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Process Flow in Excel

The document describes the production processes for various products at Bashundhara Paper Mills Ltd. Unit-3. It outlines the step-by-step processes for wet tissue, baby wipes, cotton buds, wet wipes, baby diapers, sanitary napkins, facial box making, and master carton machines. Each production line involves feeding raw materials, various processing units like cutting, folding, gluing etc., and final packaging and delivery to the warehouse.

Uploaded by

Nadim Mia
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
274 views

Process Flow in Excel

The document describes the production processes for various products at Bashundhara Paper Mills Ltd. Unit-3. It outlines the step-by-step processes for wet tissue, baby wipes, cotton buds, wet wipes, baby diapers, sanitary napkins, facial box making, and master carton machines. Each production line involves feeding raw materials, various processing units like cutting, folding, gluing etc., and final packaging and delivery to the warehouse.

Uploaded by

Nadim Mia
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Bashundhara Paper Mills Ltd.

(Unit-3)
Production Process details

Wet Tissue Machine

Feeding in Air Lead Paper



Folding Unit

Cutting Unit

Counting Unit

Packaging & Sealing Unit

Delivery to Warehouse

Baby Wipes Machine

Feeding in Air Lead Paper



Folding Unit

Cutting Unit

Counting Unit

Packaging & Sealing Unit

Delivery to Warehouse

Cotton Buds Machine

Cotton Stick Feeding Unit



Stick Marking Unit

Cotton Strip & Glue Unit

PVA Glue Unit

Dryer Unit

Packaging Unit

Delivery to Warehouse
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Wet Wipes (Canister) Machine

Fabric Roll Feeding Unit



Fabric Slitting Unit

Sheeting Cutting Unit

Sheeting Winding Unit

Sheet Filling Unit

Container Conveyor

Water Filling Unit

Foil Paper Sealing Unit

Wrapping Unit

Heating Unit

Product Finalizing

Delivery to Warehouse

Wet Wipes (Pouch) Machine

Fabric Roll Feeding Unit



Fabric Slitting Unit

Fabric Folding Unit

Water Filling Unit

Sheet Cutting Unit

Sheet Counting

Sheet Transfer Conveyor

Poly Foil Pocket Cutting Unit

Poly Foil Sticker Unit

Packaging Unit

Plastic Lid Setting Unit

Delivery to Warehouse
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Baby Diapant Machine

Pulp Feeding Unit



Hammer Mill Unit

Cotton Collecting & Transfer
Unit

Lower & Upper Tissue Unit

Calendaring Unit

Leg Elastic

Back Sheet Unit

Pulp Cutting Unit

ADL Unit

Pulp Emboss Unit

Hydrophobic & Hydrophilic
Unit

Cuff Elastic Unit

Side Sealing Emboss Unit

Core Cutting Unit

Inversion Variable Unit

Product Folding Unit

Waist Folding Unit

Waist Elastic Cutting Unit

Waist Elastic Unit

Waist Non Woven Unit

Product Side Sealing Unit

Final Product Cutting Unit

Packaging Unit

Delivery to Warehouse
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Baby Diaper Machine

Pulp Feeding Unit



Hammer Mill Unit

Calendaring Unit

Lower & Upper Tissue Unit

Pulp Cutting Unit

Frontal Tape Unit

Side Tape Unit

Back Sheet Unit

Leg Cuff Unit

Hydrophobic Unit

Hydrophilic Unit

Side Cutting Unit

Final Cutting Unit

Folding Unit

Packing Unit

Delivery to Warehouse
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Sanitary Napkin Machine

Pulp Feeding Unit



Hammer Mill Unit

Calendaring Unit

P.E.Film & PPE Aperture Film

Wings Silicon Unit

Body Silicon Unit

Emboss Unit

Thermo Sealing Unit

Round Cutting Unit

Folding Unit

Individual Wrapping Unit

Packing Unit

Delivery to Warehouse
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Facial Box Making Machine

Acid Tank

Sprinkle Water Throw

Alkali Cleaner

Clean Tank

Coagulator Tank

Oven/ Air Carter

Latex Tank

Oven

Beading Station

Oven

Bleaching Tank

Power Sealer Tank

Stepping Unit

Finished Product

Packing Unit

Stearilize

Delivery to Warehouse
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Facial Box Making Machine

DL Board Feeding Unit


DL Printing Unit


DL Foil Unit


DL UV Lamination Unit


DL Finished Product


DL Gluing Unit


DL Window Patching Unit


DL Die Cutting Unit


DL FG delivery to Facial
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Master Carton Machine

DL Baby Roll Feeding Unit


DL Corrugation Unit


DL Sheet Cutting Unit


DL Pesting Unit


DL Slotting Unit


DL Skin Print Unit


DL Crazing Unit


DL Pressure Unit


DL Stiching Unit


Finished Product
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Paper Machine-1

Supervisor, DL (Hourly basis), Steam,


Raw Materials, Chemicals Pulper (Mid. Conc. & High Conc.) Power

Dump Chest

HDC Steam, Power

Wide Angle Refiner Power

Broke Chest Refiner 1 (TDR-20") Power

Refiner 2 (TDR-20") Power

LBKP Refined Chest

NBKP Refined Chest

Virgin Refined Chest

Mixing Chest

Holding Chest

Machine Chest

Finishing Refiner (Conical) Power

Finishing Refiner (DDR-18") Power

Level Box

LDC System Power

Fan Pump Power

Pressure Screen Power

Head Box Power

Wire Part

Press Part
↓ Steam, Power
Yankee (MG)

Creeping System (For Tissue)

Scanner Supervisor, Power

Pope Reel Supervisor, DL (Hourly basis), Power


Rewinder Supervisor, DL (Hourly basis), Power


Supervisor, DL (Hourly basis & Peace
Packing Materials Finishing rate), Power

Warehouse Supervisor, DL (Hourly basis)

Delivery
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Paper Machine-2

Supervisor, DL (Hourly basis),


Raw Materials, Chemicals Pulper (Mid. Conc. & High Conc.) Steam, Power

Broke Dump Chest LBKP Dump Chest NBKP Dump Chest
↓ ↓ ↓
Conical Refiner Refiner 3 (TDR-24") Refiner 1 (TDR-20") Steam, Power
↓ ↓ ↓
Thickener Broke Chest Refiner 4 (TDR-20") Refiner 2 (TDR-24") Power
↓ ↓ ↓
Deflaker LBKP Refined Chest NBKP Refined Chest Power

Mixing Chest Steam

Holding Chest Steam

Machine Chest Steam

Finishing Refiner (DDR-18") Power

Finishing Refiner (Conical 1&2) Power

Level Box

LDC System Power

Fan Pump Power

Pressure Screen Power

Head Box Power

Wire Part

Press Part

Pre Dryers

Yankee (MG) Steam, Power

Size Press

Post Dryers

Calender

Scanner Supervisor, Power

Supervisor, DL (Hourly basis),
Pope Reel Power

Supervisor, DL (Hourly basis),
Rewinder Power

Supervisor, DL (Hourly basis &
Packing Materials Finishing Peace rate), Power

Warehouse Supervisor, DL (Hourly basis)


Delivery
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Paper Machine-3

Supervisor, DL (Hourly basis),


Raw Materials, Chemicals Pulper (Mid. Conc. & High Conc.) Steam, Power

LBKP & NBKP Dump Chest Steam, Power

Broke Dump Chest HDC Steam, Power

Refiner 1 (DDR-20") Steam, Power

Refiner 2 (DDR-20") Power

LBKP Refined Chest NBKP Refined Chest Power

Mixing Chest Steam

Holding Chest Steam

Machine Chest Steam

LDC System Power

Fan Pump Power

Pressure Screen Power

Head Box Power

Wire Part

Press Part
↓ Steam, Power
Yankee (MG)

Creeping System

Supervisor, DL (Hourly basis),
Pope Reel Power

Supervisor, DL (Hourly basis),
Rewinder Power

Supervisor, DL (Hourly basis &
Packing Materials Finishing/ Converting Peace rate), Power

Warehouse Supervisor, DL (Hourly basis)


Delivery
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Paper Machine-4

Supervisor, DL (Hourly basis),


Raw Materials, Chemicals Pulper (Mid. Conc. & High Conc.) Steam, Power

LBKP Dump Chest NBKP Dump Chest Steam, Power

HDC Steam, Power

Magnetic Separator Steam, Power

Refiner 1 (TDR-20") Power

Refiner Feed Chest Power

Refiner 2 (TDR-20") Power

Refiner 3 (TDR-20") Power

Refined Chest Power

Mixing Chest Steam

Holding Chest Steam

Machine Chest Steam

Conical Refiner Power

Level Box Power

LDC System Power

Fan Pump Power

Pressure Screen Power

Head Box Power

Wire Part

Press Part

Yankee (MG)
↓ Steam, Power
Creeping System

Calender

Dryer Section

Supervisor, DL (Hourly basis),
Pope Reel Power

Supervisor, DL (Hourly basis),
Rewinder Power

Supervisor, DL (Hourly basis &
Packing Materials Finishing/ Converting Peace rate), Power

Warehouse Supervisor, DL (Hourly basis)

Delivery
Bashundhara Paper Mills Ltd. (Unit-3)
Production Process details

Paper Machine-5

Supervisor, DL (Hourly basis),


Raw Materials, Chemicals Pulper (Mid. Conc. & High Conc.) Dry Broke Pulper Steam, Power

Dump Chest Steam, Power

Broke Dump Chest HDC Steam, Power

Refiner (DDR-20") Power

Mixing Chest Steam

Machine Chest Steam

Finishing Refiner (TDR-20") Power

Level Box

Fan Pump Power

Pressure Screen Power

Head Box Power

Wire Part

Press Part
↓ Steam, Power
Yankee (MG)

Creeping System

Scanner Power

Supervisor, DL (Hourly basis),
Pope Reel Power

Supervisor, DL (Hourly basis),
Rewinder Power

Supervisor, DL (Hourly basis &
Packing Materials Finishing/ Converting Peace rate), Power

Warehouse Supervisor, DL (Hourly basis)


Delivery

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