ATTACHMENT - 1

Document No. 081113B-CL-300 Rev. A

Wall Thickness Calculation of 48HASS GAS PIPELINE (Location Class-4, D.F.=0.4, Corr. Allow.=1mm)
1
2
3 DESIGN INPUT
4 Design Code ASME B31.8
5 Pipeline Size / Nominal O.D D 48 in 1219 mm
6 Corrosion Allowance A 1 mm
7 Location Class 4
8 Design Factor F 0.4
9
10 Steel Coefficient of Expansion, α 0.0000117 per deg C 6.50E-06 in/in/ OC
11 Modulus of Elasticity E 2.07E+05 Mpa
12 3.05E+07 Psi
13 Pressure and Temperature Data
14 Design Pressure P 960.0 psi g 66.2 bar g
15 Design Temperature Td 182.2 F 85 C
16 Installation (backfill) Temp Ti 27.9 F 13 C
17 Weld joint factor E 1
18 Temperature Derating Factor T 1
19
20
21 A. WALL THICKNESS
22 Grade X65
23 SMYS of Line Pipe S 65000 psi
24 Wall Thickness Calculated tmin 23.5 mm 0.926 inch
25 tmin = P x D / (2x Sx Fx E x T) + A
26 Next higher API wall thickness p.62 t 23.8 mm 0.938 inch
27 D/t Check ( Should be < 96) 51
28
29
30 B. EQUIVALENT STRESS CHECK FOR NON CORRODED PIPE CONDITION
31 Wall thickness (t) 23.8 mm
32
PD
33 Hoop Stress = S h= 169.32 Mpa
34 2t 24558 psi
35 Thermal Stress = S th =α ( T d −T i ) ×E 174.38 Mpa
36 25291 psi
37 Longitudinal Stress = SL = Sth - v.Sh 123.58 Mpa

38 Sallowable = SMYS * 0.9 403.34 Mpa

1
2 2
Von Mises Equivalent Stress Se= S [ 2+ S 2 − Sh × S L +3T ] 151.71 Mpa
39 h L

40
41
Von Mises Equivalent Stress
 Sallowable OK

42 C. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION

43 Wall thickness - Corrosion Allowance (t-A) 22.8 mm
44
PD
45 Hoop Stress = S h= 176.74 Mpa
46 2t 25634 psi
47 Thermal Stress = S th =α ( T d −T i ) ×E 174.38 Mpa
48 25291 psi
49 Longitudinal Stress = SL = Sth - v.Sh 121.36 Mpa

50 Sallowable = SMYS * 0.9 403.34 Mpa

1
Von Mises Equivalent Stress Se= S [ 2 + S 2 − Sh × S L +3T 2 2 ] 156.57 Mpa
51 h L

52
53
Von Mises Equivalent Stress
 Sallowable OK

42
43 D. CHECK ON THINNING DUE TO COLD BENDS: BEND RADIUS = 40 D
44 Inner bend radius divided by diameter, (n) 40.0
45 % of Wall thining = 50 / (n+1) 1.220 %
46 Pipe thk. before bending = cal thk/(1-thinning %) 23.8 mm
47 Available thickness for bending (= Selected thk) 23.8 mm
48 Adequacy Check (Pipe thk before bending < Available thk) OK

'file:///conversion/tmp/scratch/471742897.xls'#$48" hass

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 ATTACHMENT - 2
Document No. 081113B-CL-300 Rev. A
Wall Thickness Calculation of 24HASS Diesel PIPELINE (D.F.=0.72, Corr. Allow.=1mm)
1
2
3 DESIGN INPUT
4 Design Code ASME B31.4
5 Pipeline Size / Nominal O.D D 24 in 610 mm
6 Corrosion Allowance A 1 mm
7 Design Factor F 0.72
8
9 Steel Coefficient of Expansion, α 0.0000117 per deg C 6.50E-06 in/in/ OC
10 Modulus of Elasticity E 2.07E+05 Mpa
11 3.05E+07 Psi
12 Pressure and Temperature Data
13 Design Pressure P 720.0 psi g 49.6 bar g
14 Design Temperature Td 182.2 F 85 C
15 Installation (backfill) Temp Ti 27.9 F 13 C
16 Weld joint factor E 1
17
18 A. WALL THICKNESS
19 Grade X52
20 SMYS of Line Pipe S 52000 psi
21 Wall Thickness Calculated tmin 6.9 mm 0.270 inch
22 tmin = P x D / (2x Sx Fx E ) + A
23 API wall thickness selected by DUSUP t 9.5 mm 0.375 inch
24 D/t Check ( Should be < 96) 64

25 B. EQUIVALENT STRESS CHECK FOR NON CORRODED PIPE CONDITION)

26 Wall thickness (t) 9.5 mm
27
PD
28 Hoop Stress = S h= 158.86 Mpa
29 2t 23040 psi
30 Thermal Stress = S th =α ( T d −T i ) ×E 174.38 Mpa
31 25291 psi
32 Longitudinal Stress = SL = Sth - v.Sh 126.72 Mpa

33 Sallowable = SMYS * 0.9 322.67 Mpa

1
Von Mises Equivalent Stress Se = S [ 2 + S 2 − Sh × S L +3T 2 2 ] 145.47 Mpa
34 h L

35
36
Von Mises Equivalent Stress
 Sallowable OK

37 C. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION)

38 Wall thickness - Corrosion allowance (t-A) 8.5 mm
39
PD
40 Hoop Stress = S h= 177.49 Mpa
41 2t 25743 psi
42 Thermal Stress = S th =α ( T d −T i ) ×E 174.38 Mpa
43 25291 psi
44 Longitudinal Stress = SL = Sth - v.Sh 121.13 Mpa

45 Sallowable = SMYS * 0.9 322.67 Mpa

1
Von Mises Equivalent Stress Se = S [ 2 + S 2 − Sh × S L +3T 2 2 ] 157.08 Mpa
46 h L

47
48
Von Mises Equivalent Stress
 Sallowable OK

49 E. CHECK ON THINNING DUE TO COLD BENDS: BEND RADIUS = 40 D

50 Inner bend radius divided by diameter, (n) 40.0
51 % of Wall thining = 50 / (n+1) 1.220 %
52 Pipe thk. before bending = cal thk/(1-thinning %) 6.9 mm
53 Available thickness for bending (= Selected thk) 9.5 mm
54 Adequacy Check (Pipe thk before bending < Available thk) OK

'file:///conversion/tmp/scratch/471742897.xls'#$24"hass

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 ATTACHMENT - 3
Document No. 081113B-CL-300 Rev. A
Wall Thickness Calculation of 24LEHB Diesel PIPELINE (D.F.=0.72, Corr. Allow.=1mm)
1
2
3 DESIGN INPUT
4 Design Code ASME B31.4
5 Pipeline Size / Nominal O.D D 24 in 610 mm
6 Corrosion Allowance A 1 mm
7 Design Factor F 0.72
8
9 Steel Coefficient of Expansion, α 0.0000117 per deg C 6.50E-06 in/in/ OC
10 Modulus of Elasticity E 2.07E+05 Mpa
11 3.05E+07 Psi
12 Pressure and Temperature Data
13 Design Pressure P 720.0 psi g 49.6 bar g
14 Design Temperature Td 182.2 F 85 C
15 Installation (backfill) Temp Ti 27.9 F 13 C
16 Weld joint factor E 1
17
18 A. WALL THICKNESS
19 Grade X52
20 SMYS of Line Pipe S 52000 psi
21 Wall Thickness Calculated tmin 6.9 mm 0.270 inch
22 tmin = P x D / (2x Sx Fx E ) + A
23 API wall thickness selected by DUSUP t 9.5 mm 0.375 inch
24 D/t Check ( Should be < 96) 64

25 B. EQUIVALENT STRESS CHECK FOR NON CORRODED PIPE CONDITION)

26 Wall thickness (t) 9.5 mm
27
PD
28 Hoop Stress = S h= 158.86 Mpa
29 2t 23040 psi
30 Thermal Stress = S th =α ( T d −T i ) ×E 174.38 Mpa
31 25291 psi
32 Longitudinal Stress = SL = Sth - v.Sh 126.72 Mpa

33 Sallowable = SMYS * 0.9 322.67 Mpa

1
Von Mises Equivalent Stress Se = S[ 2 + S 2 − Sh × S L +3T 2 2 ] 145.47 Mpa
34 h L

35
36
Von Mises Equivalent Stress
 Sallowable OK

37 C. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION)

38 Wall thickness - Corrosion allowance (t-A) 8.5 mm
39
PD
40 Hoop Stress = S h= 177.49 Mpa
41 2t 25743 psi
42 Thermal Stress = S th =α ( T d −T i ) ×E 174.38 Mpa
43 25291 psi
44 Longitudinal Stress = SL = Sth - v.Sh 121.13 Mpa

45 Sallowable = SMYS * 0.9 322.67 Mpa

1
Von Mises Equivalent Stress Se = S[ 2 + S 2 − Sh × S L +3T 2 2 ] 157.08 Mpa
46 h L

47
48
Von Mises Equivalent Stress
 Sallowable OK

49 D. CHECK ON THINNING DUE TO COLD BENDS: BEND RADIUS = 40 D

50 Inner bend radius divided by diameter, (n) 40.0
51 % of Wall thining = 50 / (n+1) 1.220 %
52 Pipe thk. before bending = cal thk/(1-thinning %) 6.9 mm
53 Available thickness for bending (= Selected thk) 9.5 mm
54 Adequacy Check (Pipe thk before bending < Available thk) OK

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 ATTACHMENT - 4
Document No. 081113B-CL-300 Rev. A
Wall Thickness Calculation of 48-RM2 GAS PIPELINE (Location Class-4, D.F.=0.4, Corr. Allow.=1mm)
1
2
3 DESIGN INPUT
4 Design Code ASME B31.8
5 Pipeline Size / Nominal O.D D 48 in 1219 mm
6 Corrosion Allowance A 1 mm (as per DUSUP instruction)
7 Location Class 4
8 Design Factor F 0.4
9
10 Steel Coefficient of Expansion, α 0.0000117 per deg C 6.50E-06 in/in/ OC
11 Modulus of Elasticity E 2.07E+05 Mpa
12 3.05E+07 Psi
13 Pressure and Temperature Data
14 Design Pressure P 600.0 psi g 41.4 bar g
15 Design Temperature Td 182.2 F 85 C
16 Installation (backfill) Temp Ti 27.9 F 13 C
17 Weld joint factor E 1
18 Temperature Derating Factor T 1
19
20
21 A. WALL THICKNESS
22 Grade X65
23 SMYS of Line Pipe S 65000 psi
24 Wall Thickness Calculated tmin 15.1 mm 0.593 inch
25 tmin = P x D / (2x Sx Fx E x T) + A
26 Next higher API wall thickness p.62 t 15.9 mm 0.625 inch
27 D/t Check ( Should be < 96) 77
28
29
30 B. EQUIVALENT STRESS CHECK FOR NON CORRODED PIPE CONDITION
31 Wall thickness (t) 15.9 mm
32
PD
33 Hoop Stress = S h= 158.86 Mpa
34 2t 23040 psi
35 Thermal Stress = S th =α ( T d −T i ) ×E 174.38 Mpa
36 25291 psi
37 Longitudinal Stress = SL = Sth - v.Sh 126.72 Mpa

38 Sallowable = SMYS * 0.9 403.34 Mpa

1
Von Mises Equivalent Stress Se = S[ 2 + S 2 − Sh × S L +3T 2 2 ] 145.47 Mpa
39 h L

40
41
Von Mises Equivalent Stress
 Sallowable OK

42 C. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION

43 Wall thickness (t) 14.9 mm
44
PD
45 Hoop Stress = S h= 169.53 Mpa
46 2t 24589 psi
47 Thermal Stress = S th =α ( T d −T i ) ×E 174.38 Mpa
48 25291 psi
49 Longitudinal Stress = SL = Sth - v.Sh 123.52 Mpa

50 Sallowable = SMYS * 0.9 403.34 Mpa

1
Von Mises Equivalent Stress Se = S[ 2 + S 2 − Sh × S L +3T 2 2 ] 151.85 Mpa
51 h L

52
42
Von Mises Equivalent Stress
 Sallowable OK

43 D. CHECK ON THINNING DUE TO COLD BENDS: BEND RADIUS = 40 D

44 Inner bend radius divided by diameter, (n) 40.0
45 % of Wall thining = 50 / (n+1) 1.220 %
46 Pipe thk. before bending = cal thk/(1-thinning %) 15.3 mm
47 Available thickness for bending (= Selected thk) 15.9 mm
48 Adequacy Check (Pipe thk before bending < Available thk) OK
49
50

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'file:///conversion/tmp/scratch/471742897.xls'#$48" rm2

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 ATTACHMENT - 5
Document No. 081113B-CL-300 Rev. A
Induction Bend thinning Calculation
1 As per BS 8010 Section 2.8
2 5D Induction Bend Radius
3
4 48" HASSYAN GAS PIPELINE
5 Design Data
6 Pipe outside diameter D 1219 mm
7 Grade X65
8 SMYS of Line Pipe S 65000 psi
9 Design pressure P 960 psi
10 Design factor F 0.4
11 Weld joint factor E 1
12 Temp. derating factor T 1
13 Corrosion Allowance A 0 mm (as agreed with DUSUP)
14
15 Calculations
16 Calculated required thk, t (mm) 22.5
17 t = P x D / (2x Sx Fx E x T) + A
18 n, Inner Bend radius divided by diameter 4.5
19 % of wall thinning (50)/(n+1) 5.0 (see note)
20 Pipe Thk. Before bending (cal thk)/(1-thinning %) 23.7
21 The API available thickness for bend making (mm) 23.8
22 Adequacy Check (Pipe thk before bending < Available thk) OK

23 48" RM2 GAS PIPELINE

24 Design Data
25 Pipe outside diameter D 1219 mm
26 Grade X65
27 SMYS of Line Pipe S 65000 psi
28 Design pressure P 600 psi
29 Design factor F 0.4
30 Weld joint factor E 1
31 Temp. derating factor T 1
32 Corrosion Allowance A 0 mm (as agreed with DUSUP)
33
34 Calculations
35 Calculated required thk, t (mm) 14.1
36 t = P x D / (2x Sx Fx E x T) + A
37 n, Inner Bend radius divided by diameter 4.5
38 % of wall thinning (50)/(n+1) 5.0 (see note)
39 Pipe Thk. Before bending (cal thk)/(1-thinning %) 14.8
40 The API available thickness for bend making (mm) 15.9
41 Adequacy Check (Pipe thk before bending < Available thk) OK

42 24"HASS DIESEL PIPELINE

43 Design Data
44 Pipe outside diameter D 610 mm
45 Grade X52
46 SMYS of Line Pipe S 52000 psi
47 Design pressure P 720 psi
48 Design factor F 0.72
49 Weld joint factor E 1
50 Temp. derating factor T 1
51 Corrosion Allowance A 1
52
53 Calculations
54 Calculated required thk, t (mm) 6.9
55 t = P x D / (2x Sx Fx E x T) + A
56 n, Inner Bend radius divided by diameter 4.5
57 % of wall thinning (50)/(n+1) 5.0 (see note)
58 Pipe Thk. Before bending (cal thk)/(1-thinning %) 7.2
59 The API 5L available thickness for bend making (mm) 9.5
60 Adequacy Check (Pipe thk before bending < Available thk) OK

60 24"LEHB DIESEL PIPELINE

61 Design Data
62 Pipe outside diameter D 610 mm
63 Grade X52
64 SMYS of Line Pipe S 52000 psi
65 Design pressure P 720 psi
66 Design factor F 0.72
67 Weld joint factor E 1
68 Temp. derating factor T 1
69 Corrosion Allowance A 1
70
71 Calculations
72 Calculated required thk, t (mm) 6.9
73 t = P x D / (2x Sx Fx E x T) + A
74 n, Inner Bend radius divided by diameter 4.5
75 % of wall thinning (50)/(n+1) 5.0 (see note)
76 Pipe Thk. Before bending (cal thk)/(1-thinning %) 7.2
77 The API 5L available thickness for bend making (mm) 9.5
78 Adequacy Check (Pipe thk before bending < Available thk) OK

79 Note: Wall thinning is limited to 5% as per appendix 2 of Doc. No. 081113B-SP-307 Induction Bends Specification
80

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81
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