Automated Guided Vehicle System by Laukik P Raut

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“AUTOMATED GUIDED

VEHICLES”

Laukik P Raut
Department of Mechanical Engineering
CONTENTS

 Introduction
 History of AGV’S
 What is AGV?
 Types of AGV’s
 Why consider AGV’s
 Types of navigations in AGV’s
 Applications of AGV’s
Introduction
AGVs increase efficiency and reduce costs by helping to
automate a manufacturing facility or warehouse.

AGVs can carry loads or tow objects behind them in


trailers. The trailers can be used to move raw materials
or finished product. The AGV can also store objects on a
bed. some AGVs use fork lifts to lift objects for storage.
AGVs are employed in nearly every industry, including,
paper, metals, newspaper and general manufacturing.
Continued…
An AGV can also be called a laser guided vehicle(LGV)
or self-guided vehicle (SGV). In Germany the
technology is also called Fahrerlose Transport system
(FTS) and in Sweden Forarlosa trucker.

AGVs are available in a variety of models and can be


used to move products on an assembly line, transport
goods throughout a plant or warehouse.
What is AGV?
AGV is a material handling system that uses
independently operated, self-propelled vehicles
guided along defined pathways.
Types of AGV’S
 Driverless trains

 AGV’s pallet trucks

 Unit load carriers


Driverless trains:-
 It consists of a towing vehicle that pulls one or more
trailers to form a train.
 This type is applicable in moving heavy pay loads
over large distance in warehouses or factories with
or without intermediate pickup and drop off points
along the route.
 It consists of 5-10 trailers and is an efficient
transport system.
 The towing capacity is up to 60,000 pounds
Driverless train
Driverless train
AGV Pallet Trucks:-
 Pallet trucks are used to move palletized loads
along predetermined routes.
 The capacity of an AGV pallet truck ranges up
to several thousand kilograms and some are
capable of handling two pallets.
 It is achieved for vertical movement to reach
loads on racks and shelves.
AGV Pallet Truck
AGV Pallet Truck

3/27/2017
Unit load carriers:-
 These are used to move unit loads from one
station to another.
 It is also used for automatic loading and
unloading of pallets by means of rollers.
 Load capacity ranges up to 250 kg or less.
 Especially these vehicles are designed to move
small loads.
Unit load carrier
Unit load carrier
Why consider AGVs?
 Reduces the labor cost.
 Flexible.
 Intelligent.
 Time consuming.
 Can significantly reduce production &
warehouse costs.
 Transforming the materials handling industry.
Types of navigation in AGV’S
 Wired navigation

 Guide tape navigation

 Laser target navigation


Wired navigation
 The wired sensor is placed on bottom of the
AGV’S and is placed facing the ground.
 A slot is cut in the ground and a wire is placed
approximately 1 inch below the ground.
 The sensors detects the radio frequency
being transmitted from the wire and follows
it.
wired navigation AGV’S
Guide tape navigation
 The AGV’S( some known as automated guided carts or AGC’S) use
magnetic tape for the guide path.
 The AGC’S is fitted with the appropriate guide
sensors to follow the path of the tape.
 It is considered a “passive” system since it
does not require the guide medium to be
energized as wire does.
Guide tape navigation AGV’S
Laser target navigation
 The AGV’S carry’s a laser transmitter and
receiver on a rotating turret.
 The laser is sent off then received again the
angle and distances are automatically
calculated and stored into AGV’S memory.
 The AGV’S has reflector map stored in
memory and can correct its position based on
errors between the expected and received
measurements.
3/27/2017
Continued…

 It can then navigate to a destination target


using the constantly updating position.
Laser target navigation AGV’S
Common AGV Applications
Automated Guided Vehicles can be used in a wide
variety of applications to transport many different
types of material including pallets, rolls, racks, carts,
and containers.

Raw Material Handling:-


AGVs are commonly used to transport raw materials
such as paper, steel, rubber, metal, and plastic. This
includes transporting materials from receiving to the
warehouse, and delivering materials directly to
production lines.
Work-in-Process Movement:-
Work-in-Process movement is one of the first
applications where automated guided vehicles
were used, and includes the repetitive
movement of materials throughout the
manufacturing process.
Pallet Handling:-
Pallet handling is an extremely popular
application for AGVs as repetitive movement of
pallets is very common in manufacturing and
distribution facilities.
Finished Product Handling:-

Moving finished goods from manufacturing


to storage or shipping is the final movement of
materials before they are delivered to
customers. These movements often require the
gentlest material handling because the products
are complete and subject to damage from rough
handling.
Pallet handling Finished goods handling
Thank you

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