IQ4 Pipeline Installation and Maintenance Guide

IQ4 Pipeline Metal Detection System
Designed for Food & Packaging Industries
Installation and Maintenance Guide
Commercial in Confidence
814224-2.0-ENG
Designed to Survive®
PROPRIETARY RIGHTS NOTICE: THIS DOCUMENT AND THE INFORMATION THAT IT CONTAINS ARE THE PROPERTY OF ILLINOIS TOOL WORKS INC. (ITW). RIGHTS TO DUPLICATE OR OTHERWISE COPY THIS
DOCUMENT AND RIGHTS TO DISCLOSE THE DOCUMENT AND THE INFORMATION THAT IT CONTAINS TO OTHERS AND THE RIGHT TO USE THE INFORMATION CONTAINED THEREIN MAY BE ACQUIRED ONLY BY
WRITTEN PERMISSION SIGNED BY A DULY AUTHORIZED OFFICER OF ITW. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. COPYRIGHT 2018 ITW INC.
Loma Systems, Summit Avenue, Southwood, Farnborough, Hampshire, GU14 0NY UK

Version Number Date Reason
1 20/11/18 Initial Release
2 13/06/2019 Document Update
3 Installation and Maintenance Guide
Contents
1: Introduction 7
1.1 About this guide 8
1.2 Organisation 9
1.3 Document Change Control 10
1.4 Document Key 10
1.5 Copyright and Acknowledgements 11
1.6 Loma Systems 12
2: Safety First 13
2.1 Safety Awareness 15
2.2 EC Declaration of Conformity 15
2.3 Safety Warnings 16
2.4 Safety Labels 19
2.5 Safety Guards 21
2.6 Responsibilities and Disclaimer 21
2.7 Safety Measures 22
2.8 Intended Use of the Machine 23
2.9 Noise Levels 24
2.10 End of Life Treatment 24
2.11 Emergency Procedures 25
2.12 Quality Assurance 26
2.13 End User Licence Agreement 27
3: Technical Specifications 29
3.1 IQ4 Pipeline (2.5" Version) 29
Original Document Copyright © Loma Systems

Installation and Maintenance Guide 4
3.2 IQ4 Pipeline (2", 3" and 4" Versions) 31
4: Installation 33
4.1 General Warnings 34
4.2 General Site Considerations 35
4.3 Receiving and Unpacking 37
4.4 Moving the Machine 37
4.5 General Clearance Requirements 38
4.6 Installing a IQ4 Pipeline Metal Detection System 39
4.7 Mounting Arrangements 40
4.8 Standard Features 40
4.9 Optional Features 41
4.10 Reject Valves 42
4.11 ARU Reject Valve 43
4.12 ARI Reject Valve 43
4.13 Lee Turbo Ball Reject Valve 44
4.14 Handtmann Applications 44
4.15 Handtmann AL Linker 46
4.16 Handtmann Short Hinge 47
4.17 Siting of the System 48
4.18 Metal Free Zone M.F.Z. 48
4.19 Remote User Interface 48
4.20 Connecting the Detector 48
4.21 Connecting the Electrical Supply 49
4.22 Connecting the Air Supply 49
4.23 Relay Outputs 51
Copyright © Loma Systems Original Document

4.24 Communications 53
5: Maintenance 55
5.1 Pipeline 56
5.2 Display Controller Board Diagnostics LEDs 56
5.3 Lithium Battery 56
5.4 Inspection and Cleaning 57
5.5 Cleaning Materials Required 57
5.6 Guidance for Cleaning the System 57
5.7 Cleaning Regime 58
5.8 Cleaning Solutions 58
5.9 Air Regulator Unit Maintenance 59
5.10 Cleaning Procedures 59
5.11 Pipelines including Filler Specific Versions 59
5.12 Cleaning the Product Pipe and Couplings - Pipeline Versions 60
5.13 Cleaning the ARL Reject Valve 60
5.14 Cleaning the ARL-60 Reject Valve 61
5.15 Cleaning the Lee Turbo Ball Reject Valve 62
5.16 Cleaning the Loma ARU and ARI Reject Valves 63

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1: Introduction
Inspection systems are widely used and integrated into the production lines of a vast range of
businesses. Where they identify metal contamination in products ensuring they are removed
from the production line and are not supplied to customers.
Loma Systems has been designing and manufacturing inspection equipment for 50 years and has
earned a reputation for consistent quality and advance technology.
The following sections provide more information:
About this guide

This section provides you with a general introduction to the guide, its purpose and the intended
audience.
Organisation
The guide is organised into a number of chapters providing information in a logical sequence.
Document Change Control

This guide is a controlled document which is subject to change in line with changes to our
products. As the principle aim of the guide is to provide you with the information that you need,
we would welcome any comments or feedback that will enable us to make improvements to
the guide.
Document Key
Special text is used throughout the document, highlighted through the use of icons, to add notes
and warnings where appropriate.
Copyright and Acknowledgements

This guide is copyright to Loma Systems. No part of this document may be reproduced,
transmitted, transcribed, stored in a retrieval system, translated into any language, or computer
language in any form or by any means without the prior written permission of Loma Systems.
Loma Systems
Loma has offices around the world that can provide you with sales and support services. This
section includes the address and contact details for the main offices. In addition details for all
offices are available via the website at www.loma.com.

1.1 About this guide

General
This guide explains how to use the Loma Systems IQ4 Pipeline Metal Detection System. It walks
through the process required to operate the machine. This guide does not cover the advanced
features of the IQ4 Pipeline Metal Detection System. For more information on the advanced
features please refer to the IQ4 Reference Guide.
Audience
This guide is designed for the following users of the IQ4 Pipeline Metal Detection System. For
information on higher levels of access please see the IQ4 Reference Guide.
l Operators:
l Operators use the machine functionality and features to carry out routine product
inspections and remove non-conforming products from the production line.
l Supervisor:
l Supervisors use the machine functionality and features to manage the selection
and inspection of a range of products.
l Quality
l A user that monitors and analyses inspection data to ensure that acceptable quality
standards are achieved and maintained for all the products inspected meeting
customer and legislative requirements.
l Engineer
l A user that carries out the installation, commissioning and integration of the system
into the production line and carries out routine servicing and maintenance tasks
ensuring the high availability and performance of the machine.
Purpose
The goal is to show users how to carry out operations and tasks that will ensure the effective, safe
and continued operation of the machine enabling it to detect non-conforming products and
remove them from the production line.

1.2 Organisation
This guide is organised into the following chapters:
Introduction
Guidelines provide an introduction to this guide and some general information, including global
contact details for Loma Systems.
Safety First
Guidelines identify and explain the safety features built into the machine, potential hazards,
warnings, labelling and other general and legislative information related to the safe use of the
machine.
Technical Specifications
Guidelines provide technical information for the machine to generally assist in the site selection
and safe installation processes.
General Installation Information

Guidelines explain how to safely install the machine, including the connection of electrical and
pneumatic supplies.
Maintenance
Instructions are provided describing the correct procedure for the inspection and cleaning of
the IQ4 Pipeline Metal Detection System.

1.3 Document Change Control

The information contained in this guide is believed to be accurate at the time of writing. It is
subject to changes and additions over time to improve on the information provided and in line
with changes made to the system. For any feedback or necessary changes, please contact us
at manuals@loma.com.
1.4 Document Key

The following special text may be used throughout the document. The icons and colour coding
have the following meanings:
Hyperlinks
Safety First:- Indicates a hyperlink, so tapping on the text will display another page.
manuals@loma.com:- Indicates an email hyperlink, so tapping on the text will open a new
message window in your email system.
http://www.loma.com:- Indicates a web hyperlink, so tapping on the text will open the page in
your default web browser.
Notes and Warnings
Warnings are to be used to identify possible hazards which may cause damage to,
or malfucntion of the equipment, loss of life, bodily damage or ill health in any form,
either immediate or latent. Loma Systems cannot be held responsible for injury to
anyone, however caused, where warnings have been ignored or taken lightly.
Notes are used to provide supplementary information.
Important is used where the information is critical to the completion of a task. You
should not disregard an important indication.
Examples are supplied for the purpose of explanation they do not reflect your
specific needs or requirements.

1.5 Copyright and Acknowledgements

Copyright © 2019 Loma Systems, a division of ITW Ltd. All rights reserved.
Loma Systems
Summit Avenue
Southwood
Farnborough
Hampshire
GU14 0NY
England
Email: enquires@loma.com
Web: www.loma.com
This document is copyright material. No part of this document may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language, or computer language
in any form or by any means without the prior written permission of Loma Systems. IQ4 Pipeline
Metal Detection System is a trademark of Loma Systems. All other product names are
trademarks or registered trademarks of their respective owners systems.
The information in this guide is believed to be correct at the date of publication. However, our
policy is one of continuous improvement and so the information in this guide is subject to
change without notice, and does not represent a commitment on the part of Loma Systems.
No liability is accepted for errors and omissions in this document. If users are
uncertain about any aspect of the installation of the equipment they should contact
an authorised service centre. details of these are provided in the Loma Systems
section or can be obtained from www.loma.com

1.6 Loma Systems

UK Canada
Canada
Sales Customer and Service Support
Sales and Customer Service
Loma Systems
Loma Systems
Southwood
Unit 11, 333 Wyecroft Road
Farnborough
Ontario
Hampshire
L6K 2H2
GU14 0NY
Canada
United Kingdom
Tel:1-800-387-7987/905-842-4581
Tel:01252 893300
Fax:905-842-3460
Fax:01252 513322
E-mail: sales@loma.com
Web: http://www.loma.com
Czech Republic
USA and South America
Loma Systems
Loma Systems
U Lomy 1069
550 Kehoe Boulevard
334 41 Dobrany
Carol Stream
Czech Republic
Illinois 60188
Tel: +42 (0) 377 183810
USA
Fax: +42 (0) 377 183820
Tel:1-630-588-0900/1-800-USA-Loma
E-mail: cz.sales@loma.com / cz.service@loma.com
Fax:1-630-588-1395
Web: http://www.loma.com Benelux
China
Loma Systems/ Lock Inspection
Steenovenweg 44
Loma Systems Shanghai (Asia HQ) Shanghai
5708 HN
Loma Systems
Helmond
Door 3, No. 15, Lane 1985
Netherlands
Chunsen Road, Shanghai, 200237 PRC
Tel: +31 (0) 765 030212
Tel:+86 (0) 21 64102396
Fax:+31 (0) 765 089800
Fax:+86 (0) 21 64102395
E-mail: bnl.sales@loma.com / bnl.service@loma.com
E-mail: cn.sales@loma.com /cn.service@loma.com
Germany
France
Loma Systems a division of ITW Test & Measurement GmbH
Loma Systems et Lock Inspection sont des divisions de ITW Ltd
Magnusstr. 18
8, rue de la Garde
D- 46535 Dinslaken
Bâtiment « Le Chêne »
Deutschland
F-44300 Nantes
Tel:+49 (0) 2064 43724-0
France
Fax:+49 (0) 2064 43724-49
Tel:+33 (0) 2 52 59 72 00
E- mail: de.sales@loma.com / de.service@loma.com
Fax:+33 (0) 2 52 59 72 08
E-mail: fr.sales@loma.com /fr.service@loma.com
Web: http://www.loma.com Brazil
Poland
Loma Systems / Brapenta Electronica
Sales and Customer Service Loma Systems
Baráo do Rio Branco
Wiśniowy Business Park
753 – Santo Amaro
ul. Iłżecka 26, Budynek E
São Paulo, SP – Brasil
02‐ 135 Warszawa
CEP 04753-001
Poland
Tel:+55 (0) 11 3123 2853
Tel:+48 22 575 70 25
Fax:+55 (0) 11 98455 1356
Fax:+48 22 575 70 01
E-mail: comercial@brapenta.com.br
E-mail: pl.sales@loma.com
Web: http://www.loma.com / www.brapenta.com
For details of other Loma offices and the worldwide distributor, please visit www.loma.com.

2: Safety First
The safety of people carrying out any activities associated with the installation and use of the IQ4
Pipeline Metal Detection System is of primary importance. This chapter is therefore included to
provide you with general safety guidance.
Safety Awareness
All personnel engaged in activities associated with the installation of the system should read and
comply with the instructions and information contained herein, the statutory requirements and
regulations, including the provisions of the Health and Safety at Work Act (UK), and in line with
other international standards.
EC Declaration of Conformity
Provided it is installed, operated, serviced and maintained in accordance with the guidelines
contained in this User Guide, the IQ4 Pipeline Metal Detection System complies with the
appropriate EU Directives which are listed in this section. A signed EC Declaration of Conformity
is supplied with each system.
Safety Warnings
A number of general safety warnings appropriate for the use of Loma Metal Detection Systems is
provided in this section. It is strongly recommended that personnel who are, or will be,
responsible for installing, maintaining or operating the system described in this guide should read
and understand these warnings.
Safety Labels
Safety labels are attached or etched in appropriate places to highlight areas of the system
where caution should be taken to avoid potential hazards. The labels used are listed and
described in this section.
Safety Guards
For Loma Metal Detection Systems the use of guarding, including covers, panels, curtains and
other methods is extremely important in order to restrict operators from accessing areas of the
system that are potentially hazardous when the machine is operating. This section provides some
guidance.
Responsibilities and Disclaimer

The IQ4 Pipeline Metal Detection System warranty provided by Loma Systems is subject to it
being used and maintained in accordance with a set of guidelines which are included in this
section.
Safety Measures
Before attempting to use the system a number of basic checks should be carried out to ensure
that it is in a safe condition and ready to be used. A list of recommended checks is included in
this section.

Intended Use of the Machine

Loma Pipeline metal detectors are designed to be used in an industrial environment for
detecting metal contaminants in pumped products and as such should not be operated
without being connected to a product pipeline. The reject valve is fitted with fixed guards that
should not be removed without the machine being isolated and locked off from any energy
sources. Any improper use could invalidate the EC Declaration of Conformity issued with the
metal detector and also the metal detector warranty. This section provides further details.
Noise Levels
Loma metal detectors do not emit a level of noise that is hazardous. However, in line with current
legislation, the customer should verify that the overall noise levels within the operating
environment are within defined limits. Under normal operation the reject valve will operate
intermittently and when operating the noise level does not exceed the peak 130dB action level.
End of Life Treatment

The Waste Electrical and Electronic Equipment recycling (WEEE) Regulations 2006 and the CE
Directive 2002/96/EC require that electrical and electronic equipment must be recycled at the
end of its useful life. This section provides some guidelines.
Emergency Procedures
This section lists the potential emergencies that may be encountered and the associated
procedures.
Quality Assurance
If your business is operating under an approved Quality Management System, all activities
covering the safe operation and maintenance of the Metal Detection System will need to be
incorporated into the system to ensure continued compliance. This section provides some
guidelines on what needs to be considered.
End User Licence Agreement

This section contains details of the End User Licence Agreement for the system software.

2.1 Safety Awareness
Loma metal detectors employ low-intensity electromagnetic fields in compliance

with current legislation.
If used in close proximity to an electromagnetic field, the operation of
pacemakers, cardiac defibrillators and other life support devices can be affected.
Wearers of these devices should consult their doctor for advice on avoiding this
hazard.
It is strongly advised that all installation, operation and maintenance personnel read this guide
before working on the IQ4 Pipeline Metal Detection System and comply with the instructions and
information contained herein.
It is essential that all personnel engaged in activities associated with the installation, operation,
servicing and maintenance of the IQ4 Pipeline Metal Detection System have been adequately
trained and are appropriately qualified and experienced to do so.
All personnel should comply with the statutory requirements and regulations, including the
provisions of the Health and Safety at Work Act (UK), other EU relevant legislation, relevant OSHA
regulations, and any amendments that may become legal requirements.
2.2 EC Declaration of Conformity

Provided it is installed, operated, serviced and maintained in accordance with the guidelines
contained in this document, the IQ4 Pipeline Metal Detection System addresses the
fundamental safety and health requirements of the following directives:
l EC Machinery Directive 2006/42/EC.

l EC Electromagnetic Compatibility Directive 2004/108/EC.
l EU-Directive 1935/2004/EC (Materials for Food Contact).
l EU-Directive 2023/2006/EC (Good manufacturing practice for materials and articles
intended to come into contact with food).
l EU-Directive 2011/10/EC plus amendments 1282/2011/EC and 1183/2012/EC (Plastic
Materials and Articles intended to come into contact with food). A signed and dated EC
Declaration of Conformity is provided with each system delivered.
Any modifications made to any part of the system without the prior written
agreement of Loma Systems will invalidate the EC Declaration of Conformity and
also the product warranty.

2.3 Safety Warnings

Listed below are the safety warnings that are applicable when using a Loma IQ4 Pipeline Metal
Detection System. It is strongly recommended that personnel who are, or will be, responsible for
installing, maintaining or operating the equipment described in this guide should read and
understand these warnings.
Systems manufactured by Loma are specifically designed for Automatic in-line operation.
Operators are normally only required to work on the machine intermittently. This interaction is
usually limited to either changing product settings via the system control panel or emptying
product from the reject receptacle.
Engineers involved in installation, servicing and maintenance of the IQ4 Pipeline Metal
Detection System may be exposed to hazards in the execution of particular:
1. LETHAL HAZARD – ELECTRICAL SUPPLIES.

A current of 100 milliamps passing through the body for one second can kill. This can occur at
voltages as low as 35V ac or 50V dc. The equipment described in this manual uses electrical
power which can be lethal. Unless absolutely necessary, cleaning, inspection and maintenance
must not be carried out without first isolating the equipment from all electrical supplies.
2. CLEANING
Isolate the system from both electrical and pneumatic energy / power sources before any
cleaning takes place. Never attempt to clean a powered machine where any part of it can
move. Pay attention around conveyors and reject devices. Do not wrap any cleaning materials
around your hands to clean the machine as they could be pulled into moving machinery.
3. LETHAL HAZARD – COMPRESSED AIR SUPPLIES.

The equipment described in this manual may be supplied with a compressed air supply
operating at a pressure which may be lethal. Unless absolutely necessary, cleaning, inspection
and maintenance must not be carried out without first isolating the equipment from all
compressed air supplies.
4. NON-IONIZING RADIATION.
Loma metal detectors employ low-intensity electromagnetic fields in compliance with current
legislation. If used in close proximity to an electromagnetic field, the operation of pacemakers,
cardiac defibrillators and other life support devices can be affected. Wearers of these devices
should, therefore, consult their doctor for advice on avoiding this hazard.
5. WORKING ON EQUIPMENT.
If it is essential to work on the equipment with electrical and/or compressed air power
connected, the work must be undertaken only by qualified personnel who are fully aware of the
danger involved and who have taken adequate safety precautions to avoid contact with
dangerous voltages and/or compressed air supplies. Before disconnecting the system from
power, removing the power plug or loosening the power terminals ensure that signal cables to
other machines are disconnected first. Take care not to trap the earth wire or ribbon cable
when closing the enclosure lid.

6. REJECT DEVICES.
At no time, with compressed air and/or electrical power applied to an automatic reject device,
should any part of the body be placed within the operating area of the reject device.
7. EXCESSIVE NOISE.
When an air blast reject device operates, the noise emitted may constitute a noise hazard.
While short exposure to this noise will not cause permanent damage to hearing, prolonged
exposure may cause some damage. Modular belts when run at higher speeds (typically above
50 m/min) can also generate noise levels in excess of 70dB. It is recommended that ear
defenders are worn by personnel who are regularly exposed to the noise.
8. HEAVY EQUIPMENT.
Loma Metal Detection Systems are extremely heavy and considerable care must be taken
when handling them. Sufficient personnel and a suitable fork-lift truck or pallet truck must be
used to ensure safe handling.
9. LIFTING THE MACHINE.

Use only the correct slings and lifting tackle to move Loma Metal Detection Systems. Visually
inspect all slings and lifting tackle prior to lifting the machine to ensure that:
a. The safe working load will not be exceeded.
b. There are no frayed or broken strands.
c. Hooks, rings, etc. are not damaged.
10. MOVING THE MACHINE.

The centre of gravity of the system is high. Lower the height adjustment to its minimum before
moving. Care must be taken when moving a system on a slope to ensure that it does not topple
over. This could result in death or severe injury to an individual and/or severe damage to the
equipment.
11. CONTAMINANTS.
Oils and greases must always be handled with care. Prolonged bare skin exposure to certain oils
and greases can cause skin problems. Always handle oils and greases in accordance with the
manufacturer‘s instructions.
12. TRAPPED FINGERS.

Do not place fingers on the underside of the conveyor when the system is operating. It is possible
for fingers to be trapped and subsequently crushed between a moving and fixed component.
13. WARNING LABELS.

Loma Metal Detection Systems have a number of safety labels attached to highlight potentially
hazardous areas. Particular attention should be paid to the location of these labels and their
significance in operating the system safely. If necessary, labelling is provided in the local
language to meet legislative requirements.

14. GUARDS.
No system is to be run without guards fitted unless for maintenance purposes and only if
adequate precautions have been taken. Under no circumstances is any interlock to be
defeated.
15. OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION WARNING.

In the USA, the Occupational Safety and Health Administration (OSHA) Acts quite clearly place
the burden of compliance on the user of equipment, and the acts are generalised to the extent
that determination of adequacy of compliance is a judgement decision on the part of the local
inspector. Hence Loma cannot be held responsible for meeting full requirements of OSHA or
OHSA with regards to any equipment supplied, nor can Loma be held liable for penalty which
may be assessed for failure to meet the requirements of the acts as interpreted by an authorised
inspector.
16. LIABILITY.
This machinery contains high voltages of a hazardous and potentially fatal nature. Loma Systems
cannot accept any liability for death or bodily injury resulting from improper work undertaken by
unqualified operatives, or due to deviations from the maintenance instructions within this
manual. This Liability statement is in addition to the terms of sale.
17. DISCONNECTION OF POWER.

Before disconnecting the system from power, removing the power plug or loosening the power
terminals ensure that signal cables to other machines are disconnected first.

2.4 Safety Labels

Safety labels are attached or etched in appropriate places to highlight areas of the system
where caution should be taken to avoid potential hazards. The labels used are listed and
described below.
Label Message
CE Mark / Machine identification etched on the machine
includes:
l Power supply data

l Date of manufacture
l Serial Number
l Model
Mandatory 'Read the Manual' Label on all Loma Products
Do not attempt to operate this machine without reading the

installation & instruction manual first.
Caution: Electric Shocks
Includes voltage and phase details which will vary dependant on

the available supply.
Caution: Hazardous Machinery
All machinery has a potential for being hazardous if the

appropriate level of care is not taken and any safety warnings not
followed.
Caution: Pneumatic Reject Device
Reject devices operate very quickly to remove contaminated

products from a fast moving production line. Care should be
taken to avoid contact with a reject device when it is operating.
Caution: Pinch Point
Moving parts of machines, specifically conveyors, provide

opportunities for trapping fingers or even items of clothing in the
mechanism if care is not taken.
Caution: Isolate Machine Before Maintenance
Electrical power should be disconnected before carrying out

maintenance operations that expose staff to potentially lethal
voltages.
Caution: Isolate air supply before maintenance
Compressed air should be disconnected before carrying out

maintenance operations where reject devices could be
activated accidentally.

Label Message
Mandatory 'Check Guards' label on all Loma products
Guards are fitted to protect the operator, they must be checked

regularly for any damage or replacement work.
Caution: Crush Hazard
Moving parts of the system provide a risk of crushing hands if due

care is not taken.
Warning: No Access
No Access fitted to guard apertures to protect operator from

injury.

2.5 Safety Guards
Under no circumstance must a machine be operated with any guarding removed

or interlock switches defeated.
Guarding
For Loma Metal Detection Systems the use of guarding, including covers, panels, curtains and
other methods is extremely important in order to restrict operators from accessing areas of the
machine that are potentially hazardous whilst the machine is operating.
Interlock switches
On some machines, access hatches are incorporated into the guards to provide access to
some areas of the machine to, for example, clear obstructions and remove products when
required. These hatches are fitted with an interlock switch so that when a hatch is opened, the
machine will switch off and a fault condition generated.
Safety Relay and Circuits

As safety is paramount, at least one fail safe relay is fitted to ensure that if a contact of the
interlocks were to fail the safety relay will automatically detect the fault and therefore switch off
the system and generate a fault condition.
2.6 Responsibilities and Disclaimer

Unless agreed otherwise in writing by Loma Systems, any warranty claims are subject to the
following:
l No unapproved changes or additions to the electrical wiring system have been carried
out.
l No unapproved mechanical changes or additions to the system have been carried out.
l No unapproved electronic changes or additions to the system have been carried out.
l No unapproved changes or additions to the system software have been carried out.
l Cleaning of the system has been carried out in accordance with the Inspection and
Cleaning guidance included in this User Guide.
l The system has not been subjected to operation, or an environment, that is outside of the
parameters included in the machine's Technical Specification.
l The system has only been used for the purpose for which it has been sold, as specified in
the contract.
l Maintenance tasks have been carried out in accordance with the guidance included in
this User Guide.
l Any spare parts required may be obtained from Loma Systems by sending an email to
sales@loma.com.

2.7 Safety Measures

Before attempting to use the system, carry out the following basic checks to ensure that it is in a
safe condition and ready to be used:
l Check that the electrical power, and air supply if being used, are connected correctly
and are working normally. Do not exceed stated maximum air pressure.
l Check that there is no metal or other items resting on top of the metal detector,
particularly around the search head.
l Check that all panels, inspection hatches and the Electrical Cabinet are closed and
locked.
l Check that all provided distance guards are fitted to the reject valve.
l Check the area in front of the system to ensure that it is clean and clear of any potential
trip or slip hazards.
l Check the control panel to ensure that the system is working correctly and no warning or
error messages are being displayed.
In addition, the following points should be observed for safe operation of the system:
l Installation, commissioning, operation and maintenance of the system should only be

carried out by Loma trained personnel, following the applicable safety measures.
l Any attempts at servicing and/or repair of the system by unqualified personnel may result
in damage which could result in the introduction of a safety hazard and the loss of
warranty cover.
l Care should be taken when carrying out tasks in areas of the system that are potentially
hazardous; as identified with an appropriate safety label.
l Removal of any guards, covers and other protective devices must only be carried out by
authorized or qualified personnel after first switching off and removing any power from the
system.
l For the protection of operating personnel, safety switches are installed in easily accessible
places on the system, all of which trigger an EMERGENCY STOP.
l When safety components are replaced, the protective devices are to be properly
attached and tested by the operator.
All safety devices must be functional at all times! Damaged protective devices or
covers must be repaired or replaced immediately!
If you require spares or service / repair of your machine, please send an email to
enquiries@loma.com.

2.8 Intended Use of the Machine

Permitted Use
The Loma IQ4 Pipeline Metal Detection System is designed to be used for detecting metal
contaminants in pumped products.
Loma metal detectors ensure product safety, equipment protection and regulatory
compliance by automatically removing contaminated products from the production line,
stopping the line, alerting the operator or a combination of these.
The intended use of the metal detector is stated in the final order acknowledgement contract
document issued by Loma Systems. This document contains critical contractual information
concerning the product characteristics, packaging, speed of operation, sensitivity of detection,
type of reject system as well as other conditions relating to its safe operation and the type of
reject valve to be used.
Improper Use
l They are not domestic appliances and should only be used in an industrial environment.
l The machine is specifically designed to meet the contractual requirements contained in
the Loma Systems order acknowledgement. Any use other than that stated in the
document would be considered as improper use.
l Not suitable for installation or use in explosive or potentially explosive atmospheres.
l They must only be installed, operated, and serviced in accordance with the instructions
included in the IQ4 Reference Guide which is available on the Loma website.
l Electric arc welding must not be carried out on any part of the system.
l All mechanical and electrical protection devices must not be removed or reduced.
l It is not designed for use in hazardous environments where there is a risk to the health and
safety of the operator.
l It must not be operated in very dry environments which can generate electrostatic
charges.
Foreseeable Misuse
The machine should only be used as per its intended use within a production line, including the
correct fitting of guards and interlocks.
If running the machine offline the pipe aperture MUST be closed / sealed to prevent
inadvertent access to hazardous parts.
Where possible BS150 EN415-10:2014 & BS150 EN13857:2008 safety distances should
be observed.
The machine must not be operated by deliberately by-passing any magnetic

safety switches or removing any covers or guards required for its intended use. In
particular, the interlocks on a reject device, covers, guards, and inlet or outlet of the
product pipe should not be by-passed in any circumstances.
Running or testing the machine offline pre-production is considered as foreseeable

misuse.
The machine is specifically designed for use with pumped products. The type of reject valve
employed will depend upon the product and customer requirements which are clearly stated in
the contract.

2.9 Noise Levels

Generally, in an industrial environment, some background noise is present due to the operation
of electrical equipment and mechanical movements of machinery such as conveyors and
motors.
Loma metal detectors do not emit a level of noise that is hazardous. However, in line with current
legislation, the customer should verify that the overall noise levels within the operating
environment are within defined limits.
Where applicable the following safety label will be displayed where the noise levels exceed
80dB(A)
Machines fitted with reject valves will exceed 80dB(A) when the reject valve operates. This is an
instantaneous peak noise which is reached intermittently, the frequency of operation being
dependent upon the degree of product contamination. Under normal operating conditions, no
metal contaminants should be in the product, therefore the peak noise level will only be
reached when product is contaminated or during routine production QA checks.
The action point where Personal Protective Equipment (PPE) must be issued to personnel working
in the vicinity of the machine is 130dB (A) peak.
As part of CE marking a noise survey is conducted during the final inspection of the machine.
2.10 End of Life Treatment

In accordance with the Waste Electrical and Electronic Equipment recycling (WEEE) Regulations
2012/19/EU and CE Directive 2002/96/EC, electrical and electronic equipment must be recycled
at the end of its useful life.
The IQ4 Pipeline Metal Detection System is considered to be a Large-scale Stationary Industrial
Tool (LSIT) as defined in Article 2 of the WEEE Regulations. Consequently it is the responsibility of
the user of the equipment to ensure the safe disposal of the machine at the end of its useful life.

2.11 Emergency Procedures

1. EMERGENCY SHUTDOWN.
Where applicable, the metal detector is fitted with an emergency ‘Stop’ button. This is mounted
on the front panel and is coloured red. In the event of an emergency, which requires the System
to be immediately stopped, press the ‘Stop’ button. See Starting and Stopping for further details.
Standard pipeline machines are fitted with an electrical isolator switch with a red and yellow
body to indicate that it is also an emergency stop isolator. PLEASE NOTE THAT PNEUMATIC
POWER MAY STILL BE APPLIED TO THE MACHINE WHEN THE ELECTRICAL ISOLATOR IS SWITCHED TO
THE OFF POSITION. TO REMOVE PNEUMATIC ENERGY FROM THE SYSTEM THE RED AIR ISOLATOR
SWITCH MUST ALSO BE TURNED TO THE ‘EXHAUST’ POSITION, WHICH WILL DRAIN ANY AIR AND
REMOVE ANY RESIDUAL STORED ENERGY FROM THE SYSTEM.
2. DEALING WITH FIRE.

In the unlikely event of fire occurring in an item of equipment manufactured by Loma Systems, it
is important that a fire extinguisher containing the correct type of extinguishing material is used.
Fire on electrical equipment must be extinguished using appropriate equipment.
3. AUDIBLE WARNINGS.
A system may be fitted with an alarm which operates when a metallic contaminant is detected
in the product. The maximum volume of the alarm is type dependent and lies in the range of 110
dB(A) to 125 dB(A) at 1 metre.
4. VISUAL INDICATIONS.
The system may optionally be fitted with indicator lamps which operate to show a particular
status or in the event of a fault condition. The Metal Detection Systems must not be operated
unless all such indicators are fully operational. There are also more detailed fault listings
displayed on the operator screen.

2.12 Quality Assurance

By your selection of a Loma IQ4 Pipeline Metal Detection System you have demonstrated your
intention to assure the quality of your products, and thereby protect your customers.
The following points are recommended:
l Once your Loma IQ4 Pipeline Metal Detection System is installed you should contact your
local Loma Service Department to have it commissioned.
l Regularly test the operation of the Metal Detection System to monitor its performance.
Keep accurate records of those tests and any samples being used along with the product
details.
l If the Metal Detection System fails a test, quarantine the products passed through the
system from the last successful test and re-introduce them through the system once the
system is fit for use.
l Have the Metal Detection System supported by a Planned Preventative Maintenance
Contract. Details can be obtained from your local Loma Service Department.
l If you have or intend to have ISO9001:2015 accreditation, write a section into your
Operating Procedures Manual covering the operation and maintenance of the Metal
Detection System and carry out regular calibration of the machine to ensure its accuracy.
l Finally, at least on a yearly basis and when any changes or additions have been made,
have your operators, QA and maintenance personnel trained in the use of the Metal
Detection System. Details of available training can be obtained from your local Loma
Service Department or by sending an email to enquiries@loma.com.

2.13 End User Licence Agreement

The software used within the Loma IQ4 Pipeline Metal Detection System is protected by
copyright laws and international copyright treaties. The software in the Loma IQ4 Pipeline Metal
Detection System is licensed not sold.
1. Grant of Licence:
Loma Systems shall at all times have and retain title and full ownership of all software, firmware
programming routines, documentation supplied for use with the equipment and of all copies
thereof made by Buyer (collectively “software”).
Loma Systems grants the buyer a non-exclusive and non-transferable license to use such software
solely for use with the equipment.
The Buyer shall take all reasonable steps to protect Loma Systems proprietary interest in the
software and shall not transfer or otherwise provide or sub-licence the software to any third party.
2. Rights and Limitations:

The software is licensed as a component within the Loma IQ4 Pipeline Metal Detection System
only, and may not be separated for use elsewhere.
The software is licensed with the Loma IQ4 Pipeline Metal Detection System as a single
integrated product.
The software may only be used with the Loma IQ4 Pipeline Metal Detection System.
You may not rent or lease the software.
You may permanently transfer all of your rights under this EULA only as part of a sale or transfer of
the Loma IQ4 Pipeline Metal Detection System, provided you retain no copies, you transfer all of
the software and the recipient agrees to the EULA.

3: Technical Specifications
3.1 IQ4 Pipeline (2.5" Version)
This specification lists some of the available options. The exact specification for the
IQ4 Pipeline metal detector head will depend on the options that have been
selected.
General
Available Frequencies Variable-frequency detection (32 to 882 kHz)
Case Material 304 Stainless Steel
Case Finish Brushed Finish
Pipe Diameter 2.5" (57 mm inside diameter)
Maximum Product Temperature 85°C (185°F)
Pipe Only: 20 Bar
Maximum Pipe Pressure ARU Valve: 7 Bar
ARL Valve: 10 Bar
Mounting Arrangement Stand or Hinge
Stand Arrangement Gas strut height adjustment with wheels
Weight 40 to 80kg
Reporting Options Batch, Shift, PVS
Ethernet Capability Yes
USB Capability Yes
Mains Power Options
Standard Universal Input 85 – 264 V, 1-phase, 50/60 Hz, neutral and earth
Current Consumption 20 VA
Air Supply to Reject Valve
Minimum Pressure 5.0 Bar (75 psi)
Maximum Pressure 6.0 Bar (90 psi)
Air Consumption 10 litres/second at 6 Bar (90 psi)
Operating Environment
Operating Temperature -10 to 40 °C
Relative Humidity 80% up to 31°C, reducing to 50% at 40 °C
Installation Category Cat B
IP Rating IP69K
Pollution Degree Pollution Degree 2
Maximum Operating Altitude 2000 m (6561 Feet)
Reject Valve
ARU piston type
Type ARI piston type
ARL arc type (Rotary shut off valve)
Construction 304 Stainless Steel, PTFE – dependent on valve configuration
Operating Mechanism Pneumatic Actuator

Reject Valve
Fitting RD80 x ¼, Handtmann ¼ turn quick disconnect
Product Pipe Acetal / Delrin
Seals Viton

3.2 IQ4 Pipeline (2", 3" and 4" Versions)
General
Available Frequencies Variable-frequency detection (32 to 882 kHz)
Case Material 304 Stainless Steel
Case Finish Brushed Finish
2” (48 mm inside diameter)
Pipe Diameter 3” (73 mm inside diameter)
4” (98 mm inside diameter)
Maximum Product Temperature 85°C (185°F)
Pipe Only: 20 Bar
Maximum Pipe Pressure ARU Valve: 7 Bar
ARL Valve: 10 Bar
Mounting Arrangement Stand or Bracket
Stand Arrangement Gas strut height adjustment with wheels
Weight 40 to 100kg
Reporting Options Batch, Shift, PVS
Ethernet Capability Yes
USB Capability Yes
Mains Power Options
Standard Universal Input 85 – 264 V, 1-phase, 50/60 Hz, neutral and earth
Current Consumption 20 VA
Air Supply to Reject Valve
Minimum Pressure 5.0 Bar (75 psi)
Maximum Pressure 6.0 Bar (90 psi)
Air Consumption 10 litres/second at 6 Bar (90 psi)
Operating Environment
Operating Temperature -10 to 40 °C
Relative Humidity 80% up to 31°C, reducing to 50% at 40 °C
Installation Category Cat B
IP Rating IP69K
Pollution Degree Pollution Degree 2
Maximum Operating Altitude 2000 m (6561 Feet)
Reject Valve
ARL arc type (Rotary shut off valve)
Type
Lee Ball (Ball valve)
Construction 304 Stainless Steel, PTFE – dependent on valve configuration
Operating Mechanism Pneumatic Actuator
Adaptor Options DIN UBSI, SMS, RJT
Fitting Tri-clamp, quick release, 3A Bevel
Product Pipe Acetal
Seals Viton

Working product pressures may be limited depending on the overall line

configuration, including any automatic reject device if fitted.

4: Installation
This chapter provides generic information covering the installation of a Loma IQ4 Pipeline Metal
Detection System in a logical sequence.
The following sub-sections provide more information:
General Warnings
A list of applicable safety warnings to be observed when installing the system is provided.
General Site Considerations

A list of considerations to take into account when installing the system.
Receiving and Unpacking

Some basic checks should be carried out on receipt of the system to ensure that it has not been
damaged in transit.
Moving the Machine

Depending on the size and weight of the system, either a crane or a fork-lift truck will be required
to lift and move it into the final location. This section provides some guidance for moving the
system safely.
General Clearance Requirements

From safety and operational viewpoints, it is important that sufficient free space is left around the
system, this section provides guidance.

4.1 General Warnings

The following safety warnings apply when installing a IQ4 Pipeline Metal Detection System.
1. LETHAL HAZARD – ELECTRICAL SUPPLIES
2. LETHAL HAZARD – COMPRESSED AIR SUPPLIES
3. NON-IONIZING RADIATION
4. WORKING ON EQUIPMENT
5. REJECT DEVICES
6. EXCESSIVE NOISE
7. HEAVY EQUIPMENT
8. LIFTING THE MACHINE
9. MOVING THE MACHINE
10. CONTAMINANTS
For details see the Safety Warnings section.
The following emergency procedures apply to these procedures:
1. EMERGENCY SHUTDOWN
2. DEALING WITH FIRE.
For details see the Emergency Procedures section.

4.2 General Site Considerations

Electromagnetic Compatibility
All Loma machines are designed, and tested, to operate under factory conditions and have
been tested to recognised international standards for Electromagnetic Compatibility (EMC),
both in terms of not emitting excessively and not being subject to undesirable operation in the
presence of other equipment whose emissions also meet the standards.
This approach allows Loma to offer stable operation, even in RF noisy environments, provided the
other equipment is to the same standards and the field wiring is suitably ‘hard’.
It is still necessary, however, to ensure that the machine is not subjected to excessive electrical
noise via its supply or airborne sources.
Selection of Frequency Band

If two or more metal detectors sited within the same area are operating at the same frequency,
then they will interfere with each other leading to false rejects and unstable operation.
To overcome this problem, the detectors can be set to operate on one of ten different bands
through the Search Head Setup screen. It is therefore very important to ensure that detectors
operating near one another are set to operate at different bands.
Other EMC Considerations

Any signal I/O which is connected to the auxiliary connections should be in screened cable,
grounded at one end by a low impedance path to RF, and kept free from sources of electrical
noise (e.g. mains supplies for large electrical machines).
The metal detector is a highly sensitive RF measuring device, which is well screened from outside
interference and has excellent electronic discrimination against unwanted electromagnetic
fields. However, due to its sensitivity it is possible that other devices which emit high levels of RF
noise at the operating frequency of the detector could cause interference, thereby degrading
the performance of the detector.
It is therefore important to avoid siting the detector next to any devices which emit abnormally
high levels of RF interference if proper operation is to be maintained.

Radio Frequency Interference

A metal detector is, essentially, a Radio Frequency (RF) transmitter and receiver. As such it is
sensitive to RF noise in the general vicinity of the detector location. Whilst those frequencies not
close to the operating frequency of the detector will usually be filtered out (this includes most
‘walkie talkie’ frequencies, unless the transmitter is held very close to the detector aperture), it is
not uncommon for the control frequency (or multiple of it), used in modern speed controllers, to
cause interference.
To reduce the risks of such interference causing false rejects or other symptoms of undesirable
operation at the metal detector, the following recommendations should be followed:
l Always route speed controller input and output wiring away from the metal detector
area. NEVER put speed controller wiring in the same conduit or on the same supply as the
metal detector wiring.
l Run speed controller wiring in the general vicinity of the metal detector in a rigid steel
conduit or use other techniques to ensure 100% screening of the cable.
l Always follow the speed controller manufacturer’s instructions for installation, wiring,
screening and grounding.
In addition to following these guidelines, most speed controller manufacturers supply input and
output filters which can be fitted to the field wiring to dramatically reduce RF emissions if
necessary.
All Loma metal detectors are designed, and tested, to meet the requirements of the FCC and
the new stringent European regulations for RF emissions, both in terms of not emitting excessively
and not being subject to undesirable operation in the presence of other equipment whose
emissions also meet the standards. This approach allows Loma to offer stable operation even in
RF noisy environments, provided the other equipment is to the same standards and the field
wiring is suitable ‘hard’.

4.3 Receiving and Unpacking

Receiving the Machine
l Upon receipt of your Loma IQ4 Pipeline Metal Detection System we recommend that you
check the external packing for any signs of damage.
l If the external packaging is damaged, do not refuse the shipment but make a notation on
the carriers delivery receipt and take pictures of the packaging damage.
l When moving the machine, please follow the guidance included within this document.
Unpacking the Machine

Remove all packing and retain in case it is required in the future.
If upon unpacking the machine it is subsequently found to be damaged, take further pictures of
the damage and then send these to Loma Systems. Loma Systems will then carry out an
investigation, including a review of the applicable carriage terms / Incoterms. The above will
help decide what action is to be taken.
All Stand mounted Pipeline metal detectors are provided from Loma in the following state:
l Wheels are locked

l Spanners required for installing and maintaining the detector are supplied.
l The reject valve is packed separately in bubble-wrapping.
4.4 Moving the Machine

Depending on the size and weight of the machine, either a crane or a fork-lift truck will be
required to lift and move it into the final location.
When a machine fitted with wheels is to be pushed on the wheels, it is important that it is moved
carefully. Avoid hitting obstacles with the wheels as this can damage the plastic wheel inserts
inside the legs.
Using a Crane
l Position the straps under the frame and around the machine so that it will not tilt when
lifted. Then attach the straps to the crane.
l Lift the machine carefully and move it to the required location.
l Lower the machine and remove the straps.
l Never attempt to lift or move a machine by a reject cover or device as they are easily
damaged.
Using a Fork Lift Truck

l A machine tends to be top heavy so may topple forwards when lifted. Care must be taken
when using a fork lift truck to ensure that the system is stable on the forks and the forks
themselves do not damage the machine.
l Raise the forks sufficiently to lift the machine clear of the ground and any obstacles.
l Carefully move the machine to the required location.
l Lower the forks and withdraw them from the machine.

4.5 General Clearance Requirements

machine, specifically the front and back, to enable commissioning and for maintenance
personnel to easily gain access to components.
It is recommended that wherever possible a minimum of 1 metre free space is available at the
front of the machine and 1 metre at the rear.

4.6 Installing a IQ4 Pipeline Metal Detection System

About the Metal Detector Range
Loma’s range of pipeline metal detectors are packed with some incredible innovations, which
are all designed to make them compliant with current legislation and best in class.
Even more robust and reliable, the latest products continue to lead the way in tackling key
industry challenges and standards, notably food inspection Codes of Practice and user
traceability. Its breakthrough innovations, including a new touch screen display, can be easily
retrofitted to older product versions on request.
Pipeline Versions
Loma Pipeline Metal Detectors are designed to be used with pumped products such as meats,
liquids, emulsions, slurries and pastes. They can interface with a wide range of meat pumps and
clipping machines.
To cater for different applications the following IQ4 Pipeline Metal Detector types are available:
l 2.5“ Meat Applications with a Vacuum Filler

l Universal Rd 80x1/4
l Handtmann Linker
l Handtmann AL
l Handtmann Short Hinge
l 2", 3" and 4" Pumped Applications
l Stand mounted with integrated controls
l Bracket with integrated controls
l Bracket with remote controls
The Pipeline Metal Detector is of stainless steel construction and consists of a detector head
assembly and control unit mounted in the pipeline body which as standard contains an Acetal
product pipe. An automatic reject valve can be optionally fitted.
A water jacket may be fitted to the product pipe if the detector is to be used for products liable
to solidify or smear.

4.7 Mounting Arrangements

Pipeline metal detectors may be mounted in either a horizontal or downward flowing section of
the pipeline. Upwards flowing sections are not suitable as reject timing become unpredictable
due to the effect of gravity on the contaminant.
Standard type pipeline detectors are typically mounted on a stand or bracket, depending on
the application.
The stand mounted version has a gas filled strut fitted to the centre pillar which allows easy
adjustment of the detector head height. Height adjustable and locking wheels are fitted to the
stand base to allow the detector to be easily moved for cleaning purposes and adjusted for
uneven floor heights,
Further information for the IQ4 Pipeline Metal Detector is available in the sections listed below.
l Metal Detector Search Head

l Reject Valves
Metal Detector Search Heads

The IQ4 Pipeline Metal Detector have been designed for use with continuous motion pipeline
systems in an IP69K environment.
4.8 Standard Features

Variable Frequency Capability
Loma is the only company in the industry that offers true variable frequency, operating between
40 - 900 kHz. This means that you can configure the same machine for use with a variety of
products. Through the systems product 'Learn' feature, the correct frequency for a product can
be automatically set in seconds, eliminating past performance restrictions caused by limited
frequency metal detectors.
Touch Screen
The control panel is fitted with a 7“ colour touch screen to provide full access to the head
detector features and allow the setup and calibration of the system through a menu-driven user
interface. The user interface can be mounted remotely as an option.
USB Connector Socket

A USB connector socket is fitted on the control panel. A USB memory stick can be used to
download reports and logs from the system. It can also be used when upgrading the system
software version.
The USB connector socket is fitted with a waterproof cover. This must be replaced
after use to maintain the waterproof rating of the machine. Failure to replace the
cover properly may result in water damage to your machine and will invalidate the
warranty.
Environmental Protection Cover

A plastic cover, mounted on hinges, is provided to go over the touch screen to prevent the
screen being damaged during cleaning operations

Indicator Lamp
A plastic dome lamp with audible alarm included (several sound alarm available and volume
adjustable) is mounted on the top of the detector head and provides visual signalling as follows:
l Red Lamp - System Error

l Orange Lamp - Detection / Rejection
l Green Lamp - Normal Running / Inspection
l Blue Lamp - Run Error / PVS Test
4.9 Optional Features

The following optional features are supplied with a detector search head:
Remote Control Kit

The remote controls is provided with a fully enclosed IQ4 control box, a mounting kit and bracket
to mount on a frame/structure with up to 15-meter cable. Remote boxes above a 2 metre
distance from the search head have a local power supply unit fitted to run the touch screen
display. A local mains power supply is required for the control box.
Communication Packages
The search head is compatible with the following communication packages:
l LomaEnet– The LomaEnet Capture application provides the facility to distribute copies of
reports generated by the metal detector to other suitable devices that are on the same
computer network as the metal detector. This allows personnel to analyse and archive
data.
l TRACS

4.10 Reject Valves

Loma Systems offer a range of reject valves for removing contaminated products from your
production line, based on the application, which are describe below.
ARL Reject Valves

ARL reject valves are product flow diverter devices which use compressed air, supplied via a 5-
port pneumatic valve to a rotary actuator, to move a shutter. The shutter effectively blocks the
outlet pipe and opens a reject pipe to divert the contaminated product into a reject collection
device.
The valves are available in various sizes depending on the application.
l ARL-60: The ARL-60 reject valve connects to a 2.5" product pipe and is generally used for
meat products.
l ARL: The ARL reject valve is available in three sizes for connection to 2", 3" or 4" product
pipes and is generally used for all applications with the exception of meat.

4.11 ARU Reject Valve

The 2.5“ ARU reject valve is a pneumatically operated, straight-through flow diverter which
comprises a body containing a double acting pneumatic piston assembly.
Compressed air is supplied to the lower port of the piston assembly via a 5-port pneumatic valve
when a contaminant within the product is detected. This causes the piston to rise, which
effectively blocks the outlet pipe and opens a reject pipe to divert the contaminated product
into a reject collection device.
The valve inlet connector is suitable for connection to a variety of systems.
4.12 ARI Reject Valve

The 2.5“ ARI reject valve is identical to the ARU reject valve except for the valve inlet, which is
fitted with a thread for direct connection to a variety of filler systems.

4.13 Lee Turbo Ball Reject Valve

The Lee Turbo Ball reject valve comprises a valve body containing a 'T' ball connected to a
pneumatic actuator. All metallic components are constructed from 316 stainless steel, with
teflon (or Mica filled) seals and Buna_N 'O' rings. The recommended air supply pressure is 6.0 bas
(90psi).
Compressed air is supplied to the pneumatic actuator when a contaminant within the product is
detected. This causes the 'T' ball to rotate, which effectively blocks the outlet pipe and opens a
reject pipe to divert the contaminated product into a reject collection device.
4.14 Handtmann Applications

The 2.5" Pipeline Metal Detector is available for specific Handtmann Vacuum Filler applications.
All Handtmann types locate to the hinge on the front of the vacuum filler. The product pipe
connects to the filler outlet with the Handtmann 1/4 turn quick disconnect connector. An
optional water jacketed product pipe is available on all types for applications where the
product is liable to smear.

Handtmann Linker
The linker system has a front hinge and extension drive shaft fitted to facilitate the use of hand
linking equipment. The metal detector locates on the filler hinge in place of the linking gearbox.
Connection to the metal detector requires the removal of the hand linking gearbox assembly
from the filler hinge and refitting it to the replica hinge block on the outfeed of the metal
detector assembly.
Power and reject connections are made as follows:
If the metal detector does not have a power cable fitted, connect power as described in
Connecting the Electrical Supplies.
The reject system used with this model is Stop-On-Detect. A pair of voltage free relay contacts is
wired into either a single or dual connector as shown in the diagrams below, which locate into
the Utensil Socket on the rear of the filler.

4.15 Handtmann AL Linker

The AL Linker system includes a swivel fitting, attached to the Handtmann 1/4 turn quick
disconnect connector. This allows for adjustment for uneven heights between the filler and the
AL Linker.
Connection to the metal detector requires the uncoupling of the AL Linker machine from the
filler hinge block and re-coupling it to the replica hinge block on the outfeed of the metal
detector assembly.
The reject system used with the AL Linker is Stop-On-Detect. A pair of voltage free relay contacts
is wired into a dual connector as shown in the diagram below. This will require the removal of the
AL Linker connection cable from the Utensil Socket on the rear of the filler. The metal detector
dual connector is located in that socket and the AL Linker reconnected to the back of the dual
connector.
For VF600 models, the connector may be a single or dual type depending on the application
requirements. Generally the single connector is connected into the second of the pair of Utensil
Sockets located on the rear of the filler.

4.16 Handtmann Short Hinge

The Short Hinge system provides a short system, attached via the Handtmann 1/4 turn quick
disconnect connector.
For this system the metal detector is connected to the filler output hinge via the 1/4 turn RD80
fittings. This unit can have an automatic reject device fitted in which case it will have an
additional stand mount. It may also precede a clipping machine.
If a pneumatically operated reject valve is fitted, then the unit will require a compressed air
supply to operate the reject valve of 6.0 (90 psi). The minimum air pressure should not fall below
5.2 bar (75psi) when the valve operates. The air supply must be clean and dry. Connection is
made to the input port of the 5-port valve via a 10mm O/D air tube.

4.17 Siting of the System
Experience has shown that causes external to a metal detector are the main
reasons for faulty operation and false triggering. By carefully reading the sections
below, and the information contained in the troubleshooting guide, such risks can
be reduced.
machine, specifically the front and back, to enable commissioning and for maintenance
personnel to easily gain access to components.
It is recommended that wherever possible a minimum of 1 metre free space is available at the
front of the machine and 1 metre at the rear.
4.18 Metal Free Zone M.F.Z.

This is the minimum space required each side of the detector that must be clear of metal for the
detector to operate satisfactorily at maximum sensitivity.
For more information on the MFZ see the machine specific mechanical drawings.
4.19 Remote User Interface

The electronic controls for the metal detector are integrated into the search head along with
the user interface, but the user interface can be mounted remotely in its own housing when
access would otherwise be difficult.
Two versions of remote user interface are available, one with an on-board power supply and one
without. The model with the on-board power supply must be used where the cabling between
the search head and user interface exceeds two metres in length.
Care must be taken when routing the cabling to the remote user interface to observe good
EMC practice – do not run with mains or high energy switching cables.
4.20 Connecting the Detector

To connect the IQ4 Pipeline Metal Detector to your existing system, proceed as follows:
l Connect the automatic reject valve to the body of the detector.

l Slacken the height adjustment handle, taking care that the detector does not rise too
quickly on the gas filled strut.
l Carefully adjust the height of the unit so that the input and output ports are aligned with
the existing pipe system and the weight of the detector is fully supported on the wheels.
Fully tighten the adjustment handle.
l Once the detector is level and positioned correctly, ensure that the wheels are locked.
l Connect the detector to the existing pipe system.

4.21 Connecting the Electrical Supply

Electrical Interference
All electrical interference should be suppressed at source. For example, in the case of solenoids,
a suppression capacitor of suitable value and operating voltage should be placed across the
device to ground as close to it as possible.
No cables must be routed through the aperture, and any heavy current carrying cables should
be routed well away from the detector and any of its cables.
AC Mains Field Wiring

Once the system has been mounted as described previously, the power supply unit (PSU) can be
wired.
IQ4 Vertical Fall, Wafer thin, Pipeline and Pharmaceutical systems are fitted with a
pre-wired mains cable.
Live Black 1
Neutral Black 2
Earth Green / Yellow
The metal detector PSU is universal; accepting AC mains input in the range 100-250V AC, 47-
63Hz, without adjustment.
4.22 Connecting the Air Supply
Do not start the machine and initiate the use of any compressed air before the
Loma commissioning engineer has approved the installation.
Except where a metal detector head only is being supplied, all IQ4 Pipeline metal detector
systems require a clean and dry compressed air supply, primarily to operate the optional
automatic reject system. It is essential that the air supply is robust enough for correct operation
of the system when the reject operates.
Pneumatic Assembly - The pneumatic system consists of the following components:
l Isolator Switch – The external air supply is connected to the switch which is used to turn the
supply to the system on and off. The air supply is then fed into the Air Regulator.
l
The Isolator Switch can be locked in the ‘OFF’ position using a padlock to
prevent accidental operation whilst carrying out servicing and maintenance
activities.
l Air Regulator – The air regulator is factory set and locked off at 6 Bar maximum pressure. A
drain trap is provided to remove any water that collects in the system. See the Air
Regulator Unit Maintenance on page 1 for further details.
l Reject Valve – The Reject Valve is attached to the pneumatic assembly and contains five
ports as follows:

l Air Supply Input Port – The air supply from the Dump valve is connected to the input.
l Air Supply Output Port 1 – The air supply is fed to one side of a reject device. For example,
when fitted to one side of a double acting air cylinder, the air drives the reject valve
actuator to remove contaminated product from production.
l Air Supply Output Port 2 - The air supply is fed to the other side of a reject device. For
example, when fitted to the other side of a double acting air cylinder, the air drives reject
valve actuator back to its start position.
In addition, for fail-safe reasons an air pressure switch is fitted in order to alert the operator that
the air supply is low (below 40 psi / 2.8 bar) and to shut down the system; generating a fault
condition.
The system will be supplied with the pneumatic system already fitted and connected to the
applicable reject device.
Therefore, the only actions required are to connect the air supply to the input side of the air
regulator using 10 mm O/D tubing and set the air pressure using the regulator.
The air pressure should be set to 80psi (5.5 bar). The minimum air pressure must not fall below 65 psi
(4.5 bar) when the reject operates.
Care should be taken when cutting the compressed air supply tube to length before
fitting to ensure that no particles enter the tube as this may cause damage to or
prevent the high precision air nozzles from operating correctly.
Compressed Air Supply

Machines fitted with pneumatic reject systems require clean, dry, compressed air.
Normal operating pressure should be 5.5 bar. (80psi) & must not exceed 6 Bar.
Compressed air supply installation should only be carried out by qualified /

competent electrical personnel.
A local isolation point for the compressed air to the machine must be provided.
Isolate from main supply before commencing any work.
Always check pneumatic piping for damage.

4.23 Relay Outputs

For IQ4 horizontal heads (Head only) the relays are housed within the head enclosure and for
Vertical Fall, Wafer thin and Pharmaceutical systems they are fitted within the remote enclosure.
The relays are non-inductive, the contacts are Volt Free and the output contacts are electrically
isolated and are rated at 250V 5A. Each of the relays also incorporate a Green LED to indicate to
make it easy to determine its status.
The electrical symbols indicated at the side of the connectors describe the default position of
the relay contacts when there is no power to the system.
When power is applied, the reject relay switches over and will remain activated, this allows for
failsafe condition should the power fail. This means that the Fault relays (under operating
conditions) remain de-activated.
The relays are double-pole, double-throw, meaning that two sets of identical contacts are
available for each relay.
The spare contacts can be utilised for other proposes, such as to provide “Volt Free” feedback
into a central system.

Reject Relay (REJ1 & REJ2)

When the detector is powered up and not detecting metal, the corresponding green relay LED
will ON. When metal is detected, the green LED goes out and the reject relay operates switching
the volt-free contacts. If a reject device is connected to the reject relay, it will then operate for
a pre-set period of time.
Fault Relay (FAU1 & FAU2)

This relay is driven when a fault occurs in the system, an example would be that the detector fails
to detect product entering the reject bin.
The corresponding relay LED to show the status of the Relay.
Error Relay (ERR)

The auxiliary timer input can be configured to drive this relay. A typical application of this relay is
to utilise it in a system that has “bin full” detection. The paragraph below describes a typical
usage example for this relay.
A photocell is set up across the entrance to the reject bin and it is wired in to the auxiliary timer
input. The software is configured to drive the warning relay when the auxiliary input is active for
more than two seconds. An orange beacon is connected across the normally closed contacts
of the warning relay. As a result, if product builds up in the reject bin and blocks the bin entrance,
the orange beacon will light.
Run Relay (RUN)

This relay is used in conjunction with the Display Controller Board to control the Green “In Run”
beacon. The RUN relay is also used to provide +24V to start the conveyor.
The spare relay contacts can also be used to provide a ready state to other parts of the
customers line or to provide feedback into a central control system.
The corresponding Green relay LED indicates the status of this relay.

4.24 Communications
Connecting to a Network
To connect to a network, proceed as follows:
1. Unlock and open the Electrical Services Box to access the electrical services.
2. The back of the Isolator Switch is located in the bottom right hand side of the cabinet when
viewed from the rear. Beneath it on the bottom of the cabinet is the cable gland access for the
network cable.
3. Push the Network cable up into the Electrical Services Box through the cable gland.
Ensure that the cable gland is rated both for the network cable you are using and
the IP rating for the machine.
4. Connect the Ethernet cable into the Ethernet port on the DCB board
5. Check that all connections are secure then refit the metal cover plate and front cover.
USB
USB communications is the recommended method to configure and diagnose problems with
the detector. It is the standard used on many PC systems and is simple to use for temporary
connections due to its plug and play heritage. The connection is limited to five Meters and uses
an A-Type to Mini-B USB cable.

5: Maintenance
This chapter describes the maintenance procedures for the IQ4 Pipeline Metal Detection
System.
Your warranty may be invalidated if you do not follow the maintenance schedule
set out within this user guide. This warranty statement is in addition to the terms of
sale.
Maintenance Warnings
A list of applicable safety warnings to be observed when maintaining the system is provided.
Inspection and Cleaning

This section provides guidance for carrying out routine inspection and cleaning of the system.
Maintenance
This section provides some guidance covering maintaining the compressed air regulator unit.
The following safety warnings apply when carrying out maintenance operations on an IQ4
Pipeline Metal Detection System.
1. LETHAL HAZARD – ELECTRICAL SUPPLIES
2. LETHAL HAZARD – COMPRESSED AIR SUPPLIES
3. WORKING ON EQUIPMENT
4. REJECT DEVICES
5. IONISING RADIATION
Suitably qualified personnel must carry out maintenance and replacement work
only.
Before doing any work on the system the power and air supply must be switched
OFF, as well as taking all necessary precautions against it being accidentally
switched ON again or its parts moving without warning.
Replace worn or faulty components with original spare parts.
The instructions are aimed at ensuring problem free and safe operation of the system.
The manufacturer declines all liability for injury to persons and damage to components due to
the use of non-original parts and non-routine work that modifies the safety requirements without
the manufacturer’s express prior written authorisation.
The user must schedule and implement a regular cleaning programme for all
surfaces and recesses to avoid dust build-up.
Any non-metallic parts to be cleaned using a damp cloth only.

5.1 Pipeline
The IQ4 Pipeline Metal Detector control panel incorporates a small internal heater that acts as a
counter measure against the build up of condensation.
As this heater is only operational whilst the metal detector is switched on, it is recommended
that the metal detector should not be switched off unless necessary for operational reasons.
Reasons for removing the mains power would include situations were the metal detector is to be
not used for a period of time, or following completion of a cleaning process.
Before the machine is switched back on, it is strongly recommended that all surfaces are dried
off and once powered up that the machine is left for a minimum of around 30 minutes to reach
normal operational temperature. This will allow any condensation present in the electronics to
be dissipated by the heater.
5.2 Display Controller Board Diagnostics LEDs

Loma have included diagnostic LEDs to help speed up fault finding and to quickly identify the
status of the various external inputs and outputs.
Green LED. Must be flashing. Used to Indicate

ST1 (MCU Status) Correct Microprocessor functionality. (This LED is
also known as the Heart Beat)
Normally OFF- Will flash 2-3 times per second when
ST2 (MCU Status) in DCB software programming mode (Switch S1- 3
ON)
MUST be OFF under normal circumstances. If ON=
power regulation fault. Monitored voltage is
Power ERROR Status LEDs These are outside specification.
individually Identified on the DCB as e.g 3.3V If these power Error LEDs are OFF this does not
Error. mean that the 0.9v 3.3v & 1.8v are present! Check
input voltage and the power supply, connections
etc.
YELLOW INPUT LEDs operate with reverse logic,
this means input status LEDs are normally ON
unless driven OFF by the input. See board layout.
Red LEDs indicate OUTPUT status. For example, bin
lock active= Red LED on. Outputs can also be
manually controlled via the DCD I/O diagnostic
menu described elsewhere within this manual.
Please contact your authorised support provider for any maintenance and
replacement work
5.3 Lithium Battery

The lithium battery located on the Universal Controller Board is not user replaceable component
and the complete board must be replaced by a suitably trained engineer.

5.4 Inspection and Cleaning
5.5 Cleaning Materials Required

The IQ4 Pipeline Metal Detection System is rated at IP69K. Loma recommend that the system is
washed down (using only an open water hose) using a mild detergent and then thoroughly
rinsed with clean water. A non-abrasive damp cloth must be used to clean the touch screen.
If chemicals are used, they must not cause damage or harm to the materials used in the
manufacture of the system. The IQ4 Pipeline Metal Detection System includes the following
materials:
l Grade 304 stainless steel (frame, enclosure and covers)

l Acetal Pipe (Part of Cassette)
l Stainless Steel bearing housings
If chlorinated fluids are used the following guidelines should be observed:
l Follow the manufacturers instructions to the letter.

l Only use recommended concentrations.
l DO NOT exceed advised contact times - this will cause damage to the machine.
l DO NOT exceed temperature limits.
l ALWAYS rinse off chemicals throughly using clean fresh water, especially in areas where
there are natural crevices where chlorine can collect over time e.g. screw heads, washers
etc.
l Dry the machine after rinsing using a low pressure air line or clean paper towels.
Increasing the contact time, temperature or concentration will accelerate any

chemical reaction.
Do not inject water directly into or at any electrical components, the front touch
screen or any bearings, bushes or drives. NEVER wrap cleaning cloths around your
hands while cleaning the system as it could be pulled into the machine and cause
injury.
5.6 Guidance for Cleaning the System

1. Either wipe or wash the system using a mild detergent solution and then rinse using clean
water.
2. Check that the air regulator unit water trap is clean and that the outlet is not blocked.
3. Check that the reject mechanism successfully rejects a recognised bad product after
cleaning.
Under no circumstances is the reject valve to be disassembled or internally

inspected with the power sources still connected – (electrical and pneumatic)

5.7 Cleaning Regime

A typical cleaning regime consists of five stages:
1. Pre-Rinse
2. Detergent Rinse
3. Rinse
4. Disinfectant Rinse
5. Final Rinse
Never immerse the Pneumatic Actuator as it will cause permanent internal

corrosion.
5.8 Cleaning Solutions

Detergents are typically alkaline solutions. Disinfectants typically contain Chlorine or Ammonia.
Every 3-4 weeks it is typical to revert to acid based cleaning solutions to remove any build up of
lime scale on stainless steel parts.
For specific cleaning applications please refer to the supplier of the cleaning solutions. Always
observe the safety data sheet provided by the manufacturer of the cleaning solutions.
If chlorine based cleaning solutions are used on grade 304/304L stainless steel there is a risk of
corrosion appearing within a short time. A higher specification 'marine grade' 316 stainless offers
more resistance to corrosion by virtue of its molybdenum content.
Cleaning will reduce/eliminate microbiological contamination to an acceptable level. Prior to

a production run, a swab test should be carried out to ensure that the required level of hygiene is
maintained for food production.
The IQ4 Pipeline has been designed and tested to meet IP69K water pressure between 1160 -
1450 psi @ between 3.69 - 4.2 gallons per minute @ 80 centigrade.
Water is sprayed @ a distance between 3.9 - 5.9 inches @ angles of 0, 30, 60 & 90 degrees for 30
seconds @ each angle. Nema equivalent is PW12 which is slightly less rigorous.
Prior to starting cleaning procedures ensure that the head control panel cover fixing
screws have been tightened to 4Nm torque to maintain the integrity of the IP69K
rating for the head; preventing ingress of water or condensation

5.9 Air Regulator Unit Maintenance

The compressed air supply pressure is fed through an air regulator unit. The particular model of
regulator may vary according to the specification of the system. Each type will have a pressure
adjustment control air input and output fittings and pressure gauge and water trap.
Adjustment of the air pressure is normally carried out by pulling up the adjustment knob to
release the lock and by turning the control clock or anti-clockwise the pressure can be adjusted.
Removal of water from the water trap bottle is carried out by operation of a rotating knob or by
pressing a button. Either way, the control will be located at the bottom of the water trap bottle.
Water should be removed regularly.
The correct setting of the air pressure can be found in the individual system specifications in the
Technical Specifications chapter.
5.10 Cleaning Procedures
After completing any of the following procedures, thoroughly dry all the washed
components to remove any detergents and avoid product contamination.
Do not inject water directly into or at any electrical components, the touch screen
or any bearings, bushes or drives. Always isolate the machine from the electrical
and pneumatic supplies prior to cleaning or drying. Never wrap cleaning materials
around hands whilst cleaning a system as it could be pulled into the machine and
cause injury.
5.11 Pipelines including Filler Specific Versions

Pipeline systems should be cleaned, using hose down or steam cleaning, on a daily basis or after
each production run as follows:
l Isolate the electrical and pneumatic supplies to the system.

l Disconnect the pipeline system, including any automatic reject system, from the line.
l If the system employs an extension linker drive assembly, inspect the teeth for any sign of
damage.
l Remove any automatic reject system from the outfeed of the pipeline.
l If the system is fitted with one of the reject valves listed in this guide, clean the valve in
accordance with the specific cleaning instructions provided for that valve.
l Remove and clean the product pipe and couplings as described in the procedure below.
l Rinse and wash through with disinfectant.
l Rinse and dry thoroughly all washed areas.
l Reconnect power and air systems and allow 30 minutes for the machine to reach
operating temperature.
l Check that the reject mechanism or automatic reject valve operates correctly.

5.12 Cleaning the Product Pipe and Couplings - Pipeline Versions

Product pipes and couplings should be cleaned on a daily basis or after each production run as
follows:
l Isolate the electrical and pneumatic supplies to the system.

l If the product pipe is fitted with a water jacket, isolate the water supply and disconnect
the water pipes.
l For 2", 3" and 4" models, disconnect the product pipe from the fixed fitting using the
spanner provided.
l Withdraw the product pipe and floating fitting from the bracket. Then unscrew the floating
fitting from the product pipe.
l For 2.5" models, loosen the outlet nut then remove the inlet nut using the 110mm end of the
pipe spanner provided.
l Move the pipe assembly 3mm towards the outfeed to disengage the spigot from the inlet
flange.
l Rotate the pipe to position the inlet tube fitting to clear the corner of the head aperture.
Then pull the complete assembly clear from the outlet end.
l Unscrew the inlet fitting with the spigot spanner provided, using the 70mm end of the pipe
spanner to hold the pipe.
l Unscrew the outlet nut and pull the outlet fitting from the pipe.
l Thoroughly clean the product pipe and couplings using a mild detergent solution.
l Wash with a disinfectant, followed by a thorough rinse.
l Check the condition of the 'O' ring seals and replace if required.
l Ensure all distance guards are refitted correctly before starting the machine
Reassemble the system by reversing the above procedures. Food grade silicon grease may be
applied to the 'O' rings and pipe threads to aid assembly.
5.13 Cleaning the ARL Reject Valve

The ARL 2", 3" and 4" reject valve types are designed for process pipelines that are set up for
Clean In Place (CIP) cleaning regimes.
The following points must be observed when cleaning the valve:
l Always disconnect power and air supplies and ensure that any trapped air in the airlines is
dumped before attempting any cleaning and maintenance of the valve.
l To enable self-draining, the ARL valve must be installed with the reject port positioned
vertically downwards.
l The surface between the Shutter and the 3-Way Housing is cleaned by manually operating
the valve during the cleaning process.
To disassemble the valve to clean the inside, proceed as follows:
l Release the TC-Clamp, whilst supporting the Housing Cover at the same.
l Remove the Housing Cover, complete with the ARL shaft.
l Withdraw the ARL shaft from the Housing Cover.
l Remove the Shutter from the 3-Way Housing.
l Wash and sanitise the inside of the 3-Way Housing, Cover, ARL Shaft and Shutter.
l Reassemble the valve and secure in place with the TC-Clamp.
l Ensure all distance guards are refitted correctly before starting the machine.
Never immerse the Pneumatic Actuator as internal corrosion and permanent

damage will result.

5.14 Cleaning the ARL-60 Reject Valve

The ARL-60 reject valve is designed for use in the meat industry and must be stripped down for
cleaning.
l To enable self draining, the ARL-60 valve must be installed with the reject port positioned
l Release the TC-Clamp, whilst supporting the Housing Cover at the same.
l Remove the Housing Cover, complete with the ARL-60 shaft.
l Withdraw the ARL-60 shaft from the Housing Cover.
l Remove the Shutter from the 3-Way Housing.
l Wash and sanitise the inside of the 3-Way Housing, Cover, ARL-60 Shaft and Shutter.
l Reassemble the valve and secure in place with the TC-Clamp.

damage will result.

5.15 Cleaning the Lee Turbo Ball Reject Valve

l To enable self draining, the Lee Turbo Ball valve must be installed with the reject port
positioned vertically downwards.
l Isolate the electrical and compressed air supplies and ensure that any air trapped in the
airlines is dumped.
l Unscrew the three wing nuts and remove the Inlet Adaptor from the valve body.
l Unscrew the four screws which attach the Actuator bracket to the valve body and
remove the Actuator Adaptor and Coupler.
l Unscrew the valve stem from the 'T' ball and thoroughly clean the ball using a mild
detergent solution.
l Inspect the fitted seals for signs of excessive wear and replace as necessary.
l Check that the fitted 'O' ring is in good condition and replace if necessary.
l Insert the 'T' ball and seals into the valve body and refit the valve stem, actuator coupling
and adapter.
l Refit the actuator bracket and tighten the four screws.
l Refit the inlet adapter and tighten the three wing nuts.

damage will result.

5.16 Cleaning the Loma ARU and ARI Reject Valves

The ARU and ARI reject valves must be stripped down for cleaning.
l To enable self draining, the valve must be installed with the reject port positioned
l Isolate the electrical and compressed air supplies and ensure that any air trapped in the
airlines is dumped.
l Unscrew the two knurled locking screws.
l Turn the two release handles in a counter-clockwise direction to release the piston
assembly and lift it out of the valve body.
l Thoroughly clean the piston using a mild detergent solution.
l Check that the 'O' rings are in good condition and replace if necessary.
l Lift the piston assembly by the two release handles and lower it into the valve body,
ensuring that the direction of flow is correct.
l Turn the handles in a clockwise direction to secure the piston assembly in the body.
l Tighten the two locking screws.
l Restore the electrical and compressed air supplies.
l Ensure all distance guards are refitted correctly before starting the machine

damage will result.


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IQ4 Pipeline Metal Detection System

Designed for Food & Packaging Industries

Installation and Maintenance Guide

Loma Systems, Summit Avenue, Southwood, Farnborough, Hampshire, GU14 0NY UK

1.1 About this guide 8

1.3 Document Change Control 10

1.4 Document Key 10

1.5 Copyright and Acknowledgements 11

1.6 Loma Systems 12

2.1 Safety Awareness 15

2.2 EC Declaration of Conformity 15

2.3 Safety Warnings 16

2.4 Safety Labels 19

2.5 Safety Guards 21

2.6 Responsibilities and Disclaimer 21

2.7 Safety Measures 22

2.8 Intended Use of the Machine 23

2.9 Noise Levels 24

2.10 End of Life Treatment 24

2.11 Emergency Procedures 25

2.12 Quality Assurance 26

2.13 End User Licence Agreement 27

3.1 IQ4 Pipeline (2.5" Version) 29

Original Document Copyright © Loma Systems

3.2 IQ4 Pipeline (2", 3" and 4" Versions) 31

4.1 General Warnings 34

4.2 General Site Considerations 35

4.3 Receiving and Unpacking 37

4.4 Moving the Machine 37

4.5 General Clearance Requirements 38

4.6 Installing a IQ4 Pipeline Metal Detection System 39

4.7 Mounting Arrangements 40

4.8 Standard Features 40

4.9 Optional Features 41

4.10 Reject Valves 42

4.11 ARU Reject Valve 43

4.12 ARI Reject Valve 43

4.13 Lee Turbo Ball Reject Valve 44

4.14 Handtmann Applications 44

4.15 Handtmann AL Linker 46

4.16 Handtmann Short Hinge 47

4.17 Siting of the System 48

4.18 Metal Free Zone M.F.Z. 48

4.19 Remote User Interface 48

4.20 Connecting the Detector 48

4.21 Connecting the Electrical Supply 49

4.22 Connecting the Air Supply 49

4.23 Relay Outputs 51

Copyright © Loma Systems Original Document

5.2 Display Controller Board Diagnostics LEDs 56

5.3 Lithium Battery 56

5.4 Inspection and Cleaning 57

5.5 Cleaning Materials Required 57

5.6 Guidance for Cleaning the System 57

5.7 Cleaning Regime 58

5.8 Cleaning Solutions 58

5.9 Air Regulator Unit Maintenance 59

5.10 Cleaning Procedures 59

5.11 Pipelines including Filler Specific Versions 59

5.12 Cleaning the Product Pipe and Couplings - Pipeline Versions 60