808 Agriculture Xii Draft PDF
808 Agriculture Xii Draft PDF
808 Agriculture Xii Draft PDF
AGRICULTURE (808)
CLASS – XII
1
Contributors:
MAMTA DALL
(M.Sc. Chemistry and Zoology, Gold medallist)
PREM CHAND
(M.Sc. Agronomy, B.Ed., B.P.Ed.)
2
Contents
Sr.No. Title Page No.
Advance Crop Production 4
1. Food Production Including Horticulture Crops and It‘s
UNIT I
Important in The Economy and Notional Security
2. Soil Fertility and Productivity
3. Essential Plant Nutrients, Classification of Plant Nutrients.
Role of Function of Essential Plant Nutrients and their
Important Deficiency Symptoms.
4. Soil Sampling and Its Processing. Introduction of Soil pH and
Organic Carbon
5. Introduction of Manure, Fertilizer and Classification of
Fertilizer, Bio-fertilizer, their Method of Application and
Integrated Nutrients Management
6. Concept of Soil Moisture Availability, Various Irrigation
Method. Concept of Precision and Pressure Irrigation. Drip and
Sprinkler Irrigation.
7. Method of Insect-Pest Management Chemical, Biological and
Mechanical. Concept of Integrated Pest Management
Organic Farming 76
UNIT II 1. Concept, history and importance
2. Present status and contribution to National Economy
3. Important food products grown organically. Important
Government Schemes for the promotion of organic farming
in our country. Kitchen gardening.
Post-Harvest Management 85
UNIT III 1. Importance, Scope of Post-Harvest Technology and Processing
Post-Harvest Management of Fruits and Vegetables
Post-Harvest Management of Flowers
Post-harvest Management of Cereal Crops
2. Important Government Scheme for Food Sector
UNIT IV Food Processing and Value Addition 120
1. Principals and Methods of Preservation of Fruits and
Vegetables
2. Important Value Added Product of Fruits and Vegetables
3. Packaging, Quality Slandered and Their Marketing
Including Export
4. Flowers and their harvesting: important processed flower
products, packaging, storage and their marketing
5. Concept of Safe Food and Quality Standard
UNIT V Subsidiary Enterprises of Agriculture 159
1. Apiculture, Lac Culture and Sericulture
2. Mushroom Cultivation
3. Principles and Elements of Landscape Design
4. Bio-pesticide and It‘s Formulation
5. Vermicompost
6. Nursery and Layout of Nursery
3
UNIT I : Advance Crop Production
1. Per Unit Area Yield is High:- As compared to the field crops per hectare yield
of horticulture crops is very high.
From an fruit area of land more yield is obtained e.g. paddy gives a
maximum yield of only 30 q/ha, while Banana gives 300 to 500 q/ha, Pine apple
450 q/ha and Grapes 90 - 150 q/ha. In present shortage of food and scarcity of
land by growing fruits more food can be produced.
2. High Returns per Unit Area:- From one unit area of land more income will be
obtained e.g. Well kept orchard of apple, grapes and sweet orange can give as
much as Rs. 25,000 per ha as net income.
3. High Employment Generation Per Unit Area:-As per estimation, if agriculture
crops are grown in one hector it gives 143 employment days per year but
horticulture crops are far more ahead and it gives 870 employment days per year,
and crops like has outstanding figure of employment with 2000 employment days
per year.
4. Best Utilization of Waste Land: Some fruit crops can offer best utilization of
waste land crops like wood apple, custard apple, karonda, litchi, cashew nut,
coconut etc. can be grown in such areas.
5. Raw Material for Industries: Many industry like canning, wine processing, jam,
jelly, preserve, candy, fruit beverage, pickle, drying & dehydration, flower
processing etc. are depend on fruit, vegetable and flowers for row material.
6. Use of Undulating Lands: Fruit growing can be practiced in places where the
gradient is uneven or where the land is undulating and agronomical crops cannot
be cultivated. In Konkan region, mango and cashew are cultivated on large scales
on hilly and hill back area.
7. Religious Importance/ Aesthetic value:-
4
God Budha is associated with Pipal, Banyan (Ficus benghalensis) and Sita Ashok.
8. Medicinal Importance:- The parts like stem, leaf, flowers, roots and even the
fruits of horticulture plants are used to make drugs, chemicals, insecticides,
germicides etc. e.g. rose water is used to cure eyes ailments. Similarly saffron is
important ingredient of many medicines. Papain is a digestive enzyme, citrus fruit
like sweet lime is used for liver ailment, rind of pomegranate and pectin from
guava used for stomach upset, bark of arjun trees for heart troubles, neem water
for skin irritation and allergies etc.
5
2. Proteins
Proteins are extremely complex nitrogen containing organic compounds. They
constitute major part of protoplasm.
Proteins, not considered to be primary body fuel, are also utilized for the production
of organisms.
Proteins made among 20 amino acids, in which 10 are essential amino acid as they
are not synthesized in human body.
1 g protein liberates 4.0 calories of energy.
Daily requirement of protein is 60-70g.
Vegetable
Fruit Sources sources
Lima Bean 7.9
Cashew nut 21.20% g/100g
Pea 7.2
Almond 20.88 % g/100g
Cow Pea 4.3
3.
Walnut 15.60% g/100g
at
Fat is stored energy sources of our body.
1 g fat liberates 9.0 calories of energy.
Vegetable
Fruit Sources sources
Pecan nut 70.0% Bengal Gram 1.40 g/100g
Walnut 64.5% Potato 1.18 g/100g
Almond 58.9% Small Bitter gourd 1.0 g/100g
Cashew nut 46.9%
Avocado 22.8%
4. Vitamins
Vitamins classified in two group:-
1. Water soluble: Vitamin B complex and Vitamin C.
2. Fat soluble : Vitamin A, D, E and K.
Vitamin-A (Retnol, Carotene)
Daily requirement is 1.2 mg/day.
Deficiency symptoms: - Night blindness (Nyetalopia), Xeropthalmia for children,
Keratnisation of epithelia cell of eyes.
Vegetable are rich in ‗Vitamin-A‘ than fruit.
Carrot, muskmelon, winter squash and leafy vegetables are good source of vitamin-
A.
Carrot provide maximum vitamin-A per unit area.
6
Precursor of vitamin-A is carotenoids.
Fruit Sources Vegetable sources
Mango 4800 IU Bathua leaves 113000 IU
Papaya 2020 IU Colocasia leaves 10278 IU
Persimmon 1710 IU Turnip green 15000 IU
Date palm 600 IU Beet leaves 9770 IU
Vitamin-B1 (Thiamine)
Daily requirement is 1.2 mg/day.
Deficiency symptoms: - Beriberi, Muscular weakness, less of weight, Neuritis, loss
of appetite and dilation of heart.
Fruit Sources Vegetable sources
Cashew nut 630
mg/100g Palk 0.26 mg/100g
Walnut 450
mg/100g Pea 0.25 mg/100g
Almond 240
mg/100g
Vitamin-B2 (Riboflavin)
Daily requirement is 1.7 mg/day.
Deficiency symptoms: - Dry scaly skin, crack in corners of mouth, cracking of lips
etc.
Fruit Sources Vegetable sources
Bael 1191
mg/100g Palak 0.56 mg/100g
Papaya 250
mg/100g Chillies 0.39 mg/100g
Cashew nut 190
mg/100g Fenugreek leaves 0.31 mg/100g
Pineapple 120
mg/100g
Phosphorus
Daily requirement is 20 mg/ day.
Fruit Sources Vegetable sources
Almond 0.49% Amaranths leaves 800 mg/100g
Cashew nut 0.45% Garlic 187 mg/100g
Walnut 0.38%
Potassium
Spinach (605 mg/100g) and amaranths leaves (230 mg/100g) are good source of
potassium.
Sodium
Daily requirement is 4000-6000 mg/ day.
Celeug, green onion, Chinese cabbage etc. are good source of sodium.
Folic Acid
Daily requirement is 0.1mg/ day.
Deficiency symptoms: - Anamia, nervous breakdown and impaired growth.
Importance for women.
Green leafy vegetables are good source of folic acid.
6. Fibers
Fiber is comprised of components of plant materials (long chain glucose molecules)
that are resistant to human digestive enzymes. Fiber plays an important role in digestion,
providing bulk, decreasing bowel transit time, absorbing toxins and cleaning the colon of
mucus and undigested food particles. Fiber acts to increase the thickness of the stomach
contents which gives a feeling of fullness and slows down the emptying of the stomach.
Fibers are in two forms — soluble and insoluble.
9
Vegetables and fruits are an excellent source of fiber, especially potato (2.2g/100g),
broccoli, cabbage, cauliflower, corn, green beans, tomatoes zucchini, fig, guava,
apples, bananas, apricots, grapes, peaches, strawberries, etc.
Maximum dietary fiber found in fig 7g/100g followed by guava (6.9%) in fruit and
in vegetable potato have maximum dietary fiber 2.2g/100g.
Practice
1. Define the Horticulture?
2. Write down the per capita recommendation of ICMR for fruit and Vegetables.
3. Write down the deficiency symptoms of Ca, Vitamin-C and Vitamin-A.
4. Describe the role of fiber in our diet.
5. Write down the importance of horticulture.
Fill in the Blank-
1. Rickets diseases is due to……………..
2. Beriberi diseases is due to……………..
3. Per Capita per day Carbohydrate requirement……………
4. 1 g fat liberates ……………….. calories of energy
5. Iron content in Karonda fruit is…………………..
Objective Question
1. Per capita per day vegetable requirement is:-
a. 85g b. 125g c. 100g d. 300g
2. Which one is rich source of fat?
a. Walnut b. Pecannut c. Avacado d. Cashewnut
3. Which one is rich source of Fe?
a. Karonda b. Litchi c. Mango d. Date palm
4. Vegetable is poor source of:-
a. Vitamin b. Carbohydrate c. Fat d. Protean
5. Vit-C found in Barbandes Cherry is:-
a. 600mg/100g b. 1400-1600mg/100g c. 299mg/100g d. 150mg/100g
10
2. Soil Fertility and Productivity
Soil Fertility:
Soil fertility is the ability of the soil to provide all essential plant nutrients in available
forms and in a suitable balance.
Soil productivity:
The capability of soil to produce specified crop yield under well-defined and specified
systems of management of inputs and environmental conditions.
11
Factors Governing Soil Productivity
1. Soil Fertility
2. Soil Physical condition
3. Soil/Farm Location
4. Market demand of Crops
5. Transportation Facility
6. Weather condition
7. Insect-Pest and Disease Attack
Practice
1. Define the Soil Fertility and Soil Productivity?
2. Write down the difference between Soil Fertility and Productivity?
3. Which factor affect to soil fertility?
4. Which factor affect to soil productivity?
Fill in the Blank-
1. …………… is the ability of the soil to provide all essential plant nutrients in available
forms and in a suitable balance.
2. Deep soils are ……………. fertile than the shallow soils and the roots are spread well
enough in deep soils than the shallow soils.
3. Soil fertility determine in …………………
Objective Question
1. Capacity of nutrient supply to plant is known as?
a. Soil Productivity b. Soil Fertility c. a & b Both d. Production
2. Per unit production is known as?
a. Soil Productivity b. Soil Fertility c. a & b Both d. Production
3. Which is parental factor?
a. Soil Productivity b. Soil Fertility c. a & b Both d. Production
12
13
C. Essential Plant Nutrients, Classification of Plant Nutrients. Role of Function of
Essential Plant Nutrients and their Important deficiency Symptoms.
The element is involved directly in the nutrition of the plant quite apart from its
possible effects in correcting some unfavourable microbiological or chemical condition
of the soil or other culture medium.
Essential plant nutrients:- A total of only 17 elements are essential for the
growth and full development of higher green plants according to the criteria laid down by
Arnon and Stout (1939). These criteria are:-
1. A deficiency of the given element makes it for the plant impossible to complete its
life cycle.
2. The deficiency is specific for the given element and not replaceable by another
element.
3. The element is a constituent of an essential metabolite or it is required for the action
of an enzyme system.
According to Arnon had 16 elements are essential for the growth but Ni is also
included in essential elements in 2009.
14
1. Mobile nutrients:- The nutrients are highly soluble and these are not adsorbed on
clay complexes. Example: NO3-, SO42-,BO32-, Cl- and Mn2+
2. Less mobile nutrients:- They are soluble, but they are adsorbed on clay complex, so
their mobility is reduced. Example: NH4+, K+, Ca+, Mg2+, Cu2+.
3. Immobile nutrients:- Nutrient ions are highly reactive and get fixed in the soil.
Example: H2PO4-, HPO42-, Zn2+.
2. Macro Nutrients
a. Primary Nutrients
Nitrogen N NH+4, NO-3 Soil 1.4% 14000ppm
15
Silicon Si Si(OH)4 Soil
Nutrient Deficiency Symptoms at Plant
Old Leaves:- N, P, K, Mg, Mo
New Leaves:- Fe, Cu, Cl, S, Mn
Old and New Leaves:- Zn
Apical Bud:- Ca, B
Practice
Multiple Choice Question
1. Beneficial nutrient theory given by:-
a. Arnon) b. Satrtut c. Nicolsan d.DeCandoli
2. Ni considered as a essential plant nutrient in year:-
a. 2010 b. 2011 c. 1999 d. 2000
3. Yellowing diseases in tea is due to deficiency of:-
a. Ca b. Zn c. S d. B
4. Which plant nutrients deficiency seen on apical bud of plant?
a. N b. Fe c. Ca d. Mg
5. Which one is Secondary plant nutrients?
a. N b. C c. Mg d. Zn
6. Which one is beneficial plant nutrients?
a. N b. C c. Mg d. Zn
7. Which nutrients is oxygen carrier?
a. B b. Fe c. Ca d. Mg
8. Crop logging is due to toxicity of:-
a. N b. C c. Mg d. Zn
Fill in the Blank
1. ………………..nutrient is known as osmotic agents.
2. ……,…………and ……….are primary nutrients.
3. ………… has a major role in the formation of the cell wall membrane.
4. ……….. is essential component of DNA and RNA, and phospholipids.
5. ……….and …………….are major part of the chlorophyll molecule and is
therefore necessary for photosynthesis.
Descriptive questions
1. Describe the essential plant nutrients theory.
2. Write down the deficiency symptoms of Nitrogen, Calcium and Iron.
3. Write down the function of Phosphorus, Magnesium and Zinc.
4. Write down the Classification of plant nutrients on the basis of mobility?
5. Write down the function, deficiency symptoms and toxicity of Potash in plant.
22
3 Soil Sampling and It’s Processing. Introduction of Soil
pH and Organic Carbon
1. Introduction: In present days everybody is talking about the soil testing and soil
health card distribution. But if we see the common farmers, they have a very little
idea about the soil sampling, testing and its profitable practical benefits in their
field. Some of them are also wish to test their soils, but they have so many
questions in mind likes where to take samples, how to take samples, how much
number of samples should collect for a particular area, what should be the depth
of sampling, period/interval of soil testing, where the soil can be tested etc. So, for
the successful soil testing programme, there are four important phase likes
collection of soil samples, analysis of soil samples, interpretation and
recommendation, and should be followed strictly.
2. Collection of Soil Samples: Soil sampling is the most challengeable task, as a
few grams of soil sample represents for a given area. Thus, the soil samples are
required to be taken in such a manner that the collected sample should reflect the
true fertility of soil for any targeted area. If the field is levelled and soil appears to
be uniform, only one composite sample if taken properly could be enough for an
area of 4-5 ha. Variation in slope, colour, texture, crop growth, unusual spots and
management practice should be taken into account and separate sets of composite
samples must be collected from each such area. Recently fertilized plots, bunds,
23
channels, marshy tracts and area near trees, wells, cattle dung and compost piles
or other non-representative locations must be avoided during the sampling.
2.1. Sampling Tools: The equipment like; spade/khurpi, auger (tube and screw
type), plastic bucket, plastic bag, scale and water proof marker are required for
soil sampling. For sampling in the soft and moist soil, the tube auger, spade or
khurpi is quite satisfactory. A screw type auger is more convenient on hard/dry
land.
2.2. Sampling Depth: The root growth of most of the field crops is confined to
10-20 cm depth and hence sampling upto 15-20cm is enough for the field crops.
For most of the pasture crop, 10cm sampling depth is normally sufficient.
However, soil samples from the areas growing deep rooted crops like sugarcane,
cotton, plantation and horticultural crops are to be collected upto 80-100 cm
(90cm) depth.
2.3. Time of Sampling: Soil samples should be collected well before
planting/sowing of the targeted crops, so that the soil can be tested in time. If one
crop is cultivated in a year, then soil testing once in a three year is sufficient. But
under intensive cultivation, say 2-3 crops in a year, then sampling should
preferably be done every year prior to sowing of the first crop of the given
cropping sequence.
2.4. Methods of Sampling: The greatest source of error in soil analysis is usually
the soil sample itself. Consequently, soil samples should be taken in a zigzag
manner to cover the entire field. At least 10-25 sub samples (cores) are taken
randomly and mixed together to make a representative (composite) sample from a
uniform field. First the sampling spot from where the sample is to be collected is
cleaned with a spade. If a spade or khurpi is used for soil sampling, first a ‗V‘
shaped cut is made up to the plough layer (0-15 cm) and then a uniform 2.5cm
thick slice is taken out. Collected soil samples are thoroughly mixed on a clean
piece of cloth/polythene sheet/ thick paper and the bulk is reduced by the
quartering so that about 500g of composite sample is retained and kept in a clean
polythene bag. The sample bags should be clean and fixed properly so as to avoid
any mix ups during processing.
Process of sample size reduction or quartering method: Sample should be
divided into 4 parts by drawing a ‗+‘ sign through it. Discard the soils from the
opposite corners. Mix remaining soil, divide into 4 parts and again discard from
corners.
24
2.5. Sample Preparation: A sample is spread out on a plastic or a thick brown
paper in the shade for drying, because the wet soil samples collected from the
field cannot be stored as changes occur with time in storage condition. Sun drying
is strictly prohibited and it is preferable to air dry soils at 20-25oC and 20-60%
relative. Coarse concretions, stones and pieces of roots, leaves and other under-
composed organic residues are taken away. Large lumps of moist soil are broken
by hand. After air drying soil samples are crushed gently with a wooden mortar
and pestle, and sieved through a 2mm sieve. The material larger than 2 mm is
discarded.
2.6. Sample Storage: Care should be taken to send the collected soil samples as
soon as possible for analysis. However, until analyzed, processed samples should
be stored in polythene bags or plastic containers properly tied and tagged with the
sample label.
2.7. Relevant Information about the Sample: A tag should be attached with
each sample includes: name of the farmer, address, date of sampling, sampling
depth, previous crop(s) grown, etc. Any other relevant information such as
intention of analysis, fertilization history, future crop/cropping plan, etc. should
also be provided separately. This supporting information helps for precise
fertilizer recommendations. Further, the details, crop and yield history, along with
the amount and types of fertilizers applied can also be employed to refine the
fertilizer recommendation.
3. Possible Benefits for Farmers:
Alert about the deficiencies and toxic nutrients exist in their own field and get
answers how to overcome.
Identify the areas under problem soil (if any) which limits crop growth and gather
knowledge for reclamation.
Get an idea about fertilizer recommendation and develop their skill in the use of
rational/efficient nutrient inputs.
Practically observe the contribution in yield increase percent to the applied
recommended nutrients.
Soil pH
Soil pH comes from a French term meaning the ―Power of Hydrogen.‖ It is a measure of
hydrogen ion (H+) and hydroxyl ion (OH-) concentration in soil. It refers to the acidity (low pH)
or alkalinity (high pH) of soil and is measured in pH units.
The pH scale goes from 0 to 14. A pH of seven is neutral. As the amount of H+ ions in the
soil increases, the soil pH decreases, and the soil becomes more acidic. As the amount of OH -
ions in the soil increases, the soil pH increases, and the soil becomes more alkaline. From pH 7 to
0, the soil is increasingly more acidic, and from pH 7 to 14, the soil is increasingly more alkaline
or basic.
Using a strict definition, pH is the negative log of H+ ion activity in a solution. This
means the pH values are reported on a negative log scale. So, a one-unit change in soil pH value
25
signifies a 10 fold change in the actual activity or concentration of H+, and the H+ activity
increases as the pH level decreases.
To put this into perspective, a soil pH 6 has 10 times more H+ ions than a soil pH 7, and a
soil pH 5 has 100 times more H+ ions than a soil pH 7.
Measuring Soil pH:- Soil pH provides various clues about soil properties and is easily
determined. The most accurate method of determining soil pH is by a pH meter. A second method
which is simple and easy but less accurate then using a pH meter, consists of using certain
indicators or dyes.
Agriculture’s Role in the Carbon Cycle:- Carbon is critical to soil function and
productivity, and a main component of and contributor to healthy soil conditions. Soil
management plays a critical role in whether the carbon remains in the soil or is released
to the atmosphere. Agricultural practices can impact both the amount and the
composition of soil organic carbon and hence also the soil‘s physical, biological, and
chemical condition, the combination of things that defines soil health. Farm practices that
affect carbon therefore impact agricultural productivity and resilience (the soil‘s ability to
deal with weather extremes) and the carbon cycle itself.
Importance of Soil Organic Carbon:- While the agricultural sector has the ability to
impact the carbon cycle on a large scale, often through the release of carbon, farmers
have a vested interest in retaining and increasing soil organic carbon for individual fields
because soil and yield tend to improve when the soil organic carbon level increases.
Higher soil organic carbon promotes soil structure or tilth meaning there is greater
physical stability. This improves soil aeration (oxygen in the soil) and water drainage and
retention, and reduces the risk of erosion and nutrient leaching. Soil organic carbon is
also important to chemical composition and biological productivity, including fertility
and nutrient holding capacity of a field. As carbon stores in the soil increase, carbon is
―sequestered‖, and the risk of loss of other nutrients through erosion and leaching is
reduced. An increase in soil organic carbon typically results in a more stable carbon cycle
26
and enhanced overall agricultural productivity, while physical disturbances of the soil can
lead to a net loss of carbon into the surrounding environment due to formation of carbon
dioxide (CO2).
Management practices that can increase soil organic carbon and reduce carbon loss
into the atmosphere.
27
Crop selection Perennial crops eliminate the need for yearly planting and
increase soil organic carbon by root and litter decomposition
post-harvest. Crops with greater root mass in general add to
root decomposition and physically bond aggregates together.
Using high residue annual crops can also help reduce net
carbon loss from cropping systems.
About 58% of the mass of organic matter exists as carbon. So if we know the
organic carbon content in a soil we can estimate the amount of organic matter:
Organic matter (%) = total organic carbon (%) x 1.72
While this ratio can vary in different soils, using a conversion factor of 1.72
provides a reasonable estimate of soil organic matter and is suitable for most purposes.
C: N ratio
The ratio between the nitrogen content in the microbes and in the organic residues and
to the carbon content is called as C:N ratio.
When fresh plant residues are added to the soil they are rich in carbon and poor in N.
This results in wider C: N ratio (40:1) decomposition of the organic matter in the soil
changes to humus resulting in a narrow C: N ratio (10:1).
When materials high in carbon are added to the soil the microbial population increase
due to the plentiful supply of food material.
A lot of CO2 is released.
During this process the micro organisms utilize the soil N for their body build up and
there is a temporary block of N.
When the decomposition of fresh organic residues reaches to the stage where the C: N
ratio is 20:1 there is an increase in the availability of N.
The C: N ratio of cultivated soils ranges from 8:1 to 15:1.
Average: 10:1 to 12:1.
Practice
Multiple Choice Question
1. Soil sample depth should be taken for agronomy crops?
a. 10 cm b. 15 cm c. 20 cm d. 25 cm
2. pH meter discover by:-
a. SPL Sorensen b. Arnold O. Beckman c. VV Dokuchaev d. All of theses
3. C:N ratio of Indian soil is:-
a. 10:1 b. 15:1 c. 20:1 d. 25:1
4. Soil sample should be dry at temperature?
a. 15-20oC b. 20-25oC c. 40-50oC d. 100oC
Fill in the Blank
1. Organic matter (%) = total organic carbon (%) x …………..
28
2. Soil pH comes from a French term meaning the……………….
3. About ………% of the mass of organic matter exists as carbon.
4. Soil samples from the areas growing deep rooted crops like sugarcane, cotton,
plantation and horticultural crops are to be collected upto ……………cm depth.
Descriptive
1. Write down the process of preparation of soil sample?
2. Explain the pH?
3. Write the Carbon cycle?
4. What is C:N ratio.
(ii) Organic manure provides all the nutrients that are required by plants but in
limited quantities.
(iii)It helps in maintaining C:N ratio in the soil and also increases the fertility and
productivity of the soil.
(iv) It improves the physical, chemical and biological properties of the soil.
(v) It improves both the structure and texture of the soils.
(vi) It increases the water holding capacity of the soil.
(vii) Due to increase in the biological activity, the nutrients that are in the
lower depths are made available to the plants.
(viii) It acts as much, thereby minimizing the evaporation losses of moisture
from the soil.
30
Animal refuse 0.3-0.4 0.1-0.2 0.1-0.3
Cattle dung, fresh 0.4-0.5 0.3-0.4 0.3-0.4
Horse dung ,fresh 0.5 -0.5 0.4-0.6 0.3-1.0
Poultry manure, fresh 1.0-1.8 1.4-1.8 0.8-0.9
Sewage sludge, dry 2.0-3.5 1.0-5.0 0.2-0.5
Sewage sludge, activate dry 4.0-7.0 2.1-4.2 0.5-0.7
Cattle urine 0.9-1.2 trace 0.5-1.0
Horse urine 1.2-1.5 trace 1.3-1.5
Human urine 0.6-1.0 0.1-0.2 0.2-0.3
Sheep urine 1.5-1.7 trace 1.8-2.0
Ash, coal 0.73 0.45 0.53
Ash, household 0.5-1.9 1.6-4.2 2.3-12.0
Ash, wood 0.1-0.2 0.8-5.9 1.5-36.0
Rural compost ,dry 0.5-1.0 0.4-0.8 0.8-1.2
Urban compost ,dry 0.7-2.0 0.9-3.0 1.0-2.0
Farmyard manure ,dry 0.4-1.5 0.3-0.9 0.3-1.9
Filter-press cake 1.0-1.5 4.0-5.0 2.0-7.0
Rice hulls 0.3-0.5 0.2-0.5 0.3-0.5
Groundnut husks 1.6-1.8 0.3-0.5 1.1-1.7
Banana, dry 0.61 0.12 1.00
Cotton plant residues 0.44 0.10 0.66
Maize Husk 0.42 1.57 1.65
Paddy Husk 0.36 0.08 0.71
Tobacco residues 1.12 0.84 0.80
Pigeon pea residues 1.10 0.58 1.28
Wheat Husk 0.53 0.10 1.10
Sugarcane trash 0.35 0.10 0.60
Tobacco dust 1.10 0.31 0.93
Non edible Oil Cakes
Castor cake 4.3 1.8 1.3
Cotton cake 3.9 1.8 1.6
Karanj cake 3.9 0.9 1.2
Mahua cake 2.5 0.8 1.8
Neem cake 5.2 1.0 1.4
Safflower cake 4.9 1.4 1.2
Edible Oil cakes
Coconut cake 3.0 1.9 1.8
Groundnut cake 7.3 1.5 1.3
Niger cake 4.7 1.8 1.3
Rape seed cake 5.2 1.8 1.2
Sesame cake 6.2 2.0 1.2
Classification of Manure
31
Bulky Organic Manures Concentrated Organic Manures
Farm Yard Manure (FYM)
Farm Yard Manure (FYM):- It refers to the decomposed mixture of dung and urine of farm
animals along with litter (bedding material) and left over material from roughages or fodder
fed to the cattle.
FYM contains:- 0.5% N, 0.25% P205 and 0.4% K20.
FYM is one of the most important agricultural by products.
Nearly 50 per cent of the cattle dung production in India today is utilized as fuel and
is thus lost to agriculture.
Compost
A mixture of decayed or decaying organic matter used to fertilize soil. Compost is usually
made by gathering plant material, such as leaves, grass clippings, and vegetable peels, into a
pile or bin and letting it decompose as a result of the action of aerobic bacteria, fungi, and
other organisms.
Methods Of Composting:-
1. The Indian Banglore Method:- This method of composting was developed at
Bangalore in India by Acharya (1939). The method is basically recommended when
night soil and refuse are used for preparing the compost.
The method overcomes many of the disadvantages of the Indore method such
as problem of heap protection from adverse weather, nutrient losses due to high winds
/ strong sun rays, frequent turning requirements, fly nuisance etc. but the time
involved in production of a finished compost is much longer. The method is suitable
for areas with scanty rainfall.
In this method, the disadvantages of Indore method are overcome by slowing
down the rate of decomposition and avoiding the turnings. The substrates usually
composted in this method are town refuse and night soil which are spread in alternate
layers of 15 cm and 5 cm in trenches or pits. When the pit is filled to 15 cm above the
ground level, it is sealed to prevent loss of moisture. After the initial aerobic
decomposition for 8 - 10 days the material undergoes semi anaerobic decomposition.
During this stage the rate of decomposition slows down taking about 6 - 8 months for
the compost to be ready. Often, the composting period is more than eight months due
to high carbon: nitrogen ratio. Loss of organic matter and nitrogen is negligible and
percentage recovery of compost is more. But, this method is not adaptable to heavy
rainfall areas.
2. The Indian Indoor Method:- Sir Albert Howard and Wad (1924-26) at Indore,
Madhya Pradesh, developed this method in which the conservation of cattle urine is
effected by getting it absorbed in rice straw, straw dust and other organic wastes used
as bedding in cattle shed. The urine soaked material along with fresh cow dung serves
as major source of nitrogen for the microorganisms involved in composting.
Raw materials:- The raw materials used are mixed plant residues, animal dung and
urine, earth, wood ash and water. All organic material wastes available on a farm,
such as weeds, stalks, stems, fallen leaves, prunings, chaff and fodder leftovers, are
collected and stacked in a pile. Hard woody material such as cotton and pigeon-pea
stalks and stubble are first spread on the farm road and crushed under vehicles such as
tractors or bullock carts before being piled. Such hard materials should not exceed 10
percent of the total plant residues. Green materials, which are soft and succulent, are
allowed to wilt for two to three days in order to remove excess moisture before
stacking; they tend to pack closely when stacked in the fresh state. The mixture of
different kinds of organic material residues ensures a more efficient decomposition.
32
While stacking, each type of material is spread in layers about 15 cm thick until the
heap is about 1.5 m high. The heap is then cut into vertical slices and about 20-25 kg
are put under the feet of cattle in the shed as bedding for the night. The next morning,
the bedding, along with the dung and urine and urine-earth, is taken to the pits where
the composting is to be done.
Pit site and size:- The site of the compost pit should be at a level high enough to
prevent rainwater from entering in the monsoon season; it should be near the cattle
shed and a water source. A temporary shed may be constructed over it to protect the
compost from heavy rainfall. The pit should be about 1 m deep, 1.5-2 m wide, and of
a suitable length.
Filling the pit:- The material brought from the cattle shed is spread in the pit in even
layers of 10-15 cm. A slurry made from 4.5 kg of dung, 3.5 kg of urine-earth and 4.5
kg of inoculum from a 15-day-old composting pit is spread on each layer. Sufficient
water is sprinkled over the material in the pit to wet it. The pit is filled in this way,
layer by layer, and it should not take longer than one week to fill. Care should be
taken to avoid compacting the material in any way.
Turning:- The material is turned three times while in the pit during the whole period
of composting: the first time 15 days after filling the pit; the second after another 15
days; and the third after another month. At each turning, the material is mixed
thoroughly and moistened with water. It will be ready in four months.
3. Indian Indore heap method
Heap site and size:- During rainy seasons or in regions with heavy rainfall, the
compost may be prepared in heaps above ground and protected by a shed. The pile is
about 2 m wide at the base, 1.5 m high and 2 m long. The sides taper so that the top is
about 0.5 m narrower than the base. A small bund is sometimes built around the pile
to protect it from wind, which tends to dry the heap.
Forming the heap:- The heap is usually started with a 20 cm layer of carbonaceous
material such as leaves, hay, straw, sawdust, wood chips and chopped corn stalks.
This is covered with 10 cm of nitrogenous material such as fresh grass, weeds or
garden plant residues, fresh or dry manure or digested sewage sludge. The pattern of
20 cm of carbonaceous material and 10 cm of nitrogenous material is repeated until
the pile is 1.5 m high and the material is normally wetted until it feels damp but not
soggy. The pile is sometimes covered with soil or hay to retain heat and it is turned at
intervals of 6 and 12 weeks. In the Republic of Korea, the heaps are covered with thin
plastic sheets to retain heat and prevent insect breeding.
Where materials are in short supply, the alternate layers can be added as they
become available. Moreover, all the materials can be mixed together in the pile
provided that the proper proportions are maintained. Shredding the material speeds up
decomposition considerably. Most materials can be shredded by running a rotary
mower over them several times. Where sufficient nitrogenous material is not
available, a green manure or leguminous crop such as sun hemp is grown on the
fermenting heap by sowing seeds after the first turning. The green matter is then
turned in at the time of the second mixing. The process takes about four months to
complete.
4. Indian Coimbatore method:- This method (Manickam, 1967) involves digging a pit
(360 cm long × 180 cm wide × 90 cm deep) in a shaded area (length can vary
according to the volume of waste materials available). Farm wastes such as straw,
vegetable refuse, weeds and leaves are spread to a thickness of 15-20 cm. Wet animal
dung is spread over this layer to a thickness of 5 cm. Water is sprinkled to moisten the
material (50-60 percent of mass). This procedure is repeated until the whole mass
33
reaches a height of 60 cm above ground. It is then plastered with mud, and anaerobic
decomposition commences. In four weeks, the mass becomes reduced and the heap
flattens. The mud plaster is removed and the entire mass is turned. Aerobic
decomposition commences in at this stage. Water is sprinkled to keep the material
moist. The compost is ready for use after four months.
5. NADEP method:- NADEP method of compost making has been developed by a
farmer, Narayan Rao Pandhari Pande, in Maharastra, India. This method is based on
the principle of aerobic decomposition with natural flow of optimum air. The
substrate is converted at the top by plastering with dung and soil to minimise the loss
of moisture.
6. ADCO Method:- This method of compost making has been developed by
Hutchinson and Richards in 1921 in England. In such method ADCO powder use as a
starter.
7. Activated method:-
Green Manuring
Green Manuring:- It can be defined as a practice of ploughing or turning into the soil,
undecomposed green plant tissues for the purpose of improving the soil fertility. Green
manure plant should be turning into soil at flowering stage and 45 days before crop sowing.
Dhaincha and Sun hemp are mostly used for green manuring.
Dhaincha can be grown in highly alkali soil.
Dhaincha plant pH is 5.0-5.2 and Dhaincha juice pH is 4. It is use as a Soil improvers
in saline and alkaline soil.
It is obtained in two ways: by growing green manure crops or by collecting green leaf
(along with twigs) from plants grown in wastelands, field bunds and forest.
Green manuring is growing in the field plants usually belonging to leguminous family
and incorporating into the soil after sufficient growth.
The plants that are grown for green manure known as green manure crops.
34
No. Matter (t/ha)
1. Sunhemp Crotalaria juncea 0.43 84 30
2. Dhaincha Sesbania aculeata 0.42 77 23.2
3. Sweet clover Melilotus indica 0.51 134
4. Black gram Vigna mungo 0.41 38
5. Mung bean Vigna radiata 0.53 38
6. Cluster bean Cyamopsis 0.34 62
tetragonoloba
7. Cowpea Vigna sinensis 0.49 56
8. Pea Pisum sativum 0.36 66.5
9. Lentil Lens culinaris 0.70 36.5
10. Moth bean Vigna aconitifolia 0.41 42
Bio-Fertilizer
Biofertilizer are defined as preparations containing living cells or latent cells of
efficient strains of microorganisms that help crop plants for the uptake of nutrients by their
interactions in the rhizosphere.
Role of Biofertilizers in soil fertility and Agriculture:-
1. They supplement chemical fertilizers for meeting the integrated nutrient demand of the
crops.
2. They can add 20-200 kg N/ha year under optimum soil conditions and thereby increases
15-30 percent of total crop yield.
3. They can at best minimize the use of chemical fertilizers not exceeding 40-50 kg N/ha
under ideal agronomic and pest-free conditions.
4. Application of Biofertilizers results in increased mineral and water uptake, root
development, vegetative growth and nitrogen fixation.
35
5. Some Biofertilizers (eg, Rhizobium BGA, Azotobacter sp) stimulate production of growth
promoting substance like vitamin- B complex, Indole acetic acid (IAA) and Gibberellic acids
etc.
6.Phosphate mobilizing or phosphorus solubilizing Biofertilizers / microorganisms (bacteria,
fungi, mycorrhiza etc.) converts insoluble soil phosphate into soluble forms by secreting
several organic acids and under optimum conditions they can solubilize / mobilize about 30-
50 kg P2O5/ha due to which crop yield may increase by 10 to 20%.
7.Mycorrhiza or VA-mycorrhiza (VAM fungi) when used as Biofertilizers enhance uptake of
P, Zn, S and water, leading to uniform crop growth and increased yield and also enhance
resistance to root diseases and improve hardiness of transplant stock. They liberate growth
promoting substances and vitamins and help to maintain soil fertility.
8. They act as antagonists and suppress the incidence of soil borne plant pathogens and thus,
help in the bio-control of diseases.
9. Nitrogen fixing, phosphate mobilizing and cellulolytic microorganisms in bio- fertilizer
enhance the availability of plant nutrients in the soil and thus, sustain the agricultural
production and farming system.
10. They are cheaper, pollution free and renewable energy sources.
11. They improve physical properties of soil, soil tilth and soil health in general.
12. They improve soil fertility and soil productivity.
13. Blue green algae like Nostoc, Anabaena, and Scytonema are often employed in the
reclamation of alkaline soils.
14. Bio-inoculants containing cellulolytic and lignolytic microorganisms enhance the
degradation/ decomposition of organic matter in soil, as well as enhance the rate of
decomposition in compost pit.
15. BGA plays a vital role in the nitrogen economy of rice fields in tropical regions.
Azotobacter inoculants when applied to many non-leguminous crop plants, promote seed
germination and initial vigor of plants by producing growth promoting substances.
16. Azolla-Anabaena grows profusely as a floating plant in the flooded rice fields and can fix
40-80 kg N/ha /year in approximately 40-60 tones of biomass produced, Plays important role
in the recycling of plant nutrients.
Bio-fertilizer:-
37
because it produce large
mass
38
Compost pit decomposition
Field(in situ) decomposition
Nitrogen fixation:- The nitrogen cycle is the biogeochemical cycle by which nitrogen is
converted into various chemical forms as it circulates among the atmosphere and terrestrial
and marine ecosystems. The conversion of nitrogen can be carried out through both
biological and physical processes.
39
Nitrifying bacterium, plural Nitrifying Bacteria, any of a small group of aerobic
bacteria (family Nitrobacteraceae) that use inorganic chemicals as an energy source. They are
microorganisms that are important in the nitrogen cycle as converters of soil ammonia to
nitrates, compounds usable by plants. The nitrification process requires the mediation of two
distinct groups: bacteria that convert ammonia to nitrites (Nitrosomonas, Nitrosospira,
Nitrosococcus, and Nitrosolobus) and bacteria that convert nitrites (toxic to plants) to nitrates
(Nitrobacter, Nitrospina, and Nitrococcus).
Denitrifying bacteria, microorganisms whose action results in the conversion of
nitrates in soil to free atmospheric nitrogen, thus depleting soil fertility and reducing
agricultural productivity. Thiobacillus denitrificans, Micrococcus denitrificans, and some
species of Serratia, Pseudomonas, and Achromobacter are implicated as denitrifiers.
Pseudomonas aeruginosa can, under anaerobic conditions (as in swampy or water-logged
soils), reduce the amount of fixed nitrogen (as fertilizer) by up to 50 percent.
40
11. Peanuts 42
12. Beans 40
41
The N:P2O5:K2O use ratio is quite wide whereas application of K, S and
micronutrients is often ignored. Domestic fertilizer production is inadequate to meet the
requirements and the situation is not likely to improve in the near future. On the other hand,
constraints like global price hike of fertilisers and raw materials would not permit fertiliser
import in large quantities leading to a big gap between fertiliser supply and consumption.
While organics and biofertilisers are expected to bridge a part of this gap, efficient use of
fertilisers in narrowing the nutrient supply gap also needs greater emphasis. Utilization of
fertiliser nutrients by the crops vary from 30-50% in case of N, 15- 20% in case of P and less
than 5% in case of micronutrients. Thus substantial amount of applied nutrients is lost
through various pathways. Enhancing nutrient use efficiency should, therefore, be a
prioritized area of research for restoration and improvement of soil health and minimising the
cost of crop production.
3.2. Organic Manures:- Organic manures like urban compost, FYM, crop residues, human
excreta, city refuse, rural compost, sewage-sludge, pressmud and other agroindustrial wastes
have large nutrient potential. Compost and FYM have traditionally been the important
manures for maintaining soil fertility and ensuring yield stability. Other potential organic
sources of nutrients such as non-edible oilcakes and wastes from food processing industry are
also there. Moreover, there are several industrial by-products and municipal wastes with fair
nutrient potential. However, these nutrient-carriers have not been properly evaluated to
establish their fertiliser equivalents. There is need to integrate these sources depending on
their availability in different crops and cropping systems. The industrial byproducts like
spent-wash from distillery, molasses, pressmud, etc., from sugar industry and wastes from
other food processing industries have good manorial value. Sulphitation pressmud (SPM) has
a great potential to supply nutrients in addition to favourable effects on soil properties.
During the last three decades, SPM has assumed great importance as a nutrient supplement in
sugarcaneratoon- wheat and other intensive cropping systems of the sugarcane growing areas.
Municipal solid wastes (MSW) and sewage-sludge are the other important nutrient sources
available for integration with fertiliser inputs, though these have to be used with caution to
avoid any potential threat of pathogens and heavy metal load. These nutrient sources are
bulky in nature with low nutrient content and short in supply; hence, have lost their relative
importance over time in crop production. However, cost of fertilisers and their limited supply
made it necessary to search for alternative and renewable sources of plant nutrients leading to
major interest in organic recycling. Less than 50% of the manurial potential of cattle dung is
utilized at present, as large proportion is lost as fuel and droppings in non-agricultural areas.
Out of the cattle dung and other farmyard wastes recycled lack to the soil as manure,
substantial nutrients are lost due to faulty methods of manure preparation and its amount of
application. Organic manures not only supply macro and micronutrients, but also help
improving the physical, chemical and biological properties of the soils. These manures,
besides supplying nutrients to the first crop, also leave substantial residual effect on
succeeding crops in the system.
3.3. Legumes:- Legumes have a long-standing history of being soil fertility restorers due to
their ability to obtain N from the atmosphere in symbiosis with Rhizobia. Legumes could
prove an important ingredient of INM when grown for grain or fodder in a cropping system,
or when introduced for green manuring. Legumes grown as green manure, forage or grain
crops improved the productivity of rice-wheat cropping system (RWCS) and rejuvenated soil
42
fertility.
3.4. Crop Residues:- Crop residues have several competitive uses and may not be always
available as an ingredient of INM, yet in the regions like North-West India where mechanical
harvesting is practiced, a sizeable quantity of residues is left in the field, which can form a
part of nutrient supply. There are large amounts of residues of other crops like, potato,
sugarcane, vegetables, etc., which are practically wasted in most cases.Although cereal crop
residues are valuable cattle-feed, these could be used to supplement the fertilisers wherever
available in excess of the local needs.Disposal of rice straw in Trans- and Upper Gangetic
Plains has emerged as a great problem. In these combine-harvested areas farmers opt to burn
the residues in situ, losing precious nutrients on one hand and polluting environment on the
other. Recycling of these residues back to fields helps to build stable organic matter in the
soil, as also to sustain crop yield levels. Stubbles left in the field even in traditional harvesting
methods range from 0.5 to 1.5 t/ha in case of different crops. When mechanical harvesting is
done, this amount is much greater. Stubbles of coarse cereals such as sorghum, maize, pearl
millet, etc., which are difficult to decompose are normally collected and burnt during land
preparation causing significant loss of plant nutrients.
3.5. Biofertilisers:- Biofertilisers are the materials containing living or latent cells of
agriculturally beneficial microorganisms that play an important role in improving soil fertility
and crop productivity due to their capability to fix atmospheric N, solublize/mobilize P and
decompose farm waste resulting in the release of plant nutrients. The extent of benefit from
these microorganisms depends on their number and efficiency which, however, is governed
by a large number of soil and environmental factors. Bacterial cultures like Rhizobium,
Azospirillium and Azotobacter have the ability to fix atmospheric N which in turn increase N
supply to the crops. Bacterial cultures of Pseudomonas and Bacillus species and fungal
culture of Aspergillus species help to convert insoluble P into plant usable forms and thus
improve phosphate availability to the crops. Similarly, fungi like Vesicular Arbuscular
Mycorrhizae (VAM) increase nutrient uptake particularly that of P due to increased contact
of roots with larger soil volume. Rhizobium is the most well-known bacterial species that acts
as the primary symbiotic fixer of N. These bacteria can infect the roots of leguminous plants,
leading to the formation of lumps or nodules where the N fixation takes place. The
bacterium‘s enzyme system supplies a constant source of reduced N to the host plant and the
plant furnishes nutrients and energy for the activities of the bacterium. The Rhizobium-
legume association can fix up to 100-300 kg N/ha in one crop season and in certain situations
leave substantial N for the following crop. This symbiosis can meet more than 80% of the N
requirement of the legume crop.
The free-living N-fixer, Azotobacter imparts positive benefits to the crops through
small increase in N input from BNF, development and branching of roots, production of plant
growth hormones, enhancement in uptake of NO3-, NH4+, H2PO4-, K+ and Fe2+, improved
water status of the plants, increased nitrate-reductase activity and production of antifungal
compounds. In irrigated wheat, significant response to Azotobactor inoculation was recorded
in large number of onfarm trials. Azotobacter has been found to contribute, in general, 20- 25
kg N/ha. Azospirillum colonises the root mass fixes N in loose association with plants. It has
shown positive interaction with applied N in several field crops with an average response
equivalent to 15-20 kg/ha of applied N. Several strains of P solubilizing bacteria and fungi
have been isolated and inoculation with Psolubilizing microbial cultures is known to increase
43
the dissolution of sparingly soluble P in the soil. Integrated use of the microbial cultures
along with low-grade rock phosphate might add about 30-35 kg P2O5/ha. Soil inoculation
with Pseudomonas striata, besides increasing grain yield of wheat, showed residual effect in
succeeding maize on alluvial soil of Delhi. In a 3-year field study on sandy loam alluvial soils
of Modipuram, however, PSM (Psolubilizing microbial culture containing Aspergillus
awamori) inoculation of wheat seed did increase crop response to P and soil available P
content over the noninoculated treatments, but the magnitude of increase in these parameters
was generally too small to attain statistical significance. In recent years, K mobilising
biofertilisers (KMB) and Zn solubilizing biofertilisers (ZnSB) have been introduced to
augment the solubility of K and Zn in soil, respectively. The need of such bacteria to be
evaluated extensively. Also, liquid biofertilizers have proved superior to the conventional
(solid) carrier based ones. Blue-Green Algae (BGA) is another csimportant source of N to
wetland rice. The most frequently mentioned estimates of N fixed by BGA inoculation are in
the range of 20-30 kg N ha-1. Extensive field studies have shown that the incorporation of
Azolla would allow N applications to be reduced by at least 30-40 kg/ha.
The advantages of INM can be broadly enumerated as:-
i) Restoration and sustenance of soil fertility and crop productivity,
ii) Prevention of secondary and micronutrient deficiencies,
iii) Economizing in fertiliser use and improvement in nutrient useefficiency and
iv) Favourable effect on the physical, chemical and biological health of soils
a) Broadcasting
44
Broadcasting of fertilizers is of two types.
Disadvantages of broadcasting
b) Placement
i) Plough sole placement:- In this method, fertilizer is placed at the bottom of the plough
furrow in a continuous band during the process of ploughing. Every band is covered as the
next furrow is turned. This method is suitable for areas where soil becomes quite dry upto
few cm below the soil surface and soils having a heavy clay pan just below the plough sole
layer.
iii) Localized placement:- It refers to the application of fertilizers into the soil close to the
seed or plant in order to supply the nutrients in adequate amounts to the roots of growing
plants.
The common methods to place fertilizers close to the seed or plant are as follows:
a) Drilling:- In this method, the fertilizer is applied at the time of sowing by means of a seed-
cum-fertilizer drill. This places fertilizer and the seed in the same row but at different depths.
Although this method has been found suitable for the application of phosphatic and potassic
fertilizers in cereal crops, but sometimes germination of seeds and young plants may get
damaged due to higher concentration of soluble salts.
45
b) Side dressing:- It refers to the spread of fertilizer in between the rows and around the
plants. The common methods of side-dressing are
1. Placement of nitrogenous fertilizers by hand in between the rows of crops like maize,
sugarcane, cotton etc., to apply additional doses of nitrogen to the growing crops and
2. Placement of fertilizers around the trees like mango, apple, grapes, papaya etc.
i) Hill placement:- It is practiced for the application of fertilizers in orchards. In this method,
fertilizers are placed close to the plant in bands on one or both sides of the plant. The length
and depth of the band varies with the nature of the crop.
ii) Row placement:- When the crops like sugarcane, potato, maize, cereals etc., are sown
close together in rows, the fertilizer is applied in continuous bands on one or both sides of the
row, which is known as row placement.
d) Pellet application
46
Following are the common methods of applying liquid fertilizers:-
a) Starter solutions:- It refers to the application of solution of N, P2O5 and K2O in the ratio
of 1:2:1 and 1:1:2 to young plants at the time of transplanting, particularly for
vegetables. Starter solution helps in rapid establishment and quick growth of seedlings.
The disadvantages of starter solutions are:-
(i) Extra labour is required, and
(ii) the fixation of phosphate is higher.
b) Foliar application:- It refers to the spraying of fertilizer solutions containing one or more
nutrients on the foliage of growing plants.
Several nutrient elements are readily absorbed by leaves when they are dissolved in
water and sprayed on them.
The concentration of the spray solution has to be controlled, otherwise serious
damage may result due to scorching of the leaves.
Foliar application is effective for the application of minor nutrients like iron, copper,
boron, zinc and manganese. Sometimes insecticides are also applied along with
fertilizers.
Mostly urea is used for foliar application (2-6%).
Biuret shouldn‘t be more than 1.5%.
Liquid fertilizers for injection into the soil may be of either pressure or non-pressure
types.
Non-pressure solutions may be applied either on the surface or in furrows without
appreciable loss of plant nutrients under most conditions.
Anhydrous ammonia must be placed in narrow furrows at a depth of 12-15 cm and
covered immediately to prevent loss of ammonia.
e) Aerial application:- In areas where ground application is not practicable, the fertilizer
solutions are applied by aircraft particularly in hilly areas, in forest lands, in grass lands or in
sugarcane fields etc.
Practice
47
3. Who discover Indian Indore composting method?
a. L. N. Acharya (1939) b. Sir Albert Howard and Wade (1924-26)
c. Manikam (1967) d. Narayan Rao Pandheri Pandey
4. Fertilizers which are contain two or three primary plant nutrients, known as:-
a. Mixed manure b. Mixed Fertilizer c. Compound Manure d. Compound
Fertilzer
5. Completely chlorosis on younger leaves occur due to deficiency of:-
a. Fe,S b. S,Mn c. S,Cu d. Mn,Fe
6. Which one an organic manure:-
a. Urea b. DAP c. SSP d. None of these
7. Nitrate and Nitrite are results of:-
a. Nitrosomonas, Nitrobacter b. Nitrobacter, Nitrosomonas
c. Bacillus, Pseudomonas d. Rhizobium, Bacillus
8. Rock phosphate is best suitable for the……………. soil.)
a. Acidic Soil) b. Neutral Soil c. Alkaline Soil d. Saline Soil
9. Which fertilizer totally manufactured in India:-
a. Muret of Potash b. Sulphate of Potash c. Di Ammonium Phosphate d. a & b
10. What should be concentration of urea in foliar spray?
a. 2% b. 3% c. 4% d. 6%.
11. Which one of them best suitable nitrogenous fertilizer in sub-merged soils:-
a. Ammonium Sulphate b. CAN c. Urea d. All
12. Nitrogenous fertilizers are applied into crops:-
a. After Sowing b. Split doze c. at sowong time d. None of these
Descriptive
48
6. Concept of Soil Moisture Availability, Various Irrigation
Method. Concept of Precision and Pressure Irrigation. Drip and
Sprinkler Irrigation.
Soil water
Water contained in soil is called soil moisture. The water is held within the soil pores.
Soil water is the major component of the soil in relation to plant growth.
Field Capacity :- The maximum quantity of water which a soil can retain against the
force of gravity is known as field capacity. Value of field capacity is -1/3 bar.
Wilting point:- Soil moisture content when the rate of absorption of water by plant
roots is too slow to maintain plant turgidity and wilting occurs. The value of wilting
point is -15 bar (220 psi). Type of wilting:-
i. Temporary Wilting:- Wilting from which a plant will recover by reduction of
the transpiration rate and without addition of water to the soil. The value of
temporary wilting is -15 bar.
49
ii. Permanent Wilting Point:- As moisture is lost from the soil, the point at
which the force with which the remaining moisture adheres to soil particles
exceeds that exerted by plant roots. Plants are therefore unable to absorb
moisture and wilting results. Since this condition arises from the amount of
water present in the soil, plants will not recover unless water is added to the
soil, i.e. the wilting is permanent.
Saturation:- All soil pores are filled with water. This condition occurs right
after a rain. This represents 0 bars.
Hygroscopic coefficient:- The hygroscopic coefficient is the maximum
amount of hygroscopic water absorbed by 100 g of dry soil under standard
conditions of humidity (50% relative humidity) and temperature (15°C). This
tension is equal to a force of -31 bar. Water at this tension is not available to
plant but may be available to certain bacteria.
Water Requirement of Crop:- Water requirement of crop is the quantity of water regardless
of source, needed for normal crop growth and yield in a period of time at a place and may be
supplied by precipitation or by irrigation or by both.
Water is needed mainly to meet the demands of evaporation (E), transpiration (T) and
metabolic needs of the plants, all together is known as consumptive use (CU). Since water
used in the metabolic activities of plant is negligible, being only less than one percent of
quantity of water passing through the plant, evaporation (E) and transpiration (T), i.e. ET is
directly considered as equal to consumptive use (CU). In addition to ET, water requirement
(WR) includes losses during the application of irrigation water to field (percolation, seepage,
and run off) and water required for special operation such as land preparation, transplanting,
leaching etc.
Water requirement (WR) is therefore, demand and the supply would consist of contribution
from irrigation, effective rainfall and soil profile contribution including that from shallow
water tables (S)
WR = IR + ER + S
A) Atmospheric factors:
1) Precipitation
2) Sunshine
3) Wind velocity
4) Temperature
5) Relative humidity
B) Soil factors:
51
1) Depth of water table
2) Available soil moisture
3) Amount of vegetative cover on soil surface.
C) Plant factors:
1) Plant morphology
2) Crop geometry
3) Plant cover
4) Stomatal destiny
5) Root depth
D) Water factors:
1) Frequency of irrigation
2) Quality of water ET.
Water requirement of any crop depends on crop factors such as variety, growth stage, and
duration of plant, plant population and growing season. Soil factors such as temperature,
relative humidity, wind velocity and crop management practices such as tillage, fertilization,
weeding, etc. Water requirement of crops vary from area to area and even field to field in a
farm depending on the above-mentioned factors.
Climate is the most important decides the rate of ET. Several empirical formulas are available
to estimate ET from climate date. FAO expert group of scientists has recommended four
methods for adoption of different regions of world.
Selection of a method for estimation of ETO depends on availability of metrological data and
amount of accuracy needed. Among four methods for estimation of ETO, modified Blaney-
Criddle method is simple, easy to calculate and requires data on sunshine (S.S.) hours, wind
velocity (WV), relative humidity (RH) in addition to temperature (T).
52
Among these methods, modified penman method is more reliable with a possible error of
10% only. The possible errors for other methods are 15, 20 and 25% of pan evaporation,
radiation and modified Blaney-Criddle methods respectively.
ETO = Kp/Epan
Crop Coefficient:
Crop co-efficient is the ratio between evapotranspiration of crop (Etc) and potential
evapotranspiration and expressed as T (crop) = Kc X ETo
Irrigation requirement:
Irrigation requirement is the total quantity of water applied to the land surface in supplement
to the water supplied through rainfall and soil profile to meet the water needs of crops for
optimum growth.
IR = WR – (ER + S)
53
The net irrigation requirement is the amount of irrigation water just required to bring the soil
moisture content in the root zone depth of the crops to field capacity. Thus, net irrigation
requirement is the difference between the field capacity and soil moisture content in the root
zone before application of irrigation water.
The total amount of water inclusive of water in the field applied through irrigation is termed
as gross irrigation requirement, which in other words is net irrigation requirement plus
application and other losses.
Methods of irrigation:-Irrigation water can be applied to crop lands using one of the
following irrigation methods :
(i)Surface irrigation
(a)Uncontrolled (or wild or free) flooding method,
(b)Border strip method,
(c)Check method,
(d)Basin method,
(e) Ring method and
(f)Furrow method.
(ii)Subsurface irrigation
(iii)Sprinkler irrigation
(iv)Trickle (Drip) irrigation
(V) Matka Irrigation Method
Each of the above methods has some advantages and disadvantages, and the choice of the
method depends on the following factors:
Size, shape, and slope of the field,
Soil characteristics,
Nature and availability of the water supply subsystem,
Types of crops being grown,
Initial development costs and availability of funds, and
Preferences and past experience of the farmer
(i) Surface Irrigation:- In all the surface methods
of irrigation, water is either ponded on the soil
or alloed to flow continuously over the soil
surface for the duration of irrigation. Although
surface irrigation is the oldest and most common
method of irrigation (90% adopted in
worldwide) , it does not result in high levels of
performance. This is mainly because of
54
uncertain infiltration rates which are affected by year-to-year changes in the cropping
pattern, cultivation practices, climatic factors, and many other factors. As a result, correct
estimation of irrigation efficiency of surface irrigation is difficult. Application efficiencies
for surface methods may range from about 40 to 80 per cent.
(a) Uncontrolled Flooding:-When water is applied to the cropland without any
preparation of land and without any levees to guide or restrict the flow of water on the
field, the method is called ‗uncontrolled‘, wild or ‗free‘ flooding. In this method of
flooding, water is brought to field ditches and then admitted at one end of the field thus
letting it flood the entire field without any control. Uncontrolled flooding generally results
in excess irrigation at the inlet region of the field and insufficient irrigation at the outlet
end. Application efficiency is reduced because of either deep percolation (in case of longer
duration of flooding) or flowing away of water (in case of shorter flooding duration) from
the field. The application efficiency would also depend on the depth of flooding, the rate
of intake of water into the soil, the size of the stream, and topography of the field.
Obviously, this method is suitable when water is available in large quantities, the land
surface is irregular, and the crop being grown is unaffected because of excess water.
The advantage of this method is the low initial cost of land preparation.
This method is the cheapest method.
This method is sutable fore paddy, jute, bursum.
There is a lot of water loss in this method.
This method is inappropriate in undulated land.
In this method water does not spread uniformly
(b) Border Strip Method:-Border strip irrigation (or simply ‗border irrigation‘) is a
controlled surface flooding method of applying irrigation water. In this method, the farm is
divided into a number of strips. These strips are separated by low levees (or borders
Water from the supply ditch is diverted to these strips along which it flows slowly
towards the downstream end and in the process it wets and irrigates the soil. When the
water supply is stopped, it recedes from the upstream end to the downsteam end. The
border strip method is suited to soils of moderately low to moderately high intake rates
and low erodibility. This method, however, requires preparation of land involving high
initial cost
c) Check Basin Method:-The check Basin method of irrigation is based on rapid
application of irrigation water to a level or nearly level area completely enclosed by dikes.
In this method, the entire field is divided into a number of almost levelled plots
(compartments or ‗Kiaries‘) surrounded by levees. Water is admitted from the farmer‘s
watercourse to these plots turn by turn.
This method is suitable for a wide range of soils ranging from very permeable to
heavy soils.
The farmer has very good control over the distribution of water in different areas
of his farm.
Loss of water through deep percolation (near the supply ditch) and surface runoff
can be minimised and adequate irrigation of the entire farm can be achieved.
Thus, application efficiency is higher for this method.
However, this method requires constant attendance and work (allowing and closing
the supplies to the levelled plots).
Besides, there is some loss of cultivable area which is occupied by the levees.
55
Sometimes, levees are made sufficiently wide so that some ‗row‘ crops can be
grown over the levee surface.
It is most popular method in India.
This method is mostly adopted in wheat, barley, chick pea and vegetables.
56
(ii)A very permeable subsoil,
(iii)A permeable loam or sandy loam surface soil,
(iv)Uniform topographic conditions, and
(v)Moderate ground slopes.
In natural sub irrigation, water is distributed in a series of ditches about 0.6 to 0.9
meter deep and 0.3 meter wide having vertical sides. These ditches are spaced 45 to 90
meters apart. Sometimes, when soil conditions are favorable for the production of cash crops
(i.e., high-priced crops) on small areas, a pipe distribution system is placed in the soil well
below the surface. This method of applying water is known as artificial sub-irrigation. Soils
which permit free lateral movement of water, rapid capillary movement in the root-zone soil,
and very slow downward movement of water in the subsoil are very suitable for artificial sub-
irrigation. The cost of such methods is very high. However, the water consumption is as low
as one-third of the surface irrigation methods. The yield also improves.
Sprinkler Irrigation:- Sprinkling is the method of applying water to the soil surface in the
form of a spray which is somewhat similar to rain. In this method, water is sprayed into the
air and allowed to fall on the soil surface in a uniform pattern at a rate less than the
infiltration rate of the soil. This method started in the beginning of this century and was
initially limited to nurseries and orchards. In the beginning, it was used in humid regions as a
supplemental method of irrigation. This method is popular in the developed countries and is
gaining popularity in the developing countries too.
Rotating sprinkler-head systems are commonly used for sprinkler irrigation. Each
rotating sprinkler head applies water to a given area, size of which is governed by the nozzle
57
size and the water pressure. Alternatively, perforated pipe can be used to deliver water
through very small holes which are drilled at close intervals along a segment of the
circumference of a pipe. The trajectories of these jets provide fairly uniform application of
water over a strip of cropland along both sides of the pipe. With the availability of flexible
PVC pipes, the sprinkler systems can be made portable too.
Sprinklers have been used on all types of soils on lands of different topography and
slopes, and for many crops.
The following conditions are favourable for sprinkler irrigation:-
Very previous soils which do not permit good distribution of water by surface
methods,
Lands which have steep slopes and easily erodible soils,
Irrigation channels which are too small to distribute water efficiently by surface
irrigation, and
Lands with shallow soils and undulating lands which prevent proper leveling required
for surface methods of irrigation.
Advantages:-
In the method, approximately 80 percent of the water is consumed by plants,
whereas in conventional method only 30 percent of the water is used.
In this method save 30-50% water.
In this method the pressure is kept 2-2.5kg / cm2.
Saving in fertilizer
Suitable for any topography
No soil erosion
Better seed germination, free aeration of root zone.
Uniform application of water.
Disadvantages:-
High initial cost, cannot adopt by ordinary farmers
Poor application efficiency in windy weather and high temperature
High evaporation losses
Water should be free of debris
Equipments need careful handling
Physical damage to crops by application of high intensity spray
Power requires for running pumping unit.
It is not suitable for tree.
Trickle (Drip) Irrigation:-
Trickle irrigation (also known as
drip irrigation) system comprises
main line, sub mains, laterals,
valves (to control the flow),
drippers or emitters (to supply
water to the plants), pressure
gauges, water meters, filters (to
58
remove all debris, sand and clay to reduce clogging of the emitters), pumps, fertilizer
tanks, vacuum breakers, and pressure regulators. The drippers are designed to supply
water at the desired rate (1 to 10 liters per hour) directly to the soil. Low pressure heads at
the emitters are considered adequate as the soil capillary forces causes the emitted water
to spread laterally and vertically. Flow is controlled manually or set to automatically
either deliver desired amount of water for a predetermined time, or supply water
whenever soil moisture decreases to a predetermined
amount.
Advantages:-
Low water loss and hence saves water
Enhances plant growth and plant yield
Saves labor and energy
Control weed growth
No soil erosion
Improves fertilizer application efficiency.
With this method water saving is 50-70%.
By this method, fertilizer savings are 30-60%.
Production increases by 20-40%.
The most useful method for saline and alkaline soil
is.
In this method, the water from which water is drip is called a dripper or a meter.
Rajasthan remains the most problem in this method.
In this method the pressure is kept 2.5kg / cm2.
Disadvantages:-
High skill in design, installation, and subsequent operation
Clogging of small conduits and openings in emitters due to sand, clay particles,
debris, chemical precipitates and organic growth
Not suitable for closely planted crops such as wheat and other cereal grains.
Rain gun Irrigation Method:- Rainguns are available with operating pressure of 2.0 to 7.5
kg/cm2 and flows of 3 to 30lps usually with nozzle diameters ranging from 10 to 30 mm and
with a wetting radius of 27 to 60 metre.
Matka Irrigation Method: - The conditions of the clocks in the farm should be determined.
This distance is kept low for more and direct stagnant crops for the crops that are cultivated.
In order to place the pitcher, it should be kept separately by digging the pits of 60 cm deep
and 90 centimeters in diameter. Mix the dirt of the soil (less than one centimeter) and add the
basic amount of fertilizer and fertilizers (phosphorus and potash) in it. If necessary, land
59
treatment medication should also be provided. Mix the nitrogen with soil in the first 30
centimeter layer in the pits for irrigation through the clay. After this, placing the pitcher in the
pits and clogging the clay around the pitcher. Through which the plow will go completely
inside the ground. A heavy layer of sand is kept around the pitcher in a heavy soil farm. In
the absence of good contact, the water will either not get out of the pitcher or the drift will be
irregular. The pitcher should be filled with clean water. To fill the pitcher, apply two to three
days after 6 to 8 plants or seeds around the pitcher. These plants or seeds must be around four
distances similar to the pitcher. In fact, plants will develop from water and moisture
emanating from the pitcher.
Water Requirement
Crops Water requirement (mm)
Rice 900-2500
Wheat 450-650
Sorghum 450-650
Maize 500-800
Sugarcane 1500-2500
Groundnut 500-700
Cotton 700-1300
Soybean 450-700
Tobacco 400-600
Tomato 600-800
Potato 500-700
Onion 350-550
Chilli 500
Sunflower 350-500
Castor 500
Dolichus been 300-500
Cabbage 380-500
Pea 350-500
Banana 1200-2200
Citrus 900-1200
Pineapple 700-1000
Ray 400-450
Grapes 500-1200
60
Critical Stage for Irrigation of different crops
Crops Critical Stages
Rice Initial tillering, flowering
Wheat Most critical stage: Crown root initiation, tillering,
jointing,. booting, flowering, milk and dough stages
Pulses Flowering and podding.
Peas Pre bloom stage.
Berseem After each cutting.
Gram Pre flowering and flowering.
Pigeonpea Flower initiation, pod filling.
Sorghum Initial seedling, pre flowering, flowering, grain formation.
Barley Boot stage, dough stage
Maize Early vegetative, taselling and silking stage.
Groundnut Flowering, Pegging, and Pod filling
Sesames Flowering and Ripening
Sun flower Before flowering and after flowering
Soybean Flowering stage, Dough Stage
Mustered Before Flowering, pod filling
Linseed Before Flowering, pod filling
Sugarcane Germination, Tailoring Stage, growth stage
Cotton Sympodial branching and square formation stage, Flowering
and fruiting stage, Peak boll formation, Boll development and
boll opening stage
Tobacco Immediately after transplanting and knee stage.
Citrus Fruit setting and enlargement stage.
Banana Early vegetative period, flowering and yield formation.
Tomato From the commencement of fruit set.
Potato Tuber initiation to tuber maturity.
Cabbage Head formation until become firm.
Carrot Root enlargement.
Practice
Multiple Choice Question
1. CRI is related to:-
a. Wheat b. Rice c. Maize d. Sugarcane
2. Field capacity is:-
a. -31 atm b. -15 atm c. -1/3 atm d. 0 atm
3. Maximum water requirement crop is:-
a. Wheat b. Rice c. Maize d. Sugarcane
4. Which one is available water for plant?
a. Capillary water b. Hygroscopic water c. Gravitational Water d. All of theses
5. Water requirement of wheat is?
a. 400-500mm b. 450-650mm c. 600-800mm d. 1200 mm
61
Fill in the blank
1. ……………… is the process by which water on the ground surface enters the soil.
2. WR = ……………. + application losses + water needed for special operations.
3. In drip irrigation pressure is kept …………………kg / cm2.
4. All soil pores are filled with water is known as…………………
5. Taselling and silking stage of irrigation is………………..
Descriptive
1. Describe the Drip Irrigation?
2. Write down the biological classification of soil water?
3. Write down the advantage and disadvantage of sprinkler irrigation?
4. Write down the critical irrigation stage of Wheat, Maize, Sugarcane and Groundnut.
5. Write a summery on rain gun.
62
7. Method of Insect-Pest Management Chemical, Biological and
Mechanical. Concept of Integrated Pest Management.
Insect-Pest Management
Introduction
Insects are found in all types of environment and they occupy little more than two thirds of
the known species of animals in the world. Insects affect human beings in a number of ways.
Many of them fed on all kinds of plants including crop plants, forest trees, medicinal plants
and weeds. They also infest the food and other stored products in godowns, bins, storage
structures and packages causing huge amount of loss to the stored food and also deterioration
of food quality. Insects inflict injury to plants and stored products either directly or indirectly
in their attempts to secure food. Insects that cause less than 5 % damage are not considered as
pests. The insects which cause damage between 5 - 10% are called minor pests and those that
cause damage above 10% are considered as major pests. Insects that cause injury to plants
and stored products are grouped into two major groups namely chewing insects and sucking
insects. The former group chews off plant parts and swallow them thereby causing damage to
the crops. Sucking insects pierce through the epidermis and suck the sap. Many of the
sucking insects serve as vectors of plant diseases and also inject their salivary secretions
containing toxins that cause severe damage to the crop.
Introduction of high yielding varieties, expansion in irrigation facilities and
indiscriminate use of increased rates of agrochemicals such as fertilizers and pesticides in
recent years with a view to increase productivity has resulted in heavy crop losses due to
insect pests in certain crops. This situation has risen mainly due to elimination of natural
enemies, resurgence of pests, and development of insecticide resistance and out-break of
secondary pests.
Insect-Pest Control Method
A. Cultural Control
Surprisingly simple modifications of a pest's environment or habitat often prove to be
effective methods of pest control. As a group, these tactics are usually known as cultural
control practices because they frequently involve variations of standard horticultural,
silvicultural, or animal husbandry practices. Since these control tactics usually modify the
relationships between a pest population and its natural environment, they are also known, less
commonly, as ecological control methods. Simplicity and low cost are the primary
advantages of cultural control tactics, and disadvantages are few as long as these tactics are
compatible with a farmer's other management objectives (high yields, mechanization, etc.).
Unfortunately, there are still a wide variety of insect pests that cannot be suppressed by
cultural methods alone. There are following practice done for cultural control:-
1. Crop Rotation:- Certain pests are more common in some crops than in others. Rotating
crops to different sites can isolate pests form their food source or can change the conditions
pests must tolerate. If another site is not available, change the type of crops grown in the
garden plot. Do not put members of the same plant family in the same location in consecutive
seasons. For example, do not follow melons with cucumbers or squash. This is also true for
rotations using green manure crops, which add organic matter to the soil when they are tiled
63
in before they produce flowers or seeds. Waiting two years to plant the same family of
vegetable in the same location is the most effective rotation practice; however, yearly
rotations can also be beneficial. Rotating annual flower plantings is also a good practice.
2. Sanitation:- Sanitation is another cultural control strategy that may be highly effective for
some pests. Removing crop debris from cotton fields after harvest eliminates overwintering
populations of pink bollworms (Pectinophora gossypiella), European corn borers (Ostrinia
nubilalis), and sugarcane borers (Diatraea saccharalis). Collecting dropped fruit from
beneath an apple tree reduces the next season's population of apple maggots (Rhagoletis
pomonella), codling moths (Cydia pomonella), and plum curculio (Conotrachelus nenuphar).
Shredding or burning the pruning wood from a peach orchard kills shothole borers (Scolytus
rugulosus) and lesser peach tree borers (Synanthedon pictipes) that would otherwise emerge
and rein fest the orchard. Clean cultivation is often recommended as a way to eliminate
shelter and/or overwintering sites for pest populations. Simply tilling or ploughing a corn
field before winter may disrupt a pest's life cycle by causing mechanical injury, by increasing
exposure to lethal cold temperatures, by intensifying predation by birds or small mammals, or
by burying the pests deep beneath the soil surface. Populations of corn earworms and
European corn borers have been greatly reduced in recent years by community-wide efforts
to plough under corn stubble after harvest.
3. Soil Solarization:- A clear plastic sheet spread over the soil traps solar heat, which kills
soil borne diseases, insects, nematodes, and many weed seeds. The treatment should occur
during summer‘s high air temperatures and intense solar radiation. Keep the soil damp during
the solarization process, and keep the plastic in place for several weeks.
4. Timed Plantings and Harvests:- Many crops may be planted or harvested early to miss
heavy pest infestations, while still achieving a full yield. Planting earlier than normal may
involve the use of cold frames or hot caps to protect seedlings form the weather while they
get a head start growing. The crop then has a competitive edge over pests. Early planting
depends upon the gardener knowing the emergence times and life cycles of the pests to be
controlled.
5. Resistant Varieties:- When buying seeds or plants, try to choose those with built-in
resistance to diseases and nematodes.
6. Intercropping:- Intercropping (also known as mixed cropping) is another way to reduce
pest populations by increasing environmental diversity. In some cases, intercropping lowers
the overall attractiveness of the environment, as when host and non-host plants are mixed
together in a single planting. But in other cases, intercropping may concentrate the pest in a
smaller, more manageable area so it can be controlled by some other tactic. Strips of alfalfa,
for example, are sometimes interplanted with cotton as a trap crop for lygus bugs (Miridae).
The alfalfa, which attracts lygus bugs more strongly than cotton, is usually treated with an
insecticide to kill the bugs before they move into adjacent fields of cotton.
7. Certified Plants:- When they are available, consider buying plants labelled as ―certified‖
or grown and inspected under sterile or quarantined conditions. Certified plants may cost
more than others, but the certification guarantees they are free of diseases. Strawberries and
potatoes are among crops which may be offered as certified plants.
8. Allelopathy:- Allelopathy, a natural chemical interaction among plants, has been the
subject of much research recently. Allelopathy refers to stimulatory as well as inhibitory
properties. A living plant may release toxins, or in the case of decaying plant tissues,
microorganisms may play a role in the release of the toxin. The microbes may also modify
nontoxic compounds into toxic compounds. Black walnut trees and Johnson grass are among
plants that have been shown to inhibit the growth of winter annual weeds and may offer some
control of root knot nematode.
64
B. Mechanical Control
Destruction of the pest by mechanical means such as burning, trapping, protective screens
and barriers or use of temperature and humidity is often useful.
1. Handpicking:- When the infestation is low, the pest is conspicuous and labor is cheap,
the pest stages can be destroyed by mechanical means. Eggs of grasshoppers can be
destroyed by hand. Alfalfa aphids can be killed by using chain drags on plants less than
10 inches long. Locust nymphs which are congregating can be beaten by sticks and
brooms. European corn borer in the stalk can be killed by running the corn stalks through
the stalk shredder. Handpicking of sugarcane borer eggs, cabbage butterfly eggs, sawfly
larvae on mustard, Papilio larvae from citrus plants and stages of Epilachnabeetle is very
effective, especially in small areas.
2. Burning:- Controlled burning is sometimes recommended to control certain
pests. Weedy fallows harboring European corn borers are burnt to destroy overwintering
pest stages. To eradicate the pink bollworm dried cotton stalks are piled and dried. Trash
and garbage, weeds etc. are collected and burnt to destroy pest stages. Flamethrowers are
used to burn locust hoppers and adults that are congregating and marching.
3. Trapping:- Trapping is popular method to lure insects to bait, light etc. to kill
them. Traps usually fail to give adequate crop protection but prove useful to know
population build up and are convenient to collect insect samples. Many trap designs have
been developed room time to time to suit different insect species. Hopper-dozers were
formerly used to collect grasshoppers. In these the insects after hitting the back of the
machine fall to the bottom and then through a narrow opening collect into a box. Yellow-
pan traps containing water and few drops of oil were proved useful in killing hopper adults
on paddy, sugarcane and wheat crops. Sticky traps are boards of yellow color smeared
with sticky substance, which trap and kill the flying insects that are attracted to and try to
rest on it. Pitfall traps are pan-like containers bearing insecticide and embedded below the
ground level. Crawling and fast-running insects often fall into them and die. Light
traps attract night-flying insects, which fall into a container having insecticide, water or
oil, or hit an electric grid. Light source emitting UV light is most attractive to
insects. Pheromoe traps are particularly effective against the lepidopterous pests. Females
release specific pheromone to which males are attracted from considerable distance.
4. Barriers:- In certain instances, barriers may prevent insects from infesting the crop.
Cloth screens over seedbeds protect the younger plants from insects, like flea beetles,
hoppers, armyworms etc. Metal collars around young plants protect them from cutworms.
Trench barriers are used to stop chinch bugs, armyworms, locusts etc. Metal or concrete
barriers are used against termites. Barrier spraying of residual insecticides has become
more popular against termites, locusts and several other insects. Sticky bands applied
around mango tree-trunks during December-January prevent the upward movement of
mango mealy bugs, which upon hatching begin to crawl up the trunk to reach the leaves.
5. Temperature control:- Temperature extremes are fatal to insects. This method is used
against stored grain pests. Low temperatures that are enough to dormancy can prevent
damage. Low temperatures are utilized for the control of insects in flourmills and
warehouses. Exposure to subzero temperature for 24 hours is lethal to most of the insects.
6. Drying:- Insects infesting stored grains require certain amount of moisture to
develop. Neither the rice weevils nor the granary weevils can survive moisture contents as
low as 8.0%. Drying the grains either in the sun or by heat blowers reduces infestation of
majority of stored grain insects.
7. Radiation:- Gamma radiation kills all stages of the pests in storage conditions. This is a
common method employed to kill insect stages during export or imports of huge quantities
of grains, fruits and vegetables.
65
8. Ultrasonic vibrations:- Moths are often sensitive to bats‘ ultrasonic signals and
quickly escape from the area. Imitation of the bat‘s echolocation system helps in scaring
away the lepidopterous insect pests from the area.
C. Biological Control
Regulation of pest abundance below the level of economic injury is the target of
biological control, which is usually done by study, importation, augmentation and
conservation of beneficial organisms for the regulation of harmful animal‘s
population. Most of the agricultural pests are insects and these have natural enemies,
which are also mostly insects. Therefore most of the examples of biological control come
from insects.
Definition:- Biological control is the action of natural enemies (parasites, predators and
pathogens) in maintaining another organism‘s population density at a lower level than
would occur in their absence.
The importance of biological control has lately been enhanced due to the fact that
overwhelming use of insecticides has led to the resurgence of the pests and resistance to
insecticides by the pests like mosquitoes, houseflies and stored grain pests. Biological
control is based on the utilization of ecological principles; hence it is frequently
called Applied Ecology. Maintenance of the balance of nature is an important aspect of
biological control.
Natural Biological Control:- includes role of natural enemies to contain pest
populations in an undisturbed environment.
Applied Biological Control:- includes manipulation of biotic factors (natural enemies)
by man to reduce the population of a pest species.
Pests of foreign origin usually do not cause serious damage in their native country
because there they are kept under check by natural enemies. But when accidentally
introduced into a new country they multiply unchecked and become serious pests. Role
of biological control is to find out natural enemies of such pests and introduce them in the
areas of pest outbreak. Against pests of domestic origin also exotic natural enemies of
species closely related to the indigenous pest are imported and released.
Examples: Control of cottony cushion scale (Icerya purchasi) by using vedalia
beetle (Rodolia cardinalis) in California in 1988 is an outstanding success story. In 1887,
citrus industry in California suffered massive destruction by the cottony cushion
scale. Chemical control had failed.
A German scholar, Albert Koebele, was assigned the job to find out natural
enemies of this pest in its native home, Australia and New Zealand. In Australia,
Koebele found a ladybird beetle, Rodolia cardinalis and a dipteran
66
fly, Chryptochaetum feeding on the pest stages. He dispatched many consignments of the
two species to USA for release in the orchards. Chryptochaetum failed to establish
but Rodolia multiplied so fast that by July, 1889 the scale was virtually wiped out from
the valley.
Another outstanding example is the control of cactus, Opuntia stricta by the
Argentine moth, Cactoblastis cactorum in Australian grasslands in 1927-30.
Bacillus thuringiensis is a pathogen which is widely used to control caterpillars of
many pest species commercially.
Many outstanding works on biological control have been done in Australia,
Canada, Chile, Fiji, Hawaii, Japan, New Zealand, and India. Successes have been
reported in over 60 countries. Commonwealth Institute of Biological Control, with
headquarters in London and Indian station at Bangalore, is noteworthy for its
contribution.
Some terms and definitions
Parasite:- An organism that derives its nutritional requirements from another organism,
killing it slowly or not killing it at all.
Predator:- When one organism kills another instantly for food.
Ectoparasite:- Parasites which feed on the host from outside their bodies. Examples are
larvae of parasitic Hymenoptera and Diptera.
Endoparasite:- Parasites which live inside the body of the host and derive their nutrition
from it.
Parasitoid:- Larvae of Diptera and Hymenoptera which live as parasites in early stages
but behave like predators when nearing maturity and kill the host before emergence.
Protelian parasites:- Insects in which only the immature stage is parasitic and not the
adult. Examples are parasitic Hymenoptera and Diptera.
Superparasitism:- When a parasite oviposits in a host, which is already parasitized by
the parasite of the same species.
Hyperparasitism:- When a parasite develops on another parasite, which is on the
host. The parasite that attacks the host is called primary parasite and the one that attacks
the primary parasite is calledsecondary parasite.
Multiple parasitism:- When two or more species of parasites oviposit in the same
host. Normally only one parasite manages to develop to maturity.
Applied biological control is practiced in the following three ways:
67
1) Importation and colonization of exotic natural enemies:- When the target pest
is of foreign origin, it is always advantageous to search for its natural enemies in the
country of its origin. It is taken as a general rule that the predominant natural enemy
occurring at relatively low host densities in the native home offers greatest promise for
introduction to new environment. Usually the dormant stage of the parasite (eggs or
pupae), or the dormant stages of the parasitized host are shipped. Releases should be
timed with the availability of the host stages to be parasitized. To evaluate the
effectiveness of the natural enemy introduced, samples are collected at regular intervals
and analyzed as life-table data.
2) Conservation and inundative releases of indigenous natural enemies:-
Conservation of natural enemies demands judicious and minimal use of insecticides on
crops, so that parasites and predators are not unnecessarily killed. Selective insecticides
which are not harmful to the natural enemies are used, such as organophosphates and
methyl esters. Use of favorable application technique, e.g. soil application of systemic
insecticides, seed treatment and use of baits, helps to conserve the natural enemies.
Sometimes natural enemies are collected from the field, mass-bred in labs and then
released in the field, much like biological insecticides, e.g. use
of Trichogramma and Bacillus thuringiensis.
3) Manipulation of natural enemies:- When a parasite or predator fails to become
effective, ecological, biological and physiological studies are conducted to find out reasons
for failure. There are various possible ways of enhancing the effectiveness of natural
enemies as follows:
Development of resistant strains of parasites by artificial selection under
controlled conditions.
Provision for supplementary food for adults.
Use of behavior modifying chemicals (semiochemicals) is sometimes
helpful. Extracts of tomato sprayed on corn increases parasitization
of Heiothis zea. The predator Chrysopa is strongly attracted to honey dew of
aphids. Synomones are chemicals produced by plants which attract natural
enemies and Kairomones are chemicals released by host insects that attract
natural enemies.
Genetic improvement of natural enemies by hybridization and artificial
selection of different strains, which increases vigour and effectiveness of
68
parasites and sometimes even resistance to insecticides. Intercropping is known
to augment parasitic activity.
69
It is the pest control using the chemical pesticides. A pesticide is a chemical used to
prevent, destroy, or repel pests. They combat pests and deseases occuring on our crops,
livestock and our possessions.
Classifications of pesticides
1. Sphere of activity:- They are classifies according to the usefulness
Acaricides- used to control ticks and mites Eg:carbophenothion
Insecticides-Used to control insects Eg:Carbofuron
Fungicides- used to control fungal diseases in plants Eg:Menab
Herbicides- Used to control weeds Eg: MCPA
Nematicides- Chemicals used to control nematodes Eg:Phenamiphos
Rodenticides- Chemicals used to control rats Eg:Coumarin
2. Mode of action Contact poison:-
Systematic Pesticide:- Systemic pesticides are chemicals that are actually
absorbed by a plant when applied to seeds, soil, or leaves. The chemicals
then circulate through the plant's tissues, killing the insects that feed on
them.
Non- Systematic Pesticide:- Non-systematic pesticide are chemical that are
kill any pest when they are contacted with pest.
3. Chemical constituents:-
Botanical compounds:- Eg: Pyrethroids-produced by the ground flowers
of daisy Chysanthemum cinerariaefolum.
Synthetic organic compounds:- Organochlorines-insecticides containing
C,H, and O. Eg:DDT, Aldrin.
Organophosphorus:- They are made up of organic molecules containing
phosphorus. Carbomates-Structurally esters of unstable carbonic acid.
Microbial compounds:- Commercially produced insecticides from the
natural pathogens of insect .Eg. Bacillus thurengiensis.
Growth regulator compounds:- Novel compounds which inhibit synthesis
in insects. Eg: Atabrai-cabbage caterpillar control, Applaud-brown plant
hopper control.
Synthetic pyrethroids:- They are synthesized from petroleum based
chemicals
4. Types of pesticide formulation:-
Dusts
Granules
Emulsifiable concentrate (EC)
Flowables
Wettable powders
Poisonous baits
Application of pesticides:- There numerous ways,but knapsack sprayer is the post popular
spray equipment.
Advantages and disadvantages of chemical pest control
Advantages
70
Cost effectiveness
Timeliness and flexibility
Quality, quantity and price of produce
Prevention of problems
Protection of the environment
Disadvantages:-
Reduction of beneficial species. Non-target organisms, including predators and
parasites of pests
Drift of sprays and vapour during application can cause severe damage and residue
problems in crops
Residues in food for humans and feed for livestock
Ground water contamination by leached chemicals
Resistance to the pesticide used can develop in target pests due to overuse and
incorrect use of the chemical.
Poisoning hazards and other health effects Poisoning hazards and other health
effects
IPM is also defined as a stable system of crop protection, which based on the
ecological relations within the crop and the environment, combines several methods of
pest control in such a way that the pest is prevented from causing economic injury.
71
1. Cultural control: Use of resistant varieties of crops is a promising technique in IPM.
Moderately to low level of resistance is best integrated with chemical and biocontrol
agents. Crop rotation and sanitation are also used to reduce the pest population to lower
levels.
2. Mechanical control: Use of screens or barriers or handpicking in nursery stage of the
crops and use of light traps to kill egg-laying adults can bring down the population for the
other methods to be effective.
5. Regulatory methods: Plant and animal quarantines by the government and collective
eradication and suppression in large areas help in providing long-lasting management.
International efforts to suppress noxious pests like locusts have proved fruitful.
In most of the cases, chemical, biological and varietal resistances are combined to
manage the population of pest species.
There are three major ways to integrate biological control in IPM programmes:
72
diversity of crops in the area are usually beneficial for the natural enemies. Intercropping
of selected crops is known to augment parasitic activity. Integration of moderately
resistant crop varieties with natural enemies is currently a popular component of pest
management.
73
specificity, easy compatibility with other methods, cumulative effect is carried through
generations over a long period and non-disturbance of ecosystem.
1. Cotton pest control in Peru: Developed by Wille (1951) in Canete Valley which is a
self-contained ecosystem surrounded by arid areas. Due to extensive use of organic
insecticides and subsequent resistance developed by the cotton pests, the valley was led to
the brink of disaster. The following steps were taken to save the crops:
Prohibition of ratooning.
Prohibition of synthetic organic insecticides and return to the old calcium and lead
arsenates and nicotine sulphates.
Repopulation of the area with; natural enemies introduced from the surrounding
regions.
Establishment of deadlines for planting, ploughing, irrigation, pruning and harvesting.
Employment of cultural practices, which led to the establishment of healthy, uniform
stands.
As a result of this IPM programme, the pest problem was solved and the whole agro -
ecosystem twined into a self-balanced system.
74
are either sprayed while resting on ground or by aircrafts while migrating. Some
biological control is achieved by conserving predators in the breeding grounds.
Practice
Define the below mentions
1. IPM
2. Soil Solarization
3. Systematic Pesticide
4. Pesticide
5. Fungicide
6. Biological control of Insect-Pest
7. Parasitoid
8. Protelian parasites
9. Superparasitism
10. Hyperparasitism
Descriptive
1. Describe the IPM.
2. Write down the advantage and disadvantage of Biological control.
3. Draw the flow chart of IPM.
75
UNIT II. Organic Farming
Present Status
Organic farming is a method of crop and livestock production that involves much
more than choosing not to use pesticides, fertilizers, genetically modified organisms,
antibiotics and growth hormones.
76
Concept of organic farming
Organic farming is very much native to this land. Whosoever tries to write a
history of organic farming will have to refer India and China. The farmers of these two
countries are farmers of 40 centuries and it is organic farming that sustained them. This
concept of organic farming is based on following principles:
Nature is the best role model for farming, since it does not use any inputs nor
demand unreasonable quantities of water.
The entire system is based on intimate understanding of nature's ways. The system
does not believe in mining of the soil of its nutrients and do not degrade it in any
way for today's needs.
The soil in this system is a living entity
The soil's living population of microbes and other organisms are significant
contributors to its fertility on a sustained basis and must be protected and nurtured
at all cost.
The total environment of the soil, from soil structure to soil cover is more
important.
In traditional India, the entire industry of agriculture was practiced using organic
techniques, where the fertilizers and pesticides were obtained from plant and animal products.
Organic farming was the backbone of the Indian economy and cows were worshiped (as is
still done) as sacred animals from God. The cow not only provided milk but also provided
bullocks (for farming) and dung (which was used as a fertilizer).
77
Shift to Chemical Farming in the 1960s
During the 1950s and 1960s, the ever-increasing population of India, along with
several natural calamities, led to a severe food scarcity in the country. As a result, the
government was forced to import food grains from foreign countries.To increase food
security, the government had to drastically increase food production in India.
Natural and organic fertilizers were replaced by chemical fertilizers and locally made
pesticides were replaced by chemical pesticides. Large chemical factories such as the
Rashtriya Chemical Fertilizers were established.
Before the Green Revolution, it was feared that millions of poor Indians would die of
hunger in the mid 1970s. However, within a few years, the Green Revolution had shown its
impact. The country, which greatly relied on imports for its food supply, reduced its imports
every passing year. In the 1990s, India had surplus food grains and had once again become an
exporter of food grains to the rest of the world.
As time went by, extensive dependence on chemical farming has shown its darker
side. The land is losing its fertility and is demanding larger quantities of fertilizers to be used
every season.
Pests are becoming immune to pesticides, requiring the farmers to use stronger and
costlier pesticides that can do more damage to the environment. Due to the increased cost of
farming, farmers are falling into the trap of money lenders, who are exploiting them to no
end, even forcing some to commit suicide. Both consumers and farmers are now gradually
shifting back to organic farming in India.
It is believed by many that organic farming is the much healthier and sustainable
option. Although the health benefits of organic food are yet to be proven fully, consumers are
willing to pay a higher premium for organic crops.
Many farmers in India are shifting to organic farming due to the domestic and
international demand for organic food. Further stringent standards for non-organic food in
European and US markets have led to the rejection of many Indian food consignments in the
past. Organic farming, therefore, provides a better alternative to chemical farming.
Percentage of area under organic farming in the total cultivated area of different
countries of the world (Source: Roychowdhury et al., 2013)
78
Germany 4.10
Argentina 1.70
Austria 8.40
Australia 2.20
Japan 0.10
Switzerland 7.94
South Africa 0.05
Italy 3.70
India 0.03
Pakistan 0.08
Srilanka 0.05
79
Status of organic food production in India
Presently, organic food products exported from India include the following:
National Horticulture Mission:- Besides, under National Horticulture Mission (NHM) and
Horticulture Mission for North East & Himalayan States (HMNEH), financial assistance is
provided for setting up vermi-compost production units @ 50% of the cost subject to a
maximum of Rs. 30,000/- per beneficiary, for adoption of organic farming @ Rs.10,000/- per
hectare for maximum area of 4 hectare per beneficiary and for organic farming certification
@ Rs.5.00 lakh for a group of farmers covering an area of 50 hectares.
Rashtriya Krishi Vikas Yojna:- Assistance for promotion of organic farming on different
components are also available under Rashtriya Krishi Vikas Yojana (RKVY) with the
approval of State Level Sanctioning Committee.
National Food Security Mission:- Under National Food Security Mission (NFSM) on
Pulses, including Accelerated Pulses Production Programme (A3P), assistance for
popularizing Rhizobium culture/Phosphate Solubilising bacteria is provided to the farmers
under cluster demonstrations.
Promoting the use of Biofertilizer:- Central Government has notified biofertilizers like
Rhizobium, Azotobacter, Azospirillum, Acetobacter, PSB, KMB, Zinc Solubilizing bacteria
under Fertilizer Control Order (FCO). Similarly, under Initiative for Nutritional Security
through Intensive Millets Promotion (INSIMP) Programme, Phosphate Solubilising
Bacteria/Azotobacter culture is provided to the farmers as part of technology demonstration.
Further, under National Project on Management of Soil Health and Fertility (NPMSH&F)
financial assistance of Rs 500 per hectare is provided to promote use of organic manure.
ICAR Contribution in Promoting Organic Farming:- All India Network Project on Soil
Biodiversity-Biofertilizers is implemented by Indian Council of Agricultural Research
(ICAR) for R & D on biofertilizers. The ICAR has developed technologies to prepare various
types of organic manures such as phosphocompost, vermi compost, municipal solid waste
compost etc. Improved and efficient strains of biofertilizers specific to different crops and
soil types are being developed under Network Project on biofertilizers.
The financial assistance is provided on the basis of project proposals received from
States including Maharashtra. Indian Council of Agricultural Research (ICAR) under
Network Project on Organic Farming, with lead centre at Project Directorate for Farming
Systems Research Modipuram is developing package of practices of different crops and
cropping system under organic farming in different agro-ecological regions of the country.
81
4. They improve the soil physical properties such as granulation and good tilt, good giving
good aeration easy rot penetration and improved water holding capacity.
5. They improve the soil chemical properties such as supply and retention of soil nutrient and
promote favorable chemical reaction.
6. They reduce the need for purchased inputs.
7. Most of the organic manures are wastes of byproduct which accumulated load to pollution.
8. Organic fertilizer are considered as complete palnt food.
9. Organically grown crop are believed to provide more healthy and nationally superior food
for man and animals that those grown with commercial fertilizers.
10 Organically grown plants are more resistant to disease and insect and hence only a few
chemical sprays or other protective treatment are required.
11. There is an increasing consumer are willing to pay more for organic foods.
12. Organic farming helps to avoid chain reaction in the environment for chemical spray and
dusts.
13. Organic farming helps to prevent environment degradation and can be used to regenerate
degraded areas.
14. Since the basic aim is diversification of crops, much more secure income can be obtained
that when they reply on only one crop or enterprise.
A Kitchen Gardening
Home or Kitchen Garden:- Cultivation of vegetables nearby the home or backyard of the house to
produce the vegetables for the family throughout the year is usually termed as Home or Kitchen
garden. The size of the kitchen garden depends on the availability of land and size of the family. The
intensive cultivation is adopted for the kitchen garden to produce fresh vegetable year around.
Principles
Papaya, banana, grapes, lime, karonda are suitable fruit trees for kitchen gardening.
The perennials and fruit plants like papaya, lemon, lime, karonda should be grown on the north
side of the garden to avoid the shade effect on other crops.
The vegetables like cucurbits and beans should be grown around the border and allowed to spread
on the fence.
The root crops like radish, turnip, carrot, etc should be raised on ridges.
The land should not be left vacant and intensive crop cultivation should be followed with
successive or companion crops.
The proper crop rotation must be followed in the selection of vegetable crops.
There should be a provision of compost pit in the corner of the kitchen garden.
The stalking varieties of vegetables should be preferred for kitchen gardening.
The proper planning including a selection of vegetable type and its varieties should be done before
sowing to ensure a continuous supply of fresh vegetables full of nutrients without glut.
For 5-6 members of family need 250-300m2 area in kitchen garden.
82
Maximum area cover in kitchen gardening from leafy vegetable.
Under fruit tree should be planted shade loving plant like ginger, turmeric etc.
Amrapali variety of mango and Pusa Nanha variety of papaya are suitable for kitchen gardening.
Advantages
It provides an opportunity for recreation and exercise to family members.
It improves Knowledge of family members about vegetable production.
It is an ideal mean to convert leisure time into yields.
It improves the standard of living by providing nutritious fresh vegetables and cutting down the
expenditure on purchase of vegetables.
It provides an opportunity for organic farming to get pesticides free vegetables.
It creates a healthy green environment at the vicinity of home.
It provides better pleasure, satisfaction, and reliability during eating of meals.
The family can meet the sudden requirement of vegetables.
83
Practice
Descriptive
1. Write down the short note on present status of organic farming in India.
2. What is organic farming and why it is present need?
3. Which incidence introduce chemical farming in India.
4. Draw the layout of Kitchen Gardening?
5. Write down the summery of national food security mission.
84
UNIT III: Post-Harvest Management
MANAmMmmANAGEMENTManagement
IMPORTANCE, SCOPE OF POST-HARVEST TECHNOLOGY AND PROCESSING
India is a second largest producer of fruits and vegetables after China these are share
10% or 16% respectively in total world production and is the leader in several horticultural
crops, namely mango, banana, papaya, cashew nut, areca nut, potato, and okra (lady‘s finger).
Horticulture crops occupy 24.472 million ha. and production is estimated around 286.188
million tones. Total area of fruits, vegetable, plantation crops, spices, loose flower and
aromatic plant are 6301, 10106, 3680, 3474, 278 and 634 thousand ha, respectively and
production are 90186, 169064, 16658, 6988, 2184 and 1022 thousand tones, respectively with
productivity are 11.32, 17.22, 4.54, 1.87, 6.59, 1.19 thousand tones per ha, respectively
(2015). The total productions of cut flowers are 74305 Lakh stem (2012-2013). During 2015-
16, India exported fruits and vegetables worth Rs. 8,391.41 crores which comprised of fruits
worth Rs. 3,524.50 crores and vegetables worth Rs. 4,866.91 crores. . In terms of
volume, fresh fruits & vegetables comprised about 76 % of exported horticulture produce
followed by processed fruits & vegetables (23 %) and floriculture & seeds (1%). After that
losses found 20-30 % in fruit and 30-40 % in vegetable while harvesting to consumption in
India. It‘s due to the perishable nature of horticulture commodity, non-availability of
appropriate post-harvest infrastructure transportation, inadequacy of the market or lack of
processing.
India is a main horticulture producer even though processing only less than 2 % which
is very low as compare to 80 % of Malaysia, 78 % of Philippine, 70 % of Brazil and 30 % of
Thailand. The most of developed country 40-60 % fruits and vegetables utilize in processing.
Proper handling, packaging, transportation and storage reduce the post harvest losses
of fruits and vegetables. For every one percent reduction in loss will save 5 million tons of
fruit and vegetable per year. Processing and preservation technology helps to save excess
fruit and vegetable during the glut season. The technology has become a necessity to improve
the food safety and strengthen nations food security. The technology helps to boost export of
agricultural commodities in the form of preserved and value added products.
Food processing industries could be divided into four group, based on their
capacity of production:
A. Large scale unit ›250 t/year
B. Small scale unit 50-250 t/year
C. Cottage scale unit 10-50 t/year
D. Home scale unit ‹10 t/year
Estimated post-harvest losses of fruit and vegetables
S. No. Fruit/Vegetable Percent loss
1. Papaya 40-100
2. Mandarin 20-95
3. Banana 20-80
4. Grape 27
85
5. Lemon 20-85
6. Cauliflower 49
7. Tomato 5-50
8. Onion 16-55
9. Cabbage 37
10. Potato 5-40
86
Spallanzani (1765) disputed the theory of preservation by mean of heating. This
constitutes the basic principle of canning.
M. Nicholos Appart (1804) was the first to report the successful preservation of food in
glass container. He is known as ‗Father of Canning‘.
Fastier (1824) discovered the Hold the Cap Can.
Cooking of food by mean of preserve started by Papin in 1861.
Autoclave firstly used by Shriver in 1874.
Modern refrigeration discovered by James Haryson in 1857.
Fruit and Vegetable processing was Ist started in organized manner in 1857.
In India, the first fruit and vegetable processing factory was established in 1920 at
Mumbai.
The Central Food Technological Research Institute was establish at Mysore in 1950.
Fruit Preservation and Canning Institute was established at Lucknow in 1949.
Burg and Burg (1966) discovered the hypobaric storage.
Practice
Fill in the Blank
1. …………………………was the first to report the successful preservation of food in
glass container. He is known as ‗Father of Canning‘.
2. Autoclave firstly used by …………………in 1874.
3. The first recorded cause of spoilage in stored food by ……………..(1749).
4. Fermentation firstly recorded by ……………. in 1789
Descriptive
1. Write down the present status of processing in India.
87
POST-HARVEST MANAGEMENT OF FRUITS AND VEGETABLES
Fruits and vegetables are living tissues subject to continuous change after harvest.
Some changes are desirable from consumer point of view but most are not. Post-harvest
changes in fresh fruit cannot be stopped, but these can be slowed down within certain
limits to enhance the shelf life of fruits. The post-harvest handling plays an important role
in extending the storage and marketable life of horticultural perishables.
Pre-cooling
It refers to the repid removal of the field heat from freshly harvested horticultural
produce in order to slow ripening and senescence, conserve weight and reduce deterioration
prior to storage and transport. Pre-cooling is accomplished by hydro cooling (immersing in
water), contact icing (Placing cursed ice in or on the package), vaccum cooling (rapid
evaporation of water at low presser to effect cooling) and air cooling (cooling based on
refrigeration system).
88
Curing
Curing done for root, tuber and bulb crops in which holding the produce at high
temperature and high relative humidity for several days while harvesting wounds heal and a
new, protective layer of cells form. While curing can be initially costly, the long extension of
storage life makes the practices economically worthwhile.
Degreening
The process of decomposing the green pigment in fruits by applying ethylene (10-
20ppm) at 27OC and 80-90% or similar metabolic inducers to give a fruit to its characteristic
colour as preferred by consumers, generally followed in citrus fruit but also practiced in
banana, mango, tomato, etc.
Sorting
It is the process of separation of commodities into different categories on the basis of
measurable physical properties. It also helps in removing of unwanted material or diseased
portions.
Grading
Separation of commodity for getting maximum benefit on the basis of uniformity is
termed as grading. It is an important aspect of quality as the product is rated on the basis of
homogeneity of lot. Grading is done on the basis of size, shape, weight, colour, texture,
firmness, composition, defects, etc.
Waxing
Waxing of fruits or vegetables is a common post-harvest practice. Food grade waxes
are used to replace some of the natural waxes removed during harvesting and sorting
operations and can help to reduce water loss and respiration during handling and marketing.
It also helps in sealing tiny injuries and scratches on surface of fruits and vegetables. It
improves cosmetic appearance and prolongs the storage life of fruits and vegetables. The wax
coating must be allowed to dry thoroughly before packing.
89
by dipping the fruit in hot water at 51-550C for 30 minutes. This treatment helps in attaining
uniform ripening within 5-7 days.
Hot water treatments for different fruits
Commodity Pathogens Temp.(°C) Time (min)
Apple Gloeosporium sp. 45 10
Penicillium expansum
Grapefruit Phytophthora citrophthora 48 3
Radiation Treatment
Subjecting the produce to ionizing radiation is referred to as radiation. It acts in
pasteurization of surface. Hence, the technique is also known as radurization. As it works
without raising temperature of produce, it is known as cold sterilization. It has its role in
surface pasteurization, sprout inhibition and retardation of senescence process. Radiation can
destroy pathogen/pest without raising the temperature of the produce.
Government of India approvals for Irradiation dose requirements for fruits and
vegetables
Commodity Irradiation dose (KGy)
90
Mango 0.25 0.75 Shelf life extension and
quarantine treatment, Fruit
fly and stone weevil
disinfestations
Fumigation
In this technique place the boxes of fruit in a gas (SO2) tight room and introducing the
gas from a cylinder to the appropriate concentration. However, special sodium metabisulphite
pads are also available which can be packed into individual boxes of a fruit to give a slow
release of SO2. The primary function of treatment is to control the Botrytis Cinerea. The SO2
fumigation is also used to prevent discolouration of skin of litchis.
Fumigation with 1.2% sulphur dioxide for 10 minutes was shown to be effective in
reducing skin discolouration in fresh litchis, especially if it is combined with a 2 minute dip
in HCl acid directly afterwards. Immediately after sulphur dioxide treatment litchi fruit may
appear a uniform yellow colour and then turn red again after 1 or 2 days.
Chemical Treatment
The fungicide, chemical and growth regulators are used to extend shelf life of fruits.
Pre harvest treatment of Maleic Hydrazide (200 ppm) reduces sprouting of onion and
potatoes during storage.
Potassium permanganate is used as ethylene absorbent in packaging of fruits which
delay ripening.
Post harvest dip with Diphenylamine (0.1-0.25%) for 30 seconds controle superficial
scald.
Ripening of banana and tomato can be delayed by post harvest treatment with
Gibberellic acid.
Pre harvest spray of N-Benzyladenine(BA) 10-20 ppm prolong shelf life of
vegetables.
Maleic hydrazide @ 1000-2000 ppm delays ripening of mangoes.
Pre-harvest spray of calcium chloride (0.6%) and calcium nitrate (1%) resulted in
enhancement of shelf life of mangoand guava fruits.
91
Treatment of mature green guava fruit with GA3 at 100-200 ppm help extends the
storability of fruits.
Pre harvest treatment of ber with Calcium compounds (1.7%) solution is useful in
delayed fruit ripening.
Storage life of leafy vegetables can be extended following post harvest application of
Cytokinin.
Treatment of legumes vegetables with Indol Acetic Acid (IAA) solution is useful in
maintaining green colour.
Pre harvest spray of 0.2% Difolatan control post harvest diseases of tomato and
onion.
Storage
Proper marketing of perishable commodities such as fruit and vegetables often requires some
storage to balance day-to-day fluctuation between harvest and sale or for long term storage. Storage of
horticulture produce is attempeted with a view to extend period of availability. Storage controls shelf
life of produce by controlling rate of respiration, transpiration, ripening and biochemical changes all
of which are responsible for shelf decomposition/deterioration of produce. Further, different types of
storage have different attributes in minimizing microbial infection and thus add to better storability of
produce.
Objective of storage
Slow the biological activity and micro-organism growth.
Avoid glut and distress sale in the market, thus prolonging the market period.
In long-term storage, making the food available in off-season.
Regulate the market in an orderly manner.
Reduce the transpirational, respiration, and ethylene production rate.
92
Factors Affecting of Storage
1. Temperature
2. Relative Humidity
3. Ventilation
4. Air Velocity
5. Atmospheric gases composition
6. Light
7. Commodities
8. Post Harvest Treatment
Storage Method
1. Traditional Storage
2. Advanced Storage
Traditional Storage
a) Pit Storage
b) Clamp Storage
c) Barns Storage
d) Cellars Storage
e) Sand and Coir Storage
f) High Altitude Storage
g) Zero Energy Cool Chamber
93
Orange Winter 8-10 20-30
Tomato Summer 7 15
Pointed gourd Summer 2 5
Bitter gourd Summer 2 6
Okra Summer 1 6
Carrot Spring 5 12
Cauliflower Spring 7 12
Green chilli Summer 3 6
Advanced Storage
A. Cold Storage
It maintains low temperature and humidity throughout the storage period. Temperature which
is just sufficient to lower down metabolic activity of produce is maintained. Care is taken that the
inside temperature may not cause chilling injury to the produce. Depending upon type of produce
different temperature and humidity are maintained under cold storage.
94
Apricot 0-1 90-95 1-2 weeks
Asian pear 0-1 90-95 2 months
Avocado 8-12 85-90 1.5 weeks
Banana 13 90-95 1-4 weeks
Ber 3 90-95 4 weeks
Fig 0-1.7 85-90 7weeks
Date 6.7 85-90 2 weeks
Grape 0-1 90-95 2-8 weeks
Guava 8-10 90-95 2-3 weeks
Kiwi, Chinese 0 90-95 3-5 months
gooseberry
Lemon 10-13 85-90 1-6 months
Loquat 11 90 3 weeks
Lychee, Litchi 5.7 90-95 3-5 weeks
Mandarin (Kinnow) 8-10 90-95 2 months
Mango 8-9 85-90 2-4 weeks
Mangosteen 4-6 2-3 weeks
Nectarine -0.5-0 90-95 2-4 weeks
Papaya 9-10 90-95 1-3 weeks
Passion fruit 5.6-7.2 85-90 3 weeks
Peach 0-0.3 90-95 2-4 weeks
Pear -1.5-0.5 90-95 4-5months
Persimmon 0-1.7 85-90 7 weeks
Pineapple 7-13 85-90 2-4 weeks
Plum and prunes 0-1 90-95 2-5 weeks
Pomegrante 5 90-95 2 months
Strawberry 0 90-95 7-10 weeks
Sweet cherries -1-0.5 90-95 2-3 weeks
95
Okra 8.9 90-95 7-10 days
Onion 0 65-70 20-24 weeks
Peas 0 90-95 1-2 weeks
Potato 3-4.4 85 34 weeks
Radish 0 90-95 1-2 months
Tomato (Ripe) 7.2 90 1weeks
(Unripe) 8.9-10 85-90 4-5 weeks
Turnip 0 90-95 4-5 months
Watermelon 10-15 90-95 2-3 weeks
Hypobaric Storage
In such type of storage, the produce is storage under low pressure atmosphere, vacuum tight
and refrigerated condition. The pressure of 1.3 to 13 kPa is maintained under storage. The due to
lowering of pressure under storage, the pressure of individual gases are lowered. The CO2 and other
volatiles like ethylene produced during respiration in course of storage are removed and controlled
level of O2 is maintained. Many time flavour of the produce is affected.
Benefits of CA storage
Slow down respiration and ethylene production rates, softening and retard senescence of
horticultural produce.
Reduce fruit sensitivity to ethylene action
Alleviate certain physiological disorders such as chilling injury of various commodities, russet
spotting in lettuce and some storage disorders including, scald of apples.
96
POST-HARVEST MANAGEMENT OF FLOWERS
Flowers are highly perishable unlike other horticultural or agricultural crops. Owing
to poor keeping quality the post-harvest losses in floriculture are significantly higher than any
other sector. Although there has been significant increase in the area, production and
productivity of flower crops in the last two decades, there is an urgent need to minimize the
huge post-harvest losses in terms of the value of the produce which are estimated to be 30-40
per cent of farm value. The post-harvest behavior of flowers is an outcome of the
physiological processes, occurring in leaves, stem, flower bud, leafless peduncle or scape
connecting bud to the stem. Some of these processes may act independently to affect the
senescence and vase life of cut flowers but most of them are inter-related. The nature and
extent of post-harvest damage is typical for each crop or cultivar. The post-harvest losses
become important especially when dealing with the export of fresh flowers to distant and
foreign market. Therefore, patient, soft and expert handling of flowers is of utmost
importance after harvest.
Growing conditions
Most cut flower crops require well-lighted conditions. On the contrary, too high light
intensities cause scorching and dropping of leaves and abscission of petals. Flower crops are
also specific in their temperature requirements. Flowers also require adequate nutrients for
good longevity. High nitrogen doses should be avoided as they increase susceptibility to
diseases. For example, iron deficiency is commonly observed in gladiolus in north India,
causing heavy yield losses. Flowering crop should also be grown away from the industries
which release toxic effluent, gases, damaging the foliage as well as flowers. Flowers
damaged by pathogens, insects and pests also show high ethylene production resulting in
poor vase-life.
Harvest Factors
The most important factors for harvest are when, how and where, ―when‖ the plant
material will reach the optimum stage of development and ―when‖ during the day to harvest.
Each plant material has its own best harvest stage and this can vary depending on the use of,
and market for, the plant material. Materials for preserving usually are harvested more mature
than those for fresh, wholesale markets. Some general rules of thumb for when to harvest are,
spike type flowers harvest when one-fourth to one-half of the individual florets are open;
daisy type flowers- harvest when flowers are fully open. The other ―when‖ is, the best time of
97
day for harvesting flowers is coolest part of the day and when there is no surface water from
dew or rain on the plants.
Right stage, method and time of harvesting of flowers are of considerable importance
to ensure their long vase-life. The stems should be cut with sharp knives or secateurs.
Hardwood stems should always be given slanting cut to expose maximum surface are to
ensure rapid water absorption. The flowers of dahlia and poinsettia release latex upon cutting.
To overcome such problem, stems should be given a dip in hot water (80-900C) for a few
seconds.
The flowers of rose, carnation, gladiolus, tuberose, daffodils, lily, iris, freesia and
tulip should be harvested at bud stage since their buds continue to open in water. The flowers
of snapdragon, Harvesting of flowers at bud stage is always preferred as their buds have long
vase-life, are less sensitive to ethylene, easy to handle during storage and transport and are
less prone to diseases and pests.
98
For distant market: lower most 1-2 florets show coloure
5. Oriental lily For local market: when 1-2 florets are opened
For distant market: when 1-2 florets show coloure
6. Asiatic lily For local market: when 1-2 florets are opened
For distant market: when 1-2 florets show coloure
7. Gypsophilla 25-30% flowers are fully open in the inflorescence
8. Tuberose Single: buds are fully developed but yet not open
Double: basal 3-4 buds start to open
9. Orchids Most species: fully open flowers
Dendrobium: 75% inflorescence is open
10. Anthurium When one thred to one half of the spedix shows change in
colour (mature)
11. Alstroemeria For local market: when 4-5 florets have opened
For distant market: when first floret has started opening and
other have developed 50% colour
12. Gerbera Before outer row of ray florets show pollen or when outer
row of petals is perpendicular on stalk
13. Marigold Fully open flowers
14. Calendula, pot Fully open flowers
marigold
15. China aster, Fully open flowers
annual aster
16. Cockscomb One-half florets open
17. Daffodil, ―goose neck‖ stage
narcissus,
jonquil
18. Dahlia Fully open flowers
19. Delphinium One-half florets open
20. Freesia First bud beginning to open
21. Goldenrod One-half florets open
22. Larkspur,
annual
delphinium
99
23. Lily-of-the- One-half florets open
valley
24. Nasturtium Fully open flowers
25. Pansy Almost open flowers
26. Snapdragon One-third florets open
27. Sweet pea One-half florets open
28. Sweet William One-half florets open
29. Zinnia Fully open flowers
Post-Harvest Factors
Water relations
The termination of life of the harvested flowers depends on water uptake and
transport, water loss and the capacity of the flower tissue to retain its water. A water deficit
and wilting develop, when the transpiration exceeds absorption of water. The rate of water
uptake of cut flowers depends on transpiration pull, temperature and composition of solutes .
Disruption of water columns in stem vessels by air embolism and resistance to water flow in
stems, also develop water deficit. Acidification of water and addition of wetting agent and
flower food in the holding solution markedly improve water uptake of cut flowers.
Respiration
The rate of respiration depends on quantity of carbohydrates available in the harvested
flowers, temperature and the use of certain chemicals to regulate it. With higher temperature,
there is faster rate of respiration and burning of the tissue. Consequently, the life of flowers is
shortened.
Relative humidity
It has, bearing on the transpiration rate. Higher the humidity in the air, less is the
transpiration rate and vice-versa.
Growth regulators
Postharvest life of flowers can be controlled by growth regulators. Water relation
changes associated with flower senescence are also influenced by growth regulators.
Cytokinins delay senescence of some cut flowers. Depending upon the concentrations, GA in
some cases promotes longevity of flowers, while this is also used in bud opening solution.
The IAA promotes ethylene production of isolated carnation petals. In contrast, the
senescence and abscission of poinsettia flowers is delayed by auxin.
Preservative solutions
Preservatives in the form of tablets or powder are prepared from a mixture of
chemicals-sugars, germicides, salts and growth regulators. Various types of conditioners are
sugar and biocide, antiethylene compound, and hydrated compound. The flowers like
gladiolus, carnation, chrysanthemum and freesia are benefited most by the pretreatment.
100
Antiethylene compounds in preservative solutions reduce the action of ambient ethylene as
well as autocatalytic production of ethylene by fresh cut flowers. Fresh cut flowers
responding to silver thiosulphate are carnation, orchids, gypsophila, gladiolus, gerbera,
snapdragon, alstromaeria, agapanthus, anemone and sweet pea. Greatest improvement in cut
flower quality and longevity is obtained when DICA or DDMH were combined with sucrose.
101
Gladiolus
2. Anthurium 130C
3. Dendrobium 5-70C
4. Carnation 10C
6. Rose 1-30C
7. Chrysanthemum 0.5-40C
8. Cymmbidium 0.5-40C
Conditioning/ hardening
It restores the turgor of flowers wilted after harvest, storage or
transport. Conditioning is done with dematerialized water supplemented with germicides and
acidified with citric acid to pH 4.0-5.0. Some wetting agents like tween 20 @ 0.01-0.10%
can be used for this purpose. Some chemical like STS, 8-HQC, sucrose etc can also be used
for conditioning.
Impregnation
Loading of flowers with high concentration of silver nitrate or nickel chloride of
cobalt chloride for a short period of time is known as impregnation. It protects the blockage
of the water vessel in stem by microbial growth and decay and synthesis of ethylene. It is
generally practice in crops like Gerbera, Carnation, Chrysanthemum and Gladiolus cut
flowers.
Pulsing
Treating the flowers with high concentration of sucrose and germicide for a short
period of time, in order to improve the shelf life and to promote flower opening. Pulsing is
beneficial especially for flowers destined for long storage period or long distance
transportation. The addition of sucrose in the vase water alone, may encourage increased
growth of micro-organisms in the vase medium. Hence, the antimicrobial agents eg 8-HQ, 8-
HQS, 8-HQC, silver salts, citric acid etc should also be incorporated to enhance better
solution uptake that would suffice maximum effects of the supplied sugar.
Sucrose is the main ingredient of pulsing solutions providing additional sugar, and the
proper concentration range from 2 to 20%, depending on the crop. The solution
should always contain a biocide appropriate for the crop being treated.
Ethylene-sensitive flowers are pulsed with silver thiosulphate (STS). Treatments can
be for short periods at warm temperatures (e.g. 10 minutes at 200C) or for long
periods at cool temperatures (e.g. 20 hours at 2oC).
Alstroemeria and lilies can be pulsed in a solution containing gibberellic acid to
prevent leaf yellowing, and this is often a useful pre-treatment.
Short pulses (10 seconds) in solutions of silver nitrate useful for some crops. China
asters and maidenhair fern respond well to solutions containing 1000 ppm silver
nitrate. Other flowers are damaged by these high concentrations, but respond well to
100-200 ppm (e.g. gerberas). The function of the silver nitrate is not fully understood.
In some cases it seems to function strictly as a germicide (e.g. chrysanthemums). In
102
all cases, residual silver nitrate solution should be rinsed from the stems before
packing.
Generally for rose and carnation, 5-8% sucrose solution is sufficient while for multi-
floret spike like gladiolus and tuberose, high concentration of 10-20% is needed.
Bud opening
Use of germicides, sucrose and hormonal solution to promote the opening of
immature buds in crops like chrysanthemums, rose, carnation, gladiolus, snapdragon, etc.
Storage
After pre-cooling and pulsing the flowers can be stored at low temperature i.e. in cold
store to regulate the flower market or to avoid the glut in the market. Controlled atmospheric
(CA) modified atmospheric (MA) or hypobaric (LP) storage method can be used to enhance
the post harvest life of flower.
Recommended temperature and RH conditions for flowers storage
o
Name of Temp ( C) RH (%) Approximate Shelf-
commodity Life
Alstroemeria 1 90-95 1 week
Anthurium 13 80 1 week
Asparagus 0-1 95-100 7-10 days
Aster 0-1 90-95 1 week
Asiatic lily, Oriental 0-1
Lily
Baby‘s Breath, 0-1 90 3 week
Gypsophila
Bird-of-Paradise 8 85-90 14 days
Carnation 1 90-95 2-4 weeks
Chrysanthemum 0.5-2 85-90 12-15 days
Crossandra 15-20
Daffodil 0-1 90 2 weeks
Delphinium, 0-1 90-95 7 days
Larkspur
Freesia 0-1 90-95 2 weeks
Gladiolus 7 90-95 7-15 days
Gerbera 2-4 90-95 1week
Leatherleaf Fern 1-6 2 weeks
Iris 0 90-95 1 week
103
Marguerite Daisy, 0-1 90-95 3-7 days
Boston Daisy
Marigold 8-12 90-95 1 - 2 weeks
Rose 0.5-2 90-98 7-10days
Snapdragon 0-1 10 days
Statice 0-1 90-95 6 weeks
Stock 0-1 90-95 3-5 days
Sunflower 0-1
Sweet Pea 0-1 1 week
Sweet William 2-3
Orchid 5-7 2 weeks
Torch Ginger 12.5-15 10-17 days
Tuberose 7-10 80 – 90 % 5-10-days
Tulip 1 85 7 week
Transport
Flower should be transported in corrugated cardboard boxes. The flowers which are
sensitive to ethylene, ethylene scrubbers containing KMnO4 should be added to those
boxes. Some of the flowers are like gladiolus and snapdragon are sensitive to geotropic
bending, so these should be transported in upright position. Some of the flower crops show
yellowing during transportation due to lack of light, therefore there should bwe a provision of
light inside the transporting vehicle.
8-HQC is the most common one used in commercial floral preservatives. Sucrose is
the most common food source used in floral preservatives. It provides energy to sustain
flowers longer and to open flowers in the bud stage. 1 to 2 percent sucrose is the standard
104
amount in preservatives. Never use sucrose without a germicide, as it is the primary food
source for microorganisms, too. Acids or acid salts are added to adjust the pH of the water to
3.5 to 5.0. At this pH, less microbes can grow and water is taken up by the flowers more
easily. Surfactants and wetting agents reduce water tension so water is taken up more easily,
also. Tween 20 and Triton are examples of surfactants.
Holding
After pulsing and storage flowers are held in a solution containing sucrose, germicide
ethylene inhibitor and growth regulator, that type of solution is called preservative or vase
solution. The flowers can be kept in holding solution either at wholesaler, retailer or
consumer level. Basically, the concentration is much lower than pulse solution. The anti-
microbial agents like 8-HQC (8-hydroxy quinoline citrate), 8-HQS (8- hydroxy quinoline
synthesis), aluminium sulphate, anti-ethylene agents like STS (Silver thiosulphate), AgNO3
and acidifuing agents like citric acid are widely used as vase solution. Even plant growth
regulaters like gibberellic acid, benzyl adenine, are also reported to improve vase life and
quality of gladiolus and chrysanthemum. Growth retardants like CCC (cycocel), SADH
(Succinic acid dimethyl hydraride) and MH (malic hydrazide) have also been reported to
improve vase life of some cut flowers. Ethylene inhibitor like Amino ethoxy vinyl glycine
(AVG), Methoxy vinyl glycine (MVG) and Amino oxyacetic acid (AOA) are beneficial in
ethylene sensitive flower. Recently, chemicals like 1-MCP (1-methyl cyclopropene) and 1-
OCP (1-octacalcium phosphate) have been found to be highly effective especially for
ethylene insensitive flowers.
105
POST-HARVEST MANAGEMENT OF CEREAL CROPS
Each type of cereal requires a specific post-harvest treatment, however, there are
certain general principles that apply to most of them.
Cereals undergo a number of processing stages between harvest and consumption. This
chain of processes is often referred to as the total post-harvest system. The post-harvest
system can be split into three distinct areas.
The first is the preparation of harvested grain for storage. The second, which is
referred to as primary processing, involves further treatment of the grain to clean it, remove
the husk or reduce the size. The products from primary processing are still not consumable.
The third stage (secondary processing) transforms the grains into edible products.
Primary processing involves several different processes, designed to clean, sort and
remove the inedible fractions from the grains.
Primary processing of cereals includes cleaning, grading, hulling, milling, pounding,
grinding, tempering, parboiling, soaking, drying, sieving.
Secondary processing of cereals (or 'adding value' to cereals) is the utilisation of the
primary products (whole grains, flakes or flour) to make more interesting products and add
variety to the diet. Secondary processing of cereals includes the following processes:
fermentation, baking, puffing, flaking, frying and extrusion.
1. Puffing:- Puffed grains are often used as breakfast cereals or as snack food. During
puffing, grains are exposed to a very high steam pressure which causes the grain to
burst open. The puffed grains can be further processed by toasting, coating or
mixing with other ingredients.
2. Flaking:- Flaked cereals are partially cooked and can be used as quick-cooking or
ready to eat foods. The grains are softened by partially cooking in steam. They are
then pressed or rolled into flakes which are dried. The flakes are eaten crisp and
should have a moisture content of below 7%.
3. Fermentation:- Doughs made from cereal flour can be fermented to make a range of
products.
4. Baking:- Doughs and batters made from cereal flours are baked to produce a range of
goods.
5. Extrusion:- Extrusion involves heating and forcing food (usually a dough) through a
small hole to make strands or other shapes. The extruded shapes then undergo further
processing such as frying, boiling or drying. Extruded products include pastas,
noodles, snack foods and breakfast cereals.
The Post-Harvest Cereal System
Post-harvest treatment for storage
a. Harvesting:- There is an optimum time for harvesting cereals, depending on the
maturity of the crop and the climatic conditions. This has a significant effect on the
quality of the grain during storage.
106
Harvesting often begins before the grain is ripe and continues until mould and
insect damage are prevalent. Grain not fully ripened contains a higher proportion of
moisture and will deteriorate more quickly than mature grains because the enzyme
systems are still active.
If the grain remains in the field after maturing, it may spoil through wetting
caused by morning dew and rain showers. There is also an increased risk of insect
damage.
Cereals are traditionally harvested manually.There are three main types of
harvesting equipment for the small scale producer: manual, animal powered and
engine powered.
A range of mechanised harvesting equipment suitable for the small-scale
farmer has been developed. Some of it is more efficient and cost effective than others.
Harvested crops are left in the field for a few days to dry before further
processing.
b. Threshing:- Threshing is the removal of grains from the rest of the plant. It involves
three different operations: Separating the grain from the panicle; sorting the grain
from the straw; winnowing the chaff from the grain.
Separation of the grain from the panicle is the most energy-demanding of the
three processes. It is the first process to have been mechanised. Sorting the grain from
the straw is relatively easy, but is difficult to mechanise. Winnowing is relatively
easy, both by hand and by machine.
Most manual threshing methods use an implement to separate the grain from
the ears and straw. The simplest method is a stick or hinged flail that is used to beat
the crop while it is spread on the floor.
A range of engine powered threshers are available.
c. Winnowing:- Winnowing is the separation of the grains from the chaff or straw. It is
traditionally carried out by lifting and tossing the threshed material so that the lighter
chaff and straw get blown to one side while the heavier seeds fall down vertically.
Hand-held winnowing baskets are used to shake the seeds to separate out the
dirt and chaff. They are very effective, but slow.
There is a range of winnowing machines that use a fan to create artificial
wind. This speeds up the winnowing process.
Some of these contains sieves and screens that grade the grains as well.
d. Drying:- Prior to storage or further processing, cereal grains need to be dried. The
most cost-effective method is to spread out in the sun to dry. In humid climates it may
be necessary to use an artificial dryer.
Simple grain dryers can be made from a large rectangular box or tray with a
perforated base. The grain is spread over the base of the box and hot air is blown up
through a lower chamber by a fan.
The fan can be powered by diesel or electricity and the heat supplied by
kerosene, electricity, gas or burning biomass.
Cereal grains should be dried to 10-15% moisture before storage.
107
e. Storage:- Dried grains are stored in bulk until required for processing. The grains
should be inspected regularly for signs of spoilage and the moisture content tested. If
the grain has picked up moisture it should be re-dried. Grains are often protected with
insecticides and must be stored in rodent-proof containers.
Primary processing
a. Cleaning and Grading:- Before further processing, grains are cleaned and graded
according to size. Winnowing machines can be used to separate out the chaff, soil and
dirt. Some machines have integral sieves that combine cleaning with grading.
b. Hulling:- Several grains have an unpalatable husk or shell that needs to be
removed by a decorticator. A range of specialised machines are available for this
task. A range of small rice hullers (both manual and powered) is available. Less
rice is broken during hulling if the rice is parboiled first. Rice polishers are
available for removing the rice bran after hulling.
c. Pounding/Milling:- Three main types of grain mill are available: Plate mill; Hammer
mill; Roller mill. The choice of mill depends on the raw material and the scale of
production. Hammer mills are almost universally used throughout the developing
world. Roller mills are not used at the small scale because of their high cost and
maintenance requirements.
The plate mill is usually limited to about 7kW and is derived from the stone
mill or quern. Two chilled iron plates are mounted on a horizontal axis so that one of
the plates rotates and the grain is ground between them. The pressure between the two
plates governs the fineness of the product and is adjusted by a hand screw.There are
manual versions of the plate mill available, though they are arduous and hard work to
use.
Small-scale hammer mills range in size from 2kW to 20kW. They consist of a
circular chamber in which beaters whirl at a high speed. The milled grain is filtered
out through a perforated plate that runs around the edge of the mill chamber. The size
of the holes in the perforated plate determines the fineness of grinding of the particles.
Most grains can be ground in a hammer mill. Grain for human food is ground to a
1mm particle size while animal food is ground to a 3mm particle size.
108
Hammer mills cannot be used for wet milling. Roller mills crush the grains
rather than milling them into smaller particles. Roller mills are usually used for
animal food. It is important to ensure that the grains have the optimum moisture
content before milling. If the grain is too dry and hard, it is difficult to break down
and requires more energy to convert it into flour. If the grain is too moist, the material
sticks to the mill. The optimum moisture content varies between cereal types and with
the particular mill being used. Dry grain can be conditioned by soaking in water.
Moist grain can be dried before grinding. Different cereal grains have different
milling and grinding requirements.
d. Paraboiling:- Parboiling rice is an optional step, but one that improves the quality
of hulling as it results in fewer broken grains. About 50% of all rice grown is
parboiled.
Parboiling involves soaking and heating the rice which pre-cooks the grains,
loosens the hull, sterilises and preserves the rice.At the village level, parboiling is
carried out in large pans over an open fire. Rice parboilers, that improve the
efficiency of cooking, are available.
e. Drying:- Prior to storage or further processing, cereal grains need to be dried. The
most cost-effective method is to spread out in the sun to dry. In humid climates it may
be necessary to use an artificial dryer.
Simple grain dryers can be made from a large rectangular box or tray with a
perforated base. The grain is spread over the base of the box and hot air is blown up
through a lower chamber by a fan.
The fan can be powered by diesel or electricity and the heat supplied by
kerosene, electricity, gas or burning biomass.
Cereal grains should be dried to 10-15% moisture before storage.
f. Storage- Dried grains are stored in bulk until required for processing. The grains
should be inspected regularly for signs of spoilage and the moisture content tested. If
the grain has picked up moisture it should be re-dried. Grains are often protected with
insecticides and must be stored in rodent-proof containers.
SECONDARY PROCESSING
Raw materials: - The quality of raw materials has an influence over the quality of the
products. High quality raw materials should be used.
Small-scale bakers do not normally have facilities for flour analysis and rely on
information supplied by the miller or wholesaler. There are a few simple tests that they can
carry out which give useful information about the flour quality.
a. Flour:- Flour can be milled from a variety of cereals. The type available in each country
or region may depend upon the types of cereal grown, although wheat flour tends to be
available in most places.
1. Wheat flour:- Wheat flour contains proteins known as glutens. These are capable of
forming a strong elastic network within the dough, which is very useful when making
leavened bread.
The protein network traps the gas that is given off by the yeast during fermentation.
This causes the dough to increase in volume and produces a bread with a light texture.
If flours that are low in gluten are used to make leavened bread, the gas escapes and
the bread is flat and heavy.
109
Wheat flour is available in different grades according to the degree it is extracted from
the whole wheat grain. Flours of different extraction rates include the following:
Wholemeal flour - 100% extraction
Wheatmeal flour - 90-95% extraction
Straight run flour - 70-72% extraction
Patents - 20-40% extraction
2. Non-wheat flours:- There are a variety of non-wheat flours available that can be mixed
with wheat flour to make bread.
Cassava flour is a fine white powdery flour that has a shelf life of up to one year. It
is widely used as a staple food and for the production of a range of fried and baked
goods including bread, cakes and biscuits.
Cereal flours, especially from maize and sorghum, which are both staple crops,
are used to make breads and snackfoods. Sorghum is mainly used to make bread or
porridge. Maize is used to make tortillas, snacks and for the production of
cornflour and thickeners.
Soy/composite flour is a fine creamy flour that is combined with maize flour or other
cereal flours to increase the protein content and balance the amino acid composition
of the composite flours. In this form it is used as a breakfast porridge and as a
weaning food.
Different types of wheat flour -
Different types of wheat flour are available in each country. Wholemeal flour is used for
the production of brown bread, rolls and other high fibre products.
Atta is a wheat flour that is suitable for making chappatis. It is also available as a
wheatmeal flour.
Special bakers flour (bread making flour) is a strong flour that is used for bread,
rolls and pastry. Bakers flour should contain a good quality gluten so that it can
produce a light bread.
Biscuit flour. This is a special blend of flour that is made for mechanical biscuit
plants.
Self-raising flour. This flour is a soft flour that is fortified with a chemical aerating
additive similar to baking powder. It is used for making chemically aerated breads
such as soda bread. Soft flour is used for cake making.
110
Maize
Maize can either be wet or dry milled. In dry milling, maize is ground between
stones or by using a hand-powered plate mill or at a larger scale, using a hammer mill or
powered plate mill.
In wet milling, the grain is soaked and allowed to ferment slightly to improve
the flavour before milling with a hand or pwered plate mill.
Maize is sometimes soaked in alkaline water to facilitate removal of the bran before it
is milled. If the maize meal is not used whole, it is transferred to a flat basket and shaken so
that the bran is separated from the floury endosperm.
The flour is sometimes ground again to make a finer product. The bran is often
used to feed chickens.
Maize has a relatively high fat content and tends to go rancid quickly. Ground
maize meal therefore has a short shelf life.
Paddy rice
In some countries paddy is parboiled before the husk is removed. Parboiling is
the partial cooking of the rice to gelatinise the starch, which makes the grain tougher.
There is also a slight change in flavour which some people prefer.
The toughening process makes the seed more resistant to insect attack and to
shattering during husking. It also helps to prevent absorption of moisture from the air
during storage. The parboiling process involves three stages:
(i) Soaking or steeping of the paddy in cold or hot water to increase its moisture
content
(ii) Steaming to gelatinise the starch in the kerneldrying.
The rice should be dried carefully after parboiling to minimise losses. Husking
paddy, which is sometimes referred to as de-husking or milling is the process of removing
the outer husk.
Husked paddy is referred to as brown rice, whereas de-husked (or polished) rice is
white rice. Brown rice is nutritionally superior to white rice as it contains some of the bran
which contains protein and vitamin B1 (thiamine).
Millet
The outer layers of some varieties of sorghum seed (usually the red seed varieties)
contain tannins that are slightly toxic, have a bitter taste and inhibit the digestion of proteins.
For this reason, sorghum is generally hulled before grinding into a flour.
Traditionally sorghum and millet is ground by hand using querns or hand plate mills.
111
The seed is winnowed to remove foreign matter, then put into a large mortar and
wetted. It is then pounded to strip the bran or shell from the grain, followed by winnowing to
get rid of the bran, Pounding and winnowing are repeated several times to get a good quaity
milled seed.
The milled seed is washed to remove any small pieces of bran and soaked in water
for 24 hours to condition or temper it. The grain is dried to the correct moisture content then
re-ground using a pestle and mortar.
112
2 IMPORTANT GOVERNMENT SCHEME FOR FOOD SECTOR
1. Scheme for Infrastructure Development:- To fulfil the need for creation of integrated
and holistic infrastructure for food processing sector, Ministry of Food Processing
Industries (MOFPI) had launched new Schemes in 11th FYP with strong focus on creation
of modern enabling infrastructure to facilitate growth of food processing and creation of
an integrated cold chain mechanism for handling perishable produce. Under the initiatives
of MOFPI for strengthening infrastructure in agro and food processing sector, it had
launched the Mega Food Parks Scheme, Scheme for Cold Chain, Value Addition and
Preservation Infrastructure and Scheme for Modernization of Abattoirs in the 11th Five
Year Plan.
2. Mega Food Parks Scheme:- The Mega Food Parks Scheme (MFPS) is the flagship
program of the Ministry of Food Processing Industries (MFPI) during the 11th five year
plan. The scheme aims to accelerate the growth of food processing industry in the country
through facilitating establishment of strong food processing infrastructure backed by an
efficient supply chain.
The Mega Food Parks Scheme provides for a capital grant of 50 percent of the
project cost in difficult and ITDP notified areas (with a ceiling of Rs 50 crores). The
grant shall be utilized towards creation of common infrastructure in CPC and PPCs in the
park. Such facilities are expected to complement the processing activities of the units
proposed to be set up at the CPC in the Park. Each Mega Food Park may take about 30-
36 months to be completed.
Out of 30 Mega Food Parks proposed during the 11th five year plan, the Ministry
has taken up 15 projects under the Scheme so far. Of this, Final approval has been
accorded to 8 Mega Food Parks in the States of Andhra Pradesh, Punjab, Jharkhand,
Assam, West Bengal, Uttarakhand, Tamil Nadu and Karnataka. The cumulative project
cost of these 8 Parks is Rs. 930 crore which includes total grant assistance of Rs.500
crore under the Scheme. In-principle approval has been accorded to remaining 7 projects.
In addition to these, 15 new Mega Food Parks are in the process of Government
approval.
Ministry of Food Processing Industries through its Scheme for Cold Chain,
Value Addition and Preservation Infrastructure has been successfully addressing the
above issue. The Scheme was approved in 2008 with an objective to provide integrated
and complete cold chain, value addition and preservation infrastructure facilities without
any break, for perishables from the farm gate to the consumer. The assistance under the
Scheme includes financial assistance (grant-in-aid) of 50% the total cost of plant and
machinery and technical civil works in General areas and 75% for NE region and difficult
areas subject to a maximum of Rs 10 crore.
113
In the first phase, the Ministry has approved 10 integrated cold chain projects in
2008-09, which are already being implemented in different parts of the country. Out of
the 10 projects, 8 have started commercial operation. Substantive value addition,
reduction in wastage and enhancement in farmers‘ income is evident from concurrent
evaluation of the projects.
In the 2nd phase, 39 projects have been approved. The approved projects envisage
a total investment of about Rs. 850 crore which would be creating cold chain capacity of
about 1.60 lakh MT.
Taking note of the high demand and the gap in the requirement of cold storage,
processing, preservation and cold logistics facilities in India, the Ministry is planning to
upscale the Scheme and Planning Commission has already accorded ‗In-principle‘
approval for the same.
Modernization of abattoirs
Ministry has approved 10 projects in 1st phase which are at various stages of
progress. Two projects have been completed. A proposal for up-scaling the scheme is
under consideration.
The implementation process of the Scheme has been made more transparent and
decentralized from 2007 onwards.
Earlier all the applications for such grants were received by the Ministry through
the State Nodal Agencies. These applications were then centrally processed and grants
disbursed directly by the Ministry. From 2007-08, the receipt of applications, their
appraisal, calculation of grant eligibility as well as disbursement of funds has been
completely decentralized. Under the new procedure, an entrepreneur/applicant can file
application with the neighborhood Bank branch/Financial Intuition (FI). The Bank/FIs
would then appraise the application and calculate the eligible grant amount as per the
detailed guideline given to them by the Ministry. The Banks/ FIs appraise project and its
recommendation for the release of grant is transmitted to the Ministry through e-portal
established for this purpose. After the recommendation and requisite documents are
received from the Bank/FIs, the Ministry sanctions the grant and transfer the funds
114
through the e-portal itself. This has resulted in faster sanction procedure and enlarged
outreach of the Scheme.
In the 11th Five Year Plan a total allocation of Rs. 600 crores was provided. Out
of total allocation, an amount of Rs 488.51 crore has been received so far including Rs.98
crore BE of 2011-12. Ministry has utilized almost the entire budget allocated under this
scheme (except NER) and has assisted 2532 Food Processing Units so far. Ministry has
taken initiatives to create awareness in the industry/entrepreneurs by advertisements,
organizing investors meet and special meetings in NER. In so far as general areas are
concerned, the Ministry has been continuously reviewing the status and organizing
meetings with the focal point banks on a quarterly basis. Ministry has also engaged an
agency (CMI) to maintain the data and to monitor the scheme closely. Under this
arrangement, the details of all the pending applications along with their present status has
been put in the public domain on the website of the Ministry. Any applicant can find out
current status of his application by clicking on to ―http://www.mofpi@nic.in‖ e-portal-
status of applications OR ―http://cmi/mofpi/status‖.
This scheme has added huge processing capacity to the food processing
industry which in turn has resulted in significant reduction of wastages.
Strengthening of Institutions
7. Indian Institute of Crop Processing Technology - A National Institute with
International Repute
Indian Institute of Crop Processing Technology is a world class R&D and
Educational Institute under the Ministry of Food Processing Industries, Government of
India. The mandatory activities of IICPT are teaching, research and outreach activities in
post harvest processing, preservation and value addition of agricultural and horticultural
produces. IICPT and its scientists are experts in their own fields of research. IICPT has
created in its main campus at Thanjavur world class research laboratories for conducting
research in different areas of food processing technologies.
Considering the necessity for the growth of food processing sector and food
processing industries and the future demands for trained manpower in the areas of food
processing, the Institute began offering formal degree courses at bachelors, masters and
doctoral levels in food process engineering from 2009 – 10 academic year.
Some of the major achievements of IICPT in the last four years have been as under:-
This industry driven institution has been launched to work as a National hub for
addressing all key issues related to Meat and Poultry processing sector for the systematic
and proper development of this sector. The Board serves as a single window service
provider for producers/manufacturers and exporters of meat and meat products, for
promoting the meat industry as a whole and it would result in large number of
employment opportunities.
Some of the major achievements of the Board in last two and half years are:
NIFTEM’s Mandate
NIFTEM would work as ―Sector Promotion Organisation/ Business
Promotion Organisation of the food processing sector. The other major objectives of
NIFTEM are:
118
• Functioning as a knowledge repository on various aspects of food processing
such as product information, production and processing technology, market
trends, safety and quality standards, management practices among others.
• Working for upgradation of SME food processing clusters.
• Facilitating business incubation services with its ultra modern pilot plans for
fruit and vegetables, dairy, meat and grain processing.
• Promoting cooperation and networking among existing institutions within
India and as well as with international bodies.
Construction of the campus, recruitment of faculty and other steps to make the
Institute fully functional from the next year are being taken.
119
UNIT IV. Food Processing and Value Addition
120
(i) Replacing the O2 by CO2 carbonation
(ii) Evacuating the sealed container (fruit juice)
(iii) Use of oils from top of the food (pickles)
4. Exposing at high temperature: Fruits can be exposed by high temperature such as:
(i) Canning: Food is exposing to a high temperature (> 1000C) which prevents spoilage and
inactivate the enzyme present in the food.
(ii) Irradiation: In case of irradiation, the food is exposed to the radiations to kill the micro
organism by ionizing and non-ionizing radiation like α, β and gamma rays. Her, food is
exposed to electromagnetic or ionizing radiation or various frequencies ranging from low
frequency electromagnetic to high frequency i.e., gamma rays which destroy the micro-
organism present in the food.
Blanching
1. It is primary treatments which have to soften the tissues to facilitate packaging.
2. To preserve the original colour and flavour
3. To destroy the certain enzyme which are undersirable
4. Elimination of the air
5. Mostly for vegetables
6. Remove micro-organisms
7. Remove astringent taste and toxins
Anti-oxidant
Anti-oxidant are substances which are used to protect the food gamma deterioration
caused by exposure to the air.
1. BHA – Butylactic Hydroxy Anisole Vegetable oils
BHT – Butylactic Hydroxy Toluene
2. Gellales: Animal fat, Vegetalbe oil
3. Tocopherols: Animal fat
4. Ascorbic acid: Fruit juices, Citrus oil, Wine, Bears etc.
5. Lactic acid: Processed fruits and vegetables, canned fruits,
6. Phosphoric acid: Vegetable oils, Animal fat and cola drinks
a. Bacteriostatic Methods
1. Drying of foods
121
2. Use of chemical preservatives
3. Use of food additive
4. Use of low temperature
b. Bactericidal Methods
1. Pasteurization
2. Cooking
3. Canning
4. Irradiation
a. Bacteriostatic Methods
In this method, the environmental conditions are change to prevent the growth of
micro organisms, such conditions are called
bacteriostic. These are:
1. Drying of Foods
Drying is just removal of moisture from the food to a certain level at which micro
organisms cannot grow is called drying, it can be done by two methods:
(i) Application of heat
(a) Sun drying (b) Mechanical drying
(c) Vacuum drying (d) Freeze drying
(ii) Binding the moisture in the food
(a) Use of Sugar (b) Use of Salt
a) Sun Drying: Sun drying is the method in which food is directly exposed to sunlight. It is
generally done in the places where plenty sunshine is available for long period e.g.,
Rajasthan. The dried product in this method is inferior in quality.
b) Mechanical drying: This is a method of drying where application of heat is applied by a
mechanical dryer under the controlled conditions of temperature, humidity and air flow.
c) Vacuum drying: The temperature of the food and the rate of water removal are controlled
by regulating the degree of vacuum and intensity of heat input.
d) Freeze drying: In this method, the food is dried by sublimation process, i.e., just
converting the food into ice without passing through the liquid form of water by means of
vacuum plus heat applied in the drying chamber. In this method, product first frozen then
water is removed by vacuum and application of heat which occurs simultaneously in same
chamber.
122
in the food by reducing the moisture. It interferes with the action of proteolytic enzyme. The
effeteness of NaC1 is varied with the concentration of salt and temperature.
123
absorbs most of the available water, so little water available for the growth of micro
organisms.
(ii) Salt: the concentration of salt 15-20% is used for the preparation such as pickles. Salt
inhibits enzymatic browning and discolouration and also acts as an anti-oxidant.
It exerts its preservative action by:
1. Causing high osmotic pressure resulting in the plasmolysis of microbial cells.
2. Dehydrating food and micro organisms by tying up the moisture.
3. Ionizing to yield the chloride ion which is harmful to micro organisms, and
4. Reducing the solubility of oxygen in water, sensitizing the cells against CO2.
(iii) Acids:
1. Many processed foods and beverages need the addition of acids to impart their
characteristic flavour and taste in the final product because an acid provides desired
flavour and taste.
2. They adjust the sugar and acid ratio in the food.
3. Proper balance flavour of the food.
4. They are also playing the role for controlling the pectin-gel formation.
124
1. Cellar Storage: These are the underground room where surplus food can be stored for
some time; only root crops such as potato, onion can be stored for a limited period.
2. Refrigeration: Fruits and vegetables can be stored for 2-7 days. Semi-perishable crops,
such as potatoes, apples etc. can be stored, in the commercial cold storage with proper
ventilation, automatic controlled temperature for one year.
3. Freezing: It tie up the moisture and increase the concentration of dissolved substances in
the food. But, sometimes enzymes are active even below the 00C.
In this case before freezing, ‗Blanching‘ is necessary for vegetable freezing.
B. Bactericidal Method
In this method, food material is exposed to higher temperature and high temperature
helps to killing of the micro organisms due to coagulation of protein. It helps in inactivation
of enzyme. Here moist heat is more effective than dry heat. At low pH high temperature is
required than the high pH. High temperature can be employed by following methods:
(i) Pasteurization: Below 1000C
(ii) Boiling/ Cooking: at 1000C
(iii) Canning: Above 1000C
(i) Pasteurization
There are three methods of pasteurization
a) Bottle or holding pasteurization
This method is commonly used for the preservation of fruit juices at home. The
extracted juice is strained and filled in bottles, leaving sufficient head space for the expansion
of the juice during heating. The bottles are then sealed air-tight and pasteurized.
b) Overflow method
Juice is heated to temperature of about 2.50C higher than the pasteurization
temperature and then filled in hot sterilized bottles up to the brim, during filling and sealing
the temperature of juice should not fall below the pasteurization temperature.
c) Flash pasteurization
The juice is heated rapidly to a temperature of about 5.50C higher than the
pasteurization temperature and kept at this temperature for about a minute. This method
commonly used for canning of natural orange juice, grape and apple juices. It is a mild heat
treatment; by pasteurization milk is pasteurized by HTST at 720C for 15 sec. Fruit juices are
pasteurized at such temperature and for such periods as would render them sterile, without
impairing their flavour. Usually, the juices are pasteurized at about 850C for 25-30 min.,
according to the nature of the juice and the size of container. Acid fruit juices require lower
temperature and less time for pasteurization than the less acid ones.
Juices can be pasteurized in two ways
(1) By heating the juice at a low temperature for a High time (LTHT) and
(2) By heating the juice at high temperature for a short time (HTST).
(ii) Boiling/Cooking
The primary objective of cooking is to produce a palatable food. Cooking results in:
1. Destruction or reduction of micro organisms and inactivation of undesirable enzymes.
125
2. Destruction of potential hazard in the foods which are present naturally through micro-
organism.
3. Improvement of colour, flavour and texture of the food.
4. It improves the digestibility of food component.
5. Putting the temperature about 1000C. by this method, food can be preserved for 10-24
hours at low temperature.
(iii) Canning
Canning is done at or above 1000C. In case of fruits which are acidic, they are canned
at 1000C, while in case of vegetable those are nonacidic, they are canned at above 1000C.
Here, high temperature can be obtained by using steam pressure; time is varying according to
the type of foods. Due to anaerobic condition any survivable organism will not grow.
On the basis of Acid, foods are divided into four different groups:
1. Low Acid Foods (pH 5.3 and above): Peas, Corn, Lime beans, Meat, fish, Poultry and
Milk.
2. Medium Acid Foods (pH 5.3-4.5): Spinach, Asparagus, Beets and Pumpkin.
3. Acid Foods (pH 4.5-3.7): Tomatoes, Pears and Pineapple, Sauce.
4. High Acid Foods (pH below 3.7): Berries and Sauer kraut, Pickle.
Preservation by filtration
In this method juices are clarified by settling or by using ordinary filters, and then
passed through special filters which are capable of retaining yeasts and bacteria. Various
types of germ-proof filters are used for this purpose.
Preservation by carbonation
Carbonation is the process of dissolving sufficient CO2 in water or beverage so that
the product when served gives off the gas as fine bubbles and has a characteristic taste,
carbonation life of beverage. Fruit juice beverages are generally bottled with CO 2 content
varying from 1-8 g/lit though carbon should be avoided as it destroys the flavour of the juice.
The keeping quality of carbonated fruit beverages is enhanced by adding about 0.005%
sodium benzoate. The level of carbonation is required according to the type of fruit juice and
type of flavour.
Preservation by fermentation
This is one of the oldest methods of preservation. By this method the foods are
preserved by the alcohol or organic acid formed by microbial action. The keeping quality of
alcoholic beverages vinegars and fermented pickles depends on the presence of alcohol acetic
acid and lactic acid respectively. Wines, beers, vinegar, fermented drinks, fermented pickles
are prepared by these processes. Fermentation is carried out by using acetic acid, lactic acid
and alcohol etc.
Preservation by Antibiotics
Certain metabolic products of micro-organisms which are found to have a germicidal
effect those are:
126
Nissin: - is an antibiotic produced by Streptococcus lactis an organism found in milk, curd,
cheese and other fermented milk products. It is non toxic and it is widely used in food
industry especially for preservation of acid foods.
It is commonly used in canning of mushroom tomatoes and milk products. Nisin suppress the
growth of spoilage organisms.
Subtilin: - an antibiotic obtained from Bacillus subtilis is used in preservation of asparagus,
corn and peas.
Pimaricin: - an antifungal antibiotic used for treating fruits and fruit juices.
Preservation by irradiation
It is a process of preservation of food by exposing them to ionizing energy radiation
which kills most of the spoilage causing organism and also inactivates the enzymes
responsible for browning etc. This method prevents the sprouting in storage condition (onion,
potato etc.).
The irradiation of food can be considered to be a method of ―Cold sterilization‖.
Irradiation measured in rads.
Point to Remember
127
Two approaches are possible for solving this problem.
(i) One is the creation/expansion of cold storage facilities in the fruit and vegetable producing
regions, as also in the major urban consumption centres, to ensure supply of fruit and
vegetable throughout year.
(ii) Another approach is to process the fruits and vegetable into various products which could
be preserved for a long time and add value to the product.
With increasing in purchasing power of middle class, there is increasing demand for
factory made jams, gullies, pickles.
In spite of all these, the fruit and vegetable preservation industry of present is able to
utilise less than 2% of the total production for conversion into products like canned fruits,
juices and their beverage squashes etc. as against 40% in developed countries. Thus there is
considerable scope for expansion of the industry, which in turn would give a fillip to
development of horticulture, specially in hilly areas and through export of value-added
products, earn more foreign exchange.
India is one of the cheapest producer of horticultural produce. If the Government
addresses some of the gaps in processing industry, Indian economy will get a boost up.
(i) Most of the varieties grown in India are not suitable for processing.
(ii) Seeds of processble varieties can be imported and multiplied using tissue culture
technique.
(iii) Lowering sales tax on agriculture produce may help the industry to grow.
(v)In New Exim Policy of Union Government, setting of Agriculture Export Zones (AEZ)
to identify each state‘s competitive advantage and to promote the cultivation and
processing of fruit and vegetable accordingly.
128
2. Important Value Added Product of Fruits and Vegetables
Jam, Jelly and Marmalade
Jam is prepared by boiling the fruit pulp with sufficient quantity of sugar to a
reasonably thick consistency, firm enough to hold fruit tissues in position. It should contain
not less than 68 per cent soluble solids. Jam may be made from a single fruit (apple,
strawberry, banana, pineapple etc.) or from combination of two or more fruits. Jam contains
0.5-0.6% acid and invert sugar should not be more than 40%.
Components of Jam
Fruit Pulp:- 45%
TSS:- 68%
Acidity:- 0.5-0.6%
Water:- 33-38%
Processing of Jam
1. Selection of fruit:- Fully ripe fruit should be harvested for Jam making. Jam is best
fruit for Jam making. Pineapple, carrot, strawberry, banana, peach, pear also used for
jam making.
2. Washing/Cleaning of fruit:- Fruit shoul be cleaned by clean water.
3. Preparation of Fruit:- Fruit should be peeled and remove of core material for Jam
making.
4. Blanching:- Blanching is the heating of fruit or vegetables for a short time with either
steam or water, and is an essential step before canning, drying or freezing of food.
This heating process is not meant to cook the food but to inactivate substances
that would otherwise adversely affect the nutrient content, colour, flavour or texture
during subsequent processing and storage.
5. Cooking with Sugar:- Fruit pulp start cooking with 1/3 quantity with sugar. After
some time add remaining sugar.
6. Adding of Citric Acid:- For enhancement of test citric acid should be added at 103oC
temperature.
7. Judging of End-Point:-
a. Sheet or Flake test:-A small portion of jam is taken out during boiling, in a
spoon or wooden ladle and cooled slightly, it is then allowed to drop. If the
product falls off in the form of a sheet or flakes instead of flowing and a
continuous stream or syrup, it means that the end-point has been reached and
product is ready, boiling is continued till the sheet is positive.
b. Temperature:- 1050C.
c. TSS:- 68-70%
d. Weight Test:- If total weight of jam is 1.5 time is more than sugar weight,
jam is prepared.
8. Packing:- Jam should be fill in glass jar.
9. Storage:- Jam should be stored at dry and cool place.
129
Important Point:-
The jam should be containing 30-50% invert sugar.
Crystallization of jam occurs due to the less than 30% invert sugar, it can be
prevent by adding of corn syrup or glucose along with cane sugar.
Sticky and gummy jam is due to high percentage of total soluble solid (more
sugar). This problem can be solved by addition of pectin or citric acid or both.
Premature setting is due to low total soluble solid and high pectin content in
the jam and it can be prevent by adding more sugar.
Surface graining and shrinkage is caused by evaporation of moisture during
storage of jam, it can be avoid by storing in a cooling place.
Jam should be stored at 80% humidity for avoid the mould growth.
Jelly
Jelly is a semi-solid product prepared by boiling a clear, strained solution of pectin
containing fruit extract with sufficient quantity of sugar and measured quantity of acid.
Character of Ideal Jelly:-
A perfect jelly should be transparent, well set, but not too stiff and should have the
original flavour of the fruit.
It should be firm enough to retain a sharp edge but should be tender enough to resist
the applied pressure.
It should not be gummy, sticky or syrupy or have crystallized sugar.
Guava is most suitable fruit for jelly making.
Fruits rich in pectin and acid: Sure apple, grape, lemon, orange, jamun, goose
berry, cranberry, etc.
Fruits rich in pectin low acid: Apple, unripe banana, guava, sour cherry, fig, pear,
loquat, etc.
Fruits low in pectin rich acid: Sweet cherry, pineapple, rhubarb, etc.
Fruits low in pectin and acid: Apricot, peach, pomegranate, raspberry, strawberry,
overripe fruits, etc.
Tartaric acid is best for jelly preparation.
Pectin is most important constitute of jelly, it is present in fruits form of calcium
pectate are responsible for the firmness of fruits.
Components of Jelly
Fruit Juice:- 45%
TSS:- 65%
Pectin:- 0.5-1.0%
Acid:- 0.75%
Water:- 33-38%
pH:- 3.2.
Preparation of Jelly:-
130
1. Selection of fruit:- Fruit should be harvested at half-ripe stage for jelly making
because maximum pectin content in fruit at half ripe stage. If fruits are ripe when
pectin change in pectic acid.
Guava, sour apple, plum, karonda, wood apple, loquat, papaya and goose-
berry are generally used for preparation of jelly. Apricot, pineapple, strawberry,
raspberry, etc. can be used but only after addition of pectin powder, because these
fruits have low pectin content.
2. Washing/Cleaning of fruit:- Fruit shoul be cleaned by clean water.
3. Blanching:- Blanching is the heating of fruit or vegetables for a short time with either
steam or water, and is an essential step before canning, drying or freezing of food.
This heating process is not meant to cook the food but to inactivate substances
that would otherwise adversely affect the nutrient content, colour, flavour or texture
during subsequent processing and storage.
4. Extraction of fruit juice:- For jelly making juice is excreted after blanching.
5. Pectin Test:-
a. Jelmeter test:- A jelmeter is a graduated glass tube with an opening at each end.
It is used to determine the amount of pectin in fruit juice. The rate of flow of the
juice through this tube is used as a measure of the jellying power of the juice.
Therefore, it is an index to the amount of sugar to be used. Jelmeters were once
commonly available, but are not easy to find today, most likely because the
alcohol test is more reliable.
b. Alcohol Test:- his is a proven standard test for pectin content and luckily it‘s hard
to go wrong with.
Take one teaspoon of clear boiling fruit juice and drop into a cold glass or cup,
allow it to cool for a minute and then add three teaspoons of methylated spirit
and swirl it around or gently shake.
If a large clot forms from the juice, adequate pectin for a good set has been
extracted and the sugar may be added to the fruit and juice
If 2-3 clot formed means pectin content in juice is medium.
If 3-4 clot formed means pectin content in juice is low.
If there is only a very low amount of pectin, several small clots will form. It is
probably going to be worth adding some additional pectin to ensure a good set.
6. Cooking juice with sugar:- Start heating with 1/3 quantity with sugar. After some
time add remaining sugar.
7. Adding of Citric Acid:- For enhancement of test citric acid should be added at 103oC
temperature.
8. Judging of End-Point:-
131
Drop test:- A drop of the concentrated mass is poured into a glass containing
water. Settling down of the drop without disintegration denotes the end-point
Temperature:- 105.50C.
TSS:- 65%
Weight Test:- If total weight of jam is 1.5 time is more than sugar weight,
jam is prepared.
9. Packing:- Jam should be fill in glass jar.
10. Storage:- Jam should be stored at dry and cool place.
Marmalade
Marmalade is a fruit jelly in which slices of the citrus fruit or its peels are suspended.
Marmalades are generally made from citrus fruits like oranges and lemons in which shredded
peels are suspended.
Browning during storage of marmalade is very common which can be prevented by
addition of 0.09g of KMS per kg of marmalade and not using tin container.
132
Flow-Sheet for Processing of Fruits Jam
Washing
Peeling
Pulping
(Remove seed and core)
Addition of Sugar
(Add water if necessary)
Boiling
(With continuous starring)
Cooling
Waxing
Capping
Storage
(At ambient temperature)
133
Flow-Sheet for Processing of Fruits Jelly
Fruits
(Firm, not over-ripe)
Washing
Straining of extract
Pectin test
(for addition of sugar)
Addition of sugar
Boiling
Judging of end-point
(sheet/drop/temperature test)
Waxing
(paraffin wax)
Capping
134
Flow-Sheet for Processing of Marmalade
Ripe Fruits
Washing
Boiling
(In 2-3 times weight of water for 40 to 60 minutes)
Adding of sugar
(as required)
Cooking to 103-1050C
(continuous stirring)
Cooking
0
(to 82-88 C with continues stirring)
Flavoring
(orange oil)
135
Filling in sterilized bottles
Sealing
Candied fruits
Fruits/vegetables impregnated with cane sugar or glucose syrup, and subsequently
drained free of syrup and dried, is known as candied fruit/vegetable.
Most suitable fruits for candied making are Aonla, karonda, pineapple, cherry,
papaya, apple, peach and peel of lemon, grapefruit and citron, ginger etc.
The difference between candied and preserves is that the fruit impregnated with syrup
having a higher percentage of sugar or glucose.
For best candied total sugar content of the impregnated fruit is kept at about 75 per
cent to prevent fermentation.
Crystallized fruits/vegetables
Candied fruit/ vegetable when covered or coated with crystals of sugar, either by
rolling in finely powdered sugar or by allowing sugar crystals to deposit on them from dense
syrup are called crystallized fruits.
Glazed fruits/vegetables
Covering of candied fruits/vegetables with a thin transparent coating of sugar, which
impart them a glossy appearance, is known as glazing.
2. Floating of fruit in jar: It is mainly due to filling the preserve without cooling and can be
avoided by cooling the preserve prior to filling.
136
3. Toughening of fruit skin or peel: It may be due to inadequate blanching or cooking of
fruit hence blanching till tender is necessary.
4. Fruit shrinkage: Cooking of fruit in heavy syrup greatly reduces absorption of sugar and
causes shrinkage. Therefore, fruit should be blanched first or cooked in low-sugar syrup.
5. Stickiness: It may develop after drying or during storage due to insufficient consistency of
the syrup, poor quality packing and damp storage conditions.
Mature Fruit
Washing
Removal of fruit
Steeping of fruit
(for a day)
Steeping in 70% TSS for a week Steeping in 75% TSS for a week
Preserve Draining
137
Storage
Sealing
(airtight)
Storage
Pickle
The preservation of food in common salt or in vinegar is known as pickling. It is one
of the most ancient methods of preserving fruits and vegetables. Pickles are good appetizers
and add to the palatability of a meal. They stimulate the flow of gastric juice and thus help in
digestion. They are prepared with salt, vinegar, oil or with a mixture of salt, oil, spices and
vinegar.
Method of pickle preparation
1. Preservation with salt: Salt improves the taste and flavour and hardness the
tissues of vegetables and controls fermentation. Salt content of 15 per cent or above prevents
microbial spoilage. This method of preservation is generally used only for vegetables and
some fruits like lime, mango etc. which contain very little sugar and hence sufficient lactic
acid cannot be formed by fermentation to act as preservation.
2. Preservation with vinegar: The fruits and vegetables preserved in vinegar whose
final concentration, in terms of acetic acid in the finished pickle should not be less than 2 per
cent.
3. Preservation with oil: The fruits and vegetables should be completely immersed in
the edible oil. Cauliflower, lime mango and turnip pickles are the most important oil pickles.
4. Preservation with mixture of salt, oil, spices and vinegar: The fruits and
vegetables can preserve in mixture of salt, oil, spices and vinegar. Cauliflower, carrot, turnip,
red chilli, jackfruit and tomato most important pickle those are prepared by this method.
Problems in pickle making
1. Bitter taste: Use of strong vinegar or excess spice or prolonged cooking of spices imparts
a taste to the pickle.
2. Blackening: It is due to the iron in the brine or in the process equipment reacting with the
ingredient used in pickling. Certain microorganisms also cause blackening.
3. Cloudiness: Cloudiness caused by the use of inferior quality vinegar or chemical reaction
between vinegar and minerals.
4. Dull and faded product: This is due to use of inferior quality materials or insufficient
curing.
5. Shrivelling: It occurs when vegetables are placed directly in a very strong solution of salt
or sugar or vinegar.
138
6. Scum formation: When vegetables are cured in brine, a white scum always from on the
surface due to the growth of wild yeast. This delays the formation of lactic acid and also
helps the growth of putrefactive bacteria which cause softness and slipperiness. Addition of 1
per cent acetic acid helps to prevent the growth of wild yeast in brine, without affecting lactic
acid formation.
7. Softness and slipperiness: This very common problem is due to inadequate covering with
brine or the use of weak brine. The problem can be solved by using a brine of proper strength
and keeping the pickles well below the surface of the brine.
Mango (peeled and sliced) -1 kg, salt - 200 g, red chilli powder 10 g, asafetida -5 g,
fenugreek, black pepper, cardamom (large), cumin and cinnamon (powdered) each 10 g,
clove (headless) 6 numbers.
Mangoes
(Mature, green)
Washing
Peeling
Slicing
Sprinkling salt
Mixing spices
139
FLOW-CHART FOR LIME PICKLE
Washing
Cut into four pieces or alternatively cut into smaller, uniform-sized pieces
Mix spices
(To local preference)
Packaging
Storage
(In a cool place, away from sunlight)
Cucumber 1 kg, salt 200 g, red chilli powder 15 g, cardamom (large), cumin, black pepper
(powdered) each 10 g, clove (headless) 6 numbers, vinegar 750 ml.
Cucumber
Washing
Peeling
Filling in jar
Storage
(In a cool place, away from sunlight)
Green chillies – 1 kg, salt – 150 gm, mustard (ground) – 100 gm lime juice – 200 ml (or)
amchur – 200 gm, fenugreek cardamom (large), turmeric, cumin (powdered) each – 15 gm,
mustard oil – 400 ml.
Green chillies
Washing
Drying
Making incision
Storage
(In a cool place, away from sunlight)
Sauce
Sauce is a product similar to ketchup, prepared from pulps of tomato or other
fruit/vegetable, having TSS not less than 15% and cooked to a suitable consistency with
141
added sugar, salt, spices and vinegar. Sugar, salt, spices, acetic acid all act as partial
preservatives. According to FPO specification fruit sauce should have minimum of 15% TSS
and 1.2% acidity. Preservatives and colours may also be added for increasing of appearance
and storability.
Tomato Ketchup
Ketchup is a product made by concentrating tomato juice or pulp without seeds and
skin, with added spices, salt, vinegar, onion, garlic etc. so that it content not less than 12%
tomato solids and generally 28% or more total solid (not less than 25% TSS as per FPO
specificartion).
Sauce and ketchup are similar products but ketchup is only prepared from tomato
while sauce may be made by another fruit and vegetable pulp.
Difference between Ketchup and Sauce
Ketchup Sauce
1. Prepared from tomato only. 1. Prepared from tomato as well as other
fruits and vegetables such as
pumpkin, chilli, etc.
2. Minimum TSS is 25%. 2. Minimum TSS is 15%.
3. Minimum acidity is 1.0%. 3. Minimum acidity is 1.2%.
4. Thicker in consistency. 4. Thinner in consistency.
5. Costly 5. Cheep as compared to ketchup.
6. Only red in colour. 6. May have red, green or other colours.
Pulping
142
(After squeezing in pulp)
Judging of end-point
(Tomato solids)
Pasteurization
Crown crocking
143
3 Packaging, Quality Slandered and Their Marketing
Including Export
Packaging is an important consideration in vegetable and fruit market. The use of
properly designed containers for transporting and marketing of vegetables is significantly
reduce losses and maintain their freshness succulence and quality for longer period.
Packaging also provides protection from mechanical damage and undesirable physiological
changes and pathological deterioration during storage, transportation and marketing.
Many vegetables are transported in gunny bags and bamboo baskets. Packaging
material such as polythene films, paper boars, and boxes lived with polythene and other
materials can effectively prolong the shelf life of vegetables. By using plastic films
vegetables can be protected from dry air. Polythene packaging provides modified atmosphere
and consequently reduces decay, softening, and loss of solids. The thickness and permeability
to CO2, O2 and water vapour of films needs to be standardized for each vegetable.
Characteristics of packaging
The characteristics of packaging are to contain, to protect, to communicate and to
market the product.
A. To contain produce
As an efficient handling unit, easy to be handled by one person.
As a marketable unit. e.g. units with the same content and weight.
C. To communicate
Identification: a label with country of origin, volume, type or variety of product,
manufacturing and expiry date, etc. printed on it.
Marketing, advertising: recognizable trade name and trademark.
144
D. To market the product
Proper packaging will lead to reduced injuries of fruits and vegetables and
subsequently to improvement of appearance.
Standard units (weight, count) of a certain produce will increase speed and efficiency
of marketing.
With reduced costs of transport and handling, stacking and combining of packages
into layer units like pallets is possible. A more efficient use of space and reduced
losses will lower the marketing costs.
Labels and slots facilitate inspection.
Type of packaging
1) Plastic film bags: – Widely used for consumer size packs in fruit and vegetables
marketing.
2) Plastic boxes: – They are rigid containers most suited for packaging soft and delicate
commodities.
3) Net / mesh bags: – Widely used for packing fruits like apple, citrus, guava, sapota etc.
145
4) Sleeve packs: – Immobilization of packed fruits, superior visibility that gives a good sales
appeal.
5) Cling film: – Ideal packaging for low water vapour transmission rate, high gas
permeability.
6) Shrink film or stretch film: – Among the specialised plastic packaging systems, shrink
packaging or commonly known as shrink wrapping and stretch wrapping are very common
and widely used. ey are considered to be totally different in terms of material and operation.
In the case of shrink wrapping, shrink film is used as the basic material and heat
forms an important part of the operation, whereas, in the case of stretch wrapping, stretch
146
film is used as the basic material and no heat is applied during the operation. Shrink
Wrapping is done in 3 or 4 stages, namely:
• Wrapping (sleeve wrapping or over-wrapping)
• Sealing (necessary only for over-wrapping)
• Shrinking (with application of hot air), and
• Cooling
Stretch wrapping is done only in two stages, namely, wrapping and sealing (most of the time
even without a sealer).
7) Antimicrobial packaging: – Incorporating antimicrobial agents into polymer surface
coating sand surface attachments.
8) Wooden packaging: – used for packing fruits and vegetable.
147
9) Modified atmosphere packaging
It is the packaging of perishable products. Modified atmosphere packaging (MAP) of
fresh fruits and vegetables is based on modifying the levels of O2 and CO2 in the atmosphere
produced inside a package sealed with some type of polymer film. It is desirable that the
natural interaction that occurs between the respiration of the product and the packaging
generates an atmosphere with low levels of O2 and / or a high concentration of CO2. The
growth of organisms that cause decay is thereby reduced and the life of the product is
extended. Additionally, the desired atmosphere can reduce the respiration rate, and ethylene
production, physiological changes. For example, it can inhibit chemical, enzymatic and
microbiological mechanisms associated with the decay of fresh products, thus avoiding the
use of other chemical or thermal process such as freezing, dehydration, and sterilization.
Modified atmosphere packaging is two types:-
Passive Modified atmosphere packaging
Modified atmospheres can be obtained passively between plant material and sealed
package or intentionally using determined concentrations of gases. Modified atmosphere is
formed as a result of vegetable respiration, which consumes CO2 and releases O2 in sealed
package. In passive modification, the respiring product is placed in a polymeric package and
sealed hermetically. Only the respiration of the product and the gas permeability of the film
influence the change in gaseous composition of the environment surrounding the product. If
the product‘s respiration characteristics are properly matched to the film permeability values,
then a beneficial modified atmosphere can be passively created within a package. The
polymer itself variably restricts gas exchange between the internal and external environments
due to its selective permeability to O2 and CO2. After a period of time, the Modified
Atmosphere Packaging for Perishable Plant Products system reaches an equilibrium
atmosphere containing of lower concentrations of O2 and higher concentrations of CO2 than
in atmospheric air.
The concept of active packaging has been developed to adjust the deficiencies in
passive packaging such as when a film is a good barrier to moisture, but not to oxygen, the
film can still be used along with an oxygen scavenger to exclude oxygen from the pack. An
intentionally or actively obtained modified atmosphere occurs when the desired gas mixture
is introduced into the container before sealing. In this way, atmospheric balance inside the
package is reached faster or almost immediately. Sometimes, certain additives are
incorporated into the polymeric packaging film or within packaging containers to modify the
headspace atmosphere and to extend shelf-life. Another process is the acceleration of
atmospheric balance under partial vacuum packaging is the process of removing the air
before sealing, reducing the free space. Although the active modification of the atmosphere
within the package incurs additional costs, the advantage is that the desired atmosphere is
securely achieved in considerably less time.
10) Vacuum packaging: – Where as MAP and CAP mostly operate in ambient pressure (101
kpa), storage at reduced atmosphere has been experimented and is known as vaccum
packaging. Packaging the products in film of low oxygen permeability and sealing it after
evacuating the air. Apple can be stored well in below pressure of 10 kpa.
148
12) Bamboo mat holed boxes: -Suitable for transportation of apple.
13) Polypropelene boxes: - Highly suitable for long markets it can be reused.
14) Corrugated fibre board: -Suitable for fruit and vegetable and most economical.
15) Tetra-packaging:- Tetra Pak aseptic cartons are made of three basic materials that
together result in every efficient, safe and light-weight package. Each material provides a
specific function:
149
Polyethylene (15%): to make packages liquid tight and to provide a barrier to micro -
organisms
Aluminium foils (5%): to keep out air, light, and off-flavours-all the things that can cause
food to deteriorate.
Combining each of these three materials has enabled Tetra Pak to produce a
packaging material with optimal properties and excellent performance characteristics.
Higher degree of safety, hygiene and nutrient retention in food
Preserving taste and freshness
Can be kept for months with no need for refrigeration or preservatives
Efficient (a filled package weight is 97% product and only 3% packaging material), using
a minimum quantity of materials necessary to achieve a given function
A good example of resource efficiency is its light-weight (among the lightest packages
available)
Type of packaging materials
1. Sacks: flexible, made of plastic or jute.
i. Bags: small size sack
ii. Nets: sacks made of open mesh
2. Wooden crates.
3. Carton or fiber-board boxes.
4. Plastic crates.
5. Pallet boxes and shipping containers.
6. Baskets: made of woven strips of leaves, bamboo, plastic, etc.
150
5 CONCEPT OF SAFE FOOD AND QUALITY STANDARD
Quality Control and Quality Assurance are the two steps for ensuring quality. Quality
Control is the evaluation of a final product prior to its marketing i.e., it is based on quality
checks at the end of production. Quality Assurance is similar to quality control, but has more
to do with the process than the product. It is the implementation of quality checks and
procedures to immediately correct any failure and mistake that is able to reduce the quality of
the interim products at every production step.
The desired high quality of the final product is planned and obtained by conducting
Standard Operating Procedures (SOP) that guarantee the desired quality of the interim
products at every production step meeting the demands for Good Manufacturing Practices
(GMPs). The management approach to long-term success through customer satisfaction is
based on the participation of all members of an organization in improving processes,
products, services and the working culture and is known as Total Quality Management
(TQM). These are the systems that can demonstrate that the organization can meet the
specifications and requirements of the customers. They also allow the management of the
organization to know that the customer‘s requirements are being met. Food quality profile for
any product is depicted under:
151
Over All Food Quality
Quality Attributes
Good Manufacturing Practices (GMPs) are guidelines to assure that food for human
consumption is safe and has been prepared, packed and held under sanitary conditions. These
guidelines deal with personnel involved in food processing, building, premises as well as
construction and design.
Quality Systems
Food Laws: There are a number of food laws being implemented by various
Ministries/Departments. These are primarily meant for two purposes namely, (1) Regulation
of Specifications of Food and (2) Regulation of Hygienic Condition of
Processing/Manufacturing. Some of these food laws are mandatory and some are voluntary.
Food laws are set up and established by authorities as a rule for the measure of quantity,
weight, value or quality. Food laws are essential to provide uniform units for weights and
measures. The purpose/ benefits of food laws are helpful for farmers and other people
engaged in harvesting and food production, those who are engaged in processing and
marketing of food, for consumers and government agencies.
Legislations Governing Food Industry in India: With trade liberalization and globalization
in the food industry after WTO we have to amend / make changes in our legislations to meet
international requirements. In our country, standardization systems fall into two categories.
Compulsory legislations are formulated by various Ministries whereas voluntary standards
are framed by the organizations with the motto of serving the country. The details of
152
Acts/Orders, their mode of operation, regulations with special features are described in Table
3. Different voluntary legislations are made for the purpose to guarantee stated quality and
sales promotion. A number of control orders have been formulated under the provisions of
the Essential Commodities Act, which operate on the main objectives of regulating the
manufacture, commerce and distribution of essential commodities. There are various
commodity boards such as Spices Board, Tea Board, Coffee Board, National Horticulture
Board operating in India which undertake research and development work for their respective
fields.
International Organizations Governing Food Safety
World Health Organization (WHO)
World Trade Organization (WTO)
Food and Agriculture Organization (FAO)
Codex Alimentarius Commission (CAC) (Under FAO/ WHO)
International Organization for Standardization (ISO)
International Association of Milk, Food and Environmental Sanitarians (IAMFES)
International Commission for Microbiological Specifications for Foods (ICMSF)
National Advisory Committee for Microbiological Criteria for Foods (NACMCF)
International Dairy Federation (IDF)
Her Majesty‘s Stationary Office (HMSO)
153
Codex Alimentarius Commission (CAC)
The Codex Alimentarius Commission (CAC) was created in 1963 by FAO and WHO
to develop food standards, guidelines and related texts such as codes of practice under the
Joint FAO/WHO Food Standards Programme. The main purpose of this programme is
protecting health of the consumers, ensuring fair trade practices in the food trade and
promoting coordination of all food standards work undertaken by international government
and non-government organizations.
1) Analyze hazards – Potential hazards associated with a food and the measures
required to control those hazards are identified that include biological, chemical
and physical contaminants.
2) Identify critical control points (CCP). These are points in a food‘s production at
which potential hazards can be controlled or eliminated.
3) Establish preventative measures with critical limits for each control point. These
are minimum standards required for the safe preparation of food.
4) Establish procedures to monitor the critical control points. Such procedures
include determining how and by whom processing standards are to be monitored.
5) Establish corrective actions to be taken when monitoring has shown that a critical
limit has not been met. Therefore, either reprocess or dispose off foods if
minimum processing standards have not been met.
6) Establish procedures to verify that the system is working properly for testing and
calibrating equipment to ensure their proper functioning which is one typical
requirement.
7) Establish effective record keeping in order to document the HACCP system. This
would include records of hazards and their control methods, monitoring of safety
requirements and corrective actions taken to either prevent problems or how non-
conformances are to be prevented from reoccurring.
154
status, demonstrating conformance to international standards, transforming commodities into
branded products and facilitating international acceptance.
155
Standardization systems for quality control of foods
156
Products and Consumer distribution of all the edible Oil Products (Control)
(Regulation) Affairs oils. Specifications of the Order, 1947 and
Order, 1998 products provided. Vegetable Oil Products
(Standards of Quality)
Order, 1975.
BIS Certification for the
tin plates used for
―Vanaspati” packing is
deleted.
6. Sugar (Control) Ministry of Regulates the manufacture,
Order, 1966 Agriculture and quality and sale of sugar.
Irrigation
Department of
Sugar
7. Export (Quality Ministry of Regulates compulsory, pre- AGMARK has been
Control & Commerce shipment inspection. recognized as an agent for
Inspection) inspection and quality
Act, 1963 Export Inspection Exportable commodities list control of certain items.
Council has been notified for pre-
5 Regional Export shipment inspection. Voluntary inspection at
Inspection the request of foreign
Agencies Quality control of various buyers and advice of
Network of 50 export products is monitored. Export Inspection
Offices Council is also carried
out.
8. Standards on Ministry of Food Prescribed the conditions for Providing relief to the
Weights and and Civil Supplies packed products with respect weaker sections of society
Measures Act, Directorate of to quantity declaration, and protecting the
1976 Weights and manufacturing date and sale consumer in general by
Measures price. guaranteeing the quantity
for the amount paid.
9. The Consumer Ministry of Food Provision made for the Protection of the interest
Protection Act, and Civil Supplies establishment of consumer of Consumers.
1986 councils and other authorities
for the settlement of consumer
disputes.
10. Environ-ment Ministry of Regulates the manufacture, Compulsory for every
Protection Act, Environment and use and storage of hazardous food plant discharging
1986 Forestry microorganisms waste into mainstream to
/substances/cells used as obtain a No Objection
foodstuff. Certificate (NOC) from
respective State Pollution
Board.
157
11. The Insecticide Directorate of Plant Describes the safe use of
Act, 1968 Protection, insecticides to ensure that
Quarantine and residual level doesn‘t pose any
Storage, Ministry health hazard.
of Agriculture
II. Voluntary Standards
1. Agricultural Directorate of Grade Standards are Activity is based on
Produce Marketing and prescribed for Agricultural marketing and grading at
(Grading & Inspection and Allied Commodities producers‘ level.
Marketing) Grading, sorting as per quality Non-following of rules
Act, 1937 attributes and inspection are leads to fine and
included. imprisonment.
AGMARK Certificate
System available.
2. Bureau of Indian Standards Prescribing of grade standards, General cover on
Indian Institution formulation of standards, and hygienic conditions of
Standards specification for foods, manufacture, raw material
(BIS) prescribing standards for quality and safety are
limits of toxic compounds as given.
applicable. Implementation of Quality and Safety
regulation by promotion oriented standards.
through its voluntary and third Enforces certification
party certification system, system.
specifying of packaging and
labeling requirements.
3. Certification Bureau of Indian Regulates the certification Ensure the quality to the
Marks Scheme, Standards scheme for various processed consumer by certification.
BIS Act, 1986 food products, ingredients and
(Rules and packaging containers.
Regulations)
158
UNIT V: Subsidiary Enterprises of Agriculture
The bee colony – various castes and their activities :- A honey bee colony has three castes
159
Queen Bee:-
Queen bee is the only perfectly developed female, that is has well developed ovaries
and other organs of female reproductive system.
She is largest in size.
Its wings are smaller and are shrivelled.
Mouth parts for sucking food is shorter than that of workers. No wax glands.
Live for about 3 - 4 years.
May lay eggs at the rate of 800 - 1500 per day.
Events in the life of queen bee
Usually at the age of 7-10 days in her parent hive, after the old mother queen along
with some workers had left for starting another hive, this new virgin queen goes out for
marriage (nuptial) flights. The drones from the same hive chase her. This swarm may also be
joined by drones (male bees) from other hives. Mating takes place, while flying, on an
average, the queen mates with about six drones and then returns to the hive. The sperms she
has received are enough for her whole life, and she never mates again.
The queen has a control mechanism on the release of the sperms from the spermatheca
(sperm store). She can lay two types of eggs:
Various castes of honey bee.
(ii) Fertilized – eggs that produce females (either sterile workers or fertile females (new
queens).
(iii)Unfertilised – eggs which produce drones.
Worker bees
Worker bees are imperfectly developed females.
These are smaller than the queen.
These have strong wings to fly.
These have a large and efficient proboscis (mouth parts packed together like a thin
tube) for sucking nectar.
A well-developed sting is present.
Hind legs have ―pollen basket‖ for
collecting pollen.
The workers have a life span of
about 35 days. The different duties which
they perform age-wise are as follows:
Day 1-14 Activity inside the
hive such as cleaning the hive, feeding the
larvae, etc.
Day 14-20 Guard duties
at entrance to the hive
Day 21- 35 Foraging, i.e. collecting
the food (nectar and pollen from the
surroundings)
For foraging, some scout bees set
out in the morning. On locating good
sources of nectar (i.e. flowers) they return
to their hive and perform characteristic movements (bee dances) at the comb. These dances
communicate to the other worker bees the distance and the direction of the food source. This
160
is how more and more worker bees are deployed in food gathering. The workers visit flower
to flower, collect nectar and pollen and return to their own nest against taking clue from the
position of Sun as well as by certain amount of memory and finally the smell of their own
particular hive.
The bee dance:- In this dance the middle course of the dance communicates to the other bees
the angle from the hive with reference to the sun. Taking a hint from this angle they have to
fly to reach the food source.
(iii) Drones:- Drones are the male bees produced from unfertilised eggs. Their production in
the hive synchronises with the production of the new (virgin) queens. At the age of 14-18
days the drones perform mating flight chasing the virgin queen in the air. Drones can live up
to about 60 days, although they are stung and killed after the mating.
↓
Pupa Royal jelly replaced Royal jelly
↓ by honey and pre feeding
Drones digested continued
pollen ↓
↓ Pupae
Pupae ↓
↓ Queen
Workers
161
Now the old queen takes to swarming along with a mixture of workers of all ages,
leaves the old hive to develop a colony at some new site.
The new queen in the old hive takes to mating flight with the drones and returns to the
same hive, as described earlier.
Apiculture and commercial production of honey
Bees produce honey and wax both of which are valuable and marketable
commodities.
(a) Indigenous methods of bee keeping
Many villagers make (i) wall or fixed types of hives in rectangular spaces in the walls
with a small hole or (ii) movable types of hives in wooden boxes or earthen pitchers. The
traditional beekeepers catch clustered swarms from trees, bushes, etc and transfer them to the
above-mentioned spaces. After sometime when the honeyis ready, the bees are driven away
from the comb usually by smoking the hive. Then the comb is cut away and the honey is
squeezed out through a piece of large - meshed cloth.
(b) Modern hives
The modern beehive is made up of a series of square or oblong boxes without tops or
bottoms, set one above the other. This hive has the floor at the bottom, and a crown board at
the top, and a roof over all. Inside these boxes, wooden frames are vertically hung paralled to
each other. The wooden frames are filled with sheets of wax foundation on which the combs
are built by the bees. The only entrance to the hive is below the large bottom box (brood
chamber). The queen is usually confined to the brood chamber. The boxes termed ―supers‖
are used for storage of honey. The queen is prevented from going to the ―supers‖ by the
―queen excluder‖ that allows only the workers to move.
Catching a swarm
162
You have already read what a swarm is. It is an old queen accompanied by huge
population of workers flying to start a new hive. Swarms are collected from where they are
settled. Some kind of a container is needed to collect the bees. The container is usually a
straw basket (skep) with a lid.
Hiving a Swarm
It is the process in which the collected swarm is transferred to the hive to build up the
colony and produce honey. It is operated in two ways:
(i) Traditional method
The hive is set up with brood chamber filled with its full number of frames. Each
frame has a full sheet of foundation and there is a crown board with roof at the top.
A sloping board with white sheet is set against the entrance of the hive.
Bees in the skep (basket) are knocked out of it on to the slope.
The instinct of the bees to move upwards onto the dark, drives them onto the hive
through the entrance.
(ii) Quick method
In this method the crown board of the hive is taken off, frames are also taken off and
the entrance is closed.
The skep is intimately united with the hive and the bees are poured into the brood
chamber from the top.
The frames containing the wax foundation are placed in the hive.
The crown board is put back in its position and the entrance is opened.
It must be seen that the queen enters the hive. Now, sugar syrup must be fed to the
swarm, as this feeding will help the bees to settle down to work in their new home.
Bee Pasturage
The plants that yield nectar and pollen are collectively termed ―bee pasturage‖. The
fruit trees, ornamental plants and forest trees comprise important bee pasturage.
Nectar is the sweet secretion of the flowers. It is raw material for honey.
Pollen provides the raw material necessary for the major food of the brood.
Honey is a food material for the bees and their larvae. Large quantities of honey are
stored in the hive to meet the demands in scarcity. Chemically, honey is a viscous water
solution of sugar. Its approximate composition in percentage is as follows:
Water 13-20
Fructose 40-50
Glucose 2-3
Minerals Traces
163
Vitamins (minute
(B1, B2, C) quantities)
Composition of honey and its different flavours depend on the kinds of flowers from
which the nectar is collected.
Nectar is sucked from flowers and mixed with saliva. It is swallowed into a special
region of the gut called honey stomach. Nectar is a disaccharide (sucrose) it is
hydrolysed by the salivary amylase to produce monosaccharides (fructose and
glucose).
Inside the hive the workers regurgitate the processed nectar. The honey thus produced
is still very dilute. After placing this honey onto the storage cells of the hive the bees
―fan‖ with their wings to evaporate the excess water and bring the honey to its
required concentration.
Extraction of honey from the combs is done by centrifugation.
Uses of Honey
Some uses of honey are as follows:-
A. Food
Honey is a nutritious food, rich in energy and vitamins.
Medicines: It is used as a carrier in ayurvedic and unani medicines. It acts as a
laxative and prevents cold, cough and fever.
It is used in religious ceremonies.
It goes in the making of alcoholic drinks and beauty lotions.
Another important use is in scientific research for making bacterial cultures.
It is also utilised for making poison baits for certain insect pests.
Purity Standards
There is no ready method to test the purity of honey by the customers. Homogenous
granulation is a probable sign of its purity. Otherwise there are laboratory methods for testing
(test for monosaccharides).
B. Beeswax
Beeswax is secreted by the wax glands located on the underside of the last four
abdominal segments (4th to 7th) of the worker bee. This wax is used in constructing bee combs
in which the colony of the bees develops.
Uses of beeswax
Some uses are as follows:
Making of candles (the modern candles are made of paraffin wax, a petroleum
product);
Making pharmaceutical preparations;
Preparation of varnishes and paints;
Water proofing and waxing of threads; and
Formation of comb foundation (wax foundation in apiaries).
164
be available for a short period of time. The ability to communicate location with such
precision is one of the most interesting behaviors of a very interesting insect.
The recruitment of foragers from a hive begins when a scout bee returns to the hive
engorged with nectar from a newly found nectar source. She begins by spending 30-45
seconds regurgitating and distributing nectar to bees waiting in the hive. Once her generosity
has garnered an audience, the dancing begins. There are 2 types of bee dances: the round
dance and the tail-wagging or waggle dance, with a transitional form known as the sickle
dance.
In all cases the quality and quantity of the food source determines the liveliness of the
dances. If the nectar source is of excellent quality, nearly all foragers will dance
enthusiastically and at length each time they return from foraging. Food sources of lower
quality will produce fewer, shorter, and less vigorous dances; recruiting fewer new foragers.
165
If she waggles at an angle 60 degrees to the left of upward
the food source may be found 60 degrees to the left of the
sun.
Lac culture
Lac is a resinous substance secreted by a tiny insect called Laccifer lacca (popular
name ―lac insect‖)
Shellac is the purified lac usually prepared in the orange or yellow flakes
Lac or shellac is used in many ways
Commonest use is in polishing wooden furniture. The granules are dissolved in spirit
and then are applied in very thin layers on the wooden surfaces
In sealing parcels, packets and envelopes
As insulating material in electrical work
In making phonograph records (now replaced by synthetic material)
In shoe polishes
In toys and jewellery
Utilization of lac for various purposes has been very ancient in India. A ―lac palace‖ is
described in Mahabharata, which was intended to be used for burning the Pandavas
alive. The Hindi name ―Lakh‖ or ―Laksha‖ in Sanskrit
166
Lac insect
The lac insect lives on native trees in India, Burma (now called Myanmar) and Malaysia.
In India it is chiefly grown on trees like ― Kusum‖, ― Palas‖, and ―Ber‖.
The minute young lac insect (also called crawler) finds a suitable branch.
The insect inserts its beak into the plant tissue to obtain nourishment.
It grows in size and secretes a resinous material around itself.
The resinous material hardens on exposure to air.
Thousands of crawlers settle side by side and the resinous secretion builds up around
them and completely encases the twig.
Most crawlers develop in about 3 months into female which occupy small cavities in
the resinous mass. The females can never come out of these masses.
Eggs develop inside the body of the female and she assumes a sac like appearance.
The female dies, the eggs hatch, the crawlers escape and move to a nearby-uninfected
part of the twig, and the process is repeated.
Extraction of Lac
The encrusted twigs are known as stick lac. Such twigs are harvested.
The stick lac is ground largely in crude mortars, and the resulting granular lac is called
seed lac.
The fine particles or the dust separated from the granular lac is used in making toys,
bangles etc.
The wood portion is used as fuel.
The seed lac is washed, melted, spread out in a thin layer and dried. This is the shellac
of commerce.
It requires about 4,00,000 (4 lacs) insects to yield one kilogram of lac. The Hindi
word ―Lakh‖ for shellac possibly derives from such large number of insects required
to produce lac.
In India the lac insect is found in great abundance and millions of people directly or
indirectly find livelihood in this industry.
Lac Research Institute in Ranchi (Now in Jharkhand) conducts research on the various
aspects of the lac insect, its life history, protection against enemies, etc.
Synthetic lacquers have been produced by the modern industry, which is replacing
true shellac for many purposes.
167
SERICULTURE
Sericulture or silk production is the breeding and management of silk worms for the
commercial production of silk.
Sericulture is an important industry in Japan, China, India , Italy, France and Spain.
Brief History
Sericulture or silk production from the moth, Bombyx mori has a long and colourful
history unknown to most people. This insect is the only living species of family Bombycidae
and has been domesticated for so long that it is possible that there are no survivors in the wild
any longer.
According to the Chinese records, the discovery of silk production from B. mori
occurred about 2700 BC. It is believed that empress Si-lung-Chi was asked by emperor
Huang-ti to find the cause of damaged mulberry leaves on trees in their garden. The empress
found white worms eating the leaves. She noticed that they were also shiny cocoons around
themselves. A cocoon dropped in her cup of teaand silky threads separated from the cocoon.
Silk industry began in China where the source of silk was kept a secret for more than 2000
years. After some time, China lost their monopoly in silk production, sericulture reached
Japan through Korea and then to other countries.
Sericulture has been growing in India as an agro-based industry playing a vital role in
the improvement of rural economy.
Source of silk – The silkworm
The silkworm is the larva or the caterpillar of the moth Bombyx mori (popularly called the
silk moth) the total life history of the moth (from egg to adult take 50 days. The different
stages are as follows:
(i) Egg 10 days
(ii) Larva (4 Stages) 30 days
168
(i) Adult:- The adult silk moth is a creamy white moth that has a flat body and a wing
expanse of about 5 cms. It takes no food and seldom attempts to fly. It lives for only 2 to 3
days. After mating, the female moth lays 300-500 eggs on leaves of the mulberry tree.
(ii) Eggs:- The eggs are round and yellowish-white, and they become grey as hatching time
approaches.
(iii) Larvae
The newly hatched larva is about 3 mm long and somewhat black in colour.
The larvae grow in size and shed their skin (moult) four times. Each growing stage of
the caterpillar consumes lot of mulberry leaves.
The last stage full grown larva is about 7 cm long. It has a hump behind the head and
a spine-like horn at the tail end.
When full grown, the mature larva stops feeding, climbs on a twig and spins a cocoon.
(iv) Pupa
The full grown larva pupates inside the cocoon.
In about 10 days‘ time it transforms into a winged adult. The adult moth makes an
opening in the cocoon and escapes through it.
The cocoon
The cocoon is formed from a secretion from two large silk glands (actually the
salivary glands), which extend along the inside of the body and open through a common duct
on the lower lip of the mouthparts. The larva moves the head from side to side very rapidly
(about 65 times per minute) throwing out the secretion of the silk glands in the form of a
thread. The secretion is a clear viscous fluid, which on exposure to the air gets hardened into
the fine silk fibre.
The filament forming a cocoon is continuos and ranges in length from 700-1100
metres.
The cocoons from which moths have emerged are called pierced cocoons. These are
of low value because continuous thread cannot be obtained. Pieces are removed by
instruments and spun into a thread.
Rearing of silkworms
Selected healthy silk moths are allowed to mate for 4 hours. Female moth is then kept
in a dark plastic bed. She lays about 400 eggs in 24 hours, the female is taken out and is
crushed and examined for any disease, only the certified disease- free eggs are reared for
industrial purpose. The eggs are hatched in an incubator.
The hatched larvae are kept in trays inside a rearing house at a temperature of about
20°C-25°C . These are first fed on chopped mulberry leaves. After 4-5 days fresh leaves are
provided. As the larvae grow, they are transferred to fresh leaves on clean trays, when fully
grown they spin cocoons.
Reeling silk
The cocoons are cooked in hot water and the silk fibre is unwound from the cocoons.
This process is called reeling. The silk consists of two proteins the inner core is fibroin and an
outer cover of sericin. There are four following steps for the completion of the process of
reeling:
169
For reeling silk the cocoons are gathered about 8 days after spinning had begun.
The cocoons are first treated by steam or dry heat to kill the insect inside. This is
necessary to prevent the destruction of the continuous fibre by the emergence of the
moth.
Next, the cocoons are soaked in hot water (95° -97°C) for 10-15 minutes to soften the
gum that binds the silk threads together. This process is called cooking.
The ―cooked‖ cocoons are kept in hot water and the loose ends of the thread are
caught by hand.
Threads from several cocoons are wound together on wheels (―charakhas‖) to form
the reels of raw silk.
Only about one-half of the silk of each cocoon is reelable, the remainder is used as a
silk waste and formed into spun silk.
Raw silk thus obtained is processed through several treatments to give it the final
shape.
Main properties of silk
1. It is lustrous, soft and strong.
2. It is made of two proteins : the inner core is fibroin and an outer cover is sericin
3. It is hard wearing.
4. It can be dyed into several colours
Silk moth Bombyx mori is at present fully domesticated. It no longer exists in a wild state
and it cannot survive without the human care.
Silk Producing States of India
Major Indian States producing mulberry silk are:
Karnataka
West Bengal
Jammu and Kashmir
Non-mulberry “silks”
1. Tasar silk is produced by certain species of another moth Antherea royeli. Their larvae are
reared on Arjun trees, chiefly in Bihar, Madhya Pradesh and West Bengal.
2. Muga silk is obtained from Antherea assama whose larvae are reared on ― Som‖ trees in
Brahmaputra Valley.
3. Eri silk is produced by the moth Philosamia ricini whose larvae feed on castor leaves. It
is produced in Assam.
Important Point
Bee- keeping helps in three ways – provides honey, provides wax and bring about
pollination of agricultural crops.
There are four common species of honey bee - the wild Apis dorsata the two domestic
ones Apis indica and Apis mellifera and the little bee Apis florea.
A bee colony has three castes - a queen, large number of workers and the male drones
(produced only for mating in the nuptial flight).
Queen is the largest, has no wax glands, lives up to 3-4 years, and lays eggs at the rate
of 800- 1500 per day.
Queen lays two types of eggs - fertilized eggs produce females and unfertilised eggs
produce male bees.
170
Workers are sterile females and possess an efficient sucking proboscis, wax glands,
and a sting.
Workers live for about 35 days, and they perform different duties in different life
periods.
Workers communicate to the fellow workers of the hive about the direction and
distance of the food source by means of ―bee dances‖.
When the hive is overpopulated the old queen with a large number of workers leaves
the parent hive (swarming) and settles at some other site, and one new queen takes
charge of the previous hive.
Beekeeping is an ancient industry but the modern way is very technical. Modern hive
consists of several boxes one above the other.
A swarm is caught and is hived by either traditional method or the quicker methods.
The plants visited by the bees are called ― bee pasturage‖.
Honey is a nutritious food rich in simple sugars and vitamins.
Honey has numerous uses besides as a direct food. Beeswax is secreted by the wax
glands of the workers. It has wide uses in cosmetics, varnishes, paints, candle-making.
Lac is produced by a tiny insect Laccifer lacca.
Lac has numerous uses in industry- largest being as a polishing material and in
making phonograph records.
Lac is the secretion of the lac insect, which hardens and covers the insect, making an
encrustation on the twig.
The lac on the twigs is called stick lac and after removal from the wood, and is ground
into grains is called the seed lac.
Lac is grown in the largest quantity in India in the state of Bihar.
171
2. MUSHROOM CULTIVATION
Mushroom is a saprophytic fungus that grows on dead and decaying organic matter.
Due to the absence of chlorophyll, it is unable to synthesize its own food and hence is
dependent upon the organic matter/substrate for food.
The first record of cultivation of mushroom dates back to the reign of Louis XIV (1637-
1715).
French scientists were the first to detail record the mushroom cultivation techniques
which is valid even now.
In the same context, an article was published in Paris in 1707, following that mushrooms
were cultivated in the foothills of France in 1800.
In these regions horse dung was used (which itself got pasteurized due to high
temperatures), as the substrate for spawn inoculation and mushroom production.
Annual mushroom production has increased to 80,000 ton in 2006 from a mere 1,000 ton
in 1981. Fifty percent of this is produced by marginal and small production units and the
rest by industrial establishments.
The major producers of mushrooms are Punjab (35,000 MT) Tamilnadu (15,000MT),
and Andhra Pradesh (5000MT). Mushroom production of Uttarakhand alone increased
from 2,640MT in 2000 to 5340MT in 2006, with Dehradun, Nainital, Haridwar and
Udham Singh Nagar the major production centres.
Button mushroom (Agaricus bisporus) constitutes about 90% of total production in India
where that of other cultivated mushrooms viz. Pleurotus, Lentinula, Auricularia and
Calocybe are very marginal.
Morphology:- Mushrooms can be defined as ―a
macro-fungus with distinctive fruiting bodies,
epigeous or hypogeous, large enough to be seen
with naked eyes and picked up by the hands‖.
The mushroom fruiting body may be umbrella
like or of various other shapes, size and colour.
Commonly it consists of a cap or pileus and a
stalk or stipe but others have additional
structures like veil or annulus, a cup or volva.
Cap or pileus is the expanded portion of the
carpophore (fruit body) which may be thick,
fleshy, membranous or corky. On the underside of the pileus, gills are situated. These gills
bear spores on their surface and exhibit a change in colour corresponding to that of the
spores. The attachment of the gills to the stipe helps in the identification of the mushroom. On
the basis of the attachment, gills are of following types:
Free gill: when the gills do not touch the stipe or only do so by a fine line.
Adnate gill: when gills are attached directly to the stem forming nearly a right angle with the
stem/stipe.
Decurrent gill: when the gills extend down the stem to a greater or lesser degree.
172
Adnexed gill: if the attachment of the gills is only by a part of the stem to a greater or lesser
degree.
Sinuate gill: when gills are near the stalk in a deep notch.
173
was based on the sale value of products from Coriolus, Ganoderma, Lentinula,
Schizophyllum and other mushrooms.
Although the biggest use of mushroom has traditionally been for reasons of their
gastronomic and nutritional appeal. There has always been interest in certain mushroom for
their medicinal attributes. Production of medicinal mushroom is now a days increasing over
worldwide. In the present era a variety of proprietary product based on mushroom
nutriceuticals and pharmaceutical have already been produced and marketed. Various
mushrooms and their metabolic extract have been reported to protect against cancer, tumor
and pathogenic microorganisms. It is suggested that regular consumption of different
mushroom varieties not only protects humans from heart trouble but also had medicinal
potential for certain ailments.
174
Room size: 48‘-100x18-27‘x12‘-18‘
Containers: Metallic racks for bags/shelves
Composting : Short method
Yield: 18-22kg/100kg compost in 4-6 weeks of harvesting
Ten kg of wheat or sorghum grains are boiled in 15 litres water. Water is drained off over
a wire netting to dry slightly. 120 g gypsum and 30 g lime (CaCO3) are mixed with 10 kg of
boiled grains. The gypsum prevents the sticking of grains together as clump and lime adjusts
the pH. The grains are then filled into a half litre milk or glucose bottle container upto three-
fourth the capacity. Bottles are plugged with non -absorbent cotton plug and are to be
sterilized at 20-22 lb. psi (126 0 C) for 1 ½ to 2 hours. Sterilized bottles are taken out from the
autoclave while still hot and are shaken to avoid clump formation. The bottles are
immediately transferred to inoculating room or chamber and allowed to cool down overnight.
On the following day, bottles are inoculated with two bits of agar medium colonized with the
mycelium of pure cultures raised either by tissue or spore by putting the culture bits just
opposite to each other in the inner side of glass surface in the middle of the bottle. About 7 -
10 days after inoculation, bottles are to be shaken vigorously so that mycelial threads are
broken and mixed with grains evenly. Three weeks after incubation, the stock culture
becomes ready for further multiplication of spawn. One bottle of stock culture is sufficient to
multiply in 30-40 polypropylene bags or bottles. Inoculated bottles are incubated at ambient
temperature.
Commercial Spawn
The technique for raising commercial spawn is essentially the same as for master spawn
except that instead of glass bottles, polypropylene bags can be used as the containers for
filling grains. Inoculated bottles or polypropylene bags are incubated at ambient temperature.
In two to three weeks after inoculation, spawn becomes ready for seeding the compost.
175
SPAWN PREPARATION
Wheat grains
Filled in bottle
Master spawn
Commercial spawn
176
Cultivation process involves four major steps
1. Preparation of compost
2. Spawning of compost
3. Casing (Covering the spawned compost)
4. Cropping and crop management
Preparation of compost:
Unlike other traditional crops soil is not the appropriate substrate for mushroom cultivation.
Rather, the substrate for mushroom called compost, is prepared from agro wastes like straw,
stem, shoot, apices etc. with organic manure. Mushroom substrate may be simply defined as a
lingo-cellulosic material that supports the growth, development and fruiting of mushroom
mycelium. This compost is pasteurized by various micro-organisms and at appropriate
temperature range. Essential supplement are also added/ supplemented to the compost. The
whole process is termed as composting. Generally composting refers to the piling of substrates
for a certain period of time and the changes due to the activities of various micro-organisms,
which result in a composted substrate that is chemically and physically different from the starting
material. The compost provides nutrients, minerals, vitamins and ions required for proper growth
of mushroom. This compost supports the growth of only the mycelium of button mushroom and
prevents that of other competitive moulds.
Day 0: At the stage, there should be around 75% humidity content in the wheat straw, to which
wheat bran, calcium ammonium nitrate, urea, murate of potash, and super phosphate are mixed
177
thoroughly and evenly. The material is then piled 1.5m thick x1.25m high with the help of
wooden rectangular block. The blocks are removed. Once the entire material has been stacked up
or piled up. Water is sprayed twice or thrice to keep the substrate moist. Temperature should be
in the range of 70-750C.
1st turning Day 6: On the sixth day first turning is given to the stack. The purpose of turning is
that every portion of the pile should get equal amount of aeration and water. If the turnings are
not given, then anaerobic condition may prevail which may lead to the formation of non-selective
compost. In the stack, the central zone is fermenting at its peak and has maximum temperature
rest of the portion is either not at all fermented or ferments improperly. The correct method of
turning is as: Removing about 15cm of compost from the top and spread it on one side of the
floor, the rest part of compost on the other side of the floor. Now turning is done by shaking the
outer (top most) part and the inner part of the compost, first separately and then missing them
altogether thoroughly with the help of wooden buckets.
2nd turning (Day 10): On the tenth day, again the top most part and the inner part of the compost
is separated, water is sprayed on the top part. Again the two parts are piled up together in such a
way that now the top part is inside and the inner part is on the top of the stack.
3rd turning (day 13): it is also done in the same way as described earlier. Gypsum and furadan
are mixed at this stage.
4th turning (day 16): The same process of turning is followed.
5th turning (day 19): The compost is turned in the same manner and B.H.C. is added.
6th turning (day 22): The same process of turning is followed.
7th turning (day 25): if no ammonia persists in the compost, spawning is done
Ingredient:
178
Wheat straw mixed with chicken manure is sprayed with water and a 45cm high pile is
made on the fourth day and first turning is made. On 7th day, wheat bran, gypsum and urea is
mixed thoroughly and piled up to 1.25-1.50 m height with a width ranging from 1.25 -1.5 m. The
internal temperature of the compost should be maintained at 70-750C within 24hr. Second
turning is done on this day where as third turning is done on 8th day with subsequent mixing of
gypsum. On the 10th day, the compost is transferred to the pasteurization tunnel. Compost is
filled in the pasteurization tunnel to a height of 7‘. Filling height depends upon the size of the
tunnel.
If the temperature during composting has been low and the compost is heterogeneous,
many parasites (nematodes, pathogens, flies and mites etc.) will survive in the compost mass,
therefore, pasteurization is the best means with which these parasites can be destroyed.
To end fermentation and to convert compost into a chemical and biological state
favourable to the development of the mycelium and unfavourable to moulds.
Conversion of ammonia into microbial protein.
Compost is filled in the pasteurization tunnel and as soon as the compost in the tunnel is
completely filled the doors and fresh air damper are properly closed and blower is put on for
recirculation of air @ 150-250 cubic metre/ 1000 kg compost/ hour. The phase II process is
completed in three stages:
Pre-peak heat stage: After about 12-15 hours of compost filling, the temperature of compost
starts rising and once 48-500C is obtained, it should be maintained for 36-40 hours with
ventilation system. Normally such temperature is achieved by self-generation of heat by the
compost mass without steam injection.
Peak heat stage: raise the temperature of compost to 57-580C by self-generation of heat from
microbial activity if it is not obtained.injecting the live steam in the bulk chamber and maintain
for 8 hours in order to ensure effective pasteurization. Fresh air introduced by opening of the
fresh air damper to 1/6 or 1/4 of its capacity and air outlet too is opened to the same extent.
Post- peak heat stage: lower down the temperature gradually to 48-520C and maintain till no
traces of ammonia are detected in compost. This may take 3-4 days in a balanced formulation.
When the compost is free from ammonia, full fresh air is introduced by opening the damper to its
maximum capacity and cool down the compost to around 250C which is considered as the
favourable temperature for spawning. Compost when ready for spawning should possess the
following characteristics:
Moisture About 68%
Ammonia Below 0.006%
179
pH 7.2-7.5
Nitrogen Around 2.5%
Fire fangs (Actinomycetes) Excellent growth
Spawning
The process of mixing of the spawn in the compost is known as spawning. Spawn is
thoroughly mixed in the compost at the rate of 600-750 gm per 100 kg of compost (0.6 - 0.75%).
The spawned compost is filled in tray or polypropylene bags covered with formalin treated
newspapers. In case of bags, they should be folded at the top and covered up. After spawning,
temperature and humidity of crop room should be maintained at 18-22o C and 85-90%,
respectively. Water should be sprayed over the covered newspapers, walls and floors of the crop
room. After 12-14 days of spawning white mycelial growth is seen running the entire length of
the tray/bag. This is then covered with casing soil on the surface.
Casing soil
The significance of casing soil is to maintain the moisture content and exchange of gases
within the surface of the compost which helps in the proper growth of the mycelium. The pH of
the casing soil should be 7.5-7.8 and must be free from any infection or disease. In our country
casing soil is prepared from the following ingredients.
180
Harvesting of crop
Pin head initiation takes place after 10 -12 days of casing and the fruiting bodies of the
mushroom can be harvested for around 50-60 days. The crops should be harvested before the
gills open as this may decrease its quality and market value.
Productivity
From 100 kg compost prepared by long method of composting 14-18 kg of mushroom can
be obtained. Similarly, 18-20 kg mushroom can be obtained from pasteurized compost (Short
Method Compost).
Pleurotus spp. can be grown using various agricultural waste materials. The different species
of Pleurotus grow within a temperature range of 200 to 300C. P. sajor-caju can tolerate
temperature up to 300 C although it fruits faster and produces larger mushroom at 250 C. P.
fossulatus is the so-called low temperature Pleurotus, fruiting mostly at 12-200C. The tropical
wastes like rice straw, wheat straw, corncobs, dried water hyacinth, sugarcane bagasse, banana
leaves, cotton waste or sawdust are used for cultivation. The materials are usually soaked in
water chemically sterilized with bavistin (7-10g) and formalin (120-150 ml)/ 100 litre of water
for 16-18 hours. Extra water is drained off.
The process of spawn making is the same as for Agaricus species. Pleurotus spawn should
be about 15 days old when mycelium has formed complete coating around the grain. The normal
rate of spawning in a pasteurized substrate is 2.0-2.5% of the wet substrate. The spawning is
usually done thoroughly. Before filling the substrate in polythene bags, holes of about 1 cm
diameter are made at 10-15 cm distance all over the surface for free diffusion of gases and heat
generated inside. The optimum temperature for growth of Pleurotus spp. is 23 ±20 C. Relative
humidity in growing room should range between 85-90% during spawn- run. Usually 3 to 4 days
after opening the bags, mushroom primordia begin to form. Mature mushrooms become ready for
harvesting in another 2 to 3 days. An average biological efficiency (fresh weight of mushrooms
harvested divided by dry substrate weight x 100) can range between 70-80% and sometimes even
more. To harvest the mushrooms, they are grasped by the stalk and gently twisted and pulled. A
knife should not be used. The mushrooms remain fresh for up to 3 to 6 days in a refrigerator/cool
place.
181
Milky Mushroom (Calocybe indica):
Calocybe indica is an edible white summer mushroom also known as milky mushroom. It
can be easily grown in the temperature range of 25-350C.
It has moderate protein content and has a good biological efficiency (60 -70%) under
optimum conditions. Its sporophores have long shelf life. The major advantage is that it can be
best fitted in relay cropping when no other mushroom can be grown at higher temperature.
Calocybe indica has a very good scope for further cultivation and it can replace the other tropical
mushrooms like Pleurotus spp. and Volvariella spp.
Wheat straw/paddy straw
Spawning @ 4%
Casing
14-16 days
Primordial stage
10-12 days
Harvesting
(500-600g/Kg dry wt substrate)
182
Paddy-straw mushroom (Volvariella volvacea)
Volvariella volvacea Sing., the paddy straw mushroom, or straw mushroom is the most
popular mushroom in Southeast Asia. V.diplasia is white while V. volvacea is blackish. V.
bombycina differs from the cultivated V. volvacea in terms of habitat as well as colour.
Cultivation of this mushroom started in China almost three hundred years ago. Several
species of Volvariella have been grown for food. V. bombycina Sing. and V.diplasia have been
cultivated in India. Volvariella volvacea thrives in a temperature range of 28 to 380 C and relative
humidity of 75-85% is required. In a modified method of cultivation, bundled substrates (rice
straw, banana leaves or water hyacinth), prepared in the same way as those used for beds, are
soaked in water, drained, then packed (layered) in the wooden frames. Spawn is mixed in with
each layer as the frame is packed or filled. The spawned substrate in the boxes may be placed in
a specially built incubation room with a high temperature (35 to 380C) and high relative humidity
(at least 75%), or it may be covered with plastic sheets and placed under shade outdoors. For
spawning, the air temperature is cooled to 350C and the bed temperature to about 28 to 320 C The
amount of spawn to be used is calculated at 1.5% of wet weight basis.
Symptoms:- Small blue green cushions are seen on spawned and cased trays/bags. It also grows
on dead buds of mushrooms and cut stumps. Mushroom caps may turn brown top side. Green
moulds enerally appear in compost, rich in carbohydrates and deficient in nitrogen. High
humidity with lowpH of casing promotes its development.
V. Brown plaster mould (Papulospora byssina)
Symptoms: whitish patches on the compost or casing ultimately turning to rusty brown in colour
observed on the exposed surface of compost and casing as well as on the side in bags due to
moisture condensation.
Major Insect
White plaster moulds (Scopulariopsis fumicola)
Inky caps (Coprinus spp.)
Yellow mould (Myceliophthora lutea, Chryosporium luteum and Sepedonium spp.)
False truffle (Diehiliomyces microsporus)
Dry bubble disease (Verticillium fungicola)
Mushroom Flies
Sciarid flies: (Bradysia paupera, B. Tritici)
Phorid flies: (Megaselia sandhui)
Springtails: (Seira iricolor)
183
3. PRINCIPLES AND ELEMENTS OF LANDSCAPE DESIGN
The systematic planning of a garden is an art. One must have a thorough knowledge of
plants, soils, land topography and local environmental conditions.
Landscape:- ―A landscape may be defined as any area, either big or small, on which it is
possible or desirable to mould a view or a design‖.
Landscape gardening:- It may be described as the application of garden forms, methods and
materials with a view to improve the landscape. The art of designing is known as ―Landscape
Architecture,‖ although the older term ―Landscape gardening‖ is also popular.
Elements of Gardening
1. Line:- Line can be either fixed or moving. Examples of fixed lines are borders of paths,
fences, walls, the outline of a building, the shape of a statue and the edge of a lawn.
Examples of moving lines are the edge of a shadow and the outline of a fast-growing
plant.
2. Form:- Form describes volume and mass, or the three dimensional aspects of objects that
take up space. (Shape is two-dimensional) Forms can and should be viewed from any
angles. When you hold a baseball, shoe, or small sculpture, you are aware of their curves,
angles, indentations, extensions, and edges their forms.
3. Mass:- Mass is the degree of solidity of forms. Heavier, denser or darker foliage will
create the effect of greater mass.
4. Space:- Space is the volume defined by physical boundaries such as walls, trees, shrubs,
ground surface and the sky or canopy of plants above.
5. Texture:- Texture refers to the patterning of the components of the landscape: coarse or
fine, rough or smooth etc. Texture is significant when considering scale, particularly in
more intimate, smaller areas. There is texture in plants, wood, stone, gravel, and even in
water as the wind blows over its surface.
6. Colour:- Colour can be used for harmony or contrast. Generally (but not always)
designers use contrasting colours sparingly. In general pale, cool colours (blue, green,
white, silver and pastel shades) create a relaxing atmosphere in the garden, while hot,
vibrant colours (reds, yellows, orange, bright pink) demand attention and subconsciously
encourage activity.
184
7. Tone:- Tone is the relationship between colour, light and texture.
B. Proportion:- Proportion refers to the relative size and scale of the various elements in a
design. The issue is the relationship between objects, or parts, of a whole. This means that it is
necessary to discuss proportion in terms of the context or standard used to determine
proportions.
Is the dark rectangle in front of a circle, or beside a semi-circle? Perspective adds realism
to a visual image. The size of a rectangle means little until another object gives it the size of a
desk, or the size of a building. Perspective can be used to draw the audience into a visual.
Perception can be achieved through the use of relative sizes of objects, overlapping objects,
and blurring or sharpening objects.
D. Emphasis:- Emphasis is used by artists to create dominance and focus in their work. Artists
can emphasize color, value, shapes, or other art elements to achieve dominance. Various kinds
of contrast can be used to emphasize a center of interest.
E. Movement:- The way the artist leads the eye in, around, and through a composition. The path
the eye follows. Motion or movement in a visual image occurs when objects seem to be
moving in a visual image. Movement in a visual image comes from the kinds of shapes,
forms, lines, and curves that are used.
F. Pattern:- Pattern uses the art elements in planned or random repetition to enhance surfaces or
paintings or sculptures. Patterns often occur in nature, and artists use similar repeated motifs to
create pattern in their work. Pattern increases visual excitement by enriching surface interest.
G. Repetition:- Repetition works with pattern to make the artwork seem active. The repetition of
elements of design creates unity within the artwork.
H. Rhythm:- Rhythm is the repetition of visual movement of the elements-colors, shapes, lines,
values, forms, spaces, and textures. Variety is essential to keep rhythms exciting and active, and
to avoid monotony. Movement and rhythm work together to create the visual equivalent of a
musical beat.
185
I. Variety:- Variety provides contrast to harmony and unity. Variety consists of the differences
in objects that add interest to a visual image. Variety can be achieved by using opposites or
strong contrasts. Changing the size, point of view, and angle of a single object can add variety
and interest to a visual image.
Breaking a repeating pattern can enliven a visual image.
J. Harmony:- Harmony in visual design means all parts of the visual image relate to and
complement each other. Harmony pulls the pieces of a visual image together. Harmony can be
achieved through repetition and rhythm. Repetition reemphasizes visual units, connecting parts
and creating an area of attention. Rhythm is the flow depicted in a visual. Rhythm helps direct
eye movement.
Lawn
There are four aspects of turf-grass establishment: selecting a turf-grass that is adapted
for that particular area; preparing the soil for planting; planting, which may include seeding,
sodding, plugging or sprigging; and care and maintenance of the newly planted lawn to ensure
successful establishment.
Turf-grass Selection:- Proper turf-grass selection is one of the most important factors in the
successful establishment of a home lawn. Not all species and cultivars will perform equally when
placed in the widely differing geographical areas and local climates found in South Carolina. The
turf-grass you select should be adapted to your area and meet the level of lawn quality you
desire.
Soil Preparation:- The key to establishing a lawn successfully is proper soil preparation. This
soil preparation is the same for planting seed, sprigs, stolons or sod.
Soil Test: Soil testing will determine whether the soil pH and nutrient (phosphorus, potassium,
calcium and magnesium) levels are in a range that favour turf-grass growth. The soil test report
will indicate needed amounts of fertilizer and/or lime.
Clean & Rough Grade: Remove all debris from the location to be planted. This includes rocks,
bottles, large roots and old tree trunks. If extensive grading is needed, remove the topsoil and
stockpile it for replacement after the rough grade is established.
186
The subsurface may become compacted during rough grading, especially if the ground is
wet. This compacted layer must be broken up. A spring-tooth harrow works well on lightly
compacted soils; a small rototiller may be needed for more heavily compacted sites.
Deep Tillage: Rototilling loosens compacted soil and improves the speed and depth of rooting. A
tractor-mounted or self-propelled tiller will adequately till the soil. Take care not to destroy the
existing trees in the lawn. Cutting too many tree roots during soil tillage can severely damage or
kill a tree. Trees can also be suffocated by deeply covering the roots with soil. If additional soil is
necessary at a tree base, construct a "tree well."
Replace the Topsoil: Once the subsurface is established, return the topsoil and spread uniformly
over the entire area. Allow for at least 6 to 8 inches of depth after the soil has settled. This means
placing about 8 to 10 inches of topsoil over the subsurface. Improve the soil by adding organic
matter. This improves water retention in sandy soils and drainage in clay soils and reduces
fertilizer leaching.
Fertilization & Liming: Apply the amounts of fertilizer and lime recommended by the soil test
and work into the upper 4 to 6 inches of soil. If the soil test indicates a high pH, the addition of
sulphur or aluminium sulphate can be tilled into the soil to lower the pH into the correct soil pH
range. In the absence of a soil test, a general recommendation is to use a slow-release, "starter-
type" fertilizer specially formulated to contain the higher amounts of phosphate that are required
by turf-grass seedlings during establishment. Apply 1½ to 2 pound of actual nitrogen per 1,000
square feet prior to planting. Examples and amounts to use of slow-release starter fertilizers are:
187
fast -release fertilizers should be tilled into the soil pre-plant, but could be applied after grass
seed has germinated. The nitrogen in most quick-release farm fertilizers will typically last one
month.
Final Grading: After the fertilizer and lime or sulfur have been worked into the soil, firm the
soil by rolling with a water ballast roller before seeding, sodding and plugging. The best soil for
seeding has a granular texture with small clods of soil varying from one-eighth inch to three-
quarters inch in size. However, if the area is to be sprigged the soil should remain loose in the
upper 2 to 3 inches so a portion of each sprig can be set (pushed) into the soil. Once the soil is
properly prepared, it is time to plant.
Seeding:- Assuming that adequate soil preparation was done, the appropriate turfgrass species or
blend was chosen and a high-quality seed lot was obtained, the three main factors affecting
turfgrass establishment from seed are: planting procedures, mulching and post-germination care.
Successful establishment from seed depends on purchasing top-quality seed. Law requires
that each container of seed have a tag listing the turf-grass species and cultivar, purity, percent
germination and weed content. Purity indicates the amount (as a percentage) of the desired seed
as well as other seed and inert matter. Germination percentage tells the amount of seed expected
to germinate under optimum conditions. The quantity of weed seeds is also listed. Try to
purchase seed that has a purity of 90 percent or higher and a germination of 85 percent or higher.
Many seeding methods are used, ranging from planting by hand to using mechanical
equipment for large turf areas. Evenness of seed distribution is important from the standpoint of
overall uniformity. The seedbed should be well-prepared and leveled.
Rake the entire area with a garden rake. Apply the seed mechanically either with a drop-
type or rotary spreader. Mechanical seeders provide a more uniform distribution of seed than
hand seeding. For best distribution of seed, sow one-half the required amount in one direction
and apply the remainder at right angles to the first seeding. For very small seed like
centipedegrass or bermudagrass, it may be helpful to mix the seed with a carrier such as corn
meal, grits or an organic fertilizer to distribute the seed evenly.
With a rake, mix the grass seed with the top one-quarter inch of soil. Then roll the
seedbed with a light or empty water-ballast roller to ensure good seed-to-soil contact. Mulch the
seedbed to prevent soil erosion, retain moisture and prevent crusting of the soil surface. The most
commonly used mulch is straw. However, it is important to use weed-free straw. One bale of
straw (60 to 80 pounds) will cover about 1,000 square feet. Straw can be removed when the turf
reaches a height of 1 to 1½ inches or can be left to decompose if it is not spread too thickly.
Peat moss and aged sawdust do not make good mulches for seeded lawns. These
materials compete with the seed for water and are slow to decay.
Water the lawn as soon as possible after seeding. Watering with a fine spray will help
seed to germinate, but be sure to prevent washing or puddling.
Care of the Newly Seeded Lawn
Irrigation: Proper watering is the most critical step in establishing turfgrasses from seed. Apply
water frequently so that the soil is moist, but not excessively wet. Supplying water two or three
times a day in small quantities for about two to three weeks will ensure adequate moisture for
germination. If the surface of the soil is allowed to dry out at any time after the seeds have begun
188
to swell and before roots have developed, many of the seedlings will die. As the seedlings mature
and the root system develops, the frequency of waterings can be decreased, but the volume
should be increased, so that the entire root zone is moistened, not just the soil surface.
Care after Germination of Seed
During the establishment phase, a number of practices can be employed to help ensure a
uniform, dense turf. A combination of mulching and irrigation is the key factor in successful
turfgrass establishment. If a straw or hay mulch is used, be sure to monitor the grass seedlings
for shading. If the new seedlings show a yellowing, lightly rake away some of the mulch.
Mowing:- Begin normal mowing practices when the turfgrass seedlings reach a height one-third
higher than the normal mowing height. It is important to maintain a sharp cutting blade to avoid
pulling these seedlings out of the soil.
Fertilization: A light application of nitrogen fertilizer made when the seedlings are between 1½
and 2 inches tall will enhance the establishment rate substantially. Apply about one-half pound
of actual nitrogen per 1,000 square feet watered into the soil. Avoid excessively high nitrogen
fertilization.
Irrigation: The surface of the soil where seeds are germinating and seedling growth occurs
should be moist at all times. The goal is to water often enough to keep the seedbed moist but not
saturated, until the plants can develop sufficient root systems to take advantage of deeper and
less frequent watering. Soils that have not been mulched will tend to dry out quickly. Less
irrigation will be needed if mulch was used. The quantity of water applied will be small and
should be maintained for at least three weeks following planting. As the turf-grass matures,
reduce irrigation to a maintenance level to promote a deep root system.
Weed Control: Timing of weed control practices is also critically important once seeds have
germinated. Most herbicides are somewhat toxic to newly germinated turf-grass plants. Delay
post-emergence applications of a herbicide for weed control as long as possible after seeding.
Follow recommendations found on pesticide labels closely as far as timing of application and
planting. Diligent care of the young lawn during the first two or three months is important for its
overall success.
Vegetative Planting:- Vegetative planting is simply the transplanting of large or small pieces of
grass. Solid sodding covers the entire seedbed with vegetation. Spot sodding, plugging, sprigging
or stolonizing refer to the planting of pieces of sod or individual stems or underground runners
called stolons or rhizomes.
Most warm-season turf-grasses are established by planting vegetative plant parts.
Exceptions to this include centipedegrass, carpetgrass, common bermudagrass and Japanese
lawngrass (Zoysia japonica), which can be established from seed.
Sodding: Sodding is more expensive than sprigging or plugging, but it produces a so-called
"instant" lawn. It is recommended where quick cover is desired for aesthetic reasons or to
prevent soil erosion. Establishment procedures for sod include soil preparation, obtaining sod of
high quality, transplanting and postplanting care.
Soil Preparation: Soil preparation for sodding is identical to that for seeding.
189
Sod Quality: Before buying the sod, inspect it carefully for weeds, diseases and insects. Store
the sod in a cool, shady place until used, but do not store for a long period. Purchase the right
amount; try to install it as soon as it is delivered.
Sod Transplanting:- The primary objective in sod transplanting is to achieve as quick a
rooting into the underlying soil as possible. Factors that influence quick rooting include:
proper soil preparation, adequate soil moisture in the underlying soil and transplanting
techniques that will minimize sod drying.
Install cool-season grass sod anytime during the year as long as the soil is not frozen. If
done in the fall, transplanting should be completed early enough to allow root growth into the
underlying soil before cold weather arrives. Winter sodding is done when conditions for root
growth are not favorable. The grass may or may not survive the winter depending on
temperatures.
Dampen the soil just prior to laying the sod to avoid placing the turf roots in contact with
excessively dry and hot soil. To reduce the need for short pieces when installing sod, it is
generally best to establish a straight line lengthwise through the lawn area. The sod can then be
laid on either side of the line with the ends staggered in a checkerboard fashion. A sharpened
concrete trowel is handy for cutting pieces, forcing the sod tight but not overlapping and leveling
small depressions.
Do not stretch the sod while laying. The sod will shrink upon drying and cause voids.
Stagger lateral joints to promote more uniform growth and strength. On steep slopes, lay the sod
across the angle of the slope; it may be necessary to peg the sod to the soil with stakes to keep it
from sliding. Immediately after the sod has been transplanted, it is important to roll or tamp it.
This will eliminate any air spaces between the soil and the sod. Roll perpendicular to the
direction the sod was laid.
Water newly transplanted sod immediately to wet the soil below to a 3-inch depth to
enhance rooting. Do not let the soil dry out until a good union between the sod and soil surface
has been achieved. Light, frequent applications of soil topdressing will help to smooth out the
lawn surface.
Care after Transplanting Sod:- Irrigate newly transplanted sod to a depth of 4 inches
immediately after transplanting to promote deep root growth. In the absence of adequate rainfall,
water daily or as often as necessary during the first week and in sufficient quantities to maintain
moist soil to a depth of at least 4 inches. The sod should then be watered lightly during midday
hours until rooting into the underlying soil has taken place. Deeper, thorough watering can then
be done as the roots begin to penetrate the soil.
Do not mow until the turf-grass sod is firmly rooted and securely in place. The mowing
height and frequency on newly sodded areas should be the same as normally practiced on
established turfs. Fertilization of the sod after transplanting should not be needed since the grass
should have been grown under optimum conditions and fertilizer should have been incorporated
into the soil before transplanting. Start a fertility program after the sod has established a good
root system.
Sprigging: Sprigging is the planting of stolons or rhizomes in furrows or small holes. A sprig is
an individual stem or piece of stem of grass without any adhering soil. A suitable sprig should
190
have two to four nodes from which roots can develop. Soil preparation for sprigging should be
the same as for the other methods of planting.
To plant sprigs, dig furrows 8 to 12 inches apart and place the sprigs at a 1- to 2-inch
depth (use the shallower depth if adequate moisture is available) every 4 to 6 inches in the
furrows. The closer the sprigs are, the faster the grass will cover the soil.
After placing the sprigs in the furrow, cover a part of the sprig with soil and firm. The
foliage should be left exposed at the soil surface. Another method is to place the sprigs on the
soil surface at the desired interval end-to-end, about 6 inches apart, and then press one end of the
sprig into the soil with a notched stick or blunt piece of metal like a dull shovel. A portion of the
sprig should be left above ground exposed to light. Regardless of the planting method, each sprig
should be tamped or rolled firmly into the soil. Water after planting. Since the sprigs are planted
at a shallow depth, they are very prone to drying out. Light, frequent waterings are necessary
until roots become well-established. Watering lightly once or twice daily will be required for
several weeks after planting.
Stolonizing is the broadcasting of stolons on the soil surface and covering by topdressing
or pressing into the soil. Stolonizing requires more planting material but produces a quicker
cover than sprigs.
Care after Sprigging:- It is extremely important to maintain a moist surface during the initial
establishment from sprigs. If practical, topdress newly planted sprigs at regular intervals.
Plugging:- The planting of 2- to 4-inch diameter square, circular or block-shaped pieces of sod at
regular intervals is called plugging. Three to 10 times as much planting material is necessary for
plugging as sprigging. The most common turfgrasses that are started by the use of plugs are St.
Augustinegrass, zoysiagrass and centipedegrass. These plugs are planted into prepared soil on 6-
to 12-inch centers. The closer the plugs are planted together, the faster the sod will cover.
However, the closer the plugs are planted together, the more sod it will take to provide plugs to
cover the lawn area.
Prior to plugging, prepare the soil the same as that for seeding or sodding. Plugging can
be done by special machines designed to plant plugs or by hand on smaller areas. Timing of plug
transplanting for warm-season turf-grasses should take place in the late spring or early summer.
This will give the turf optimum growing conditions to establish. After the plugs have been
transplanted, the soil should be rolled to ensure good plant-to-soil contact. Irrigation should
follow the same guidelines as for sodding.
Care after Plugging: Post-plugging care involves mowing at the height and frequency required
for that particular turf-grass. A fertilizer application made three to four weeks after plugging
enhances the establishment rate. Proper irrigation procedures will also enhance establishment of
a lawn through plugging.
Important lawn grass species
Botanical Name Common name Texture Situation
Cynodon dactylon Hariyali (or) Arugu (or) Doob Medium Suitable for open sunny location;
grass fine drought resistant
Stenotaphrum St. Augustine grass or Coarse Suitable for shady situation; requires
secundatum Buffalo grass texture frequent watering
Sporobolus Chain grass (or) Upparugu Fine Suitable for saline soils and open sunny
191
tremulus locations
Poa annua Annual blue grass Medium Suitable for acid soils and suitable for
fine higher elevations
Pennisetum Kikuyu grass Rough Grow well in acids soils, suitable for
clandestinum higher elevations.
Zoisia japonica Japan grass Coarse Suitable for poor sandy soil; open sunny
situation, slow in growth
Z. matrella Manila grass Medium Suitable for open sunny situation
Z. tenuifolia Korean grass or velvet grass Fine Suitable for open sunny situation
or carpet grass
Cynodon sp. Bermuda grass (or) Fine Suitable for open sunny situation, needs
Hyderabad grass mowing
Cynodon sp. Dwarf Bermuda Medium Suitable for open sunny situation
Festuca sp. Fescue grass Coarse Shade tolerant, survive on inferior soils
Paspalum Paspalum grass Medium Suitable for open sunny situation
vaginatum
Avenue Gardening
Avenue Gardening:- In landscaping, an avenue, or allée, is traditionally a straight path or road
with a line of trees or large shrubs running along each side, which is used, as its French
source venir ("to come") indicates, to emphasize the "coming to," or arrival at a landscape
or architectural feature. In most cases, the trees planted in an avenue will be all of the
same species or cultivar, so as to give uniform appearance along the full length of the avenue.
The French term allée is used for avenues planted in parks and landscape gardens, as well
as boulevards such as the Grande Allée in Quebec City, Canada, Bologna Alley
in Zagreb and Karl-Marx-Allee in Berlin.
History:- The avenue is one of the oldest ideas in the history of gardens. An avenue
of sphinxes still leads to the tomb of the pharaohHatshepsut (died 1458 BCE); see the
entry Sphinx. Avenues similarly defined by guardian stone lions lead to the Ming tombs in
China. British archaeologists have adopted highly specific criteria for "avenues" within the
context of British archaeology.
In order to enhance the approach to mansions or manor houses, avenues were planted
along the entrance drive. Sometimes the avenues are in double rows on each side of a road. Trees
preferred for alleys were selected for their height and speed of growth, such
as poplar, beech, lime, and horse chestnut.[1] In the American antebellum era South, the southern
live oak was typically used, because the trees created a beautiful shade canopy.
Sometimes tree avenues were designed to direct the eye toward some distinctive
architectural building or feature, such as a chapels, gazebos, or architectural follies.[2]
In Garden à la française Baroque landscape design, avenues of trees that were centered
upon the dwelling radiated across the landscape. See the avenues in the Gardens of
Versailles or Het Loo. Other late 17th-century French and Dutch landscapes, in that intensely
ordered and flat terrain, fell naturally into avenues; Meindert Hobbema, in The Avenue at
Middelharnis (1689) presents such an avenue in farming country, neatly flanked at regular
intervals by rows of young trees that have been rigorously limbed up; his central vanishing
point mimics the avenue's propensity to draw the spectator forwards along it.
192
Tree suitable for Avenue
Acer saccharum (Sugar Maple)
Quercus alba (White Oak)
Quercus coccinea (Scarlet Oak)
Quercus rubra (Red Oak)
Quercus velutina (Black Oak)
Tilia euchlora (Crimean Linden)
Tilia tomentosa (Silver Linden)
Tilia vulgaris (Common Linden)
Ulmus americana (American Elm)
Ulmus glabra (Scotch Elm)
Acer platanoides (Norway Maple)
Ailanthus glandulosa (Tree of Heaven)
Celtis occidentalis (Nettle Tree)
Fraxinus spp (Ash Tree)
Ginkgo biloba (Maidenhair Tree)
Liquidambar styraciflua (Sweet Gum)
Liriodendron tulipifera (Tulip Tree)
Platanus orientalis (Oriental Plane)
Phellodendron amurense (Chinese Cork Tree)
Quercus palustris (Pin Oak)
Ulmus campestris (English Elm)
TYPES OF GARDEN
Formal and informal gardens:- Man‘s eternal desire is to make his living place like that of a
paradise. The geometrical design of the earlier dwellings when man came out of caves lead to
orderliness as well as provided life security. But it lacked the raw nature around him inside the
dwelling.
FORMAL STYLE
The gardens of Greece and Rome assured an emotional security though their Formal style.
The Persian, Moorish gardens of Spain and Moghul gardens were also of the same kind and were
strictly formal, symmetrical and geometrical resembling a carpet.
193
The Italian renaissance garden was having intricate geometric designs, sheared trees,
trimmed hedges and edges to create formality.
The impact of formalism influenced the French and British gardens also in the form of
parierre, the much divided flower beds.
The Moorish garden of Spain also had the impact of Moghul‘s architecture and they were
formal and geometrical though Moorish gardens were exclusively meant to beautify patios
of large mansions.
194
Every temple was provided with irregular shaped lotus tanks. (Latter on such tanks
was given masonry boundary either rectangular or square).
Japanese developed an intensely national and naturalistic style of its own. It is in
Japanese garden, the asymmetric balance has been perfected.
The impact of industrial climate drove the Britishers to opt for natural gardens latter
The further the man is isolated from nature (due to industrial revolution) the deep is the
longing to go back to nature. The industrialized cities became concrete jungles with no
flavour and aroma of nature and there was emptiness in human life. To avert this, natural
gardens was given impetus.
The nature‘s projection of mountains, oceans, rivers and lakes on a larger canvas of
earth‘s surface is informal with all its grandeur. Such grandeur is mimicked in
informal gardens omitting the untamed, disastrous and violent side of nature.
Lanchlot ‗capability‘ Brown (1716-83): She emphasized the use of coloured flower
and foliage, tree form, etc. in natural style.
The cottage gardens of UK had the utility with fruits, vegetable and herb plants as
well as the beauty that spans from its harmony with surrounding rural scenery.
Key feature of informal style/natural style
This style reflects naturalistic effect of total view and represents natural beauty.
It is contrast to formal style.
Plan is asymmetrical according to the land available for making the garden.
Smooth curvaceous out lines are more appropriate.
Water bodies are more irregular in shape.
Hillock are made, water falls provided, lakes and islands, cascades, rocks, shola and a
rustic hutment are provided to create rural effect. Appropriately grouped plants
provide living quality and they are not trimmed.
195
4. Bio-pesticide and It’s Formulation
Introduction
Bio pesticide is a formulation made from naturally occurring substances that controls
pests by nontoxic mechanisms and in eco-friendly manner. Biopesticides may be derived
from animals (e.g. nematodes), plants (Chrysanthemum, Azadirachta) and micro-organisms
(e.g. Bacillus thuringiensis, Trichoderma, nucleopolyhedrosis virus), and include living
organisms (natural enemies) etc.
However, biopesticides are generally less toxic to the user and are non-target
organisms, making them desirable and sustainable tools for disease management.
Advantages of bio pesticides
Inherently less harmful and less environmental load,
Designed to affect only one specific pest or, in some cases, a few target organisms,
Often effective in very small quantities and often decompose quickly, thereby
resulting in lower exposures and largely avoiding the pollution problems.
When used as a component of Integrated Pest Management (IPM) programs, bio
pesticides can contribute greatly.
Types of bio pesticides
Microbial pesticides
Plant-incorporated-protectants (PIPs)
Biochemical pesticides
Botanical pesticides
Biotic agents (parasitoids and predators)
Microbial Pesticides:-
Microbial pesticides are composed of microscopic living organisms (viruses, bacteria,
fungi, protozoa, or nematodes) or toxin produced by these organisms.
Applied as conventional insecticidal sprays, dusts, or granules.
Their greatest strength is their specificity as most are essentially nontoxic and non-
pathogenic to animals and humans.
Microbial pesticides includes insecticides, fungicides, herbicides and growth
regulators of microbial origin.
Some of the important microbial pesticides
1. Bacillus thuringiensis
Bacillus thuringiensis (Bt) is a unique bacterium in that it shares a common
place with a number of chemical compounds which are used commercially to
control insects important to agriculture and public health.
Discovered in Japan in early 20th century and first become a commercial
product in France in 1938.
Control lepidopterous pests like American bollworm in cotton and stem borers
in rice.
196
When ingested by pest larvae, Bt releases toxins which damage the mid gut of
the pest, eventually killing it.
Main sources for the production of Bt preparations are the strains of the
subspecies kurstaki, galeriae and dendrolimus
2. Agrobacterium radiobacter (Agrocin):-
Agrobacterium radiobacter is a gram negative bacillus found in soil
containing organic material (rhizosphere). It is a saprophytic organism,
meaning it uses dead plant material for nutrients.
Agrobacterium radiobacter is used to treat roots during transplanting, that
checks crown gall.
Crown gall is a disease in peaches, grapevine, roses and various plants caused
by soil borne pathogen Agrobacterium tumefaciensm.
The effective strains of A. radiobacter possess two important features:
They are able to colonize host roots to a higher population density.
They produce an antibiotic, agrocin that is toxic to A. tumefaciens.
3. Pseudomonas fluorescens (Phenazine)
Pseudomonas fluorescens is an obligate aerobe, gram negative bacillus. These
bacteria are able to inhabit many environments, including: plants, soil, and
water surfaces.
This bacteria is used to control damping off caused by Pythium sp.,
Rhizoctonia solani, Gaeumannomyces graminis.
It has ability to grow quickly in the rhizosphere
4. Trichoderma
Trichoderma is a very effective biological mean for plant disease management
especially the soil born.
It is a free-living fungus which is common in soil and root ecosystems. It is
highly interactive in root, soil and foliar environments.
It reduces growth, survival or infections caused by pathogens by different
mechanisms like competition, antibiosis, mycoparasitism, hyphal interactions,
and enzyme secretion.
Trichoderma is a fungicide effective against soil borne diseases such as root
rot.
This is also used against Necteia galligena, that causes silver leaf disease of
fruit trees by entering through pruning wounds.
5. Metarizium anisopliae
Metarhizium anisopliae is an entomopathogenic fungus that infects insects that
come in contact with it.
Once the fungus spores attach to the surface of the insect, germinate and begin
to grow, they then penetrate the exoskeleton of the insect and grow very
rapidly inside the insect causing the insect to die.
Other insects that come in contact with infected insects also become infected
with the fungus.
It infects spittlegbugs, rhinoceros beetles.
6. Beauveria bassiana
Beauveria bassiana is a naturally occurring entomo-pathogenic fungus in most
part of the world.
197
The spore of this fungus when comes in contact with the cuticle (skin) of the
target insect pest they germinate and grow directly through the cuticle to the
inner body of the host.
The fungus proliferates throughout the insect‘s body, draining the insect of
nutrients, eventually killing it in about 48-72 hours after spray.
Controls Colorado potato beetle.
7. Verticillum lecanii
Beauveria bassiana is a naturally occurring entomo-pathogenic fungus in most
part of the world.
The spore of this fungus when comes in contact with the cuticle (skin) of the
target insect pest they germinate and grow directly through the cuticle to the
inner body of the host.
The fungus proliferates throughout the insect‘s body, draining the insect of
nutrients, eventually killing it in about 48-72 hours after spray.
Controls aphids and whiteflies.
8. Nomuraea riley
Controls soybean caterpillars.
9. Baculoviruses(Bvs)
Control lepidopterous and hymenopterous pests.
Rod shaped, circular double stranded super coiled DNA.
Plant-incorporated-protectants (PIPs):- Consistent with the Coordinated Framework for
Regulation of Biotechnology issued by the U.S. Office of Science and Technology Policy in
1986 (51 FR 23302) genetically modified (GM) crops with pesticidal traits fall under the
oversight of EPA, the U.S. Department of Agriculture, and the U.S. Food and Drug
Administration. EPA‘s oversight focuses on the pesticidal substance produced (e.g., Bt Cry
proteins) and the genetic material necessary for its production in the plant (e.g., Cry genes).
EPA calls this unique class of biotechnology-based pesticides plant-incorporated protectants
(PIPs). PIPs are pesticidal substances that plants produce and the genetic material that has
been added to the plant. For example, scientists can take the gene for the Bt pesticidal protein
and introduce the gene into the plant‘s own genetic material. Then the plant, instead of the Bt
bacterium, manufactures the substance that destroys the pest. EPA regulates the protein and
its genetic material, but not the plant itself.
Botanical pesticides:- These are naturally occurring plant material that may be crude
preparation of the plant parts ground to produce a dust or powder that can be used in full
strength or dilute form in a carrier such as clay, talc or diatomaceous earth. ―Azadirachtin‖
effects the reproductive and digestive procees of pest. Several plant based insecticides as
nicotinoids, natural pyrethrins, rotenoids, neem products etc are used.
Biochemical pesticides
They are naturally occurring substance to control pest by non-toxic mechanisms.
Biochemical pesticides include substances as insect sex pheromones that interfere with
mating that attract insect pest to traps.
A. Semiochemicals:- These are chemicals emitted by plants or animals that modify the
behaviour of receptor organisms of like or different kinds. The terms commonly used
for various semiochemicals (chemical signals) include pheromones (acting between
198
individuals within a species) and allelochemicals (acting between individuals of
different species). Allelochemicals can be categorized into allomones (advantage for
sender), kairomones (advantage for receiver), synomones (advantage for both) and
apneumones (from non-living sources). Pheromones are substances emitted by a
member of one species that modify the behaviour of others within the same species.
Allomones are chemicals emitted by one species that modify the behaviour of a
different species to the benefit of the emitting species. Kairomones are chemicals
emitted by one species that modify the behaviour of a different species to the benefit
of the receptor species. Semiochemicals determine insect life situations such as
feeding, mating and egg-laying (ovipositing). Semiochemicals are thus potential
agents for selective control of pest insects (for definitions of terms used for various
chemical signals). Biological control with pheromones or kairomones can be used for
detection and monitoring of insect populations. Monitoring is important for the
efficient use of conventional or unconventional insecticides. Mating disruption by use
of pheromones is a promising and in many cases, it is a successful strategy for pest
control (confusion strategy). The use of semiochemicals as feeding deterrents is
another strategy. The most common strategy for control by the use of semiochemicals
is to attract, trap and kill the pest insects.
B. Hormones:- These are biochemical agents synthesized in one part of an organism and
translocated to another where they have controlling, behavioral, or regulating effects.
New approaches to the development of insect control agents have been revealed
through the description of natural and synthetic compounds capable of interfering
with the processes of development and reproduction of the target insects. The
information on novel insecticides that mimic the action of two insect growth and
developmental hormone classes is the ecdysteroids and the juvenile hormones.
Neuropeptide structures, their biogenesis, action and metabolism also offer the
opportunity to exploit novel control agents.
C. Plant Extracts:- Plants are infact, natural laboratories in which a great number of
chemicals are biosynthesized. Many plants have developed natural and biochemical
mechanisms to defend themselves from weed competition and animal, insect and
fungal attacks. Some of these chemicals discourage feeding by insects and other
herbivores. Others provide protection or even immunity from diseases caused by
some pathogens. Still others help the plants to compete for resources by discouraging
competition among different plant species. By studying the diverse chemistries of
many different plant species, scientists have discovered many useful compounds that
can be used as biopesticides. Plant extracts have long been used to control insects,
wherein dating far back children have been deloused using a powder obtained from
the dried flowers of the pyrethrum plant (Tanacetum cinerariifolium). The first
botanical insecticide dates back, when it has been shown that nicotine from tobacco
leaves killed plum beetles. Today, there are a number of biopesticide plant extracts
being marketed as insecticides and these products fall into several different classes.
Some of the plant products registered as biopesticides include Limonene and
Linalool that act on target pests fleas, aphids and mites, also kill fire ants, several
types of flies, paper wasps and house crickets. Neem has pesticidal properties against
a variety of sucking and chewing insect; while pyrethrum is effective against ants,
aphids, roaches, fleas, flies and ticks. Rotenone exhibits insecticidal activity against
199
leaf-feeding insects, such as aphids, certain beetles (asparagus beetle, bean leaf beetle,
potato beetle, cucumber beetle, flea beetle, strawberry leaf beetle and others) and
caterpillars, as well as fleas and lice on animals. Ryania is found most effective in
reducing the larval population of caterpillars such as corn borer, corn earworm, and
thrips and others, while Sabadilla has a significant effect against squash bugs,
harlequin bugs, thrips, caterpillars, leaf hoppers and stink bug
D. Enzymes:- The enzymes are protein molecules, which are the instruments for
expression for gene action and that catalyze biochemical reactions. Plant defenses
against insect herbivores are mediated, in part, by enzymes that impair digestive
processes in the insect gut. Little is known about the evolutionary origins of these
enzymes, their distribution in the plant kingdom, or the mechanisms by which they act
in the protease-rich environment of the animal digestive tract. The transgenic
expression of insecticidal proteins such as α-amylase and protease inhibitors is also
being evaluated as a potential protective strategy against insects.
E. Feeding Deterrents:- Feeding deterrent is a compound that once ingested by the
insect pest, causes it to stop feeding and eventually to starve to death. Crop damage is
inhibited and the insect eventually starves to death. The screening for insecticidal
principles from several Chinese medicinal herbs showed that the root bark of
Dictamnus dasycarpus possessed significant feeding deterrence against two stored-
product insects (Tribolium castaneum and Sitophilus zeamais). From the methanol
extract, two feeding deterrents have been isolated by bioassay-guided fractionation.
The compounds have been identified as Fraxinellone and Dictamnine from their
spectroscopic data. Fraxinellone and Dictamnine have demonstrated to possess
feeding deterrent activity against adults and larvae of T. castaneum as well as S.
zeamais.
F. Repellents:- An insect repellent (also commonly called bug spray) is a substance
applied to skin, clothing, or other surfaces which discourages insects (and arthropods
in general) from landing or climbing on that surface. Typically compounds which
release odors that are unappealing or irritating to insects, include garlic or pepper
based insecticides. Insect repellents help to prevent and control the outbreak of insect-
borne diseases such as malaria, dengue fever and bubonic plague. Pest creatures
commonly serving as vectors for disease include the insects flea, fly, mosquito and
the arachnid tick. Repellents researched, which have been shown to provide
significantly better protection are N,N-diethyl-m-toluamide, essential oil of the lemon
eucalyptus (Corymbia citriodora), Icaridin, Nepetalactone, Dimethyl carbate,
Dimethyl phthalate, Citronella oil, Neem oil and Metofluthrin, which are promising
group of repellents. Sometimes, the synthetic repellents tend to be more effective and
longer lasting than natural repellents.
Repellants, confessants, and irritants are not usually toxic to insects, but
interfere with their normal behaviour and thereby keep the insects from causing
damage. Mothballs and mosquito repellants are familiar examples. Wide scale use of
synthetic sex pheromones may confuse insects sufficiently that they are unable to
mate and produce offspring; a few such products are commercially available, such as
for codling moth control in apples. Using insect pheromones in this manner is called
mating disruption, a practice that works best in large commercial plantings where it is
less likely that mated females will move into the planting from outside of the treated
200
area. Many of these types of behavioural chemicals break down or wash away
quickly, and must be reapplied frequently, used in an enclosed area, or formulated to
release slowly over a long period.
G. Confusants:- Confusants are compounds that imitate food sources and are used as
traps or decoys to draw damaging insects away from crops. Confusants can also be
formulated as concentrated sprays designed to overwhelm insects with so many
sources of stimuli that they cannot locate the crop. Not only are plant extracts used
directly as insecticides, but they are used also as a source for synthetic insecticides
based on analogues developed in the laboratory. Scientists have modified molecules
found in plants to be more toxic or more persistent. Common examples of this can be
found in the pyrethroid and neonicitinoid families of insecticides, derived from
molecules isolated from plants like pyrethrum (T. cinerariifolium) and tobacco. The
damage caused by the whiteflies Dialeuropora decempuncta, Aleurodicus disperses
Russell, and Aleuroclava sp., to mulberry plants is extensive and they cause a huge
economic loss to mulberry leaves which affects silkworm rearing. Previous
investigations indicate that neem-based insecticides may be a suitable alternative for
pest management in sericulture. Use of neem products in sericultural pest control has
many merits. It will also help in the successful introduction of biological controls in
plants. Several exotic parasitoids have been found to be highly effective, including
two aphelinid parasitoids Encarsia haitiensis Dozier and E. meritoria Gahan. These
are most promising and are reported to minimize the fly pest populations. The
parasitization potential and behaviour of the parasitoids have to be carefully assessed
before they are introduced to control fly pest populations. There is a need for careful
assessment of all these advanced biological technologies in order to develop a
profitable, safe and durable approach for whitefly control in sericulture.
H. Plant Growth Regulators:- Simply, plant growth regulators also known as growth
regulators or plant hormones are chemicals used to alter the growth of a plant or plant
part. From the regulatory control perspective, plant growth regulators are classified
under pesticides. Natural plant regulators are chemicals produced by plants that have
toxic, inhibitory, stimulatory, or other modifying effects on the same or other species
of plants. Some of these are termed plant hormones or phytohormones. Some plant
oils can act as effective contact herbicides through a variety of mechanisms such as
disrupting cell membranes in plant tissue, inhibiting amino acid synthesis, or
precluding production of enzymes necessary for photosynthesis. Examples of
minimum risk pesticides include products containing active ingredients of cottonseed,
clove and garlic oils, cedar oil, and rosemary and peppermint oil.
I. Insect Growth Regulators:- The insect growth regulators (IGRs) have been used in a
variety of practical applications and are described as agents that elicit their primary
action on insect metabolism, ultimately interfering and disrupting the process of
growth, development and metamorphosis of the target insects, particularly when
applied during the sensitive period of insect development. Biochemical insect growth
regulators have a unique mode of action separate from most chemical insecticides.
Generally speaking, these products prevent insects from reaching a reproductive
stage, thereby reducing the expansion of pest populations. The direct impact of IGRs
on target pests combined with the preservation of beneficial insects and pollinators
aids to growers in maximizing yield and product quality. The IGRs can be divided
201
into two broad categories; i.e., those that disrupt the hormonal regulation of insect
metamorphosis, and those that disrupt the synthesis of chitin, a principal component
of insect exoskeletons. Agricultural applications currently focus on the first category
of compounds, and these products are also known as „hormone mimics‟. Azadirachtin
is one of the most widely used botanical insect growth regulators. Because of its
structural resemblance to the natural insect molting hormone ecdysone, azadirachtin
interrupts molting, metamorphosis and development of the female reproductive
system. Immature insects exposed to azadirachtin (mainly by ingestion) may molt
prematurely or die before they can complete a properly timed molt. Those insects that
survive a treatment are likely to develop into deformed adults incapable of feeding,
dispersing, or reproducing. Since beneficial insects, predators and pollinators do not
feed directly on the treated foliage, biochemical insect growth regulators are
considered „soft‟ on beneficial insects such as honeybees, lady bugs, green lacewings
and the parasitic wasps. Due to their unique mode of action, biochemical insect
growth regulators have played an important role in integrated pest management
systems and as an effective resistance management tool. A good example is the use of
azadirachtin IGR in aphid population management programs for lettuce crop
protection. Integrated use of azadirachtin provides control by impacting the larvae and
nymphs of multiple aphid species, breaking the life cycle before they become
reproducing adults. Another azadirachtin success story is its use for pear psylla
control on pears, where growers integrate traditional control products, azadirachtin
and kaolin clay for an effective pest management with significantly reduced use of
harmful chemical insecticides.
Biotic agents/Natural enemies Predators
They consume several to many prey over the course of their development, they are
free living and they are usually as big as or bigger than their prey.
Lady beetles, rove beetles, many ground beetles, lacewings, true bugs such as Podisus
and Orius, syrphid fly larvae, mantids, spiders, and mites such as Phytoseiulus and
Amblyseius.
Parasitoids:-
Parasitoids are almost the same size as their hosts, and their development
always kills the host insect.
An adult parasitoid deposits one or more eggs into or onto the body of a host
insect or somewhere in the host‘s habitat.
The larva that hatches from each egg feeds internally or externally on the
host‘s tissues and body fluids, consuming it slowly.
Later in development, the host dies and the parasitoid pupates inside or outside
of the host‘s body.
Bathyplectes, trichogramma, encarsia, muscidifurax etc.
202
5. VERMICOMPOST
Vermicompost is an organic manure (bio-fertilizer) produced as the vermicast by
earth worm feeding on biological waste material; plant residues.
Vermicomposting is the process of turning organic debris into worm castings. The
worm castings are very important to the fertility of the soil. The castings contain high
amounts of nitrogen, potassium, phosphorus, calcium, and magnesium. Castings contain: 5
times the available nitrogen, 7 times the available potash, and 1 ½ times more calcium than
found in good topsoil. Several researchers have demonstrated that earthworm castings have
excellent aeration, porosity, structure, drainage, and moisture-holding capacity. The content
of the earthworm castings, along with the natural tillage by the worms burrowing action,
enhances the permeability of water in the soil. Worm castings can hold close to nine times
their weight in water. ―Vermiconversion,‖ or using earthworms to convert waste into soil
additives, has been done on a relatively small scale for some time. A recommended rate of
vermicompost application is 15-20 percent.
203
It prevents nutrient losses and increases the use efficiency of chemical fertilizers.
Vermicompost is free from pathogens, toxic elements, weed seeds etc.
Vermicompost minimizes the incidence of pest and diseases.
It enhances the decomposition of organic matter in soil.
It contains valuable vitamins, enzymes and hormones like auxins, gibberellins etc.
Species of Earthworm:- In nature found about 700 species of earthworm. In which 293 are
useful for agriculture. Generally they are classified into three group:-
Epigeic: surface dwellers:- Epigeic earthworms live in areas containing high amounts of
organic matter. They live at or near the soil surface and feed on leaf litter, decaying plant
roots or dung. These earthworms do not form permanent burrows. Epigeic species tend to
have dark skin colour (pigmentation). The pigmentation acts as camouflage as they move
through the leaf litter. It also helps to protect them from UV rays. Being close to the ground
surface exposes the earthworms to predators so their muscles are strong and thick in
proportion to their length, allowing for quick movement. Being so close to the surface also
makes them vulnerable to stock treading in intensively grazed paddocks. Epigeic species tend
to be small (1–18 cm in length). Introduced epigeic earthworms tend to live in compost (such
as the introduced tiger worm Eisenia fetida, which cannot survive in soil) and under logs and
dung. Native species usually live in forest litter. Dendrobaena octaedra, Dendrobaena
attemsi, Dendrodrilus rubidus, Eiseniella tetraedra, Eisenia fetida, Heliodrilus
oculatus, Lumbricus rubellus, Lumbricus castaneus, Lumbricus festivus, Lumbricus
friendi, Satchellius mammalis
Endogeic: topsoil dwellers:- Endogeic earthworms are the most common earthworm species
found in New Zealand. Their niche is the top 20 cm depth of soil. Endogeic earthworms eat
large amounts of soil and the organic matter in it, although species sometimes come to the
surface to search for food. They form shallow semi-permanent burrows. Endogeic
earthworms have some pigmentation. Their muscle layers are not as thick nor do they move
as quickly as epigeic earthworms. Endogeic species range in size from 2.5–30 cm. Introduced
endogeic earthworms are often found in agricultural soils, while native endogeic earthworms
are often found in tussock grasslands. Allolobophora chlorotica, Apporectodea
caliginosa, Apporectodea icterica, Apporectodea rosea, Murchieona muldali, Octolasion
cyaneum and Octolasion lacteum.
Anecic: subsoil dwellers:- Anecic earthworms live in permanent burrows as deep as 3 m
below the soil surface. They collect food from the soil surface and ingest organic matter from
the soil. Anecic earthworms form extensive burrows that extend laterally and vertically
through the subsoil. Their burrows can be up to 2 cm in diameter. Introduced anecic
earthworms have some pigmentation. Indigenous anecic species tend to be sluggish and have
weakly developed muscles. Because they live so deeply in the soil, native anecic species have
little pigmentation, and being so pale, they are often referred to as milk worms. These deep-
burrowing species are also the longest, ranging from 3 cm up to a very large 1.4 m. eg:-
Lumbricus terrestris and Apporectodea longa.
Vermicompost by Eisenia fetida
Eisenia fetida is most suitable for Rajasthan climate.
Eisenia fetida 3-4 inch in length and half gram in weight.
204
Red in colour.
It is eating 90% organic matter and 10% soil. It is laying 2-3 cocoon in a week.
Every cocoon has 3-4 egg.
A adult earthworm laying 250 eggs in six months.
Vermibed (vermes= earthworms; bed= bedding) is the actual layer of good moist
loamy soil placed at the bottom, about 15 to 20 cm thick above a thin layer (5 cm) of
broken bricks and coarse sand.
Earthworms are introduced into the loamy soil, which the worms will inhabit as their
home. 150 earthworms may be introduced into a compost pit of about 2m x 1m x
0.75m, with a vermibed of about 15 to 20 cm thick.
Handful-lumps of fresh cattle dung are then placed at random over the vermibed. The
compost pit is then layered to about 5 cm with dry leaves or preferably chopped
hay/straw or agricultural waste biomass. For the next 30 days the pit is kept moist by
watering it whenever necessary.
The bed should neither be dry or soggy. The pit may then be covered with coconut or
Palmyra leaves or an old jute (gunny) bag to discourage birds.
Plastic sheets on the bed are to be avoided as they trap heat. After the first 30 days,
wet organic waste of animal and/or plant origin from the kitchen or hotel or hostel or
farm that has been pre-digested is spread over it to a thickness of about 5 cm. This can
be repeated twice a week.
All these organic wastes can be turned over or mixed periodically with a pickaxe or a
spade.
Regular watering should be done to keep the right amount of moisture in the pits. If
the weather is very dry it should be dampened periodically.
Harvesting of Vermicompost
The compost is ready when the material is moderately loose and crumbly and the
colour of the compost is dark brown. It will be black, granular, lightweight and
humus-rich.
In 60 to 90 days (depends up on the size of the pits) the compost should be ready as
indicated by the presence of earthworm castings (vermicompost) on the top of the
bed. Vermicompost can now be harvested from the bin/pit.
To facilitate separating the worms from the compost, stop watering two to three days
before emptying the beds. This will force about 80 per cent of the worms to the
bottom of the bed.
The worms can also be separated by using sieves/meshes. The earthworms and the
thicker material, which remains on top of the sieve, goes back in the bin and the
process starts again. The smell of the compost is earth-like. Any bad odour if formed
is a sign that fermentation has not reached its final goal and that the bacterial
processes are still going on. A musty smell indicates the presence of mold or
overheating which leads to loss of nitrogen. If this happens, aerate the heap better or
start again, adding more fibrous material and keeping the heap drier. The compost is
then sieved before being packed.
205
The harvested material should be placed in a heap in the sun so that most of the
worms move down to the cool base of the heap.
In the two or four pit system, watering should be stopped in the first chamber so that
worms will automatically move to another chamber where the required environment
for the worms are maintained in a cyclic manner and harvesting can be done
continuously in cycles.
Moisture level in the bed should not exceed 40-50%.Water logging in the bed leads
to anaerobic condition and change in pH of medium.This hampers normal activities
of worms leading to weight loss and decline in worm biomass and population.
Temperature of bed should be within the range of 20-30 degree centigrade.
Worms should not be injured during handling.
Bed should be protected from predators like red ants, white ants, centipedes and
others like rats, cats , poultry birds and even dogs
The organic wastes should be free from plastics, chemicals, pesticides and metals etc.
206
6. NURSERY
Nursery is a place where seedling, saplings or any other planting materials are raised,
propagated, multiplied and sold out for planting.
Importance of Nursery:
1. The young seedlings require special attention during the first few weeks after germination.
It is easier and economical to look after the young and tender seedlings growing in nursery
bed in a small area than in a large permanent site.
2. Majority of fruit crops are propagated by vegetative means. The propagules require special
skill and aftercare before transferring them in the main field. In a controlled condition in
nursery all these can be provided successfully by skilled labour.
3. Cuttings are best rooted and grafts are hardened in the mist house chamber which is an
integrated part of a nursery.
4. Direct sowing method is not so successful in several crops when compared with
transplanting of seedlings raised in nursery.
5. Plants hardened in the nursery are preferred for causality replacement in orchards.
6. Besides these, raising of seedlings or saplings in nursery provides more time for pre-
planting operations/preparations.
7. Seasoning/hardening of seedlings against natural odds is only possible in nursery.
207
4. Nursery bed:
Types of nursery bed
a) Flat bed b) Raised bed c) Deep bed
a) Flat Bed: - It is prepared where, there annual rain fall is very less or water drainage
system is good.
b) Raised bed:- It is most popular nursery bed. It is prepared where, there annual rainfall is
very high or water drainage system is poor. It is generally made 15cm high from ground
level.
15cm
c) Deep bed:- It is prepare in temperate zone for protection of cold wind. It is generally made
25-30cm deep from ground level.
Size of Bed:-
Soil mixture:-This is the most commonly employed medium for pot plants. It usually
consists of red earth, well decomposed cattle manure, leaf mold, river sand and also charcoal
in some cases. Soil mixture commonly used for propagation is
Red earth - 2 parts
FYM - 1 part
208
Sand - 1 part
Fruit Nursery:- Fruit plants seedling are transferred nursery to orchard in 1-2 year old. But
papaya seedling should be transplanted in two months old.
Deciduae fruits seedling should be transplanted in Feb-March month without earth
ball.
Evergreen fruits seedling should be transplanted in June-July month with earth ball.
Papaya seeds are sowing in Feb-march month and seedling should be transplanting in
May.
Hardening off:- Hardening off is the process of moving plants outdoors for a portion
of the day to gradually introduce them to the direct sunlight, dry air, and cold nights.
15% extra plants should be purchase during purchasing of seedling.
Seedling plant should be planted in orchard during evening hours.
Vegetable Nursery:-
Vegetable Area need in nursery for Seedling age for
one hector Planting transplanting
Tomato 100-125m2 3-4 weeks
Bringle 125-150 m2 3-4 weeks
Chilli 150-200 m2 3-4 weeks
Cole Crops 250 m2 6-8 weeks
Onion 500 m2 6-8 weeks
Hi-Tech Nurseries:-There is sudden increase in the demand for certain commercial plants.
For example Tissue cultured banana, gerbera and carnation etc. It is not possible to fulfill this
requirement by ordinary or common nursery practices. There is necessity to have special
techniques and methods to meet the demand and only Hi-tech nurseries can satisfy this type
of demand. These nurseries grow plants in greenhouse, building of glass or a plastic tunnel,
designed to protect young plants from harsh weather, while allowing access to light and
ventilation. Modern greenhouses allow automated control of temperature, ventilation, light,
watering and feeding. Some also have fold-back roofs to allow "hardening-off" of plants
without the need for manual transfer of plants to the outdoor beds.
209