ILG-D Series

Cast Iron Housing

Declutchable Gear Operators

ILG-D Series Gear Operators Features Performance Specification

• Protected input shaft • Stroke: 0 - 90°
The Rotork Gears ILG-D gear operators are designed to (± 5° adjustable)
• Cast iron housing
provide a means of manually overriding pneumatic valve
• Rugged construction • Enclosure: Sealed to IP65
actuators in power and process applications. These gear
operators employ a declutchable design for use with • Axial needle bearings • No. of Models: 9
double acting actuators. To ensure long life, the housing • Sealed to IP65 • Torque Range:
is sealed to IP65 and the input shaft is made from 150 to 17000 Nm
• Polyurethane coating
Protected Steel. (1330 to 150,460 lbf.in)
• Integral top flange
• Temperature:
Application (ISO drive coupling
-20 to +120 °C
available if required)
The Rotork Gears series ILG-D operators are used in all (-4 to +250 °F)
industries where reliable manual operation of double
Options
acting actuators is required. All units mount between
the valve and actuator and may be supplied with an ISO • 3/2 Relief valve
drive shaft. • Stainless Steel input shafts
As an option, a 3/2 spool valve can be fitted, to • IP67 & IP68 enclosure
automatically evacuate air from the actuator when the (without 3/2 Relief valve)
manual override lever is engaged. • High and Low
temperature ranges
(without 3/2 Relief valve)
• Marinised Duty
• Flexible Extensions.

Keeping the World Flowing

 Type Ratio Torque Nm (lbf. inch) M.A. Weight
Output Input ± 15% kg (lb)
ILG-D 100 40:1 150 (1330) 13 (115) 11 4,7 (10,4)
ILG-D 200 35:1 250 (2210) 26 (230) 9.5 7,3 (16,2)
ILG-D 600 46:1 750 (6640) 60 (530) 12.4 17 (37,7)
ILG-D 900 43:1 1450 (12832) 125 (1105) 11.6 21 (46,2)
/D 600
ILG
DEL No
MO AL
SERI

ILG-D 1500 57:1 2485 (22000) 160 (1420) 15.4 34 (75,6)

ILG-D 2400 68:1 3390 (30000) 188 (1665) 18 54 (118,8)
ILG-D 5000 104:1 7450 (66000) 298 (2640) 25 80 (178)
ILG-D 8000/PR3 312:1 8135 (72000) 120 (1062) 68 90 (200)
ILG-D 16000/PR6 468:1 17000 (150460) 140 (1240) 121 90 (200)
Note: Because of the company’s policy of continuous improvement, Rotork Gears reserves the
right to change specification details without prior notice. The static safety factor is 1.5.
The published M.A. is achieved after a few cycles.

Material specification for Rotork ILG-D Series Gear Operators

No. Description Material Notes
1 Body Cast Iron GG25 / ASTM A48-40
2 Coverplate Cast Iron GG25 / ASTM A48-40
3 Quadrant Ductile Iron GGG40 / ASTM D60-40-18
4 Worm Carbon Steel C45 / AISI 1045
5 Shaft Protected Steel -
6 Ball knob Plastic PF/ Fs 31
7 Hex head bolt Steel 8.8 / DIN 933
8 O-ring NBR 70
9 Blanking plug Id-Polyethyleen -
10 Needle bearing Hardened Steel -
11 Bearing disk 100 Cr 6 -
12 Set screw Steel 12.9 / DIN 915
13 Oil-seal NBR 70
14 Hex socket head cap screw Steel 8.8 / DIN 912
15 Spring lock washers Steel zinc plated DIN 125A
16 Set screw Steel 8.8 / DIN 916
17 Hex nut Steel zinc plated DIN 934
18 Retaining ring Polyamide -
19 Nut protection cap LDPE -
20 Hex nut Stainless Steel DIN 439B
21 Stud Stainless Steel DIN 938
22 Latchbolt + nut Stainless Steel / Plastic
23 Copperring Copper DIN 7603A
24 Grease Renolit CLX2 -
25 Excentric rack Cast Iron GG25 / ASTM A48-40
26 Rackholder plate Cast Iron GG25 / ASTM A48-40
27 Label Polyester -
28 Gasket rackholder NBR 65o Shore
29 Gasket coverplate Liquid seal -
30 Thrust bearing front PTFE -
31 Thrust bearing back PTFE -
32 Dowel pin Steel DIN 7603A
33 Coupling 42CrMO4 / 42CrMO -
34* PAP Bush PTFE / Steel -
35* Dowel Steel DIN 6325
36* o-ring NBR 70
37* Carrier Steel -
38* Dowel Steel DIN 6325
39* Planet gear Hardened Steel -
40* O-ring NBR 70
41* Sun gear Hardened Steel -
42* Input shaft Stainless steel -
43* Lip seal NBR 70
44* Cover Ductile iron GGG40 / ASTM D60-40-18
45* Hex socket head cap screw Steel 8.8 / DIN 916
46* Reducer Housing Ductile iron GGG40 / ASTM D60-40-18
47* Key Steel -
48* Spring lock washer Steel DIN 125A

NOTE: Ductile Iron housing is optional. Parts marked “*” are present in the ILG-D5000 and ILG-D16000 only.

Keeping the World Flowing

 ILG-D Series
Cast Iron Housing
Declutchable Gear Operators

Gearbox ILG-D Series

Maximum bore
BOTTOM VIEW
45° F
Insert Quadrant*
Type Max. stem
Max. stem height
Φ [] Φ [] height
L H
ØJ

N ILG-D 100 16 (0,63) 15 (0,59) 2 5 (0,98) 22 (0,87) 39 (1,53)

ILG-D 200 20 (0,79) 17 (0,67) 32 (1,26) 24 (0,94) 45 (1,77)
ILG-D 600 30 (1,18) 27 (1,06) 45 (1,77) 36 (1,42) 58 (2,28)
BC OFF CENTER

BC OFF CENTER
ILG-D 900 40 (1,57) 34 (1,33) 55 (2,17) 46 (1,81) 66 (2,60)
ILG-D 1500 44 (1,73) 36 (1,42) 60 (2,36) 50 (1,97) 71 (2,80)
ILG-D 2400 55 (2,20) 46 (1,81) 75 (2,95) 60 (2,36) 92 (3,62)
ILG-D 5000 70 (2,76) 55 (2,17) 95 (3,74) 75 (2,95) 113 (4,45)
ILG-D 8000/PR3 70 (2,76) 55 (2,17) 95 (3,74) 75 (2,95) 113 (4,45)
ILG-D 16000/PR6 90 (3.54) 75 (2.95) 140 (5,51) 110 (4.33) 90 (3.54)

*Optional max. Valve bores (into the quadrant without insert).

Inserts are not retained in the gearbox, please specify if required.
G


C

I (



 
B
D
ØK

.

M 0

3/2 relief valve         

(optional)
$

E
GEARBOX IN CLOSED POSITION

Type A B C D E F G ØK M N Valve Connection Act. Connection

ILG-D 100 157 (6,16) 145 (5,69) 45 (1,76) 42,5 (1,67) 137,5 (5,39) 101 (3,96) 34 (1,33) 12 (0,47) 14 (0,55) 8 (0.31) F05/F07 F05/F07
ILG-D 200 155 (6,11) 165 (6,52) 61 (2,41) 53,2 (2,10) 158 (6,24) 122 (4,82) 42 (1,66) 15 (0,59) 14 (0,55) 10 (0.40) F05/F07/F10 F05/F07
ILG-D 600 194 (7,64) 210 (9,02) 94,5 (3,74) 64,5 (2,55) 189,5 (7,49) 145 (5,73) 51 (2,02) 15 (0,59) 14 (0,55) 12 (0.47) F07/F10/F12 F07/F10/F12
ILG-D 900 223 (8,78) 236,5 (9,31) 90 (3,54) 84,5 (3,33) 190 (7,48) 160 (6,30) 56,5 (2,22) 20 (0,79) 24 (0,94) 13 (0.51) F10/F12/F14 F10/F12/F14
ILG-D 1500 250 (9,84) 286 (11,26) 118,5 (4,67) 107,5 (4,23) 233 (9,16) 175 (6,89) 55 (2,17) 20 (0,79) 24 (0,94) 20 (0.79) F10/F12/F14/F16 F12/F14/F16
ILG-D 2400 280 (11,02) 327 (12,87) 123 (4,84) 127 (5,00) 244 (9,61) 194 (7,64) 62 (2,44) 25 (0,98) 28 (1,10) 15 (0.59) F12/F14/F16 F14/F16
ILG-D 5000 345 (13,58) 386 (15,20) 150 (5,91) 155 (6,10) 275,5 (10,85) 209 (8,23) 72 (2,83) 25 (0,98) 28 (1,10) 15 (0.59) F16/F25 F16/F25
ILG-D 8000 448.5 (17,65) 386 (15,20) 150 (5,91) 155 (6,10) 330 (12.99) 209 (8,23) 72 (2,83) 20 (0,79) 24 (0,94) 15 (0.59) F16/F25 F16/F25
ILG-D 16000 430 (16.93) 436 (17.17) 168.5 (6,63) 182 (7,16) 347.5 (13,68) 229 (9,01) 69 (2,40) 20 (0,79) 28 (1,10) 17 (0.67) F25/F30 F25/F30

Type H I (prep. for coupling) J (insert outside diameter) K L(max)

ILG-D 100 29,5 (1,16) DD20 (0,79) x 14 (0,55) Ø25 (0,98) key 6,35 (0,25) 27,5 (1,08) 30,5 (1,20)
ILG-D 200 41 (1,61) DD22 (0,87) x 30 (1,18) Ø32,15 (1,27) key 6,35 (0,25) 35,5 (1,40) 34 (1,34)
ILG-D 600 28 (1,11) DD25 (0,98) x 35 (1,38) Ø45,3 (1,78) key 10 (0,39) 48,6 (1.91) 57 (2,24)
ILG-D 900 27 (1,06) DD35 (1,38) x 50 (1,97) Ø54 (2,13) key 16 (0,63) 58,3 (2,30) 64 (2,52)
ILG-D 1500 26 (1,02) DD45 (1,77) x 60 (2,36) Ø60 (2,36) key 18 (0,71) 64,4 (2,54) 72 (2,83)
ILG-D 2400 32 (1,26) DD50 (1,97) x 74 (2,91) Ø75 (2,95) key 22 (0,87) 79,9 (3,15) 63 (2,48)
ILG-D 5000 13 (0,51) DD60 (2,36) x 80 (3,15) Ø90 (3,54) key 32 (1,26) 97,4 (3,83) 75 (2,95)
ILG-D 8000 13 (0,51) DD60 (2,36) x 80 (3,15) Ø90 (3,54) key 32 (1,26) 97,4 (3,83) 75 (2,95)
ILG-D 16000 95 (3,74) Ø140 (5.51) x 32 (1.26) Key Ø140 (5.51)x key 32 (1.26) 147.6 (5,81) -

All dimensions in millimetres (inches).

 ILG-D Series
Cast Iron Housing
Declutchable Gear Operators

Handwheel Selection Chart

Input Torque
Type M.A. ± 15% A B
A B
ILG-D 100 11
ILG-D 200 9.5
ILG-D 600 12.4
ILG-D 900 11.6
ILG-D 1500 15.4
ILG-D 2400 18
ILG-D 5000 25.0

S HU
PE
O T

ILG-D 8000/PR3 68
ILG-D 16000/PR6 121

Dimensions
PS series handwheel SG series handwheel
Type A B
PS100-12 Ø100 (4) 35 (1,38)
PS125-12 Ø125 (5) 34 (1,34)
PS125-15 48 (1,89)
RIM Effort in N 200 300 360 400
1000
PS160-12 Ø160 (6) 48 (1,89)
PS160-15 49 (1,93) 900
PS200-12 Ø200 (8) 51 (2,00)
PS200-15 52 (2,05) 800
PS200-20 63 (2,48)
PS250-12 Ø250 (10) 63 (2,48) 700
PS250-15 63 (2,48)
PS250-20 70 (2,76) 600
Handwheel Diameter in mm

Type A B 500

SG200 Ø200 (8”) 80 (3,15”) 400 Example how to use this Chart:
SG250 Ø250 (10”) 110 (4,33”) 1 Get the input torque required
SG300 Ø300 (12”) 115 (4,53”) 300
Output Required
SG350 Ø350 (14”) 120 (4,72”) 250 Input Torque =
200 M.A.
SG400 Ø400 (16”) 130 (5,12”)
2 Define Maximum allowable RIM effort
SG450 Ø450 (18”) 150 (5,91”) (standard is 360N)
SG500 Ø500 (20”) 150 (5,91”) 3 Select Handwheel diameter
SG600 Ø600 (24”) 150 (5,91”)
SG700 Ø700 (28”) 150 (5,91”) 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
SG800 Ø800 (32”) 150 (5,91”) Input Torque in Nm
SG900 Ø900 (36”) 160 (6,30”)
SG1000 Ø1000 (40”) 160 (6,30”)

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Formerly RGm110E. As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice.
Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com.
PUB033-006-00 Issue 07/15
RotorkThe
Gears
nameIndia
Rotork is a registered Rotork Valvekits Rotork Valvekits
trademark. Americas
Rotork recognizes Roto
all registered trademarks. Hammer
Published Industries
and produced
165/166, Bommasandra,
in the UK by Rotork Controls Brookside Way 501 South
Limited. 12th Street
POWTG0715 2804 W. 40th St.
Jigani Link Road, Nunn Park Broken Arrow, OK Tulsa, Oklahoma
Kiadb Industrial Area, Huthwaite 74012 74107
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tel +91 80 3098 1600 tel +44 (0)1623 440211 tel +1 (918) 259-8100 tel +1 918 446 3500
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A full listing of our worldwide sales and service

network is available on our website at

www.rotork.com
Formerly RGm610E. As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. PUB038-001-00 Issue 06/16
Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com. The name Rotork is a registered trademark.
Rotork recognizes all registered trademarks. Published and produced in the UK by Rotork Controls Limited. RGSG0616