2880LNG Liquefaction
2880LNG Liquefaction
2880LNG Liquefaction
INDEX
SAIPEM TODAY 4
COMMERCIAL EXPERIENCE 18
LNG REGASIFICATION 38
LNG TANKS 54
3
SAIPEM
TODAY
SAIPEM TODAY IS A WORLD LEADER IN THE GLOBAL SUPPLY
OF ENGINEERING, PROCUREMENT, PROJECT MANAGEMENT,
CONSTRUCTION AND DRILLING SERVICES WITH DISTINCTIVE
CAPABILITIES IN THE DESIGN AND EXECUTION OF LARGE-SCALE
OFFSHORE AND ONSHORE PROJECTS.
4
5
SAIPEM
ENGINEERING & CONSTRUCTION
FOLLOWING AN AGGRESSIVE GROWTH STRATEGY, WHICH INCLUDED
IN THE LAST DECADE THE ACQUISITION OF MANY CONSTRUCTION,
TECHNOLOGY AND ENGINEERING COMPANIES, MOST PROMINENTLY
OF SNAMPROGETTI, BOUYGUES OFFSHORE, SOFRESID AND MOSS
MARITIME, SAIPEM HAS BECOME ONE OF THE WORLD LARGEST
AND MOST COMPLETE ENGINEERING AND CONSTRUCTION COMPANIES
IN THE GLOBAL OIL AND GAS MARKETS, ONSHORE AND OFFSHORE.
6
Ever since its initial steps in the fifties and numerous project execution installation; also revamps, upgradings,
as the construction division of Snam, centres around the globe, and with maintenance, decommissionings,
the pipeline company of the Eni Group yearly revenues exceeding 10 billion €/y; reclamations and decontaminations.
in Italy, Saipem has pursued all held together by outstanding project
a systematic growth strategy, based management skills. Saipem today operates in virtually every
on the development of internal assets, world market, often in remote locations
expertise and skilled resources, as well Through the involvement of our global with harsh environmental conditions
as on the acquisition of other players EP(I)C hubs in Milan, Rome and Fano and challenging logistics, leveraging
with their own asset bases, such as (Italy), Paris (France) and Chennai on its proven experience across the
Micoperi in late eighties, and many (India), which operate in connection most significant product lines in the
others. with a growing number of medium size oil and gas production onshore,
and smaller regional engineering offshore, in deepwater; gas and oil
In the last decade, Saipem has and project execution centres transportation via offshore and onshore
continued its growth by acquiring employing altogether over 7,000 pipeline systems; midstream, refining,
Bouygues Offshore and Sofresid in engineers, Saipem balances high chemicals, power generation from fossil
France, Moss Maritime in Norway, IDPE project execution quality with a as well as from renewable sources;
in India and Snamprogetti in Italy, competitive cost and - most importantly environmental industries, maritime
and by carrying out a multibillion - with a major emphasis on local works and infrastructure.
investment program into the expansion know-how and content.
of its offshore construction and drilling This new series, therefore, outlines
fleets. Since the year 2000, Saipem’s This well-integrated multicenter Saipem’s integrated references
market capitalization has grown more approach provides a consistent design in engineering and construction
than sixfold and its revenues tenfold.(*) and robust execution philosophy markets offshore and onshore,
on all our projects worldwide. according to individual business
The organizational integration of Top priority is provided throughout and technology lines.
this considerable asset base, namely to all HSEQ aspects.
the network of engineering centres,
fabrication and support yards in several Saipem therefore offers a complete
continents as well as the offshore range of project definition
construction fleet, has been completed and execution services, offshore
gradually over the years - most recently and onshore, particularly for
with the creation of a unified Business the complex “mega-projects” required
Unit Engineering & Construction, by the market today: from feasibility
an entity with over 30,000 employees and conceptual studies to complex
(excluding corporate and BU Drilling integrated solutions combining design,
staff) from over 100 nationalities, engineering, procurement, field
with over 60 permanent establishments construction, fabrication and offshore
600 36%
500 30%
400 24%
300 18%
200 12%
100 6%
0 0%
2000 2007 2015 2030
9
SAIPEM
EXPERIENCE IN LNG
THE CONSTITUENT COMPANIES OF SAIPEM, NAMELY
SNAMPROGETTI, BOUYGUES OFFSHORE, SOFRESID AND
TECHNIGAZ, EVER SINCE THE EARLY 1960S HAVE STARTED
ACCUMULATING SIGNIFICANT EXPERIENCES, KNOW-HOW
AND MAJOR REFERENCES IN VARIOUS PROJECTS RELATED
TO THE NATURAL GAS DELIVERY CHAIN, FROM PRODUCTION
AND PROCESSING TO TRANSPORTATION BY PIPELINE,
LIQUEFACTION AND REGASIFICATION.(*)
10
Following the consolidation over the in the ‘70s, and the first LNG
years of all these originally separate regasification terminal designed and
entities and capabilities into a single built for KOGAS at Pyeong Taek in
new and well integrated global 1987 (South Korea).
organization, Saipem can perform
today a full range of engineering Since those early days, which included
and project execution services, from the development and application of
preliminary studies to mega-project new technologies, e.g. TealarcTM, a
design and construction on an EPC/ precursor to the modern dual mixed
LSTK basis, on any project, even the refrigerant system, by Snamprogetti
largest one, in the entire natural gas (now Saipem) and Technip, to date
processing and transportation chain. Saipem has designed and built:
(*) Please refer to parallel Saipem brochures “Oil and Gas Production and Processing”, “Onshore Oil and Gas Transportation
Systems” and “Marine Works and Terminals”.
11
Since the early 70’s, 11 LNG
regasification terminals in different
countries of Asia, Europe and North
America, with the total capacity
exceeding 40 MTPA.
44 specialized LNG Storage Tanks,
totaling a storage capacity of more
than 2.5 Mcu.m LNG.
Numerous ports and specialized LNG
loading and unloading marine
terminals.
Liquefaction
and Export
Facilities
Transportation Production
by LNG Carrier and Gas Treatment
Engineering
and execution capabilities
cover the entire LNG chain
Receiving
and Regasification Gas to Market
Terminals
14
Marsa El Brega liquefaction plant in Libya for Esso Std. Inc. (1970)
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ACCESS TO LNG
TECHNOLOGIES
SAIPEM, HAS ACCESS TO ALL MAJOR GAS LIQUEFACTION
TECHNOLOGIES AVAILABLE ON THE MARKET TODAY, BOTH
FOR BASE LOAD AND MID / SMALL SCALE PLANTS:
LINDE (MFC).
AXENS (LIQUEFIN).
COSTAIN (NITROGEN).
MOSS (NITROGEN).
SALOF (SMR).
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17
COMMERCIAL
EXPERIENCE
WITH MORE THAN 40 YEARS OF EXPERIENCE, SAIPEM IS
TODAY A KEY PLAYER IN THE DESIGN AND CONSTRUCTION
OF WORLD SCALE BASE-LOAD NATURAL GAS LIQUEFACTION
AND LNG REGASIFICATION PLANTS.
IN THE LNG INDUSTRY, SAIPEM IS ONE OF THE FEW E&C
CONTRACTORS TO HAVE ENGINEERED AND BUILT LNG
COMPLEXES.
SAIPEM HAS THE ABILITY TO MANAGE MULTIBILLION
PROJECTS AND TO WORK WITH ALL LNG EQUIPMENT
SUPPLIERS.
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19
NATURAL GAS
LIQUEFACTION
HIGHLIGHTS
20
21
WORLD-SCALE BASE-LOAD PLANTS
SONATRACH
GL-3 Z
ARZEW (ALGERIA)
22
23
RAS LAFFAN LNG CO. LTD.
RASGAS ONSHORE EXPANSION PROJECT (TRAINS 3, 4, 5)
RAS LAFFAN (QATAR)
Capacity: 4.7 MTPA each train.
Liquefaction Technology: APCI (C3MR), GE Frame 7 gas turbines,
water cooled.
Tanks: 2 LNG x 140,000 cu.m each.
Contract: EPC.
JV Partner: Chiyoda.
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25
NIGERIA LNG LTD.
LNG PRODUCTION (6 TRAINS)
BONNY ISLAND (NIGERIA)
TRAINS 1&2
Capacity: 2.9 MTPA each train.
Liquefaction Technology: APCI (C3MR), GE Frame 6 & GE Frame 7 gas
turbines, water cooled.
Tanks: 2 LNG x 84,000 cu.m each.
Product Export Jetty.
Contract: FEED + EPC.
JV Partner: Technip, KBR, JGC.
Completed in 1999.
TRAIN 3
Capacity: 2.9 MTPA.
Liquefaction Technology: APCI (C3MR), GE Frame 6 & GE Frame 7 gas
turbines, water cooled.
Tanks: 1 LNG x 84,000 cu.m.
Product Export Jetty.
Contract: FEED + EPC.
JV Partner: Technip, KBR, JGC.
Completed in 2003.
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27
TRAINS 4&5
Capacity: 4 MTPA each train.
Liquefaction Technology: Shell/APCI (C3MR), GE Frame 7 gas turbines,
air cooled.
Contract: FEED + EPC.
JV Partner: Technip, KBR, JGC.
Completed in 2006.
TRAIN 6
Capacity: 4 MTPA.
Liquefaction Technology: Shell/APCI (C3MR), GE Frame 7 gas turbines,
air cooled.
Tanks: 1 LNG x 84,000 cu.m.
Contract: FEED + EPC.
JV Partner: Technip, KBR, JGC.
Completed in 2008.
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29
TRAIN 7 PLUS
Capacity: 8.5 MTPA.
Liquefaction Technology: Shell (PMR).
Contract: FEED.
JV Partner: Technip, KBR, JGC.
Completed in 2007.
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31
ESSO STANDARD INC.
LNG PRODUCTION PLANT
MARSA EL BREGA (LIBYA)
Capacity: 2.5 MTPA.
Liquefaction Technology: APCI (SMR).
Contract: for construction of the grass-roots complex.
Completed in 1970.
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PEAK SHAVING PROJECTS
33
DESIGNS AND STUDIES
LNG Plant for ENI E&P, one 5 MTPA LNG train, APCI (C3MR) Technology:
Conceptual Design, (2008-2009).
IRIS LNG (IRAN), four 5 MTPA LNG trains, Linde (MFC) Technology:
Conceptual Design (All Electric Drives), (2007-2008).
LIBYA LNG (LIBYA), three 5 MTPA LNG trains, APCI (C3MR) Technology:
Basic Design, (2007-2008).
PARS LNG (IRAN), two 5 MTPA LNG trains, Axens (Liquefin) Technology:
FEED review and EPC Bid (All Electric Drives), (2006-2008).
IRAN LNG (IRAN), two 5 MTPA LNG trains, Linde (MFC) Technology:
FEED updating (All Electric Drives), (2006-2008).
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FLOATING:
PETROBRAS NETHERLANDS B.V., 2.5 MTPA LNG train: FEED (2009-2011).
For a Major IOC, 2.5 / 4.5 MTPA train: Feasibility Study (2008-2009).
For a Major IOC, full field development (oil and gas) 2.0 MTPA train: Feasibility
& pre-FEED Study (2008-2009).
FLEX LNG, 1.7 MTPA LNG train: Conceptual Design & FEED (2007-2008).
AZURE Project for EEC, 1.0 / 3.0 MTPA LNG train: Conceptual Design (1999).
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37
LNG REGASIFICATION
A UNIQUE HISTORY AND EXPERIENCE IN LNG TERMINALS
FOR REGASIFICATION AND STORAGE.
HIGHLIGHTS
40
GAZ DE FRANCE/TOTAL
FOS CAVAOU LNG IMPORT TERMINAL
FOS SUR MER, MARSEILLE (FRANCE)
LNG Send Out Capacity: 6.6 MTPA.
Vaporizers: 4 ORV of 343 t/h each.
Tanks: 3 x 110,000 cu.m (9% Ni Full Containment tanks).
Marine Works: LNG offloading Jetty.
Contract: EPC LSTK.
JV Partner: Tecnimont Sofregaz.
On stream in 2011.
41
REPSOL / IRVING OIL
CANAPORT LNG TERMINAL
ST.JOHN, NEW BRUNSWICK (CANADA)
LNG Send Out Capacity: 7.7 MTPA.
Vaporizers: 6+1 SCV of 126 T/h each.
Tanks: 3 x 160,000 cu.m (9% Ni Full Containment Tanks).
Contract: EPC LSTK.
JV Partner: SNC Lavalin.
On stream in 2009.
42
FREEPORT LNG
LNG IMPORT TERMINAL
QUINTANA ISLAND, TEXAS (USA)
LNG Send Out Capacity: 11.0 MTPA.
Vaporizers: 7 shell + tube vaporizers water/glycol loop heated of
200 t/h each.
Tanks: 2 x 160,000 cu.m (9% Ni Full Containment Tanks).
Marine Works: LNG offloading jetty.
Contract: EPC LSTK.
JV Partner: Technip Zachry.
On stream in 2008.
43
FLUXYS LNG
LNG IMPORT TERMINAL
ZEEBRUGGE (BELGIUM)
LNG Send Out Capacity: 5.7 MTPA (additional capacity).
Vaporizers: 5 x SCV of 182 t/h each.
Tanks: 1 x 140,000 cu.m semi buried (9% Ni Full Containment
tank).
Contract: EPC LSTK.
Consortium Partner: MBG, Fontech Soletanche.
On stream since 2008.
44
DAPENG GUANDONG LNG
LNG IMPORT TERMINAL
CHENGTOUJIAO, GUANGDONG PROVINCE (CHINA)
LNG Send Out Capacity: 4.0 MTPA.
Vaporizers: 5 x ORV of 180 t/h each, 1 x SCV of 120 t/h.
Tanks: 3 x 160,000 cu.m (9% Ni Full Containment Tanks).
Marine Works: LNG unloading jetty with mooring facilities
for 160,000 cu.m LNG carriers, dredging 1.5 MM cu.m.
Contract: EPC LSTK.
JV Partner: Tecnimont.
On stream since 2006.
45
SHELL
HAZIRA LNG IMPORT TERMINAL
GUJARAT PROVINCE (INDIA)
LNG Send Out Capacity: 2.0 MTPA.
Vaporizers: 2 x ORV of 138 t/h each, 1 x SCV of 138 t/h.
Tanks: 2 x 160,000 cu.m (9% Ni Full Containment Tanks).
Marine Works: Complete harbour, LNG offloading jetty
for 150,000 cu.m LNG carriers, breakwaters.
Contract: EPC LSTK.
JV Partner: Tecnimont.
On stream since 2005.
46
BAHIA DE BISKAIA GAS (BBG)
BILBAO LNG IMPORT TERMINAL
BILBAO (SPAIN)
LNG Send Out Capacity: 4.0 MTPA.
Vaporizers: 4 x ORV of 200,000 Ncu.m/h, 1 x SCV of 135,000
Ncu.m/h.
Tanks: 2 x 150,000 cu.m (9% Ni Full Containment Tanks).
Marine Works: LNG offloading jetty with mooring facilities
for 135,000 cu.m LNG carriers.
Contract: EPC LSTK.
JV Partner: Initec, Tecnimont.
On stream since 2003.
47
LNG IMPORT TERMINAL
REVITHOUSSA ISLAND (GREECE)
LNG Send Out Capacity: 0.5 MTPA.
Vaporizers: 2 x ORV of 60 t/h each, 2 x SCV of 60 t/h each.
Marine Works: Mooring quay.
Contract: EPC LSTK.
JV Partner: Sofregaz. The JV was in Consortium with Technical
Union.
On stream since 1999.
48
BOTAS
LNG IMPORT TERMINAL
MARMARA EREGLISI (TURKEY)
LNG Send Out Capacity: 1.6 MTPA.
Vaporizers: 2 x ORV of 180 t/h, 4 x SCV of 100 t/h each.
Tanks: 3 x 85,000 cu.m (9% Ni Double Containment Tanks).
Marine Works: 300 m long LNG unloading jetty.
Contract: EPC LSTK.
Consortium Partner for construction: STFA.
On stream since 1994.
49
KOGAS
LNG IMPORT TERMINAL
PYEONG TAEK (SOUTH KOREA)
LNG Send Out Capacity: 2.8 MTPA.
Vaporizers: 2 x ORV of 130 t/h each, 2 x SCV of 140 t/h each.
Tanks: 10 x 110,000 cu.m (Membrane LNG Tanks).
Marine Works: LNG offloading jetty.
Contract: EPC LSTK.
On stream since 1987.
50
SNAM S.P.A.
LNG IMPORT TERMINAL
PANIGAGLIA, LA SPEZIA (ITALY)
LNG Send Out Capacity: 2.8 MTPA.
Vaporizers: 4 x SCV of 110t/h each.
Tanks: 2 x 50,000 cu.m (The 9 Ni tanks were transformed into
double integrity type, with the addition of a pre-stressed concrete
wall together with the modernization of the loading/unloading
system).
Contract: LSTK contract for basic and detailed engineering,
procurement services, erection supervision, commissioning
and start-up.
On stream since 1971.
51
Analogously to floating liquefaction plants, also in regasification
Saipem has combined its substantial know-how in designing
and building floating offshore projects with its experience
in land-based gas regasification plants, to develop the first offshore
moored FSRU in the world, to be located in Italy.
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53
LNG TANKS
HIGHLIGHTS
54
55
ANGOLA LNG
LNG TANKS
SOYO (ANGOLA)
Tanks: 2 x 150,000 cu.m (9% Ni Full Containment).
2 LPG Full Containment Tanks (Low Temperature Carbon Steel Inner
Tank).
Contract: This contract is for construction only and includes also
the construction of two LPG Full Containment tanks.
Consortium Partners: NAMKWENG, LION.
In execution since 2008.
56
SONATRACH
GL-3 Z
ARZEW (ALGERIA)
Tanks: 2 x 160,000 cu.m (9% Ni Full Containment).
Contract: EPC LSTK.
In execution since 2008.
The contract included also the design and erection of LPG Full
Containment Tanks.
57
ENAGAS
CARTAGENA III LNG TANK
MURCIA (SPAIN)
Tanks: 1 x 128,500 cu.m (9% Ni Full Containment).
Contract: EPC LSTK.
JV Partner: Initec.
On stream since 2005.
ENAGAS
HUELVA III - HUELVA IV LNG TANKS
ANDALUCIA (SPAIN)
Tanks: 2 x 150,000 cu.m (9% Ni Full Containment).
Contract: EPC LSTK.
JV Partner: Initec.
On stream since 2004 (the first tank) and 2006 (the second tank).
58
59
SEGAS
LNG TANKS
DAMIETTA (EGYPT)
Tanks: 2 x 150,000 cu.m (Full Containment).
Contract: EPC LSTK.
JV Partner: Bouygues Travaux Publics. The JV was in Consortium with
Egyptian construction companies: Orascom Construction Industry for
Civil Works and DSD Ferrometalco for Mechanical Works.
On stream since 2004.
60
QATARGAS
RAS LAFFAN LNG STORAGE TANKS
RAS LAFFAN (QATAR)
Tanks: 4 x 85,000 cu.m (9% Ni Full Containment).
Contract: EPC LSTK.
JV Partner: Bouygues Travaux Publics. The JV was in Consortium
with construction companies: MIDMAC and MEACON.
On stream since 1996 (the first 3 tanks) and 1998 (the fourth tank).
The fourth tank was built while the plant was in operation.
61
GAZ DE FRANCE
LNG TANKS
MONTOIR (FRANCE)
Tanks: 2 x 120,000 cu.m (Membrane Technology).
Contract: EPC LSTK.
On stream since 1981.
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63
NOTES
64