REJ 525

Combined Overcurrent and Earth-Fault relay

Technical Overview Brochure
1MRS 751205-MBG Combined Overcurrent and REJ 525
Issued: October 2001
Version: A/16.10.2001 Earth-Fault relay
Checked: PL
Approved:

We reserve the right to change data without prior notice.

Features • Three-phase low-set overcurrent stage • Four accurate current inputs

with definite-time or inverse definite • Galvanically isolated binary input with
minimum time (IDMT) characteristic a wide input voltage range
• Three-phase high-set overcurrent stage
with instantaneous or definite-time • All settings can be modified with a
characteristic personal computer
• Phase discontinuity protection • HMI with an alphanumeric LCD and
manoeuvring buttons
• Low-set non-directional earth-fault
stage with definite-time or inverse def- • IEC 60870-5-103 and SPA bus com-
inite minimum time (IDMT) character- munication protocols
istic • Two normally open power output con-
• High-set non-directional earth-fault tacts
stage with instantaneous or definite- • Two change-over signal output con-
time characteristic tacts
• Circuit-breaker failure protection unit • Output contact functions freely config-
(CBFP) urable for desired operation
• Disturbance recorder up to 10 seconds • Optical PC-connector for two-way
• triggering by a start or a trip signal data communication (front)
from any protection stage and/or by a
• RS-485 connector (rear) for system
binary input signal communication
• records four analogue channels and
• Continuous self-supervision of elec-
up to eight user-selectable digital tronics and software. At a permanent
channels fault, all stages and outputs are
• adjustable sampling rate blocked.
• Non-volatile • User-selectable rated frequency 50/60
• up to 60 event codes Hz
• setting values • User-selectable password protection
• disturbance recorder for the HMI
• recorded data of the five last events • Display of primary current values
with time stamp • Demand values
• number of starts for each stage • Multi-language support
• alarm indication and LEDs showing
the status at the moment of power
failure
• maximum pick-up currents

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REJ 525 Combined Overcurrent and Earth-
Fault relay
1MRS 751205-MBG

Application The combined overcurrent and earth-fault The protection functions are independent of
relay REJ 525 is a secondary relay which is each other and have their own setting groups
connected to the current transformers of the and data recording. The overcurrent protec-
object to be protected. The overcurrent and tion function uses conventional current trans-
earth-fault units continuously measure the former measurement.
phase currents and the neutral current of the
object. On detection of a fault, the relay will An output contact matrix allows start or trip
start, trip the circuit breaker, provide alarms, signals from the protection stages to be
record fault data, etc. in accordance with the routed to the desired output contact.
application and the configured relay func-
tions.

Design The relay consists of a high-set and a low-set The high-set stage I>> can be set out of oper-
overcurrent unit, a high-set and a low-set ation. This state will be indicated by three
earth-fault unit, a phase discontinuity unit and dashes “---” on the LCD and by “999” when
a circuit-breaker failure protection unit. Fur- the set start current value is read via serial
ther, the relay includes an HMI module, a communication.
self-supervision system and a disturbance
recorder unit. The set start current value I>>/In of stage I>>
can be automatically doubled in a start situa-
tion, i.e. when the object to be protected is
Overcurrent unit connected to a distribution network. Thus a
When the phase currents exceed the set start set start current value below the connection
current of low-set stage I>, the overcurrent
inrush current level may be selected for over-
unit will start to deliver a start signal after a ~
current stage I>>. A start situation is defined
55 ms’ start time. When the set operate time as a situation where the phase current rises
at definite-time characteristic or the calcu-
from a value below 0.12 x I> to a value above
lated operate time at inverse-time characteris-
1.5 x I> in less than 60 ms. The start situation
tic elapses, the overcurrent unit will deliver a ends when the current falls below 1.25 x I>.
trip signal.

When the phase currents exceed the set start Phase discontinuity unit
current of high-set stage I>>, the overcurrent The phase discontinuity protection function
unit will start to deliver a start signal after a monitors the minimum and maximum phase
~30 ms’ start time. When the set operate time currents and calculates the difference
elapses, the overcurrent unit will deliver a trip between them.
signal.
The phase discontinuity protection stage will
It is possible to block the start and the trip- start when the current difference exceeds the
ping of the protection stage(s) by applying an start value ∆I of the protection stage. Should
external binary input signal to the relay. the phase discontinuity situation last longer
than the set operate time, the protection stage
The low-set stage of the overcurrent unit may will deliver a trip signal which can be routed
be assigned a definite-time or an inverse defi- to the desired output relay. It is possible to
nite minimum time (IDMT) characteristic. block the start and the tripping of the protec-
When the IDMT characteristic is chosen, six tion stage by applying an external binary
time/current curve groups are available. Four input signal to the relay. When the values of
of the groups comply with the IEC 60255 the measured currents fall below 0.1 x In, the
standard: the “normal inverse”, “very function will no longer be in use.
inverse”, “extremely inverse” and “long-time
inverse”. The two additional inverse-time The phase discontinuity function can be set
curve groups are referred to as the “RI-” and out of operation. This state will be indicated
“RD-”curves. by ”---” on the LCD and “999” when the set
start current value is read via serial communi-
The inverse-time function of stage I> can be cation.
set to be inhibited with a switch of switch-
group SGF2 when stage I>> starts. In this
case the operate time will be determined by
stage I>>.

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Combined Overcurrent and Earth- REJ 525
Fault relay
1MRS 751205-MBG

Earth-fault unit Circuit breaker failure

When the earth-fault current exceeds the set protection (CBFP) unit
start current of low-set stage I0>, the earth- The CBFP unit will generate a trip signal via
fault unit will start to deliver a start signal power output 2 (PO2) if the fault has not been
after a ~ 60 ms’ start time. When the set cleared on expiration of the set operate time
operate time at definite-time characteristic or 0.10 s...1.00 s.
the calculated operate time at inverse-time
characteristic elapses, the earth-fault unit will Normally, the CBFP unit controls the up-
deliver a trip signal. stream circuit breaker. It can also be used for
tripping via redundant trip circuits of the
When the earth fault current exceeds the set same circuit breaker provided that the circuit
start current of high-set stage I0>>, the earth- breaker has two trip coils. The circuit breaker
fault unit will start to deliver a start signal failure protection unit is activated via a soft-
after a ~ 40 ms’ start time. When the set ware switch.
operate time elapses, the earth-fault unit will
deliver a trip signal.
Disturbance recorder
It is possible to block the start and the trip- The REJ 525 includes an internal disturbance
ping of the protection stage(s) by applying an recorder which records the momentary meas-
external binary input signal to the relay. ured values, or the RMS curves of the meas-
ured signals, and up to eight user-selectable
The low-set stage of the earth-fault unit may binary signals: the external binary input sig-
be assigned a definite-time or an inverse defi- nal and the states of the internal protection
nite minimum time (IDMT) characteristic. stages. The disturbance recorder can be set to
When the IDMT characteristic is chosen, six be triggered by a start or a trip signal from
time/current curve groups will be available. any protection stage and/or by an external
Four of the groups comply with the binary input signal, and either on the falling
IEC 60255 standard: the “normal inverse”, or rising trigger edge. The ratio of the pre-
“very inverse”, “extremely inverse” and and post-triggering of the recording can be
“long-time inverse”. The two additional set.
inverse-time curve groups are referred to as
the “RI-” and “RD-”curves. The recording length varies according to the
selected sampling frequency. The RMS curve
The inverse-time function of stage I0> can be is recorded by selecting the sampling fre-
set to be inhibited when stage I0>> starts. In quency to be the same as the nominal fre-
this case, the operate time will be determined quency of the relay. See the table below for
by stage I0>>. details:

High-set stage I0>> can be set out of opera- N om inal Sam pling R ecording
tion. This state will be indicated by three frequency H z frequency H z length s
dashes “---” on the LCD and by “999” when 50 800 0,64
the set start current value is read via serial 50 400 1,28
communication. 50 50 10,24

The set start current value I0>>/In of stage 60 960 0,53

I0>> can be automatically doubled in a start 60 480 1,06
situation, i.e. when the object to be protected 60 60 8,53
is connected to a distribution network. Thus a
set start current value below the connection
inrush current level may be selected for stage HMI module
I0>>. A start situation is defined as a situation The HMI of the REJ 525 is equipped with six
where the phase current rises from a value push-buttons and an alphanumeric 2 x 16
below 0.12 x I0> to a value above 1.5 x I0> in character LCD. The push-buttons are used for
less than 60 ms. The start situation ends when navigating in the menu structure and for
the current falls below 1.25 x I0>. adjusting set values.

An HMI password can be set to protect all

user-changeable values from being changed
by an unauthorised person.

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REJ 525 Combined Overcurrent and Earth-
Fault relay
1MRS 751205-MBG

The following languages for HMI menu and The REJ 525 is interfaced with a fibre-optic
display texts are available: English, German, bus by means of the bus connection module
French, Spanish, Italian, Swedish and Finn- RER 103 via the D9S-type RS-485 connector
ish. on the rear panel of the device. The RER 103
enables the use of either the SPA bus or the
IEC 60870-5-103 communication protocol.
Self-supervision (IRF) unit The use of the IEC 60870-5-103 protocol
The REJ 525 is provided with an extensive normally requires the fibre-optic star coupler
self-supervision system which continuously
RER 125.
supervises the software and the electronics of
the relay. It handles run-time fault situations The optical PC-connector on the front panel
and informs the user about an existing fault
is used to connect the relay to the CAP 501/
via a LED on the HMI and a text message on
505 setting and configuration tools. The front
the LCD. interface uses the SPA bus protocol. The opti-
cal PC-connector galvanically isolates the PC
Communication capabilities from the relay. Since this connector is stand-
The REJ 525 can be connected to a substation ardized for ABB relay products, only one
automation or monitoring system using either connecting cable (ABB art. No 1MKC-
the SPA bus communication protocol or the 950001-1) will be required.
IEC 60870-5-103 remote communication
protocol. Both protocols are supported in the The REJ 525 can also be connected to the
same device. Lon bus using a LON-SPA Gateway.

The SPA bus communication protocol is an Auxiliary voltage

asynchronous serial communication protocol
The REJ 525 requires a secured auxiliary
(1 start bit, 7 data bits + even parity, and 1 voltage supply to operate. The internal power
stop bit) with a selectable data transfer rate
supply of the relay forms the voltages requir-
(default 9.6 kbps). It is a master/slave proto-
ed by the relay electronics. The power supply
col supporting one master device and several is a galvanically isolated (flyback-type) DC/
slave devices. The SPA bus protocol can be
DC converter. When the auxiliary voltage is
used to transfer data , e.g. measured currents,
connected, the green LED on the front panel
registered values, events, and relay settings, will be on.
between the master and the slave device.
Input voltage ranges are:
The REJ 525 supports the IEC 60870-5-103
remote communication protocol in the unbal-
• AC range 80...265 V ac, rated 110/120/
anced transmission mode with a data transfer 220/240 V
rate of 9.6 kbps. The IEC 60870-5-103 proto-
col is used to transfer mesurand and status • DC range 38...265 V dc, rated 48/60/110/
125/220 V
data from the slave to the master. Disturbance
recorder data, however, cannot be transferred The primary side of the power supply is pro-
using this protocol. tected with a fuse located on the PCB of the
relay. The fuse size is 3.15 A (slow).
The REJ 525 is provided with two serial com-
munication ports, one on the rear panel and
the other on the front panel.

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 Combined Overcurrent and Earth- REJ 525
Fault relay
1MRS 751205-MBG

Technical data Table 1: Energizing inputs

Rated frequency 50/60 Hz ±5 Hz
Rated current In 0.2 A 1A 5A
Thermal withstand capability
continuously 1.5 A 4A 20 A
for 1 s 20 A 100 A 500 A
Dynamic current withstand
half-wave value 50 A 250 A 1250 A
Input impedance < 750 mΩ < 100 mΩ < 20 mΩ

Table 2: Measuring ranges

Measured currents on phases L1, L2 and L3 as multiples of the 0...50 x In
rated currents of the energizing inputs
Earth-fault current as a multiple of the rated current In of the 0...8 x In
energizing input

Table 3: Binary inputs

Operating range 18...265 V dc
Rated voltage 24/48/60/110/220 V dc
Current drain ~ 2...25 mA
Power consumption < 0.8 W

Table 4: Signal outputs (SO1, SO2) and self-supervision output (IRF)

Rated voltage 250 V ac/dc
Continuous carry 5A
Make and carry for 3.0 s 8A
Make and carry for 0.5 s 10 A
Breaking capacity when the control circuit time-constant 1 A/0.25 A/0.15 A
L/R < 40 ms, at 48/110/220 V dc
Minimum contact load 100 mA at 24 V ac/dc

Table 5: Power outputs (PO1, PO2)

Rated voltage 250 V ac/dc
Continuous carry 5A
Make and carry for 3.0 s 15 A
Make and carry for 0.5 s 30 A
Breaking capacity when the control circuit time-constant 5 A/3 A/1 A
L/R < 40 ms, at 48/110/220 V dc
Minimum contact load 100 mA at 24 V ac/dc

Table 6: Data communication

Rear panel, connector X2.2 RS-485 connection for the fibre-optic inter-
face module RER 103
SPA bus or IEC 60870-5-103 protocol
4.8 or 9.6 kbps
Front panel, optical PC connection for fibre-optic cable SPA bus protocol
1MKC 950001-1 4.8 or 9.6 kbps

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REJ 525 Combined Overcurrent and Earth-
Fault relay
1MRS 751205-MBG

Table 7: Auxiliary voltage

Rated voltage Ur=10/120/220/240 V ac
Ur=48/60/110/125/220 V dc
Operating range 80...265 V ac
38...265 V dc
Relay power start-up time, typical 300 ms
Burden of auxiliary supply under quiescent/operating con- ~5 W/~10 W
dition
Ripple in the dc auxiliary voltage Max 12% of the dc value
Interruption time in the auxiliary dc voltage without reset- < 30 ms at 48 V dc
ting < 100 ms at 110 V dc
< 500 ms at 220 V dc

Table 8: Enclosure class

Front side IP 54 (flush-mounted)
Rear side, connection terminals IP 20
Note!
A rear protective cover (accessory part) can be used to protect and shield the rear of the case.

Table 9: Dimensions
Width frame 111.4 mm, box 94 mm
Height frame 265.9 mm (6U), box 249.8 mm
Depth 235 mm (245.1 mm with a protective rear
cover, available as an option)
Enclosure size 1/4 (x 19")
Weight of the relay ~3.3 kg

Table 10: Environmental conditions

Specified service temperature range -10...+55 °C
Transport and storage temperature range -40...+70 °C according to the IEC 60068-2-48
Dry heat test according to the IEC 60068-2-2
Dry cold test according to the IEC 60068-2-1
Damp heat test, cyclic according to the IEC 60068-2-30

Table 11: Electromagnetic compatibility tests

EMC immunity test level requirements consider the demands in the generic standard EN 50082-2.
1 MHz burst disturbance test, class III According to the IEC 60255-22-1
Common mode 2.5 kV
Differential mode 1.0 kV
Electrostatic discharge test, class III According to the IEC 61000-4-2, IEC 60255-22-2
For contact discharge 6 kV
For air discharge 8 kV
Radio frequency interference tests
Conducted, common mode According to the IEC 61000-4-6, IEC 60255-22-6 (2000)
10 V (rms), f = 150 kHz...80 MHz
Radiated, amplitude-modulated According to the IEC 61000-4-3, IEC 60255-22-3 (2000)
10 V/m (rms), f = 80...1000 MHz
Radiated, pulse-modulated According to the ENV 50204, IEC 60255-22-3 (2000)
10 V/m, f = 900 MHz
Radiated, test with a portable transmit- According to the IEC 60255-22-3 (1989), method C;
ter f = 77.2 MHz, P = 6 W; f = 172.25 MHz, P = 5W

8
 Combined Overcurrent and Earth- REJ 525
Fault relay
1MRS 751205-MBG

Fast transient disturbance tests According to the IEC 60255-22-4 and the IEC 61000-4-4
Binary input 2 kV
Other terminals 4 kV
Surge immunity test According to the IEC 61000-4-5
Power supply 4 kV, line to earth, 2 kV, line to line
I/O ports 2 kV, line to earth, 1 kV, line to line
Power frequency (50 Hz) magnetic 100 A/m continuous
field IEC 61000-4-8
Voltage dips and short interruptions According to the IEC 61000-4-11
30%/10 ms
60%/100 ms
60%/1000 ms
> 95%/5000 ms
Electromagnetic emission tests According to the EN 55011 and EN 50081-2
Conducted, RF-emission (Mains terminal) EN 55011, class A, IEC 60255-25
Radiated RF-emission EN 55011, class A, IEC 60255-25
CE approval:
Complies with the EMC directive 89/336/EEC and the LV directive 73/23/EEC

Table 12: Standard tests

Insulation tests
Dielectric tests According to the IEC 60255-5
Test voltage 2 kV, 50 Hz, 1 min
Impulse voltage test According to the IEC 60255-5
Test voltage 5 kV, unipolar impulses, waveform 1.2/50 µs, source
energy 0.5 J
Insulation resistance measurements According to the IEC 60255-5
Isolation resistance > 100 MΩ, 500 V dc
Mechanical tests
Vibration tests (sinusoidal) According to the IEC 60255-21-1 class I
Shock and bump test According to the IEC 60255-21-2 class I

Block diagram
L1
L2
L3
0 -

PC

- 1

Rx Tx
I O
1MRS090701

RER 103

+
+
1MKC950001-1

Uaux ~ +
BI
+
-

IRF SO2 SO1 PO2 PO1

X1.1 1 2 3 4 5 6 7 8 9 10 11 12 X2.1 17 18 1 2 13 14 15 10 11 12 7 8 9 5 6 3 4
+ + + Optical Serial
*

~
5A
1A

5A
1A

5A
1A

PC-interface port

+
-

IRF
START SGR1 X X 2 1
3I>
5 SGB1 SGR2 4 3 X X
Blocking of stage I> TRIP
START
SGR3 X X 2 1
3I>>
6 SGB1 SGR4 4 3 X X
Blocking of stage I>> TRIP

*REJ525B 415BAA: 2=5A DI> START SGR9 X 3 X 1

3=1A
1 SGB2 Blocking of stage DI> TRIP SGR10 4 X 2 X
REJ525B 412BAA: 2=1A
3 = 0.2 A SGR5 X X 2 1
Io> START
7 SGB1 Blocking of stage Io> TRIP SGR6 4 3 X X

SGR7 X X 2 1
Io>> START
8 SGB1 SGR8 4 3 X X
Blocking of stage Io>> TRIP

1 SGB1 INDICATORS RESET I/O

2 SGB1 RELAYS & IND. RESET

x = Factory Default
3 SGB1 MEMORIZED VALUES
RESET
4 SGB1 SWITCHGROUP
SELECTION

REJ 525

ConD1_525

Fig. 1 Connection diagram of the combined overcurrent and earth-fault relay. The residual current is
measured via a core-balane current transformer.

9
REJ 525 Combined Overcurrent and Earth-
Fault relay
1MRS 751205-MBG

L1
L2
L3
0 -

PC

- 1

Rx Tx
I O

RER 103
+

1MRS090701
+

1MKC950001-1
Uaux ~ +

BI IRF SO2 SO1 PO2 PO1

X1.1 1 2 3 4 5 6 7 8 9 10 11 12 X2.1 17 18 1 2 13 14 15 10 11 12 7 8 9 5 6 3 4
+ + +
*

~
5A
1A

5A
1A

5A
1A
Optical Serial
PC-interface port
+

IRF
START SGR1 x x 2 1
3I>
5 SGB1 SGR2 4 3 x x
Blocking of stage I> TRIP
START
SGR3 x x 2 1
3I>>
6 SGB1 SGR4 4 3 x x
Blocking of stage I>> TRIP
*REJ525B 415BAA: 2=5A
3=1A SGR9 X 3 X 1
DI> START
REJ525B 412BAA: 2=1A 1 SGB2 Blocking of stage DI> TRIP SGR10 4 X 2 X
3 = 0.2 A
SGR5 x x 2 1
Io> START
7 SGB1 SGR6 4 3 x x
Blocking of stage Io> TRIP

Io>> START SGR7 X X 2 1

8 SGB1 Blocking of stage Io>> TRIP SGR8 4 3 X X

1 SGB1 INDICATORS RESET

I/O
2 SGB1 RELAYS & IND. RESET

3 SGB1 MEMORIZED VALUES x = Factory Default

RESET
4 SGB1 SWITCHGROUP
SELECTION

ConD2_525
REJ 525 THREE-PHASE OVERCURRENT AND
EARTH-FAULT CURRENT CONFIGURATION

Fig. 2 Connection diagram of the combined overcurrent and earth-fault relay. The residual current is
measured via a summtion connection of the phase current transformers.

Ordering The order number identifies the hardware and

the software version of the relay. The number
is labelled on the marking strip on the front
panel.

Table 1: Basic units

Order number (I0 inputs 0.2 A/1 A) REJ525B 412BAA
Order number (I0 inputs 1 A/5 A) REJ525B 415BAA

Table 2: Accesories
Protective cover for rear connectors 1MRS060132
Flush mounting kit 1MRS050209
Semi-flush mounting kit 1MRS050253
Wall mounting kit 1MRS050240
Side-by-side mounting kit 1MRS050241
19" Rack mounting kit 1MRS050257
Optic bus connection module RER 103 1MRS090701
Opto-cable 1MKC950001-1

References Additional information

Other available manuals:

Technical Reference Manual REJ 525, General 1MRS 750941-MUM

Operator’s Manual REJ 525 1MRS 752137-MUM
Installation Manual RE_5__ 1MRS 750526-MUM
Technical reference RER 103 1MRS 750532-MUM

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 1MRS 751205-MBG

ABB Substation Automation Oy

P.O. Box 699
FIN-65101 Vaasa
Finland
Telephone: +358 10 224 000
Fax: +358 10 224 1094
www.abb.com/substationautomation