This document provides training on quality control of reinforced concrete works. It covers topics such as pre-casting, casting, and post-casting procedures. The training aims to improve understanding of reinforced concrete trades among staff and workers.
This document provides training on quality control of reinforced concrete works. It covers topics such as pre-casting, casting, and post-casting procedures. The training aims to improve understanding of reinforced concrete trades among staff and workers.
This document provides training on quality control of reinforced concrete works. It covers topics such as pre-casting, casting, and post-casting procedures. The training aims to improve understanding of reinforced concrete trades among staff and workers.
This document provides training on quality control of reinforced concrete works. It covers topics such as pre-casting, casting, and post-casting procedures. The training aims to improve understanding of reinforced concrete trades among staff and workers.
operation staff and workers. • To increase the understanding of operation staff and workers on RC trades
‘Improving the quality of works for RC Trades’
Overview
Control of RC Works Tool Box
• This training will improved the
understanding and knowledge of the staff and workers on the RC trades. • Tool Box will covered: a. Pre-casting b. During Casting c. Post-casting Topic One Pre-casting & Post-casting procedure Quality Control (Control of RC Works)
- Pre-Casting Surveyor Setting Out
Formwork Setting
Formwork Joint Seal using Aluminum Strip/Tape/Sealant
M&E trades, PT trades & Rebar Installation
Final Level Setting using Level Pegs 1.0m Interval for inspection
Surveyor final Precaution
check prior casting Surveyor in- Concreting process checking
Surveyor as built Strike Formwork/Curing check Quality Control (Control of RC Works)
- Post-Casting Subcon to make good defect with compliance to GE’s standard
GE to make good formwork joint Subcon delay in making good
to achieve desired quality for of defect; to issue site memo direct painting to soffit and SQMS requirement After 3 days failure to comply, GE will proceed with the making good of defect
QS to document the cost implication Official letter issued
and deduct payment accordingly with cost implication Topic Two Good Practice before casting (Pre-casting) Formwork Gap Sealed with Tape to Prevent Slurry Lost Peg Slab Level at every 1000mm Final Surveyor Check Prior Casting Prevent Slurry Lost Starter Bar Cover Prior Casting Edge Protection to Avoid Concrete falling onto completed works below Plastic Sheet To Cover Starter Bar of Adjacent Slab Casting Plastic Sheet To Cover Starter Bar of For Shear Wall Topic Three Good Practice during casting (Casting) Usage of Laser for Accuracy Slab Casting and In-Process Check Column Concreting Using Chute & Sunny Hose
Tee YY
The proposal and recommendations contained herewith remain the sole property of Sunway Group. Any unauthorized duplication or content use without consent of authority from Sunway Group, is deemed as breach of copyright. Workers standby to seal crack before concrete hardened Topic Four Good Practice After Casting (Post-Casting) Post Casting Check 1/2 Curing of Slab using Plastic Sheet & Water 2/2 Curing of Slab using Plastic Sheet & Water Slab with Finish Roughened to avoid Shrinkage Crack & Bare Finish Hand Over To Tenants. Formwork Joint Grind Good Ramp & Groove Line Construction Off-Form Soffit Slab Slab Soffit Slab Soffit Slab Soffit Slab Soffit & Column Slab Soffit & Column Lift Core Wall Retaining Wall Construction Joint
To clean to joint before the concrete hardened
Construction Joint
Construction joint Construction Joint
Construction joint Topic Five Issuance of Site Memo, Letter & NCR Site Memo Issuance to Sub-Contractor NCR Issuance to Sub-Contractor Progressive Decision to Improved Quality
Preventive Action Root Cause & preventive Action
PROGRESSIVE DECISIONS TO IMPROVE QUALITY
TRADE PROBLEM ROOT CAUSE PREVENTIVE ACTION Piling ECC run off (i) Piling platform not good - To prepare proper piling platform (ii) Setting out not proper - Setting out to be checked by land surveyor (iii) Survey reference point out - Reference point to be offset & rechecked by piler/supervisor Pile head crack (i) Pile not vertical during driving - To check verticality of pile at every length (ii) Pile driving hammer cushion - To replace hammer cushion once worn out worn out (iii) Quality of pile is poor - Pile quality to be verified prior to hoist/pitching (iv) Hammer does not hit the pile - Ensure hammer hits pile evenly/squarely evenly/squarely (v) "Set" Value adapted are strict - Check/verify concrete strength of pile before piling - Prepare method statement for repairing pile hacked in the event it cracked - Use only reasonable well estimated "set" and confirm capacity by loading test Pile out of (i) Piling rigs leader/frame not - To check piling rig leader/frame for verticality verticality monitored for verticality progressively (ii) Pile jointing not properly aligned - Pile jointing to be properly aligned & square (iii) Casing not monitored for - Casing installed to check for verticality verticality Broken pile (i) Piles were not pitched using - Ensure all piles are stacked as close as possible to the crane piling point using crane (ii) Careless during pitching process - Ensure piling rig is not used to drag piles which are placed too far from piling point Root Cause & preventive Action
TRADE PROBLEM ROOT CAUSE PREVENTIVE ACTION
Earthwor Slope erosion (i) Expose to weather - Carry out turfing immediately after completion ks (ii) No proper drainage - Provide drainage system at Berm and Toe of slope (iii) No proper gradient - Should follow the gradient as given in construction drawing (iv) Soft ground - To remove unsuitable materials. Compaction test (i) Moisture content is not optimum - To ensure the earth is dry at optimum moisture content failed and clean (ii) Test failed from debris - Ensure compaction carried out as per specification Boundary run off (i) Setting out not proper - Setting out to be properly checked by land surveyor - Reference point to be offset and rechecked before commencement
Drainage Alignment and (i) Setting out - Setting out to be properly checked by land surveyor level - Level pegs to be placed at suitable intervals and especially nearby the sump locations. Gradient (i) Improper bedding - Marking pad of gradient as per drawings to be laid before laying the bedding material. Roadwor Ponding (i) Improper Dipping - To ensure proper dipping before proceedings with k successive bases. Blistering / (i) Improper Mixes - To conduct trial mixes to check the quantity of bitumen in Bleeding mix Bumpiness (i) Improper compaction - To compact the bases at suitable temperature and as per specifications. Root Cause & preventive Action TRADE PROBLEM ROOT CAUSE PREVENTIVE ACTION Structural Honeycomb (i) Grout loss - To ensure form tightness (ii) Insufficient vibration - To close all gap (iii) Segregation due to improper - To ensure sufficient vibration with poker of suitable size. placement (iv) Poker pulled out too early due - Height of concrete placement to follow specification to fast speed of concrete placement & - Speed of concrete placement to controlled causing insufficient vibration. (v) Semi-skilled workers using - Only skillled workers are allowed to use the poker vibrator poker vibrator Crack (i) Premature stripping of formwork - Formwork dismantling to follow specification and concrete (ii) Curing not done strength - To ensure proper curing of concrete after removal of formwork Bulging (i) Insufficient support - Ensure sufficient prop over the leveled and compacted base. (ii) Insufficient strut - Ensure sufficient strut (iii) Insufficient form tie - Ensure sufficient form tie (iv) Formwork condition bad - Ensure formwork in good condition (v) Over vibration - Competent works to ensure no over vibration Rebar exposed (i) Insufficient spacer cubes - To ensure sufficient spacer cubes (ii) Insufficient vibration - Vibration properly done around congested rebar area Formwork skin (i) Using damaged or worn out - To use only good condition formwork peel formwork Uneven surface (i) Using timber formworks for - To use only steel formwork circular column Out of alignment (i) Formwork tie gave way - To ensure formwork tie are secured properly during before and during concreting (ii) Ground floor setting not correct - To protect all control points given and recheck with due to disturbed control points licensed surveyor Rubbish at (i) Improper cleanliness - Close column head after clearing rubbish column head & - Clean & remove rubbish & loose aggregate from construction joint construction joint area Q&A
