Design Wall Thk.

with
No Part Name Code CODE Rating Spesification Size (A) Press Design Wall Thk. Tolerance. (- 12,5% & Wall Thk. Wall Thk. Actual REFFERREN Conclusion (based on STD Conclusion (based on Conclusion (based on calculation)
Fluida Thickness (Mpag) Temp (°C) Std. (mm) -10%) Calc. CE tolerance) calculation)

1 PIPE DWA ASME B31.1 - BE SGP-E-G 100 1 15～183 4.5 3.94 1.84 3.90 JIS G 3452 NOT Accepted Accepted -
2 PIPE DWA ASME B31.1 SCH80 PE STPG370-E 20 1 15～183 3.9 3.51 1.26 exclude JIS G 3454 Accepted Accepted -
3 PIPE HN ASME B31.3 - BE SGP-E-G 125 1.2 0～100 4.5 3.94 2.18 3.70 JIS G 3452 NOT Accepted Accepted -
4 PIPE HN ASME B31.3 - BE SGP-E-G 150 1.2 0～100 5 4.38 2.37 4.00 JIS G 3452 NOT Accepted Accepted -
5 PIPE PYS ASME B31.11 - BE SGP-E-G 50 1 0～150 3.8 3.33 1.42 exclude JIS G 3452 Accepted Accepted -
6 PIPE PYS ASME B31.11 - BE SGP-E-G 100 1 0～150 4.5 3.94 1.68 3.90 JIS G 3452 NOT Accepted Accepted -
7 PIPE PYS ASME B31.11 - BE SGP-E-G 125 1 0～150 4.5 3.94 1.80 3.90 JIS G 3452 NOT Accepted Accepted -
8 PIPE PYS ASME B31.11 - BE SGP-E-G 150 1 0～150 5 4.38 1.92 4.00 JIS G 3452 NOT Accepted Accepted -
9 PIPE PYS ASME B31.11 - BE SGP-E-G 350 1 0～150 7.9 6.91 2.85 not tested yet JIS G 3452 Accepted Accepted -
10 PIPE PYS ASME B31.11 SCH20 BE STPG370-E 80 1 0～150 4.5 4.05 1.47 - JIS G 3454 Accepted Accepted had been repaired
11 PIPE PYS ASME B31.11 SCH20 BE STPG370-E 80 1.26 0～100 4.5 4.05 1.55 3.90 JIS G 3454 NOT Accepted Accepted -
12 PIPE PYS ASME B31.11 SCH20 BE STPG370-E 100 1 0～150 4.9 4.41 1.56 4.00 JIS G 3454 NOT Accepted Accepted -
13 PIPE PYS ASME B31.11 SCH20 BE STPG370-E 125 1 0～150 5.1 4.59 1.66 - JIS G 3454 Accepted Accepted had been repaired
14 PIPE PYS ASME B31.11 SCH20 BE STPG370-E 150 1 0～150 5.5 4.95 1.76 4.00 JIS G 3454 NOT Accepted Accepted -
15 PIPE PYS ASME B31.11 SCH20 BE STPG370-E 150 1.26 0～100 5.5 4.95 1.92 4.00 JIS G 3454 NOT Accepted Accepted -
16 PIPE PYS ASME B31.11 SCH40 BE STPG370-E 50 1 0～150 3.9 3.51 1.36 - JIS G 3454 Accepted Accepted had been repaired
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION KEROSENE SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content KEROSENE (FK)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Y 0.4 (for Temp. ≤ 482 ◦C)
Ej 0.85 (for ERW)
W 1 (for Temp. ≤ 510 ◦C)
P 1 MPa = 10 bar
t 1 mm
Pipe Spesification STPG 370-E
Size 3" = 89.1 mm
Actual wall thickness of pipe on site is 0 mm

(2) REFERENCE

ASME B31.3 Process Piping for wall thickness calculation

ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tm = pressure design thickness (mm)

P = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = quality factor
W = weld joint strength reduction factor
y = coefficient
c = corrosion allowance (mm)

(3) CALCULATION

Øoutsd Design Condition Quality F Spec Min Yield S Allow. Stress Add or Corr. All. Coof. Weld F Press. Design Thick
SIZE D Temp (Pi) E SMYS S A Y W t
mm o
C bar Mpa Mpa mm mm
Pipe 3" 89.1 150 10.00 0.85 216 132 1 0.4 1 0.395

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule

462855816.xlsx
 SIZE

mm inch % mm inch mm inch JISG3457

Pipe 3" 1.395 0.0549 0.125 1.56946 0.06179 6.4 0.252 6,4 mm

(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.569 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is not accepted by Code ASME B31.3.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Press. Design Thickness Req. Min Thickness

t tm

mm mm
0.395 1.395

Proposed Thickness
Schedule

462855816.xlsx
 JISG3457
6,4 mm

by Code ASME B31.3.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION STEAM SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content CONDENSATE STEAM (DWA)

Density - kg/m³
Temperature 183 °C
Grafity 9.81 m/s²
SMYS 171 MPa (N/mm²)
Y 0.4 (for Temp. ≤ 482 ◦C)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification SGP -E-G
Size 4" = 114.3 mm
Actual wall thickness of pipe on site is 3.9 mm

(2) REFERENCE

ASME B31.1 Power Piping for wall thickness calculation

ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tm = pressure design thickness (mm)

P = design pressure (bar)
Do = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
y = coefficient
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Coof. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A Y t
mm o
C bar Mpa Mpa mm mm
Pipe 4" 114.3 183 10.00 0.85 171 105 1 0.4 0.640

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457

462855816.xlsx
 Pipe 4" 1.640 0.0646 0.125 1.844538 0.07262 6.4 0.252 6,4 mm

(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.845 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.1.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Press. Design Thickness Req. Min Thickness

t tm

mm mm
0.640 1.640

Proposed Thickness
Schedule
JISG3457

462855816.xlsx
 6,4 mm

by Code ASME B31.1.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION STEAM SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content CONDENSATE STEAM (DWA)

Density - kg/m³
Temperature 183 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Y 0.4 (for Temp. ≤ 482 ◦C)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification STPG 370-E
Size 3/4" = 27.2 mm
Actual wall thickness of pipe on site is EXCLUDE mm

(2) REFERENCE

ASME B31.1 Power Piping for wall thickness calculation

ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tm = pressure design thickness (mm)

P = design pressure (bar)
Do = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
y = coefficient
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Coof. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A Y t
mm o
C bar Mpa Mpa mm mm
Pipe 3/4" 27.2 183 10.00 0.85 216 132 1 0.4 0.121

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457

462855816.xlsx
 Pipe 3/4" 1.121 0.0441 0.125 1.260683 0.049633 6.4 0.252 6,4 mm

(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.261 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.1.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Press. Design Thickness Req. Min Thickness

t tm

mm mm
0.121 1.121

Proposed Thickness
Schedule
JISG3457

462855816.xlsx
 6,4 mm

by Code ASME B31.1.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION NaOH SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content NaOH (HN)

Density - kg/m³
Temperature 100 °C
Grafity 9.81 m/s²
SMYS 171 MPa (N/mm²)
Y 0.4 (for Temp. ≤ 482 ◦C)
Ej 0.85 (for ERW)
W 1 (for Temp. ≤ 510 ◦C)
P 1.2 MPa = 12 bar
t 1 mm
Pipe Spesification SGP -E-G
Size 5" = 139.8 mm
Actual wall thickness of pipe on site is 3.7 mm

(2) REFERENCE

ASME B31.3 Process Piping for wall thickness calculation

ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tm = pressure design thickness (mm)

P = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = quality factor
W = weld joint strength reduction factor
y = coefficient
c = corrosion allowance (mm)

(3) CALCULATION

Øoutsd Design Condition Quality F Spec Min Yield S Allow. Stress Add or Corr. All. Coof. Weld F Press. Design Thick
SIZE D Temp (Pi) E SMYS S A Y W t
mm o
C bar Mpa Mpa mm mm
Pipe 5" 139.8 100 12.00 0.85 171 105 1 0.4 1 0.938

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule

462855816.xlsx
 SIZE

mm inch % mm inch mm inch JISG3457

Pipe 5" 1.938 0.0763 0.125 2.180133 0.085832 6.4 0.252 6,4 mm

(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 2.180 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.3.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Press. Design Thickness Req. Min Thickness

t tm

mm mm
0.938 1.938

Proposed Thickness
Schedule

462855816.xlsx
 JISG3457
6,4 mm

by Code ASME B31.3.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION NaOH SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content NaOH (HN)

Density - kg/m³
Temperature 100 °C
Grafity 9.81 m/s²
SMYS 171 MPa (N/mm²)
Y 0.4 (for Temp. ≤ 482 ◦C)
Ej 0.85 (for ERW)
W 1 (for Temp. ≤ 510 ◦C)
P 1.2 MPa = 12 bar
t 1 mm
Pipe Spesification SGP -E-G
Size 6" = 165.2 mm
Actual wall thickness of pipe on site is 4.00 mm

(2) REFERENCE

ASME B31.3 Process Piping for wall thickness calculation

ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tm = pressure design thickness (mm)

P = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = quality factor
W = weld joint strength reduction factor
y = coefficient
c = corrosion allowance (mm)

(3) CALCULATION

Øoutsd Design Condition Quality F Spec Min Yield S Allow. Stress Add or Corr. All. Coof. Weld F Press. Design Thick
SIZE D Temp (Pi) E SMYS S A Y W t
mm o
C bar Mpa Mpa mm mm
Pipe 6" 165.2 100 12.00 0.85 171 105 1 0.4 1 1.108

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule

462855816.xlsx
 SIZE

mm inch % mm inch mm inch JISG3457

Pipe 6" 2.108 0.083 0.125 2.371838 0.093379 6.4 0.252 6,4 mm

(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 2.372 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.3.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Press. Design Thickness Req. Min Thickness

t tm

mm mm
1.108 2.108

Proposed Thickness
Schedule

462855816.xlsx
 JISG3457
6,4 mm

by Code ASME B31.3.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 171 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification SGP -E-G
Size 2" = 60.5 mm
Actual wall thickness of pipe on site is EXCLUDE mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 2" 60.5 150 10.00 0.85 171 116 1 0.260

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 2" 1.260 0.0496 0.125 1.417666 0.055814 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.418 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.260

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 171 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification SGP -E-G
Size 4" = 114.3 mm
Actual wall thickness of pipe on site is 3.9 mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 4" 114.3 150 10.00 0.85 171 116 1 0.491

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 4" 1.491 0.0587 0.125 1.677922 0.06606 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.678 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.491

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 171 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification SGP -E-G
Size 5" = 139.8 mm
Actual wall thickness of pipe on site is 3.9 mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 5" 139.8 150 10.00 0.85 171 116 1 0.601

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 5" 1.601 0.063 0.125 1.801277 0.070916 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.801 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.601

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 171 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification SGP -E-G
Size 6" = 165.2 mm
Actual wall thickness of pipe on site is 4.00 mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 6" 165.2 150 10.00 0.85 171 116 1 0.710

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 6" 1.710 0.0673 0.125 1.924149 0.075754 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.924 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.710

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 171 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification SGP -E-G
Size 14" = 355.6 mm
Actual wall thickness of pipe on site is NOT TESTED mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 14" 355.6 150 10.00 0.85 171 116 1 1.529

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 14" 2.529 0.0996 0.125 2.845201 0.112016 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 2.845 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
2.529

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification STPG 370-E
Size 3" = 89.1 mm
Actual wall thickness of pipe on site is CLOSED mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 3" 89.1 150 10.00 0.85 216 147 1 0.303

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 3" 1.303 0.0513 0.125 1.466222 0.057725 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.466 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.303

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 100 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1.26 MPa = 12.6 bar
A 1 mm
Pipe Spesification STPG 370-E
Size 3" = 89.1 mm
Actual wall thickness of pipe on site is 3.9 mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 3" 89.1 100 12.60 0.85 216 147 1 0.382

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 3" 1.382 0.0544 0.125 1.55494 0.061218 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.555 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.382

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification STPG 370-E
Size 4" = 114.3 mm
Actual wall thickness of pipe on site is 4.00 mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 4" 114.3 150 10.00 0.85 216 147 1 0.389

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 4" 1.389 0.0547 0.125 1.56273 0.061525 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.563 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.389

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification STPG 370-E
Size 5" = 139.8 mm
Actual wall thickness of pipe on site is CLOSED mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 5" 139.8 150 10.00 0.85 216 147 1 0.476

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 5" 1.476 0.0581 0.125 1.660386 0.06537 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.660 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.476

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification STPG 370-E
Size 6" = 165.2 mm
Actual wall thickness of pipe on site is 4.00 mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 6" 165.2 150 10.00 0.85 216 147 1 0.562

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 6" 1.562 0.0615 0.125 1.757659 0.069199 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.758 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.562

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 100 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1.26 MPa = 12.6 bar
A 1 mm
Pipe Spesification STPG 370-E
Size 6" = 165.2 mm
Actual wall thickness of pipe on site is 4.00 mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 6" 165.2 100 12.60 0.85 216 147 1 0.709

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 6" 1.709 0.0673 0.125 1.922151 0.075675 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.922 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.709

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx
 GRADE ALUMINA PROJECT
TAYAN, WEST KALIMANTAN
DOCUMENT NUMBER : =
PT WIJAYA KARYA PIPE THICKNESS CALCULATION SLURRY SERVICES
DEPT.INDUSTRIAL PLANT
ENGINEERING DIVISION
(1) GENERAL INFORMATION

Fluid Content PROCESS SLURRY (PYS)

Density - kg/m³
Temperature 150 °C
Grafity 9.81 m/s²
SMYS 216 MPa (N/mm²)
Ej 0.85 (for ERW)
P 1 MPa = 10 bar
A 1 mm
Pipe Spesification STPG 370-E
Size 2" = 60.5 mm
Actual wall thickness of pipe on site is CLOSED mm

(2) REFERENCE

ASME B31.11 Slurry Transportation Piping Systems for wall thickness calculation
ASME B36.10 Welded and Seamless Wrought Steel PipeWelded Carbon Steel Pipes
JIS 3454 Carbon steel pipes for pressure service

where is,

tn = pressure design thickness (mm)

Pi = design pressure (bar)
D = outside diameter of pipe (mm)
S = allowable stress of pipe (MPa)
E = weld factor joint
A = additional thickness (mm)

(3) CALCULATION

Øoutsd Design Condition Joint F Spec Min Yield S Allow. Stress Add or Corr. All. Press. Design Thickness
SIZE D Temp (Pi) E SMYS S A t
mm o
C bar Mpa Mpa mm mm
Pipe 2" 60.5 150 10.00 0.85 216 147 1 0.206

Req. Min Thick Mill Tol. Req. Thick Proposed Thickness

SIZE tm 12.5% (plus Mill Tol) T Schedule
mm inch % mm inch mm inch JISG3457
Pipe 2" 1.206 0.0475 0.125 1.356694 0.053413 6.4 0.252 6,4 mm

462855816.xlsx
(4) CONCLUSION

Based on above calculation, we have to install piping with min. required thickness is 1.357 mm.
Comparing between actual data thickness is higher than min. required thickness.
So, the actual installed pipe at line SLE-550-C2SG0-PSL-1002-P25 is accepted by Code ASME B31.11.

462855816.xlsx
 Rev : 0
By : CHY
Date : 03-Mar-20
Page

Req. Min Thickness

tm

mm
1.206

Proposed Thickness
Schedule
JISG3457
6,4 mm

462855816.xlsx
by Code ASME B31.11.

462855816.xlsx