Power train

5.19 Operation: drive electronics (SUSMIC)

General
The hardware and software of the SAUER-DANFOSS mobile computers of the SUSMIC
series has been designed to enable dialogs for purposes of commissioning, optimisation
and service with specifically designed equipment.

The SUSMIC-DIA 1 service unit described below allows the user to systematically search
for errors and malfunctions, and to change and check system parameters.

Caution!

The SUSMIC-DIA 1 service unit is not splash-proof!

Connecting the SUSMIC-DIA 1

• Connect the SUB-D diagnosis plug with the diagnosis socket on the vehicle.

= 7 Diagnosis LED – green

= 6 Diagnosis LED – green
= 5 Diagnosis LED – yellow
= 4 Diagnosis LED – red

SUB diagnosis plug

SUSMIC Dia 1

SUB diagnosis socket

Fig. 91: Drive electronics

Diagnosis explained (LED)

Diagnosis LED red – error check
➥ Comes on in the case of an error
Diagnosis LED yellow – software check
➥ Blinks at about 1 Hz (slowly) if software is error-free
➥ Blinks at about 10 Hz (fast) if no software is loaded
Diagnosis LED green – 5 V DC internal power supply
➥ Comes on if internal 5 V DC is OK
Diagnosis LED green – ignition on
➥ Comes on if battery voltage is OK after switching on ignition

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Power train

SUSMIC-DIA 1 explained

ESC ENTER

MENU CODE
COMMAND

4 functional keys
4 Funktionstasten

SUB diagnosis plug

Fig. 92: Diagnostic unit SUB-D Diagnosestecker

Procedures (sensor)
The SUSMIC-DIA 1 has 3 procedures:
• Reading the sensors
• Error diagnosis
• Checking the sensors

Menu numbers
The SUSMIC-DIA 1 menus have the following numbers:
➥ 7: Disconnect
➥ 0: Main menu
➥ 1: Sensor setup
➥ 2: Sensor error
➥ 3: Sensor check

Command numbers
The SUSMIC-DIA 1 commands have the following numbers:
➥ 0: Set Max
➥ 1: Set Mid
➥ 2: Set Min
➥ 3: Set Def
➥ 4: Increase
➥ 5: Input error
➥ 6: Status display
➥ 7: Status display

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Error table

System error
LED DIA 1
Signal from Cause
Error code error no.

Sensor voltage -o o o 01 Sensor voltage not in valid range

Sensor error
LED
Signal from DIA 1 error no. Cause
error code

Default parameter check sum ---- 17 Parameter not assigned

Inching/brake pedal parameter check sum 18 Included in sensor 1

Setup not carried out Value to small Value

Inching/brake pedal sensor -- o o 19
to high

Rev transmitter o o - o 20 No rev signal whilst starting the vehicle

Proportional valve current - o - o 21 Short circuit, open wiring

Forwards-reverse control o -- o 22 FW and RV short-circuited

Rev transmitter --- o 23 Rev signal interrupted

Hydraulic motor current o o o - 24 Short circuit, open wiring

Crawler gear parameter check sum 25 Included in sensor 1

Crawler gear potentiometer - o o - 26 Value too small, value too high

Engine rev transmitter o o - - 27 Engine speed interrupted

Not used

Legend:
0 = short blinking sign
– = long blinking sign

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Power train

Enabling the SUSMIC-DIA 1

• Set ignition to “OFF”.
• Once the SUSMIC-DIA 1 is connected to the SUSMIC electronics and ignition is
switched on, the following appears on the display:

• Enable the communication software with ENTER .

• The display shows:

• In the main menu, and calls the required procedure. ENTER starts the
procedure.

• During the procedures, the electronics (SUSMIC) runs without output function, i.e. it is
disabled.

Disabling the SUSMIC-DIA 1

• The main menu and all other menus can be quit with ESC .
• ESC shows the following on the display:

• The communication link may by interrupted only if menu number “7” appears on the
display.

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 Power train

Setting the inching pedal sensor

Disconnect
7 Disconnect • ENTER enables the main menu.
MENU CODE
COMMAND

ENTER

• or selects the sensor setup

Main menu procedure.
ESC
0 Main Menü
MENU CODE
COMMAND

• ENTER enables the setup procedure.

Sensor setup • or selects the menu number.

1 Sensor Setup
• 02 = Inching pedal sensor
MENU CODE
COMMAND
• 03 = Crawler gear potentiometer
(no function)
ENTER Code number
Ausgewählte
selected
Code-Nummer

ESC
1 XX • ENTER enables the setup procedure selected.
6 or 7 appear as command digits.
MENU CODE
COMMAND

Increase Lower
Erhöhen Verringern ENTER

Status
Status • ESC quits this setup without modifications.
Code number
Auswahl der 66==error
fehlerhaft
selection
Code-Nummer 77==error-free
fehlerfrei

ESC
XXX • ENTER starts this setup.
MENU CODE
COMMAND

• 0 appears as command digit. Set the potenti-

Current sensor voltage ENTER ometer to max. position
Aktuelle Sensorspannung
Set
Setmax
Max (turn clockwise).
in V DC x in
10V DC x 10
1 0 XX
MENU CODE
COMMAND

Current sensor voltage ENTER

Aktuelle Sensorspannung • Press ENTER
Set min
in V DC x in
10V DC x 10 Set Min
• 2 appears as command digit. Set the potenti-
2 2 XX ometer to min. position (turn counter-
clockwise).
MENU CODE
COMMAND

ENTER • Press ENTER

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Power train

Sensor error procedure: mode of function

Disconnect
7 Disconnect
MENU CODE
COMMAND

• ENTER enables the main menu.

ENTER

Main menu
• or selects the sensor error
Main Menü
ESC
0 procedure.
MENU CODE
COMMAND

• ENTER enables the error procedure. 7

appears as command digit.

Sensor error
2 Sensor Error • ESC quits this procedure without
MENU CODE
searching for errors.
COMMAND

ENTER

• ENTER starts the error procedure and

starts the search for errors.
ESC
27
MENU CODE
COMMAND

ENTER • Errors are shown on the display and 6

appears as the command digit.

System
System automatically
sucht selbsttätig
searches for
nach Fehlern errors
Error found
Fehler No error
kein
gefunden Fehler
• Pressing ENTER again shows other errors.

Error number
Fehlernummer
• ESC quits the search for errors.
ESC
2 6 XX
MENU CODE
COMMAND

• If no error is found, the system automatically

returns to the main menu.
ENTER

Systemsucht
System searches
nach • Check the error with the help of the
weiteren errors
for other Fehlern error list (7.2).
No error
kein
Error
Fehler
Fehler

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 Power train

Checking forwards-reverse control (sensor number 02)

Disconnect
7 Disconnect
MENU CODE
COMMAND

ENTER • ENTER enables the main menu.

Main menu
ESC
0 Main Menü
MENU CODE
COMMAND

• or selects the sensor check

procedure.

Sensor setup Check

3 Sensor
MENU CODE
COMMAND

• ENTER enables the sensor check

ENTER Code number selected procedure.
Ausgewählte Code-Nummer

ESC
3 XX
MENU CODE
COMMAND

• Select sensor number 02 with

or .
Increase
Erhöhen Lower
Verringern

Code number selection

Auswahl der
ENTER
Code-Nummer • ENTER enables display mode.

Switch status
Schaltstatus of forwards-reverse control
Fahrtrichtungsschalter
Forwards =7
Vorwärts =7
Neutral = no number • Forwards = 7 as command digit
Neutral = keine Nummer
Reverse = 6
Rückwärts = 6 • Neutral = no command digit
ESC
X XX • Reverse = 6 as command digit

MENU CODE
COMMAND

Actuate
Fahrtrichtungsschalter • ESC quits the menu.
forwards-reverse
betätigencontrol

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Checking the rev sensor (sensor number 00)

Disconnect
7 Disconnect
MENU
COMMAND
CODE Caution!

The engine must run during this

ENTER procedure.

• ENTER enables the main menu.

Main menu
ESC
0 Main Menü
MENU CODE
COMMAND

• or selects the sensor check

procedure.

Sensor setup
3 Sensor Check
MENU
COMMAND
CODE • ENTER enables the sensor check
procedure.

ENTER Code number selected

Ausgewählte Code-Nummer

ESC
3 XX • Select sensor number 00 with
MENU
COMMAND
CODE or .

Increase Lower
Erhöhen Verringern
• ENTER enables display mode.
7 appears as command digit.
Code number selection
Auswahl der ENTER
Code-Nummer

• Press the accelerator pedal – The output

Engine revs
Motordrehzahl value of the sensor appears in the display
in 1/min/100
in 1/min/100 (in 1/min/100)

ESC
7 XX
MENU CODE
COMMAND

• ESC quits the menu.

Press the accelerator pedal

Gaspedal betätigen

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 Power train

Checking the inching pedal sensor (sensor number 01)

Disconnect
7 Disconnect
MENU CODE
COMMAND

ENTER
• ENTER enables the main menu.

Main menu
ESC
0 Main Menü
MENU CODE
COMMAND

• or selects the sensor check

procedure.

Sensor setup
3 Sensor Check • ENTER enables the sensor check
MENU CODE
procedure.
COMMAND

ENTER Code number selected

Ausgewählte Code-Nummer

ESC
3 XX • Select sensor number 01 with
MENU
COMMAND
CODE or .

Increase Lower
Erhöhen Verringern

Code number selection • ENTER enables display mode.

Auswahl der ENTER
Code-Nummer 7 appears as command digit.

Sensor voltage (0.5(0-5V)

Sensorspannung V)
in VDC x 10
in VDC x 10
• Press the inching pedal – The output current
of the sensor appears in the display
ESC
7 XX (in VDC x 10)
MENU CODE
COMMAND

• ESC quits the menu.

Press the inching

Inchpedal pedal
betätigen

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Power train

Checking the crawler gear switch signal (sensor number 08)

Disconnect
7 Disconnect
MENU CODE
COMMAND

ENTER • ENTER enables the main menu.

Main menu
ESC
0 Main Menü
MENU CODE
COMMAND

• or selects the sensor check

procedure.

Sensor setup
3 Sensor Check
MENU CODE
COMMAND

ENTER
• ENTER enables the sensor check procedure.
Code number selected
Ausgewählte Code-Nummer

ESC
3 XX
MENU CODE
COMMAND
• Select sensor number 08 with or .

Increase Lower
Erhöhen Verringern

• ENTER enables display mode.

CodeAuswahl
number selection
der
ENTER
Code-Nummer

• Enabled = 7 as command digit

Switch status
Schaltstatus • Disabled = 6 as command digit
aktiv = 7 = 7
enabled
keine Nummer
inaktiv= no= number
disabled

• ESC quits the menu.

ESC
X XX
MENU CODE
COMMAND

Actuate the switch selected

Ausgewählten
Schalter betätigen

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 Power train

Checking drive current resistance (sensor numbers 03, 04 and 05)

Disconnect
7 Disconnect
MENU
COMMAND
CODE Caution!

The engine must be at a standstill

ENTER during these procedure.

Main menu • ENTER enables the main menu.

ESC
0 Main Menü
MENU CODE
COMMAND

• or selects the sensor check

procedure.

Sensor setup
3 Sensor Check
MENU
COMMAND
CODE
• ENTER enables the sensor check
procedure.

ENTER Code number selected

Ausgewählte Code-Nummer

• Select the sensor number with

ESC
3 XX or .
MENU
COMMAND
CODE • 03 = pump drive current resistance FW
• 04 = pump drive current resistance RV
Lower • 05 = engine drive current resistance
Increase
Erhöhen Verringern
• ENTER enables display mode. 7 appears
Code number selection
Auswahl der with the engine at a standstill, 6 as a
ENTER
Code-Nummer command digit with the engine running.
• 00 = short circuit
Running
Laufender at a standstill
Stillstehender • 99 = open wiring
Engine
Motor Engine
Motor
Resistance value (0 – 99
Widerstandswert (0Ohm)
- 99inOhm)
Ohms
in Ohm Caution!

With the engine running, the

6 9 9 7 XX following always appears on the
display:
MENU CODE MENU CODE
COMMAND COMMAND

ESC ESC

• ESC quits the menu.

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