Pump PDF
Pump PDF
Pump PDF
Page 1 of 6
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR JLG
Configuration: 323D L Excavator JLG00001-UP (MACHINE) POWERED BY
C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-08 Publication Date -01/02/2012 Date Updated -20/02/2012
i04554149
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 278-4138 Fuel System Protection Gp (1) 1
( 1 ) This tool can only be used one time.
Start By:
A. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove and Install".
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the
components should be cleaned. Cleaning the components thoroughly will help to prevent dirt from
entering the internal mechanism.
Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all
tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. Plugging all
hose assemblies helps to prevent fluid loss, and this helps to keep contaminants from entering the
system.
NOTICE
Contact with high pressure fuel may cause personal injury or death.
Wait 60 seconds after the engine has stopped to allow fuel pressure to
purge before any service or repair is performed on the engine fuel
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 5/14/2014
323D L Excavator JLG00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4527 ... Page 2 of 6
lines.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
Note: Before opening the fuel system, the engine must be turned off for at least one minute.
Note: Use Caterpillar Electronic Technician (ET) to verify that the fuel system pressure is at zero before
opening the fuel system.
Note: Use Tooling (A) after any fuel line has been disconnected.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 5/14/2014
323D L Excavator JLG00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4527 ... Page 3 of 6
Illustration 1 g01375105
Illustration 2 g02723312
(2) Fuel injection pump drive gear
(3) Idler gear
Note: Mark the teeth on pump drive gear (2) and idler gear (3) for installation purposes.
1. Remove cover (1) .
2. If you are reusing pump drive gear (2) , mark pump drive gear (2) and idler gear (3) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 5/14/2014
323D L Excavator JLG00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4527 ... Page 4 of 6
3. If replacing pump drive gear (2) or a problem is encountered, align the "33" Mark on fuel
injection pump drive gear (2) with the "3" Mark on idler gear (3) by rotating the engine.
Note: The No. 1 cylinder is at the top center position when the "33" Mark and the "3" Mark are in
alignment.
Illustration 3 g01375153
4. Disconnect hose assembly (4) .
5. Remove nut (5) .
6. Disconnect hose assemblies (6) and remove the washers. Discard the washers.
7. Disconnect harness assembly (7) .
8. Remove tube assembly (9) and remove bracket assembly (8) .
Illustration 4 g01375195
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 5/14/2014
323D L Excavator JLG00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4527 ... Page 5 of 6
9. Loosen clamp (12) and disconnect hose (13) .
10. Remove fitting (11) in order to disconnect tube assembly (10) and remove the washers. Discard
the washers.
Illustration 5 g01375184
11. Remove tube assembly (14) .
12. Disconnect harness assembly (15) .
13. Remove bolt (16) in order to remove hose assembly (17) and the washers. Discard the washers.
14. Remove bolt (19) in order to disconnect hose assembly (18) and the washers. Discard the washers.
15. Remove bolt (20) . Remove tube assembly (10) and the washers. Discard the washers.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 5/14/2014
323D L Excavator JLG00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP4527 ... Page 6 of 6
Illustration 6 g01375221
16. Remove bolts (22) .
17. Remove two bolts (23) (not shown).
18. Remove bolts (24) .
19. Remove fuel injection pump (21) and the O-ring seal.
20. If you are reusing the pump drive gear, remove the pump drive gear and install the pump drive
gear on the new fuel injection pump. The marks that were made during removal will be used to
orient the fuel injection pump during installation. If a new gear is being used, transfer the mark
from the original gear to the replacement gear for installation purposes.
Copyright 1993 - 2014 Caterpillar Inc. Wed May 14 08:52:13 UTC+0400 2014
All Rights Reserved.
Private Network For SIS Licensees.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 5/14/2014