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    Kiln C1 - Feed Temperature Control

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    Junaid Mazhar
    The document discusses temperature control of Kiln C1's feed and proposes alternative solutions such as using a PID controller or manual operator adjustments to control temperature, and also addresses issues with unreliable temperature measurements and long-term plans for more advanced control methods like MPC or fuzzy logic control.

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    © All Rights Reserved
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    Kiln C1 - Feed Temperature Control

    Uploaded by

    Junaid Mazhar
    51 views6 pages
    The document discusses temperature control of Kiln C1's feed and proposes alternative solutions such as using a PID controller or manual operator adjustments to control temperature, and also addresses issues with unreliable temperature measurements and long-term plans for more advanced control methods like MPC or fuzzy logic control.

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    Kiln C1_ Feed temperature control

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    The document discusses temperature control of Kiln C1's feed and proposes alternative solutions such as using a PID controller or manual operator adjustments to control temperature, and also addresses issues with unreliable temperature measurements and long-term plans for more advanced control methods like MPC or fuzzy logic control.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    51 views6 pages

    Kiln C1 - Feed Temperature Control

    Uploaded by

    Junaid Mazhar
    The document discusses temperature control of Kiln C1's feed and proposes alternative solutions such as using a PID controller or manual operator adjustments to control temperature, and also addresses issues with unreliable temperature measurements and long-term plans for more advanced control methods like MPC or fuzzy logic control.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    Kiln C1_ Feed temperature contro

    Sr

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    Kiln C1_ Feed temperature control

    Actions

    C1_ meal temperature control through existing PID utilization

    Alternative Solution: 1
    Keep the existing manual operation, make a small and simple loop to control only the high temperature from the
    refrence value as we can safe fuel only in the temperature increase stage.

    The operator upon smooth operation shall put the refrence temperature and select the PID.

    Example: Refrence value 950 Degree


    Current temperature 955 Degree (Reduce -2.5 kg)
    Current temperature 960 Degree ( Reduce -5 kg)
    Current temperature 965 Degree (Reduce 8 kg)

    We intentionlay write a very small reduction in fuel just as a start up for confidence building.

    Alternative solution: 2
    Keep the existing manual operation, instruct the operators to take small steps of fuel reduction
    (i.e. 2.5 - 8 kg as mentioned above) as the C1_ meal temperature high than refrence value required

    Reliability of C1_ temperature measurement


    Kiln # 1 : ok
    kiln # 2 : we face frequent issue about the thermocouple value wrong. We would recommend a second
    thermocouple as per line # 1 moreover we will be started using TDF it shall be even more important
    Long term plan
    Fuzzy logic or MPC based control of operation with optimized loops.
    ure control
    Date: 22.04.20
    Remarks Available Options

    The PID controller response is not effectively


    PID tuning and testing again with
    controlling the system some times slow some time Kiln couch.
    fast, confidence level very low.

    Mr. Ameen

    Mr. Ameen

    Mr. Ameen
    Process
    MPC (Model Predictive control) is enhanced artificial
    intellegence programs operating the kilns. Usually the
    suppliers give a complete model for customize
    operation. This solution however is expensive
    (Estimated cost 200,000 Dollars)

    Fuzzy logic control with fine tunned for this C1


    temperature control. Siemens or some company can
    be hired with support of chris only to work on this
    controller response.

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