Welspun Enterprises Limited

PROJECT: AM2 GROUP RISK ASSESSMENT

Date-26/03/2020:

Activity : Structure Work

(Major Bridge)
Control Measures Proposed
(Who? When? And How?)
Task Hazard

- For all Construction Vehicles and equipment it needs to be visible in night. Reflective stickers to be in place in front, -
- Accident rear and both sides. This is applicable for all vehicles, hydra, Transit Mixers , Tyre Mounted Crane etc.
Access Road - Vehicle / Eqpt. Tilt - All Vehicles and equipment which can move on road must have fog light installed.
Travel - Vehicle / Eqpt. Breakdown - Near access from Main road to site, install markers, delineator, reflective tapes and blinker.
- Dust Generation - Road Diversion to be made as per approved drawing.
- Inconvenience to Public - All Vehicles and Equipment to be inspected by Operator / Driver on daily basis before start. Safety and Site Engineer to
perform monthly inspection using structured checklist.
- Drivers & Operators to have valid license with minimum 5 years experience.
- Reversing of Concrete Transit Mixers / Other equipment to be done with guidance to signal man with Green &
Red baton light during night hours with whistle too. (Remember low visibility will be there in night)
- Markings to be checked on weekly basis.
 WHO CONTROLS : Site Engineer
 WHEN CONTROLS: Daily / Weekly / Monthly
-
Site Work - Slip / Trip - Develop site plan and perform demarcation -
- Collusion of vehicle / - Provide complete hard barricade at work site and have access control.Do not permit any onlooker from Public to stand
Equipment and look at construction activity
- Accident of person - Cleaning & grubbing of work site uniformly
- Intrusion by local person - Segregate Equipment / Vehicle and Pedestrian access
- Mandatory use of Helmet, High Visibility Jacket and safety shoes for all persons irrespective of position. Other PPE’s
shall be required depending on exposure of hazard. Exposure to noise is likely to be high. Ear plugs to be provided to
all persons exposed to high noise.
- Lone worker not permitted to work at site in any location
- Site to be kept well illuminated if work is being performed in night
- Shed for relaxing during idle time having as a minimum drinking water and some seating arrangement
- First aid Box to be available at site having minimum following things: Bandage 2 Rolls, Cotton – 1 Medium Roll,
Crepe Bandage – 75mm X 5 m (2 Nos), Sterile Gauges – 4 Nos. Betadiene Ointment for injury, Medical Adhesive Tape
– 1 Roll, Small Scissors

Format No. CDP-HSE-01 F01 Rev 01

 Welspun Enterprises Limited
PROJECT: AM2 GROUP RISK ASSESSMENT
- Safety signage to be provided in English/local language / pictorial
- If the work is to be conducted near / on existing road, adequate warnings and signage shall be provided on both side of
crossing.
- Diversion needs to be prepared for smooth flow of traffic before cutting any road.
- Contact shall be established with the Dam Authority to obtain advance information of any program for release
of water and communicate Dam Authority about major Bridge construction.
 WHO CONTROLS : Site Engineer
 WHEN CONTROLS: Before start of work and Daily

- Regular maintenance / inspections for equipment, provision of proper handrail and steps to machinery Slopes. All -
- personnel to keep clear of all working machinery get the operators attention before approaching any machinery.
- - All persons deputed at site must have attended Safety induction and possess Induction Training ID. Only after
- Trip, Slip, Fall HSE Induction and Competency assessment of the equipment operators they shall be deployed.
- Workers hit by swinging - Daily Tool box talk must be conducted before start of any shift.
excavator bucket - Work shall be performed with adequate supervision.
- Workers hit by moving - Before starting the equipment , operators to make a round of equipment and see below the equipment to verify
excavator or excavator that no person / animal is resting and it is safe to operate.
reversing into workers - The foreman or supervisor must ensure that all workers are kept clear of excavator swing area. If required as per site
- Electrocution. Fire burns condition the equipment movement / swing area to be marked with Caution tape.
triping hazard. - Signal man must be provided.
- Hitting underground - The excavator must have all rear view mirrors with minimal black spots for operator and operational horn.
utilities- - All tyre mounted equipment to have operational reverse Horn and blinking beacon during operation.
Excavation
- Dust/Noise/ Vibration - All utilities to be identified before starting excavation. Consult and communicate with Client for isolation or re-routing.
Wherever required permission shall be obtained and the conditions of permission to be complied.
- Use Cable Locators to identify buried utilities. This is advance planning activity and should have been performed
before 2-3 weeks from date of mobilization of equipment. Identify and mark the existing underground utilities prior to
commencement of work. If required the exact location and depth to be identified by manual excavation.
- Proper Access ladder with minimum 1m additional length out of the pit to be provided.
- The excavation area must be hard barricaded and warnings signs& Symbols to be installed.
- No person to be permitted continue work in night if he had worked in day and vice versa.
- Pre-Start meeting to be conducted to communicate all concerns, verify drawings, requirement of tools & tackles, PPE’s
etc.
WHO CONTROLS : Site Engineer
WHEN CONTROLS: Before start of work and Daily

Bar Bending -Pinching - Bar Bending Machine – Electric wiring to be concealed -

-Hitting - Bar Bending Machine to have two point operation (two switches)
-Cutting - Tor Steel Bars shearing
-Electric Shock -

Format No. CDP-HSE-01 F01 Rev 01

 Welspun Enterprises Limited
PROJECT: AM2 GROUP RISK ASSESSMENT
-Rod piercing in body - Persons shifting tor steel bars to use hand gloves , shoulder pads / thick cloth between tor steel
and shoulder
- Shifting to be avoided in night time.
- Tor steel shall be kept on wooden skid or on concrete blocks to retard corrosion and soil clinging on steel
- Shifting in trailer, the loose rear end to have red cloth and light as danger (Avoid shifting during fog or night).
WHO CONTROLS : Supervisor, Site Engineer and Safety Engineer
WHEN CONTROLS: Daily,

Installation of -Pinching - Lone worker at work place prohibited -

Bent Bars -Hitting - Check bar bending & cutting schedule, explain to workmen
-Cutting - Tying bars using bar bending wires of 1mm dia having no rust by automatic machine or manually with hand tool
-Electric Shock - Avoid to keep bar bending wire tool in pocket
-Rod piercing in body - Use cover block casted in advance having same strength as that of concrete. Else use solid Polymer Blocks.
-Rework, wrong size used - Install with correct line and level, use full body harness in case working at height.
-BBS not followed - Walkway jally to be kept for walking and working on re-enforcement.
 WHO CONTROLS : Supervisor, Site Engineer
 WHEN CONTROLS: Daily

Staging / - Pinching - Keep area clean free of scrap & rubbish -

Shuttering / De- - Injury - Never drop shuttering material as it may get damaged
Shuttering - Fall of person/material - Staging shall be done only as per approved drawing. No shortcuts shall be permitted.
- Flying object due top impact - Staging in the wateway portion shall be
- Shuttering panel damage - All members of staging material like Longitudinal Runner, Transverse Runner, Shuttering Plate, Pipe with Cup Links &
Turn Buckles, Base plate of pipes shall be of minimum size 200X200X6mm thick, shall be checked visually before
usage.
- Proper hand rail, mid rail with full body harness should be provide.
- Bracings shall be installed as per drawing. Wherever possible welding of bracing element shall be avoided and
clamps to be used.
- In case Crib scaffolding is used for staging, check minimum size of angle used is 50X50X5 with proper welding and no
visible defect in welding having min.8mm fillet weld.
- Clean shuttering panel in advance by Grinding / Mechanical Cleaning/ Hand Cleaning / Welding to eliminate sticking
material, rough surface, undulations and other defects
- Apply uniform layer of branded shuttering oil. Use of burnt transformer oil is prohibited.
- Damaged / Substandard shuttering material to be marked with red color and segregated. If found at work location
remove it.
- Use Hydra / Crane for holding the shuttering material at the time of placing.
- Disengage shuttering from Hydra only after securing the panels properly in position.
- Use hand held cordless electrical box spanner / Rachet Spanner / Ring Spanner. In case clearance is inadequate use D
Spanner. Use of D Spanner to be avoided as its slippage may lead to injury.

Format No. CDP-HSE-01 F01 Rev 01

 Welspun Enterprises Limited
PROJECT: AM2 GROUP RISK ASSESSMENT
- Illumination of min. 200 Lux is must while working in night. Area to be well illuminated.
(Illumination level can be checked using mobile application)
- Hydra Operator to be always present.
- Proper access is mandatory. It can be good ladder extending 1m above the scaffold kept at an angle and tied properly.
Use of Tower Stairs are preferred.
- De-shuttering is important activity and requires supervision.
- Approval to be obtained from Structure Head before starting de-shuttering activity. It is important that sequence is
followed. No isolated persons shall be permitted to perform this activity.
- Dropping of material shall not be permitted as it may damage material and can cause other items to fly causing injury.
- Systematically removal of members to be planning.
 WHO CONTROLS : Supervisor, Site Engineer, HSE Engineer
 WHEN CONTROLS: Daily (Day & Night)

Illumination - Hitting - Work location to be well illuminated. Illumination level shall be in the range of 200 Lux. It can be checked using mobile -
- Electric Shock application in the field
- Fall in dark - Lights to be installed on poles in industrial fixtures only.
- Accident of Crane with other - Electrical Cable Management is important. It should be arranged in such position that it never interferes with ,Hydra and
equipment Transit Mixture area. Green wire shall be used as earthing wire only. All Electrical Panels shall be closed
(surrounding area)
 WHO CONTROLS : Supervisor, Site Engineer ,
 WHEN CONTROLS: Daily (Day & Night)

Concreting - Cement Dermatitis - Persons performing concreting operation needs to use Gum Boots with hard toe, rubber gloves, plain goggles and Ear -
- Electric Shock plugs.
- Fall - Ensure shuttering is fixed firmly and can withstand concrete pressure. Requires to be inspected well before
- Trip commencement of concreting.
- Reversing TM may kill person - Sequence of concrete i.e. start point and subsequent progression is important. Never to start from Cantilever portion.
- Maintain two high frequency vibrators with needles standby in working condition having needle of appropriate length.
- Immediately after de-shuttering in case of any defect like honeycomb is observed shall be repaired using GP2. Stock of
GP2 shall be maintained.
- Location of Placer Boom and TM movement routes to be well planned in advance ensuring that reverse motion of TM is
minimized and Placer Boom is always operated safely.
 WHO CONTROLS : Supervisor, Site Engineer,
 WHEN CONTROLS: Daily (Day & Night)

Format No. CDP-HSE-01 F01 Rev 01