANGE 8 COPPER-NICKEL 1 2
SCREW DIN 912 M6X16 8.8 HEX
3 116989 12 STEEL 0.01 8
HD
4 131901 END CAP GASKET 6 HOLES 5 RUBBER 0.0036 2
SCREW DIN 912 M12X16 8.8 HEX
5 142187 3 STEEL 0.03 12
HD
6 139231 END COVER M25 SOCKET 7 STAINLESS STEEL 2 2
SCREW DIN 912 M8X20 8.8 VZ
7 139453 6 STEEL 0.01 2
HEX HD
B B
STAR WASHER DIN 6798 M8 8.8
8 139454 6 STEEL 0.002 2
VZ
9 139455 WASHER DIN 125 M8 A4 5 STAINLESS STEEL 0.002 2
10 134762 ADAPTER FOR TYPE JUM_WIK TT 5 ALUMINIUM BRONZE 0.17 1
11 141352 G1 PLUG BRASS 3 BRASS 0.05 2
12 144889 USIT-RING 33.89X42.8X3.25 PE300 2 PLASTIC 0.0001 4
13 131115 NUT DIN 934 M20 8.8 VZ 10 GALVANIZED STEEL 0.07 16
14 132643 BOLT DIN 931 M20X130 8.8 VZ 7 GALVANIZED STEEL 0.40 16

4
15 146680 ADAPTER FOR TYPE JUM TS 2 ALUMINIUM BRONZE 0.16 1
C C
D D
5
10 6
3
15 7
12 8
NOTES:
9
1. ALL MACHINED/MANUFACTURED PARTS SHALL BE DELIVERED WITH 3.1 MATERIAL CERTIFICATE.
2. ALL MACHINED/MANUFACTURED PARTS SHALL BE STAMPED WITH HEAT/BATCH NO.
3. MANUFACTURING, WELDING AND TESTING:

-ACCORDING TO DNV GL RULES FOR CLASSIFICATION: RU-SHIP
-DESIGN PRESSURE 10 BAR
E -PIPE SYSTEM CLASS 3 E
-UNLESS OTHERWISE SPECIFIED, ALL WELDS TO BE FULL PENETRATION
4. UV-CHAMBER TO BE DEGREASED, BLASTED AND PRIMER COATED.
5. PRIMER: EP-POWDER COATING PRIMER, 530-7699
6. COLOR:GRAY
11 7. SURFACE:SMOOTH
13 REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL TITLE
14 18
17
New revision 146680
Added additional sensor adapter

19.06.2018
17.01.2018
RLj
ANy
KSH
KSH
RLj
ANy
THE INFORMATION CONTAINED IN THIS
OF OPTIMARIN AS.
16 Updated wall thickness 25.09.2017 RLj ANy KSH WRITTEN PERMISSION OF
F
15 Updated notes 16.06.2017 ANy RLj ANy UV CHAMBER DN150 4 SOCKETS F
14 Changed to non EX assy 21.10.2015 RLj KSH RLj SPECIFIED:
DIMENSIONS ARE
13 Changed material on usit-ring 19.03.2015 RLj KSH KSH IN MILLIMETERS
12 Added flange size in table 09.12.2014 RLj KSH KSH SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
11 added bolts RL KSH RL
10 Changed plug. Material update TK DÅL RL 1:20 A3 67.3 103.3 138506 18 2 OF 2

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NUMBER OF UV MAX FLOW, CONNECTION

CHAMBERS M³H DN/A
A 1 167 150 A
2 334 200
3 500 250
3851 TYP. FOR ALL SYSTEMS 4 667 300
1786 TYP. FOR ALL SYSTEMS 5 834 300
6 1000 350
7 1167 400
8 1334 400
MINIMUM REQUIRED MINIMUM REQUIRED SERVICE AREA 9 1500 400
SERVICE AREA
B 10 1667 500 B
500 TYP. 11 1834 500

FOR ALL SYSTEMS 1800 TYP. FOR ALL SYSTEMS 12 2000 500
13 2167 600
14 2334 600
15 2500 600
16 2667 600
17 2834 600
18 3000 600
C C
1000 TYP. FOR ALL SYSTEMS
OUTLET/INLET VENT
MAX FLOW IS SHOWN IN TABLE
D D
FOR ALL SYSTEMS

350 TYP.
OUTLET/INLET
E
MAX FLOW IS SHOWN IN TABLE E
DRAIN

TITLE
NOTES: 1 Issued for use 24.04.2018 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
OF OPTIMARIN AS.
1. UV UNIT IS DELIVERED UNASSEMBLED WRITTEN PERMISSION OF
2. SERVICE AREA REQUIRED AS SHOWN TO ALLOW INSTALLATION/REPLACEMENT OF UV GLASS AND LAMP

ASSEMBLY PRINCIPLE UV-UNIT SYSTEM1 DS
F 3. THE UV MANIFOLDS MUST BE INSTALLED WITH THE MANIFOLDS IN VERTICAL POSITION AS SHOWN. ALTERNATIVELY IN UNLESS OTHERWISE
SPECIFIED:
PROJECTION F
HORIZONTAL POSITION BUT THEN WITH THE UV CHAMBERS AS THE LOWEST POINT DIMENSIONS ARE
IN MILLIMETERS
4. THE FLOW THROUGH THE UV UNIT MUST BE DIAGONAL WITH THE MANIFOLD POSITION AS SHOWN
5. DESIGNED AND BUILT ACC. TO APPLICABLE STANDARDS
N/A N/A 148084 1 1 OF 2

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM NO DESCRIPTION QTY.
A 1 MANIFOLD 2 A
2 BUTTERFLY VALVE DN50 MANUAL 2

2 3 UV CHAMBER 2
1 4 MEASURING WINDOW 2
9
5 UV SENSOR 2
6 CABLE SENSOR 4
7
7 BUTTERFLY VALVE DN150 4
10 8 USIT RING 8
B
3 9 NUT M20 32 B
10 BOLT M20 32
11 TEMPERATURE SWITCH 2
13 TEMPERATURE TRANSMITTER 2
6
13
C C
D D
5
A
4
**
8
11
E E
DETAIL A

TITLE
1 Issued for use 24.04.2018 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
NOTES: OF OPTIMARIN AS.
WRITTEN PERMISSION OF
F OPTIMARIN AS IS PROHIBITED
ASSEMBLY PRINCIPLE UV-UNIT SYSTEM1 DS F
1. TYPE OF ACTUATOR (MANUAL, PNEUMATIC, ELECTRIC) ARE DEFINED IN THE PROJECT SPECIFIC FLOW DIAGRAM UNLESS OTHERWISE
SPECIFIED:
PROJECTION
2. USIT RING AND POCKET FOR TEMPERATURE TRANSMITTER ARE PRE-ASSEMBLED ** DIMENSIONS ARE
IN MILLIMETERS
N/A N/A 148084 1 2 OF 2

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM ORDER WEIGHT QTY.

DESCRIPTION MATERIAL
NO NO. KG
KIT 144121 S-KIT UV-SYS 2.5Y STAINLESS STEEL, GLASS,RUBBER 3 1

A A
1 117081 MEASURING WINDOW INCL. O-RING NBR70 STAINLESS STEEL, GLASS 0.29 1
2 117079 UV SENSOR 2300W_m2 TYPE ILM STEEL, ELECTRONICS 0.12 1
3 117023 BACKUP RING 48.6X40 X1.02 POM ACETAL COPOLYMER 0.0008 2
4 123545 O-RING 40 X 4.5 NBR-70 RUBBER 0.0026 4
CONTAINS
5 131901 END CAP GASKET 6 HOLES RUBBER 0.0036 2
6 144889 USIT-RING 33.89X42.8X3.25 PE300 PLASTIC 0.0001 4
7 144119 UV LAMP 35kW GLASS, ELECTRONICS 0 1
8 117019 QUARTZ GLAS OD40 L1600 TYPE UVT GLASS 1.37 1

B B
9 134462 FILTER MAT FOR UV POWER CABINET TYPE RIT PLASTIC 0.003 1
- 119691 MOUNTING LUBRICANT LIQUID SOAP, NON TOXIC 1
- 132753 LAMP INSTALLATION GLOVES COTTON 1
NOTES
1. ONE KIT PER CHAMBER
C 3 C
D D
E E
6
1
2
1 Issued for use 24.04.2018 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
OF OPTIMARIN AS.
F UV UNIT SERVICE KIT F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:50 A3 NA 148281 1 1 OF 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
97
ELECTRIC CONNECTION TO 230
FILTER CONTROL PANEL, M20 GLAND
125
TO BE BLANKED (M20 GLAND)
B B
22
,5° ,5°
22
307
22 x 8 HOLES
540
C C
DN200 PN10
DN200 PN10
PCD 295
340
D D
350
E E

TITLE
9 Renamed 21.12.2012 JI KN KN THE INFORMATION CONTAINED IN THIS
8 Renamed 23.11.2012 JI TK KN OF OPTIMARIN AS.
NOTES:
F 7 Changed hole size 25.10.2012 JI TK KN
6 Updated CAL MAX 24.10.2012 JI TK KSH

FLOWMETER DN200 PN10 TYPE MEA F
5 Renamed JI TK KN SPECIFIED:
1. CAL MAX: 600 m³/h

10.10.2012
DIMENSIONS ARE
IN MILLIMETERS
2. FLOWMETER MUST BE CONNECTED TO EARTH DIM TOLERANCE WEIGHT [kg] DRAWING NO. REVISION SHEET
ISO 2786-1
(MEDIUM) 31 130956 9 1 OF 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTES:
A 1. OUTER DIAMETER AND THICKNESS IS GRATER THAN DN200 PN10 A

STANDARD
2. HOLE PATTERN AND BOLTHOLE SIZE COMPLY WITH DN200 PN10
275,5
STANDARD
206,5
B B
C MIN. REQUIRED C
SERVICE AREA 22,5° 22,5°

400
487
D D
336
208,5
DN200 PN10
PCD 295
DN200 PN10
22 (X8)
175
E E
600
4 Updated 3D model 26.04.2018 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
3 Removed T.B& I.R 13.10.2017 RLj ANy RLj OF OPTIMARIN AS.
2 Added spare parts 18.12.2014 ANy KSH KSH WRITTEN PERMISSION OF
F
1 Issued for use 29.07.2014 TB KSH KSH FLOW PRESSURE VALVE DN200 PN10 TYPE GA F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:10 A3 157 N/A 143733 4 1 OF 2

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
5 YEAR SERVICE KIT

ORDER
A
NO A
KIT 143959 S-KIT FPV 5Y 200 TYPE GA RUBBER 1
104 -* 143952 O-RING 6-002 FPV TYPE GA RUBBER 1
10 143953 O-RING 2-227 FPV DN200 TYPE GA RUBBER 1

13
11 143954 O-RING 2-268 FPV DN200 TYPE GA RUBBER 1
CONTAINS
12
103 12 143955 O-RING 6-039 FPV DN200 TYPE GA RUBBER 1
14
O-RING 6-056 FPV DN200_400_500 TYPE
105 13 143956 RUBBER 1
B GA B
15
14 143957 DIAPHRAGM 226 FPV 200 TYPE GA RUBBER 1
102 15 143958 SEAL 245 FPV DN200 TYPE GA RUBBER 1
10 YEAR SERVICE KIT

ORDER
NO
STEEL, ELECTRONICS,
KIT 143960 S-KIT FPV 10Y 200 TYPE GA 1
RUBBER
C C
KIT 143959 S-KIT FPV 5Y 200 TYPE GA RUBBER 1
CONTAINS
50 143239 SOLENOID VALVE 0330 0.25IN TYPE BUR STEEL, ELECTRONICS 2
106 50
10
110
OTHER PARTS
101
ORDER
NO.
D D
100 131154 Y-FILTER FPV TYPE GA STAINLESS STEEL 1

11 100
101 131176 QUICK FIT CONNECTION FPV TYPE GA STAINLESS STEEL 2
108 102 142017 SEAL GUIDE FPV 200 TYPE GA STAINLESS STEEL 1
103 142019 SEAL DISC FPV 200 TYPE GA STAINLESS STEEL 1

107
104 142021 SHAFT FPV 200 TYPE GA STAINLESS STEEL 1
105 118427 UPPER DISC FPV 200 TYPE GA STEEL 2
106 118365 COVER FPV 150_200 TYPE GA BRONZE 1
107 142013 SEAT FPV 200 TYPE GA STAINLESS STEEL 1
E 108 142015 SPRING RING FPV 200 TYPE GA STAINLESS STEEL 1 E
109 142028 SPRING 38 FPV 200 TYPE GA STAINLESS STEEL 2
110 140726 LOCK WASHER FPV 150_200 TYPE GA STAINLESS STEEL 1
* For use with FPVs delivered with Indicator Rod

109
4 Updated 3D model 26.04.2018 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
3 Removed T.B& I.R 13.10.2017 RLj ANy RLj OF OPTIMARIN AS.
2 Added spare parts 18.12.2014 ANy KSH KSH WRITTEN PERMISSION OF
F
1 Issued for use 29.07.2014 TB KSH KSH FLOW PRESSURE VALVE DN200 PN10 TYPE GA F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:10 A3 157 N/A 143733 4 2 OF 2

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
718,50 200
100 10,50
DISCHARGE G1/4
OUTLET
20
DN80 PN10
B
18 (X4) B
180
PCD160
142
INLET SERVICE
362
AREA
160
SUCTION G1/4 A A
C C
22 100,50
15
280
212
125
95
D
14,5 (X4) D
SECTION A-A
DN65 PN10
18 (X4)
PCD 145
300
E E
37,50
288 NOTES: REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS

TITLE
8 S-KIT Update 29.01.2018 ANy KSH ANy
7 Impeller moved to 10Y S-KIT RLj ANy OF OPTIMARIN AS.
1. RATED MOTOR POWER 12.6 kW
27.11.2017 ANy
6 Changed from 8.6 to 12.6kW motor 08.06.2017 ANy KSH ANy WRITTEN PERMISSION OF
2. IF OPERATED AT 50Hz THE DISCHARGE PRESSURE WILL

F
5 Updated S-Kit 30.11.2016 ANy RLj ANy BACK FLUSH PUMP 74M³H 2.5BAR 20.5A TYPE ALL F
PROJECTION
BE REDUCED TO 1.6BAR
UNLESS OTHERWISE
4 Changed S-Kit 03.02.2015 ANy RLj RLj SPECIFIED:
DIMENSIONS ARE
3 Added spare parts 16.12.2014 ANy KSH KSH IN MILLIMETERS
2 Renamed 21.11.2012 EH TK KN SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1 Issued for use EH KS KS
1:10 A3 99.8 N/A 132711 8 1 OF 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
101
A 2.5 YEAR SERVICE KIT A
102 ORDER
NO
KIT 144156 S-KIT BFP 2.5Y 14_28_74_106M³H 2.5BAR TYPE ALL STEEL, CARBON, RUBBER 1
80
CONTAINS
10 142124 MECH. SEAL BFP 433.01 14_28_74_106M³H TYPE ALL STAINLESS STEEL, RUBBER 1
50
11 142125 O-RING BFP 412.01 14_28_74_106 TYPE ALL RUBBER 1
105
5 YEAR SERVICE KIT
ORDER
B 103 POS DESCRIPTION MATERIAL QTY. B
NO
KIT 145628 S-KIT BFP 5Y 74_106M³H 2.5BAR TYPE ALL STEEL, CARBON, RUBBER 1
104
KIT 144156 S-KIT BFP 2.5Y 14_28_74_106M³H 2.5BAR TYPE ALL STEEL, CARBON, RUBBER 1
CONTAINS
10 50 145618 SHAFT ASSY BFP 220.01 74_106M³H TYPE ALL STEEL 1
51 147837 BALLBEARING BFP 65_74_106M³H TYPE ALL STAINLESS STEEL 2

100
51* *INSIDE THE MOTOR 10 YEAR SERVICE KIT

106 ORDER
C
NO C
KIT 147779 S-KIT BFP 10Y 74M³H 2.5BAR TYPE ALL STEEL, CARBON, RUBBER 1
CONTAINS
KIT 145628 S-KIT BFP 5Y 74_106M³H 2.5BAR TYPE ALL STEEL, CARBON, RUBBER 1
80 144073 IMPELLER BFP 230.01 74M³H 2.5BAR TYPE ALL NI-AL-BZ, ELECTRONIC 1
OTHER PARTS
ORDER
11 NO
100 145637 VOLUTE CASING BFP 102 74_106M³H TYPE ALL NI-AL-BZ, ELECTRONIC 1
D 101 145643 CASING COVER BFP 161.05 14_28_74_106M³H TYPE ALL STAINLESS STEEL 1 D
102 142150 SPACE SLEEVE BFP 525.01 14_28_74_106M³H TYPE ALL PLASTIC 1
103 145652 KEY BFP 940.01 14_28_74_106M³H EX TYPE ALL STAINLESS STEEL 1
104 145648 IMPELLER NUT BFP 922.01 14_28_74_106M³H TYPE ALL STAINLESS STEEL 1
105 145650 SPRING WASHER BFP 936.01 14_28_74_106M³H TYPE ALL STAINLESS STEEL 1
106 144088 BACK FLUSH PUMP MOTOR 12.6kW 74_106M³H TYPE ALL STEEL, ELECTRONICS 1
E E
8 S-KIT Update 29.01.2018 ANy KSH ANy THE INFORMATION CONTAINED IN THIS
7 Impeller moved to 10Y S-KIT 27.11.2017 ANy RLj ANy OF OPTIMARIN AS.
6 Changed from 8.6 to 12.6kW motor 08.06.2017 ANy KSH ANy WRITTEN PERMISSION OF
F
5 Updated S-Kit 30.11.2016 ANy RLj ANy BACK FLUSH PUMP 74M³H 2.5BAR 20.5A TYPE ALL F
4 Changed S-Kit 03.02.2015 ANy RLj RLj SPECIFIED:
DIMENSIONS ARE
3 Added spare parts 16.12.2014 ANy KSH KSH IN MILLIMETERS
2 Renamed 21.11.2012 EH TK KN SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1 Issued for use EH KS KS
1:10 A3 99.8 132711 8 2 OF 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ORDER
NO
GAUGE BOARD FOR BACK FLUSH PUMP TYPE
1 146313 STAINLESS STEEL 1
290 ALL
A 1,25 A
2 146318 VACUMETER FOR GAUGEBOARD TYPE ALL STEEL 1
3 146320 MANOMETER FOR GAUGEBOARD TYPE ALL STEEL 1
B B
170
C C
58,50
1/4" BSP
D
65 160 D
9 (X4)
19
8
2 1
36
E E

TITLE
2 Added connection details 13.10.2017 ANy RLj ANy THE INFORMATION CONTAINED IN THIS
1 Issued for use 22.12.2016 ANy KSH ANy OF OPTIMARIN AS.
F 145 OPTIMARIN AS IS PROHIBITED
GAUGE BOARD FOR BACK FLUSH PUMP F
UNLESS OTHERWISE
SPECIFIED:
PROJECTION TYPE ALL
DIMENSIONS ARE
IN MILLIMETERS
3 146316 2 1 OF 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM NO Number DESCRIPTION Weight kg QTY.
1 137319 BF VALVE DN150 PN10 MN WAF BODY TYPE ALF 9.50 1

110 2 138889 PMA 083 ACTUATOR TYPE ALF 3.13 1
A 91 3 139104 SWITCH BOX, NTS-CP10 TYPE ALF 0.612 1 A
EXHAUST REGULATOR PF1/8 FOR SOLENOID VALVE
4 139142 0.01 2
TYPE ALF
5 148675 SOLENOID VALVE ASCO 551 TYPE ALF 0.44 1
ELECTRIC CONNECTION
M20 GLAND
134
B B
?
4
AIR CONNECTION
22,5°
533
22,5° *
*
180
C C
*
*
134
?
210
D D
PCD 240
?
22 X 4 HOLES
56
103
1
E E
108
204
NOTES: REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL
TITLE
1. Air connection 3 Renamed 09.11.2012 KN TK KN THE INFORMATION CONTAINED IN THIS
1/4" BSPP 2 Added model 08.10.2012 KN TK KN OF OPTIMARIN AS.
1 KN TK KN WRITTEN PERMISSION OF
Issued for use 12.06.2012
BF VALVE DN150 PN10 MN WAF ACT TYPE F
2. Air Consumption: UNLESS OTHERWISE
SPECIFIED:
PROJECTION ALF
105 Opening 0.43 litre DIMENSIONS ARE
IN MILLIMETERS
Closing 0.47 litre DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
13.92 N/A 137324 3 1 OF 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

91 110 1 137776 BF VALVE DN80 PN10 MN WAF BODY TYPE ALF 3.80 1
2 138885 PMA 063 ACTUATOR TYPE ALF 2.03 1
A 3 139104 SWITCH BOX, NTS-CP10 TYPE ALF 0.612 1 A
4 139142 0.01 2
TYPE ALF
5 148675 SOLENOID VALVE ASCO 551 TYPE ALF 0.44 1
ELECTRICAL CONNECTION
M20 GLAND
B B
113
AIR CONNECTION
424
3
22,5° 22,5° *
C * C
133
?
?
*
?
*
4
93
D D
124
PCD 160
18 X 4 HOLES 1
83
46
108
E E
168
TITLE
1. Air connection
3 Renamed 09.11.2012 KN TK KN THE INFORMATION CONTAINED IN THIS
2 Added model KN TK KN OF OPTIMARIN AS.
1/4" BSPP
08.10.2012
1 KN TK KN WRITTEN PERMISSION OF
Issued for use 12.06.2012
BF VALVE DN80 PN10 MN WAF ACT TYPE ALF F
2. Air Consumption:
SPECIFIED:
73 Opening 0.21 litre
DIMENSIONS ARE
IN MILLIMETERS
7.12 N/A 137572 3 1 OF 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

BUTTERFLY VALVE DN200 PN10 WAFER BODY TYPE
1 137792 13.50 1
ALF
91 2 138894 PMA 105 ACTUATOR TYPE ALF 6.77 1
110
A 3 139104 SWITCH BOX, NTS-CP10 TYPE ALF 0.612 1 A
4 139142 0.01 2
TYPE ALF
ELECTRIC CONNECTION 5 148675 SOLENOID VALVE ASCO 551 TYPE ALF 0.44 1
M20 GLAND
158
B B
607
AIR CONNECTION
204
C
3 C
*
*
160
265 *
PCD 295 ?
D D
22 X 4 HOLES *
?
60
122
4
108
1
E E
268
TITLE
1. Air connection 2 Renamed 09.11.2012 KN TK KN THE INFORMATION CONTAINED IN THIS
1/4" BSPP 1 Issued for use 08.10.2012 KN TK KN OF OPTIMARIN AS.
BF VALVE DN200 PN10 MN WAF ACT TYPE F
133 2. Air Consumption: UNLESS OTHERWISE
SPECIFIED:
PROJECTION ALF
Opening 0.95 litre DIMENSIONS ARE
IN MILLIMETERS
21.56 N/A 137650 2 1 OF 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Weight
ITEM NO Number DESCRIPTION MATERIAL QTY.
kg
A
1 137781 BF VALVE DN50 PN10 MN WAF BODY TYPE ALF Cast Iron, Rubber & Aluminium Bronze 2.40 1 A
2 139033 HANDLEVER_HL 2.1-11 TYPE ALF Carbon Steel 0.75 1

3 132830 BOLT DIN 933 M8X30 A4 AISI Type 316L stainless steel 0.02 2
4 132841 WASHER DIN 125 M8 A4 AISI Type 316L stainless steel 0.002 2
90 232
5 132831 NUT DIN 934 M8 A4 AISI Type 316L stainless steel 0.01 2
36
B B
2
3
4
5
118
1
210
C C
90
PCD 125
67
18 X 4 HOLES
D D
43
E E

TITLE
6 Updated name 08.11.2017 RLj ANy RLj THE INFORMATION CONTAINED IN THIS
5 added material 24.11.2014 RLj KSH RLj OF OPTIMARIN AS.
4 KN RL KN WRITTEN PERMISSION OF
Added material 26.11.2013
F
3 Renamed KN TK KN
BF VALVE DN50 PN10 MN WAF MAN TYPE F
ALF
09.11.2012
2 Insert model 03.10.2012 KN JH KS SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
3.20 N/A 137728 6 1 OF 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM ORDER WEIGHT

DESCRIPTION MATERIAL QTY.
NO NO. KG
A A
1 141697 BF VALVE DN200 PN10 WAF BODY TYPE EBR CAST IRON, RUBBER 13.2 1
2 140601 SWITCH BOX EPP2M01-MA TYPE EBR PLASTIC, ELECTRONICS 0.59 1
3 140615 SOLENOID VALVE TYPE EBR STEEL, ELECTRONICS, PLASTIC 0.2 1
4 142108 ACTUATOR RC240-DAM TYPE RC ALUMINIUM, PLASTIC, ELECTRONIC 5.8 1
180
NOTES:
1. Air Connection: 1/4" BSPP.

B B
2. Filling volume @ 1atm opening: 0.73dm³
Filling volume @ 1atm closing: 0.83dm³
12
Air supply pressure 5-7 bar (ISO8573-1:2010 class 5.3.5)
3. To be delivered with a tamper sealing wire on manual
override wheel.
22 (8X) 4. Bolts between actuator and limit switch to be painted
on top to work as tamper sealing.
5. Cable pre-installed from solenoid to switch box
615,5
C PCD295 C
514,5
DN200 PN10
464
2
393,5 4
177
D D
60
472
12,5 300
E E
49
134,5

TITLE
5 Updated filling volume info 07.09.2018 RLj ANy RLj THE INFORMATION CONTAINED IN THIS
BYPASS VALVE DN200 PN10 WAF

4 Updated name 07.11.2017 RLj KSH RLj OF OPTIMARIN AS.
ACT TYPE EBR

3 ANy RLj ANy WRITTEN PERMISSION OF
Added dimension 06.03.2017
F F
2 Added width dim 02.02.2015 ANy RLj RLj
1 Issued for use 08.07.2014 RLj KSH RLj SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
19.80 142946 5 1 OF 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
DN50 PN10
PCD 125
B B
C 18 (4X) C
3/8" BSP Female

32,5
D D
142
E E
1 Issued for use 27.10.2015 RLj KSH RLj THE INFORMATION CONTAINED IN THIS
OF OPTIMARIN AS.
F AIR VALVE DN50 PN10_16 TYPE ARI F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:2 A3 3 145342 1 1 OF 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
OTHER PARTS
ORDER
01 NO
B B
01 145346 ROLLING SEAL 1IN TYPE ARI RUBBER 1

02 145347 CLAMPING STEM TYPE ARI PLASTIC 1
03 145348 FLOAT TYPE ARI PLASTIC 1
04 145349 O-RING TYPE ARI RUBBER 1
02
03
C C
04
D D
E E
OF OPTIMARIN AS.
F AIR VALVE DN50 PN10_16 TYPE ARI F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:2 A3 3 145342 1 2 OF 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM ORDER WEIGHT

NO NO. KG
A A
1 106336 SAMPLING ASSEMBLY PIPE DN25 STAINLESS STEEL 0.84 1
2 100565 BALL VALVE DN25 STAINLESS STEEL 1 1
3 104766 PLUG DN25 STAINLESS STEEL 0.21 1
4 132761 BLIND FLANGE DN50 ID35.4 DIN PN10_16 STAINLESS STEEL 2 1
A 3
2
B B
1" BSP
24
4
16
60
123
350
1 A
C R1 C
27
174
191
100
45°
SECTION A-A
D D
35.4
33.4
18 (4X)
227
16
45°
E E
45°
6
ARROW INDICATING
FLOW DIRECTION
TO BE ENGRAVED
DETAIL A
125 REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL TITLE
6 Fixed dimensions 12.09.2017 RLj RLj RLj THE INFORMATION CONTAINED IN THIS
DN50 DIN PN10 ( 165)

5 Renamed 26.05.2014 RL SK SK OF OPTIMARIN AS.
4 Added dimensions 05.12.2013 JH RL KN WRITTEN PERMISSION OF
F
3 Renamed 28.08.2012 JH TK KN SAMPLING ASSEMBLY DN150-DN350 F
2 Changed description 02.08.2011 JH KS KS SPECIFIED:
DIMENSIONS ARE
1 Issued for fabrication 27.07.2011 JH KS KS IN MILLIMETERS
1:5 A3 4 100687 6 1 OF 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
INSTALLATION
A A
INSTALLED
B B
STEP 1: STEP 2:
INSERT SAMPLING ASSEMBLY SAMPLING ASSEMBLY BEND
IN TO MAIN PIPE TO BE TANGENT TOWARD DN50 PIPE WALL
DN50 DN50
DIMENSIONS DN50
OD60.3 OD60.3 OD60.3
WT4.5 WT4.5 WT4.5
C C
190
160
150
FLOW DIRECTION FLOW DIRECTION

FLOW DIRECTION
D
MAIN PIPE SIZE: DN150 D
MAIN PIPE SIZE: DN200 MAIN PIPE SIZE: DN250

DN50
DN50
OD60.3
OD60.3
WT4.5
WT4.5
NOTE:
E
• INSTALLATION PROCEDURE FOR SAMPLING ASSEMBLY E
DN150-DN350 (100687)
220
210
1 Issued for info 12.09.2017 RLj ANy RLj THE INFORMATION CONTAINED IN THIS
FLOW DIRECTION FLOW DIRECTION OF OPTIMARIN AS.
F SAMPLING ASSEMBLY INSTALLATION DN150-DN350 F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
MAIN PIPE SIZE: DN300

MAIN PIPE SIZE: DN350 N/A A3 N/A 147072 1 1 OF 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM NO Number DESCRIPTION MATERIAL Weight kg QTY.
A
1 147761 PRESSURE TRANSMITTER 16BAR TYPE WIK Steel, Electronics, Plastic 0.1 1 A
Model: A-10
Pressure range: 0…16 bar
OVerpressure: 3x range (48bar)
Non-linearity: ±0.5%BFSL
Signal output: 4-20 mA
El. connection: DIN 175301-803 A
Process connection: G½ B
Pressure port: 0.6mm
B B
48
C C
61
91,50
28,5
27
21
D D
G 1/2 B
E E
OF OPTIMARIN AS.
F PRESSURE TRANSMITTER 16BAR TYPE WIK F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:1 A3 0.1 147761 1 1 OF 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
26
M12
B B
99
C C
50
36
26
D D
G 1/2" B
Notes:
19
E Model: 902815/20 E
Temp. range: -10 ... +120 °C
Measuring element: 1x Pt1000 in 4-wire circuit
Output: 4-20 mA
Process connection: Screw connection G 1/2
Insertion length: 50 mm
Sensor diameter: 6 mm
OF OPTIMARIN AS.
F TEMPERATURE TRANSMITTER -10-120°C TYPE JUM F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:1 A3 0.066 N/A 145519 1 1 OF 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
50
B B
97
14
C C
11,50
27
D D
E NOTES E
Model: 608301
Switching temperature: 70°C
Contact: N/C contact
El. connection: DIN 175301-803 A
Process connection: Screw connection G 1/2
Insertion length: 40 mm
Sensor diameter: 11,5 mm
1 Issued for use 17.01.2018 ANy KSH ANy THE INFORMATION CONTAINED IN THIS
OF OPTIMARIN AS.
F TEMPERATURE SWITCH 70°C TYPE JUM F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:1 A3 0 N/A 146688 1 1 OF 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
472
B B
17 (X4)
660
C C
1025,20
618
30,50
640
D D
1482
1420
E E
582 960
740
TITLE
1 Issued for use 10.12.2014 ANy KSH KSH THE INFORMATION CONTAINED IN THIS
OF OPTIMARIN AS.
TRANSFORMER 690-440 125 kVA IP54 TA55 F
UNLESS OTHERWISE
SPECIFIED:
PROJECTION FOR 2 UV TYPE POL
DIMENSIONS ARE
IN MILLIMETERS
694 144060 1 1 OF 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
407 283
310,5 210
A A
2 4
6 8 1
3 5 7
TOUCH DISPLAY
B B
509,5
413
500
REMOTE STOP SECTION B-B
CABLE INLET AREA

C C
150
CABLE INLET AREA
480
400 B B
D D
48
68
45°
48
610
E E
7 (2X)
SERVICE AREA
DETAIL A
TYPICAL FOR ALL FOUR CORNERS
16 Pro- & Modbus sheets added 21.08.2018 RLj KSH RLj THE INFORMATION CONTAINED IN THIS
15 Updated PSL 3d mdl 08.12.2017 RLj ANy RLj OF OPTIMARIN AS.
14 Renamed 08.06.2017 RLj KSH RLj WRITTEN PERMISSION OF
F
13 Corrected notes (all *) 11.07.2016 RLj RLj RLj CONTROL PANEL 315 F
12 Changed breaker from 1 to 2p 01.09.2014 RL KSH RLj SPECIFIED:
DIMENSIONS ARE
11 Added internal layout 24.03.2014 EH SK SK IN MILLIMETERS
10 Added parts 22.11.2013 EH RL KN SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
9 Updated all glands EH KSH KSH
1:10 A3 20 N/A 117221 16 1 OF 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Weight QTY.
ITEM NO Number DESCRIPTION MATERIAL kg
1 140200 ELECTRONIC ENCLOSURE 400X500X210 TYPE RIT Steel Sheet 13 1
2 140212 LABEL HOLDER FOR CABINET FRONT EQUIPMENT TYPE EON Plastic 0.002 3
3 140213 LABEL FOR CABINET FRONT EQUIPMENT BLANK TYPE EON Plastic 0.002 3
A A
4 117129 CABINET EMERGENCY STOP BUTTON TYPE EON Plastic 0.036 1
5 139894 GUARD RING YELLOW FOR EMERGENCY STOP TYPE EON Plastic 0.032 1
6 117133 CABINET SELECTOR SWITCH 2 WAY TYPE EON Plastic 0.011 1
7 117137 CABINET INDICATOR LIGHT LENSE WHITE TYPE EON Plastic 0.01 1
8 117139 CABINET INDICATOR LIGHT LENSE RED TYPE EON Plastic 0.008 1
10
9 117135 OBS TOUCH PANEL E1071 6.5 TYPE BEI Plastic & Electronics 1.084 1
10 117223 MP10-180 WIRE ROPE ISOLATOR SS316 0.25 4

AISI 316 Stainless Steel
2 7 3 8 11 124648 SIGN FOR SYSTEM INFORMATION Sheet (SS) 0 1
12 142295 LABEL FOR REMOTE STOP TYPE FEA Plastic 0.006 1
B B
C 1 C
D 12 D
6
5
E E
11
F
DIMENSIONS ARE
1:10 A3 20 N/A 117221 16 2 OF 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
INTERIOR WITHOUT OPTIBUS 1
2
140200
140202
ELECTRONIC ENCLOSURE 400X500X210 TYPE RIT
PROTECTION SWITCH 0.4-0.63A TR TYPE EON

Steel Sheet
Plastic & Electronics

13
0.26
1
A 3 140203 TRANSFORMER 440/230VAC 130VA TYPE NOR Plastic & Electronics 2.3 1 A
3 1 2 26 4 23 4 140204 POWER SUPPLY LOGO 24VDC/1.3A TYPE SIE Plastic & Electronics 0.17 1
5 140206 CONTACT MODUL 1NO FOR CABINET SWITCH TYPE EON Plastic & Electronics 0.008 1
6 140207 CONTACT MODUL 1NC FOR CABINET SWITCH TYPE EON Plastic & Electronics 0.008 1
7 140188 CABINET INDICATOR LIGHT LED ELEMENT WHITE TYPE EON Plastic & Electronics 0.001 1
17 8 140210 CABINET INDICATOR LIGHT LED ELEMENT RED TYPE EON Plastic & Electronics 0.008 1
9 140211 MOUNTING ADAPTER FOR CABINET FRONT EQUIPMENT TYPE EON Plastic 0.004 4
10 139492 TERMINAL BLOCK 2.5MM2 TYPE WEI Plastic & Electronics 0.0097 2 *
18 11 140215 CABLE ETHERNET CAT6 1M Plastic & Electronics 0.005 1
12 140219 S7 MICRO MEMORY CARD 512KB TYPE SIE Plastic & Electronics 0.001 1
C
19 13 140220 PROFIBUS CONNECTOR 90 DEGREE SCREW TYPE SIE Plastic & Electronics 0.052 2
B 14 140221 SIMATIC CONTROLLER CPU 315 2PN/DP TYPE SIE Plastic & Electronics 0.34 1 B
15 140222 SIMATIC S7-300 RAIL L=530MM TYPE SIE Steel 0.7 1

20 16 140223 INTERFACE MODULE IM151-1 FOR ET200S TYPE SIE Plastic & Electronics 0.172 1
17 140224 POWER MODULE FOR ET200S TYPE SIE Plastics & Electronics 0.035 1
18 140225 DIGITAL INPUT MODULE 4CH 24VDC ET200S TYPE SIE Plastic & Electronics 0.035 3
19 140226 DIGITAL OUTPUT MODULE 4CH 24VDC ET200S TYPE SIE Plastic & Electronics 0.025 1
13 20 140227 RELAY OUTPUT MODULE 2RO NO ET200S TYPE SIE Plastic & Electronics 0.193 6
21 140229 TERMINAL MODULE FOR POWER MODULES ET200S TYPE SIE Plastic & Electronics 0.065 1
8 22 140230 TERMINAL MODULE FOR ELECTRIC MODULES ET200S TYPE SIE Plastic & Electronics 0.177 10
15 23 140231 DOOR STOPPER FOR CABINETS TYPE RIT Steel 0.11 1
24 140407 TERMOSTAT 0-60C TYPE STE Plastic & Electronics 0.04 1***
25 140408 CABINET HEATER 30W TYPE STE Plastic & Electronics 0.3 1***
C 12 1 **
C
7 26 143102 CIRCUIT BREAKER 2P/1A TYPE EON Plastic & Electronics 0.24
AISI 316 Stainless
27 124648 SIGN FOR SYSTEM INFORMATION 0 1
Steel Sheet (SS)
14
9
11
27
D C D
13 10 16 21 22
E E
SECTION C-C
SCALE 1 : 3.5 5
OF OPTIMARIN AS.
NOTES:
15 Updated PSL 3d mdl 08.12.2017 RLj ANy RLj
F
1. BOM ITEM MARKED WITH * - 4 IF CABINET HEATER INSTALLED, 2 OTHERWISE UNLESS OTHERWISE PROJECTION
DIMENSIONS ARE
2. BOM ITEM MARKED WITH ** - 2 IF CABINET HEATER INSTALLED, 1 OTHERWISE 11 Added internal layout 24.03.2014 EH SK SK IN MILLIMETERS
3. BOM ITEMS MARKED WITH *** - ONLY IF CABINET HEATER INSTALLED 10
9
Added parts
Updated all glands

22.11.2013 EH
EH
RL
KSH
KN
KSH
1:10 A3 24 N/A 117221 16 3 OF 5

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM NO ORDER NO. DESCRIPTION MATERIAL WEIGHT KG QTY
INTERIOR WITH OPTIBUS (PROFIBUS DP) 1 140202 PROTECTION SWITCH 0.4-0.63A TR TYPE EON PLASTIC, ELECTRONICS 0.26 1
2 140203 TRANSFORMER 440/230VAC 130VA TYPE NOR PLASTIC, ELECTRONICS 2.3 1

A A
3 143102 CIRCUIT BREAKER 2P/1A TYPE EON PLASTIC, ELECTRONICS 0.24 1 **

4 139492 TERMINAL BLOCK 2.5MM2 TYPE WEI PLASTIC, ELECTRONICS 0.0097 2 *
2 1 3 20 17
5 140215 CABLE ETHERNET CAT6 1M PLASTIC, ELECTRONICS 0.005 1
6 140219 S7 MICRO MEMORY CARD 512KB TYPE SIE PLASTIC, ELECTRONICS 0.001 1
7 140220 PROFIBUS CONNECTOR 90 DEGREE SCREW TYPE SIE PLASTIC, ELECTRONICS 0.052 4
8 140221 SIMATIC CONTROLLER CPU 315 2PN/DP TYPE SIE PLASTIC, ELECTRONICS 0.34 1
9 140222 SIMATIC S7-300 RAIL L=530MM TYPE SIE STEEL 0.7 1
B 10 140223 INTERFACE MODULE IM151-1 FOR ET200S TYPE SIE PLASTIC, ELECTRONICS 0.172 1 B
11 140224 POWER MODULE FOR ET200S TYPE SIE PLASTIC, ELECTRONICS 0.035 1
12 140225 DIGITAL INPUT MODULE 4CH 24VDC ET200S TYPE SIE PLASTIC, ELECTRONICS 0.035 3
11
13 140226 DIGITAL OUTPUT MODULE 4CH 24VDC ET200S TYPE SIE PLASTIC, ELECTRONICS 0.025 1
14 140227 RELAY OUTPUT MODULE 2RO NO ET200S TYPE SIE PLASTIC, ELECTRONICS 0.193 6
12
15 140229 TERMINAL MODULE FOR POWER MODULES ET200S TYPE SIE PLASTIC, ELECTRONICS 0.065 1
16 140230 TERMINAL MODULE FOR ELECTRIC MODULES ET200S TYPE SIE PLASTIC, ELECTRONICS 0.177 10
13 17 140231 DOOR STOPPER FOR CABINETS TYPE RIT STEEL 0.11 1
18 140407 TERMOSTAT 0-60C TYPE STE PLASTIC, ELECTRONICS 0.04 ***

1
C 19 140408 CABINET HEATER 30W TYPE STE PLASTIC, ELECTRONICS 0.3 ***
1 C
14
20 140379 POWER SUPPLY LOGO 24VDC/2.5A TYPE SIE PLASTIC, ELECTRONICS 0.28 1
21 136621 DP-DP COUPLER TYPE SIE PLASTIC, ELECTRONICS 0.25 1
D D
E E
6 9 5 8 7 21 4 10 15 16
NOTES:
F
1. BOM ITEM MARKED WITH * - 4 IF CABINET HEATER INSTALLED, 2 OTHERWISE UNLESS OTHERWISE PROJECTION
2. BOM ITEM MARKED WITH ** - 2 IF CABINET HEATER INSTALLED, 1 OTHERWISE

DIMENSIONS ARE
3. BOM ITEMS MARKED WITH *** - ONLY IF CABINET HEATER INSTALLED 10 Added parts 22.11.2013 EH RL KN SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:3 A3 24 N/A 117221 16 4 OF 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
INTERIOR WITH OPTIBUS (MODBUS RTU)

ITEM NO ORDER NO. DESCRIPTION MATERIAL WEIGHT KG QTY.
1 140202 PROTECTION SWITCH 0.4-0.63A TR TYPE EON PLASTIC, ELECTRONICS 0.26 1
A 2 140203 TRANSFORMER 440/230VAC 130VA TYPE NOR PLASTIC, ELECTRONICS 2.3 1 A
3 143102 CIRCUIT BREAKER 2P/1A TYPE EON PLASTIC, ELECTRONICS 0.24 1 **
2 1 22 23 3 20 17 4 139492 TERMINAL BLOCK 2.5MM2 TYPE WEI PLASTIC, ELECTRONICS 0.0097 2 *

5 140215 CABLE ETHERNET CAT6 1M PLASTIC, ELECTRONICS 0.005 1
6 140219 S7 MICRO MEMORY CARD 512KB TYPE SIE PLASTIC, ELECTRONICS 0.001 1
8 140221 SIMATIC CONTROLLER CPU 315 2PN/DP TYPE SIE PLASTIC, ELECTRONICS 0.34 1
9 140222 SIMATIC S7-300 RAIL L=530MM TYPE SIE STEEL 0.7 1
B
11 10 140223 INTERFACE MODULE IM151-1 FOR ET200S TYPE SIE PLASTIC, ELECTRONICS 0.172 1 B
12 12 140225 DIGITAL INPUT MODULE 4CH 24VDC ET200S TYPE SIE PLASTIC, ELECTRONICS 0.035 3
13 140226 DIGITAL OUTPUT MODULE 4CH 24VDC ET200S TYPE SIE PLASTIC, ELECTRONICS 0.025 1
13 14 140227 RELAY OUTPUT MODULE 2RO NO ET200S TYPE SIE PLASTIC, ELECTRONICS 0.193 6
14 16 140230 TERMINAL MODULE FOR ELECTRIC MODULES ET200S TYPE SIE PLASTIC, ELECTRONICS 0.177 10
17 140231 DOOR STOPPER FOR CABINETS TYPE RIT STEEL 0.11 1
18 140407 TERMOSTAT 0-60C TYPE STE PLASTIC, ELECTRONICS 0.04 1
C 19 140408 CABINET HEATER 30W TYPE STE PLASTIC, ELECTRONICS 0.3 ***
1 C
20 140379 POWER SUPPLY LOGO 24VDC/2.5A TYPE SIE PLASTIC, ELECTRONICS 0.28 ***
1
21 147802 DP-MODBUS GATEWAY TYPE MOX STEEL, ELECTRONICS 0.50 1
22 148677 INTERFACE MODULE UM45-D9SUB PLASTIC, ELECTRONICS 0.10 1
23 148678 CABLE-D 9SUB TYPE PHO PLASTIC, ELECTRONICS 0.50 1
D D
E E
6 9 8 5 7 21 4 10 15 16
NOTES: 15 Updated PSL 3d mdl 08.12.2017 RLj ANy RLj
OF OPTIMARIN AS.
F
1. BOM ITEM MARKED WITH * - 4 IF CABINET HEATER INSTALLED, 2 OTHERWISE 13 Corrected notes (all *) 11.07.2016 RLj RLj RLj CONTROL PANEL 315 F
2. BOM ITEM MARKED WITH ** - 2 IF CABINET HEATER INSTALLED, 1 OTHERWISE 12 Changed breaker from 1 to 2p 01.09.2014 RL KSH RLj SPECIFIED:
DIMENSIONS ARE
3. BOM ITEMS MARKED WITH *** - ONLY IF CABINET HEATER INSTALLED 11 Added internal layout 24.03.2014 EH SK SK IN MILLIMETERS
1:3 A3 24 N/A 117221 16 5 OF 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
20
210 34 460 8,70 (X4)
20
A A
MAIN SWITCH
500
460
B B
150
CABLE INLET AREA CABLE INLET AREA
A A
C C
500 3
5 7 10 13 16
8 9 12 15
1 11 14 17
2 4 6
SECTION A-A
D D
510
E E
9 Updated PSL 3d model 11.12.2017 RLj ANy RLj THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
8 Added 146878 12.06.2017 RLj KSH RLj
OPTIMARIN AS. ANY REPRODUCTION
7 Added parts to reinforce structure 30.08.2016 ANy KSH KSH WITHOUT THE WRITTEN PERMISSION OF
F NOTES: 6 Changed contatctor 23.08.2016 ANy RLj RLj
FILTER CONTROL INCL. LARGE BFP01 F
5 Added page for internal view 02.09.2014 RLj KSH RLj UNLESS OTHERWISE PROJECTION
1. Punched rail 23x23mm type Rittal TS 4171.500 is installed vertically on the back on the mounting plate
SPECIFIED:
DIMENSIONS ARE IN
4 Issued for use 12.05.2014 TK RL SK MILLIMETERS
2 . Washers of type M8 4190210821 is installed on the four corners of the mounting plate 3 Added parts 22.11.2013 TK RL KN SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:5 A3 23 140261 9 1 OF 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 140367 ELECTRONIC ENCLOSURE 500X500X210 TYPE RIT STEEL 15.9 1

A A
2 117133 CABINET SELECTOR SWITCH 2 WAY TYPE EON PLASTIC 0.011 1
3 117139 CABINET INDICATOR LIGHT LENSE RED TYPE EON PLASTIC 0.008 1
6 4 7 5 16 4 4 117115 CABLE GLAND M20 7-13MM BRASS, NICKEL 0.09 8
5 117117 CABLE GLAND M25 9-17MM BRASS, NICKEL 0.13 2
7 117113 CABLE GLAND M16 4.5-10MM BRASS, NICKEL 0.05 1

B B
8 140410 MAIN SWITCH 3P 32A TYPE EON PLASTIC, ELECTRONICS 0.22 1
9 140385 CABINET SELECTOR SWITCH 3 WAY TYPE EON PLASTIC 0.03 1
10 117150 CABINET INDICATOR LIGHT LENSE YELLOW TYPE EON PLASTIC 0.008 1
LABEL HOLDER FOR CABINET FRONT EQUIPMENT TYPE

11 140212 PLASTIC 0.002 5
EON
12 140213 LABEL FOR CABINET FRONT EQUIPMENT BLANK TYPE EON PLASTIC 0.002 5
13 140380 CABINET PUSH PUTTON YELLOW TYPE EON PLASTIC 0.016 1

C C
14 143102 CIRCUIT BREAKER 2P/1A TYPE EON PLASTIC, ELECTRONICS 0.24 1
15 146878 PROTECTION SWITCH 20-25A TYPE EON PLASTIC, ELECTRONICS 0.3 1
2 3 11 12 9 10 13 16 146792 CABLE GLAND M20 7-13MM EMC BRASS, NICKEL 0.09 4
D D
E E
8 Added 146878 12.06.2017 RLj KSH RLj
F
6 Changed contatctor 23.08.2016 ANy RLj RLj
SPECIFIED:
DIMENSIONS ARE IN
3 Added parts 22.11.2013 TK RL KN SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:5 A3 23 140261 9 2 OF 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Weight Inside/QTY.
ITEM NO Number DESCRIPTION Materials kg
1 140367 ELECTRONIC ENCLOSURE 500X500X210 TYPE RIT STEEL 15.9 1
5 30 4 2 29 7 13 28
12 15 14 2 140187 PROTECTION SWITCH 25-32A TYPE EON PLASTIC, ELECTRONICS 0.3 1 **
A 3 146878 PROTECTION SWITCH 20-25A TYPE EON PLASTIC, ELECTRONICS 0.3 1 ** A
4 140378 AUXILIARY CONTACT FOR PROTECTION SWITCH TYPE EON PLASTIC, ELECTRONICS 0.01 2
5 140203 TRANSFORMER 440/230VAC 130VA TYPE NOR PLASTIC, ELECTRONICS 2.3 1
6 140379 POWER SUPPLY LOGO 24VDC/2.5A TYPE SIE PLASTIC, ELECTRONICS 0.28 1
7 143102 CIRCUIT BREAKER 2P/1A TYPE EON PLASTIC, ELECTRONICS 0.24 1*****
F G 20 8 140206 CONTACT MODUL 1NO FOR CABINET SWITCH TYPE EON PLASTIC, ELECTRONICS 0.008 4
21 9 140188 CABINET INDICATOR LIGHT LED ELEMENT WHITE TYPE EON PLASTIC, ELECTRONICS 0.001 1
10 140210 CABINET INDICATOR LIGHT LED ELEMENT RED TYPE EON PLASTIC, ELECTRONICS 0.008 1
22 11 140211 MOUNTING ADAPTER FOR CABINET FRONT EQUIPMENT TYPE EON PLASTIC 0.004 5
B 12 140399 CONTACTOR 24VDC 3 POLE + 1NO 3KW TYPE EON PLASTIC, ELECTRONICS 0.2 2 B
23
SECTION F-F 13 145856 CONTACTOR 24VDC 3 POLE 18.5KW TYPE EON PLASTIC, ELECTRONICS 1.1 1
22 SCALE 1 : 3.5 14 145858 SIGNAL BLOCK 1NO +1NC FOR CONTACTOR TYPE EON PLASTIC, ELECTRONICS 0.04 2
F 21
15 140402 MECHANICAL INTERLOCK FOR DILEM CONTACTOR TYPE EON PLASTIC, ELECTRONICS 0.1 1
16 139492 TERMINAL BLOCK 2.5MM2 TYPE WEI PLASTIC, ELECTRONICS 0.0097 3 ***
G 17 140421 TERMINAL BLOCK 10MM2 TYPE WEI PLASTIC, ELECTRONICS 0.037 6
19 140223 INTERFACE MODULE IM151-1 FOR ET200S TYPE SIE PLASTIC, ELECTRONICS 0.172 1
21 140225 DIGITAL INPUT MODULE 4CH 24VDC ET200S TYPE SIE PLASTIC, ELECTRONICS 0.035 6
C 22 140226 DIGITAL OUTPUT MODULE 4CH 24VDC ET200S TYPE SIE PLASTIC, ELECTRONICS 0.025 4 C
23 140406 ANALOG INPUT MODULE 2CH ET200S TYPE SIE PLASTIC, ELECTRONICS 0.04 1
25 140230 TERMINAL MODULE FOR ELECTRIC MODULES ET200S TYPE SIE PLASTIC, ELECTRONICS 0.177 11
26 140407 TERMOSTAT 0-60C TYPE STE PLASTIC, ELECTRONICS 0.04 1 ****

27 140408 CABINET HEATER 30W TYPE STE PLASTIC, ELECTRONICS 0.3 1 ****
28 140231 DOOR STOPPER FOR CABINETS TYPE RIT STEEL 0.11 1
29 140202 PROTECTION SWITCH 0.4-0.63A TR TYPE EON PLASTIC, ELECTRONICS 0.26 1
30 140368 PROTECTION SWITCH 0.25-0.4A TYPE EON PLASTIC, ELECTRONICS 0.26 1 *

31 140370 PROTECTION SWITCH 0.63-1A TYPE EON PLASTIC, ELECTRONICS 0.31 1*
D 9 11 10 32 140371 PROTECTION SWITCH 1-1.6A TYPE EON PLASTIC, ELECTRONICS 0.3 1* D
33 140372 PROTECTION SWITCH 1.6-2.5A TYPE EON PLASTIC, ELECTRONICS 0.3 1*
34 140369 PROTECTION SWITCH 0.4-0.63A TYPE EON PLASTIC, ELECTRONICS 0.26 1 *
NOTES:
17 16 17 6 18 19 24 25
1. BOM ITEMS MARKED WITH *: ONE OF, DEPENDENT ON FGM01 SIZE
2. BOM ITEMS MARKED WITH **: ONE OF, DEPENDENT ON BFP01 SIZE
3. BOM ITEMS MARKED WITH *** - 5 WHEN CABINET HEATER INSTALLED, 3 OTHERWISE
4. BOM ITEMS MARKED WITH ****: ONLY IF CABINET HEATING IS INSTALLED
5. BOM ITEMS MARKED WITH ***** - 2 WHEN CABINET HEATER INSTALLED, 1 OTHERWISE
E E
SECTION G-G
SCALE 1 : 3.5 REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL TITLE
8 Added 146878 12.06.2017 RLj KSH RLj
F
6 Changed contatctor 23.08.2016 ANy RLj RLj
SPECIFIED:
DIMENSIONS ARE IN
3 Added parts 22.11.2013 TK RL KN SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:5 A3 23 140261 9 3 OF 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Remote Stop
171 8.7 X 4 HOLES 360 20
A 400 A
20
120
300
260
B B
C CABINET FIXING HOLES C

150
A A CABLE INLET
AREA
CABLE INLET AREA
D D
2 3 6A 5 7 9 11 13 15 16-18 23
E E
1 6B 4 8 10 12 14 19-21 22
SECTION A-A
TITLE
Y= SENSOR BOX NO.
XX= UV CHAMBER NO. 13 Port 6 split into 6A & 6B 09.06.2017 ANy KSH ANy
OF OPTIMARIN AS.
12 Added parts to reinforce structure 30.08.2016 ANy KSH KSH WRITTEN PERMISSION OF
F SENSOR BOX WITH REMOTE STOP F
NOTES:
11 New circuit breaker 09.05.2014 RL KSH RL
10 Replaced Power supply 02.12.2013 RL RL KN SPECIFIED:
DIMENSIONS ARE
9 Added parts 22.11.2013 RL RL KN IN MILLIMETERS
1. Mounting bar type Rittal TS 4695.000 is installed under the DIN rail 8 Updated glands 21.01.2013 KN KSH KSH SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:5 A3 9 117250 14 1 OF 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
POS ORDER DESCRIPTION MATERIAL Weight kg QTY.

NO.
1 140438 ELECTRONIC ENCLOSURE 400X300X120 TYPE RIT STEEL 5 1

11 14 11
A A
2 117129 CABINET EMERGENCY STOP BUTTON TYPE EON PLASTIC 0.036 1
3 117170 CABINET INDICATOR LIGHT LENSE GREEN TYPE EON PLASTIC 0.008 1
4 140207 CONTACT MODUL 1NC FOR CABINET SWITCH TYPE EON PLASTIC, ELECTRONICS 0.008 1
5 139894 GUARD RING YELLOW FOR EMERGENCY STOP TYPE EON PLASTIC 0.032 1
11 6 140288 CABINET INDICATOR LIGHT LED ELEMENT GREEN TYPE EON PLASTIC, ELECTRONICS 0.008 1
7 140211 MOUNTING ADAPTER FOR CABINET FRONT EQUIPMENT TYPE EON PLASTIC 0.004 2
B B
8 140212 LABEL HOLDER FOR CABINET FRONT EQUIPMENT TYPE EON PLASTIC 0.002 1
12 13 9 140213 LABEL FOR CABINET FRONT EQUIPMENT BLANK TYPE EON PLASTIC 0.002 1
10 142295 LABEL FOR REMOTE STOP TYPE FEA PLASTIC 0.006 1

1 8 9 3 10 5
7
C
6 13 146798 CABLE GLAND M16 4.5-10MM EMC BRASS, NICKEL 0.05 6
B
14 146792 CABLE GLAND M20 7-13MM EMC BRASS, NICKEL 0.09 2
C C
B
SECTION B-B
C
7
4
D D
SECTION C-C
E E
13 Port 6 split into 6A & 6B 09.06.2017 ANy KSH ANy OF OPTIMARIN AS.
F
11 New circuit breaker 09.05.2014 RL KSH RL SENSOR BOX WITH REMOTE STOP F
10 Replaced Power supply 02.12.2013 RL RL KN SPECIFIED:
DIMENSIONS ARE
8 Updated glands 21.01.2013 KN KSH KSH SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:5 A3 9 117250 14 2 OF 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 140438 ELECTRONIC ENCLOSURE 400X300X120 TYPE RIT Sheet steel 5 1
2 140202 PROTECTION SWITCH 0.4-0.63A TR TYPE EON Plastic & Electronics 0.26 1
3 140203 TRANSFORMER 440/230VAC 130VA TYPE NOR Plastic & Electronics 2.3 1
A A
4 140220 PROFIBUS CONNECTOR 90 DEGREE SCREW TYPE SIE Plastic & Electronics 0.052 1
16 3 1 6 7 8 9 7 8 9 5 140223 INTERFACE MODULE IM151-1 FOR ET200S TYPE SIE Plastic & Electronics 0.172 1
6 140224 POWER MODULE FOR ET200S TYPE SIE Plastics & Electronics 0.035 1
7 140225 DIGITAL INPUT MODULE 4CH 24VDC ET200S TYPE SIE Plastic & Electronics 0.035 6
8 140226 DIGITAL OUTPUT MODULE 4CH 24VDC ET200S TYPE SIE Plastic & Electronics 0.025 3
9 140406 ANALOG INPUT MODULE 2CH ET200S TYPE SIE Plastic & Electronics 0.04 3
10 140229 TERMINAL MODULE FOR POWER MODULES ET200S TYPE SIE Plastic & Electronics 0.065 1
11 140230 TERMINAL MODULE FOR ELECTRIC MODULES ET200S TYPE SIE Plastic & Electronics 0.177 12
12 140407 TERMOSTAT 0-60C TYPE STE Plastic & Electronics 0.04 1 *

13 140408 CABINET HEATER 30W TYPE STE Plastic & Electronics 0.3 1 *
B 14 139492 TERMINAL BLOCK 2.5MM2 TYPE WEI Plastic & Electronics 0.0097 2 ** B
15 140379 POWER SUPPLY LOGO 24VDC/2.5A TYPE SIE Plastic & Electronics 0.28 1
16 143102 CIRCUIT BREAKER 2P/1A TYPE EON Plastic & Electronics 0.24 1
14
C C
D D
E E
2 15 4 5 10 11
NOTES: 13 Port 6 split into 6A & 6B 09.06.2017 ANy KSH ANy OF OPTIMARIN AS.
F
11 New circuit breaker 09.05.2014 RL KSH RL SENSOR BOX WITH REMOTE STOP F
1. BOM ITEMS MARKED WITH *: ONLY IF CABINET HEATING IS INSTALLED 10 Replaced Power supply 02.12.2013 RL RL KN SPECIFIED:
DIMENSIONS ARE
2. BOM ITEM MARKED WITH **: 2 IF CABINET HEATING INSTALLED, 1 OTHERWISE 8 Updated glands 21.01.2013 KN KSH KSH SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:5 A3 9 117250 14 3 OF 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM ORDER WEIGHT

NO NO. KG
A ELECTRONIC ENCLOSURE 300X200X120 TYPE A

1 148645 STAINLESS STEEL 2.90 1
RIT
2 148646 WALL MOUNT TYPE RIT STAINLESS STEEL 0.04 4
3 117159 HIGH VOLTAGE SIGN 1 WITH TEXT 90 X 40 PLASTIC 0.002 1
4 117113 CABLE GLAND M16 4.5-10MM BRASS, NICKEL 0.05 1

7 5 6 4 7 144137 DRAIN PLUG M25 BRASS 0.1 1
B
NOTE: B
1. TO BE DELIVERED WITH CORRESPONDING +UVPxx SIGN

2. PORT 4 AND 5 TO BE DELIVERED TEMPORARILY BLINDED
4
3 1
5 2
C C
300 128
260 2 1 120
8,20 (4X)
20
D D
200
220
234
E E
3
1 Issued for purchase 25.06.2018 KSH RLj RLj OF OPTIMARIN AS.
F TERMINAL BOX MK3 F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:3 A3 4 148644 2 1 OF 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ITEM ORDER WEIGHT

NO NO. KG
A A
1 139491 LIMIT SWITCH FOR TERMINAL BOX TYPE OMR PLASTIC, ELECTRONICS 0.07 1
TERMINAL BLOCK END BRACKET CLIPFIX 35
2 144132 PLASTIC 0.006 4
TYPE PHO
3 144795 PARTING PLATES ATP-URTK/SP TYPE PHO PLASTIC 0,01 3
4 143099 TERMINAL BLOCK END BRACKET TYPE WEI PLASTIC, ELECTRONICS 0.015 2
5 139492 TERMINAL BLOCK 2.5MM2 TYPE WEI PLASTIC, ELECTRONICS 0.0097 2
6 144116 TERMINAL BLOCK UT 35 GY TYPE PHO PLASTIC, ELECTRONICS 0.05 2
7 144138 PE BAR FOR TB TYPE FEA COPPER 0.05 1
B B
C C
7
4
D 5 D
E E
1 Issued for purchase 25.06.2018 KSH RLj RLj OF OPTIMARIN AS.
F TERMINAL BOX MK3 F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:2 A3 4 148644 2 2 OF 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
65,5 65,5 114 6,5 (12X)

A A
1
7
2
F 3 5
627
500
4 6
1
319,89
7
2
B 3 5 B
4 6
425
164,79
85
55
400
40 320 75 365
C
E C
E
DETAIL F
SCALE 1 : 5
65,5 65,5 114

D D
6,50 (6X)
1400
1508
1424
SECTION E-E
614,27
E E
SCALE 1 : 5
* This is a spring. Dim is slightly different when weight added

7 Corrected fastening dim. 23.06.2017 RLj ANy RLj THE INFORMATION CONTAINED IN THIS
6 Corrected dimensions 03.06.2016 RLj KSH RLj OF OPTIMARIN AS.
5 Updated fastening dim. 26.04.2016 RLj KSH RLj WRITTEN PERMISSION OF
F
4 Edited S-Kit 18.03.2016 RLj KSH RLj UV POWER CABINET TYPE ETA F
DIMENSIONS ARE
RLj IN MILLIMETERS
54*
2 Updated S-Kit 15.07.2015 KSH RLj
245 SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO. REVISION SHEET
1:10 A3 110 145128 7 1 OF 3

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
OTHER PARTS CABINET; OUTSIDE

A
EARTH BOLT 17 A
ITEM Number DESCRIPTION MATERIAL Weight kg QTY.
NO
1 145193 ELECTRONIC ENCLOSURE 400X1400X500 TYPE RIT Sheet Steel 40 1
18 12
2 117137 CABINET INDICATOR LIGHT LENSE WHITE TYPE EON Plastic 0.01 1
3 117139 CABINET INDICATOR LIGHT LENSE RED TYPE EON Plastic 0.008 1
4 117170 CABINET INDICATOR LIGHT LENSE GREEN TYPE EON Plastic 0.008 1
6 5 140188 CABINET INDICATOR LIGHT LED ELEMENT WHITE TYPE EON Plastic & Electronics 0.001 1
7
6 140210 CABINET INDICATOR LIGHT LED ELEMENT RED TYPE EON Plastic & Electronics 0.008 1
B
14 7 140211 MOUNTING ADAPTER FOR CABINET FRONT EQUIPMENT TYPE EON Plastic 0.004 4 B
8 140212 LABEL HOLDER FOR CABINET FRONT EQUIPMENT TYPE EON Plastic 0.002 4
11 5
9 140213 LABEL FOR CABINET FRONT EQUIPMENT BLANK TYPE EON Plastic 0.002 4
10 140286 CABINET INDICATOR LIGHT LENSE BLUE TYPE EON Plastic 0.008 1
11 140287 CABINET INDICATOR LIGHT LED ELEMENT BLUE TYPE EON Plastic 0.008 1
12 140288 CABINET INDICATOR LIGHT LED ELEMENT GREEN TYPE EON Plastic & Electronics 0.008 1
SECTION A-A 13 145201 MAIN SWITCH SIDE WALL INT TYPE EON Steel, Plastic 1.36 1
SCALE 1 : 10
14 145202 VIBRATION DAMPER TYPE SEB Steel 1 6
15 145204 CABINET FAN 700M³H TYPE RIT Plastic, Electronics 5 1
17 132889 CABLE GLAND M40 19-28MM Brass, Nickel 0.41 2

C C
8 18 117115 CABLE GLAND M20 7-13MM Brass, Nickel 0.09 4

1
19 140297 TERMINAL BLOCK ST 2.5 TYPE PHO PLASTIC, ELECTRONICS 0.006 1
A
4
D A D
3
13
10
E E
15

TITLE
7 Corrected fastening dim. 23.06.2017 RLj ANy RLj THE INFORMATION CONTAINED IN THIS
5 RLj KSH RLj WRITTEN PERMISSION OF
Updated fastening dim. 26.04.2016
F
4 Edited S-Kit 18.03.2016 RLj KSH RLj
UV POWER CABINET TYPE ETA F
DIMENSIONS ARE
IN MILLIMETERS
110 145128 7 2 OF 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
5 YEAR SERVICE KIT

A
POS ITEM NO DESCRIPTION MATERIAL Weight kg QTY. A
KIT 145145 S-KIT UVP 5Y TYPE ETA STEEL, ELECTRONICS, PLASTIC 0.9 1
11 13 12 1 10 15
*NOTE 145142 INTERNAL MAIN FAN TYPE ETA STEEL, ELECTRONICS, PLASTIC 0.3 2
*NOTE 145143 INTERNAL SECONDARY FAN TYPE ETA STEEL, ELECTRONICS, PLASTIC 0.3 1
OTHER PARTS CABINET; INSIDE

3 4 5 POS ITEM NO DESCRIPTION MATERIAL Weight kg QTY.
B B
21 1 140092 PROTECTION SWITCH 2.5-4A TYPE EON PLASTIC, ELECTRONICS 0.284 1
2 140283 CIRCUIT BREAKER 3P 80A 3NO TYPE EON PLASTIC, ELECTRONICS 4.5 1
19
3 140292 RELAY SOCKET 1 POLE TYPE OMR PLASTIC, ELECTRONICS 0.027 1
4 140293 RELAY 1 POLE LED INDICATOR AND DIODE TYPE OMR PLASTIC, ELECTRONICS 0.02 1
2 5 140294 RELAY CLIP AND RELEASE LEVER TYPE OMR PLASTIC 0.003 1
9
6 140297 TERMINAL BLOCK ST 2.5 TYPE PHO PLASTIC, ELECTRONICS 0.006 4
C C
7 140299 TERMINAL BLOCK ST 35 TYPE PHO PLASTIC, ELECTRONICS 0.05 3
14
8 140300 TERMINAL BLOCK ST 35-PE TYPE PHO PLASTIC, ELECTRONICS 0.05 1
9 145195 POWER SUPPLY 440VAC/24VDC 5A TYPE PHO PLASTIC, ELECTRONICS 0.7 1
6 20 10 145197 CIRCUIT BREAKER 1P/4A TYPE EON PLASTIC, ELECTRONICS 0.17 1
D
7 D
14 145201 MAIN SWITCH SIDE WALL INT TYPE EON STEEL, PLASTIC 1.36 1
22
8 15 145203 DUAL THERMOSTAT 0-60C TYPE STE PLASTIC, ELECTRONICS 0.09 1
16 145205 CABINET HEATER 400W TYPE LMT STEEL, ELECTRONICS 1.4 1
17 145206 TERMINAL BLOCK 35MM2 WF6 TYPE WEI PLASTIC, ELECTRONICS 0.01 3
17 18 145207 TERMINAL BLOCK END BRACKET WTW TYPE WEI PLASTIC 0.005 4
E 16 19 145208 CONTACTOR 24VDC 3 POLE 5KW TYPE EON PLASTIC, ELECTRONICS 0.28 2 E
20 145209 UV POWER MODULE 35KW TYPE ETA STEEL, ELECTRONICS 37 1

18
21 145210 LINE REACTOR THREE PHASE 63A TYPE BLO COPPER 9.65 1
22 145215 TERMINAL BLOCK ST 2.5-PE TYPE PHO PLASTIC, ELECTRONICS 0.006 1
NOTES:
* LOCATED INSIDE OF THE CABINET. NOT SHOWN IN MODEL REV
7
DESCRIPTION
Corrected fastening dim.
DATE
23.06.2017
DRW CHK APPR PROPRIETRY AND CONFIDENTIAL
RLj ANy RLj THE INFORMATION CONTAINED IN THIS
TITLE
5 RLj KSH RLj WRITTEN PERMISSION OF
Updated fastening dim. 26.04.2016
F
4 Edited S-Kit 18.03.2016 RLj KSH RLj
UV POWER CABINET TYPE ETA F
DIMENSIONS ARE
IN MILLIMETERS
110 145128 7 3 OF 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
300 ITEM ORDER WEIGHT

250 NO NO. KG
A 25 71 70 3 A
1 140098 PLATE 750x300x3 SS STEEL 5.37 1
1 85 15
12 (4X) 2 140102 STUD BOLT M10X30 A4 STAINLESS STEEL 0.02 4
3 140100 PIPE CLIP OD40 PLASTIC 0.06 2
18 2 13 4 140119 PIPE CLIP OD25 PLASTIC 0.02 2

50
5 140104 SAMPLING ASSEMBLY BRACKET STAINLESS STEEL 0.88 1
75
6 116989 SCREW DIN 912 M6X16 8.8 HEX HD STEEL 0.01 4
7
7 140159 NUT DIN 934 M6 A4 STAINLESS STEEL 0.002 4
4 NOTE 1
6 8 140160 SCREW DIN 912 M8X20 A4 VZ HEX HD GALVANIZED STEEL 0.02 2
B B
19 10 134338 BOLT DIN 933 M10X25 A4 STAINLESS STEEL 0.03 4
12 133626 WASHER DIN 125 M10 A4 STAINLESS STEEL 0.003 6
13 140189 WING NUT DIN 315 M10 A4 STAINLESS STEEL 0.03 4

440
9 14 133798 BOLT DIN 933 M12X30 A4 STAINLESS STEEL 0.05 6
15 140161 WING NUT DIN 315 M12 A4 STAINLESS STEEL 0.04 4

8
NOTE 2
16 134280 NUT DIN 934 M12 8.8 VZ GALVANIZED STEEL 0.02 2
3 17 142589 STRAP MISCELLANEOUS N/A 2

C C
18 142746 SPACER RUBBER 0.1 4
19 148490 PIPE CLIP OD32 PLASTIC 0.03 2

750
650
14
15
16
10
85
D D
5
12
14
11
250
12
13 2
A
17 See note 4
E E
20
A
166
20
See note 3 SECTION A-A Dimensions of handle that will be strapped
NOTES:
PROPRIETRY AND CONFIDENTIAL TITLE
1. PIPE CLIP FOR PIPE WITH OD25. SUGGESTED SUPPLIER:
REV DESCRIPTION DATE DRW CHK APPR
8 Added LC Tool 02.05.2018 RLj ANy RLj THE INFORMATION CONTAINED IN THIS
GEORGE FISCHER, KLIP-IT 061H PP 7 Updated engraving 15.06.2016 ANy ANy KSH
OF OPTIMARIN AS.
2. PIPE CLIP FOR PIPE WITH OD32. SUGGESTED SUPPLIER:

6 Added dimensions 23.12.2015 RLj KSH RLj WRITTEN PERMISSION OF
F
GEORGE FISCHER, KLIP-IT 061H PP 5 Changed wing nut 06.05.2015 RLj ANy RLj OBS UTILITY STAND F
3. PIPE CLIP FOR PIPE WITH OD40. SUGGESTED SUPPLIER: 4 Changed bolt size 26.03.2015 RLj ANy RLj SPECIFIED:
DIMENSIONS ARE
GEORGE FISCHER, KLIP-IT 061H PP

3 Changed bolt attachment 08.07.2014 RLj KSH RLj IN MILLIMETERS
SHEET SCALE SHEET FORMAT DRY WEIGHT [kg] WET WEIGHT [kg] DRAWING NO.
4. STRAP WITH MULTIPLE HOLES (min. 12).
REVISION SHEET
1:4 A3 7 140101 8 1 OF 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ORDER
POS DESCRIPTION MATERIAL Weight kg QTY.
NO.
1 119693 INSTALLATION ROD W. PLASTIC CAP ALUMINIUM & PLASTIC 0.7 1
A A
B B
25 Deburr edges Deburr edges

A
WT2
C C
A
SECTION A-A 2010
D D
E E
3 Fixed revision 13.05.2014 RL RL RL THE INFORMATION CONTAINED IN THIS
2 Added plastic cap 26.02.2014 KS RL JS OF OPTIMARIN AS.
1 Issued for use 15.06.2011 KS EH KS WRITTEN PERMISSION OF
F INSTALLATION ROD W. PLASTIC CAP F
SPECIFIED:
DIMENSIONS ARE
IN MILLIMETERS
1:20 A3 0.7 119693 3 1 OF 1

1 2 3 4 5 6 7 8
E Electrical drawings 0
E Electrical drawings

1 2 3 4 5 6 7 8
A A
3
5
3
5
3
5
3
1
1
-Q3 -Q4 -F1 -F2 -F3 -F6
2
4
6
2
4
2
4
2
4
80A I> I> I> 80A I> I> I> 40A 10A 10A 4A
2
4
6
2
4
6
440V
415V
400V
0V
-T2
B B
230V
0V
40VA
3
5
3
5
3
1
1
-Q1 -Q2 -F7
2
4
160A I> I> I> 200A I> I> I> 1A
A1
A2
KE
2
4
6
2
4
6
L1
L2
AUX
230V
C C
-U1 IRDH275
K1 K2
21
22
24
11
12
14
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L1
L3
-X1 -X2
2
3
7
1
1
INSIDE PANEL
OUTSIDE PANEL
D D
Green-Yellow
-W0081 -W0083 -W0084 -W0101 -W0201 -W0011 -W0001 -W0041 -W0085

Gland range: Gland range: Gland range: Gland range: Gland range: Gland range: Gland range: Gland range: Gland range: Gland range:
19-28 mm 7-13 mm 19-28 mm 27-35 mm 19-28 mm 19-28 mm 11-21 mm 7-13 mm 7-13 mm 7-13 mm
FROM BONDING
+UVP 01/19.E1
+UVP 01/19.E1
+UVP 01/19.E1
+UVP 02/23.E1
+UVP 02/23.E1
+UVP 02/23.E1
+FC/6.E1
+FC/6.E1
+FC/6.E1
+CP/2.E1
+CP/2.E1
+SB1/12.E1
+SB1/12.E1
+CP/4.E2
+CP/4.E2
SHIP SUPPLY TO HULL
690VAC 60Hz
Ik max. 10kA -T1
U1 U2
E E
V1 V2
W1 W2
125kVA SUPPLY TO SUPPLY TO SUPPLY TO SUPPLY TO SUPPLY TO ISOLATION

690/440VAC UV POWER UV POWER FILTER CONTROL CONTROL PANEL SENSOR BOX 1 MONITOR
CABINET 01 CABINET 02 FEEDBACK
(+UVP01) (+UVP02) (+FC) (+CP) (+SB1) TO +CP
440VAC 60Hz 440VAC 60Hz 440VAC 60Hz 440VAC 60Hz 440VAC 60Hz
NOTES: REV DESCRIPTION DATE DRW CHK APPR PROPRIETRY AND CONFIDENTIAL TITLE
2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
POWER DISTRIBUTION PANEL
F 1 Issued for use 06.05.2019 KSH KFo KSH OF OPTIMARIN AS.
Internal Wiring Diagram F
VESSEL NAME/ HULL Serenade of the seas LOCATION DRAWING NO. REVISION SHEET
OPTIMARIN PROJECT NO 30994-08-02-01

File name: 30994-08-02-01 Internal Wiring Diagram OPTIMARIN PROJECT NAME 30994-08-02-01 +PDP 500735 2 1 OF 26
BASED ON: 500000 Rev.3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
CPU 315 2PN/DP DP/MODBUS
/3.B2 Beijer E1071
3
1
-A2.2 -A9. -U1
-F1
+24VDC
+24VDC
2
4
0V
0V
1A +24V 0V GND
V1+
L+
V1-
L1
230V
N
0V
230V
B -G1 AC B
-T1
24V
DC
440V
415V
400V
0V
130VA 2,5A
-
3
5
1
24VDC
-Q1 /4.C1
0
/4.C1
C C
0,4-0,63A I> I> I>
Set: 0,4A
2
4
6
L1
L2
-X1
2
1
INSIDE PANEL
OUTSIDE PANEL
D D
Green-Yellow
-W0001
Gland range: Gland range:
7-13 mm 3-7 mm
BONDING
+PDP/1.E5
+PDP/1.E5
TO HULL
E E
FROM POWER
DISTR. PANEL
(+PDP)
440VAC 60Hz
Power consumption
Max. approx.: 0.2kW / 0.4A
Note 1 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
CONTROL PANEL
F Wire connection cross section -X1 1 Issued for use 06.05.2019 KSH KFo KSH OF OPTIMARIN AS.
Stranded, max: 2,5mm² WRITTEN PERMISSION OF
Multi-stranded with ferrule and plastic collars DIN 46226/4, max: 2,5mm²

File name: 30994-08-02-01 Internal Wiring Diagram OPTIMARIN PROJECT NAME 30994-08-02-01 +CP 500735 2 2 OF 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-A2.2 -A9 -A10.0 -A10.1 -A10.2 -A10.3 -A10.4 -A10.5 -A10.6 -A10.7
-U1 CPU 315 2PN/DP DP/Modbus Gateway Interface module IM151 for ET200S Power supply Module DI Module 4CH 24VDC DI Module 4CH 24VDC DI Module 4CH 24VDC DO Module 4CH 24VDC RO Module 2CH NO RO Module 2CH NO
Touchpanel E1071 6.5" TFT LCD 64 K color 6ES7315-2EH14-0AB0 4101I-MB-PBS 6ES7151-1AA05-0AB0 6ES7138-4CA01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7132-4BD32-0AA0 6ES7132-4HB01-0AB0 6ES7132-4HB01-0AB0
Beijer E1071 IP: 192.168.1.12 Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type
6ES7193-4CD30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0
CPU 315 2PN/DP DP/Modbus Gateway INTERFACE MODULE POWER MODULE DI Addr. Ref. DI Addr. Ref. DI Addr. Ref. DO Addr. Ref. RO Addr. Ref. RO Addr. Ref.
IP: 192.168.1.11 LAN 10/100 /2.A5 /4.A1 /4.A2 1 I010.0 /4.A2 1 I011.0 /4.A5 1 I011.4 /4.A7 1 Q010.0 /5.A1 1 Q011.0 /5.A5 1 Q011.2 /5.A5
2 I010.1 /4.A2 2 I011.1 /4.A6 2 I011.5 /4.A7 2 Q010.1 /5.A2 2 Q011.1 /5.A5 2 Q011.3 /5.A6
PWR1 PWR2 Ready
ADDRESS 3 I010.2 /4.A3 3 I011.2 /4.A6 3 I011.6 /4.A8 3 Q010.2 /5.A2
P1 TX/RX
OFF ON 4 I010.3 /4.A3 4 I011.3 /4.A7 4 I011.7 /4.A8 4 Q010.3 /5.A2
B B
P2 Status
64 X
32 X
RX
Console
RS-232
16 X
TX
8 X
4 X
(D-Sub 9 male)
2 X
MODBUS
P1
1 X
* X
PROFIBUS-DP
PROFIBUS-DP
PROFIBUS-P2
MODBUS-P1
(D-Sub 9 female)
PROFIBUS
P2
PN Port 1
PN Port 2
X2-P1
X2-P2
C C
X1
X1
Profibus Profibus Serial Profibus
-A2 Connector Connector Connector -A10 Connector
A1
A2
A1
A2
A1
A2
B1
B2
B1
B2
B1
B2
Note 1 Note 3 Note 1
-A10.8 -A10.9 -A10.10 -A10.11

RO Module 2CH NO RO Module 2CH NO RO Module 2CH NO RO Module 2CH NO
INSIDE PANEL 6ES7132-4HB01-0AB0 6ES7132-4HB01-0AB0 6ES7132-4HB01-0AB0 6ES7132-4HB01-0AB0
OUTSIDE PANEL Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type
D 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 D
RO Addr. Ref. RO Addr. Ref. RO Addr. Ref. RO Addr. Ref.
-W0000EXT -W0000 1 Q011.4 /5.A6 1 Q011.6 /5.A7 1 Q012.0 /5.A8 1 Q013.0 /5.A3
TO SHIP 2 Q011.5 /5.A7 2 Q011.7 /5.A7 2 Q012.1 /5.A8 2 Q013.1 /5.A4

-W0093 +FC/7.D1
Gland range: CONTROL Red
SYSTEM +FC/7.D1
7-13 mm Green
Note 3 Use EMC gland
RS-422/
-U2 Pin RS-232 RS-485 (4W) RS-485 (2W)
REMOTE PANEL
24VDC SUPPLY 1 DCD TxD - (A) --- 1 2 3 4 5

FROM SHIP
2 RXD TxD + (B) ---
E E
IP: 192.168.1.16 LAN 10/100 3 TXD RxD + (B) Data + (B)
4 DTR RxD - (A) Data - (A)
5 GND GND GND
6 7 8 9
6 DSR --- ---
7 RTS --- ---
8 CTS --- ---
9 --- --- ---
Note 1: Profibus Connector

Note 3: The Modbus Gateway use DB9 (male) serial port to connect to Modbus devices. Table shows Modbus P1 pin Assignment 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
CONTROL PANEL
F Wire connection cross section 1 Issued for use 06.05.2019 KSH KFo KSH OF OPTIMARIN AS.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
INTERFACE MODULE POWER MODULE DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
/3.B4 /3.B5 /3.B5 /3.B5 /3.B5 /3.B5 /3.B6 /3.B6 /3.B6 /3.B6 /3.B7 /3.B7 /3.B7 /3.B7
-A10.0 -A10.1 -A10.2 -A10.2 -A10.2 -A10.2 -A10.3 -A10.3 -A10.3 -A10.3 -A10.4 -A10.4 -A10.4 -A10.4
I010.0 I010.1 I010.2 I010.3 I011.0 I011.1 I011.2 I011.3 I011.4 I011.5 I011.6 I011.7
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
0V
0V
R
1
1
1L+
1M
8
Note 2
B B
1
-S2 -S10
4
2
24VDC
/2.C8
0
/2.C8
C C
OPERATION SWITCH
LOCAL/REMOTE
REMOTE STOP
INSIDE PANEL
OUTSIDE PANEL
D D
-W0085 -W0003
7-13 mm 19-28 mm
OPTIONAL
OPTIONAL
+PDP/1.E7
+PDP/1.E7
E E
ACKNOWLEDGE
BYPASS VALVE
DEBALLASTING
MANUAL OPEN
POSSIBILITIES
OVER BOARD
BALLASTING
ARE OPEN
SEA CHEST
ILLEGAL
BYPASS
690/440
ALARM
START
START
OPEN
OPEN
ISOLATION
MONITOR
INPUT SIGNALS FROM SHIP

SHIP INTEGRATION SIGNALS
(Ref.: Ship integration guide)
NOTES: Note 2: A10:4 terminal 5/7 to be delivered with bridge wire.

Note 1: All PLC input & output

Remove during installation when connecting external 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
CONTROL PANEL
signal (e.g `Illegal Bypass`- if applicable). ANY REPRODUCTION WITHOUT THE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT
/3.B7 /3.B7 /3.B7 /3.B7 /3.D8 /3.D8 /3.B8 /3.B8 /3.B8 /3.B8 /3.D7 /3.D7 /3.D7 /3.D7 /3.D8 /3.D8
-A10.5 -A10.5 -A10.5 -A10.5 -A10.11 -A10.11 -A10.6 -A10.6 -A10.7 -A10.7 -A10.8 -A10.8 -A10.9 -A10.9 -A10.10 -A10.10
Q010.0 Q010.1 Q010.2 Q010.3 Q013.0 Q013.1 Q011.0 Q011.1 Q011.2 Q011.3 Q011.4 Q011.5 Q011.6 Q011.7 Q012.0 Q012.1
V+ V+ V+ V+
0V
0V
0V
0V
1
1
3
2
3
5
6
7
2
3
5
6
7
2
3
5
6
7
2
3
5
6
7
2
3
5
6
7
2
3
5
6
7
B B
X2
X2
-H1 -H2
X1
X1
C C
FULL TREATMENT
GENERAL ALARM
INDICATOR
INDICATOR
INSIDE PANEL
OUTSIDE PANEL
D D
-W0003
Gland range:
19-28 mm OPTIONAL
E E
BFP01 RUNNING
SET VALVES TO
DEBALLASTING
IN PROGRESS
IN PROGRESS
ALARM (NON-
(SHUTDOWN)
SHUTDOWN)
BALLASTING
TREATMENT
ACHIEVED
WARNING
REMOTE
BYPASS
ALARM
VALVE
MODE
OPEN
TANK
FULL
OUTPUT SIGNALS TO SHIP
SHIP INTEGRATION SIGNALS
(Ref.: Ship integration guide)
Note 1: All PLC input & output 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
CONTROL PANEL

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
3
1
-F1
2
4
/8.B5
/8.B4
1A
3
5
3
5
1
1
-Q1 -Q2
L1
230V
N
0,25-0,4A I> I> I> 20-25A I> I> I>
0V
Set: 0,31A Set: 20,5A 230V
2
4
6
2
4
6
B -G1 AC B
-T1
24V
DC
L1
L2
L3
440V
415V
400V
0V
130VA 2,5A
-
3
5
1
3
5
3
5
3
5
3
5
1
1
24VDC
-Q0 -K1A -K1B -K2 -Q3 /8.C1
0
3kW 3kW 18,5kW /8.C1
C C
2
4
6
8
2
4
6
2
4
6
2
4
6
/8.E6 /8.E6 /8.E5
32A 0,4-0,63A I> I> I>
Main Switch Set: 0,4A
2
4
6
L1
L2
L3
L1
L2
L3
L1
L2
L3
Note 1 Note 2
-X1 -X2 -X3
2
2
3
3
1
1
INSIDE PANEL
OUTSIDE PANEL
D D
Green-Yellow
-W0011 -W0013 -W0014

Gland range: Gland range: Gland range: Gland range:
11-21 mm 4,5-10 mm 9-17 mm 11-21 mm
BONDING
+PDP/1.E5
+PDP/1.E5
+PDP/1.E5
TO HULL
E E
M M
FROM POWER STAR WIRING 3 ~ 0,09kW 3 ~ 12,6kW DELTA WIRING

DISTR. PANEL W2 U2 V2 W2 U2 V2
(+PDP) -FGM01 -BFP01
440VAC 60Hz FILTER GEAR MOTOR
Power consumption U1 V1 W1
BACK FLUSH PUMP U1 V1 W1
Note 1 Note 2 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
FILTER CONTROL INCL BFP01
F Wire connection cross section -X1/-X2 -X3 1 Issued for use 06.05.2019 KSH KFo KSH OF OPTIMARIN AS.
Stranded, max: 10mm² 2,5mm² WRITTEN PERMISSION OF
Multi-stranded with ferrule and plastic collars DIN 46226/4, max: 6mm² 2,5mm²

File name: 30994-08-02-01 Internal Wiring Diagram OPTIMARIN PROJECT NAME 30994-08-02-01 +FC 500735 2 6 OF 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
-A11.0 -A11.1 -A11.2 -A11.3 -A11.4 -A11.5 -A11.6 -A11.7 -A11.8 -A11.9 -A11.10
Interface module IM151 for ET200S Power supply Module DI Module 4CH 24VDC DI Module 4CH 24VDC DI Module 4CH 24VDC DI Module 4CH 24VDC DI Module 4CH 24VDC DO Module 4CH 24VDC DO Module 4CH 24VDC DO Module 4CH 24VDC AI Module 2CH 2WIRE
6ES7151-1AA05-0AB0 6ES7138-4CA01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7132-4BD32-0AA0 6ES7132-4BD32-0AA0 6ES7132-4BD32-0AA0 6ES7134-4GB01-0AB0
Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type
6ES7193-4CD30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0
INTERFACE MODULE POWER MODULE DI Addr. Ref. DI Addr. Ref. DI Addr. Ref. DI Addr. Ref. DI Addr. Ref. DO Addr. Ref. DO Addr. Ref. DO Addr. Ref. AI Addr. Ref.
/8.A1 /8.A2 1 I015.0 /8.A2 1 I015.4 /8.A4 1 I016.0 /9.A2 1 I016.4 /9.A4 1 I017.0 /9.A8 1 Q015.0 /8.A6 1 Q015.4 /8.A7 1 Q016.0 /9.A7 1 PIW0256 /11.A2
/9.A1 /11.A1 2 I015.1 /8.A3 2 I015.5 /8.A5 2 I016.1 /9.A2 2 I016.5 /9.A5 2 I017.1 /9.A8 2 Q015.1 /8.A6 2 Q015.5 /8.A8 2 Q016.1 /10.A1 2 PIW0258 /11.A3
ADDRESS 3 I015.2 /8.A3 3 I015.6 /8.A5 3 I016.2 /9.A3 3 I016.6 /9.A6 3 I017.2 /10.A2 3 Q015.2 /8.A7 3 Q015.6 /9.A4 3 Q016.2 /10.A3
OFF ON 4 I015.3 /8.A4 4 I015.7 /10.A3 4 I016.3 /9.A3 4 I016.7 /9.A6 4 I017.3 /10.A2 4 Q015.3 4 Q015.7 /9.A5 4 Q016.3
B B
64 X
32 X
16 X
8 X
4 X
2 X
1 X
* X
PROFIBUS-DP
C C
X1
Profibus
-A11 Connector
A1
A2
B1
B2
Note 1
-A11.11 -A11.12
DO Module 4CH 24VDC DI Module 4CH 24VDC
INSIDE PANEL 6ES7132-4BD32-0AA0 6ES7131-4BD01-0AA0
OUTSIDE PANEL Terminal Module Type Terminal Module Type

D 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 D
DO Addr. Ref. DI Addr. Ref.
-W0000 -W0000 1 Q017.0 /10.A5 1 I018.0 /10.A5

2 Q017.1 /10.A6 2 I018.1 /10.A5
+CP/3.D5 +SB1/13.D1
Red Red 3 Q017.2 3 I018.2 /10.A7
+CP/3.D5 +SB1/13.D1
Green Green 4 Q017.3 4 I018.3 /10.A7
Use EMC gland Use EMC gland
E E
Note 1: Profibus Connector 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
INTERFACE MODULE POWER MODULE DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT
/7.B2 /7.B2 /7.B3 /7.B3 /7.B3 /7.B3 /7.B4 /7.B4 /7.B4 /7.B6 /7.B6 /7.B6 /7.B6 /7.B6
-A11.0 -A11.1 -A11.2 -A11.2 -A11.2 -A11.2 -A11.3 -A11.3 -A11.3 -A11.7 -A11.7 -A11.7 -A11.8 -A11.8
I015.0 I015.1 I015.2 I015.3 I015.4 I015.5 I015.6 Q015.0 Q015.1 Q015.2 Q015.4 Q015.5
+24VDC
+24VDC
V+ V+ V+ V+ V+
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
0V
0V
0V
0V
0V
0V
0V
R
R
1
1
1L+
1M
7
21
21
53
53
B B
-Q2 -Q1 -K1B -K1A
54
54
22
22
/6.B5 /6.B4 /8.F6 /8.F6
X2
X2
13
13
13
A1
A1
A1
3
3
I 0 II -H1 -H2
-S1 -S2 -S3 -K2 -K1A -K1B -K2 -K1A -K1B
X1
X1
A2
A2
A2
4
14
14
14
/8.E5 /8.E6 /8.E6 /8.E6 /8.E6 /8.E7
24VDC 4 kW 4kW
/6.C8
0
/6.C8
C C
FILTER GEAR MOTOR
FILTER GEAR MOTOR
FILTER GEAR MOTOR
FILTER GEAR MOTOR

RUNNING FEEDBACK
RUNNING FEEDBACK
RUNNING FEEDBACK
BACK FLUSH PUMP
BACK FLUSH PUMP
GENERAL ALARM
MANUAL FLUSH
CONTINOUS
FILTER ON
FORWARD
FORWARD
FLUSHING
REVERSE
REVERSE
RESET
FLUSH
INSIDE PANEL
OUTSIDE PANEL
D D
E -K2 -K1A -K1B E

/8.C6 /8.C6 /8.C7
1 2 1 2 1 2
3 4 3 4 3 4
/6.C5 /6.C4 /6.C4
5 6 5 6 5 6
13 14 13 14 13 14
/8.C4 /8.C5 /8.C5
21 22 21 22
/8.B7 /8.B6
31 32 31 32
43 44 43 44
53 54 53 54

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
INTERFACE MODULE DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT
/7.B2 /7.B4 /7.B4 /7.B4 /7.B4 /7.B6 /7.B5 /7.B5 /7.B6 /7.B5 /7.B5 /7.B7 /7.B5 /7.B5
-A11.0 -A11.4 -A11.4 -A11.4 -A11.4 -A11.8 -A11.5 -A11.5 -A11.8 -A11.5 -A11.5 -A11.9 -A11.6 -A11.6
I016.0 I016.1 I016.2 I016.3 Q015.6 I016.4 I016.5 Q015.7 I016.6 I016.7 Q016.0 I017.0 I017.1
+24VDC
V+ V+ V+
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
0V
0V
0V
0V
R
R
1
1
2L+
2M
7
B B
C C
INSIDE PANEL
OUTSIDE PANEL
D D
-W0023 -W0031 -W0032 -W0033

9-17 mm 7-13 mm 7-13 mm 7-13 mm
FILTER
1A
4
6
4
6
4
6
7
3
1
1
E E
8
8
2
2
3A
OP CL OP CL OP CL
DPS01 FIV01 FOV01 FBV01

DIFFERENTIAL PRESSURE FILTER INLET VALVE FILTER OUTLET VALVE FILTER BYPASS VALVE
SWITCH

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT
/7.B7 /7.B5 /7.B5 /7.B7 /7.B4 /7.D7 /7.D8 /7.D8 /7.D7 /7.D8 /7.D8
-A11.9 -A11.6 -A11.6 -A11.9 -A11.3 -A11.11 -A11.12 -A11.12 -A11.11 -A11.12 -A11.12
Q016.1 I017.2 I017.3 Q016.2 I015.7 Q017.0 I018.0 I018.1 Q017.1 I018.2 I018.3
V+ V+ V+ V+
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
0V
0V
0V
0V
R
R
1
1
5
8
B B
C C
INSIDE PANEL
OUTSIDE PANEL
D D
-W0034 -W0035
7-13 mm 7-13 mm
6
2
7
3
1
E E
8
8
1
4
OP CL CL
OBV01 FFV01
OPTIMARIN BYPASS VALVE FILTER FLUSH VALVE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
POWER MODULE ANALOG INPUT ANALOG INPUT
/7.B2 /7.B8 /7.B8
-A11.1 -A11.10 -A11.10
PIW0256 PIW0258
+24VDC
I COM I COM
0V
R
1
6
6
B B
C C
INSIDE PANEL
OUTSIDE PANEL
D D
-W0022 -W0021
7-13 mm 7-13 mm
Note 3
14
13
+
1
E E
POWER I I
F P
FM01 PT01
FLOW METER PRESSURE TRANSMITTER
Note 3: PE Bonding ref. project installation manual flowmeter 4 mm² VESSEL NAME/ HULL Serenade of the seas LOCATION DRAWING NO. REVISION SHEET
Note 4: PE Bonding OPTIMARIN PROJECT NO 30994-08-02-01

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
3
-F1 1
2
4
1A
L1
230V
N
0V
230V
B -G1 AC B
-T1
24V
DC
440V
415V
400V
0V
130VA 2,5A
-
3
5
1
24VDC
-Q1 /14.C1
0
/14.C1
C C
0,4-0,63A I> I> I>
Set: 0,4A
2
4
6
L1
L3
-X1
2
1
INSIDE PANEL
OUTSIDE PANEL
D D
Green-Yellow
-W0041
7-13 mm 3-7 mm
BONDING
+PDP/1.E6
+PDP/1.E6
TO HULL
E E
FROM POWER
DISTR. PANEL
(+PDP)
440VAC 60Hz
Power consumption
Note 1 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
SENSOR BOX 1
F Wire connection cross section -X1 1 Issued for use 06.05.2019 KSH KFo KSH OF OPTIMARIN AS.

File name: 30994-08-02-01 Internal Wiring Diagram OPTIMARIN PROJECT NAME 30994-08-02-01 +SB1 500735 2 12 OF 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-A21:0 -A21:1 -A21:2 -A21:3 -A21:4 -A21:5 -A21:6 -A21:7 -A21:8 -A21:9 -A21:10
Interface module IM151 for ET200S Power supply Module DI Module 4CH 24VDC DI Module 4CH 24VDC DI Module 4CH 24VDC DI Module 4CH 24VDC DO Module 4CH 24VDC DO Module 4CH 24VDC AI Module 2CH 2WIRE AI Module 2CH 2WIRE DI Module 4CH 24VDC
6ES7151-1AA05-0AB0 6ES7138-4CA01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7131-4BD01-0AA0 6ES7132-4BD32-0AA0 6ES7132-4BD32-0AA0 6ES7134-4GB01-0AB0 6ES7134-4GB01-0AB0 6ES7131-4BD01-0AA0
Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type Terminal Module Type
6ES7193-4CD30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0
INTERFACE MODULE POWER MODULE DI Addr. Ref. DI Addr. Ref. DI Addr. Ref. DI Addr. Ref. DO Addr. Ref. DO Addr. Ref. AI Addr. Ref. AI Addr. Ref. DI Addr. Ref.
/14.A1 /14.A2 1 I020.0 /14.A3 1 I020.4 /14.A7 1 I021.0 /15.A3 1 I021.4 /16.A7 1 Q020.0 /15.A1 1 Q020.4 /16.A6 1 PIW0320 /17.A1 1 PIW0324 /17.A3 1 I022.0 /16.A2
/18.A1 2 I020.1 /14.A4 2 I020.5 /14.A8 2 I021.1 /15.A4 2 I021.5 /16.A8 2 Q020.1 /15.A3 2 Q020.5 /16.A7 2 PIW0322 /17.A2 2 PIW0326 /17.A4 2 I022.1 /16.A2
ADDRESS 3 I020.2 /14.A5 3 I020.6 /15.A2 3 I021.2 /15.A5 3 I021.6 /14.A2 3 Q020.2 /15.A5 3 Q020.6 /18.A2 3 I022.2 /16.A3
OFF ON 4 I020.3 /14.A6 4 I020.7 /15.A2 4 I021.3 /15.A5 4 I021.7 /18.A3 4 Q020.3 /14.A3 4 Q020.7 /18.A4 4 I022.3 /16.A4
B B
64 X
32 X
16 X
8 X
4 X
2 X
1 X
* X
PROFIBUS-DP
C C
X1
Profibus
-A21 Connector
A1
A2
B1
B2
Note 1
-A21:11 -A21:12 -A21:13

DI Module 4CH 24VDC DO Module 4CH 24VDC AI Module 2CH 2WIRE
INSIDE PANEL 6ES7131-4BD01-0AA0 6ES7132-4BD32-0AA0 6ES7134-4GB01-0AB0
OUTSIDE PANEL Terminal Module Type Terminal Module Type Terminal Module Type
D 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 6ES7193-4CB30-0AA0 D
DI Addr. Ref. DO Addr. Ref. AI Addr. Ref.
-W0000 -W0000 1 I022.4 /16.A5 1 Q021.0 /16.A1 1 PIW0328 /17.A5

2 I022.5 /16.A5 2 Q021.1 /16.A3 2 PIW0330 /17.A6
+FC/7.D3 +UVP 01/21.A1
Red Red 3 I022.6 /18.A2 3 Q021.2 /16.A5
+FC/7.D3 +UVP 01/21.A1
Green Green 4 I022.7 /18.A4 4 Q021.3 /18.A5
E E
Note 1: Profibus Connector 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
SENSOR BOX 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
INTERFACE MODULE POWER MODULE DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
/13.B2 /13.B2 /13.B5 /13.B5 /13.B3 /13.B3 /13.B3 /13.B3 /13.B4 /13.B4
-A21:0 -A21:1 -A21:5 -A21:6 -A21:2 -A21:2 -A21:2 -A21:2 -A21:3 -A21:3
I021.6 Q020.3 I020.0 I020.1 I020.2 I020.3 I020.4 I020.5
+24VDC
+24VDC
V+
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
0V
0V
0V
R
R
1
1
1L+
1M
7
B B
-S1 X2
-H1
X1
2
24VDC
/12.C8
0
/12.C8
C C
POWER ON LIGHT
REMOTE STOP
INSIDE PANEL
OUTSIDE PANEL
D D
-W0113 -W0213
7-13 mm 7-13 mm
E E
+TB01/22.E7
+TB01/22.E7
+TB02/26.E7
+TB02/26.E7
TERMINAL TERMINAL
BOX 01 BOX 02
OPEN SIGNAL OPEN SIGNAL
SENSOR BOX 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT
/13.B5 /13.B4 /13.B4 /13.B5 /13.B4 /13.B4 /13.B5 /13.B4 /13.B4
-A21:6 -A21:3 -A21:3 -A21:6 -A21:4 -A21:4 -A21:6 -A21:4 -A21:4
Q020.0 I020.6 I020.7 Q020.1 I021.0 I021.1 Q020.2 I021.2 I021.3
V+ V+ V+
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
0V
0V
0V
R
R
1
1
3
8
B B
C C
INSIDE PANEL
OUTSIDE PANEL
D D
-W0131 -W0231
7-13 mm 7-13 mm
4
6
4
6
7
3
1
E E
8
8
5
OP CL OP CL
UVV01A UVV02A
UV VALVE, CHAMBER 01 INLET UV VALVE, CHAMBER 02 INLET
SENSOR BOX 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT
/13.D7 /13.B8 /13.B8 /13.D7 /13.B8 /13.B8 /13.D7 /13.D6 /13.D6 /13.B6 /13.B6 /13.B5 /13.B5
-A21:12 -A21:10 -A21:10 -A21:12 -A21:10 -A21:10 -A21:12 -A21:11 -A21:11 -A21:7 -A21:7 -A21:5 -A21:5
Q021.0 I022.0 I022.1 Q021.1 I022.2 I022.3 Q021.2 I022.4 I022.5 Q020.4 Q020.5 I021.4 I021.5
V+ V+ V+ V+ V+
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
0V
0V
0V
0V
0V
R
R
1
1
3
7
B B
C C
INSIDE PANEL
OUTSIDE PANEL
D D
-W0132 -W0232 -W0061A -W0061B

7-13 mm 7-13 mm 7-13 mm 7-13 mm
4
6
4
6
7
3
1
1
E E
8
2
5
OP CL OP CL OP CL
UVV01B UVV02B FPV01

UV VALVE, CHAMBER 01 OUTLET UV VALVE, CHAMBER 02 OUTLET FLOW PRESSURE VALVE
SENSOR BOX 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
ANALOG INPUT ANALOG INPUT ANALOG INPUT ANALOG INPUT ANALOG INPUT ANALOG INPUT
/13.B6 /13.B6 /13.B7 /13.B7 /13.D8 /13.D8
-A21:8 -A21:8 -A21:9 -A21:9 -A21:13 -A21:13
PIW0320 PIW0322 PIW0324 PIW0326 PIW0328 PIW0330
I COM I COM I COM I COM I COM I COM
R
R
1
1
2
6
B B
C C
INSIDE PANEL
OUTSIDE PANEL
D D
Brown
Brown
Brown
Brown
Blue
Blue
Blue
Blue
-W0110 -W0210 -W0111 -W0211
4.5-10 mm 4.5-10 mm 4.5-10 mm 4.5-10 mm
Use EMC gland Use EMC gland Use EMC gland Use EMC gland
Optimarin Optimarin Optimarin Optimarin
supply 5m supply 5m supply 5m supply 5m
GND
GND
+Ub
+Ub
Iout
Iout
3
1
1
E I I I I E
UV UV T T
UV01 UV INTENSITY UV02 UV INTENSITY TT01 TEMPERATURE TT02 TEMPERATURE
TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER
UV CHAMBER 01 UV CHAMBER 02 UV CHAMBER 01 UV CHAMBER 02
SENSOR BOX 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Note 1 A
POWER MODULE DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT DIGITAL OUTPUT
/13.B2 /13.D6 /13.B6 /13.B5 /13.B6 /13.D6 /13.D7
-A21:1 -A21:11 -A21:7 -A21:5 -A21:7 -A21:11 -A21:12
I022.6 Q020.6 I021.7 Q020.7 I022.7 Q021.3
+24VDC
V+ V+ V+
+24VDC
+24VDC
+24VDC
0V
0V
0V
0V
R
R
6
8
B B
C C
INSIDE PANEL
OUTSIDE PANEL
D D
E E
SENSOR BOX 1

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
3
5
1
-F1
2
4
6
L1
/20.A1
L2
/20.A1
L3
B /20.A1 B
3
5
3
1
1
-Q5 -F7
2
4
0,25-0,4A I> I> I>
2
4
6
3
5
3
5
3
5
1
1
3
5
1
-Q0 -K5 -K7
-V3 PE
C C
2
4
6
2
4
6
/20.E3 /20.E4
I> I> I>
2
6
2
4
6
-X5 -X7
PE
PE-ELC
W
L1-ELC
L2-ELC
L3-ELC
V
U
L
L1
L2
L3
-E7
/21.A1
/21.A1
/21.A1
/21.A1
PE
-X1 -M5 M
N
2
3
1
3~
INSIDE PANEL
OUTSIDE PANEL
D D
HEATER
Green-Yellow
FAN
-W0101
Gland range: GND bolt
19-28 mm M8
BONDING
+PDP/1.E3
+PDP/1.E3
+PDP/1.E3
TO HULL
E E
FROM POWER
DISTR. PANEL
(+PDP)
440VAC 60Hz
Power consumption
UV POWER CABINET 01

File name: 30994-08-02-01 Internal Wiring Diagram OPTIMARIN PROJECT NAME 30994-08-02-01 +UVP 01 500735 2 19 OF 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1
/19.B8
L2
/19.B8
A L3 A
/19.B8
24VDC (1)
/21.D1
24VDC (2)
-X4 /21.D1
24VDC (2)
/21.C5
3
5
1
-F2
21
12
14
-K01 -K5
2
4
6
/20.E3
22
11
/21.E4
B B
23
11
1
-F3 -TS1 -TS1
PE
L1
L2
L3
24
12
440V
-T1 AC -X4
24V
DC
5A
M-
L+
A1
A1
X1
X1
-K5 -K7 -H4 -H1
C C
X2
X2
A2
A2
/20.E3 /20.E4
-X4
0 (1)
/21.B1
0 (2)
-X4 /21.B1
0 (2)
/21.B1
INSIDE PANEL
OUTSIDE PANEL
D D
HEATER ON
POWER ON
(GREEN)
HEATER
(BLUE)
FAN
-K5 -K7
/20.C3 /20.C4
/19.C5 /19.C6
E E
/20.B4
UV POWER CABINET 01

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Note 2+3 Note 2+3

-W0000 -W0000
+SB1/13.D3 +UVP 02/25.A1

Red Red
+SB1/13.D3 +UVP 02/25.A1
Green Green
A A
PE-ELC
/19.C3
L3-ELC
/19.C3
L2-ELC
/19.C3
L1-ELC
/19.C3
0 (1)
/20.C8
0 (2)
/20.D8
0 (2)
/20.D8
L1
Out1
X1.2
X2.3
X6.4
L2
L3
PE
X3.3
X3.2
X3.4
X4.3
X4.2
X4.4
Out2
CabelShield
-U2 X1.3
B Profibus adr.: 31 B
Rot. sw. low: F
ELC Rot. sw. high: 1
X6.1/D01
X6.2/D02
X6.3/D03
X1.1
PE
X1
X1
-H3 -H2
X2
X2
C C
/20.A8
-X4
-X4
-X4
-X4
-X4
-X4
NC
NC
NC
NC
Note 2
A1
PE
-K01 -X6 -X8
2
3
3
1
1
24VDC (2)
A2
/20.A8 /21.E4
24VDC (1)
/20.A8
INSIDE PANEL
OUTSIDE PANEL
D D
FAN RELAY
LAMP ON
(WHITE)
ALARM
(RED)
-W0105 -W0104
7-13 mm 19-28 mm
-K01
/21.D4
+TB01/22.E2
+TB01/22.E1
14 Ignition Voltage: 4kV < 1s
11 -TS01 WARNING!
12 HIGH
/20.B3
E VOLTAGE Operation Voltage: 2150V E
2
SP: 70°C
Bimetal mounted
on UV chamber 01
TO
TERMINAL BOX 01
Note 2: Terminal block X4 is for outgoing Profibus cable. Install «End resistor» when 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
UV POWER CABINET 01
outgoing is not in use. ANY REPRODUCTION WITHOUT THE
Note 3: Connect the Profibus cable screen to the enclosed screening collar WRITTEN PERMISSION OF
Note 2+3: Ref. “Installation manual“ chapter 3.5

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
-S1
C C
Note 2
-X1 -X2
2
1
1
24VDC
INSIDE PANEL
OUTSIDE PANEL
D D
Green-Yellow
-W0104 1. Cable between lamp and terminal box -W0113

Gland range: included in UV lamp Gland range:
19-28 mm NOTE 1: 2. Cable length: 3 meter on each side of lamp 7-13 mm
3. Terminal box must be located within reachable distance
4. Never make pig tails or loops with any cables inside the
terminal box as this will create huge amounts of inducted heat!
BONDING
+UVP 01/21.E7
+UVP 01/21.E7
+SB1/14.E6
+SB1/14.E6
TO HULL UV lamp
WARNING!
HIGH 35kW
VOLTAGE
E E
Ignition Voltage: 4kV < 1s
Operation Voltage: 2150V

FROM TO
UV POWER CABINET 01 SENSOR BOX 1
TERMINAL BOX 01
F Wire connection cross section -X1 -X2 1 Issued for use 06.05.2019 KSH KFo KSH OF OPTIMARIN AS.
Multi-stranded with ferrule and without plastic collars, max: 10mm² 2,5mm²

File name: 30994-08-02-01 Internal Wiring Diagram OPTIMARIN PROJECT NAME 30994-08-02-01 +TB01 500735 2 22 OF 26
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
3
5
1
-F1
2
4
6
L1
/24.A1
L2
/24.A1
L3
B /24.A1 B
3
5
3
1
1
-Q5 -F7
2
4
0,25-0,4A I> I> I>
2
4
6
3
5
3
5
3
5
1
1
3
5
1
-Q0 -K5 -K7
-V3 PE
C C
2
4
6
2
4
6
/24.E3 /24.E4
I> I> I>
2
6
2
4
6
-X5 -X7
PE
PE-ELC
W
L1-ELC
L2-ELC
L3-ELC
V
U
L
L1
L2
L3
-E7
/25.A1
/25.A1
/25.A1
/25.A1
PE
-X1 -M5 M
N
2
3
1
3~
INSIDE PANEL
OUTSIDE PANEL
D D
HEATER
Green-Yellow
FAN
-W0201
Gland range: GND bolt
19-28 mm M8
BONDING
+PDP/1.E4
+PDP/1.E4
+PDP/1.E4
TO HULL
E E
FROM POWER
DISTR. PANEL
(+PDP)
440VAC 60Hz
Power consumption
UV POWER CABINET 02

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1
/23.B8
L2
/23.B8
A L3 A
/23.B8
24VDC (1)
/25.D1
24VDC (2)
-X4 /25.D1
24VDC (2)
/25.C5
3
5
1
-F2
21
12
14
-K01 -K5
2
4
6
/24.E3
22
11
/25.E4
B B
23
11
1
-F3 -TS1 -TS1
PE
L1
L2
L3
24
12
440V
-T1 AC -X4
24V
DC
5A
M-
L+
A1
A1
X1
X1
-K5 -K7 -H4 -H1
C C
X2
X2
A2
A2
/24.E3 /24.E4
-X4
0 (1)
/25.B1
0 (2)
-X4 /25.B1
0 (2)
/25.B1
INSIDE PANEL
OUTSIDE PANEL
D D
HEATER ON
POWER ON
(GREEN)
HEATER
(BLUE)
FAN
-K5 -K7
/24.C3 /24.C4
/23.C5 /23.C6
E E
/24.B4
UV POWER CABINET 02

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Note 2+3
-W0000
+UVP 01/21.A8 Red

+UVP 01/21.A8 Green
A A
PE-ELC
/23.C3
L3-ELC
/23.C3
L2-ELC
/23.C3
L1-ELC
/23.C3
0 (1)
/24.C8
Note 2
End resistor
0 (2)
/24.D8
0 (2)
/24.D8
L1
Out1
X1.2
X2.3
X6.4
L2
L3
PE
X3.3
X3.2
X3.4
X4.3
X4.2
X4.4
Out2
CabelShield
-U2 X1.3
B Profibus adr.: 32 B
Rot. sw. low: 0
ELC Rot. sw. high: 2
X6.1/D01
X6.2/D02
X6.3/D03
X1.1
PE
X1
X1
-H3 -H2
X2
X2
C C
/24.A8
-X4
-X4
-X4
-X4
-X4
-X4
NC
NC
NC
NC
Note 2
A1
PE
-K01 -X6 -X8
2
3
3
1
1
24VDC (2)
A2
/24.A8 /25.E4
24VDC (1)
/24.A8
INSIDE PANEL
OUTSIDE PANEL
D D
FAN RELAY
LAMP ON
(WHITE)
ALARM
(RED)
-W0205 -W0204
7-13 mm 19-28 mm
-K01
/25.D4
+TB02/26.E2
+TB02/26.E1
14 Ignition Voltage: 4kV < 1s
11 -TS02 WARNING!
12 HIGH
/24.B3
E VOLTAGE Operation Voltage: 2150V E
2
SP: 70°C
Bimetal mounted
on UV chamber 02
TO CORRESPONDING
TERMINAL BOX (+TBxx)
Note 2: Terminal block X4 is for outgoing Profibus cable. Install «End resistor» when 2 Removed breaker +PDP-Q5 07.05.2019 KSH KFo KSH THE INFORMATION CONTAINED IN THIS
UV POWER CABINET 02
outgoing is not in use. ANY REPRODUCTION WITHOUT THE
Note 3: Connect the Profibus cable screen to the enclosed screening collar WRITTEN PERMISSION OF
Note 2+3: Ref. “Installation manual“ chapter 3.5

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
-S1
C C
Note 2
-X1 -X2
2
1
1
24VDC
INSIDE PANEL
OUTSIDE PANEL
D D
Green-Yellow
-W0204 1. Cable between lamp and terminal box -W0213

Gland range: included in UV lamp Gland range:
19-28 mm NOTE 1: 2. Cable length: 3 meter on each side of lamp 7-13 mm
3. Terminal box must be located within reachable distance
4. Never make pig tails or loops with any cables inside the
terminal box as this will create huge amounts of inducted heat!
BONDING
+UVP 02/25.E7
+UVP 02/25.E7
+SB1/14.E7
+SB1/14.E7
TO HULL UV lamp
WARNING!
HIGH 35kW
VOLTAGE
E E
Ignition Voltage: 4kV < 1s
Operation Voltage: 2150V

FROM TO
UV POWER CABINET 02 SENSOR BOX 1
TERMINAL BOX 02
F Wire connection cross section -X1 -X2 1 Issued for use 06.05.2019 KSH KFo KSH OF OPTIMARIN AS.
Multi-stranded with ferrule and without plastic collars, max: 10mm² 2,5mm²

File name: 30994-08-02-01 Internal Wiring Diagram OPTIMARIN PROJECT NAME 30994-08-02-01 +TB02 500735 2 26 OF 26
1 2 3 4 5 6 7 8
F Cable list 0
F Cable list

Optimarin Ballast System Cable list Project No. : 30994-08-02-01
From To
Gland Gland Gland Gland Terminal Optimarin
No Name Supply/Device/Cabinet size range Device/Cabinet size. range. Voltage capacity Conductor fuse/switch Note
W 0000 Profibus Cable Cabinet M20 7-13 mm Cabinet M20 7-13 mm N/A N/A 2 SIENOPYR-FR-PROFIBUS-M-02Y(ST)CHX
W 0000EXT Serial Cable - Ship integration Control Panel (+CP) M20 7-13 mm Ship Control System Yard - N/A N/A Shielded/twisted pair - serial cable
W 0001 Power supply Control Panel (+CP) Power Distribution Panel (+PDP) M20 7-13 mm Control Panel (+CP) M20 7-13 mm 2x440 VAC Max 2.5mm² 2 0,63A Fuse
W 0003 Ship integration Control Panel (+CP) M40 19-28 mm Ship Control System M40 19-28 mm 24 VDC Max 1.5mm² 36 Hardwire - optional
W 0011 Power supply Filter Control (+FC) Power Distribution Panel (+PDP) M25 9-17 mm Filter Control (+FC) M25 9-17 mm 3x440 VAC Max 6mm² 3 32A Switch
W 0013 Filter Gear Motor (FGM01) Filter Control (+FC) M25 9-17 mm Filter Gear Motor (FGM01) M20 6-12 mm 3x440 VAC Max 2.5mm² 3
W 0014 Back Flush Pump (BFP01) Filter Control (+FC) M32 11-21 mm Back Flush Pump (BFP01) M32 11-21 mm 3x440 VAC Max 10mm² 3
W 0021 Pressure Transmitter signal (PT01) Pressure Transmitter signal (PT01) MPM 6-12 mm Filter Control (+FC) M20 7-13 mm 4-20mA Max 1.5mm² 2 EMC gland, use shielded cable
W 0022 Flow Meter signal (FM01) Flow meter (FM01) M20 7-13 mm Filter Control (+FC) M20 7-13 mm 4-20mA Max 1.5mm² 4 EMC gland, use shielded cable
W 0023 Filter signals (DPS) Filter Control (+FC) M25 9-17 mm Filter DPS M20 6-12 mm 24 VDC Max 1.5mm² 4
W 0031 Filter Inlet Valve (FIV01) Filter Control (+FC) M20 7-13 mm Filter Inlet Valve (FIV01) M20 7-13 mm 24 VDC Max 1.5mm² 6
W 0032 Filter Outlet Valve (FOV01) Filter Control (+FC) M20 7-13 mm Filter Outlet Valve (FOV01) M20 7-13 mm 24 VDC Max 1.5mm² 6
W 0033 Filter Bypass Valve (FBV01) Filter Control (+FC) M20 7-13 mm Filter Bypass Valve (FBV01) M20 7-13 mm 24 VDC Max 1.5mm² 6
W 0034 Optimarin Bypass Valve (OBV01) Filter Control (+FC) M20 7-13 mm Optimarin Bypass Valve (OBV01) M20 7-13 mm 24 VDC Max 1.5mm² 6
W 0035 Filter Flush Valve (FFV01) Filter Control (+FC) M20 7-13 mm Filter Flush Valve (FFV01) M20 7-13 mm 24 VDC Max 1.5mm² 4
W 0041 Power supply Sensor Box 1 (+SB1) Power Distribution Panel (+PDP) M20 7-13 mm Sensor Box 1 (+SB1) M20 7-13 mm 2x440 VAC Max 2.5mm² 2 0,63A Fuse
W 0061A Flow Pressure Valve OP (FPV01) Flow Pressure Valve Open Solenoid (FPV01) Plug 6-7 mm Sensor Box 1 (+SB1) M20 7-13 mm 24 VDC Max 1.5mm² 2 Type 2508 - Cable plug
W 0061B Flow Pressure Valve CL (FPV01) Flow Pressure Valve Close Solenoid (FPV01) Plug 6-7 mm Sensor Box 1 (+SB1) M20 7-13 mm 24 VDC Max 1.5mm² 2 Type 2508 - Cable plug
W 0081 Power supply Power Distribution Panel (+PDP) Ship Yard - Power Distribution Panel (+PDP) M40 19-28 mm 3x690 VAC Max 150mm² 3 160A Cables with lugs
W 0083 Transformer inlet 690VAC Power Distribution Panel (+PDP) M40 19-28 mm Transformer inlet M40 19-28 mm 3x690 VAC Max 150mm² 3
W 0084 Transformer outlet 440VAC Transformer M50 27-35 mm Power Distribution Panel (+PDP) M50 27-35 mm 3x440 VAC Max 150mm² 3 200A Cables with lugs
W 0085 PDP Isolation monitor signal Power Distribution Panel (+PDP) M20 7-13 mm Control Panel (+CP) M20 7-13 mm 24 VDC Max 1.5mm² 2
W 0093 Communication between +CP and +RCP Control Panel (+CP) M20 7-13 mm Remote control panel M20 7-13 mm N/A N/A 4TP Min. CAT5E cable
W 0101 Power supply UV Power cabinet 01 (UVP01) Power Distribution Panel (+PDP) M40 19-28 mm UV Power cabinet 01 (+UVP01) M40 19-28 mm 3x440 VAC Max 32mm² 3 80A fuse
W 0104 UV Lamp supply UV Power cabinet 01 (+UVP01) M40 19-28 mm Terminal Box 01 (+TB01) M40 19-28 mm max 5000VAC Max 10mm² 2 Special cable - EMC 1,8/3KV
W 0105 Temperature Switch (TS01) Temperature Switch (TS01) M12 6-8mm UV Power cabinet 01 (+UVP01) M20 7-13 mm 24 VDC Max 2.5mm² 2
W 0110 UV Intensity Sensor (UV01) UV Intensity Sensor (UV01) M12 5-5,6 mm Sensor Box 1 (+SB1) M16 4,5-10 mm 4-20mA Max 1.5mm² 2 Optimarin supply
W 0111 Temperature Transmitter (TT01) Temperature Transmitter (TT01) M12 5-5,6 mm Sensor Box 1 (+SB1) M16 4,5-10 mm 4-20mA Max 1.5mm² 2 Optimarin supply
W 0113 Terminal Box open signal (TB01) Terminal Box 01 (+TB01) M20 7-13 mm Sensor Box 1 (+SB1) M20 7-13 mm 24 VDC Max 1.5mm² 2
W 0131 UV Chamber Valve Inlet (UVV01A) Sensor Box 1 (+SB1) M20 7-13 mm UV Chamber Valve Inlet (UVV01A) M20 7-13 mm 24 VDC Max 1.5mm² 6
W 0132 UV Chamber Valve Outlet (UVV01B) Sensor Box 1 (+SB1) M20 7-13 mm UV Chamber Valve Outlet (UVV01B) M20 7-13 mm 24 VDC Max 1.5mm² 6
W 0201 Power supply UV Power cabinet 02 (UVP02) Power Distribution Panel (+PDP) M40 19-28 mm UV Power cabinet 02 (+UVP02) M40 19-28 mm 3x440 VAC Max 32mm² 3 80A fuse
W 0204 UV Lamp supply UV Power cabinet 02 (+UVP02) M40 19-28 mm Terminal Box 02 (+TB02) M40 19-28 mm max 5000VAC Max 10mm² 2 Special cable - EMC 1,8/3KV
W 0205 Temperature Switch (TS02) Temperature Switch (TS02) M12 6-8mm UV Power cabinet 02 (+UVP02) M20 7-13 mm 24 VDC Max 2.5mm² 2
W 0210 UV Intensity Sensor (UV02) UV Intensity Sensor (UV02) M12 5-5,6 mm Sensor Box 1 (+SB1) M16 4,5-10 mm 4-20mA Max 1.5mm² 2 Optimarin supply
W 0211 Temperature Transmitter (TT02) Temperature Transmitter (TT02) M12 5-5,6 mm Sensor Box 1 (+SB1) M16 4,5-10 mm 4-20mA Max 1.5mm² 2 Optimarin supply
W 0213 Terminal Box open signal (TB02) Terminal Box 02 (+TB02) M20 7-13 mm Sensor Box 1 (+SB1) M20 7-13 mm 24 VDC Max 1.5mm² 2
06.05.2019 Page 1 : 2
Optimarin Ballast System Cable list Project No. : 30994-08-02-01
From To
Gland Gland Gland Gland Terminal Optimarin
No Name Supply/Device/Cabinet size range Device/Cabinet size. range. Voltage capacity Conductor fuse/switch Note
W 0231 UV Chamber Valve Inlet (UVV02A) Sensor Box 1 (+SB1) M20 7-13 mm UV Chamber Valve Inlet (UVV02A) M20 7-13 mm 24 VDC Max 1.5mm² 6
W 0232 UV Chamber Valve Outlet (UVV02B) Sensor Box 1 (+SB1) M20 7-13 mm UV Chamber Valve Outlet (UVV02B) M20 7-13 mm 24 VDC Max 1.5mm² 6
06.05.2019 Page 2 : 2
G Ship integration guide 0
G Ship integration guide
G-1 Preface 91
G-2.1 Digital I/O connection 92
G-2.2 Detailed signal explanation 93
3.7.1 OptiBus (Modbus RTU integration) 100

G-1 Preface 0
G-1 Preface
This guide is meant as a guideline for system integrators when integrating ”Optimarin Ballast System” into
the ship central control system.
The guide describes the different signals and their usage. It also describes a normal operation of both bal-
lasting and deballasting operations.

G-2 Signal descriptions
This chapter describes the standard ship integration signals that are always provided as digital I/Os on Opti-
marin Ballast System. For memory mapping when using Modbus RTU, please see chapter "OptiBus (Mod-
bus RTU integration)" on page 100.
G-2.1 Digital I/O connection

When using digital I/Os a 24 pair cable is recommended to be connected between the cabinet +CP (Control
Panel) in the OBS and the desired ship control system termination cabinet. The following tables describes
where to connect in cabinet +CP.
G-2.1.1 Input signals (from ship to OBS)
Module Terminal Signal description PLC symbol (for ref- Signal Expected in
erence) ship end
1 Command 'Start ballasting'
A10:3 iShipBallast DI 00 Pot. free output
3 +24VDC
5 Command 'Start deballasting'
A10:3 iShipDeballast DI 01 Pot. free output
7 +24VDC
Command 'Open Optimarin bypass
2
A10:3 valve' iShipOpenBypass DI 02 Pot. free output
4 +24VDC
6 Command 'Acknowledge alarms'
A10:3 iShipAckAlarm DI 03 Pot. free output
8 +24VDC
5 Command 'Illegal bypass active'

A10:4 iShipOtherBypass DI 05 Pot. free output
7 +24VDC
Table 0.1 Input signals
G-2.1.2 Output signals (from OBS to ship)
erence) ship end
1 Feedback 'Ballasting active' Digital input
A10:6 oShipBallast DQ 00
3 Pot. free output (max. 230VAC 5A) / indicator
5 Feedback 'Deballasting active' Digital input

A10:6 oShipDeballast DQ 01
Feedback 'Full treatment (100%) is

1 Digital input
A10:7 acheived' oShipFullTreat DQ 02
/ indicator
3 Pot. free output (max. 230VAC 5A)
5 Feedback 'Warning' Digital input

A10:7 oShipWarning DQ 03 / indicator /
7 Pot. free output (max. 230VAC 5A) warning

erence) ship end
1 Feedback 'Shutdown alarm' Digital input
A10:8 oShipShutdownAlarm DQ 04 / indicator /
3 Pot. free output (max. 230VAC 5A) alarm
5 Feedback 'Optimarin bypass valve open' Digital input
A10:8 oShipBypassOpen DQ 05
1 Feedback 'OBS in remote mode' Digital input

A10:9 oShipRemMode DQ 06
5 Feedback 'Set valves to/from tank' Digital input

A10:9 oShipValvesTank DQ 07
5 Feedback 'Non-shutdown alarm' Digital input

A10:10 oShipNonShutAlarm DQ 09 / indicator /
7 Pot. free output (max. 230VAC 5A) alarm
5 Feedback 'BFP01 running' Digital input
A10:11 oShipBFP01_Ru DQ 11
Table 0.2 Output signals
G-2.2 Detailed signal explanation

Optimarin highly recommends using the same texts as shown in the examples below. These
texts are reflected in the OBS Operation and maintenance manual.
G-2.2.1 Input signals (from ship to OBS)
G-2.2.1.1 Command 'Start ballasting'
Signal description Command ‘Start ballasting’

Signal no. DI 00
Graphical layout Button (Type: toggle)
Signal ON description When signal is ON the OBS starts the treatment system in ballast mode
Signal OFF description When signal is OFF the OBS executes a ballasting shutdown sequence
(Ballast pump(s) must run during this sequence. Ref.: output signals in chapter G-2.2.2)

Interlocks This command button needs to be disabled (not able to operate) when:
– Command ‘Start deballasting’ is ON (DI 01)

– Command ‘Start stripping’ is ON (DI 04)
– Feedback signal: ‘Shutdown alarm’ is active (in alarm state) (DQ 04)
– Feedback signal: ‘Remode mode’ is inactive (in local mode) (DQ 06)
Force OFF This signal has to be forced to OFF when:
Button text example When signal is OFF:
When signal is ON:
Additional info. -
G-2.2.1.2 Command 'Start deballasting'
Signal description Command ‘Start deballasting’

Signal no. DI 01
Signal ON description When signal is ON the OBS starts the treatment system in deballast mode
Signal OFF description When signal is OFF the OBS executes a ballasting shutdown sequence
(Ballast pump(s) must run during this sequence. Ref.: output signals in chapter G-2.2.2)
– Command ‘Start ballasting’ is ON (DI 00)

When signal is ON:
Additional info. -

G-2.2.1.3 Command ‘Open Optimarin bypass valve’
Signal description Command ‘Open Optimarin bypass valve’

Signal no. DI 02
Signal ON description When signal is ON the bypass valve for whole OBS system opens manually
Signal OFF description When signal is OFF the bypass valve goes into automatic mode
(auto mode = opens on general alarm)

– Command ‘Start ballasting’ is ON (DI 00)

– Command ‘Start deballasting’ is ON (DI 01)
When signal is ON:
Additional info. -
G-2.2.1.4 Command ‘Acknowledge alarms’
Signal description Command ‘Acknowledge alarms’

Signal no. DI 03
Graphical layout Button (Type: direct, 2 second pulse only)

Signal ON description When signal is ON all alarms will be acknowledged, as long as the OBS is in ‘Remote mode’
Signal OFF description -
Force OFF After maximum 2 seconds
When signal is ON:
Additional info. 1. Must not remain ON
2. Signal will be inhibited in local mode

G-2.2.1.5 Feedback signal ‘Illegal bypass active’
Signal description Feedback signal: ‘Illegal bypass active’

Signal no. DI 05
Graphical layout No graphics. Signal exchange only
Signal ON description When signal is ON there are no other bypass possibilities of the BWTS open
Signal OFF description When signal is OFF there are other bypass possibilities of the BWTS open. This will be logged as an
alarm in the OBS log. These bypasses can for example be:
– Gravity filling / discharge

– Oil recovery bypass valve open
– Other valve lineups that can create an illegal bypass of the BWTS
Interlocks N/A
Force OFF N/A
Button text example N/A
Additional info. 3. The signal ON/OFF functionality can be inverted (not recommended)
4. This signal is mandatory if bypassing of the system is possible!
G-2.2.2 Output signals (from OBS to ship)
G-2.2.2.1 Feedback signal ‘Set valve lineup to/from tank’
Signal description Feedback signal: ‘Set valve lineup to/from tank’

Signal no. DQ 07
Graphical layout Status indicator (color recommendation: green)
Signal ON description When signal is ON the valves on the ships ballast system must be set to:
– Ballasting: Sea chest - OBS - Tank

– Deballasting: Tank - OBS - Over board
– Stripping: Suction from tank - OBS - Over board
Signal OFF description When signal is OFF the valves on the ships ballast system must be set to
– All operations: Sea chest - OBS - Over board (sea-to-sea)

Indicator and text When signal is OFF: Set valves "Sea chest - OBS - Over board"
example
When signal is ON: Multiple scenarios. See text example below
When signal is ON together with ‘Ballasting active’ (DQ 00) set text:
Set valves "Sea chest - OBS - Tank"
When signal is ON together with ‘Deballasting active’ (DQ 01) set text:
Set valves "Tank - OBS - Over board"
Additional info. 1. Logic must be made in Ship control system to animate correct text.
2. Only one text must be displayed at a time.

G-2.2.2.2 Feedback signal ‘Ballasting active’
Signal description Feedback signal: ‘Ballasting active’

Signal no. DQ 00
Signal ON description When signal is ON the internal valves in OBS are opened and the system is ready to receive water. Bal-
last pump(s) may be started.
The following valves are opened: FIV01, FOV01, UVVxx and FPV01
Signal OFF description When signal is OFF the OBS shutdown sequence are finished and ballast pump(s) may be turned off.
Indicator and text When signal is OFF: OBS ballasting not active
example
When signal is ON: OBS ballasting active. Start pump(s)
Additional info. 1. OBS automatically start lamps when the flow is above a minimum set point.
2. OBS automatically closes the internal valves when the flow is below a minimum set point.
G-2.2.2.3 Feedback signal ‘Deballasting active’
Signal description Feedback signal: ‘Deballasting active’

Signal no. DQ 01
Signal ON description When signal is ON the internal valves in OBS are opened and the system is ready to receive water. Bal-
last pump(s) may be started.
The following valves are opened: FBV01, UVVxx and FPV01
Signal OFF description When signal is OFF the OBS shutdown sequence are finished and ballast pump(s) may be turned off.
Indicator and text When signal is OFF: OBS deballasting not active
example
When signal is ON: OBS deballasting active. Start pump(s)
Additional info. 1. OBS automatically start lamps when the flow is above a minimum set point.
2. OBS automatically closes the internal valves when the flow is below a minimum set point.
G-2.2.2.4 Feedback signal ‘Full treatment (100%) is achieved’
Signal description Feedback signal: ‘Full treatment (100%) is achieved’

Signal no. DQ 02
Signal ON description When signal is ON full treatment (100%) is achieved.
Signal OFF description When signal is OFF treatment is below 100% or not started.
Indicator and text When signal is OFF: OBS at full treatment
example
When signal is ON: OBS at full treatment
Additional info. -

G-2.2.2.5 Feedback signal ‘Optimarin bypass valve open’
Signal description Feedback signal: ‘Optimarin bypass valve open’

Signal no. DQ 05
Signal ON description When signal is ON the bypass valve for whole OBS system is open.
Signal OFF description -
Indicator and text When signal is OFF: OBS bypass valve open
example
When signal is ON: OBS bypass valve open
Additional info. 1. This signal can be used for animating a valve bypassing the whole OBS.
G-2.2.2.6 Feedback signal ‘OBS in remote mode’
Signal description Feedback signal: ‘OBS in remote mode’

Signal no. DQ 06
Signal ON description When signal is ON the OBS mode switch is in remote mode. System can be remote operated from
ship.
Signal OFF description When signal is OFF the OBS mode switch is in local mode. System can only be operated locally.
Indicator and text When signal is OFF: OBS in remote mode
example
When signal is ON: OBS in remote mode
Additional info. -
G-2.2.2.7 Feedback signal ‘Warning’
Signal description Feedback signal: ‘Warning’

Signal no. DQ 03
Graphical layout Warning indicator (color recommendation: orange or yellow)
Signal ON description When signal is ON the system is OK.
Signal OFF description When signal is OFF a warning is present.
Indicator and text When signal is OFF: OBS warning!
example
When signal is ON: OBS warning!
Additional info. 1. A warning doesn't stop the treatment and doesn't require acknowledging
2. The signal ON/OFF functionality can be inverted (not recommended)

G-2.2.2.8 Feedback signal ‘Non-shutdown alarm’
Signal description Feedback signal: ‘Non-shutdown alarm’

Signal no. DQ 09
Graphical layout Alarm indicator (color recommendation: red)
Signal ON description When signal is ON there are no alarm.
Signal OFF description When signal is OFF there are an active non-shutdown alarm
NB: Part of the BWTS is still in operation and the water is still being treated.
Indicator and text When signal is OFF: OBS non-shutdown alarm!
example
When signal is ON: OBS non-shutdown alarm!
Additional info. -
G-2.2.2.9 Feedback signal ‘Shutdown alarm’
Signal description Feedback signal: ‘Shutdown alarm’

Signal no. DQ 04
Graphical layout Alarm indicator (color recommendation: red)
Signal ON description When signal is ON there are no alarm.
Signal OFF description When signal is OFF there are an active alarm and OBS is shut down to prevent untreated water being
pumped out of the vessel.
Indicator and text When signal is OFF: OBS shutdown alarm!
example
When signal is ON: OBS shutdown alarm!
Additional info. When there is an active alarm signal DI 00 (Start ballasting) and DI 01 (Start deballasting) must be
forced OFF!
Note In case of hardware failure or power loss on the control system, this relay output will open and indic-
ate an alarm at the remote system.
G-2.2.2.10 Feedback signal 'BFP01 running'
Signal description Feedback signal: Back flush pump 01 running

Signal no. DQ 11
Graphical layout Can be used to illustrate green pump (pump running signal)
Signal ON description The pump is running
Signal OFF description The pump is stopped
Indicator and text N/A
example
Additional info. -

G-2.2.3 Recommended layout
The signals are recommended to be arranged in the following order:
Set valves "Sea chest - OBS - Tank"
OBS ballasting active. Start pump(s)
OBS deballasting active. Start pump(s)
OBS at full treatment
OBS bypass valve open
OBS in remote mode
OBS warning!
OBS non-shutdown alarm!
OBS shutdown alarm!
3.7.1 OptiBus (Modbus RTU integration)

This part of the document describes how the Optimarin Ballast System (OBS) is controlled via Modbus RTU.
The OBS Modbus RTU implementation consists of 2 Output Registers and 10 Input Registers. Output
registers are being written from the Modbus RTU master (Ship) to the OBS. Input registers are transferred
from the OBS to the Modbus RTU master (Ship).
Protocol: Modbus RTU
Number of ports: 1
Serial Standards: RS-232/422/485(2 wire & 4 wire)
Baud rates: 50 bps to 921.6 kbps
Connector: DB9 male
ESD: 15 kV protection for all signals
Isolation: 2 kV protection
RS-485 Data Direction Control : ADDC® (automatic data direction control)
Pull High/Low Resistor for RS-485: 1 kΩ, 150 KΩ (switchable)
Terminal Resister: 120 Ω for RS-485
Table 0.3 Modbus serial interface
The OBS Profibus slave address is: 9

The OBS Modbus slave identification number is: 1 (software selectable, to be informed Optimarin prior to
commissioning)
The Modbus Gateway use DB9 (male) serial port to connect to Modbus
devices:
Figure 0.2 Modbus pin assignment
Figure 0.1 Gateway overview
G-2.2.4 Output registers

Optimarin recommends using Modbus Function Code 16 to write data. Data must be written to register
40001 and 40002 (which will be start address 0 for function code 16).
Example: 01 10 0000 ...etc... CRC
01 = Slave address (01 hex = address 01)

10 = Function Code 16 (Preset Multiple Registers, 10 hex = 16)
0000 = The data address of the first register (0000 hex = 0, + 40001 offset = register #40001)

G-2.2.4.1 Output register 1 (bits 08-15) - Control register 1 (Required)
Bit Description
08 Command ‘Start ballasting’
09 Command ‘Start deballasting’
10 Command ‘Open Optimarin bypass valve’
11 Command ‘Acknowledge alarms’
12 Spare
13 Feedback signal: ‘Illegal bypass active’
14
15
Please see chapter "Input signals (from ship to OBS)" on page 93 for detailed signal explanation.
G-2.2.4.2 Output register 1 (bits 00-08) - Control register 2
Bit Description
00 Spare
01 Spare
02 Spare
03 Spare
04 Spare
05 Spare
06 Spare
07 Alive bit: 1 Hz pulsation bit
CAUTION!
The 1Hz pulsation bit must be available for the BWMS to be able to detect communication
fault on the ship side of the Modbus gateway!

G-2.2.4.3 Output register 2 (bits 08-15) - Advanced control (optional)
Bit Description
08 Use «Advanced UV control»
09 Use only scheme 1
10 Use only scheme 2
11 Use both schemes
12 Spare
13 Spare
14 IMO/USCG mode, FALSE=IMO, TRUE=USCG
15 USCG HF/FF mode (half flow/full flow), FALSE=HF mode, TRUE=FF mode
3.7.1.0.0.1 Graphical layout on remote station
Advanced UV control
Bit 08 to be made as a toggle check box:
/ Enable advanced UV Control
Bit 09-11 to be made as radio buttons (example):
Use UV setup 1
Use UV setup 2
Use combination of both
NOTE 1
The text 'Use UV setup...' to be determined together with Optimarin.
NB: One of the three radio buttons has to be activated at all time!
NOTE 2
It must not be possible to change the status of the check box or the radio buttons when input
bit 'Operation started' is active! Ref. chapter "Output register 1 (bits 00-08) - Control register 2"
on the previous page.
IMO / USCG Mode
Bit 14 to be made as radio button:
IMO mode
USCG mode
Bit 15 to be made as radio button:
HF (half flow) mode

FF (full flow) mode

NOTE
It must not be possible to change the status of the radio buttons when input bit 'Operation
started' is active! Ref. chapter "Output register 1 (bits 00-08) - Control register 2" on page 102.
G-2.2.5 Input registers

Optimarin recommends using Modbus Function Code 4 to read data. The data is available in register 30001
to 30010. (which will be start address 0 for function code 4).
Example: 01 04 0000 000A CRC
01 = Slave address (01 hex = address 01)

04 = Function Code 4 (Preset Multiple Registers, 10 hex = 16)
0000 = The data address of the first register (0000 hex = 0, + 30001 offset = register #30001)
000A = The total number of registers requested. (A hex = 10, read 10 register)
G-2.2.5.1 Input register 1 (bits 08-15) - Status register 1 (required)
Bit Description
08 Feedback signal: ‘Ballasting active’
09 Feedback signal: ‘Deballasting active’
10 Feedback signal: ‘Full treatment (100%) is achieved’
11 Feedback signal: ‘Warning’
12 Feedback signal: ‘Shutdown alarm’
13 Feedback signal: ‘Optimarin bypass valve open’
14 Feedback signal: ‘OBS in remote mode’

15 Feedback signal: ‘Set valve lineup to/from tank’
G-2.2.5.2 Input register 1 (bits 00-07) - Status register 2 (required)
Bit Description
00 Spare
01 Feedback signal: ‘Non-shutdown alarm’
02 Operation started (ballasting, deballasting*)
03 Spare
04 Spare
05 Spare
06 Spare
07 Alive bit *1Hz pulsation bit*
*) Operation started signal must be used for output signals 'Advanced UV control' and 'IMO / USCG mode'
referred to in chapter "Output register 2 (bits 08-15) - Advanced control (optional)" on page 103.

G-2.2.5.3 Input register 2 (bits 08-15) - Status register 3 (additional feedbacks)
Bit Description
08 Feedback signal: ‘BFP01 running’
09 Feedback signal: ‘FGM01 running’
10 Feedback signal: ‘FIV01 open’
11 Feedback signal: ‘FOV01 open’
12 Feedback signal: ‘FBV01 open’
13 Feedback signal: ‘FFV01 open’
14 Feedback signal: ‘FPV01 open’
15 Feedback signal: ‘UVVxx open’
G-2.2.5.4 Input register 3 - Flow value
Data type Integer

Format Flow / 10 *)
Engineering unit m³/h
Minimum display value 0.0
Maximum display value 3000.0 (XXXX.X)
*) Value 1234 equals a flow of 123.4m³/h
G-2.2.5.5 Input register 4 - Pressure value
Data type Integer

Format Pressure / 10 *)
Engineering unit bar

Maximum display value 16.0 (XX.X)
*) Value 23 equals a pressure of 2.3bar
G-2.2.5.6 Input register 5 - Temperature UV chamber 1
Data type Integer

Format Temperature / 10 *)
Engineering unit °C
Minimum display value -10.0
Maximum display value 120.0 (XXX.X)
*) Value 123 equals a temperature of 12.3°C

G-2.2.5.7 Input register 6 - Power consumption UV system
Data type Integer

Format Power / 10 *)
Engineering unit kW
Maximum display value 630.0 (XXX.X) (35kW per UV lamp)
*) Value 456 equals a power consumption of 45.6kW
G-2.2.5.8 Input register 7 - Average UV intensity
Data type Integer

Format UV intensity / 10 *)
Engineering unit W/m²
Maximum display value 2300.0 (XXXX.X)
*) Value 8005 equals a UV intensity of 800.5W/m²
G-2.2.5.9 Input register 8 - Treatment
Data type Integer

Format Degree of treatment / 10 *)
Engineering unit %

Maximum display value 100.0 (XXX.X)
*) Value 1000 equals a treatment of 100.0%
G-2.2.5.10 Input register 9 - Status message
Data type Integer

Format Numeric code 1:1 *)
Engineering unit N/A
*) The following decimal number represents the following system status:
0 System standby
10 Waiting for UV system
15 Preparing valves
20 Waiting for minimum flow
30 Starting UV lamps
40 Waiting for full treatment
50 Ballasting

60 Deballasting
80 Routine system flushing
100 Stopping UV lamps
110 Cooling UV lamps
120 Shutdown filter flushing
125 Waiting for low flow
130 Restoring valves
990 General alarm
G-2.2.5.11 Input register 10 - Watchdog
Data type Integer

Format Counter 1:1 *)
Engineering unit N/A
*) An integer value counting one value pr. second (-32768..-32767..0..1..2..3..32767..-32768)

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Installation Manual

Serenade of the seas

Optimarin project no. 30994-08-02-01

1.1.1 Options included in this document 9

1.2 General information 11

1.2.1 Directives and standards 11

1.2.2 System delivered in parts 11

1.2.3 Pressure testing prior to commissioning 11

1.2.4 Illegal bypass 11

1.2.5 Design conditions 13

1.2.6 Storage conditions 14

1.2.7 Ballast pump capacity/head 14

1.2.8 Calibration certificates 14

1.2.9 Operation principle 14

1.2.9.1 Ballasting description 15

1.2.9.2 Deballasting description 15

1.2.10 Commonly used abbreviations 15

2.1.1 Service space 18

2.1.2 Marking of components 18

2.2 Filter system 19

2.2.1.1 Check list for installation 20

2.2.1.2 Data sheet 21

2.2.2 Draining of filter 21

2.2.3 Back Flush Pump 22

2.2.3.1 Straight pipe lengths upstream and downstream of the pump 22

2.2.3.2 Overboard line 23

2.2.3.3 Vacuum- and manometers 23

30994-08-02-01wInstallation ManualwRev. 1w5/6/2019 Page 2 of 107

2.2.3.4 Data sheet 24

2.3.1 How to assemble the UV system 25

2.3.4 Data sheet 28

2.3.5 UV chamber valves 28

2.3.6 Air release 29

2.4.1 Butterfly valves 30

2.4.1.1 Installation procedure 30

2.4.1.2 Data sheet, valve body 30

2.4.2 Pneumatic actuators 31

2.4.2.1 Data sheet, pneumatic actuator 32

2.4.3 Flow Pressure Valve 32

2.4.3.1 Data sheet, Flow Pressure Valve 33

2.4.4 Sampling points / sampling assembly 34

2.5.1.2 Alternative installation method 1 37

2.5.1.3 Alternative installation method 2 37

2.5.1.4 Alternative installation method 3 38

2.5.1.5 Position of electrodes 38

2.5.2 Pressure transmitter 39

2.5.4 Temperature transmitter 40

2.5.5 Temperature switch 41

30994-08-02-01wInstallation ManualwRev. 1w5/6/2019 Page 3 of 107

2.6 OBS toolkit 42

3.1.2 Power Distribution Panel (+PDP) 46

3.1.2.1 /440VAC transformer 46

3.1.3 Control Panel (+CP) 47

3.1.4 Filter Control (+FC) 47

3.1.5 Sensor Box (+SB1) 47

3.1.6 UV Power Cabinet (+UVPxx) 48

3.1.6.1 Distance between cabinets 49

3.1.6.1.1 Link cabinets mechanically together 49

3.1.6.2 Additional notice on vibration dampers 50