ISO 9001 : 2008 / ISO 14001 : 2004 / OHSAS 18001 : 2007

INSULATION
KIT
One Source for Sealing Solution Provider to
every of your Specific Application
 CGE,CMGE Flange
Insulation Kits are designed to maintain the
integrity and reliability of the pipeline and
piping system through safety and corrosion
protection. Flange Insulation Kits provide
an effective seal and electrical insulation of
flanges. By eliminating metal to metal contact,
static current is halted to prevent corrosion and
aid in the cathodic protection of the pipe.
Insulation Kits are also used to prevent the
flow of electrostatic charge to reduce sparking
in hazardous environments.
 INSULATION KIT

Each set consists of

1x Insulation Gasket
1 x Insulation Sleeve per bolt
2 x Insulation Washers per bolt
2 x Plated Metallic Washers per bolt

Steel washer Steel washer

Insulation washer
Insulation sleeve Insulation gasket Insulation washer
 CMGE

The CMGE is comprised of high-strength, glass-reinforced epoxy laminate bonded to a stainless steel 316L core. The
CMGE system provides the strength of a traditional metallic seal while maintaining complete electrical insulation
between the flange faces. CMGE is suitable for use in ASME Class 600 to 2500, API 15000 pipework service.

Insulation Gasket Sealing Material

Seal grooves are machined through the laminate
isolation material and into the stainless steel core.
High-Strength Metallic Core
The core of each gasket is made of annealed 316L 1) PTFE(Helical Wound Spring-Energized) Dovetail-
stainless steel. Other metals, Duplex and Inconel are shaped Radial Seal
available upon special order. 2) Viton O-Ring Seal
3) Nitrile O-Ring Seal

Dielectric Retainer Material PTFE (Spring-Energized)

This material has excellent performance characteristics -250°F(-156°C) / 392°F(200°C)

with very high compressive strength, high flexural Viton

strength, high dielectric strength and low fluid -15°F(-26°C) / 392°F(200°C)

absorption. Nitril
-30°F(-34°C) / 250°F(120°C)

-300 -200 -100 0 100 200 300 400

1) NEMA G-10 GRE(Glass Reinforced Epoxy) Laminate
Application Temperature (Degrees °F (°C))
Compressive Strength(ASTM) -------- 66,000 PSI
Dielectric Strength(ASTM) ------------ 653 VPM
Temperature(ASTM) -------------------- 320° F(160° C) Insulation Sleeve
1) GRE(Glass Reinforced Epoxy)
Water Absorption(ASTM) ------------- 0.05%
2) Mylar
Flexural Strength(ASTM) -------------- 72,500 PSI
3) Nomex
Tensile Strength(ASTM) ---------------- 60,900 PSI
Bond Strength(ASTM) ----------------- 2,600 lb. Insulation Washer(3.0mm thick)
Shear Strength(ASTM) ----------------- 22,000 PSI 1) GRE(Glass Reinforced Epoxy)

Metallic Washer(3.0mm thick)

1) Zinc Plated Carbon Steel Washer
2) NEMA G-11 GRE(Glass Reinforced Epoxy) Laminate
2) Stainless Steel Washer
Compressive Strength(ASTM) -------- 50,000 PSI
Dielectric Strength(ASTM) ------------ 550 VPM
Temperature(ASTM) -------------------- 392° F(200° C) RTJ Flange
Water Absorption(ASTM) ------------- 0.085%
Flexural Strength(ASTM) -------------- 57,700 PSI
Tensile Strength(ASTM) --------------- 41,000 PSI
Bond Strength(ASTM) ----------------- 2,200 lb.
Shear Strength(ASTM) ----------------- 21,000 PSI

RF, FF Flange

CMGE Installed in Dissimilar Flanges

 INSULATION KIT

CMGE

CMGE - Single Seal Type

PTFE
(Helical Wound Spring-Energized)

Metal Core GRE

Standard Thickness : 6.5T(0.256")

CMGE - Double Seal Type

PTFE
(Helical Wound Spring-Energized)

VITON

Metal Core GRE

Standard Thickness : 6.5T(0.256")

4 / 5
 CGE

The CGE has excellent performance characteristics with high compressive strength, high flexural strength, high
dielectric strength and low fluid absorption.The CGE is suitable for use in ANSI class 150 and 300 service. The CGE is
available in both full-face(Type E) and ring style (Type F) configurations.

Insulation Gasket

Dielectric Retainer Material Sealing Material

1) NEMA G-10 GRE(Glass Reinforced Epoxy) Laminate Two overlapping and offsetting seal grooves are
Compressive Strength(ASTM) -------- 66,000 PSI machined in order to break the potential leak path that is
Dielectric Strength(ASTM) ------------ 653 VPM inherent in all glass laminate materials.
Temperature(ASTM) -------------------- 320° F(160° C)
1) PTFE(Helical Wound Spring-Energized) Dovetail-
Water Absorption(ASTM) ------------- 0.05%
shaped Radial Seal
Flexural Strength(ASTM) -------------- 72,500 PSI
2) Viton O-Ring Seal
Tensile Strength(ASTM) ---------------- 60,900 PSI 3) Nitrile O-Ring Seal
Bond Strength(ASTM) ----------------- 2,600 lb.
Shear Strength(ASTM) ----------------- 22,000 PSI

PTFE (Spring-Energized)
-250°F(-156°C) / 392°F(200°C)

2) NEMA G-11 GRE(Glass Reinforced Epoxy) Laminate Viton

-15°F(-26°C) / 392°F(200°C)
Compressive Strength(ASTM) -------- 50,000 PSI
Nitril
Dielectric Strength(ASTM) ------------ 550 VPM -30°F(-34°C) / 250°F(120°C)
Temperature(ASTM) -------------------- 392° F(200° C)
-300 -200 -100 0 100 200 300 400
Water Absorption(ASTM) ------------- 0.085%
Flexural Strength(ASTM) -------------- 57,700 PSI Application Temperature (Degrees °F (°C))

Tensile Strength(ASTM) --------------- 41,000 PSI

Bond Strength(ASTM) ----------------- 2,200 lb.
Shear Strength(ASTM) ----------------- 21,000 PSI

Other Insulation Kit Material

Max. Temp.
Item Material
Insulation Sleeve (℃)
1) GRE(Glass Reinforced Epoxy) PTFE 200
2) Mylar Reinforced PTFE 260
Gasket
3) Nomex Rubber 100
Neoprene Faced Phenolic 105
Insulation Washer(3.0mm thick) PTFE 200
Insulation Sleeve
1) GRE(Glass Reinforced Epoxy) Phenolic 105
PTFE 200
Insulation Washer
Metallic Washer(3.0mm thick) Phenolic 105
1) Zinc Plated Carbon Steel Washer Zinc Plated Carbon Steel
Metallic Washer
2) Stainless Steel Washer Stainless Steel
 INSULATION KIT

CGE

CGE - F Type (RF)

PTFE
(Helical Wound Spring-Energized)

VITON or Nitrile

Retainer Seal

Standard Thickness : 3.2T(0.125")

CGE - E Type (FF)

PTFE
(Helical Wound Spring-Energized)

VITON or Nitrile

Retainer Seal

Standard Thickness : 3.2T(0.125")

6 / 7
Production Facilities
Recommended Installation Procedure

Steel washer
Insulation washer

Sleeve

•Verify that the installation kits contain the material specified and the contents are not damaged.
•Clean and inspect pipe flange faces and apply lubricant to all threads.
•Install the gasket and align the flanges so the bolt holes will be centered.
•Use alignment pins in two diametrically opposite bolt holes whenever possible to assure proper alignment
of flanges and gasket.
•Insert insulating sleeves into the bolt holes taking care not to use force which could damage the sleeve material.
•Insert the bolt with both insulating washers against the flanges followed by the steel washer and nut.
•Tighten two diametrically opposite bolts to 30% to total torque.
•Replace the two alignment pins with bolts and tighten the remaining bolts to 30% of the total torque value.
•Tighten all bolts to 50%, then to 100% of final torque value.
•Bolts should be of sufficient length to extend through the nut approximately 1/4".

1 1

8 5

4 4 Bolt 3 4 8 Bolt 3

6 7

2 2

Tightening Sequence
1 1
15 9
12 5
8 5

8 9
11 13

4 12 Bolt 3 4 16 Bolt 3

14 12
10 7
6 7
6 11
10 16
2 2
 Insulation Kit CGE Dimensions for ANSI B16.5
150# 300#
SIZE RF FF WASHERS SLEEVES RF FF WASHERS SLEEVES SIZE
(NPS) BOLT BOLT (NPS)
ID OD ID OD HOLE HOLE BCD SIZE EPOXY STEEL Q'TY ID OD ID OD HOLE HOLE BCD SIZE EPOXY STEEL Q'TY
±1.016 ±1.016 ±1.016 ±1.016 Q'TY SIZE Q'TY Q'TY ±1.016 ±1.016 ±1.016 ±1.016 Q'TY SIZE Q'TY Q'TY

1/2 12.7 45.7 12.7 88.9 4 15.9 60.3 1/2 8 8 4 12.7 52.1 12.7 95.3 4 15.9 66.7 1/2 8 8 4 1/2
3/4 19.1 55.2 19.1 98.4 4 15.9 69.9 1/2 8 8 4 19.1 64.8 19.1 117.5 4 19.1 82.6 5/8 8 8 4 3/4
1 25.4 64.8 25.4 108.0 4 15.9 79.4 1/2 8 8 4 25.4 71.1 25.4 123.8 4 19.1 88.9 5/8 8 8 4 1
1 1/4 31.8 74.3 31.8 117.5 4 15.9 88.9 1/2 8 8 4 31.8 80.7 31.8 133.4 4 19.1 98.4 5/8 8 8 4 1 1/4
1 1/2 38.1 83.8 38.1 127.0 4 15.9 98.4 1/2 8 8 4 38.1 93.4 38.1 155.6 4 22.2 114.3 3/4 8 8 4 1 1/2
2 52.5 101.6 52.5 152.4 4 19.1 120.7 5/8 8 8 4 52.5 108.0 52.5 165.1 8 19.1 127.0 5/8 16 16 8 2
2 1/2 62.7 120.7 62.7 177.8 4 19.1 139.7 5/8 8 8 4 62.7 127.0 62.7 190.5 8 22.2 200.0 3/4 16 16 8 2 1/2
3 77.9 133.4 77.9 190.5 4 19.1 152.4 5/8 8 8 4 77.9 146.1 77.9 209.6 8 22.2 168.3 3/4 16 16 8 3
3 1/2 90.1 158.8 90.1 215.9 8 19.1 177.8 5/8 16 16 8 90.1 161.9 90.1 228.6 8 22.2 184.2 3/4 16 16 8 3 1/2
4 102.3 171.5 102.3 228.6 8 19.1 190.5 5/8 16 16 8 102.3 177.8 102.3 254.0 8 22.2 200.0 3/4 16 16 8 4
5 128.2 193.7 128.2 254.0 8 22.2 215.9 3/4 16 16 8 128.2 212.7 128.2 279.4 8 22.2 235.0 3/4 16 16 8 5
6 154.1 219.1 154.1 279.4 8 22.2 241.3 3/4 16 16 8 154.1 247.7 154.1 317.5 12 22.2 269.9 3/4 24 24 12 6
8 202.7 276.2 202.7 342.9 8 22.2 298.5 3/4 16 16 8 202.7 304.8 202.7 381.0 12 25.4 330.2 7/8 24 24 12 8
10 254.5 336.6 254.5 406.4 12 25.4 362.0 7/8 24 24 12 254.5 358.8 254.5 444.5 16 28.6 387.4 1 32 32 16 10
12 304.8 406.4 304.8 482.6 12 25.4 431.8 7/8 24 24 12 304.8 419.1 304.8 520.7 16 31.8 450.9 1 1/8 32 32 16 12
14 336.6 447.7 336.6 533.4 12 28.6 476.3 1 24 24 12 336.6 482.6 336.6 584.2 20 31.8 514.4 1 1/8 40 40 20 14
16 387.4 511.2 387.4 596.9 16 28.6 539.8 1 32 32 16 387.4 536.6 387.4 647.7 20 34.9 571.5 1 1/4 40 40 20 16
18 438.2 546.1 438.2 635.0 16 31.8 577.9 1 1/8 32 32 16 438.2 593.7 438.2 711.2 24 34.9 628.7 1 1/4 48 48 24 18
20 489.0 603.3 489.0 698.5 20 31.8 635.0 1 1/8 40 40 20 489.0 650.9 489.0 774.7 24 34.9 685.8 1 1/4 48 48 24 20
24 590.6 714.4 590.6 812.8 20 34.9 749.3 1 1/4 40 40 20 590.6 771.5 590.6 914.4 24 41.3 812.8 1 1/2 48 48 24 24

Insulation Kit CMGE Dimensions for ANSI B16.5

150# 300#

SIZE GASKET WASHERS SLEEVES SIZE GASKET WASHERS SLEEVES

(NPS) BOLT (NPS) BOLT
ID OD SIZE EPOXY STEEL ID OD SIZE EPOXY STEEL
Q'TY Q'TY
±1.016 ±1.016 Q'TY Q'TY ±1.016 ±1.016 Q'TY Q'TY
1/2 12.7 45.7 1/2 8 8 4 1/2 12.7 52.1 1/2 8 8 4
3/4 19.1 55.2 1/2 8 8 4 3/4 19.1 64.8 5/8 8 8 4
1 25.4 64.8 1/2 8 8 4 1 25.4 71.1 5/8 8 8 4
1 1/4 31.8 74.3 1/2 8 8 4 1 1/4 31.8 80.7 5/8 8 8 4
1 1/2 38.1 83.8 1/2 8 8 4 1 1/2 38.1 93.4 3/4 8 8 4
2 52.5 101.6 5/8 8 8 4 2 52.5 108.0 5/8 16 16 8
2 1/2 62.7 120.7 5/8 8 8 4 2 1/2 62.7 127.0 3/4 16 16 8
3 77.9 133.4 5/8 8 8 4 3 77.9 146.1 3/4 16 16 8
3 1/2 90.1 158.8 5/8 16 16 8 3 1/2 90.1 161.9 3/4 16 16 8
4 102.3 171.5 5/8 16 16 8 4 102.3 177.8 3/4 16 16 8
5 128.2 193.7 3/4 16 16 8 5 128.2 212.7 3/4 16 16 8
6 154.1 219.1 3/4 16 16 8 6 154.1 247.7 3/4 24 24 12
8 202.7 276.2 3/4 16 16 8 8 202.7 304.8 7/8 24 24 12
10 254.5 336.6 7/8 24 24 12 10 254.5 358.8 1 32 32 16
12 304.8 406.4 7/8 24 24 12 12 304.8 419.1 1 1/8 32 32 16
14 336.6 447.7 1 24 24 12 14 336.6 482.6 1 1/8 40 40 20
16 387.4 511.2 1 32 32 16 16 387.4 536.6 1 1/4 40 40 20
18 438.2 546.1 1 1/8 32 32 16 18 438.2 593.7 1 1/4 48 48 24
20 489.0 603.3 1 1/8 40 40 20 20 489.0 650.9 1 1/4 48 48 24
24 590.6 714.4 1 1/4 40 40 20 24 590.6 771.5 1 1/2 48 48 24
 INSULATION KIT

Insulation Kit CMGE Dimensions for ANSI B16.5

600# 900#
SIZE GASKET WASHERS SLEEVES SIZE GASKET WASHERS SLEEVES
(NPS) BOLT (NPS) BOLT
ID OD SIZE EPOXY STEEL ID OD SIZE EPOXY STEEL
Q'TY Q'TY
±1.016 ±1.016 Q'TY Q'TY ±1.016 ±1.016 Q'TY Q'TY
1/2 12.7 52.1 1/2 8 8 4 1/2 12.7 61.6 3/4 8 8 4
3/4 19.1 64.8 5/8 8 8 4 3/4 19.1 67.9 3/4 8 8 4
1 25.4 71.1 5/8 8 8 4 1 25.4 77.5 7/8 8 8 4
1 1/4 31.8 80.6 5/8 8 8 4 1 1/4 31.8 87.0 7/8 8 8 4
1 1/2 38.1 93.3 3/4 8 8 4 1 1/2 38.1 96.5 1 8 8 4
2 52.5 108.0 5/8 16 16 8
2 52.5 139.7 7/8 16 16 8
2 1/2 62.7 127.0 3/4 16 16 8
2 1/2 62.7 161.9 1 16 16 8
3 77.9 146.1 3/4 16 16 8
3 77.9 165.1 7/8 16 16 8
3 1/2 90.1 158.8 7/8 16 16 8
4 102.3 203.2 1 1/8 16 16 8
4 102.3 190.5 7/8 16 16 8
5 128.2 244.5 1 1/4 16 16 8
5 128.2 238.1 1 16 16 8
6 154.1 285.8 1 1/8 24 24 12
6 154.1 263.5 1 24 24 12
8 202.7 355.6 1 3/8 24 24 12
8 202.7 317.5 1 1/8 24 24 12
10 254.5 431.8 1 3/8 32 32 16
10 254.5 396.9 1 1/4 32 32 16
12 304.8 495.3 1 3/8 40 40 20
12 304.8 454.0 1 1/4 40 40 20
14 336.6 489.0 1 3/8 40 40 20 14 336.6 517.5 1 1/2 40 40 20

16 387.4 562.0 1 1/2 40 40 20 16 387.4 571.5 1 5/8 40 40 20

18 438.2 609.6 1 5/8 40 40 20 18 438.2 635.0 1 7/8 40 40 20

20 489.0 679.5 1 5/8 48 48 24 20 489.0 695.3 2 40 40 20
24 590.6 787.4 1 7/8 48 48 24 24 590.6 835.0 2 1/2 40 40 20

1500# 2500#

SIZE GASKET WASHERS SLEEVES SIZE GASKET WASHERS SLEEVES

BOLT (NPS) BOLT
(NPS)
ID OD SIZE EPOXY STEEL ID OD SIZE EPOXY STEEL
Q'TY Q'TY
±1.016 ±1.016 Q'TY Q'TY ±1.016 ±1.016 Q'TY Q'TY
1/2 12.7 61.6 3/4 8 8 4 1/2 12.7 67.9 3/4 8 8 4
3/4 19.1 67.9 3/4 8 8 4 3/4 19.1 74.3 3/4 8 8 4

1 25.4 77.5 7/8 8 8 4 1 25.4 83.8 7/8 8 8 4

1 1/4 31.8 102.9 1 8 8 4
1 1/4 31.8 87.0 7/8 8 8 4
1 1/2 38.1 115.6 1 1/8 8 8 4
1 1/2 38.1 96.5 1 8 8 4
2 52.5 142.9 1 16 16 8
2 52.5 139.7 7/8 16 16 8
2 1/2 62.7 165.1 1 1/8 16 16 8
2 1/2 62.7 161.9 1 16 16 8
3 77.9 193.7 1 1/4 16 16 8
3 77.9 171.5 1 1/8 16 16 8
4 102.3 231.8 1 1/2 16 16 8
4 102.3 206.4 1 1/4 16 16 8
5 128.2 276.2 1 3/4 16 16 8
5 128.2 250.8 1 1/2 16 16 8
6 154.1 314.3 2 16 16 8
6 154.1 279.4 1 3/8 24 24 12
8 202.7 384.2 2 24 24 12
8 202.7 349.3 1 5/8 24 24 12 10 254.5 473.1 2 1/2 24 24 12
10 254.5 431.8 1 7/8 24 24 12 12 304.8 546.1 2 3/4 24 24 12
12 304.8 517.5 2 32 32 16
14 336.6 574.7 2 1/4 32 32 16
16 387.4 638.2 2 1/2 32 32 16
18 438.2 701.7 2 3/4 32 32 16
STANDARD THICKNESS
20 489.0 752.5 3 32 32 16
24 590.6 898.5 3 1/2 32 32 16 6.5 mm

10 / 11
 DISTRIBUTED BY

Head Office (Factory)

88 Mieumsandan 3-ro, Gangseo-gu, Busan, Korea
Tel / Fax : 82-51-831-0875~7 / 82-51-831-0878

Seoul Office
6F, Jisang B/D, 11, Dosan-daero 34-gil, Gangnam-gu, Seoul, Korea
Tel / Fax : 82-2-549-5441~3 / 82-2-549-7492

Ulsan Office
88-1 Duewang ro , Nam-gu, Ulsan, Korea
Tel / Fax : 82-52-256-5875~6 / 82-52-256-5877

Yeosu Office
3, Daetong 3-gil, Yeosu-si, Jeollanam-do, Korea
Tel / Fax : 82-61-681-7111 / 82-61-686-2229

URL : www.cartecst.com
E-mail : cartec@cartecst.com / cartec@unitel.co.kr