Gallon To Overhaul PC4000-6

Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 35

QSK45 / 60, RECOMMENDED OIL CHANGE INTER

Load Factor & Life To Overhaul PC 4000 FMC UT-BUMA


Formula: Load Factor = (Fuel Consumption per hour * 845) / (Kilowatt * grams per kilowatt an hour)

Date Juni 19 Juli 19 Agustus 19 Sep 19


Hm 22735 23098 23474 23509
Typical ESN 33189178 33189178 33189178 33189178
Location BERAU BERAU BERAU BERAU
Unit Model EXKM41001 EXKM41001 EXKM41001 EXKM41001
Engine Model QSK60C QSK60C QSK60C QSK60C
Fuel Consump L/Hr 272 274 272 277.05
Density 839 839 839 839
Kilowatt 1398 1398 1398 1398
g/kw.hr 209.0 209.0 209.0 209.0
Load Factor % 78.1 78.7 78.1 79.6
Engine Gallons to o/h (US) 900000 900000 900000 900000
Horse Power 1875 1875 1875 1875
BSFC (lb/bhp-hr) 0.344 0.344 0.344 0.344
Load Factor 78.70% 78.70% 78.70% 79.60%
Engine life to o/h : 12407 12407 12407 12267
(Estimate only, depend on operatiing condition)

Engine Gal to Overhaul


QSK78 1,262,000 Severe Conditions Reduction in Gal to overhaul

QSK60 (2S
& SS) 1,000,000 10% Reduction in Gallons to Overhaul if one
K2000E 750,000 CONDITIONS :
K1500E 560,000 a 100% throttel for 30 min or
K38 525,000 b Altitude above 4000 feet
K50 700,000 c Termperatues above 105 d
QSK45 750,000 15% Reduction in Gallons to Overhaul for 2
QST30 500,000 A reduction of 10% in Gal to overhaul must be applied if th
QSK23 380,000 A reduction of 10% in Gal to overhaul must be applied if the
QSK19 250,000
QSX15 161,000
QSK50 875,000
ED OIL CHANGE INTERVAL BASE ON FUEL BURN (FUEL CONSUMPTION)

Okt 19 Average
25908
33189178
BERAU
EXKM41001
QSK60C
277
839
1398
209.0
79.5 78.8
900000
1875
0.344
79.50%
12283 12354

al to overhaul

Gallons to Overhaul if one of the following conditions are met.

00% throttel for 30 min or longer


titude above 4000 feet
rmperatues above 105 deg. Farenheit
Gallons to Overhaul for 2 or more of the above conditions
haul must be applied if the application is a loader or a shovel
haul must be applied if the application is a loader or a shovel
Load factor

80.0

79.5

79.0

78.5
Load factor

78.0

77.5

77.0
1 2 3 4 5

Engine life to OH

12450

12400

12350

12300
Engine life to OH

12250

12200

12150
1 2 3 4 5
Load factor

Engine life to OH
QSK45 / 60, RECOMM

Load Factor & Life To Overhaul PC 4000 FMC UT-BUMA


Formula: Load Factor = (Fuel Consumption per hour * 845) / (Kilowatt * grams per kilowatt an hour)

Date Sep 19 Okt 19 Nov 19 Dec 19


Hm 40820 41082 41836 41836
Typical ESN 33186451 33186451 33186451 33186451
Location BERAU BERAU BERAU BERAU
Unit Model EXKM41002 EXKM41002 EXKM41002 EXKM41002
Engine Model QSK60C QSK60C QSK60C QSK60C
Fuel Consump L/Hr 276 277 277 289
Density 839 839 839 839
Kilowatt 1398 1398 1398 1398
g/kw.hr 209.0 209.0 209.0 209.0
Load Factor % 79.3 79.5 79.5 83.0
Engine Gallons to o/h (US) 900000 900000 900000 900000
Horse Power 1875 1875 1875 1875
BSFC (lb/bhp-hr) 0.344 0.344 0.344 0.344
Load Factor 79.80% 79.50% 79.50% 83.00%
Engine life to o/h : 12236 12283 12283 11765
(Estimate only, depend on operatiing condition)

Engine Gal to Overhaul


QSK78 1,262,000 Severe Conditions Reduction in Gal to overhaul

QSK60 (2S
& SS) 1,000,000 10% Reduction in Gallons to Overhaul if one
K2000E 750,000 CONDITIONS :
K1500E 560,000 a 100% throttel for 30 min or
K38 525,000 b Altitude above 4000 feet
K50 700,000 c Termperatues above 105 d
QSK45 750,000 15% Reduction in Gallons to Overhaul for 2
QST30 500,000 A reduction of 10% in Gal to overhaul must be applied if th
QSK23 380,000 A reduction of 10% in Gal to overhaul must be applied if the
QSK19 250,000
QSX15 161,000
QSK50 875,000
QSK45 / 60, RECOMMENDED OIL CHANGE INTERVAL BASE ON FUEL BURN (FUEL CONSUMPTION)

Jan 20 Average
42483
33186451
BERAU
EXKM41002
QSK60C
276.3
839 839 839 839 839
1398
209.0
79.3 80.1
900000
1875
0.344
79.30%
12314 12176

al to overhaul

Gallons to Overhaul if one of the following conditions are met.

00% throttel for 30 min or longer


titude above 4000 feet
rmperatues above 105 deg. Farenheit
Gallons to Overhaul for 2 or more of the above conditions
haul must be applied if the application is a loader or a shovel
haul must be applied if the application is a loader or a shovel
ION)

84.0

83.0

82.0

81.0

80.0

79.0

78.0

77.0
1 2 3

12400
12300
12200
12100
12000
11900
11800
11700
11600
11500
11400
1 2 3
Load factor

84.0

83.0

82.0

81.0
Load factor
80.0

79.0

78.0

77.0
1 2 3 4 5 6 7

Engine life to OH

12400
12300
12200
12100
12000
11900
Engine life to OH
11800
11700
11600
11500
11400
1 2 3 4 5 6 7
QSK45 / 60, RECOMM

Load Factor & Life To Overhaul PC 4000 FMC UT-BUMA


Formula: Load Factor = (Fuel Consumption per hour * 845) / (Kilowatt * grams per kilowatt an hour)

Date Sep 19 Okt 19 Nov 19 Dec 19


Hm 42138 42535 42952 43288
Typical ESN 33190946 33190946 33190946 33190946
Location BERAU BERAU BERAU BERAU
Unit Model EXKM41003 EXKM41003 EXKM41003 EXKM41003
Engine Model QSK60C QSK60C QSK60C QSK60C
Fuel Consump L/Hr 290.66 290 290.7 290.2
Density 839 839 839 839
Kilowatt 1398 1398 1398 1398
g/kw.hr 209.0 209.0 209.0 209.0
Load Factor % 83.5 83.3 83.5 83.3
Engine Gallons to o/h (US) 900000 900000 900000 900000
Horse Power 1875 1875 1875 1875
BSFC (lb/bhp-hr) 0.344 0.344 0.344 0.344
Load Factor 83.50% 83.30% 83.50% 83.30%
Engine life to o/h : 11694 11722 11694 11722
(Estimate only, depend on operatiing condition)

Engine Gal to Overhaul


QSK78 1,262,000 Severe Conditions Reduction in Gal to overhaul

QSK60 (2S
& SS) 1,000,000 10% Reduction in Gallons to Overhaul if one
K2000E 750,000 CONDITIONS :
K1500E 560,000 a 100% throttel for 30 min or
K38 525,000 b Altitude above 4000 feet
K50 700,000 c Termperatues above 105 d
QSK45 750,000 15% Reduction in Gallons to Overhaul for 2
QST30 500,000 A reduction of 10% in Gal to overhaul must be applied if th
QSK23 380,000 A reduction of 10% in Gal to overhaul must be applied if the
QSK19 250,000
QSX15 161,000
QSK50 875,000
QSK45 / 60, RECOMMENDED OIL CHANGE INTERVAL BASE ON FUEL BURN (FUEL CONSUMPTION)

Jan 20 Average

33190946
BERAU
EXKM41003
QSK60C
276.3
839 839 839 839 839
1398
209.0
79.3 82.6
900000
1875
0.344
79.30%
12314 11829

al to overhaul

Gallons to Overhaul if one of the following conditions are met.

00% throttel for 30 min or longer


titude above 4000 feet
rmperatues above 105 deg. Farenheit
Gallons to Overhaul for 2 or more of the above conditions
haul must be applied if the application is a loader or a shovel
haul must be applied if the application is a loader or a shovel
ION)

84.0

83.0

82.0

81.0

80.0

79.0

78.0

77.0
1 2 3

12400

12200

12000

11800

11600

11400

11200
1 2 3
Load factor

84.0

83.0

82.0

81.0
Load factor
80.0

79.0

78.0

77.0
1 2 3 4 5 6 7

Engine life to OH

12400

12200

12000

11800
Engine life to OH

11600

11400

11200
1 2 3 4 5 6 7
Formula: Load Factor = (Fuel Consumption per hour * 845) / (Kilowatt * grams per kilowatt an hour)

Periode Jun-19 Jul-19 Agus 19


HM 32601 32867 28007
Typical ESN 33184725 33184725 33184725
Location BERAU BERAU BERAU
Unit Model EXKM41004 EXKM41004 EXKM41004
Engine Model QSK60C QSK60C QSK60C
Actual Fuel Consump L/Hr 283.0 283.0 272.0
Max.Fuel Consumption (L/h) 346.1 346.1 346.1
Density 839 839 839
Kilowatt 1398 1398 1398
g/kw.hr 209.0 209.0 209.0
Load Factor % 81.3 81.3 78.1
Engine Gallons to o/h (US) 900000 900000 900000
Horse Power 1875 1875 1875
BSFC (lb/bhp-hr) 0.344 0.344 0.344
Load Factor 83.0% 83.0% 78.0%
Average Fuel consumption Lb/hr 535.35 535.35 503.10
Hence Fuel Burned Gal/hr 73.24 73.24 68.82
Hence Oil Burn Gal/hr 0.24 0.24 0.23
Oil Burn Centinel on Litre 0.91 0.91 0.86
Engine life to o/h : 11765 11765 12519
(Estimate only, depend on operatiing condition)
12
10
8 Engine life to o/h :
6
4
2
0
Engine life to
o/h :

Load Factor %
12

10
Load Factor %
12

10

Engine Gal to Overhaul


QSK78 1,262,000

QSK60 (2S &


SS) 1,000,000
K2000E 750,000
K1500E 560,000
K38 525,000
K50 700,000
QSK45 750,000
QST30 500,000
QSK23 380,000
QSK19 250,000
QSX15 161,000
QSK50 875,000

Industrial: Centinel oil burn rate is 0.33% of fuel burn rate (volume).
Power Gen: Centinel oil burn rate is 0.25% of fuel burn rate (volume)
Sep 19 Okt 19 Nov 19 Average
33437 33531 33533
33184725 33184725 33184725
BERAU BERAU BERAU
EXKM41004 EXKM41004 EXKM41004
QSK60C QSK60C QSK60C
290.0 290.0 297.8
346.1 346.1 346.1
839 839 839
1398 1398 1398
209.0 209.0 209.0
83.3 83.3 85.5 77.8
900000 900000 900000
1875 1875 1875
0.344 0.344 0.344
83.9% 83.3% 85.5%
541.16 537.29 551.48
74.03 73.50 75.44
0.24 0.24 0.25
0.92 0.92 0.94
11638 11722 11421 12455
Altrak Proprietary, Calculate By Ronal
60, RECOMMENDED OIL CHANGE INTERVAL BASE ON FUEL BURN (FUEL CONSUMPTION)

Load Factor & Life To Overhaul PC 4000 FMC UT-BUMA


Formula: Load Factor = (Fuel Consumption per hour * 845) / (Kilowatt * grams per kilowatt an hour)

Date Jan 20 Average


Hm
Typical ESN 33187664
Location BERAU
Unit Model EXKM41005
Engine Model QSK60C
Fuel Consump L/Hr 274.1
Density 839
Kilowatt 1398
g/kw.hr 209.0
Load Factor % 78.7 #REF!
Engine Gallons to o/h (US) 900000
Horse Power 1875
BSFC (lb/bhp-hr) 0.344
Load Factor 78.70%
Engine life to o/h : 12407 #REF!
(Estimate only, depend on operatiing condition)
Engine life to OH

1.2
Engine Gal to Overhaul
QSK78 1,262,000 1
QSK60 (2S 0.8
& SS) 1,000,000
K2000E 750,000 0.6
K1500E 560,000 0.4
K38 525,000
K50 700,000 0.2
QSK45 750,000 0
QST30 500,000 1
QSK23 380,000
QSK19 250,000
QSX15 161,000
QSK50 875,000
T-BUMA
watt an hour) Load factor

1.2

0.8

0.6
Load factor

0.4

0.2

0
1

Engine life to OH

Engine life to OH
Load factor
Formula: Load Factor = (Fuel Consumption per hour * 845) / (Kilowatt * grams per kilowatt an hour)

Periode Feb-19 Jun 19 Juli 19 Aug 19


HM 30923 32701 33194 33589
Typical ESN 33158686 33158686 33158686 33158686
Location BERAU BERAU BERAU BERAU
Unit Model EXKM41006 EXKM41006 EXKM41006 EXKM41006
Engine Model QSK60C QSK60C QSK60C QSK60C
Actual Fuel Consump L/Hr 276.00 268.00 280.00 276.00
Max.Fuel Consumption (L/h) 346.1 346.1 346.1 346.1
Density 839 839 839 839
Kilowatt 1398 1398 1398 1398
g/kw.hr 209.0 209.0 209.0 209.0
Load Factor % 79.3 77.0 80.4 79.3
Engine Gallons to o/h (US) 900000 900000 900000 900000
Horse Power 1875 1875 1875 1875
BSFC (lb/bhp-hr) 0.344 0.344 0.344 0.344
Load Factor 79.8% 79.8% 81.0% 79.8%
Average Fuel consumption Lb/hr 514.71 514.71 522.45 514.71
Hence Fuel Burned Gal/hr 70.41 70.41 71.47 70.41
Hence Oil Burn Gal/hr 0.23 0.23 0.24 0.23
Oil Burn Centinel on Litre 0.88 0.88 0.89 0.88
Engine life to o/h : 12236 12236 12055 12236
(Estimate only, depend on operatiing condition)
Engine Gal to Overhaul
QSK78 1,262,000
QSK60 (2S
& SS) 1,000,000
K2000E 750,000
K1500E 560,000
K38 525,000
K50 700,000
QSK45 750,000
QST30 500,000
QSK23 380,000
QSK19 250,000
QSX15 161,000
QSK50 875,000

Industrial: Centinel oil burn rate is 0.33% of fuel burn rate (volume).
Power Gen: Centinel oil burn rate is 0.25% of fuel burn rate (volume)
Sep 19 Okt 19 Nov 19 Dec 19 Average
33809 34278 34790 35253
33158686 33158686 33158686 33158686
BERAU BERAU BERAU BERAU
EXKM41006 EXKM41006 EXKM41006 EXKM41006
QSK60C QSK60C QSK60C QSK60C
285.34 271.00 272.10 274.00
346.1 346.1 346.1 346.1
839 839 839 839
1398 1398 1398 1398
209.0 209.0 209.0 209.0
81.9 77.8 78.1 78.7 79.6
900000 900000 900000 900000
1875 1875 1875 1875
0.344 0.344 0.344 0.344
82.5% 77.8% 78.1% 78.7%
532.13 501.81 503.75 507.62
72.79 68.65 68.91 69.44
0.24 0.23 0.23 0.23
0.91 0.86 0.86 0.87
11836 12551 12503 12407 12241

Engine li fe to o/h
Load Factor %
Engine l ife to o/h :
Load Factor %
Altrak Proprietary, Calculate By Hery
Formula: Load Factor = (Fuel Consumption per hour * 845) / (Kilowatt * grams per kilowatt an hour)
Periode Nov 19 Dec 19
HM 40579 40742
Typical ESN 33185910 33185910
Location Berau Berau
Unit Model EXKM41007 EXKM41007
Engine Model QSK60C QSK60C
Actual Fuel Consump L/Hr 290.40 290.20
Max.Fuel Consumption (L/h) 346.1 346.1
Density 839 839
Kilowatt 1398 1398
g/kw.hr 209.0 209.0
Load Factor % 83.4 83.3
Engine Gallons to o/h (US) 900000 900000
Horse Power 1875 1875
BSFC (lb/bhp-hr) 0.344 0.344
Load Factor 83.4% 83.3%
Average Fuel consumption Lb/hr 537.93 537.29
Hence Fuel Burned Gal/hr 73.59 73.50
Hence Oil Burn Gal/hr 0.24 0.24
Oil Burn Centinel on Litre 0.92 0.92
Engine life to o/h : 11708 11722
(Estimate only, depend on operatiing condition)

Engine Gal to Overhaul


QSK78 1,262,000
QSK60
(2S & SS) 1,000,000
K2000E 750,000
K1500E 560,000
K38 525,000
K50 700,000
QSK45 750,000
QST30 500,000
QSK23 380,000
QSK19 250,000
QSX15 161,000
QSK50 875,000
Industrial: Centinel oil burn rate is 0.33% of fuel burn rate (volume).
Power Gen: Centinel oil burn rate is 0.25% of fuel burn rate (volume)
watt an hour)
Jan 20 Average
40974
33185910
Berau
EXKM41007
QSK60C
287.30
346.1
839
1398
209.0
82.5 83.4
900000
1875
0.344
82.5%
532.13
72.79
0.24
0.91
11836 11715
Altrak Proprietary, Calculate By Hery

urn rate (volume).


burn rate (volume)
culate By Hery
FUEL RATE - LOAD FACTOR

BSFC g/kW- Assumption of Fuel Rate/hr @ Loa


OEM ENGINE MODEL Power (kW) hr L/kW-hr 100% F/R 80% F/R 70% F/R
RH40 QSK19 477 205 0.24260355 116 93 81
RH120 QSK19 503 221 0.261538462 132 105 92
R984 QSK19 485 221 0.261538462 127 101 89
EX1200 QSK23 567 217 0.256804734 146 116 102
R994-200 KTTA-38 895 204 0.241041420 216 173 151
R9250 QSK45 960 210 0.248520710 239 191 167
R9350 QSK45 1119 206 0.243786982 273 218 191
EX2500-6 QSK50 1044 216 0.255621302 267 213 187
EX2600-6 QSK50 1119 210.464 0.249069822 279 223 195

OEM 100% F/R 80% F/R 70% F/R 60% F/R 50% F/R 40% F/R
RH40 115.7 92.6 81.0 69.4 57.9 46.3
RH120 131.6 105.2 92.1 78.9 65.8 52.6
R984 126.8 101.5 88.8 76.1 63.4 50.7
EX1200 145.6 116.5 101.9 87.4 72.8 58.2
R994-200 215.7 172.6 151.0 129.4 107.9 86.3
R9250 238.6 190.9 167.0 143.1 119.3 95.4
R9350 272.8 218.2 191.0 163.7 136.4 109.1
EX2600-6 279 223 195 167 139 111
EX2500-6 266.9 213.5 186.8 160.1 133.4 106.7

300

250

200 100% F

80% F/R

150 70% F/R

60% F/R

100 50% F/R

40% F/R

50

0
RH40 RH120 R984 EX1200 R994-200 R9250 R9350 EX2600-6 EX2500-6
on of Fuel Rate/hr @ Load %
60% F/R 50% F/R 40% F/R
69 58 46
79 66 53
76 63 51
87 73 58
129 108 86
143 119 95
164 136 109
160 133 107
167 139 111

100% F/R

80% F/R

70% F/R

60% F/R

50% F/R

40% F/R

600-6 EX2500-6

You might also like