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    Guidline Icp

    Uploaded by

    Chandra Iskandar
    This document provides guidelines for parameters on Reactors 3A and 3B including reactor rates, pressures, temperatures, bed weights, and power levels. It also lists target ratios for C3/C2 and C2PP and guidelines for maximum fluidized moderator rates and H2/C3 levels. Instructions are provided for monitoring CO bottle pressures, sampling products, checking lines, swapping overhead columns, balancing extruder rates, monitoring vent recovery systems, and implementing ratio controls and manual controls if abnormalities arise. The document was written by Heryanto, reviewed by Sudiyana, and approved by Dudi Sudiardi.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Guidline Icp

    Uploaded by

    Chandra Iskandar
    36 views2 pages
    This document provides guidelines for parameters on Reactors 3A and 3B including reactor rates, pressures, temperatures, bed weights, and power levels. It also lists target ratios for C3/C2 and C2PP and guidelines for maximum fluidized moderator rates and H2/C3 levels. Instructions are provided for monitoring CO bottle pressures, sampling products, checking lines, swapping overhead columns, balancing extruder rates, monitoring vent recovery systems, and implementing ratio controls and manual controls if abnormalities arise. The document was written by Heryanto, reviewed by Sudiyana, and approved by Dudi Sudiardi.

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    GUIDLINE ICP

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    This document provides guidelines for parameters on Reactors 3A and 3B including reactor rates, pressures, temperatures, bed weights, and power levels. It also lists target ratios for C3/C2 and C2PP and guidelines for maximum fluidized moderator rates and H2/C3 levels. Instructions are provided for monitoring CO bottle pressures, sampling products, checking lines, swapping overhead columns, balancing extruder rates, monitoring vent recovery systems, and implementing ratio controls and manual controls if abnormalities arise. The document was written by Heryanto, reviewed by Sudiyana, and approved by Dudi Sudiardi.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    36 views2 pages

    Guidline Icp

    Uploaded by

    Chandra Iskandar
    This document provides guidelines for parameters on Reactors 3A and 3B including reactor rates, pressures, temperatures, bed weights, and power levels. It also lists target ratios for C3/C2 and C2PP and guidelines for maximum fluidized moderator rates and H2/C3 levels. Instructions are provided for monitoring CO bottle pressures, sampling products, checking lines, swapping overhead columns, balancing extruder rates, monitoring vent recovery systems, and implementing ratio controls and manual controls if abnormalities arise. The document was written by Heryanto, reviewed by Sudiyana, and approved by Dudi Sudiardi.

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    GUIDLINE ICP SETTING BI32AN

    Parameter Reactor 3A Reactor 3B Unit Remaks


    Reactor rate 15 - 15.3 3.7 – 3.8 Ton/hr Fc DCS 19-19%
    Reactor Pressure 30 - 31 16 Kg/cm2 Set point 3B 17.5 kg/cm2
    Temperature 66.3 70 ºC
    Bed Weight 13 15 Ton Adjust based on Fc target
    Al/Ti 72 m/m
    Al/SCA 1.55 m/m Maintain the PV, pursuing it if diverged
    If power CGC 3B >1100 kW, decrease overhead
    CGC power 435 – 445 Max 1100 kW
    column feed to 3B
    Bed delta 10 - 11 ºC
    C3/C2 ratio 3.2 m/m Ratio control C2/C2 and C2PP, monitor flow. Early
    detect if any abnormality by routine tranding gas
    C2 PP 3.7 Kg/cm2 analyzer
    Fc Calc. 19 – 19.7 % Extruder sample as reff ON SPECT product
    2
    PBT Pressure 27 - 28 Kg/cm
    Do not over MF at Reactor 3A to prevent high MF at
    MF reactor 17 – 18 8.8 – 9.2 gr/10 min
    reactor 3B
    H2/C3 75 155 mm Adjust based on MF target at reactor
    Chamber 1 temp. 240-260 ºC to keep quality

    Reactor 3A BI32AN/ SHAC 320 – ADT 4600


    1. Record CO bottle header every 2 hrs if pressure drops < 100 kg/cm 2 replace with CO bottle spare one , ensure
    pressure >100 kg/cm2
    2. Input sampling product at APC as soon as possible to got faster prediction result.
    3. Check L/N line twice per shift.

    Reactor BI32AN/ PTMO


    1. When reactor pressure > 17.5 kg/cm2 , swap overhead column from reactor to 3nd stage VRC, when reactor reactor
    pressure below 15 kg/cm2 re-route overhead column to reactor.
    2. Check L/N line twice per shift.

    Extruder BI32AN
    1. Balance etruder rate
    2. Clean up vent pusher to maintain defect to YI and MF
    3. Keep additive result high to maintain FM. Cast > 500 ppm

    Vent Recovery System


    1. Monitor bearing temperature (Alarm: 80 C) and Winding temperature (Alarm: 130 C) of Vent Recovery
    Compressor “DON’T MISS”. Decrease lod to 75% when raech 130 C, if already 125 C increase load 100%
    2. Swap strainer base life time 8 hr. morning: 1st stage; evening: 2nd stage; night: 3rd stage or DP > 0.15 kg/cm2
    Note:
    1. Running ratio control : C2PP, C2/C3
    2. Put manual control if there are abnormality at process/ analyzer.

    Written By, Reviewed By, Approved By,

    Heryanto Sudiyana Dudi Sudiardi


    SPV SI SM

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