Pratt & Whitney Canada: Overhaul Manual MANUAL PART NO. 3013243

PRATT & WHITNEY CANADA
OVERHAUL MANUAL
MANUAL PART NO. 3013243
LIST OF EFFECTIVE PAGES
CHAPTER CHAPTER
SECTION PAGE DATE SECTION PAGE DATE
LEP 1 Jul 02/2004 72-01-00 501 Nov 30/2001
2 blank Jul 02/2004 Assembly 502 Nov 30/2001
503 Nov 30/2001
Contents 1 Jul 02/2004 504 Nov 30/2001
2 Jul 02/2004 505 Nov 30/2001
3 Jul 02/2004 506 Nov 30/2001
4 blank Jul 02/2004 507 Nov 30/2001
508 Nov 30/2001
72-01-00 1 Mar 05/2004 509 Nov 30/2001
Description and 2 blank Mar 05/2004 510 Nov 30/2001
Operation 3 deleted 511 Nov 30/2001
4 deleted 512 Nov 30/2001
513 Nov 30/2001
72-01-00 101 Jul 02/2004 514 Nov 30/2001
Disassembly 102 Nov 30/2001 515 Nov 30/2001
103 Nov 30/2001 516 Nov 30/2001
104 Nov 30/2001 517 Nov 30/2001
105 Nov 30/2001 518 Nov 30/2001
106 Nov 30/2001 519 Nov 30/2001
107 Nov 30/2001 520 Nov 30/2001
108 Nov 30/2001 521 Nov 30/2001
109 Nov 30/2001 522 Nov 30/2001
110 Nov 30/2001 523 Nov 30/2001
111 Nov 30/2001 524 blank Nov 30/2001
112 Nov 30/2001
113 Nov 30/2001 72-01-00 601 May 19/2000
114 Nov 30/2001 Fits and 602 May 19/2000
115 Nov 30/2001 Clearances 603 May 19/2000
116 Nov 30/2001 604 May 19/2000
117 Nov 30/2001
118 blank Nov 30/2001 72-01-00 901 May 19/2000
Storage 902 May 19/2000
72-01-00 201 May 19/2000 Instructions
Cleaning 202 blank May 19/2000
72-01-00 1301 May 19/2000
72-01-00 301 May 19/2000 Light Overhaul 1302 May 19/2000
Inspection 302 blank May 19/2000 1303 May 19/2000
1304 May 19/2000
72-01-00 401 May 19/2000
Repair 402 blank May 19/2000
Page 1/2
72-01 LEP Jul 02/2004
OVERHAUL MANUAL
TABLE OF CONTENTS
SUBJECT PAGE
POWER SECTION - DESCRIPTION AND OPERATION 72-01-00

1. Description 1
2. Operation 1
POWER SECTION - DISASSEMBLY 72-01-00
1. General 101
2. Consumable Materials 101
3. Special Tools 101

4. Fixtures, Equipment and Supplier Tools 101
5. Disassembly 101
A. Remove T5 Thermocouple Harness and Bus-bar Assembly 101
B. Remove Power Turbine Stator Housing and Stator Assembly 102
C. Remove Power Turbine and Shroud 102
D. Remove Reduction Gearbox Front Housing Assembly 103
E. Remove Reduction Gearbox Rear Housing and Power Turbine
Shaft Assembly 105
F. Remove Thermal Insulation Blanket and Exhaust Duct 105
POWER SECTION - CLEANING 72-01-00
1. General 201
POWER SECTION - INSPECTION 72-01-00

1. General 301
POWER SECTION - REPAIR 72-01-00
1. General 401
POWER SECTION - ASSEMBLY 72-01-00
1. General 501
Page 1
72-01 CONTENTS Jul 02/2004
OVERHAUL MANUAL
TABLE OF CONTENTS
SUBJECT PAGE
POWER SECTION - ASSEMBLY (Cont’d) 72-01-00

5. Procedure 502
A. Assembly of Power Turbine Shaft Housing to Reduction
Gearbox Rear Housing 502
B. Assemble Power Turbine Shaft Housing and Reduction
Gearbox Rear Housing 503
C. Installation of Reduction Gearbox Front Housing Assembly on
Rear Housing and Exhaust Duct 503
D. Power Turbine Shroud Installation and Clearance Check 505
E. Power Turbine Shroud Grinding 508
F. Install Power Turbine Disk and Blade Assembly 509
G. Installation of Power Turbine Stator Housing and Stator
Assembly 511
H. Installation of T5 Thermocouple Harness, Bus-bar Assembly,
Interstage Sealing Ring and Containment Ring 511
I. T5 Function and Electrical Checks 515
POWER SECTION - FITS AND CLEARANCES 72-01-00
1. General 601
POWER SECTION - STORAGE INSTRUCTIONS 72-01-00
1. General 901
5. Procedure 901
A. Preparation for Storage 901

POWER SECTION - LIGHT OVERHAUL 72-01-00
1. General 1301
Page 2
OVERHAUL MANUAL
TABLE OF CONTENTS
SUBJECT PAGE
POWER SECTION - LIGHT OVERHAUL (Cont’d) 72-01-00
2. Light Overhaul Reference Guide 1301

3. Hot Section Inspection (HSI) 1302
A. Category A 1302
4. Engine Overtemperature 1303
A. Overtemperature - Category A 1303
B. Overtemperature - Category B 1303
5. Dropped Engine 1303
A. Procedure 1303
6. Loss Of All Power Turbine Blades 1304
A. Engines Subjected To Loss Of All Power Turbine Blades 1304
7. Damaged Ring Gear, First and Second-Stage Sun Gear or Power
Turbine Shaft Coupling 1304
A. Procedure 1304
Page 3/4
OVERHAUL MANUAL
POWER SECTION - DESCRIPTION AND OPERATION
1. Description
Refer to applicable Engine Maintenance Manual for Description and Operation.
2. Operation
Refer to applicable Engine Maintenance Manual for Description and Operation.
72-01-00 Page 1/2

POWER SECTION - DESCRIPTION AND OPERATION Mar 05/2004
OVERHAUL MANUAL
POWER SECTION - DISASSEMBLY
1. General
A. Personnel disassembling the power section should make frequent reference to the
INTRODUCTION section of this manual to familiarize themselves with general
overhaul procedures (Ref. Outline of Overhaul Procedures).
B. Remove power section from gas generator case (Ref. 72-00-00, DISASSEMBLY).
C. Secure power section in stand (Ref. 72-00-00, DISASSEMBLY). Disassemble power

section into subassemblies for overhaul in appropriate chapter as described, in
following text.
2. Consumable Materials
Not Applicable
3. Special Tools
Tool No. Name

PWC30040 Eye
PWC30114-08 Wrench
PWC30139 Puller
PWC30332 Wrench
PWC30335 Spreader
PWC30336 Protector
PWC30403 Puller
PWC30800 Stand
PWC32179 Base
PWC32396 Jackscrew
4. Fixtures, Equipment and Supplier Tools
Not Applicable
5. Disassembly
A. Remove T5 Thermocouple Harness and Bus-bar Assembly (Ref. Fig. 101)
(1) Position power section vertically in stand (PWC30800) with power turbine up.
(2) Cut lockwire securing T5 thermocouple harness (1) to harness clips (4) on stator
housing (7).
72-01-00 Page 101

POWER SECTION - DISASSEMBLY Jul 02/2004
OVERHAUL MANUAL
CAUTION: EXERCISE CARE WHEN REMOVING TERMINAL SCREWS. DO NOT

APPLY EXCESSIVE PRESSURE ON TERMINAL LUGS OR TERMINAL
BARS OF PROBE ASSEMBLY AS INSULATION MATERIAL IS EXTREMELY
FRAGILE.
(3) Using 9/64 inch and 7/64 inch Allen wrenches, remove screws securing short lead
(6) and long lead (17) of T5 thermocouple harness (1), from their respective alumel
and chromel lug, and place clear of stator housing (7).
(4) Using 9/64 inch and 7/64 inch Allen wrenches, remove cap screws (19) from their
respective alumel (20) and chromel (23) terminals on each of eight probe
assemblies (5), using a standard 9/32 inch open end wrench to hold probe terminal.
NOTE: 1. Pre-SB1212 PT6A27/28 engines have ten thermocouple probe

assemblies, Post-SB1212 and all PT6A-21 engines have eight
thermocouple probe assemblies.
NOTE: 2. Pre-SB1503 engines use cap screws to secure the terminals on

thermocouple probe assemblies. Post-SB1503 engines use hex head
bolts to secure terminals.
(5) Remove five bus-bar mounting screws (11) and retaining plates (12), and withdraw
T5 bus-bar assembly (9 and 10) and interstage sealing ring (8) from stator housing.
NOTE: Do not remove two wirelocked plugs (Post-SB1212).
(6) Using wrench (PWC30114-08) loosen probe coupling nut (21) on each T5
thermocouple probe assembly (5) and remove probe assemblies from stator housing.
Remove and discard copper washer (22).
(7) Remove ten silver-plated bolts (14) securing containment ring (13) to exhaust duct
(15), leaving two bolts (16) at scalloped position intact. Remove containment ring.
(8) Mark location of harness clips (2 and 3) on T5 harness (1). Cut lockwire securing
T5 harness to clips on exhaust duct (4) and remove T5 harness.
(9) Overhaul bus-bar and probe assembly (Ref. 77-20-01), T5 wiring harness (Ref.
77-22-01), containment ring, sealing ring and retaining plates (Ref. 72-50-03).
B. Remove Power Turbine Stator Housing and Stator Assembly (Ref. Fig. 102)
(1) Remove remaining two bolts (5) and separate half-rings (2), stator housing (4) with
stator assembly (3) from exhaust duct. Place stator assembly on bench with leading
edge of vanes up.
(2) Lift stator housing (4) from stator assembly (3).
(3) Overhaul power turbine stator housing and stator assembly (Ref. 72-50-03).
C. Remove Power Turbine and Shroud (Ref. Figs. 103, 104 and 105)
(1) Install wrench (1, Fig. 103) (PWC30332) on flange D of exhaust duct, ensuring that
lugs on power turbine balancing ring are correctly seated in slots of wrench.
72-01-00 Page 102

POWER SECTION - DISASSEMBLY Nov 30/2001
OVERHAUL MANUAL
(2) Insert protector sleeve (7) (PWC30336) into centerbore of power turbine disk, then
install spreader (2) (PWC30335), ensuring it is fully seated by turning center screw
(3) to the stop.
(3) Hold center screw (3) and turn outer sleeve (4) to unlock keywasher (5) on power
turbine disk retaining bolt (6).
(4) Remove spreader, then slacken retaining bolt (6) using conventional socket.
Remove protector sleeve (7), bolt (6) and keywasher (5).
(5) Insert puller (1, Fig. 105) (PWC30403) in centerbore of disk and engage lugs (2)
with slots (3) in disk. (Ref. Detail A.)
(6) Ease body (4) downward until lug (2) is below slot (3) (Ref. Detail B), then turn
body (4) with lug (2) to contact underside of disk (Ref. Detail C).
(7) Position lock (5) in disk slot (3) and turn nut (6) until disk is free.
(8) Remove wrench (1, Fig. 103), puller (1, Fig. 105) and withdraw power turbine disk
from shaft. Place turbine carefully in a suitable protective container.
(9) Using an approved marking method (Ref. INTRODUCTION), index mark power
turbine shroud (4, Fig. 104) with respect to offset hole on exhaust duct (1).
(10) Using puller (PWC30139) withdraw power turbine shroud (4) from exhaust duct (1),
rotating puller 90 degrees to ensure even removal of shroud.
(11) Remove retaining ring (3) and withdraw No. 3 bearing cover (Pre-SB1171)
assembly (2). On Post-SB1287 cover assemblies, care should be taken not to
damage anti-rotation dimples.
(12) Overhaul shroud (Ref. 72-50-03) and power turbine (Ref. 72-50-04).
D. Remove Reduction Gearbox Front Housing Assembly (Ref. Fig. 106)
(1) Position power section vertically in stand with reduction gearbox up.
(2) Remove 36 self-locking nuts (2), washers (3), bolts (5) and (6) and lifting bracket
(7).
(3) Separate reduction gearbox front housing from rear housing using jacking screws
(PWC32396) in threaded holes in flange A.
(4) Attach lifting eye (PWC30040) to propeller shaft flange. Using a suitable hoist, lift
reduction gearbox front housing assembly and lower on to bench.
(5) Remove sling and jacking screws, invert gearbox front housing assembly and install
on base (PWC32179).
(6) Remove preformed packing (4) from groove in flange A.
(7) Overhaul reduction gearbox front housing assembly (Ref. 72-10-00).
72-01-00 Page 103

OVERHAUL MANUAL
15
14
13
1
16
17
18
A
B
STATOR HOUSING
ASSEMBLY 2
4 3
12
11 5
10
9
8
C
7 EXHAUST DUCT
6 ASSEMBLY
19
23
DETAIL A
20
DETAIL B 24
NOTE
CORRECT LACING OF DETAIL OF LOWER PROBE BOSS 21
HARNESS TO CLIPS 22
BLANKING PLUGS (POST0SB1212)
DETAIL ’B’ − TWIST WIRE
ENDS DOWNWARD AWAY VIEW C DETAIL OF TYPICAL
FROM T5 PROBE. THERMOCOUPLE PROBES
C8527A
T5 Thermocouple Harness and Bus-bar
Figure 101
72-01-00 Page 104

OVERHAUL MANUAL
Key to Figure 101
1. T5 Thermocouple Harness
2. Harness Clip
3. Exhaust Duct Harness Clip
4. Stator Housing Harness Clip
5. T5 Thermocouple Probe Assembly (Ref. SB1212)
6. Short Lead
7. Stator Housing
8. Interstage Sealing Ring (2 ea) (Pre-SB1219) orInterstage
Sealing Ring (1 ea) (Post-SB1218)
9. Alumel Bus-bar (T5 Bus-bar Assembly)
10. Chromel Bus-bar (T5 Bus-bar Assembly)
11. Bus-bar Mounting Screw
12. Retaining Plate (Interstage Sealing Ring) (Post-SB1102)
13. Containment Ring (Post-SB1220)
14. Bolt
15. Exhaust Duct
16. Bolt (Half-ring Retaining)
17. Long Lead
18. Half-ring
19. Cap-screws (Pre-SB1503) or hex head bolts (Post-SB1503)
20. Alumel Terminal
21. Coupling Nut
22. Copper Washer
23. Chromel Terminal
24. Blanking Plug (Post-SB1212)
E. Remove Reduction Gearbox Rear Housing and Power Turbine Shaft Assembly (Ref. Fig.
107)
(1) Lift rear housing (3) and attached shaft housing (10) from exhaust duct (18).
Remove transfer tubes (2, 13 and 14) and sleeve strainer (16).
(2) Place assembly on bench, flange A down. Discard preformed packings (1 and 15).
(3) Remove self-locking nuts (9) and separate sleeve (19) (Post-SB1138), and
shaft housing (10) with sun gear, from gearbox rear housing (3). Discard preformed
packing (7).
(4) Overhaul reduction gearbox rear housing assembly (Ref. 72-10-00) and power
turbine shaft housing assembly (Ref. 72-50-04).
F. Remove Thermal Insulation Blanket and Exhaust Duct (Ref. Fig. 107)
(1) Withdraw thermal blanket (17) from exhaust duct (18).
72-01-00 Page 105

OVERHAUL MANUAL
2
5
4
3
C7257A
Removal of Power Turbine Stator Housing and Stator Assembly
Figure 102
72-01-00 Page 106

OVERHAUL MANUAL
Key to Figure 102
1. Exhaust Duct
2. Containment Mounting Half Rings
3. Stator Assembly
4. Stator Housing
5. Silver-plated Bolts
(2) Remove exhaust duct from stand.
(3) Overhaul thermal insulation blanket and exhaust duct (Ref. 72-50-05).
72-01-00 Page 107

OVERHAUL MANUAL
3
NOTE
1 POSITION TOOL ON 3 DOGS
2 LOCATED WITHIN BALANCING RING
EXHAUST
DUCT
5
C7258
Power Turbine Keywasher - Unlocking
Figure 103
72-01-00 Page 108

OVERHAUL MANUAL
Key to Figure 103
1. Wrench
2. Spreader
3. Center Screw
4. Outer Sleeve
5. Keywasher
6. Retaining Bolt
7. Protector Sleeve
72-01-00 Page 109

OVERHAUL MANUAL
8
7
6
5
4
3
2
C8529
Removal of Power Turbine and Shroud
Figure 104
72-01-00 Page 110

OVERHAUL MANUAL
Key to Figure 104
1. Exhaust Duct
2. No. 3 Bearing Cover Assembly (Pre-SB1171/Post-SB1171),
(Pre-SB1287/Post-SB1287)
3. Spacer (Pre-SB1171)
4. Retaining Ring
5. Power Turbine Shroud
6. Power Turbine
7. Keywasher
8. Power Turbine Mounting Bolt
72-01-00 Page 111

OVERHAUL MANUAL
A
5
4
2
6
7
B
2 5
3
C7259
Power Turbine Disk - Removal
Figure 105
72-01-00 Page 112

OVERHAUL MANUAL
Key to Figure 105
1. Puller
2. Lug
3. Disk Slot
4. Body
5. Lock
6. Nut
7. Disk
72-01-00 Page 113

OVERHAUL MANUAL
B
7
4
VIEW OF FLANGE A
IN DIRECTION OF ARROW B
5
7
C7262B
Removal of Reduction Gearbox Front Housing Assembly
Figure 106
72-01-00 Page 114

OVERHAUL MANUAL
Key to Figure 106
1. Lifting Eye
2. Self-locking Nut
3. Washer
4. Preformed Packing
5. Bolt
6. Bolt
7. Lifting Bracket (Front)
72-01-00 Page 115

OVERHAUL MANUAL
B PLANET GEAR CARRIER

PLANET GEARS
VIEW A SUN GEAR
RING GEAR DETAIL B

9 10
7 8
4 6
2 3 5
1
19
11
A 12
18
1
14
17
15
1
16
13
C8544
Removal of Reduction Gearbox Rear Housing and Power Turbine Shaft Housing Assemblies
Figure 107
72-01-00 Page 116

OVERHAUL MANUAL
Key to Figure 107
2. Transfer Tube
3. Reduction Gearbox Rear Housing
4. Preformed Packing *
5. Transfer Tube *
6. Oil Jet Strainer *
8. Pressure Oil Tube *
9. Self-locking Nuts
10. Power Turbine Shaft Housing Assembly
11. Scavenge Oil Tube *
12. Preformed Packing *
13 Transfer Tube
14. Transfer Tube
16. Sleeve Strainer
17. Thermal Insulation Blanket
18. Exhaust Duct
19. Sleeve (Post-SB1138, Alternative 1)
* For Reference only
72-01-00 Page 117/118

OVERHAUL MANUAL
POWER SECTION - CLEANING
1. General
Because scheduled overhaul in this chapter is restricted to removal and installation of

components forming a major sub-assembly, no cleaning procedures are included.
All information relating to component cleaning is contained in the relevant section of the
following chapters:
Chapter Title
72-10-00 Reduction Gearbox (PT6A-27/28)
72-11-00 Reduction Gearbox (PT6A-21)
72-50-03 Power Turbine Stator Housing, Stator
Assembly and Shroud and Containment
Ring.
72-50-04 Power Turbine, Nos. 3 and 4 Bearings, Sun
Gear, Shaft and Housing
72-50-05 Exhaust Duct and Thermal Insulation
Bracket
77-20-01 Bus-bar, Probe Assembly and T5 Wiring
Harness
72-01-00 Page 201/202

POWER SECTION - CLEANING May 19/2000
OVERHAUL MANUAL
POWER SECTION - INSPECTION
1. General

following chapters:
Chapter Title
Ring.
Bracket
Harness
72-01-00 Page 301/302

POWER SECTION - INSPECTION May 19/2000
OVERHAUL MANUAL
POWER SECTION - REPAIR
1. General

following chapters:
Chapter Title
Ring.
Bracket
Harness
72-01-00 Page 401/402

POWER SECTION - REPAIR May 19/2000
OVERHAUL MANUAL
POWER SECTION - ASSEMBLY
1. General
A. Personnel assembling the power section should refer to the INTRODUCTION section of
this manual to familiarize themselves with general overhaul procedures (Ref. Outline of
Overhaul Procedures).
B. This chapter describes assembly and installation of each overhauled subassembly, in a

logical sequence, until the power section build is complete, and ready for installation on
the engine at Final Assembly (Ref. Chap. 72-00-00, FINAL ASSEMBLY).
C. A table of fits and clearances contained in this chapter (Ref. Table 601) is provided for
reference during assembly and installation of power section subassemblies, when
dimensional and clearance checks may be required between mating parts, and in related
chapters where fits and clearances tables deal specifically with one of the two mating
components in question.
D. The type of lockwire used during assembly shall comply, unless otherwise specified, with
Specification AMS5687 which is 0.025 inch diameter heat and corrosion resistant steel
wire (PWC05-089) and will not be specified in assembly instructions. If a smaller diameter
of wire, to the same specification is required, it will be stated in the assembly
instructions.
The consumable materials listed below are used in the following procedures.
For alternate products, suppliers and suppliers addresses, refer to Consumable Materials
List P/N 3043340.
Item No. Name

PWC04-002 Grease, Molybdenum Disulfide
PWC05-061 Cloth, Abrasive Coated Crocus
PWC05-089 Lockwire or Safetywire, Nickel Alloy (CRES)
PWC05-110 Lockwire or Safetywire, Nickel Alloy (CRES)
PWC05-207 Cloth, Abrasive
3. Special Tools
The special tools listed below are used in the following procedures.
Tool No. Name

PWC30040 Eye
PWC30114-08 Wrench
PWC30237 Cover
PWC30269 Ring
PWC30332 Wrench
PWC30336 Protector
72-01-00 Page 501

POWER SECTION - ASSEMBLY Nov 30/2001
OVERHAUL MANUAL
Tool No. Name

PWC30458 Squeezer
PWC30800 Stand
PWC32209 Adapter
PWC32212 Pin
PWC32231 Fixture
PWC32232-50 Punch
PWC32232-51 Punch
PWC32380 Gage
PWC32396 Jackscrew
PWC32528 Wheel
PWC37918 Grinder
The fixtures, equipment and supplier tools listed below are used in the following procedures.
Name Remarks
Test Set TT1000A
5. Procedure
A. Assembly of Power Turbine Shaft Housing to Reduction Gearbox Rear Housing (Ref.
Fig. 501)
(1) Unidentified first-stage planet gears and ring gear must be index marked (Ref. Fig.
501) to ensure that initial gear teeth relationship, and hence tooth contact and
meshing characteristics, are maintained.
(a) With reduction gearbox rear housing (3) on bench, flange A down, install
preformed packing (7) in groove.
(b) Remove blanking caps from end of pressure oil tube (8) in power turbine shaft
housing assembly, and check that oil jet strainer (6) is installed.
(c) Install preformed packings (4) on transfer tube (5), and install transfer tube in
end of pressure oil tube (8). Install preformed packing (12) over end of
scavenge oil tube (11).
(d) If required, install sleeve (19) (Post-SB1138, Alternative 1) on shaft housing

and align index marks.
(e) Check that planet gear marked ‘‘X’’ is aligned with ring gear tooth marked ‘‘X’’,
ensuring that two planet gear teeth marked with work ‘‘UP’’ straddle ‘‘X’’ mark
on ring gear (Ref. Fig. 501, View A). Position planet gears ‘‘Y’’ and ‘‘Z’’ in a
similar manner with ring gear marks.
72-01-00 Page 502

OVERHAUL MANUAL
(f) Lower power turbine shaft housing assembly (10) on to rear-half reduction
gearbox housing (3). Align transfer tubes, dowel pin and studs with
corresponding holes, then hand press into position.
(g) Secure assemblies together with 12 self-locking nuts (9). Tighten nuts evenly
and torque 75 to 80 lb.in.
B. Assemble Power Turbine Shaft Housing and Reduction Gearbox Rear Housing (Ref.
Fig. 501)
(1) Install shaft housing and gearbox housing assembly, and thermal insulation blanket
in exhaust duct:
(a) Install exhaust duct (18) in overhaul stand (PWC30800) and secure to mount
ring (PWC30269).
(b) Rotate mount ring to bring exhaust duct flange A uppermost.
(c) Insert thermal insulation blanket (17) into exhaust duct.
(d) Lower gearbox rear housing and shaft housing assembly into exhaust duct,
aligning bolt holes in flanges.
C. Installation of Reduction Gearbox Front Housing Assembly on Rear Housing and

Exhaust Duct (Ref. Figs. 501 and 502)
(1) Check preformed packings (1, Fig. 501) are installed on transfer tubes (2 and 13),
and preformed packings (1 and 15) on tube (14), and inserted into ports in rear
housing. Check strainer (16) is located in front housing.
(2) Attach lifting eye (1, Fig. 502) (PWC30040) to propeller shaft flange.
(3) Hoist gearbox front housing assembly and install preformed packing (4), in groove
in gearbox front housing.
(4) Carefully lower gearbox front housing assembly on to gearbox rear housing and
exhaust duct.
(5) Align transfer tubes with corresponding oil ports, and locate dowel in hole. Turn
propeller shaft to facilitate gear meshing during installation.
(6) Remove lifting eye (1) from propeller shaft.
(7) Secure gearbox and exhaust duct flanges with bolts (5), plain washers (3) and
self-locking nuts (2). Check bolt heads are on exhaust flange side (facing rear of
engine). Torque nuts 36 to 40 lb.in.
(8) Install lifting bracket (7) to exhaust flange (Ref. Fig. 502) with seven bolts (6), plain
washers (3) and self-locking nuts (2). Check bolt heads are on exhaust flange side
(facing rear of engine). Torque nuts 36 to 40 lb.in.
72-01-00 Page 503

OVERHAUL MANUAL
B PLANET GEAR CARRIER

PLANET GEARS
VIEW A SUN GEAR
RING GEAR DETAIL B

9 10
7 8
4 6
2 3 5
1
19
11
A 12
18
1
14
17
15
1
16
13
C8544
Reduction Gearbox Rear Housing and Power Turbine Shaft Housing Assembly
Figure 501
72-01-00 Page 504

OVERHAUL MANUAL
Key to Figure 501
2. Transfer Tube
3. Reduction Gearbox Rear Housing
5. Transfer Tube
6. Oil Jet Strainer
8. Pressure Oil Tube
9. Self-locking Nuts
10. Power Turbine Shaft Housing Assembly
11. Scavenge Oil Tube
13. Transfer Tube
14. Transfer Tube
16. Sleeve Strainer
17. Thermal Insulation Blanket
18. Exhaust Duct (Ref. SB1197)
19. Sleeve (Post-SB1138, Alternative 1)
(9) On Post-SB1502 install bracket (8) to exhaust flange (Ref. Fig. 502) with bolt (5),
plain washer (3) and self-locking nut (2). Check bolt heads are on exhaust flange
side (facing rear of engine). Torque nuts 36 to 40 lb.in.
D. Power Turbine Shroud Installation and Clearance Check (Ref. Figs. 503 and 504)
(1) Turn power section to vertical position in stand with reduction gearbox down.
(2) Install No. 3 bearing cover (Pre-SB1430) assembly (2, Fig. 503):
NOTE: On exhaust ducts (Post-SB1430) No. 3 bearing cover is an integral part.
(a) Pre-SB1171: Install bearing cover (2) and spacer (3) over end of power turbine
shaft housing. Secure cover assembly with retaining ring (4).
(b) Post-SB1171: Install No. 3 bearing cover assembly (2) with welded spacer over
end of turbine shaft housing. Secure cover assembly with retaining ring (4).
(c) Post-SB1287 turbine shaft housing: If a new No. 3 bearing cover assembly (2)
is to be installed, form four equally spaced dimples in cover assembly using
fixture (PWC32231), punch (PWC32232-50) and punch (PWC32232-51).
(d) Post-SB1287: Install formed No. 3 bearing cover assembly (2) over end of
turbine shaft housing and locate cover centrally on housing. Ensure there is
0.000 to 0.005 inch clearance between each dimple on cover and mating scallop
on housing. Secure cover assembly with retaining ring (4).
72-01-00 Page 505

OVERHAUL MANUAL
7 TDC
B
VIEW OF FLANGE A
IN DIRECTION OF ARROW B
5
7
C7262C
Installation of Reduction Gearbox Front Housing Assembly
Figure 502
72-01-00 Page 506

OVERHAUL MANUAL
Key to Figure 502
1. Lifting Eye
2. Self-locking Nut
3. Washer
5. Bolt
6. Bolt
7. Lifting Bracket (Front)
8. Bracket
(e) Post-SB1389: Install No. 3 bearing cover assembly (2) over end of turbine
shaft housing. Ensure four lugs on bearing cover mate with four slots in end
of turbine shaft housing. Secure cover assembly (2) with retaining ring (4).
(3) Install power turbine shroud (5, Ref. Fig. 504) in exhaust duct with downstream
lands facing inward toward front of engine. If original shroud is being installed,
align ‘‘X’’ mark with offset hole in exhaust duct flange D.
NOTE: The power turbine shroud inside diameter embodies two sets of double
knife-edge lands; downstream at front, and upstream at midway position.
These lands are measured to verify concentricity of shroud, and
determine power turbine blade tip clearance.
(4) Install adapter (6), (PWC32209) on power turbine shaft (7) and secure with
retaining bolt (8).
(5) Select correct contact point (9) and install on radius gage (1) (PWC32380)
fingertight.
NOTE: Radius gage (1) and gage master (10) are common to all PT6 engines.
Contact point (9) is supplied with gage, in four lengths to suit different
engine models.
(6) Install radius gage (1) on gage master (10) and locate contact point on correct step.
Set dial indicator (2) to zero.
NOTE: Use crank (3) to position contact point at axial center of step.
(7) Remove radius gage from gage master, without disturbing dial indicator zero
setting, and mount radius gage on adapter (6).
(8) Position contact point on shroud upstream land and secure radius gage to adapter
using three bolts (4). Torque bolts 20 to 30 lb.in.
(9) Rotate radius gage and record largest and smallest measurement of shroud radius.
Remove gage and install on master.
NOTE: If ovality is encountered on power turbine shroud, slacken bolts securing

exhaust duct to mount ring. Recheck ovality as described in step (9)
preceding.
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(10) Repeat steps (6) through (9) preceding for shroud downstream lands.
(11) Using an outside micrometer, measure and record largest and smallest diameters of
power turbine. Measure diameters across blade tips corresponding to downstream
lands on shroud.
(12) Repeat step (11), measuring diameters across blade tips corresponding to shroud
upstream lands.
(13) Subtract related measurements to obtain average tip clearance (REF. NO. 342,
Table 601).
NOTE: The average tip clearances at upstream and downstream lands must fall
within limits specified but not necessarily identical to each other.
(14) Remove bolt (8) and adapter (6) from shaft when tip clearance is within limits.
(15) Remove and replace shroud when clearance is outside specified limits. Repeat steps
(6) through (14).
(16) Grind shroud lands when clearance is below allowable limit (Ref. Para. E.,
following).
E. Power Turbine Shroud Grinding (Ref. Figs. 504 and 505)
(1) When power turbine blade tip clearance is below limit (REF. NO. 342, Table 601),
grind shroud lands as follows:
(a) Install adapter (6, Fig. 504, PWC32209) on power turbine shaft (7) and secure
with bolt (8).
(b) Ensure grinding wheel (8, Fig. 505, PWC32528) is dressed, clean, presents an
even surface and is securely installed on grinder (4, PWC37918).
NOTE: Grinding wheel may be dressed using diamond dresser (7) before or
after installation of grinder on adapter, or during grinding operation.
(c) Place cover (6, PWC30237) and grinder assembly (4) on adapter and secure
with bolts (5). Torque bolts 20 to 30 lb.in.
(d) Position grinding wheel axially in line with upstream shroud land by rotating
axial adjuster (1). Lock adjuster using lockscrew (2).
(e) Rotate grinder around shroud and turn radial adjuster (3) until wheel contacts
shroud land. Back-off radial adjuster one full turn.
(f) Connect compressed air (36 SCFM at 90 psig) supply hose (11) to grinder (9)
and operate grinding wheel.
(g) Rotate grinder around shroud at a steady rate and slowly turn radial adjuster
until wheel contacts shroud land.
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OVERHAUL MANUAL
(h) Continue steadily rotating grinder, and progressively turn radial adjuster until
recommended clearance is obtained (REF. NO. 342, Table 601).
NOTE: Dress grinding wheel periodically during grinding operation to maintain

a square grinding face.
(i) Repeat steps (b) through (h) preceding, for shroud downstream land grinding.
(j) Disconnect air supply hose (11) and remove shroud grinder (4) and cover
(6). Ensure entire area is clean and free of foreign materials.
(k) Repeat Paragraph D., steps (8) through (15), to recheck clearances.
(l) On completion of grinding, index mark shroud on rear face at location

corresponding to offset hole on exhaust duct, using approved marking method
(Ref. INTRODUCTION).
(m) Remove bolt (8, Fig. 504) and adapter (6) from power turbine shaft.
F. Install Power Turbine Disk and Blade Assembly (Ref. Figs. 506 and 507)
(1) Apply a light film of lubricant (PWC04-002) to splines of turbine disk (Ref. Fig.
506).
(2) Align master splines and install power turbine disk and blade assembly on power
turbine shaft.
(3) Make sure that new keywasher (2) is dry and free from burrs, then apply a light film
of lubricant (PWC04-002) to bore surfaces of keywasher, shoulder and threads on
bolt (1).
(4) Place keywasher on bolt, then insert bolt into centerbore of turbine disk.
(5) Install wrench (6) (PWC30332) on exhaust duct flange D, with lugs (3) of balancing
ring engaged correctly in seat of wrench.
(6) Place sleeve (7) (PWC30336) in turbine centerbore, and torque mounting bolt (1)
(REF. NO. 541, Table 601) using conventional socket, extension (8) and torque
wrench (9).
(7) Remove torque wrench, socket, extension and protective sleeve from centerbore of
wrench (6).
(8) Unscrew nut (5, Fig. 507) in a counterclockwise direction to top of threads (4).
(9) Insert squeezer (6) (PWC30458) into centerbore of power turbine (1), and, without
using force, tighten screw (3) until resistance is felt.
(10) Holding screw (3) with a suitable wrench, turn nut (5) clockwise to crimp keywasher
(7) correctly.
(11) Remove squeezer (6) by turning screw (3) counterclockwise. Separate wrench (2)
from exhaust duct.
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8
7
6
5
4
3
2
C8529
Installation of Power Turbine and Shroud
Figure 503
72-01-00 Page 510

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Key to Figure 503
1. Exhaust Duct
2. No. 3 Bearing Cover Assembly (Pre-SB1171), or
(Post-SB1171/Pre-SB1287), or (Post-SB1287)
3. Spacer (Pre-SB1171)
4. Retaining Ring
6. Power Turbine
7. Keywasher
(12) Examine centerbore of power turbine for metal chips; remove chips with a
lint-free cloth.
G. Installation of Power Turbine Stator Housing and Stator Assembly (Ref. Fig. 508)
(1) Place stator assembly (3) with leading edge of vanes (small end) facing up.
CAUTION: STATOR HOUSING HAS PROVISION FOR EIGHT T5 THERMOCOUPLES

BUT STATOR ASSEMBLY HAS TEN SLOTS, TWO OF WHICH ARE
CLOSELY SPACED. ENSURE DURING ASSEMBLY OF STATOR HOUSING
AND STATOR ASSEMBLY THAT TWO CLOSELY SPACED SLOTS DO
NOT ALIGN WITH ANY OF T5 THERMOCOUPLE HOLES IN HOUSING.
(2) Lower stator housing (4) on to stator assembly (3) with offset hole in flange of
stator assembly aligned with offset hole in stator housing. Adjust position of
stator housing to ensure that T5 probes can enter their appropriate slots.
(3) With offset holes aligned, install complete stator housing and stator assembly on
exhaust duct.
(4) Position two half-rings (2) on forward face of flange D. Align offset hole in flange D
and secure with four alignment pins (PWC32212).
(5) Install two silver-plated bolts (5) at 1 and 7 o’clock positions through half-rings,
stator housing and exhaust duct flange D. Torque bolts 32 to 36 lb.in.
(6) Remove four alignment pins.
H. Installation of T5 Thermocouple Harness, Bus-bar Assembly, Interstage Sealing Ring

and Containment Ring (Ref. Fig. 509)
(1) Install T5 harness (1) on exhaust duct (15), aligning reference marks on harness
with harness clips (2 and 3) on exhaust duct housing.
(2) Secure harness to clips (2 and 3) on housing (15) and to clips (4) on stator housing
(7) with safety wire lacing (PWC05-110) (Ref. Detail A and B).
72-01-00 Page 511

OVERHAUL MANUAL
POWER TURBINE DIAMETER CHECK
DOWNSTREAM
1 POWER TURBINE SHROUD

UPSTREAM RADIUS CHECK
9
10
8 2
7
9
1
2
6 4
3
5
SHROUD RADIUS CHECK

ADJUST GAGE TO ZERO SETTING ON GAGE MASTER
BEFORE EACH UPSTREAM AND DOWNSTREAM RADIUS CHECK
C41411
Power Turbine Tip Clearance Check
Figure 504
72-01-00 Page 512

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Key to Figure 504
1. Radius Gage
2. Dial Indicator
3. Axial Adjustment Crank
4. Bolt
6. Adapter
7. Power Turbine Shaft
8. Bolt
9. Contact Point
10. Gage Master
(3) Install containment ring (13) on exhaust duct (15) (flange D), with large scallop
positioned over T5 harness (1), and small scallops aligned with half-ring retaining
bolts (16) at 1 and 7 o’clock positions.
(4) Secure containment ring (13) to exhaust duct (15) with 10 silver-plated bolts (14).
Tighten bolts, torque 32 to 36 lb.in., and safety wire (PWC05-089) 12 bolts (14
and 16) on flange D.
(5) Install interstage sealing ring (8) (Pre-SB1218) on stator housing (7) ensuring ring
gaps are diametrically opposite. Alternative, install one interstae sealing ring (8)
(Post-SB1218) on stator housing (7) with ‘‘PRESS’’ marking facing upward, i.e.,
unmarked face toward containment ring.
(6) Mount bus-bar (9 and 10), with holes in mounting lugs aligned with mounting holes
on rear end flange of stator housing (7), and adjust terminal lugs to align with probe
mounting bosses.
(7) Position five retaining plates (12) on top of bus-bar mounting brackets so that ends
overlap bracket and each other. Secure bus-bar assembly and retaining plates to
stator housing with five screws (11). Tighten screws, torque 22 to 24 lb.in., and safety
wire.
(8) Place a new copper washer (22) on each thermocouple probe (5) and insert probes
into stator housing bosses. Loosely secure probes with probe coupling nut (21).
NOTE: On engines with stator housing blanked with two plugs (24) adjacent to
6 o’clock position, check plugs are tight and wirelocked together.
(9) Align probe terminals (20 and 23) with bus-bar terminal lugs. Using wrench
(PWC30114-08), tighten probe coupling nuts; torque (REF. NO. 597, Table 601), and
safety wire.
(10) Using No. 400 grit abrasive cloth (PWC05-061), carefully clean contact surfaces of
thermocouple probe terminals, bus-bar terminal lugs and harness lugs before
making connections.
72-01-00 Page 513

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11
10
2
4
9
8 6
7
C41412
Grinding of Power Turbine Shroud
Figure 505
72-01-00 Page 514

OVERHAUL MANUAL
Key to Figure 505
1. Axial Adjuster
2. Axial Adjuster Lockscrew
3. Radial Adjuster
4. Grinder Assembly
5. Bolt
6. Cover
7. Diamond Wheel Dresser
8. Grinding Wheel
9. Grinder Motor
10. Swivel Coupling
11. Air Supply Hose
CAUTION: USE CARE WHEN TIGHTENING CAPSCREWS AS INSULATION MATERIAL

ON BARS BETWEEN TERMINALS IS FRAGILE.
(11) Hold square of probe terminal with 9/32 inch open end wrench and install
Pre-SB1503 capscrews (19) to secure bus-bar terminal lugs to probe terminals (20
and 23) on each of the eight probes.
(12) Torque Pre-SB1503 capscrews (19) (REF. NO. 596, Table 601) using 9/64 and 7/64
inch Allen wrenches on their respective alumel (20) or chromel (23) terminal. Safety
wire each screw separately to associated terminal lug.
(13) For Post-SB1503 engines, hold square of probe terminal with 9/32-inch open-end
wrench and install Post-SB1503 hex head bolts to secure bus-bar terminal lugs to
probe terminals (20 and 23) on each of eight probes. Torque the bolts securing
the alumel (20) terminal, 8 to 10 lb.in. and safety wire. Torque the bolts securing the
chromel (23) terminal, 8 to 12 lb.in. and safety wire.
(14) Install Pre-SB1503 capscrews to secure leads (6) and (17) of T5 harness (1) to
lugs on bus-bar assembly terminal, alumel at 10 o’clock position, chromel at
5 o’clock position. Torque Pre-SB1503 capscrews (REF. NO. 596, Table 601) and
safety wire.
(15) For Post-SB1503 engines, install hex head bolts to secure leads of T5 harness (1)
to lugs on bus-bar assembly terminals, alumel at 10 o’clock position, chromel at
5 o’clock position. Torque the bolt securing the longer alumel lead (17), 8 to 10 lb.in.
and safety wire. Torque the bolt securing the shorter chromel lead (6), 8 to
12 lb.in. and safety wire.
I. T5 Function and Electrical Checks
(1) Circuit continuity test:
(a) Using test set connect leads to chromel and alumel terminal posts on terminal
block and measure loop resistance of T5 system. Resistance should be
between 0.58 and 0.74 ohms.
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3
2
1
5 4
DIRECTION FOR
TORQUING
7
9
C486C
Power Turbine - Torquing
Figure 506
72-01-00 Page 516

OVERHAUL MANUAL
Key to Figure 506
1. Power Turbine Bolt

2. Keywasher
3. Lugs (Power Turbine)
4. Threads
5. Shoulder
6. Wrench
7. Protector Sleeve
8. Socket Extension
9. Torque Wrench
(b) Disconnect test set leads.
(2) Insulation resistance test:
(a) Using test set connect one lead to either chromel or alumel post on terminal,
and other lead to bus-bar mounting bracket or similar ground.
(b) Measure insulation resistance; this should not be less than 50000 ohms.
(c) Disconnect test set leads.
(3) Probe functional test:
(a) Using test set connect leads to alumel and chromel terminal posts on terminal
block.
(b) Using a suitable heat source, such as a 100-watt soldering iron capable of
heating a probe to 94°C (201°F), apply heat to one thermocouple probe.
NOTE: High temperatures are not required for this test.
(c) Check for a positive temperature deflection on test set.
(d) Repeat test on each probe in turn. Allow heated probe to cool to room
temperature before testing next probe. Cooling period may be reduced by use
of a mild air blast.
NOTE: When polarity of one of T5 probes is reversed in a T5 sensing

system, EMF of reversed polarity cancels out a portion of total T5
signal. Amount of reduction depends on total source impedance of
probes of each polarity. One probe with reversed polarity may produce
a temperature change of 55.6°C (100°F). Therefore, when performing
a heat response check of a probe, confirm output signal is of same
polarity as that of other probes.
72-01-00 Page 517

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4
5
1 2
6
C1280
Power Turbine - Locking
Figure 507
72-01-00 Page 518

OVERHAUL MANUAL
Key to Figure 507
1. Power Turbine
2. Wrench
3. Screw
4. Thread
5. Nut
6. Squeezer
7. Keywasher
72-01-00 Page 519

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2
5
4
3
C7257A
Installation of Power Turbine Stator Housing and Stator Assembly
Figure 508
72-01-00 Page 520

OVERHAUL MANUAL
Key to Figure 508
1. Exhaust Duct
2. Containment Mounting Half Rings
3. Stator Assembly
4. Stator Housing
5. Bolts (Silver-plated)
72-01-00 Page 521

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15
14
13
16
17
1
18
A
B
STATOR HOUSING
ASSEMBLY
2
3
4
12
5
11
EXHAUST DUCT
10 ASSEMBLY
9 6
8 7 19
23
20
A B
21
22
NOTE
CORRECT LACING OF
HARNESS TO CLIPS DETAIL OF TYPICAL THERMOCOUPLE
PROBES
C7253
T5 Thermocouple Harness and Bus-bar Assembly and Interstage Sealing Ring
Figure 509
72-01-00 Page 522

OVERHAUL MANUAL
Key to Figure 509
1. T5 Thermocouple Harness
2. Harness Clip
3. Exhaust Duct Harness Clip
4. Stator Housing Harness Clip
5. T5 Thermocouple Probe (Ref. SB1212)
6. Short Lead
7. Stator Housing
8. Interstage Sealing Ring (2 ea.) (Pre-SB1218) or Interstage
Sealing Ring (1 ea.) (Post-SB1218)
9. Alumel Bus-bar
10. Chromel Bus-bar
11. Bus-bar Mounting Screw
12. Retaining Plate (Post-SB1102)
13. Power Turbine Containment Ring (Post-SB1220/Pre-
SB1427) or (Post-SB1427)
14. Bolt (Silver-plated) (Post-SB1220)
15. Exhaust Duct
16. Bolt (Half-ring Retaining) (Silver-plated)
17. Long Lead
18. Half-ring
19. Capscrews (Pre-SB1503) or Hex Head Bolts (Post-SB1503)
20. Alumel Terminal
21. Coupling Nut
22. Copper Washer
23. Chromel Terminal
24. DELETED
72-01-00 Page 523/524

OVERHAUL MANUAL
POWER SECTION - FITS AND CLEARANCES
1. General
Personnel engaged in overhaul of the power section should acquaint themselves with
general information on symbols, terms, and Inspection Frequency Requirement (IFR) letters
(Ref. 72-00-00, FITS AND CLEARANCES). REF. numbers applicable to this section
should be read in conjunction with locations on Figure 601.
TABLE 601, Power Section - Fits and Clearances

Dim. for Ref. Limits
inches inches
REF.
NO. IFR Name Min. Max. Min. Max. Replace
226 B Housing - Rear-half 12.620 12.624
Reduction Gearbox 0.002T 0.005 0.006
Duct - Exhaust 12.622 12.625
244 B Housing - Stator, 10.287 10.289

Power Turbine 0.000 0.005T
Duct - Exhaust 10.284 10.287
307 B Shroud - Power 10.287 10.289

Turbine 0.000 0.005T
Duct - Exhaust 10.284 10.287
342 A Blade - Turbine Shroud 0.016 0.028 See

TO FIT Notes
NOTE: 0.030 max. average 0.016 min. local
NOTE: Refer to Table 604 for special assembly procedure.
382 B Disk, Turbine 1.431 1.435

Baffle, Turbine 1.486 1.494 0.0255 0.0315
Interstage Assy
383 B Seal, Air, P.T. Rotor 1.938 1.940

Seal, Air, P.T. Stator 1.956 1.960 0.008 0.011
(PT6A-27/28 Engines, RADIAL
Pre-SB1111)
72-01-00 Page 601

POWER SECTION - FITS AND CLEARANCES May 19/2000
OVERHAUL MANUAL
TABLE 601, Power Section - Fits and Clearances (Cont’d)

Dim. for Ref. Limits
inches inches
REF.
NO. IFR Name Min. Max. Min. Max. Replace
383 B Seal, Air, P.T. Rotor 1.945 1.947
Seal, Air, P.T. Stator 1.956 1.960 0.0045 0.0075
(PT6A-21, PT6A-27/28 RADIAL
Engines, Post-SB1111)
478 B Housing - Power 5.250 5.251

Turbine Shaft Assy
0.001 0.003
Housing - Reduction 5.248 5.249
Gearbox
496 B Housing - Power

Turbine 0.002 0.026
Cover - No. 3 Bearing (END FLOAT)
(Pre-SB1430)
TABLE 602, Power Section - Torque and Stretch

Limits
REF.
NO. IFR Name Min. Max. Replace
541 Bolt - Turbine Disk 420 460
See Note
NOTE: Torque 600 to 650 lb.in., loosen and retorque to limits shown.
596 Screw - Cap, Socket Head 9 lb.in. 12 lb.in.
597 Coupling Nut, 0.3125-25 UNF 40 lb.in. 50 lb.in.
72-01-00 Page 602

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TABLE 603, Power Section - Spring Pressure

Limits
REF.
NOT APPLICABLE
TABLE 604, Power Section - Special Assembly

Limits
REF.
342 A Blade - Turbine Shroud
(1) Grind I.D. of shroud (if necessary) to obtain required clearance with longest
blade. Max. permissible difference between longest and shortest blade is
0.006.
TABLE 605, Power Section - Backlash

Limits
REF.
NOT APPLICABLE
72-01-00 Page 603

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FLANGE A
307
597
226
342 596
382
541
1283
496
383
478
244
ASSEMBLE RING WITH ’PRESS’ MARKING
FACING THIS DIRECTION
C8528A
Power Section - Fits and Clearances
Figure 601
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POWER SECTION - STORAGE INSTRUCTIONS
1. General
A. Personnel engaged in storage of the power section should acquaint themselves with the
INTRODUCTION section of this manual to familiarize themselves with general overhaul
procedures (Ref. Outline of Manual Overhaul Procedures).
The consumable materials listed below are used in the following procedures.
For alternate products, suppliers and suppliers addresses, refer to Consumable Materials
List P/N 3043340.
Item No. Name

PWC15-001 Dessicant , Silica Gel
PWC15-002 Indicator, Humidity
3. Special Tools
Not Applicable
Not Applicable
5. Procedure
A. Preparation for Storage
(1) Make sure power section is clean and dry.
(2) Support power section in a horizontal attitude, at Flanges A and C, in a suitable

cradle or similar structure.
(3) Blank exhaust ports and rear end of stator housing with suitable rigid blanking
pieces to ensure protection of internal parts against possible damage and the
ingress of foreign objects.
(4) Blank all accessory pads and open ports with approved-type shipping covers and
caps.
(5) Secure T5 harness to exhaust duct.
(6) Tie four (16-unit) freshly activated bags of desiccant (PWC15-001) to assembly, two
bags each side, ensuring they do not contact metallic parts of power section and
thus set up corrosion.
(7) Enclose a humidity indicator (PWC15-002) to be visible through plastic envelope.
72-01-00 Page 901

POWER SECTION - STORAGE INSTRUCTIONS May 19/2000
OVERHAUL MANUAL
(8) Enclose complete power section and supporting cradle in a transparent polyethylene
film envelope (0.006 inch thick).
(9) Heat-seal edges of envelope, leaving one corner open. Evacuate as much air as
possible, then seal remaining corner.
(10) Identify assembly with part number, engine model and serial number, description
and date of storage.
(11) Store in clean, dry, enclosed area. Check humidty level weekly.
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POWER SECTION - STORAGE INSTRUCTIONS May 19/2000
OVERHAUL MANUAL
POWER SECTION - LIGHT OVERHAUL
1. General
Light overhaul of the power section constitutes servicing necessary to investigate and rectify
a problem, or defect, for which an engine or power section has been returned to an
overhaul facility after unscheduled removal (Ref. 72-00-00, LIGHT OVERHAUL).
Inspection procedures are applicable to scheduled overhaul. When used as a guide for Light
Overhaul, the procedures must be evaluated by qualified specialists who must decide
whether parts are suitable for re-use, require repair, or require replacement with new parts.
2. Light Overhaul Reference Guide
Determine extent of light overhaul necessary for power section sub-assemblies and
components (Ref. Table 1301). This table lists the various conditions under which a power
section is eligible for unscheduled removal, together with associated chapters.
TABLE 1301, Light Overhaul Reference for Unscheduled Removal - Power Section
Reason for Unscheduled Removal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Chapter Reference
* * * * * * * * * * * * 72-10-00
* * * * * * * * * * * * 72-11-00
* * * * * * * * 72-50-03
* * * * * * * * * * * 72-50-04
* * * * * * * * * 72-50-05
* * * * * 77-20-01
LEGEND:
1. Overspeed
2. Unusual Oil Conditions (smoky starts included)
3. Immersion in Water
4. Dropped Engine
5. Overtorque
6. Overtemperature
7. Hot Section Inspection
8. Lightning Strike
9. Sudden Stoppage
10. Defective Planet Gear Sleeve Bearing
11. Defective Torquemeter
12. Propeller Shaft Oil Transfer Tube Sleeve Binding on Shaft
72-01-00 Page 1301

POWER SECTION - LIGHT OVERHAUL May 19/2000
OVERHAUL MANUAL
TABLE 1301, Light Overhaul Reference for Unscheduled Removal - Power Section (Cont’d)
Reason for Unscheduled Removal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Chapter Reference
13. Damaged Ring Gear and Second-stage Sun Gear
14. Loss of all Power Turbine Blades
15. Fire Extinguisher Agent Contamination
3. Hot Section Inspection (HSI)
A. Category A
(1) When overtemperature conditions fall within category A (Ref. 72-00-00, Fig. 1301).
(a) Remove power section from gas generator assembly (Ref. 72-00-00,
DISASSEMBLY) and inspect the following components:
1 Power turbine stator assembly for cracks, erosion or other damage (Ref.
72-50-03, LIGHT OVERHAUL).
2 Power turbine blades:
NOTE: Should it be necessary, refer to scheduled overhaul disassembly,

inspection, repair and assembly, to remove power turbine disk and
blades and rectify damage that exceeds the following limits.
a For cracks, pits and impact damage.
b Blade shift; protrusion of root either side of disk rim shall not exceed
0.020 inch.
c Nicks, dents and pits on leading and trailing edges; maximum one per
blade up to 0.010 inch deep.
d Nicks, dents and pits on areas other than leading and trailing edges;
maximum three per blade up to 0.003 inch deep.
e Cracks; none acceptable.
3 Exhaust duct for cracks and distortion (Ref. 72-50-05, LIGHT OVERHAUL).
4 Remove interstage sealing ring from power section (Ref. Disassembly).
5 Inspect sealing ring for wear, fretting or distortion. Rings displaying sharp
edges, fretting on the inside diameter, or end gap less than 0.030 inch
when installed on compressor turbine shroud housing, should be rejected
and a new sealing ring installed (Ref. Sub-assembly).
6 T5 temperature sensing system wiring harness and lugs for security.

Perform functional and electrical test (Ref. Sub-assembly).
72-01-00 Page 1302

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7 Reduction gearbox oil strainer for foreign matter (Ref. 72-10-00 or

72-11-00).
NOTE: Should it be necessary to remove components to conduct a more

thorough examination, refer to Disassembly in this and referenced
associated chapters.
(2) Assemble power section to gas generator assembly (Ref. 72-00-00, FINAL
ASSEMBLY) and test engine (Ref. 72-00-00, TESTING).
4. Engine Overtemperature
A. Overtemperature - Category A
(1) Perform HSI (Ref. Para. 3., preceding).
B. Overtemperature - Category B
(1) Remove power section from gas generator assembly (Ref. 72-00-00,
DISASSEMBLY).
(2) Disassemble power section (Ref. Disassembly), and proceed with unscheduled
overhaul (Ref. Table 1301).
5. Dropped Engine
A. Procedure
NOTE: On completion of external inspection of engine (Ref. 72-00-00, LIGHT

OVERHAUL), remove power section from engine and conduct inspection.
(1) Remove power section from engine (Ref. 72-00-00, DISASSEMBLY).
(2) Turn propeller shaft assembly by hand; listen for power turbine blade tip rub, or
rough running of power section bearings (No. 3 and 4) and gearbox bearings.
(3) Visually inspect through vane ring the power turbine blade tips and shroud for
cracks, evidence of rub, and disks for scoring or rubbing.
NOTE: If any doubt exits as to the integrity of these parts, conduct a light
overhaul inspection of these components in accordance with the
appropriate chapter (Ref. Table 1301), including measuring and recording
power turbine blade tip clearance (Ref. Sub-assembly), and compare
with previous readings.
(4) On completion of inspection, reassemble components removed (Ref. Sub-assembly).
(5) Install power section on gas generator assembly (Ref. 72-00-00, FINAL
ASSEMBLY).
(6) Test engine (Ref. 72-00-00, TESTING).
72-01-00 Page 1303

OVERHAUL MANUAL
6. Loss Of All Power Turbine Blades
NOTE: Not associated with loss of compressor turbine blades.
A. Engines Subjected To Loss Of All Power Turbine Blades
(1) Discard parts (Ref. 72-50-04, LIGHT OVERHAUL).
(2) Check run out of detailed parts (Ref. 72-50-04, LIGHT OVERHAUL).
(3) Inspect parts (Ref. 72-50-03 and 72-50-04, LIGHT OVERHAUL).
(4) Inspect exhaust duct (Ref. 72-50-05, LIGHT OVERHAUL).
7. Damaged Ring Gear, First and Second-Stage Sun Gear or Power Turbine Shaft Coupling
A. Procedure
(1) Remove chip detector and examine for metal particles.
(2) If metal contamination is indicated, overhaul chip detector (Ref. 72-10-00 or

72-11-00):
(a) Disassemble power section (Ref. Disassembly).
(b) Inspect first-stage sun gear and power turbine shaft coupling (Ref. 72-50-04,
LIGHT OVERHAUL).
(c) Inspect gearbox parts (Ref. 72-10-00 or 72-11-00, LIGHT OVERHAUL).
72-01-00 Page 1304


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PRATT & WHITNEY CANADA

LIST OF EFFECTIVE PAGES

POWER SECTION - DESCRIPTION AND OPERATION 72-01-00

3. Special Tools 101

POWER SECTION - INSPECTION 72-01-00

POWER SECTION - ASSEMBLY (Cont’d) 72-01-00

4. Fixtures, Equipment and Supplier Tools 502

A. Preparation for Storage 901

POWER SECTION - LIGHT OVERHAUL (Cont’d) 72-01-00

2. Light Overhaul Reference Guide 1301

POWER SECTION - DESCRIPTION AND OPERATION

Refer to applicable Engine Maintenance Manual for Description and Operation.

Refer to applicable Engine Maintenance Manual for Description and Operation.

72-01-00 Page 1/2

POWER SECTION - DISASSEMBLY

C. Secure power section in stand (Ref. 72-00-00, DISASSEMBLY). Disassemble power

Tool No. Name

A. Remove T5 Thermocouple Harness and Bus-bar Assembly (Ref. Fig. 101)

72-01-00 Page 101

CAUTION: EXERCISE CARE WHEN REMOVING TERMINAL SCREWS. DO NOT

NOTE: 1. Pre-SB1212 PT6A27/28 engines have ten thermocouple probe

NOTE: 2. Pre-SB1503 engines use cap screws to secure the terminals on

NOTE: Do not remove two wirelocked plugs (Post-SB1212).

(2) Lift stator housing (4) from stator assembly (3).

72-01-00 Page 102

D. Remove Reduction Gearbox Front Housing Assembly (Ref. Fig. 106)

(6) Remove preformed packing (4) from groove in flange A.

(7) Overhaul reduction gearbox front housing assembly (Ref. 72-10-00).

72-01-00 Page 103

72-01-00 Page 104

Key to Figure 101

(1) Withdraw thermal blanket (17) from exhaust duct (18).

72-01-00 Page 105

72-01-00 Page 106

Key to Figure 102

(2) Remove exhaust duct from stand.

72-01-00 Page 107

72-01-00 Page 108

Key to Figure 103

72-01-00 Page 109

72-01-00 Page 110

Key to Figure 104

72-01-00 Page 111

72-01-00 Page 112

Key to Figure 105

72-01-00 Page 113

72-01-00 Page 114

Key to Figure 106

72-01-00 Page 115

B PLANET GEAR CARRIER

VIEW A SUN GEAR

RING GEAR DETAIL B

72-01-00 Page 116

Key to Figure 107

72-01-00 Page 117/118

POWER SECTION - CLEANING

Because scheduled overhaul in this chapter is restricted to removal and installation of

72-01-00 Page 201/202