Modern Stone Cutting and Masonry
Modern Stone Cutting and Masonry
Modern Stone Cutting and Masonry
MODERN
BY
NEW YORK:
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Copyright, 1896,
HY
JOHN S. SIEBERT
AND
FREDERIC C. BIGGIN.
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braunworth A CO. /
bookbinders and printers
BROOKLYN, N. Y.
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PREFACE.
frames veneered with stone and brick form the walls of our
largest buildings. This is not the place to discuss the merits
of the different styles of construction, the grace of the stone
arch and the steel cantilever, or to place the beauty of a stone
carving in opposition to the hard lines of iron ornament;
suffice it to say that first cost is a very important factor in
this country, and that, stability and usefulness being equal,
the cheaper structure is generally adopted.
Intricate stonework is therefore excluded everywhere, save
on very costly structures, and a treatise dealing with such
work would be interesting and valuable only in so fat as^it
presented problems to be worked by the student in search of
exercise for his mental powers.
* • • ^
. HI
IV PKEFA CE.
11
■
TABLE OF CONTENTS.
CHAPTER I.
PAGE
Art. i. Names and Definitions of Stone-mason’s Tools . . • i
Art. 2. Stones Classified according to Finish ..... 6
Art. 3. Definitions of Parts of the Structure.10
Art. 4. Classification of Masonry . . . .... 12
CHAPTER II.
Art. 1. Definitions.. * . 18
Art. 2. Gothic Buttress ..«•••••• 21
Art. 3. Arches.23
Art. 4. Intersecting Arches.*..32
Art. 5. Arch-culverts.. • . . . 35
Art. 6. Railroad-bridge Masonry,.41
Art. 7. Canal-lock Masonry ........ 44
Art. 8. Architectural Stonework • . . . • . . 46
vii
MODERN STONE-CUTTING AND MASONRY.
CHAPTER I.
\ *
* \•
-> 0 double face hammer ]
L
R^r
FlG. 2.
Fig. 3.
CD c
o_ CRANDALL
Fig. 5.
0 @
PATENT HAMMER
@ To)
Fig. 6.
HAND HAMMER )
CHISEL
<S
CC
DRILLS
>
—--z=z7^
Fig. 7.
The tool is in two parts, which are held together by the bolts
which hold the chisels. This tool is used for giving a finish
to the surface of stones.
3. All of the above mentioned are two-handed, or require
DEFINITIONS AND CLASSIFICATIONS. 5
PITCHING CHISEL
r\ r\ POINT
rc
Fig. $.
Fig. 15.
L.ef C.
12 MODERN STONE-CUTTING AND MASONRY.
Fig. 16
« Fig. 17.
Fig. 18.
Fig. 25.
f
DEFINITIONS AND CLASSIFICATIONS. 17
Art. i.—Definitions.
GOTHIC BUTTRESS
FRONT ELEVATION
Scale of Patterns
Scale of Plans and
and Elevations Isometric of Stone
i-1 1 I l I * I I 1 I I I I » | »
0 1 2 3 Feet 0 1 2 Feet
PLAN AT CAP
STONE-CUTTING AND MASONRY. 21
PLATE I.
llitlll 1 ft
PARTS
D A B=Span A F = Rise
D E= Springing Line S=Springer
V = Voussoirs D F B = lntrados
K = Central Voussoir or R H C = Spandrel
Keystone C R =Haunch
M C R = Extrados B R=Skewback
C = Crown
STONE-CUTTING AND MASONRY. 23
Art. 3.—Arches,
plate 11.
PLATE III.
MASONRY ARCHES
SCALE OF FEET
S1 ONE- CU1'1 'EY a A ND MA SO AN Y. 25
PLATE IV.
PATTERNS FOR
JOINT A-B
SCALE OF FEET
II
0 m 13 o
JOINT A-C
SCALE OF FEET
ISOMETRIC OF
STONE AT A
SCALE OF FEET
S
I
0
STONE-CUTTING AND MASONRY. 2J
From the points 13, 12, 16, and 15 draw the verticals as
taken from the elevation, and the drawing is readily com¬
pleted. The patterns, being numbered to correspond to the
numbering on the other figures, need no further explanation.
33. Exercises on Plate IV.— 1. Draw a vertical section
through the keystone.
2. Draw an isometric of, and all necessary patterns for,
the keystone and the stone B.
3. Draw a recessed circular or pointed arched gateway of
dimensions similar to the flat one shown; adding three or
four stone steps to the front.
28 MODERN STONE-CUTTING AND MASONRY.
PLATE V.
CYLINDRICAL ARCH
IN A
CIRCULAR WALL
I
STONE-CUTTING AND MASONRY. 29
shows the joints as though the soffit were viewed from below,
which is done to show its joints more plainly. Let us take
some one stone, as X, and show how to derive all the patterns
necessary to work its faces.
Draw first an isometric view, as Fig. 6, in order to obtain
a better conception of its appearance. Briefly, this may be
constructed thus: Around the elevation and plan of X draw
rectangles showing the limits of the rough stone from which
to work the finished block. Draw an isometric block with
these dimensions, as f-1-3-2, etc., and on this plot the cor¬
ners of the stone—remembering that three such co-ordinates
are necessary to locate a point not in an isometric plane.
Thus the point b requires the co-ordinates f— 2 and 2-b from
Fig. 1 and 2 —p from Fig. 2; which are laid off as/-2, 2-6,
and 6-b respectively in Fig. 6.
The face A, having the curve of the wall as shown by the
lines c-p and e-p, Fig. 2, must be developed to show its true
size. The developments of one half the outer and one half
the inner faces is shown in Figs. 3 and 4. Set off along the line
C-D, Fig. 3, the outer curve of the wall, by points from Fig.
2 ; erect ordinates at these points and project the proper
heights over from Fig. 1. (See Descriptive Geometry for
development of cylinder.) The pattern is now shown in its
true size at b-e-a-c-p, Fig. 3. The corresponding one for the
inner face is found on Fig. 4.
The pattern for B requires us to find the true size and
appearance of the radial joints a-c and e-b. These joints are
formed by the intersection of the planes K-L, K-M, etc.,
perpendicular to the vertical plane of projection, with the
vertical cylinder or portion of cylinder forming the wall.
They are therefore arcs of ellipses, and may be shown in their
true size by revolving parallel to one of the planes of projec-
30 MODERN STONE-CUTTING AND MASONRY.
PLATE VI.
CLOISTERED VAULTS
SCALE OF FEET
i—l—I—I—l-1—I—i-1—l—I
0123450730 10
a
-S' TONE- CUT'1 TNG A ND MA SO NR V.
33
drawn.
To d raw the joints normal to the intrados we must first
draw tangents at the points just determined. Draw a tangent
MODERN STONE-CUTTING AND MASONRY.
34
bh in No. i and project it on the groin as BH; draw HK
parallel to the axis of No. 2, and join k and c for the new
tangent. The normal is, of course, drawn perpendicular to
this tangent, and the point m fixed by laying off its height
above the springing-plane, as shown by / in No. i. The
reason for this construction will be evident if the student
remember that the tangent to the intersection of two surfaces
lies in the intersection of the tangent planes.
PRS shows the groin revolved into H, about BOS as an
axis.
Joining the points LMO, etc., gives the groin of the
extrados.
43. Exercises.—1. Isometric and patterns of keystone
and a springing-stone.
2. Two vaults of unequal spans uniting at an angle of 6o°.
3. Details for 2.
4. Let vault No. 1 stop on the line N-3 and No. 2 on the
line P-3.
PLATE 7
6 FOOT ARCH CULVERT
AUBURN & ITHACA R. R,
3RD CLASS MASONRY
%
V*-
O
Art. 5.—Arch-culverts
i
e*«M n
PLATE 8
I 2 FOOT ARCH
ON THE
3 ‘OR 4 PLANKING
END ELEVATION
STONE-CUTTING AND MASONRY.
37
52. The drawings for this piece of work are much more
finished in appearance than the actual structures. By com¬
parison of this plate with No. 11 it will at once be seen that
although a great many dimensions are given for the abutment
and pier there are but very few dimension-stones and no de¬
tails for any cut stone. A reference to the specifications for
the kinds of masonry used (§§ 50, 53, and 54) shows plainly
that no special details are needed. The original drawings
are unusually well figured, but for the purpose of reproduc¬
tion it was found necessary to omit some. The student’s
attention is, however, called to the fact that it is always well
to give full dimensions for a working drawing if it is ex¬
pected to carry out the work in exact accordance with them.
Scaled dimensions, especially from a blue print, are apt to be
very misleading. A close study of working drawings and
noting carefully the work being done on similar structures in
the course of erection will now teach the draughtsman where
dimensions are most needed and where he can save himself
unnecessary work.
Here, as on Plate VIII, the faces of the different walls
have an even batter, while the backs are stepped.
Notice how the steps on the wing-walls radiate from the
steps on the back of the abutment. The sections A/> and
CD are taken on broken lines in order that the thickness of
42 MODERN STONE-CUTTING‘ AND MASONRY.
55- The d rawings and specifications for this large and im¬
portant piece of masonry are very detailed and very precise.
Outside of government work such exhaustive drawings would
hardly be furnished for similar construction.
Extracts from the specifications for the cut stone say:
“The cut stone shall conform approximately in dimensions
to the bill of materials appended to these specifications, but
exact drawings of the stones will be furnished the contractor
when he needs them.”
No: joints were cut closer than f inch, and it was speci
fied that, “No joint shall vary in thickness from the dimen¬
sions specified, and the dimensions of all stones shall be such
that the centre of each vertical joint shall not vary more than
yL inch on either side of a vertical line through the centre of
the lowest corresponding joint.”
Drawings were therefore made of every course of stone in
the lock (and there were twenty-three such courses), eleva¬
tions, sections and patterns, and other details, specimens of
which are shown on Plate XI. The full-size patterns for
every stone not rectangular were cut out of zinc and furnished
the contractor by the United States engineers in charge.
56. There being a large number of such patterns (471),
some system of identification was of course necessary, and
each different pattern received a distinctive number. The
numbering on the plan and the patterns corresponding are
PLATE 11
800 FT. LOCK
AND
STONE-CUTTING AND MASONRY.
45
58. The drawings on this and the next two plates are
further examples of carefully detailed work. All the face-
stones in this immense building are dimension-stones, and
details like those on Plate XI were necessary. In this case,
however, the usual practice was followed; namely, that of
furnishing the contractor for the stonework with the dimen¬
sioned drawings instead of the patterns, and letting him
make the latter himself. The inspected stone was properly
marked for ready identification, shipped to the site of the
building, and at once deposited near its final place.
59. Plate XII is a recessed entrance in a circular wall. The
clear opening, being less than four feet, is readily spanned by a
single stone and the construction of an arch as in Plate V
avoided.
60. Exercises.— 1. Draw a horizontal section through the
course G.
2. Draw isometrics of the stones d, b, and c.
3. Draw the necessary patterns ford, b, and c.
4. Draw an isometric of, and the necessary patterns for,
one of the stones in the doorway, in course E.
PLATE 12
TOWER DOOR
FROM THE
LIBRARY OF CONGRESS
SCALE
PLAN ON LINE T-T
0 1 Ft.
■ X"
1 (if 7'
/ "'Tr-
^ Q SvXC0HSE
- dl
r- . S. b e7
LINTEL
COURSE
LINTEL COURSE
STOM
BRICK WORK
COURSE G
COURSE F
S COURSE E
~o
COURSE D
COURSE C
-r-
COURSE B
COURSE A
BASE COURSE
SECTION R-R
ELEVATION
-2-3- - -2-3- -
PLAN ON LINE S-S
PLATE 13
ENTRANCE & PORTE COCHE^RE
FROM THE
LIBRARY OF CONGRESS
SCALE O '7 FEET
OK
U I
STONE-CUTTING AND MASONRY. 47
LIBRARY OF CONGRESS
SCALE OF FEET
i
<
m
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Dictionary of the Names of Minerals.8vo, 3 50
Dana’s System of Mineralogy.Large 8vo, half leather, 12 50
First Appendix to Dana’s New “System of Mineralogy.”_Large 8vo, 1 00
Text-book of Mineralogy.8vo, 4 00
Minerals and How to Study Them.i2mo, 1 50
Catalogue of American Localities of Minerals.Large 8vo, 1 00
Manual of Mineralogy and Petrography.i2mo, 2 00
Egleston’s Catalogue of Minerals and Synonyms. .8vo, 2 50
Hussak’s The Determination of Rock-forming Minerals. (Smith.) Small 8vo, 2 00
14
* Penfield’s Notes on Determinative Mineralogy and Record of Mineral Tests.
8vo, paper, o 50
Rosenbusch’s Microscopical Physiography of the Rock-making Minerals.
(Iddings.).8vo, 5 00
* Tillman’s Text-book of Important Minerals and Docks.8vo, 2 00
Williams’s Manual of Lithology.8vo, 3 00
MINING.
Beard's Ventilation of Mines.i2mo, 2 50
Boyd’s Resources of Southwest Virginia.8vo, 3 00
Map of Southwest Virginia.Pocket-book form, 2 00
* Drinker’s Tunneling, Explosive Compounds, and Rock Drills.
4to, half morocco, 25 00
Eissler’s Modern High Explosives.8vo, 4 00
Fowler’s Sewage Works Analyses.12mo, 2 00
Goodyear’s Coal-mines of the Western Coast of the United States.i2mo, 2 50
Ihlseng’s Manual of Mining, .8vo, 4 00
*♦ Iles’s Lead-smelting. (Postage 9c. additional.).nmo, 2 50
Kunhardt’s Practice of Ore Dressing in Europe.8vo, 1 50
O’Driscoll’s Notes on the Treatment of Gold Ores.8vo, 2 00
* Walke’s Lectures on Explosives.8vo, 4 00
Wilson’s Cyanide Processes.i2mo, 1 50
Chlorination Process.i2tno, 1 50
Hydraulic and Placer Mining.12mo, 2 00
Treatise on Practical and Theoretical Mine Ventilation.12mo, 1 25
SANITARY SCIENCE.
Copeland’s Manual of Bacteriology. (In preparation.)
Folwell’s Sewerage. (Designing, Construction, and Maintenance.;.8vo, 3 00
Water-supply Engineering.8vo, 4 00
Fuertes’s Water and Public Health.i2mo, 1 50
Water-filtration Works.12mo, 2 50
Gerhard’s Guide to Sanitary House-inspection.i6mo, 1 00
Goodrich’s Economical Disposal of Town’s Refuse.Demy 8vo, 3 50
Hazen’s Filtration of Public Water-supplies.8vo, 3 00
Kiersted’s Sewage Disposal.i2mo, 1 25
Leach’s The Inspection and Analysis of Food with Special Reference to State
Control. (In preparation.)
Mason’s Water-supply. (Considered Principally from a Sanitary Stand¬
point.) 3d Edition, Rewritten.8vo, 4 00
Examination of Water. (Chemical and Bacteriological.).i2mo, 1 25
Merriman’s Elements of Sanitary Engineering.8vo, 2 00
Nichols’s Water-supply. (Considered Mainly from a Chemical and Sanitary
Standpoint.) (1883.).8v0» 2 5<>
Ogden’s Sewer Design.. 2 00
♦Price’s Handbook on Sanitation.i2mo, 1 50
Richards’s Cost of Food. A Study in Dietaries.i2mo, 1 00
Cost of Living as Modified by Sanitary'.Science.i2mo, 1 00
Richards and Woodman’s Air, Water, and Food from a Sanitary Stand¬
point.8vo, 2 00
* Richards and Williams’s The DietarylComputer.8vo, 1 50
Rideal’s Sewage and Bacterial Purification of Sewage.8vo, 3 50
Turneaure and Russell’s Public Water-supplies.8vo, 5 00
Whipple’s Microscopy of Drinking-water.8vo, 3 50
Woodhull’s Notesland Military Hygiene.i6mo, 1 50
15
MISCELLANEOUS
Barker’s Deep-sea Soundings.8vo, 2 00
Emmons’s Geological Guide-book of the Rocky Mountain Excursion of the
International Congress of Geologists.Large 8vo, 1 50
Ferrel’s Popular Treatise on the Winds.•.8vo, 4 00
Haines’s American Railway Management.i2mo, 2 50
Mott’s Composition,'Digestibility, and Nutritive Value of Food. Mounted chart. 1 25
Fallacy of the Present Theory of Sound.i6mo, 1 00
Ricketts’s History of Rensselaer Polytechnic Institute, 1824-1894. Small 8vo, 3 00
Rotherham’s Empnasized New Testament.Large 8vo, 2 00
Steel’s Treatise on the Diseases of the Dog.8vo, 3 50
Totten’s Important Question in Metrology.8vo, 2 50
The World’s Columbian Exposition of 1893.4to, 1 00
Worcester and Atkinson. Small Hospitals, Establishment and Maintenance,
and Suggestions for Hospital Architecture, with Plans for a Small
Hospital.i2mo, 1 25