Directional seated valves

Directly actuated, leakagefree for hydraulic systems

For the assembly on connection sub-plates

Valve for sub-plate mounting Section 3 Pressure pmax = 350...500 (700) bar
Valve with individual connection sub-plate Section 5 Flow Qmax = 6...120 lpm
Directional valve bank D 7302

1. General information
Directional control valves are generally used for the direct, leakage free control of consumers and as pilot valves for hydraulically
actuated valves (depending on the flow pattern). They are designed as spring returned ball seated valves. The valve elements are
forced into their respective switching position against the spring force and fluid pressure by various actuation elements via an
elbow lever acting on a pin. A strainer insert in the inlet port prevents the entry of coarse contamination.
The fluid ducts end as holes with O-ring seals at the ground, bottom surface of the valve body. Pipes may be connected either via
customer furnished connection blocks or sub-plates (for individual valves with sub-plates see sect. 5 or for valve banks see D 7302).
These valves do not show any leakage in blocked switching position. Reliable shifting is ensured, as these valves are designed as
ball seated valves where there is no seizing or sticking in working position under full pressure. The leverage between actuation and
valve element ensures low actuation forces and smooth shifting. To avoid interaction, most of these directional control valves are
available with check valve inserts and return pressure stops or orifice inserts to limit the inflow of oil.
Individual valves with sub-plate, enabling direct pipe connection, may be equipped with a by-pass check valve, a pressure limiting
valve, or a rectifier circuit by means of check valves.

2. Overview
(For complete type overview, see sect. 8)
Individual valve for manifold mounting Individual valve with connection sub-plate for direct
pipe connection

e.g. GS 2-1-G 24 e.g. GZ 3-2R-3/8-G 24

Solenoid actuated Solenoid actuated 3/2-way

2/2-way directional directional seated valve, size
seated valve, size 2 with check valve insert in
1, free flow when port P
deenergized
Tapped ports in the
connection sub-plate, G 3/8
2.2
(BSPP)

Actuation modes
For detailed data. see section 4++.
(Max. pressure rating depending on flow pattern and size. see sect. 3.1 table 2)
Solenoid Pressure Mechanical Manual
hydraulic pneumatic roller pin feeler turn-knob

Code letter G WG H P K T F D

Picture and
symbol

HAWE Hydraulik SE D 7300

STREITFELDSTR. 25 • 81673 MÜNCHEN Directional seated valves

© 1980 by HAWE Hydraulik May 2007-06

D 7300 page 2

3. Individual valves, manifold mounting (For individual valves with connection sub-plate
3.1 Valve for pipe connection, see sect. 5)
Order example: G R2 - 3 R - G 24
solenoid voltage (standard)
Solenoid actuation (acc. to sect. 4.1) G 24 = 24 V DC; WG 230 = 230 V AC
G = DC see sect. 4.1
WG = AC Additional element (see table 3)
For actuation modes H, P, K, T, F, D, see sect. 2 and 4.2 ++ Size and main data (see table 2)

Table 1: Flow pattern

Coding 2/2-way valve 3/2-way valve 3/3-way valve 4/3-way valve 4/2-way valve
R2 3) S2 3) 3 3) Z3 3) 21 3) 22 1) 4 2) 3) Z4 2) 3)

Detailed
symbols
(must be
completed
by actua-
tion sym- 1) Not available for size 4! Note the arrangement of solenoids a and b
bol) in relation to the ports A and B, see dim. drawings sect. 3.3.3
2) Only available for size 1
3) Size 1 also available as explosion-proof version, see sect. 4.1.3

Simplified
flow
pattern
symbol

Table 2: Size, main data

Coding 0 1 2 3 4
Max. flow approx. lpm 6 12 25 65 120
Directional valves (... -way) 2/2; 3/2 3/3 4/3 2/2; 3/2; 3/3; 4/2 4/3 2/2; 3/2; 3/3 4/3 2/2; 3/2; 3/3 4/3 2/2; 3/2; 3/3
Solenoid Type G.. 500 350 500 4) 350 500 4) 350 400 350 350
actuation and WG..
Pres-

sure Pressure Type H.. 500 500 700 500 500 500 400 400 ---
pmax actuation
Type P.. --- --- 700 400 500 400 400 350 ---
(bar) Mechanical
Type K.. --- --- 700 400 500 400 400 350 ---
actuation Type T.. --- --- 700 400 500 400 --- --- ---
Manual Type F.. --- --- 700 400 500 400 400 350 ---
actuation Type D.. 500 --- --- 700 400 500 --- --- --- ---
4) For max. pressure during shifting, see sect. 4.1

Table 3: Additional elements to influence shifting operations, Installation illustration

inserted in port P or R (can be retrofitted). Check valve Return
Coding Additional element or orifice pressure
and symbol installed in stop
for Type port P installed in
size Note port R
Insert check valves type ER Not avail. for 3/3- and 4/3-way directional spool valves type ...21 and ...22
acc. to D 7325 The check valve prevents an uncontrolled impact or reflow RdP or AdP,
all
R e.g. type ER 01 for valves e.g. if the inlet pressure at P drops below the consumer pressure at A
size 0 (during idle position or actuation of another consumer with a lower pres-
sure requirement) when several valves are connected in parallel. A pressure
reduction is prevented during such switching operations.
size 0 = EB 0-0,6 Insert Not available for 4/3-way valves type ...22 !
all 1 = EB 1-0,8 orifices The orifice serves to limit the flow (see |p-Q curves) and should be installed if
B 2 = EB 2-1,2 type EB flow rates higher than Qmax (table 2) can occur while switching from PdA(R):
3 = EB 3-2,5 acc. to Hydraulic accumulators on the pump side P or in the case of hydr. servo
4 = EB 4-4,0 D 6465 operation of directional spool valves with control oil supply from the high flow
main gallery.
0 7332 000 a Return Only available for 3/2-way valves types ..3-.. or ..Z3-.. .
S pressure Check valves may be installed in the reflow ports R of 3/2-way valves size
1 7332 000 b stop 0 and 1. With parallel shifting of several valves, they prevent pressure surg-
es from migrating via the common reflow gallery into non-operated, easily
A combination with check valve or moving and unloaded consumers if there is a connection AdR, thus
orifice in port P is possible preventing uncontrolled extension movements. Such pressure surges can
e.g. G 3-1 BS-G 24, be caused by shifting operations. These check valves are not intended for
GZ 3-1 RS-G 24 blocking off hydraulic oil, which depending on the combination of switching
operations of other valves, can arise at port R.
 D 7300 page 3

3.2 Further characteristic data

3.2.1 General and hydraulic parameters

Description 2/2-, 3/2-, 3/3, 4/3- and 4/2-way valve

Design Seated ball valve
Mounting type and Manifold mounting Size 0 1 2 3 4
leeds connection corresp. to nom. size 4 6 10 15 20

Installation position Any; Vertically with actuation up (best)

Direction of flow Only in arrow direction acc. to flow pattern in sect. 3.1
The location of ports P (pump), R (return flow), A and B (consumers) are dictated by the internal
design and can‘t be readily interchanged.
Overlap Negative, i.e. the transition from shifting pos. 0 into a and vice versa is gradual, with 3/2-way valves
all ports may be interconnected during this state. See also sect. 3.1 (table 3) „Additional orifice“ !
Operation pressure See sect. 3.1. All ports may be subject to the full oper. pressure, but a pressure drop must be
maintained in flow direction acc. to the flow pattern in sect. 3.1, i.e. P Ú A(B) Ú R.
With 4/3-way valves connection R must be employed as return flow only.
For permissible pressure during switching operations, see sect. 4.1.
Static overload capacity Approx. 2 x pmax, applies only to valves in idle position (pmax from table 2 sect. 3.1)
Flow rating See sect. 3.1. Pay attention to the area ratio of double acting consumers (differtial cylinders), i.e. the
return might be higher than the inflow.
Pressure fluid Hydraulic oil conforming DIN 51524 part 1 to 3: ISO VG 10 to 68 conforming DIN 51519
Viscosity limits: min. approx. 4, max. approx. 800 mm2/s
Optimal operation: Approx. 10 ... 200 mm2/s
Also suitable for biological degradable pressure fluids types HEPG (Polyalkylenglycol) and HEES
(Synth. Ester) at service temperatures up to approx. +70 °C. For other fluids see sect. 6.2.
Temperature Ambient: approx. -40...+80°C; Fluid: -25...+80°C, pay attention to the viscosity range!
Start temperature down to -40°C are allowable (Pay attention to the viscosity range during start!),
as long as the operation temperature during subsequent running is at least 20K higher. Biological
degradable pressure fluids: Pay attention to manufacturer‘s information. With regard to the compat-
ibility with sealing materials do not exceed +70°C.
Restrictions for version with ex-proof solenoid!

2/2- and 3/2-way valves

Additional elements
(the figures for |p PdA(R) below
are to be added !)
Size 1 Size 2 Size 3 Check valve
Back pressure |p (bar)

Size 0 Size 4
Back pressure |p (bar)

Flow rate Q (lpm) Flow rate Q (lpm) Flow rate Q (lpm)

Curve a: PdA and AdR Curve b: PdR

|p-Q curves (guideline)

Oil viscosity during tests approx.
3/3-, 4/3- and 4/2-way valves 60 mm2/s

Size 1 Size 2 Size 3 Orifice

Back pressure |p (bar)

Size 0
Back pressure |p (bar)

Size 4

Flow rate Q (lpm) Flow rate Q (lpm) Flow rate Q (lpm)

Curve c: PdA(B) Curve d: A(B)dR

D 7300 page 4

3.3 Dimensions, valve only. For the dimensions of the actuations see sect. 4.1 ++
All dimensions are in mm and are subject to change without notice!
3.3.1 2/2- and 3/2-way valves
Coding .R2-.., .S2-.., .3-.., .Z3-..
Port A is internally blocked at 2/2-way valves, but an O-ring must be installed if the valve is mounted on a sub-plate.

Size 0 and 1 Size 2 and 3 Size 4

Size 0: 6.5 Nm
Size 1: 9.5 Nm

Size 2: 23 Nm
Size 3: 46 Nm
Size 4: 80 Nm

Size 1:
Countersinking
of the mounting
thread

Size L L1 B H a a1 b b1 c c1 e e1 f f1 g k m
0 32 41.5 36 27 10 12 16 18 22 24 24 28 4 4 M5 7 4
1 40 50 45 35 13 14.5 20 22.5 27 30.5 30 35 5 5 M6 8 9
2 50 62.5 56 55 16.6 18 26.6 31 38.8 32 39 43 5.1 6.5 M8 11 10
3 70 91.5 70 70 24 20 40 45 55 45 54 54 8 8 M10 17 10

3.3.2 4/2-way valve

Coding .4-.. or .Z4-.. Holes in the manifold
and sealing of the ports
by O-rings 2)

O-ring

Size Ports #d O-ring

NBR 90 Sh

P and R 3.5 6x1.5

0
A 3 3.5x1.2
P and R 4.5 8x1.5
1
For dimensions of 2/2- and A 4.5 5x1.5
the valve, see sect. 3/2-way valve P 9 14x2
2
3.3.1 (size 1)! A and R 9 10x2.2
P 12 17.12x2.62
3
A and R 12 13.95x2.62
KANTSEAL seal ring
4 A, P and R 20
6096 5217-00
P 4.5 8x1.5
4/2- way valve 1
A, B and R 4.5 5x1.5
1) PortB (G1/4 (BSPP)) is unplugged,
at versions with sub-plate acc. to section 5 or when installed
in a valve bank type VB11... acc. to D 7302
2) Available as a complete seal kit (see sect. 4.5).
M6
 D 7300 page 5

3.3.3 3/3- and 4/3-way valves

3/3-way valve Size

0 1 2 3 4
Coding .21-.. L 75 92 116 144 162
B 32 40 50 70 100
H 27 35 55 70 101
a 4 5 5.5 8 9
b 24 30 39 54 82
c 23 28 39 55 74
e 11 13 20 24 27
f 16 27 26 26 41
g M5 M6 M8 M10 M12
h 3.5 9 10 10 16
i 19 20 26 20 25
k 13 15 22 20 25
l 66 82 103 128 144
m 7 8 11 17 18
n 10 10 13 22 26
o 38 45 53 72 82

Attention: Both return ports R have to be

connected, as there is no internal
connection.
4/3-way valve
Size
Coding .22-..
0 1 2 3
L 75 92 116 144
B 32 40 50 70
H 31 40 59 70
a 4 5 5.5 8
b 24 30 39 54
c 23 28 39 55
e 11 13 17 22
f 27 35 45 55
g M5 M6 M8 M10
h 4.5 9 10 10
i 19 24 30 38
l 66 82 103 128
m 7 8 11 17
n 11 13 17 23
o 38 45 53 64

Holes in the manifold and sealing of the ports by O-rings 1)

P, R, A and B
Ports Size 0 Size 1 Size 2 Size 3
#d P, R, A a. B 3.5 4.5 9 12
P 6x1.5 8x1.5 14x2 17.12x2.62
O-ring
R, A and B 6x1.5 5x1.5 10x2.2 13.95x2.62

1) Available as a complete seal kit (see sect. 4.5).

D 7300 page 6

4. Actuation modes
4.1 Solenoid actuation (standard)
The solenoids are built and checked conforming to VDE 0580.

Valve type acc. to sect. 3.1 Size 0 Size 1 Size 2 Size 3 Size 4
G... WG... 1) G... WG... 1) G... WG... G... WG... G... WG...
Nom. voltage UN 12V DC, 24V DC, 110V DC, 230V AC see also sect. 4.1.2
Nom. current IN 2) (A) 0.67 0.08 0.83 0.1 1.1 0.13 2.1 0.26 3.6 0.44
Nom. power PN 2) (W) 16 16 20 20 26 26 50 50 86 86
Switching time on (ms) 40 80 100 100 140 140 175 175 150 150
(guideline) off (ms) 40 100 50 125 55 150 65 200 100 4) 350 4)
Switchings per hour / h Approx. 2000 (G.. and WG.. all sizes); approx. evenly distributed
Protection mode IP 54 acc. to IEC 60529 (readily assembled),
IP 67 acc. to IEC 60529 for explosion-proof version
Isolationsklasse F H
Cut-off energy (Ws) 0.16 0.16 0.24 0.24 0.38 0.38 1.59 1.59 3.4 3.4
Guideline for max. value + approx. 10% according to tests with nom. voltage and 20°C

Connection scheme ; ? < >1) = > = > = >
of the plugs
Plug conf. Type WG...
EN 175 301-803 ; Plug MSD 2 3)

Adapters for size 0 and 1, < Plug MSD 1 3)

see sect. 4.1.1 Type G...
= Plug conf.
EN 175 301-803, e.g. MSD 3-309 3)
> Adapter + Socket A
MSD 1-MSD 3 + MSD 4-209 P10 3)
? Adapter + Socket A
MSD 2-MSD 3 WG + MSD 3-309 3)

These connectors 3) are part of the order coding as standard. For other connectors e.g. with clamp diode,
economy circuit or LED‘s see D 7163.
Permissible operation The solenoid valves are suitable for normal outdoor use, if the solenoids are installed vertcall (indicated by
conditions for outdoor use previous experience).
Rel. duty cycle 100% ED (stamped on the solenoid), however observe operating duty cycle !

Rel. duty cycle during Ve The curves do apply to stand-alone,

operation rsi individual valves only! If the valves are
on
fo installed in a cabinet, it should be al-
Ambient temperature }U (°C)

rs
ize ways equipped with louvers! In case
0t of bank arrangement and ambient
o3
temperatures above 40°C the layout
should be designed in such a way that
Time Ve
rsi adjoining solenoids are not energized
on over prolonged periods.
(Cycle time) fo
rs
ize
4
Rel. duty cycle

tein
tr = · 100 (%ED)
T
Rel. duty cycle (%ED) Continuous operation

Increased switchable With load cycles Ò 10% ED Valves Valves Valves size 4
pressure (other than listed in Ambient temp. Ò 40°C size 1 size 2 type GR 2-4-G..
sect. 3.1) for size 1, 2 and 4 (not 4/3-way valves type ...22) pmax Qmax 5) pmax Qmax 5) pmax Qmax 5)
Type (bar) (lpm) (bar) (lpm) (bar) (lpm)

G... a. WG.. 700 8 700 12 400 60

1) Only with adapter, see sect. 4.1.1

2) The electrical data for solenoids G and WG are only a guideline (max) and may vary depending on manufacturer.
3) Co. K + B GmbH, D-84056 Rottenburg a.d.L.; This type of plug must be specified, when placing a separate orders.

4) Possibly increased tolerance, above 250 bar.

5) Attention: The storage capability of high pressure consumers has to be taken into consideration. Pressure surges during decharging, which
might harm internal functional parts of the valve or fatigue fracture of other hydraulic components of the application can be prevented by
installing orifices (see sect. 3.1) upstream.
 D 7300 page 7

4.1.1 Plugs for valves size 0 and size 1

The standard version comes with a plug (see dimensional drawing and connection scheme)
Order example: GR 2-1 -A 24


Directional seated valve Solenoid voltage 24V DC

acc. to section 3.1 Plug type

Coding G WG A N

Note Central plugs Valve with adapter and bridge Valve with adapter for Valve with adapter
(serie) rectifier (socket) plugs shape A and, plug shape A
The bridge rectifier is incorpo- EN 175301-803 is EN 175301-803
rated in the adapter for size 0 customer furnished

Socket
Size 0 MSD 2 MSD 2-MSD 3WG MSD 2-MSD 3 MSD 2-MSD 3
+ MSD 3-309 + MSD 3-309
Size 1 MSD 1 MSD 1-MSD 3 MSD 1-MSD 3 MSD 1-MSD 3
+ MSD 4-209 P10 + MSD 3-309

4.1.2 Solenoid voltage Attention: It is important to specify the voltage !

Examples: GR 2-2 - G 24 (I20 = 0.54 A)
G 3-0R - A 110 (I20 = 0.15 A)
WGZ 4-1 - W 200 (I20 = 0.11 A) Order specification Size 0 Size 1 Size 2 Size 3 Size 4
DC 1) AC 1) (Nominal power PN)
The indicated nominal power ratings are ap- (& UN [V]) 50/60 Hz (16 W) (20 W) (26 W) (50 W) (86 W)
proximate reference values, which may dif-
fer insignificantly depending on the voltage G 12 x x x x x
and the manufacturer of the solenoid. The G 24 WG...-WG 24 x x x x x
current rating in cold state is I20 = PN / UN G 24 EX x (23 W)
(see examples) G 36 WG...-WG 42 x x
1) Notes for proper selection: G 42 WG...-WG 48 x x x
DC: The order specification (solenoid) G 48 x x x x
should be identical with the one of
G 80 x x x x
the power supply (DC). If the supply
voltage is lower it will reduce the G 98 WG...-WG 110 x x x x x
force of the solenoid, if it is high- G 110 x x x x
er the solenoid will be heated up G 125 x x x
unpermissibly (tolerance ± 5-10%).
G 185 WG...-WG 200 x x x (180V DC) x
AC: The order specification should be
identical with the one of the power G 205 WG...-WG 230 x x x x x
supply (50/60 Hz AC). The voltage G 220 x x x
of the solenoid is approx. 0.9 UAC - 2 V
due to the corresponding bridge
rectifier. The table identifies the
solenoids utilized in such cases
(e.g. for 110V AC 50 Hz; solenoid
with UN = 98V DC)

Note: Electrical data for ex-proof solenoids

Only 40% ED are permissible if the valves
ATEX-Certificate of conformity TÜV-A 12ATEX 0006 X
are neighboring, it is additionally recom-
Coding O II 2 G Ex d IIB + H2 T4 Gb
mended that neighboring valves are not
O II 2 D Ex tb IIIC T135°C Db
actuated simultaneously.
Oper. duration 100% ED
Duty cycle IP 67 (IEC 60529)
Explosion-proof solenoids
Nom. voltage UN 24 V DC
Connection scheme of the plugs Power PN 23 W
Restrictions for use:
Ambient temperature -35 ... +40°C
max. fluid temperature +70°C
el. protection against overload
(conf. IEC 60127) IF < 1.6-A-T
PE 1 2 Housing Surface coating Housing galvanically zinc coated
Coil and connection cavity are moulded

Attention: Attention: Protect the complete valve against direct sun light.
- Flow pattern 21 and 22 not available Observe the operation manuals B 03/2004 and B ATEX!
with explosion-proof solenoids Electrical lay-out and testing conforming EN 60079, VDE 0170-1, VDE 0170-5
D 7300 page 8

4.1.3 Unit dimensions

All dimensions are in mm and are subject to change without notice!

Size 0 Size 1 Size 2 and 3 Size 4

approx. 24
Suited for
leeds #6

approx.34
For di-
mensions
see size 4

Plug may be May be installed

installed rotated by 180° rotated by 22.5° 1)

Adapter for plugs DIN (ISO 4400) 4)

May be installed rotated by 90° 2)

Size D Hmax hmax a

May be installed rotated by 90° 2)
2 50 71.5 26 30
3 62 92 27 46
Adapter plug acc. to sect. 4.1.1,
for dimension see size 4 Size 1 with explosion-proof solenoids

Manual emergency

Adapter may be in-

stalled rotated by 180°

1) It is not possible to install the plug in any position if the

valve is part of a valve bank (see D 7302)
2) Either in upward or downward valve bank (see Twist stop
D 7302)
3) This dimension is depending on the manufacturer and
may be up to 40 mm more DIN 43650
4) The bridge rectifier is incorporated in the adapter with
type WG.. size 0 and with size 1 it is part of the plug

Manual emergency operation

Size 0 1 4 2 3
Max. actuation force (N) 35 80 450 150 250
Cross sectional
drawing

Size 0 and 1

Note Press the actuation pin hid- Push the emergency actua- The manual emergency
den under the rubber cap. tion pin inward by means of actuation may be put out
a screw driver or similar, if of function by blocking the
required tapped hole by means of a
screw M3x5 DIN 921
 D 7300 page 9

4.2 Hydraulic and pneumatic actuation

The actuation element is a single acting piston with spring return.
The valve will remain in its working position a as long as the control pressure prevails. It will return automatically in its idle
position 0 if the control pressure is relieved.
The piston is sealed and operates without any leakage.

Actuation Hydraulically Pneumatically

(Size 0 ... 3) (Size 1, 2, 3)
Control medium Oil Compressed air, filtered and oiled
Coding H... P...

1) conforming
ISO 228/1
(BSPP)
a/f

Size 0 1 2 3 1 2 3
Control pressure (bar) max 500 700 500 400 15
min 16 12 9 9 4 2.5 2.5
Control volume (cm3) 0.2 0.4 0.7 6.1 1 2.5 7
D 32 39 49 60 39 49 60
All dimensions are in mm and are
subject to change without notice! H 44 36 52 77 36 39 52
a/f 27 27 32 41 --- --- ---
Temperature (ambient and control medium) -40 to + 80°C -20 to + 70°C

4.3 Mechanical actuation

The actuation element is a pin (tracer) with spring return, which may be used either directly for vertical directions of operation or
via a roller lever for lateral directions. The valve is in working position a if the actuation element is forced into the hatched area of
the lever path.

Actuation mode Roller lever (Size 1, 2, 3) Feeler pin (Size 1 and 2)

Code letter K... T...
Dimensional drawing
dead motion

Roller lever switching curve

operation direction

Do not use as a stop!

Do not use as a stop!

Size 1 2 3 1 2
Switching force range s (N) 25 to 28 42 to 47 55 to 80 51 to 57 95 to 120
Start of function (H + h) 38.5 ±0.5 46.5 ±0.5 76 ±0.5 --- ---
Switch-
ing path Function path h 10.5 ±0.5 15.5 ±0.5 30 ±0.5 4 5
(mm)
Switching position range s 3 ±0.5 4 ±0.5 6 ±0.5 --- ---
D 39 49 60 39 49
All dimensions are in mm and are
subject to change without notice!
d 25 25 35 18 22
H 28 31 46 20.5 25.5
H1 --- --- --- 16.5 20.5
a 42 41 62.5 --- ---
b 21 21 26 --- ---
c 12 12 15 --- ---
D 7300 page 10

4.4 Manual actuation

Feeler lever coding F: The actuation element is a feeler lever which acts on a spring loaded pin. Switching position a is
retained as long as the feeler lever is pressed down within the hatched area.v
Turn knob coding D: This actuation element is with detent. Switching position a or 0 alternate as the knob is turned
by 90°. The direction of rotation is arbitrary.

Actuation mode Feeler lever (size 1, 2, 3) Turn knob (size 0, 1, 2)

Code letter F... D...
Dimensional drawing

Not to used Switch-

as a stop ! ing
position

Size 1 2 3 0 1 2
Actuation force in the range s (N) 25 to 28 42 to 47 55 to 80 --- --- ---
Switching torque (Ncm) --- --- --- 45 63 98
Actuation travel (mm) hmax 20.5 23.5 45 --- --- ---
s 3.5 4 10 3.5 3.5 5
D 39 49 60 --- --- ---
All dimensions are in
mm and are subject to H 37 43 70 38 40 47
change without notice! B 34.5 32 56.5 43 43 52

4.5 Seal kits

Flow Size Seal kit for actuation
pattern G, WG, K, T, F and D H and P
These seal kits contain the O-rings 0 1 x DS 7300-01 1 x DS 7300-01
listed in sect. 3.3 and additional 1 x DS 7300-03
parts and seals.
For more detailed information, see ..R2 1 1 x DS 7300-11 1 x DS 7300-11
spare parts lists E 7300-0, E 7300-1, 1 x DS 7300-13
..S2
E 7300-2, E 7300-3 and E 7300-4. ..3 2 1 x DS 7300-2N 1 x DS 7300-2N
1 x DS 7300-23
..Z3
..4 3 1 x DS 7300-31 1 x DS 7300-31
1 x DS 7300-34
..Z4
4 1 x DS 7300-41

0 1 x DS 7300-02 1 x DS 7300-02
2 x DS 7300-03
1 1 x DS 7300-12 1 x DS 7300-12
2 x DS 7300-13
2 1 x DS 7300-21N 1 x DS 7300-21N
..21
2 x DS 7300-23
3 1 x DS 7300-32 1 x DS 7300-32
2 x DS 7300-34
4 1 x DS 7300-42

0 1 x DS 7300-02 1 x DS 7300-02
2 x DS 7300-03
1 1 x DS 7300-12 1 x DS 7300-12
..22
2 x DS 7300-13
2 1 x DS 7300-22 1 x DS 7300-22
2 x DS 7300-23
3 1 x DS 7300-33 1 x DS 7300-33
2 x DS 7300-34
 D 7300 page 11

5. Individual valve with connection sub-plate

All ports of the 2/2-, 3/2-, 3/3- and 4/3-way directional seated valves acc. to section 3 are designed as holes with O-ring sealing
at the ground bottom of the valve body. These valves have to be completed with sub-plates or customer furnished manifolds to
enable pipe connection.

5.1 Available versions, main data

Order example: GR 2-2 - 1/2S - G 12 - 220

Valve coding Desired pressure setting in bar

acc. to sect. 3 (Pressure range depending on spring, see <)
Coding Ports con- Avail-
forming able for Flow pattern overview
ISO 228/1 size These symbols have to be completed with the actuation symbols.
1)
2/2-way 3/2-way 3/3-way 4/2-way 4/3-way
(BSPP) valve valve valve valve valve

; -1/4 G 1/4 0 and 1

-3/8 2) G 3/8 1 and 2

Connection block
without additional -1/2 G 1/2 2 and 3
features
-3/4 G 3/4 3 and 4

-1 G1 4

Suited for connection in series and in parallel, if the perm. pressure stated in section 3.2. „Operation pressure“ for
P, A, B and R are not exceeded.

< -1/4 S(R) G 1/4 0 and 1

-3/8 S(R) G 3/8 1 and 2

Connection The connection block with pressure limiting
with pressure -1/2 S(R) G 1/2 2 valve is not available for 3/3- and 4/3-way
limiting valve directional valves!

../..S Not available for other

tool sizes !
adjust-
able
Pressure range Coding Valve size Press. (bar
../..SR 0 (0) ... 350 The pressure specification in the order
manually -1/4 S(R) (0) ... 500 coding determines the pressure range of the
adjustable spring (size 0) and additionally the valve seat
1 (0) ... 100
dimension for size 1 and 2.
(0) ... 200
-3/8 S(R) 1 and 2
(0) ... 400
-1/2 S(R) 2 (0) ... 700

Port R may be used only for unpressurized return flow to ensure proper function of the pressure reducing valve. Paral-
lel connection of additional valves is only permissible with sub-plates acc. to ; but not with sub-plates acc. to <

= -1/4 C G 1/4 0 and 1

This connection block is only available for 2/2-way direc-
-3/8 C G 3/8 1 and 2
Connection tional valves!
block with by- pmax (bar) and Qmax (lpm) are determined by the installed
-1/2 C G 1/2 2
pass check valve valve.

Not available for -3/4 C G 3/4 3

other sizes !
A by-pass check valve (RK 3 acc. to D 7445) is required to enable flow RdP. Pressure surges (decompression) in
flow direction RdP should be avoided ! For pressure rating of R, see sect. 3.2.

> -1/4 G

-3/8 G
G 1/4

G 3/8
0 and 1

2
Connection This connection block is only available for 2/2-way direc-
block with recti- -1/2 G G 1/2 3 tional valves!
fier circuit by pmax (bar) and Qmax (lpm) are determined by the installed
-3/4 G G 3/4 4 valve.
means of check
valves Version with G 1 is not available

The rectifier circuit by means of check valves enables both flow directions for the 2/2-way valves. Therefore the port
codings P and R are not stamped on the sub-plate.

1) For male pipe fittings with journals shape B DIN 3852 page 2. 2) Not available for flow pattern 4 and Z4 (table 1)
D 7300 page 12

5.2 |p - Q - curves
Guideline for valve including sub-plate and a fluid viscosity of approx. 60 mm2/s

Flow direction P d R Flow direction P d R (R d P)

sub-plates ; , < and = sub-plates >
3/2- and
4/2-way valve
PdA

Flow resistance |p (bar)

Flow resistance |p (bar)

AdR

2/2--way valve
PdR

Flow Q (lpm) Flow Q (lpm)

Valves
Size 0

Size 1

Size 2

Size 3

Size 4

Flow direction R d P
sub-plates =
Flow resistance |p (bar)

Flow Q (lpm)

Valves
Size 0

Size 1

Size 2

Example:
A flow of 20 l/min is applied to valve type GR 2-2-1/2C (sub-plate =)

SpP d R , 12 ... 14 bar acc. to table ;

SpR d P , 2 bar acc. to table
 D 7300 page 13

5.3 Unit dimensions All dimensions are in mm and are subject to change without notice!
5.3.1 Connection sub-plates acc. to ; and =
2/2- and 3/2-way valves
Attention: Port A is alsolete with 2/2-way valves, for all other dimensions see 3/2-way valve.
Size 0 and 1 Size 2 and 3 Size 4
Type: ..-1/4(C) or ..-3/8(C) Type: ..-3/8(C); ..-1/2(C); ..-3/4(C) Type: ..-3/4 or ..-1
e.g. GZ 3-1-1/4C-G 24 e.g. WG 3-3-1/2-G 24 e.g. GS 2-4-1-G 24

M12,
15 deep

* (BSPP)
Size Port
P, R a. A L B H a a1 a2 b c e f g h
0 G 1/4 * 40 36 25 16 16 18 28 4 24 4 M5, 6 deep 12.5
1 G 1/4 * 50 45 30 29 21 20 35 5 30 10 M6, 15
G 3/8 * 50 45 30 27 23 18 35 5 30 10 10 deep 15
2 G 3/8 * 56 60 30 33 -- 33 39 5.5 43 6.5 M8, 15
G 1/2 * 56 60 30 33 -- 27 39 7.5 43 6.5 10 deep 15
3 G 1/2 * 70 80 40 43 -- 40 54 18 54 8 M10, 20
G 3/4 * 70 80 40 41 -- 40 54 18 54 8 10 deep 20

3/3-way valve 4/2-way valve 4/3-way valve

Type: ..21-0-1/4 Type: ..4-1-1/4 Type: ..22-0-1/4
to ..Z4-1-1/4 to
..21-4 - 1 e.g. G 4-1-1/4-G 24 ..22-4 - 1
e.g. WG 21-2-3/8-WG 230 e.g. G 22-1-1/4-G 24

Size L L1 B H H1 a a1 a2 a3 a4 a5 a6 b c c1 e e1 f g h h1 i i1
0 75 75 40 25 25 50 20 30 56.5 15 25 18.5 24 8.5 9 66 66 4.5 M5, 6 deep 12.5 14 12.5 7.5
1 92 92 50 30 30 62 22 22 71 21 30 21 30 7 7 82 82 5 M6, 10 deep 15 15 8 8
2 116 116 60 30 30 81 31 31 88 24 38 28 39 12.5 12.5 103 103 6.5 M8, 10 deep 15 15 3 3
3 144 144 80 40 40 92 46 52 110 29 43 34 54 18 18 128 128 8 M10, 12 deep 20 20 10 10
4 162 182 100 63 63 106 40 56 141 31 60 41 82 9 9 144 164 9 M12, 12 deep 38 38 0 0
D 7300 page 14

5.3.2 Connection sub-plates acc. to <

Size 0 Type: ..-1/4 S(SR) Size 1 Type: ..-1/4 S(SR); ..-3/8 S(SR)

M6, 7 deep a/f 17 M6, 10 deep

Manually ad-
justable (..SR) Manually ad-
justable (..SR)

Tool adjust-
able (..S)
Tool adjust-
able (..S)

Size 2 Type: ..-3/8 S(SR); ..-1/2 S(SR)

M8, 10 deep

Size Port
Manually adjustable (..SR) P, R and A a a1 a2 b
0 G 1/4 * -- -- -- --
1 G 1/4 * 21 20 29 --
G 3/8 * 23 18 27 --
2 G 3/8 * 30 -- -- 15.5
Tool adjust- G 1/2 * 37 -- -- 13.5
able (..S)
* (BSPP)

5.3.3 Connection sub-plates acc. to >

Type: ..-1/4 G
..-3/8 G
..-1/2 G
..-3/4 G

Size
L B H a b c e f g h
0 44 50 30 24 30 10 10 9 M5, 14
5 deep
1 54 50 35 34 25 7 10 9 M6, 12
10 deep
2 60 60 40 35 30 8 12.5 9 M8, 14
10 deep
3 80 80 50 46 40 10 17 10,5 M10, 18
10 deep
4 100 112 63 55 50 15 22.5 4 M12, 21
15 deep
 D 7300 page 15

6. Appendix
6.1 Protection of directional seated valves against coarse contamination
Directional seated valves are rather unsensitive to ultra fine contamination always evident in
hydraulic fluids. Nevertheless directional seated valves are fitted with screen filter elements with
0.25 mm mesh width to prevent sudden disturbance caused by coarse contaminations that may
occasionally be carried along in the oil (such as torn off particles of tubing, packing, scale swarf,)
and which otherwise might get trapped at the valve seat gap.
The sub-plates for individual valves (sect. 5) are fitted with fine screen filter discs HFC 1/4F 1 or HFC
3/8 (acc. to D 7235) as standard at A and B with size 0, additionally in P with size 1. Valves size 2,
3 and 4 with port size G 3/8 *, G 1/2 * and G 3/4 * may be retrofitted-. These screen filters are not
available for G 1 *. ( * BSPP )
These screen filter elements must not be understood as a replacement for usual hydraulic filters.
In practice, however, they provide sufficient protection against malfunctions in small hydraulic
systems. If such malfunctions should occur, the filter elements should be checked first.
For the sake of simplicity, these filter elements are not explicitly shown in the diagrams.
Screen filter elements
type HFC acc. to D 7235

Symbols

Individual valves acc. to section 3: Connection sub-plates acc. to section 5:

2/2-way 3/2-way 2/2-way 3/2-way 3/3-way 4/2- and 4/3-way

valve valve valve valve valve valve

6.2 Versions for special fluids

o HFA (water / glycol solution, conforming VDMA 24317)
The functionally essential parts are of stainless steel or tuffrided to prevent corrosion (valve balls, valve seat, actuation pin etc.).
The valve body (size 3), external parts e.g. tapped plugs etc. are zinc galvanized.
There are only 2/2-, 3/2- and 4/2-way directional seated valves available with flow pattern R2, S2, 3, a. Z3, 4, Z4 (see table 1 in
sect. 3.1)
Type coding: G 3-1-G 24 HFA

Size Pres- Flow Qperm. (lpm) Note:

sure approx. with reflow
pmax back pressure
(bar)
1 bar 2 bar
0 3 4
1 5 6 A slight compensating force in the return pipe may be
400 created by installing the tank at the highest possible
2 14 18 location within the system.
3 36 45

Throttles (cascade type or a coiled, small diameter pipe) should be installed at the pressure inlet to limit the flow down to
permissible values for the applied pressure. This is to prevent cavitation and applies to all valves with return connection
(3/2- und 4/2-way valves and 2/2-way valve as by-pass to the tank) or valves in circuits connected to an accumulator.

o Brake fluid based on glycol

Versions equipped with EPDM (Ethylenpropylendien-rubber) seals suited for glycol based brake fluid or other special fluids.
Type coding: GR 2-2-G 24 AT

o Versions equipped with FKM (flour rubber, Viton) seals suited for some HFD type fluids (fire inhibiting, conforming VDMA 24317)
Type coding: WGS 2-0-WG 230 PYD
D 7300 page 16

7. Mass (weight) approx. in kg

Basic valve complete with actuation acc. to section 3 and 4
Actuation Type 2/2- and 3/2-way valve 3/3-way valve 4/3-way valve 4/2-way valve
mode size size size size
0 1 2 3 4 0 1 2 3 4 0 1 2 3 1
Electrical G.. 0.4 0.65 1.2 3.1 7.2 0.8 1.4 2.9 5.9 16.3 0.9 1.6 3.0 6.0 1.9
WG.. 0.4 0.7 1.2 3.1 7.2 0.8 1.5 2.9 5.9 16.3 0.9 1.7 3.1 6.0 2.0
Hydraulic H.. 0.4 0.5 1.1 2.8 -- 0.8 1.1 2.7 5.2 -- 0.8 1.3 2.8 5.3 1,8
Pneumatic P.. 0.4 0.4 0.9 2.2 -- -- 0.9 2.3 4.1 -- -- 1.1 5.4 4.2 1.7
Mecha-

Act. roll K.. -- 0.4 0.8 2.0 -- -- 0.9 2.1 3.7 -- -- 1.1 5.2 3.8 1.7
nical

Act. pin T.. -- 0.4 0.8 -- -- -- 0.8 2.1 -- -- -- 1.0 5.2 -- 1.6

Lever F.. -- 0.4 0.8 2.0 -- -- 0.9 2.1 3.7 -- -- 1.1 5.2 3.8 1.7
Manual

Turn knob D.. 0.4 0.4 0.9 -- -- 0.8 0.9 2.2 -- -- 0.8 1.1 5.3 -- 1.7

Connection sub-plates acc. to section 5

Connection block only, for weight of the directional seated valves see above!
Size
0 1 2 3 4
Simple connection block ; 0.2 0.5 1.0 1.2 3.8
Connection block < with pressure limiting valve 0.4 1.2 1.6 -- --
Connection block = with by-pass check valve 0.2 0.5 1.0 -- --
Connection block > with rectifying circuit by means of check valves 0.5 0.7 1.0 2.4 4.7

8. Type overview
G R2 - 2 R - G 24
Solenoid voltage (standard)
WG 3 - 1 -1/2S - WG 110 - 230
H 22 - 3
Additional information (option)
e.g. special voltage, special fluids, pressure setting
(sect. 4.1; 5.1; 6.2)

Connection sub-plates (option), see sect. 5

-1/4, -3/8, -1/2, -3/4, -1 Simple connection block
-1/4S, -3/8S, -1/2S Connection block with pressure limiting valve
-1/4SR, -3/8SR, -1/2SR Connection block manually adjustable pressure
limiting valve
-1/4C, -3/8C, -1/2C, -3/4C Connection block with by-pass check valve
(2/2-directional valves only)
-1/4G, -3/8G, -1/2G, -3/4G Connection block with rectifying circuit by means of check
valves (2/2-directional valves only)
Additional elements (option), see sect. 3.1
R Check valve in port P
B Orifice in port P
S Return pressure stop in port R (size 0 and 1 only)
RS, BS Combination of check valve or orifice with return pressure stop (size 0 and 1 only)

Size
0, 1, 2, 3, 4
Flow pattern
R2, S2 2/2-way valves
3, Z3 3/2-way valves
21 3/3-way valves
22 4/3-way valves (not for size 4)
4, Z4 4/2-way valves (size 1 only )

Actuation
G Solenoid, DC version
WG Solenoid, AC version (50/60 Hz)
H Hydraulic (not avail. size 4)
P Pneumatic (not avail. for size 0 and 4)
K Roll (not avail. for size 0 and 4)
T Pin (not avail. for size 0, 3 and 4)
F Key levers (not avail. for size 0 and 4)
D Turn knob (not avail. for size 3 and 4)