INSTRUCTION MANUAL

Level Monitor
DATUM SCU500 LOOP

7ML19989AD01
Tefzel ® is a registered trade mark of DuPont.

WARNING notices as used in this manual apply to hazards or unsafe

practices which could result in personal injury or death.

CAUTION notices apply to hazards or unsafe practices which could result

in property damage.

NOTES highlight procedures and contain information which assist the

operator in understanding the information contained in this manual.

All software, including design, appearance, algorithms and

source codes, is owned and copyrighted by ABB Inc. or its
suppliers.

WARNING

INSTRUCTION MANUALS
Do not install, maintain or operate this equipment without
reading, understanding and following the proper ABB Inc.
instructions and manuals, otherwise injury or damage may
result.

POSSIBLE PROCESS UPSETS

Operation and maintenance must be performed only by qualified
personnel and only after securing equipment controlled by this
product. Adjusting or removing this product while it is in the
system may upset the process being controlled. Some process
upsets may cause injury or damage.

NOTICE
The information contained in this document is subject to change
without notice. ABB Inc. reserves the right to make minor
changes to this publication, such as company name & logos as
well as other minor corrections, without necessarily changing
the publication number.
ABB Inc., its affiliates, employees, and agents, and the authors
of and contributors to this publication specifically disclaim all
liabilities and warranties, express and implied (including
warranties of merchantability and fitness for a particular
purpose), for the accuracy, currency, completeness, and/or
reliability of the information contained herein and/or for the
fitness for any particular use and/or for the performance of any
material and/or equipment selected in whole or part with the
user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the
user of this publication.

This document contains proprietary information of ABB Inc. and

is issued in strict confidence. Its use, or reproduction for use,
for the reverse engineering, development or manufacture of
hardware or software described herein is prohibited. No part of
this document may be photocopied or reproduced without the
prior written consent of ABB Inc.

Copyright 2001 ABB Inc. [October, 2001]

Read First

WARNING

INSTRUCTION MANUALS
Do not install, maintain, or operate this equipment without
reading, understanding and following the proper ABB Inc.
instructions and manuals, otherwise injury or damage may
result.

RETURN OF EQUIPMENT

All equipment being returned to ABB Inc. for repair must be free
of any hazardous materials (acids, alkalis, solvents, etc). A
Material Safety Data Sheet (MSDS) for all process liquids must
accompany returned equipment. Contact ABB Inc. for
authorization prior to returning equipment.

Read these instructions before starting installation; save these

instructions for future reference.

Contacting ABB Inc.

Should assistance be required with any ABB Instrumentation product,

contact the following:

Telephone:

ABB Instrumentation Technical Support Center

1 (800) 697-9619

E-Mail:

ins.techsupport@us.abb.com

SCU500 LOOP INSTRUCTION MANUAL 1

Introduction
Note:
The DATUM SCU500 LOOP is to be used only in the manner
outlined in this instruction manual.

The DATUM SCU500 LOOP is an ultrasonic level monitor combining

sensor and electronics in a single package. It is designed to measure
liquid levels in open or closed vessels. The process part (sensor) is
Tefzel®, allowing The DATUM SCU500 LOOP to be used in a wide
variety of industries, especially food and chemical.

The sensor houses the ultrasonic transducer and temperature sensing

element. The DATUM SCU500 LOOP emits a series of ultrasonic pulses
from the transducer. Each pulse is reflected as an echo from the material
and sensed by the transducer. The echo is processed by The DATUM
SCU500 LOOP using Sonic Intelligence® techniques. Filtering is applied
to help discriminate between the true echo from the material, and false
echoes from acoustical and electrical noises and agitator blades in
motion. The time for the pulse to travel to the material and back is
temperature compensated and then converted into distance for display,
mA output.

Installation
Environmental
The DATUM SCU500 LOOP should be mounted in an area that is within
the temperature range specified and that is suitable to the housing rating
and materials of construction. The front lid should be accessible to allow
programming, wiring and display viewing.

It is advisable to keep The DATUM SCU500 LOOP away from high

voltage or current runs, contactors and SCR control drives.

Location
Locate The DATUM SCU500 LOOP The DATUM SCU500 LOOP's sound
so that it will have a clear sound path path should not intersect the fill path
perpendicular to the liquid surface rough walls, seams, rungs, etc

fill

sanitary
ferrule
pipe

rungs

seams

®
Sonic Intelligence is a registered trademark of Siemens Milltronics
Process Instruments Inc.
2 SCU500 LOOP INSTRUCTION MANUAL
Mounting
Note:
Mount the DATUM SCU500 LOOP so that the face of the sensor is
at least 25 cm above the highest anticipated level.

Threaded
The DATUM SCU500 LOOP is available in three thread types: 2" NPT, 2"
BSP or PF2.

hinged lid

cable entry
‘knock out’
286mm
(11.3”) electronics

mounting
thread
thread type 74mm
identification (2.9”) sensor

Note:
Before inserting The DATUM SCU500 LOOP into its mounting hole,
insure that the threads are of the same type to avoid damaging The
DATUM SCU500 LOOP threads.

Flange Adapter (optional)

The DATUM SCU500 LOOP can be fitted with the optional 75 mm (3")
flange adapter for mating to 3" ANSI, DIN 65PN10 and JIS 10K3B
flanges.

The DATUM SCU500

optional
flange
adapter

SCU500 LOOP INSTRUCTION MANUAL 3

Interconnection

Cable Entry

B
A. with lid closed, remove cable
entry `knock out' on either side
as required A
E
B. open lid by loosening the lid
screw

C. run cable to The DATUM

SCU500 LOOP

D. connect loop wiring 20

E. close lid. Tighten screw to 1.1 to 4

1.7 N-m ( 10 to 15 in-lb ) of torque
D

System Diagram

The DATUM SCU500

loop instrumentation
LOOP

4 SCU500 LOOP INSTRUCTION MANUAL

Intrinsically Safe Model
FM
(reference drawing 1-8600016Z-DX-A)
Under the entity evaluation concept, The DATUM SCU500 LOOP has the
following characteristics :

Vmax = 30 V dc Imax = 200 mA dc

Ci = 0 Li = 0

Definition :
The Entity Concept allows interconnection of intrinsically safe apparatus to
associated apparatus not specifically examined in such combination. The
criteria for interconnection is that the voltage and current which
intrinsically safe apparatus can receive and remain intrinsically safe,
considering faults, must be equal or greater than the voltage (Voc or Vt)
and current (Isc or It) levels which can be delivered by the associated
apparatus, considering faults and applicable factors. In addition, the
maximum unprotected capacitance (Ci) and Inductance (Li) of the
intrinsically safe apparatus, including interconnecting wiring, must be
equal to or less than the capacitance and inductance which can be safely
connected to associated apparatus.

Approved dust tight and water tight conduit seals are required for Class II,
Div. 1, Gr. E, F, G, and outdoor NEMA 4X/ type 4 locations.

The maximum voltage of the non-intrinsically safe apparatus must not

exceed 250 V rms.

Use only intrinsically safe barriers as listed.

Passive Safe Area Hazardous Area

4 – 20 mA

load
24 V dc
4 – 20
supply
mA

see terminal
connection
table

barrier

Terminal Connection
Make Part no. Barrier The DATUM
SCU500 LOOP
3 1
MTL 787s+
4 2
4 1
MTL 706+
3 2
9002 / 13- 3 1
STAHL
280-110-00 4 2
9001 / 51- 3 1
STAHL
280-110-14 4 2

SCU500 LOOP INSTRUCTION MANUAL 5

 DC Repeater
Safe Area Hazardous Area

4 – 20 mA 4 – 20 mA

load

see terminal
connection
table

20 – 35 V
dc supply

MTL 3041 / 20 – 35 V dc

AC Repeater
Safe Area Hazardous Area

4 – 20 mA 4 – 20 mA

load

L1 see terminal
connection
table

N / L2

MTL 2441 / 120V & 240 V

Note:
Power supply input is reverse polarity protected.

Non Intrinsically Safe

The DATUM SCU500 LOOP loop instrumentation

R max

R max = V supply – 12 V
20 mA

V supply
12 to 28 V dc

Note:
Power supply input is reverse polarity protected.

6 SCU500 LOOP INSTRUCTION MANUAL

Operation
Start Up
• With The DATUM SCU500 LOOP correctly installed (or aimed at a
wall 0.25 to 5 m away), apply power.

• The DATUM SCU500 LOOP starts up displaying the following:

program mode
alphanumeric

‘20’ key

units
‘4’ key

LOE / fault

operation status
• It then defaults to the Run mode, which is the measurement reading
of the distance from the transducer face to the material level in the
units indicated:

• If the default display differs form that shown, refer to Operation

Status on page 8.

Calibration
The calibration of the mA output may be done such that its span will be
either proportional or inversely proportional to the material level.

proportional span inversely proportional span

high level = 20mA high level = 4 mA
low level = 4 mA low level = 20mA

Note:
The 4 and 20 mA levels may be calibrated in any order.

Calibration: Reference Method

With the vessel (or a target) at a distance corresponding to the desired
calibration value, press the respective "4" or "20" key. A viewing sequence
of the stored value is automatically initiated. During this time a calibration
can be done by pressing the key a second time. After viewing or
calibrating, DATUM SCU500 LOOP operation automatically reverts to the
Run mode (6 sec) .

The calibration value is referenced from the face of The DATUM SCU500
LOOP sensor, in the units displayed.

SCU500 LOOP INSTRUCTION MANUAL 7

4 mA calibration

4 mA
calibration

calibration invalid
new 4mA
calibration if
retry

20 mA calibration

20 mA
calibration

calibration invalid
new 20 mA
calibration if
retry

Note:
Calibration bypasses the measurement response rate.

Operation Status
The graphic portion of the display gives the user a visual indication of The
DATUM SCU500 LOOP's operating status. Viewing the graphic can assist
the user in properly locating and installing The DATUM SCU500 LOOP to
achieve optimum performance.

GOOD WAITING LOE / FAULT

The logo will change from full to partial to indicate operation status. After
the `Waiting' period, the `?' icon will appear for an `LOE / FAULT'
indication. When a valid echo is again received, a `Good' indication will
resume. Refer to Troubleshooting on page 15.

8 SCU500 LOOP INSTRUCTION MANUAL

Adjustments
There are several operating adjustments that can be made to The DATUM
SCU500 LOOP.

To access the operating adjustments, simultaneously press the "4" and

"20" keys until the desired adjustment is obtained. A viewing sequence of
the stored value is automatically initiated. During this time the value can
be changed by pressing either the "4" or "20" key. After viewing or
changing, operation automatically reverts to the Run mode (6 sec).

4 mA calibration,
scrolling

20 mA calibration,
scrolling

blanking

speed of response

alarm

fail-safe

fail-safe timer

units

SCU500 LOOP INSTRUCTION MANUAL 9

Calibration, Scrolling Method
The 4 and 20 mA calibration values can be selected where reference
levels, either from the material in the vessel or from a target, cannot be
provided. This method can also be used to trim the output levels obtained
by the Reference Method (see page 7).

To change the stored calibration value, obtain the `c 4' or `c 20' display.
The calibration value may be increased by pressing the "20" key or
decreased by pressing the "4" key. When the display has scrolled to the
desired value, stop pressing the key. The display automatically reverts to
the Run mode (6 sec).

4 mA calibration

4 mA calibration
initiated

view stored 4 mA
calibration value
i.e. 4.50 m

press to increase
to new calibration
value i.e. 4.60 m

new calibration
value

20 mA calibration

20 mA calibration
initiated

view stored 20 mA
calibration value
i.e. 0.50 m

press to decrease
to new calibration
value i.e. 0.45 m

new calibration
value

Note:
For faster scrolling, hold the key depressed during the calibration
adjustment and release when desired value is obtained.

10 SCU500 LOOP INSTRUCTION MANUAL

Blanking
Blanking is used to ignore the zone in front of the transducer where false
echoes are at a level that interfere with the processing of the true echo. It
is measured outward from the sensor face. The minimum recommended
blanking value is 0.25 m (0.82 ft) but can be increased in order to extend
the blanking.

The DATUM

blanking

To change the stored blanking value, obtain the `bL' display. The blanking
value may be increased by pressing the "20" key or subsequently
decreased by pressing the "4" key. When the display has scrolled to the
desired value, stop pressing the key. The display automatically returns to
the Run mode (6 sec).

blanking

3 sec

stored blanking
value i.e. 0.25 m

increase blanking
i.e. 0.36 m
oops - too far!

decrease to
desired blanking
value i.e. 0.35 m

new blanking value

6 sec

Note:
For faster scrolling, hold the key depressed during the blanking
adjustment and release when desired value is obtained.

SCU500 LOOP INSTRUCTION MANUAL 11

Speed of Response
The speed of response adjustment allows the user to collectively set a
number of operating parameters.

measurement is the limit to which The DATUM SCU500 LOOP will

response: be able to keep up with rates of change.

If The DATUM SCU500 LOOP measurement cannot

keep up with the rate of level change, set the
adjustment from `1' to `2'. If The DATUM SCU500
LOOP still cannot keep up with the rate of level
change, set the adjustment option to `3'. Avoid
choosing an option that is too fast for your
application.

agitator discriminates between agitator blades in motion, and

discrimination: the material (target) surface.

filter: discriminates between false echoes from acoustical

and electrical noise and the material (target) surface.

fail-safe timer: establishes the `Waiting' period from the time a loss
of echo or operating fault condition starts until the
fail-safe default is effected. Adjusting the speed of
response will set the fail-safe timer to the default
values in the chart. If a different value is desired, the
‘FSt’ option should be adjusted (see page 15).

measurement agitator fail-safe

SP response discrimination filter timer
1 m/min
1* (3.3 ft/min)
on on 10 min

5 m/min
2 on on 3 min
(16.4 ft/min)
3 immediate off off 3 min
0.03 m/min
4 on on 10 min
(0.1 ft/min)
* = factory setting.

To change the speed of response, obtain the `SP' display. Scroll forward
through the options (1-2-3) by pressing the "20" key. Scroll backward
through the options (3-2-1) by pressing the "4" key. When the desired
option is displayed, stop pressing the key. The display will automatically
return to the Run mode (6 sec).

speed of
response
3 sec
current
option
i.e. 1
m/min

option 2
i.e. 5
m/min

option 2
selected
6 sec

12 SCU500 LOOP INSTRUCTION MANUAL

Fail-Safe
In the event a loss of echo or fault condition exceeds the `Waiting' period
(see Speed of Response on page 12 or Fail-safe Timer below), the ` ? '
icon appears and one of the following fail-safe defaults is immediately
effected.

FLS default mAp mAi reading

1* full 22 4 hold
2 empty 4 22 hold
3 hold hold hold hold

p= proportional span
i= inversely proportional span
*= factory default

To change the fail-safe default obtain the `FLS' display. Scroll forward
through the options (1-2-3) by pressing the "20" key. Scroll backward
through the options (3-2-1) by pressing the "4" key. When the desired
option is displayed, stop pressing the key. The display will automatically
return to the Run mode (6 sec).

fail-safe

3 sec

current option
i.e. full

option 2
i.e. empty

option 2
selected
6 sec

Fail-safe Timer
The fail-safe timer allows the user to vary the ‘waiting’ period from the time
a loss of echo or operating fault condition begins, until the fail-safe default
is effected. The ‘waiting’ period is adjustable from 1 to 15 minutes, in 1
minute increments.

The fail-safe timer value will default to settings determined by the speed of
response (see page 14). If a different value is desired, the fail-safe timer
should be adjusted after the speed of response is set.

To change the fail-safe timer, obtain the ‘FSt’ display. Increase the
‘waiting’ period by pressing the “20” key, and decrease it by pressing the
“4” key, stopping when the desired value is displayed. The display
automatically reverts to the Run mode (6 sec).

SCU500 LOOP INSTRUCTION MANUAL 13

Units
The units of the measurement reading can be selected as follows:
1 = metres, m (factory setting)
2 = feet, ft

The selected units are also applicable to the `Blanking' and `Alarm'
adjustments.

To change the units obtain the `Un' display. Scroll forward through the
options ( 1 - 2 ) by pressing the "20" key. Scroll backward through the
options ( 2 - 1 ) by pressing the "4" key. When the desired option is
displayed, stop pressing the key. The display will automatically return to
the Run mode (6 sec).

units

3 sec

current option
i.e. m

option 2
i.e. ft

option 2
selected
6 sec

14 SCU500 LOOP INSTRUCTION MANUAL

Supplement
Measurement Interval

seconds
interval

mA
loop current

Troubleshooting
The echo is not reliable and The DATUM
SCU500 LOOP is waiting for a valid echo
before updating the measurement.
Waiting Probable causes are:
• material or object in contact with sensor
face
• The DATUM SCU500 LOOP is too close
to the fill point
• The DATUM SCU500 LOOP is not
perpendicular to the liquid surface
• change in level too fast
• measurement out of range
• foam on liquid surface
• high level of vibration in the mounting
structure
• level inside the blanking zone

The `Waiting' period has expired.

Investigate the probable causes listed
above.
LOE/Fault Refer to Speed of Response on page 12 or
Fail-safe Timer on Page 15 for duration of
`Waiting' periods.

SCU500 LOOP INSTRUCTION MANUAL 15

Dimension Details
hinged lid

7mm 84mm
(0.3”) (3.3”)
max.
117mm
(4.6”)

cable entry
‘knock out’
279mm electronics
(11”)

87mm
(3.4”)
Ø mounting
thread
74mm
(2.9”) sensor

61mm 53mm
(2.4”) (2.1”)
Ø max

Tefzel®
Tefzel ® is a fluoropolymer inert to most chemicals. For exposure to
specific environments, check with chemical compatibility charts before
installing and operating The DATUM SCU500 LOOP in your application.

Tefzel ® is a registered trade mark of DuPont.

16 SCU500 LOOP INSTRUCTION MANUAL

Specifications
Power:
! 12 to 28 V dc,(at DATUM SCU500 LOOP), 0.1 A surge
! loop current ! 4 to 20 mA max

Environmental:
! location: ! indoor / outdoor
! altitude: ! 2000 m max.
!ambient ! continuous: -40 to 60°C (-40* to 140°F)
temperature -20°C (-5°F) if metal mounting
! relative humidity: ! suitable for outdoor (Type 4X / NEMA 4X / IP65

enclosure)
! installation category: ! II
! pollution degree: !4

Range:
! 0.25 to 5 m ( 0.8 to 16.4 ft ) (liquids only)

Beam Angle:
! 10° at -3 dB boundary

Memory:
! non-volatile EEPROM, no battery required

Programming:
! 2 tactile keys

Temperature Compensation:
! built-in to compensate over the operating range.

Display:
! liquid crystal
! three 9 mm (0.35") digits for reading of distance between sensor face and

material
! multisegment graphic for operation status

mA Output
! range: ! 4 – 20 mA
! span: ! proportional or inversely proportional
! accuracy: ! 0.25% of full scale
! resolution: ! 3 mm (0.125")
! loading: ! 600 ohms max loop load at 24 V dc supply
! cable: ! Belden 8760, shielded, twisted pair,

28AWG (0.75 mm2) or equivalent

Construction:
! combined sensor and electronics package
! sensor housing: ! material: ! Tefzel®
! mounting:
! threaded: ! 2" NPT, 2" BSP PF2
! optional: ! flange adapter
! electronics ! material: ! PVC

housing: ! access: ! hinged lid

! 22 mm (0.87") dia. `knock out' for

conduit entrance, 2 places

! 2 screw terminal block for 2.5 mm2

(14 ga) solid wire / 1.5 mm2 (16 ga)

stranded wire max

Enclosure Rating:
! Type 4X/ NEMA 4X / IP65

Weight:
! 1.5 Kg (3.3 lb)

Approvals:
! CE, EMC performance available on request.
! Intrinsically safe ! FM, intrinsically safe for Class I & II, Div. 1, GR. A, B,

C, D, E, F, G hazardous location

SCU500 LOOP INSTRUCTION MANUAL 17

 7ML19989AD01.1

The Company's policy is one of continuous product improvement and the right
is reserved to modify the information contained herein without notice.
© 2001 ABB Inc.

ABB Inc. ABB Instrumentation S.p.

125 East County Line Road AVia Sempione 243
Warminster, PA 18974 USA 20016 Pero (Milano) Italy
Tel. 215-674-6000 Tel: +39 (02) 33928 1
FAX: 215-674-7183 Fax: +39 (02) 33928 240

ABB Instrumentation Ltd ABB Automation Products GmbH

Howard Road, St. Neots Industriestr. 28
Cambs. England, PE19 3EU D-65760 Eschborn Germany
Tel. +44 (0) 1480-475-321 Tel: +49 (0) 6196 800 0
FAX: +44 (0) 1480-217-948 Fax: +49 (0) 6196 800 1849