Gecko Service Manual Mspa-Mp Ang
Gecko Service Manual Mspa-Mp Ang
Gecko Service Manual Mspa-Mp Ang
SERVICE MANUAL
• Gecko Electronics Inc. •
Programming
Jumper Positions 8
Low Level Programming 9
Error Conditions
3 Flashing Dots Appearing On Keypad Display 11
3 Flashing Dots & LED Displayed 15
Display Is Flashing 19
Wrong Temperature Appearing On Keypad Display 23
FLO 25
FLC 29
Prr 31
HL 33
Smart Winter Mode 37
Troubleshooting
Nothing Seems to Work! 39
Spa Does Not Heat! 43
Pump 1/Pump 2 Does Not Work! 47
Blower Does Not Work! 53
Light Does Not Work! 57
Ozonator Does Not Work! 59
Circulation Pump Does Not Work! 61
Keys Do Not Work! 63
How to ...
Replace The Board 65
Replace The Heater (Horizontal Front/Back; Vertical/Side) 67
Install a Laing Heater 73
Adjust The Pressure Switch 76
Miscellaneous
Parts List 78
Wiring Diagrams 80
Professional Repair Kit Info 82
Note: For spa repairs and troubleshooting with Pocket-tek technology, please refer to
Pocket-tek User's Manual available from Gecko and at www.pocket-tek.com.
In an attempt to make this manual as useful as possible, it has been presented in two
formats. Problem-solving solutions are described with Troubleshooting Flow Charts
and also with Step-by-Step Procedures.
The two formats together should provide an overall complete explanation, with flow
charts providing an overview of specific problems, and step-by-step procedures giving
more detailed information.
WARNING: Risk of electrical shock! All procedures described in this service manual
must only be performed by qualified personnel, in accordance with the
standards applicable in the country of installation and, whenever
possible, with the equipment powered off. When connecting the
equipment, always refer to the wiring diagram affixed to the inside of
your spa pack’s power box cover! This diagram always prevails over
the wiring diagram at the end of this manual.
Required tools:
Required
pack parts:
Gecko Electronics Inc. sells Professionnal Repair Kits that include everything needed for MSPA-MP Metapack servicing.
For more information, go to the last page of this manual.
Electrical Wiring
Correct wiring of the electrical service box, GFCI box and pack terminal
block is essential.
yes no
Is GFCI
properly
connected?
Verify
Wiring Diagram
yes no and reconnect it.
Unplug
everything,
including
heater and light
cord wires.
Is GFCI
still tripping?
Reconnect
one component
at a time
until GFCI
starts to trip.
Replace
transformer. Replace
defective
component.
yes no
If GFCI is
still tripping,
disconnect
There is the incoming Replace
a problem power line. GFCI.
with the
cable. Is GFCI still
tripping?
Call an
electrician.
Replace
board
if GFCI is
still tripping.
Note that for new installations, GFCI trippings due to miswiring are common.
If breaker is wired properly, GFCI trippings may occur when total amount of current
drawn by spa exceeds breaker rating. This is highly unlikely as each spa pack output
is individually fused, and fuses will blow before GFCI trips.
A current leak to ground will also cause GFCI to trip. If any of the components is faulty
and a leak of more than 5mA occurs, GFCI will trip to prevent electrocution.
There are different GFCI models on the market. Note that illustrations are examples only.
Neutral of GFCI
must be connected
to neutral bus.
Neutral from spa
must be connected
to breaker.
Call an electrician!
Remove MSPA-MP power box cover to access jumpers. (See "How to Replace the Board"
section of this manual). Jumper functions may differ from information below. Please
check wiring diagram on inside pack cover to verify specific functions for our pack.
Jumper Location
Position 1 Position 2
Jumper 1 is used to limit amount of current drawn when more than one pump (or pump and
blower) are on at the same time.
Position 1 (HC):
Heater will shut down if more than one pump is on at high speed.
Position 2 (LC):
The system will not turn heater on if any pump (1, 2 or 3) is on
at high speed.
"Heater" indicator will flash on display indicating that more heat is requested, but heater will
not be allowed to start.
Position 1:
10-key configuration.
Position 2:
8-key configuration.
yes no
yes no
Do you have
continuity on your
voltmeter for
pressure switch? Short pressure
switch terminals
yes no with a jumper cable.
Disconnect
pressure switch yes no
for 5 seconds
Verify and reconnect it. Try to adjust Are dots still
pressure pressure switch. flashing on
switch Are dots still keypad display?
connection. flashing on Replace pressure Remove anything
keypad display? switch cable. obstructing filter canister
or piping. Clear any air
Replace pressure locks. Verify water valves.
switch if problem
Replace pressure persists.
switch cable. If problem persists,
replace board.
Try to adjust
pressure switch.
If problem persists,
replace board.
Replace pressure
switch if problem
persists.
There must be enough water in the spa for normal operations. System may detect error
condition if spa filter is dirty or if something restricts flow of water in piping.
The heater will automatically shut down when error condition occurs.
Power may remain On when the following steps are carried out.
Power may remain On while the following steps are carried out.
10• If you have continuity on pressure 11• If error condition persists, remove
switch, follow these steps: plastic cover and replace pressure
switch cable.
Disconnect pressure switch cable
for 5 seconds and reconnect it. 12• Replace board if error condition
still persists. (Refer to "How to
If error condition disappears, ad- Replace the Board" section of this
just pressure switch, if it is a new manual.)
installation (less than two years) or
replace it.
yes no
yes no
Verify if
temperature probe
If error condition still is properly connected.
persists, replace board.
If so, replace probe
and reset breaker.
Replace
board if
error
condition
still persists.
yes no
Press
any key.
A power failure
has occurred. Has display
stopped flashing?
System
works fine.
yes no
Are you getting correct
water temp. reading on the display?
Verify if
temperature probe
is touching water Verify if
yes no or if cold air from temperature probe
back can affect is properly connected.
Is weather reading.
very hot? If so, replace probe
and reset breaker.
Remove
spa cover
(even during
the night). Replace
yes no board if
Start problem
blower, if Lower set point still persists.
spa is below actual
equipped temperature of
with one. Replace water. Pump is
board. overheating
Wait until "Heater" indicator water during
spa cools on keypad display filter cycle.
down (add should disappear.
cold water Lower
if needed). Do you get a filter cycle
240 VAC reading duration.
between
two heater wires
on the board?
If display stops flashing after pressing a key, this means that a power failure has occurred.
System works fine.
If hot weather is not a factor: 5• If you do read 240 VAC, test the
element. If it is opened, replace
it. If element works fine, replace
board.
Check if regulation
probe is properly connected.
If it is, replace
probe with spare.
Replace board if
problem persists.
Note that water temperature must be over 35°F in order to carry out the following steps.
Power can remain On.
3• Reconnect probe.
yes no
Is pump
working?
Refer to "Pump not
Working" section.
yes no
Is anything limiting
flow of water into pipes?
Remove Verify if
anything pressure switch
obstructing cable is properly
filter. Clear connected
any air locks to pressure
and verify switch and
water valves. board.
yes no
Ensure flow of
yes no water through heater and
short two pressure
Is it a new switch terminals with a jumper.
installation Replace
(less than board.
Does FLO
two years)? error condition
persist?
Replace
pressure switch.
Adjust
pressure switch.
There must be enough water in the spa for normal operations. System may detect an FLO error
condition if spa filter is dirty or if something restricts flow of water in piping.
The heater will automatically shut down when an FLO error condition occurs.
Power may remain On when the following steps are carried out.
yes no
Disconnect
pressure switch cable.
yes no
Is it a new Replace
installation pressure
(less than switch cable.
two years)?
Adjust Replace
pressure pressure switch.
switch.
Replace
board.
Replace
pressure switch
if FLC error
condition
persists when
you start or
stop pump.
Power may remain On while the following steps are carried out.
Check if regulation
probe is properly connected.
If it is, replace
probe with spare.
Replace board if
problem persists.
Note that water temperature must be over 35°F in order to carry out the following steps.
Pressing any key after each step resets system. Power can remain On.
3• Reconnect probe.
yes no
Verify if
yes no temperature probe
is touching water Verify if
Is weather or if cold air from temperature probe
very hot? back can affect is properly connected.
reading.
If so, replace probe
Remove yes no and reset breaker.
spa cover
(even during Lower set point
the night). below actual
Replace temperature of Pump is
Start water. overheating
blower, if board. Replace
water during board if
spa is "Heater" indicator filter cycle.
equipped on keypad display HL error
with one. should disappear. condition
Lower still persists.
filter cycle
Wait until Do you get a duration.
spa cools 240 VAC reading
down (add between
cold water two heater wires
if needed). on the board?
yes no
When HL error
condition occurs,
does heater
Verify if anything barrel feel hot? Is HL probe
is obstructing water properly
flow (closed traps or connected?
dirty filters).
Clean pins,
If HL error condition reconnect
persists, replace probe it, and reset
and reset breaker. the breaker.
yes no
yes no
Do you
read 240 VAC
to the
heater?
Refer to
"Spa not heating"
section.
System
works
fine.
An irregularly flashing "Filter Cycle" indicator means that the system has stopped filtering after
3 hours because water temperature exceeds set point by more than 2˚F. If the temperature
cools down before the scheduled end of the cycle, filtering will resume for the remainder of the
programmed cycle duration.
yes no
Do you get a
≈240 VAC reading
between
line 1 & line 2,
Verify if ≈120 VAC There is
keypad is between an electrical
connected line 1 & neutral, wiring
correctly ≈120 VAC problem.
to board. between
line 2 & neutral Call an
All eight pins on the board? electrician.
must be plugged in
and black wire
must be on top
of the plug.
Replace transformer
fuse if there is still nothing on
the keypad display.
Replace board if
problem still persists.
You should get ≈240 VAC. You should get ≈120 VAC.
Call an electrician!
Xfo
fuse
yes no
yes no
Has "Heater" indicator appeared on
keypad display? (If "Heater" indicator is
flashing, system is in LC mode.
See Jumper section.)
yes no
Make sure system
Can you read is not in Economy mode
240 VAC between (10-key keypad only).
two terminals
of the heater
on the board? yes no
Take water temperature
and compare with
temp. value displayed
on keypad.
System
Is difference works fine.
greater than ±2°F?
Replace
board.
Is temperature
yes no probe touching water
or hot air rear
affecting reading?
Are
heater wires Isolate back of
connected probe with foam.
correctly
to the
element?
yes no
Replace
Try tightening wires temperature probe
to the board & element. with spare.
1• Check for an error condition on If "Heater" indicator does not light up!
keypad display. If there is one, Make sure system is not in an Economy
refer to section indicated by the mode cycle (10-key keypad configuration
error condition. only).
"Set
Point"
icon
5• If yes, use foam to isolate behind
the probe.
"Heater"
indicator 6• If no, replace temperature sensor
with a spare one.
3• Verify if "Heater" indicator appears
on the display. 7• If spa is still not heating, replace
the board.
"Heater" indicator will be on when
heater is on. It will flash if more heat
has been requested, but heater has
not yet started or if system is in LC
mode (see Jumper Section).
Replace board if you are not getting If not, tighten wires to board and
a reading of ≈240 VAC. element.
yes no
Does Pump 1
or Pump 2
indicator Verify if low level
appear on programming is set correctly
keypad display (see Low Level Section).
when you
press Pump 1 or
Pump 2 key?
Replace keypad.
yes no
Replace Pump 1 or
Pump 2 fuse.
Pump(s) still not working!
Problem
yes no resolved.
Measure voltage
on the board for both speeds.
To increase the life of the relay, we use a "snubber" circuit on the pump relay.
With this type of circuit, if no pump is connected to an output and relays are open,
the voltmeter will continue reading around 60 volts. This is normal.
Pump 1 fuse
1• If Pump 1 does not work in either 3• Turn Pump 1 to high speed and
speed, replace Pump 1 fuse. measure voltage between white
and red wire connectors:
240 VAC pump: P57& P37
2• If replacing the fuse does not work, 120 VAC pump: P48 & P37
or if Pump 1 works in one of two
speeds, take voltage reading on the The reading shoud be:
board for both speeds. ≈240 VAC for a 240 VAC pump
≈120 VAC for a 120 VAC pump
To increase the life of the relay, we use a "snubber" circuit on the pump relay.
With this type of circuit, if no pump is connected to an output and relays are open,
the voltmeter will get a reading of around 60 volts. This is normal.
1• Check for any error condition on 3• If "Pump 2" indicator does not
keypad display. If there are, refer appear, use a spare keypad to
to specific section indicated by the verify if spa keypad is defective.
error condition.
If it is, replace keypad.
2• Verify if "Pump 2" indicator appears
on keypad display when you press If not, replace board.
Pump 2 key.
4• If "Pump 2" indicator appears on
If "Pump 2" indicator does not ap- the display when you press Pump 2
pear, check low level programming key, verify if Pump 2 works in any
first (see Low Level Section). speed.
Pump 2 fuse
1• If Pump 2 does not work in either 3• Turn Pump 2 to high speed and
speed, replace Pump 2 fuse. measure voltage between white
and red wire connectors:
240 VAC pump: P58 & P22
2• If replacing fuse does not correct 120 VAC pump: P45 & P22
problem, or if Pump 2 works in one
of two speeds, read voltage on the The reading shoud be:
board for both speeds. ≈240 VAC for a 240 VAC pump
≈120 VAC for a 120 VAC pump
yes no
Does "Blower"
indicator appear
on keyboard display
when you press Verify blower
Blower key? low level
programming
(see Low Level Section).
yes no
Do you
read Replace
≈120 VAC for keypad.
120 VAC blower
(or ≈240 VAC for 240 VAC)
at blower
output on
the board
(in high speed)? Replace
board.
yes no
Does
blower restart
after a few minutes
(to cool down
It's possible after being Replace
that blower shut off)? blower.
is not getting Replace
enough air entry. blower
fuse.
Create an opening
to allow more air
under spa skirt.
Replace board
if blower
still does
not start.
To increase the life of the relay, a "snubber" circuit is used on the blower relay.
With this type of circuit, if no blower is connected to an output and relays are open,
the voltmeter will continue to get a voltage reading of around 60 volts. This is normal.
Blower
indicator
Blower fuse
1• If indicator lights up on keypad
while blower is in high speed, 2• Replace blower fuse if you do
take voltage reading between not get a high enough voltage
white and black wire connec- reading.
tors:
240 VAC blower: P59 & P43 3• Replace board if you still aren't
120 VAC blower: P49 & P43 getting a voltage reading.
(Refer to "How to Replace the
Your reading should be: Board" section.)
≈240 VAC for a 240 VAC blower
≈120 VAC for a 120 VAC blower 4• If you do get a good voltage
reading, check if you can restart
blower a few minutes after
being turned off.
Replace blower if it does not
start after cool down period.
5• If blower does start up after
cool down, it's possible that it
is not drawing in enough air.
6• Enlarge the opening to allow
more air into blower.
yes no
Have you
tried replacing yes no
the spa
light bulb?
Try replacing
light bulb.
Is light
still not
yes no lighting
up?
Does "Light"
indicator
appear on Verify low level
keypad programming
display when (see Low Level Section).
you press
Light key?
Replace
keypad.
yes no
Do you get a
12 VAC reading
on light ouput
on board
Replace spa when light is Replace spa
light socket. on at highest light fuse.
intensity
(steady indicator
light)?
Replace board if
light is still not working.
"Light"
indicator
4• If "Light" indicator appears, but
light still isn't working, make sure
2• If light still isn't working, verify if light is at highest intensity setting
"Light" indicator appears on (indicator solid light, not flashing),
keypad display when you press remove plastic cover and measure
Light key. voltage between opposite prongs
of connector P14 on the board.
If you get ≈12 VAC, replace light
socket.
Light fuse
If the user turns on a pump, blower or light during a filter cycle, the cycle will be interrupted and
will only resume 40 minutes after last active output has been turned off (automatically or manually).
This delay is to prevent excessive ozonator activation.
During this interval, "Filter cycle" indicator will flash in a different sequence (On: 1/2 sec., Off: 1/2 sec.,
On: 1/2 sec., Off: 1 1/2 sec.).
Also, to prevent excessive water temperature caused by overly long filter cycles, the system will
cancel a filter cycle after 3 hours if water temperature rises more than 2°F above set point. In this
case, "Filter Cycle" indicator flashes on display.
yes no
Has
yes no "Filter Cycle"
indicator (steady
indicator light)
Do you read appeared Start up
120 VAC for on keypad filter cycle.
120 VAC ozonator display?
(or 240 VAC for 240 VAC) "Filter Cycle" indicator
on the board? (steady indicator light)
should light up
on display.
Replace Replace
ozonator. ozonator
fuse.
Replace board
if you still
aren't getting
a voltage reading.
To increase the life of the relay, a "snubber" circuit is used on the ozonator relay. With
this type of circuit, if no ozonator is connected to an output and relays are open, the
voltmeter will still get a reading of around 60 volts. This is normal.
"Filter Cycle"
indicator
1• Verify low level programming to
make sure that ozonator is pro-
grammed properly (see Low Ozonator
Level section). fuse
5• Replace ozonator fuse if voltage
2• Verify if "Filter Cycle" indicator reading isn't high enough.
(steady indicator light) appears
on keypad. 6• Replace board if you still don't
If not, start up a filter cycle (refer get a voltage reading. (Refer to
to MSPA-MP User's Manual). "How to Replace the Board"
section.)
60 MSPA-MP Metapacks Service Manual
Circulation Pump Flow Chart
If circulation pump does not appear to be working, follow Troubleshooting
Flow Chart below to identify the problem:
yes no
Do you
read
≈120 VAC for
120 VAC circ. pump
(or ≈240 VAC for 240 VAC)
at circ. pump
output on
the board?
Replace Replace
circulation pump. circulation
pump fuse.
Replace
board.
To increase the life of the relay, a "snubber" circuit is used on the circulation pump relay.
With this type of circuit, even if no circulation pump is connected to an output and relays
are open, the voltmeter will continue to get a volt reading around 60. This is normal.
It is important to take voltage reading when circulation pump is connected to the pack.
Power must remain On.
"Set Point"
icon
1• Verify if low level programming
has been programmed properly
(see Low Level Section). Circulation pump fuse
2• Start circulation pump by setting 4• If you don't get a voltage reading,
temperature set point 2° higher replace board's circulation pump
than actual water temperature. fuse.
Unplug keypad
and replace
with spare
keypad.
yes no
Are keys
working?
Replace Replace
keypad. board.
1• Loosen 4 screws holding spa pack 3• Insert the end of a flat screw-
cover and remove. Disconnect driver into the slots at the top
power input cables. of the plastic cover to remove
black plastic cover protecting
the circuit board.
7• Remove two remaining jam nuts A few helpful hints when reconnecting:
from each end of the support plate
and remove plate from heater. a) Don't turn wing-nut too tightly, just
enough to hold rubber sensor in
8• Finally, replace old heater with new place.
one, and follow same procedure in
reverse order to connect replace- b) When reconnecting wires from
ment heater to spa pack. heater to board, it is important to
use two wrenches to hold nuts
steady. Any bending or twisting
may cause damage to ceramic.
Ground
Heater connection
connections
3• Use 1/4" wrench to hold steady and 5• Remove the last remaining nut
3/8" wrench to loosen nuts to discon- retaining the heater and disengage
nect 2 heater wire connections. Be heater from spa pack.
careful not to damage ceramic by
twisting or bending. 6• Replace the defective heater with
a new one, and repeat the same
procedure in reverse order to
reconnect replacement heater
to the spa pack.
2• Install heater top holders on both 5• Hand tight heater cable plastic nut
upper sides of the pack. These in place.
holders can be adjusted and should
be fixed only after heater has been
placed in its final position.
3• Slide nylon sleeves into heater 6• Do the same with the pressure
threaded studs. switch.
7• Snap upper section of heater tube 10• Push hi-limit rubber sensor in place.
into top holders.
8• Tilt bottom part of heater in position. 11• Tilt down hi-limit plastic latch and
screw wing nut.
9• Screw plate nuts at opposite ends of 12• Connect pressure switch cables.
heater support plate.
13• Connect ground cable to board. 15• Adjust top holders in their final
position.
14• Connect heater cables to board. 16• Verify heater plate connections and
place pack cover.
6
5
17
8
22
4
18 20
9 14
21
15
16 24
11 7 23
10
19 3
12 13
1
2
Call 1.800.78.GECKO
to order or for more info!
MSPA-MP SERVICE MANUAL
•
System Malfunctions
•
Part Replacement
Heater cover plate
Instructions
•
& More
Mounting base