Alarm Code Servo Okuma

Precision Zone Okuma BLII-D AC
Servo Drive Repair Experts

At Precision Zone, we specialize in Okuma product repairs which include a wide range
of AC Servo Drives. One of the many types of servos we service is the Okuma BLII-D
servo.
Okuma’s BLII-D servo amplifiers come in two flavors – a single axis or dual axis offering.
The naming convention of the unit distinctly identifies the power rating of the axes. The
single axis drives range from 15kW to 150kW whereas the dual axis version will range
between 15kW and 75kW.
The drive is designed to be compact and efficient while allowing for easy to see alarm
and status monitoring. Using check pins on the main servo control board, motor speed
and torque can be check as voltage outputs.
When assessing the functionality of a Okuma BLII-D Servo

Drives, our highly skilled repair team of engineers and
technicians employs a basic four step troubleshooting process:
1. Visual Overview
2. Static Test
3. Checks Under Power
4. Alarm Codes Verification
This overview is Precision Zone’s basic troubleshooting process. Once our repair team
starts on the job, we use specialized and customized testing fixtures, Huntron trackers,
signal generators, oscilloscopes, milli and mega ohm meters, as well as any other
necessary tools we need to assure quality repair work. Most importantly, every repair is
fully tested in our custom-built simulators under load with a motor to replicate real-life
working environment.
Precision Zone goes as far as using heating chambers and overnight dynamic
testing, when applicable, to guarantee performance of the repaired product when
it arrives back with the customer.
Repair Process for Okuma BLII-D Servos

Visual Overview
When conducting a visual check, the technician inspects the drive for any mechanical
damage to the drive itself and any printed circuit boards. The technician then proceeds
to verify connections are tight and correct inside the drive and there are no loose screws,
wires or debris. Additionally, the unit is checked for any burn marks on the components,
printed circuit boards or chassis. During the visual inspection, excessive dirt on cooling
components is noted as well as the functionality of the heat sink.
Basic Static Check

Output Module Testing
Precision Zone repair technicians use digital multimeters with diode testing capabilities
and also take resistance measurements to conduct a static test. For these units in
particular, our team of technicians uses the diode function of the multimeter as well as
huntron devices to check the output modules.
Positive Lead Negative Lead Reading

U Positive Bus Terminal 0.34V-0.40V
V Positive Bus Terminal 0.34V-0.40V
W Positive Bus Terminal 0.34V-0.40V
Negative Bus Terminal U 0.34V-0.40V
Negative Bus Terminal V 0.34V-0.40V
Negative Bus Terminal W 0.34V-0.40V
Checks Under Power and Alarm Code Verification

Upon successfully passing all visual and static checks, the drive is tested under power.
Any reported alarm codes are verified and if no alarms are present or once the drive has
been fully repaired, the drive is tested in our Okuma series simulator. Alarms and drive
status can be verified on the LEDs directly on the servo pack.
On the BLII-D servo packs, there are a handful of red LEDs to display alarm status. A
green LED (PON) shows power is supplied to the control board and a yellow LED (OP)
turns off once the machine ready signal is received. A few of the remaining red LEDs
describe alarms as shown in the following table.
Common Alarms for the Okuma BLII-D Servo Series

Alarm Code Description Quick Checks
 Check wiring and ensure that all terminal screws are
tight
Over-current in the
OCM  Check the motor and motor cables for low winding
motor
resistance (meg the motor)
 Ensure that the inter-board connectors are securely

inserted between the control and power boards.
Over-current in the
OCS  Power off, disconnect motor and power up. If LED is
servo
still lit, repair of the servo drive is necessary
 Measure the incoming R-S-T voltages within a

DC Voltage is multimeter. Standard voltage levels reside between 170
OV
abnormally high and 222VAC
 Check incoming power with a multimeter

 Check to make sure voltage input is at least 170VAC
UV Under Voltage
 Make sure circuit breaker is ON
 Ensure that the inter-bond connectors are securely

Regenerative discharge inserted between the control and power boards
ROH
is overheating  Check the screws on THR and COM terminals
 Check all wiring

CIRCUIT  Statically check the protection diodes on IGBT
BREAKER TRIPS  Check diode module
Precision Zone offers free technical support on any component that you may be having
issues with. We understand that when your machine goes down, your business stops.
That is why our number one goal is to provide you with the best service possible so that
you can get back up and running immediately. For more information on troubleshooting
the Okuma BLII-D AC Servo Drives or for any other machine related issues, please
contact us via phone or email for further assistance.
Precision Zone Repair Benefits for Okuma BLII-D AC Servo Drives
 Free evaluation by expert technicians include:

o Visual Inspection
o Static Check
o Power Tests
 Free Job Estimate
 12 month warranty on our parts and labor
Flat Price
 Exchange Options
 Rush Service Options

Alarm Code Servo Okuma

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Precision Zone Okuma BLII-D AC

Servo Drive Repair Experts

When assessing the functionality of a Okuma BLII-D Servo

Repair Process for Okuma BLII-D Servos

Basic Static Check

Positive Lead Negative Lead Reading

Checks Under Power and Alarm Code Verification

Common Alarms for the Okuma BLII-D Servo Series

 Ensure that the inter-board connectors are securely

 Measure the incoming R-S-T voltages within a

 Check incoming power with a multimeter

 Ensure that the inter-bond connectors are securely

 Check all wiring

Precision Zone Repair Benefits for Okuma BLII-D AC Servo Drives

 Free evaluation by expert technicians include:

 Free Job Estimate

 12 month warranty on our parts and labor

 Rush Service Options

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