Fajas Transportadoras Galletas Snak Spanaderia
Fajas Transportadoras Galletas Snak Spanaderia
Fajas Transportadoras Galletas Snak Spanaderia
Habasit–Solutions in motion
2
Contents
Introduction 3
Process overview: Hearth bread processing 4
Process overview: Bread and bun processing 5
Process overview: Flatbread line 6–7
Process overview: Puff pastry dough processing 8
Process overview: Biscuit manufacturing 9
Process overview: Baked, salty snacks / 10 – 11
Direct expanded snacks
Variety of product ranges 12
Variety of belt surfaces / styles 13 – 13a
Bakery application and possible belt types 14 – 15a
The Habasit website 15b
Features and benefits 16 – 20
Services – General services 21
Services – Customized services 22
The Habasit Solution 23
Dough loader
Dough divider
Feeding belt
Molder
Round loaf shaping belts
Feeding belt Feeding belt
Oven
Cooling station
Linear proofer
Dough divider/rounder
Drag roller
Forming
Flourduster station
Loaded
Sprinkler/sifter
baking trays
Spreader
conveyor belt
Molder belt
Transfer
conveyor belt
6
Process / application overview (schematic)
Flatbread line
Crossroller
Conveyor belt
Sheeter belts
Transfer
conveyor belt
Proofer belts
Baking oven
Transfer
conveyor belt
Conveyor belt
8
Process / application overview (schematic)
Puff pastry dough processing
Dough
(blitz all in)
1st folding station
Layered
Dough sheeter Shortening extruder dough/fat
(sandwich
method)
Reversing
conveyor belt
Gauge roll
Biscuits
Dough feeder
Rotary
molder
Sprinkler
Depositor
Washer
Depositor (Jam)
Feeding belt
Functional belts
Cooling belt
Crackers Transfer conveyor belt
Laminator
for crackers
Gauge Rotary
rolls cutter Scrap take away/
Rework system
Enrober
Cooling system
Functional belts
Rework conveyor belts
Cooling belt
10
Process / application overview (schematic)
Baked, salty snacks / Direct expanded snacks
Length-/
crossroller Length-/ Inclined
Folding
device crossroller belt
Transfer belt
Process belt
Spreader
Tray loader belts
Breadstick
machine
Inclined belt
Inclined
belt
Feeding belt
Oven
Cooling conveyor
Transfer belt
Surge bin
Dryer
Coater/tumbler
Transfer belt
Transfer belt
12
Variety of Product Ranges
Timing belts
HabiPLAST ®
Illustrations: Product view from top (running direction from left to right).
Waffle structure Saw tooth profile Flush Grid 1“ Radius Flush Grid 1“
structure
Plastic chains
E
T22
EC
P
PC
p
WR
E
E
I-5E
IC
9
TU
NM
PU
-2E
-5E
FAB 5EB
H
-8E
t To
TT5
T-5
T-5
EFW
EFW
-5
IW
T-2
I-6E
T-5
T-5
I-EF
T22
FAW
FAB
FAB
FAB
RF
13/
FN
-
FN
FN
-5E
FAB
Fel
FN
FN
FN
FN
(selected types only)
T-5
T-8
R- 5
NN
TC
NN
NN
NN
Hearth bread processing
dough loader • • • • •
dough divider / feeder belt • • • • • • • •
moulder / rounder • • • • • • • • •
proofer / pre-proofer • • • • • • • •
oven infeed • • • •
oven take-off • • •
cooling conveyor / lines • • • • • • •
check weighing • • • • •
packaging • • • • • • • • • • •
Bread and bun processing
spreader conveyor • • • • •
belt proofer • • • • • • • •
moulder / forming station • • • • • • • •
transfer conveyor (sprinkler) • • • • • • • • • •
oven infeed • • • •
oven take-off • • •
pan dump conveyor • •
cooling conveyor • •
freezing line (optional)
slicing / bun cutting • • • • • • • •
check weighing • • • • •
packaging • • • • • • • • • • •
pan return conveyor • •
Puff pastry processing
dough conveyor (sheeter / extruder / curling) • • • • •
cross roller line • • • • •
transfer conveyor • • • • •
gauge roll / calibration • • • • •
folding station / reversing conveyor • • • • •
cross roller line • • • • • • •
oven infeed •
oven take-off •
cooling conveyor •
freezing line (optional)
check weighing • • • • •
packaging • • • • • • • • • • •
Biscuit manufacturing
dough feeder (biscuits) • • • •
rotary moulder (biscuits) • • •
sprinkler / depositor (biscuits) • • • • • • • •
laminator line (crackers) • • • • • • • •
rotary cutter (crackers) • • • • • • •
scrap / rework line • • • •
oven infeed •
oven take-off •
cooling conveyor • • • • • • • • • • •
transfer conveyor • • • • • • •
enrobing / icing • • • • • • • •
check weighing • • • • • •
packaging • • • • • • • • • • • •
Other bakery applications
spiral / radius belt
metal detector • • • •
powerturn / curve conveyor • •
inclined / declined conveyor • • • • •
inspection line • • • • • • • • • • •
pan washing •
Baked and salty snacks
process belt • • • • •
inclined belt • •
spreader belt • • •
transfer belt • •
Corn / potato & direct expanded snacks
feeding belt
inclined belt • •
transfer belt •
Flatbread processing
process belt • • • • • • • • •
rework belt • • • • • •
proofer belt • • •
cooling belt
TPU Frayless belts TPU Non Habilene® (TPO) coated belts HySAN® PVC coated Silicone coated belts
Fray belts Cleanline® PVC belts N-Line
E
-2E
E
EQ
E
EIC
FAU IC
IC
EIC
IC
WT
0/U
U
2
2/U
UE
ITE
4/U
TT
U
E
EB
B
C
E
EQ
EB
5E
V
FAW OCV
V
WE
V
WV
R
R
35
36
37
38
39
0
TT1
-14
4
B- 5
B- 8
B- 5
B- 5
OW
DC
EIW
I-6E
EB
-5E
I-5E
00/
73/
E
-7E
-7E
MA
T-1
T-1
T-1
T-1
T-1
T-1
W-
B- 6
B- 6
BL
B- 5
B- 5
B
WH
B- 5
B- 7
D- 6
EX
ST1
TT1
T15
2EF
8EI
T
B- 6
-8E
-8E
FN
FN
FN
ST2
TT1
CA
CN
FAB
FAW
CN
-8E
FN
WV
WV
WV
WV
WV
WV
WV
CN
B- 8
F-3
CA
CN
ATT
FN
CN
1/U
FN
FM
W-
FN
B- 1
ATT
CN
FAB
FAB
NA
NA
C
T13
2M
NA
2M
ate
TT1
nm
TT1
tto
Co
Co
• • • • • • • • • • •
• • • • • • • • •
• • • • • • • • • •
•
• • • • • • • • •
• • • • • • • • •
• • • • • • • • • • • • • • •
• • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • •
• • • • • • • •
• • • • • • • • • • • • • • • •
• • • • • • • • •
• • • • • • • • •
• • • • •
• • • • •
• • • •
• • • • • • • • • • • •
• • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • •
• • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • •
• • • • • • • • •
• • • • • • • • •
• • •
• • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • •
• • • • • • • • • • • • • •
• • • • • • • • •
• • • • • • • • •
• • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • •
• • • • • •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • •
• • • • •
• • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • •
• • • •
• •
• • • • • • • •
• •
• • • • • • • •
• • • •
Non-woven belts Plastic modular belts HabasitLINK® KVP plastic 15a
modular belts
41
S
S
6
5
5
Top
d
p
Top
p
d
d
r id
us
ch
op
sh
op
elt
lt
lt
NW
NW
NW
Gr i
t To
t To
Gr i
Gr i
Be
Be
FB
FB
eT
dT
adi
e
hG
B
i
rop
dM
100
200
lat
nd
iral
iral
iral
sh
sh
sh
Fla
Fla
/0N
/0A
/0A
ht R
tur
Rad Curve
lus
0F
mo
Mic
Flu
Flu
Flu
/ Sp
/ Sp
/ Sp
rve
CM
CM
Tex
0
520
F16
F24
F18
F
Tig
2
1
Di a
33
533
us
ius
Cu
2
870
610
ius
ius
ius
ate
M1
M2
M2
5
543
adi
/12
S60
Rad
516
605
M2
Rad
Rad
M0
onm
CT
R
230
M2
HD
M2
CM
540
840
10
15
20
ott
M1
M2
M3
IS6
IS6
IS6
• • • • •
• • • • • • • • •
•
• • • • •
• • • • • • • • • • •
• • • • • • • • • • • • • •
• • • • • •
• •
•
• • • • •
• • •
• • • • • • • • • •
• • • • • • • • •
• • • •
• • • • • • • • • • • • •
• • • • • •
• • • • •
• • • • • • •
•
•
• • • • • • • • • •
• • • • • • • • • •
• • • •
• • • • • • • • • • • •
• • • • • •
•
•
• • • • •
• •
• • • • • •
• • • • • • • •
• • • • • • • • • • •
• • • •
• • • •
• • • • • • • • • • • • •
• • • • • •
• • • • • • • • • • •
• • • • •
• • • •
• • • • • • • • • • • •
•
• •
•
• • • • • • •
•
• • • •
• • • • • • • •
• • • The application / belt matrix is one of many solutions.
• • • • No guarantee is made as to its completeness.
• • • • • For details or further information please contact your
• • • • • • local Habasit partner.
15b
In-depth Information
Habasit Website
Additional information regarding products, use, application descriptions, technical key data and
engineering notes may be found at:
www.habasit.com or www.habasitlink.com
Main page:
Select
CONVEYOR
BELTS, for
example
Product
overview /
series
Main page:
Select
INDUSTRIES,
for example
16
Features and benefits
Fabric based belts
Fabric surface
Food conveyor belts with fabric surfaces are often used
in bakery applications. Depending on the consistency of
a respective kind of dough, Habasit is offering different
product constructions, including belts made from felt-like
Non-Woven material (PET-fibres, needled and buffed
construction).
Features Benefits
TPU coating
TPU food conveyor belts combine many features that are supporting reliable and hygienic production
processes. Habasit offers TPU belts in different constructions, different colors and different surface finishes.
Features Benefits
Features Benefits
PVC coating
PVC is widely used in food applications and is often a cost saving solution.
Features Benefits
Features Benefits
Features Benefits
Plastic chains
HabaCHAIN3 Pt is a high-quality range of new slat- and
flat chain products from Habasit. HabaCHAIN® products
are suitable for a wide range of applications in beverage,
bakeries, packaging and many other industries.
Features Benefits
Fabrication or installation
We join fabric belts or install modular belts at our locations or on-site directly on
the machine or on the system.
Belt repair
We have developed sophisticated repair methods and equipments with proven
effectiveness.
Education / Training
Habasit organizes programs and provides supporting tools to ensure optimal
selection and use of our products and prolonging their life cycle. Fabrication,
installing, assembling, maintenance and belt repair training is carried through at
Habasit’s or at customer’s site.
Customized services
Project management
We are experienced partners for belting project co-ordination on an international
scale for globally operating customers.
23
The Habasit Solution
Headquarters
Habasit AG
Römerstrasse 1
CH-4153 Reinach, Switzerland
Phone +41 61 715 15 15
Fax +41 61 715 15 55
E-mail info@habasit.com
www.habasit.com
Registered trademarks
Copyright Habasit AG
Subject to alterations
Printed in Switzerland
Publication data:
2005BRO.FOD-en0208HQR