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Beijing Quanxin Ultrasonic CO.,LTD: More Information of Ultrasonic Transducer

This document provides information on using ultrasonic transducers, including how to identify positive and negative electrodes, how to connect multiple transducers in parallel, how to select insulating cable, and how to test insulation. It also defines parameters for transducers like resonance frequency and impedance. Guidelines are given for selecting transducer power based on tank size and distribution, and why sweeping frequency circuits are preferable for multiple transducer arrays.

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124 views4 pages

Beijing Quanxin Ultrasonic CO.,LTD: More Information of Ultrasonic Transducer

This document provides information on using ultrasonic transducers, including how to identify positive and negative electrodes, how to connect multiple transducers in parallel, how to select insulating cable, and how to test insulation. It also defines parameters for transducers like resonance frequency and impedance. Guidelines are given for selecting transducer power based on tank size and distribution, and why sweeping frequency circuits are preferable for multiple transducer arrays.

Uploaded by

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Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Beijing Quanxin Ultrasonic CO.

,LTD
www.qxultrasonic.com,www.ultrasonicatomizer.com

More Information of Ultrasonic Transducer


Beijing Quanxin Ultrasonic Co.,LTD
Guanghua Road 16,Tongzhou District.Beijing 101113.China
Email:support@qxultrasonic.com
Website:www.qxultrasonic.com
www.ultrasonicatomizer.com

How to use ultrasonic transducer

1) How to know ultrasonic transducer’s positive and negative electrode?

The electrode between two piezoelectric ceramics is positive.other electrode is negative.


The following picture showing ultrasonic transducer’s positive and negative electrode:

2)How to connect ultrasonic transducer by cable?

All the ultrasonic transducers should be connected in parallel.The wire should pass the hole to coil junction,
then soldered. It should avoid overlap welding.
The following picture showing how to connect ultrasonic transducers.

-1-
Beijing Quanxin Ultrasonic Co.,LTD
Guanghua Road 16,Tongzhou District.Beijing 101113.China
Email:support@qxultrasonic.com
Website:www.qxultrasonic.com
www.ultrasonicatomizer.com

3)How to choose the cable to connect ultrasonic transducer.


Use the enough soft silicone wire of above 1.2 square diameter.

4)How to let ultrasonic transducer insulation and test?


Bare wire and tin welding parts covered by heat shrinkable casing and silicone coating sealing.

5)How to test ultrasonic transducer insulation?


Use 1500 v megohmmeter to measure insulation resistance in positive and negative electrode. The insulation
resistance required more than 50 m Ω except for high humidity environment.

6)What does ultrasonic transducer parameters stand for?


Free capacitance CT = C0 + C1; C0 stands for static capacitor; C1 stands for dynamic capacitance; Dt stands
for dielectric loss; fs stands for series resonance frequency; fp stands for parallel harmonic frequency.
Bandwidth FSP = fp - fs, bandwidth f12 = f2 - f1.
f1 and f2 stands for left and right point of half power bandwidth respectively; R1 stands for dynamic resistor;
L1 stands for dynamic inductance; Zr or Zmin stands for series resonance impedance; Zmax stands for series
resonance impedance; Qm stands for the mechanical factor quality; Keff stands for coupling coefficient.

7)How does the center group the ultrasonic transducer?


Generally,Ultrasonic transducers group in accordance to its frequency, capacity and impedance.

8)How to define the power of ultrasonic transducers?


Ultrasonic cleaning transducer power is generally refers to rated average power. It is the maximum input
electric power under the resonant frequency.

9)How to define the power of ultrasonic cleaner?


Ultrasonic cleaner power which referred as the nominal power, equals to the number of transducer multiply
its power rating of the product geometry. But the input electric power is lower than the nominal power.

10)Why input electrical power lower than ultrasonic cleaning machine power?
A single ultrasonic transducer power is maximum under the resonant frequency. In case of multiple
ultrasonic transducer in parallel, the total frequency will deviate from single ultrasonic transducer resonant
-2-
Beijing Quanxin Ultrasonic Co.,LTD
Guanghua Road 16,Tongzhou District.Beijing 101113.China
Email:support@qxultrasonic.com
Website:www.qxultrasonic.com
www.ultrasonicatomizer.com

frequency because of inconsistency of ultrasonic transducer and its binding technology.


If ultrasonic transducers cannot work under its optimal frequency,the total input power is definitely lower
than cleaner’s nominal power.For a single drive circuit,the more parallel of the transducer,the bigger
deviation between them.

11) How to choose the power of ultrasonic cleaner?


The cleaner power is generally decide on the tank size and transducer’s distribution. Usually it is calculated
by power density of 0.5- 0.6 w/cm2.

12)How to distribute ultrasonic cleaning transducer in the inside of ultrasonic cleaner?


Ultrasonic Transducers arrangement depend on tank configuration. Considering the effective distance of
different frequencies, then multiply power density to get the whole numbers.

13)Why ultrasonic cleaner has multiple frequency when debugging.


When debugging machine after installed ultrasonic transducers, in the resonance point parts has four
frequency under the condition of strong electric field. The lower is the vibrator transverse vibration
frequency, next is the whole frequency of direction vibration that produced by vibrator and the whole of
stainless steel adhesion formation, lower than the inherent frequency of ultrasonic transducer slightly.

The third is the inherent frequency of transducer.


The fourth is piezoelectric ceramics radial vibration frequency.
The second and third frequency are available.In addition,when circuit inductance didn’t match well, there
will happens deviation frequency and vibration phenomenon.

14) Why we need to chooe sweeping frequency circuit?

Sweeping frequency circuit let ultrasonic transducers which are in parallel have a best vibration in every
single pulse period.It decreased its requirement for ultrasonic transducer installation process and ultrasonic
transducer consistency.In addition,the effect of ultrasonic vibration is better than the impact of continuous
work and ultrasonic uniformity. Moreover, the input electric power is lower and more reliability.

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