10/12/21 16:46:56 32Z5F610_001

INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to

ENGLISH
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or OWNER’S MANUAL
if you have any questions about your engine, consult an
authorized Honda servicing dealer.
MANUEL DE L’UTILISATEUR
MANUAL DEL PROPIETARIO
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and GX240 · GX270 · GX340 · GX390
without incurring any obligation. No part of this publication may

FRANÇAIS
be reproduced without written permission.

This manual should be considered a permanent part of the engine

and should remain with the engine if resold.

Review the instructions provided with the equipment powered by

this engine for any additional information regarding engine
startup, shutdown, operation, adjustments or any special
maintenance instructions.

ESPAÑOL
United States, Puerto Rico, and U.S. Virgin Islands:
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty
policy is a separate document that should have been given to you The engine exhaust from this product
by your dealer. contains chemicals known to the State of
California to cause cancer, birth defects
SAFETY MESSAGES or other reproductive harm.

Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the CONTENTS
engine. Please read these messages carefully.
INTRODUCTION ........................1 SEDIMENT CUP ...................12
A safety message alerts you to potential hazards that could hurt SAFETY MESSAGES .................1 SPARK PLUG .......................12
you or others. Each safety message is preceded by a safety alert SAFETY INFORMATION ...........2 SPARK ARRESTER ..............13
symbol and one of three words, DANGER, WARNING, or SAFETY LABEL LOCATION ......2 IDLE SPEED ..........................13
CAUTION. COMPONENT & CONTROL HELPFUL TIPS &
LOCATIONS...............................3 SUGGESTIONS .......................13
These signal words mean: FEATURES .................................3 STORING YOUR ENGINE ....13
You WILL be KILLED or SERIOUSLY BEFORE OPERATION TRANSPORTING .................14
HURT if you don’t follow instructions. CHECKS .....................................4 TAKING CARE OF
OPERATION ...............................4 UNEXPECTED PROBLEMS .....15
You CAN be KILLED or SERIOUSLY SAFE OPERATING FUSE REPLACEMENT .........15
HURT if you don’t follow instructions. PRECAUTIONS ......................4 TECHNICAL INFORMATION ...16
STARTING THE ENGINE .......4 Serial Number Location ......16
You CAN be HURT if you don’t follow STOPPING THE ENGINE .......6 Battery Connections for
instructions. SETTING ENGINE SPEED......6 Electric Starter .....................16
SERVICING YOUR ENGINE ......7 Remote Control Linkage......16
Each message tells you what the hazard is, what can happen, and THE IMPORTANCE OF Carburetor Modifications for
what you can do to avoid or reduce injury. MAINTENANCE .....................7 High Altitude Operation ......17
MAINTENANCE SAFETY.......7 Emission Control System
DAMAGE PREVENTION MESSAGES SAFETY PRECAUTIONS ........7 Information ..........................17
MAINTENANCE Air Index ...............................18
You will also see other important messages that are preceded by SCHEDULE .............................7 Specifications ......................18
the word NOTICE. REFUELING ............................8 Tuneup Specifications.........19
ENGINE OIL............................8 Quick Reference
This word means: Recommended Oil .............8 Information ..........................19
Your engine or other property can be damaged if you Oil Level Check...................9 Wiring Diagrams .................19
don’t follow instructions. Oil Change ..........................9 CONSUMER INFORMATION ..20
REDUCTION CASE OIL ..........9 Warranty and Distributor/
The purpose of these messages is to help prevent damage to your Recommended Oil .............9 Dealer Locator
engine, other property, or the environment. Oil Level Check...................9 Information ..........................20
Oil Change ........................10 Customer Service
2009 Honda Motor Co., Ltd. −All Rights Reserved AIR CLEANER.......................10 Information ..........................20
GX240U1·GX270U·GX340U1·GX390U1·GX240R1·GX270R·GX340R1·GX390R1 Inspection .........................10
37Z5F611 Cleaning ...........................10
00X37-Z5F-6111
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09/07/07 09:30:06 32Z5F610_002

SAFETY INFORMATION SAFETY LABEL LOCATION

Understand the operation of all controls and learn how to stop This label warns you of potential hazards that can cause serious
the engine quickly in case of emergency. Make sure the operator injury. Read it carefully.
receives adequate instruction before operating the equipment. If the label comes off or becomes hard to read, contact your Honda
Do not allow children to operate the engine. Keep children and servicing dealer for replacement.
pets away from the area of operation.
MUFFLER CAUTION LABEL
Your engine’s exhaust contains poisonous carbon monoxide.
Do not run the engine without adequate ventilation, and never
run the engine indoors. WARNING LABEL
The engine and exhaust become very hot during operation. (The label should be located
Keep the engine at least 1 meter (3 feet) away from buildings either on the fuel tank, fan
cover or packaged loosely
and other equipment during operation. Keep flammable with the engine to be applied
materials away, and do not place anything on the engine while it by the manufacture.)
is running.

WARNING LABEL For EU Except EU

attached to supplied
product with product

supplied attached to
with product product

supplied supplied
with product with product

MUFFLER CAUTION LABEL For EU Except EU

not supplied
included with product

supplied attached to
with product product

supplied supplied
with product with product

Gasoline is highly flammable and explosive.

Stop the engine and let cool before refueling.

The engine emits toxic poisonous carbon

monoxide gas. Do not run in an enclosed area.

Read Owner’s Manual before operation.

Hot muffler can burn you.

Stay away if engine has been running.

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09/07/03 13:43:59 32Z5F610_003

COMPONENT & CONTROL LOCATIONS FEATURES

FUEL FILLER CAP
OIL ALERT SYSTEM (applicable types)
‘‘Oil Alert is a registered trademark in the United States’’
FUEL TANK
The Oil Alert system is designed to prevent engine damage
caused by an insufficient amount of oil in the crankcase. Before
the oil level in the crankcase can fall below a safe limit, the Oil
Alert system will automatically stop the engine (the engine switch
will remain in the ON position).

ELECTRIC STARTER If the engine stops and will not restart, check the engine oil level
(applicable types) (see page 9 ) before troubleshooting in other areas.

CIRCUIT PROTECTOR (applicable types)

OIL FILLER CAP/DIPSTICK
OIL DRAIN PLUG The circuit protector protects the
battery charging circuit. A short
RECOIL STARTER
circuit, or a battery connected
MUFFLER AIR CLEANER with reverse polarity, will trip the
circuit protector.

The green indicator inside the

circuit protector will pop out to
show that the circuit protector has
switched off. If this occurs,
determine the cause of the
problem, and correct it before CIRCUIT
PROTECTOR
resetting the circuit protector.

Push the circuit protector button

to reset.
STARTER GRIP
ENGINE CONTROL TYPES
ON
EXCEPT ELECTRIC
CHOKE LEVER STARTER TYPES
OFF
ENGINE SWITCH

FUEL
VALVE LEVER

CHOKE ROD
(applicable types)
ENGINE SWITCH

ELECTRIC STARTER TYPES

ENGINE SWITCH

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09/07/03 13:44:28 32Z5F610_004

BEFORE OPERATION CHECKS OPERATION

IS YOUR ENGINE READY TO GO? SAFE OPERATING PRECAUTIONS

For your safety, and to maximize the service life of your Before operating the engine for the first time, please review the
equipment, it is very important to take a few moments before you SAFETY INFORMATION section on page 2 and the BEFORE
operate the engine to check its condition. Be sure to take care of OPERATION CHECKS on page 4 .
any problem you find, or have your servicing dealer correct it,
before you operate the engine. For your safety, do not operate the engine in an enclosed area
such as a garage. Your engine’s exhaust contains poisonous
carbon monoxide gas that can collect rapidly in an enclosed area
and cause illness or death.
Improperly maintaining this engine, or failure to
correct a problem before operation, can cause a
malfunction in which you can be seriously hurt or
killed. Exhaust contains poisonous carbon monoxide gas
that can build up to dangerous levels in closed areas.
Always perform a pre-operation inspection before Breathing carbon monoxide can cause
each operation, and correct any problem. unconsciousness or death.

Before beginning your pre-operation checks, be sure the engine is Never run the engine in a closed, or even partly
level and the engine switch is in the OFF position. closed area where people may be present.

Always check the following items before you start the engine: Review the instructions provided with the equipment powered by
this engine for any safety precautions that should be observed
Check the General Condition of the Engine with engine startup, shutdown or operation.

1. Look around and underneath the engine for signs of oil or STARTING THE ENGINE
gasoline leaks.
1. Move the fuel valve lever to the ON position.
2. Remove any excessive dirt or debris, especially around the
muffler and recoil starter. FUEL VALVE LEVER

3. Look for signs of damage.

4. Check that all shields and covers are in place, and all nuts, bolts,
and screws are tightened.

Check the Engine ON

ON

1. Check the fuel level (see page 8 ). Starting with a full tank will OFF
help to eliminate or reduce operating interruptions for refueling.

2. Check the engine oil level (see page 9 ). Running the engine 2. To start a cold engine, move the choke lever or choke rod
with a low oil level can cause engine damage. (applicable types) to the CLOSED position.

The Oil Alert system (applicable types) will automatically stop CHOKE LEVER
the engine before the oil level falls below safe limits. However,
to avoid the inconvenience of an unexpected shutdown, always
check the engine oil level before startup. CLOSED

3. Check the reduction case oil level on applicable types (see page
9 ). Oil is essential to reduction case operation and long life.
OPEN
4. Check the air filter element (see page 10 ). A dirty air filter
CLOSED
element will restrict air flow to the carburetor, reducing engine
performance.
CHOKE ROD (applicable types)
5. Check the equipment powered by this engine.
OPEN
Review the instructions provided with the equipment powered
by this engine for any precautions and procedures that should CLOSED
be followed before engine startup.

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09/07/03 13:44:52 32Z5F610_005

To restart a warm engine, leave the choke lever or choke rod in 5. Operate the starter.
the OPEN position.
RECOIL STARTER
Some engine applications use a remote-mounted choke control
rather than the engine-mounted choke lever shown here. Refer Pull the starter grip lightly until you feel resistance, then pull
to the instructions provided by the equipment manufacturer. briskly in the direction of the arrow as shown below. Return the
starter grip gently.
3. Move the throttle lever away from the MIN. position, about 1/3
of the way toward the MAX. position.

MAX. MIN.
MIN.
1/3 POSITION
STARTER GRIP Direction to pull
THROTTLE LEVER

Some engine applications use a remote-mounted throttle control Do not allow the starter grip to snap back against the engine.
rather than the engine-mounted throttle lever shown here. Refer to Return it gently to prevent damage to the starter.
the instructions provided by the equipment manufacturer.
ELECTRIC STARTER (applicable types):
4. Turn the engine switch to the ON position.
Turn the key to the START position,
EXCEPT ELECTRIC ELECTRIC STARTER TYPES and hold it there until the engine starts.
STARTER TYPES
If the engine fails to start within 5
seconds, release the key, and wait at
ENGINE SWITCH least 10 seconds before operating the
starter again.
START

Using the electric starter for more than

5 seconds at a time will overheat the
starter motor and can damage it.

When the engine starts, release the

ON key, allowing it to return to the ON ENGINE SWITCH
position. (applicable types)
ON
6. If the choke lever or choke rod (applicable types) was moved to
ON
the CLOSED position to start the engine, gradually move it to the
OPEN position as the engine warms up.

CHOKE LEVER

OPEN

ENGINE SWITCH
OPEN

CLOSED

CHOKE ROD (applicable types)

OPEN
ON

CLOSED
ENGINE SWITCH

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09/07/03 13:45:10 32Z5F610_006

STOPPING THE ENGINE SETTING ENGINE SPEED

To stop the engine in an emergency, simply turn the engine switch Position the throttle lever for the desired engine speed.
to the OFF position. Under normal conditions, use the following
procedure. Refer to the instructions provided by the equipment Some engine applications use a remote-mounted throttle control
manufacturer. rather than the engine-mounted throttle lever shown here. Refer to
the instructions provided by the equipment manufacturer.
1. Move the throttle lever to the MIN. position.
For engine speed recommendations, refer to the instructions
Some engine applications use a remote-mounted throttle provided with the equipment powered by this engine.
control rather than the engine-mounted throttle lever shown
here.
THROTTLE LEVER THROTTLE LEVER

MAX. MIN.
MAX. MIN.
MIN.
MIN.

2. Turn the engine switch to the OFF position.

EXCEPT ELECTRIC ELECTRIC STARTER TYPES

STARTER TYPES
OFF
ENGINE SWITCH

OFF

OFF

OFF

ENGINE SWITCH

OFF
ENGINE SWITCH

3. Turn the fuel valve lever to the OFF position.

FUEL VALVE
LEVER

ON
OFF
OFF
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10/12/21 16:49:18 32Z5F610_007

SERVICING YOUR ENGINE MAINTENANCE SCHEDULE

THE IMPORTANCE OF MAINTENANCE REGULAR SERVICE PERIOD (3) Each First Every 3 Every 6 Every Refer
Good maintenance is essential for safe, economical, and trouble- Perform at every Use Month Months Months Year to
free operation. It will also help reduce pollution. indicated month or or or or or Page
operating hour interval, 20 Hrs 50 Hrs 100 Hrs 300 Hrs
whichever comes first.
ITEM
Improper maintenance, or failure to correct a Engine oil Check level 9
problem before operation, can cause a malfunction in Change 9
which you can be seriously hurt or killed. Reduction case Check level 9
oil Change 10
Always follow the inspection and maintenance (applicable types)
recommendations and schedules in this owner’s Air cleaner Check 10
manual. Clean (1) ＊(1) 10 − 11
Replace ＊＊
To help you properly care for your engine, the following pages Sediment cup Clean 12
include a maintenance schedule, routine inspection procedures, Spark plug Check-adjust 12
and simple maintenance procedures using basic hand tools. Other Replace
service tasks that are more difficult, or require special tools, are Spark arrester Clean (4) 13
best handled by professionals and are normally performed by a (applicable types)
Honda technician or other qualified mechanic. Idle speed Check-adjust (2) 13
The maintenance schedule applies to normal operating conditions. Valve clearance Check-adjust (2) Shop
If you operate your engine under severe conditions, such as manual
sustained high-load or high-temperature operation, or use in Combustion Clean After every 1000 Hrs. (2) Shop
unusually wet or dusty conditions, consult your Honda servicing chamber manual
dealer for recommendations applicable to your individual needs Fuel tank & Clean (2) Shop
and use. filter manual
Maintenance, replacement, or repair of the emission control Fuel tube Check Every 2 years Shop
devices and systems may be performed by any engine repair (Replace if necessary) (2) manual
establishment or individual, using parts that are ‘‘certified’’ to
EPA standards. ＊ Internal vent carburetor with dual element type only.
Cyclone type every 6 months or 150 hours.
MAINTENANCE SAFETY
Some of the most important safety precautions follow. However, INTERNAL VENT STANDARD TYPE
we cannot warn you of every conceivable hazard that can arise in CARBURETOR TYPE
performing maintenance. Only you can decide whether or not you BREATHER TUBE BREATHER TUBE
should perform a given task.

Failure to properly follow maintenance instructions

and precautions can cause you to be seriously hurt or
killed.

Always follow the procedures and precautions in this

owner’s manual.
TUBE CLIP
SAFETY PRECAUTIONS
Make sure the engine is off before you begin any maintenance ＊＊ Replace paper element type only.
or repairs. To prevent accidental startup, disconnect the spark Cyclone type every 2 years or 600 hours.
plug cap. This will eliminate several potential hazards:
−Carbon monoxide poisoning from engine exhaust. (1) Service more frequently when used in dusty areas.
Operate outside, away from open windows or doors.
−Burns from hot parts. (2) These items should be serviced by your servicing dealer,
Let the engine and exhaust system cool before touching. unless you have the proper tools and are mechanically
−Injury from moving parts. proficient. Refer to the Honda shop manual for service
Do not run the engine unless instructed to do so. procedures.
Read the instructions before you begin, and make sure you have
the tools and skills required. (3) For commercial use, log hours of operation to determine
To reduce the possibility of fire or explosion, be careful when proper maintenance intervals.
working around gasoline. Use only a non-flammable solvent,
not gasoline, to clean parts. Keep cigarettes, sparks and flames (4) In Europe and other countries where the machinery directive
away from all fuel related parts. 2006/42/EC is enforced, this cleaning should be done by your
Remember that an authorized Honda servicing dealer knows your servicing dealer.
engine best and is fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new Honda Failure to follow this maintenance schedule could result in non-
Genuine parts or their equivalents for repair and replacement. warrantable failures.

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09/07/03 13:46:01 32Z5F610_008

REFUELING 2. Add fuel to the bottom of the maximum fuel level limit of the
fuel tank. Do not overfill. Wipe up spilled fuel before starting the
Recommended Fuel engine.
MAXIMUM
Unleaded gasoline FUEL LEVEL
U.S. Pump octane rating 86 or higher
Except U.S. Research octane rating 91 or higher
Pump octane rating 86 or higher

This engine is certified to operate on unleaded gasoline with a

pump octane rating of 86 or higher (a research octane rating of 91
or higher).
Refuel in a well ventilated area with the engine stopped. If the
engine has been running, allow it to cool first. Never refuel the
engine inside a building where gasoline fumes may reach flames
or sparks.
You may use unleaded gasoline containing no more than 10%
ethanol (E10) or 5% methanol by volume. In addition, methanol
must contain cosolvents and corrosion inhibitors. Use of fuels
with content of ethanol or methanol greater than shown above 3. Refuel carefully to avoid spilling fuel. Do not fill the fuel tank
may cause starting and/or performance problems. It may also completely. It may be necessary to lower the fuel level
damage metal, rubber, and plastic parts of the fuel system. Engine depending on operating conditions. After refueling, tighten the
damage or performance problems that result from using a fuel fuel filler cap securely.
with percentages of ethanol or methanol greater than shown
above are not covered under the Warranty. Keep gasoline away from appliance pilot lights, barbecues,
electric appliances, power tools, etc.
If your equipment will be used on an infrequent or intermittent
basis, please refer to the fuel section of the STORING YOUR Spilled fuel is not only a fire hazard, it causes environmental
ENGINE chapter (see page 13 ) for additional information damage. Wipe up spills immediately.
regarding fuel deterioration.
ENGINE OIL
Never use stale or contaminated gasoline or an oil/gasoline
mixture. Avoid getting dirt or water in the fuel tank. Oil is a major factor affecting performance and service life.
Use 4-stroke automotive detergent oil.

Recommended Oil
Gasoline is highly flammable and explosive, and you
can be burned or seriously injured when refueling. Use 4-stroke motor oil that meets or exceeds the requirements for
API service category SJ or later (or equivalent). Always check the
Stop the engine and keep heat, sparks, and flame API service label on the oil container to be sure it includes the
away. letters SJ or later (or equivalent).
Refuel only outdoors.
Wipe up spills immediately.

Fuel can damage paint and some types of plastic. Be careful not to
spill fuel when filling your fuel tank. Damage caused by spilled
fuel is not covered under the Distributor’s Limited Warranty.

For refueling, refer to the manufacturer’s instructions provided

with the equipment. See the following for a Honda supplied AMBIENT TEMPERATURE
standard fuel tank refueling instruction.
SAE 10W-30 is recommended for general use. Other viscosities
1. With the engine stopped and on a level surface, remove the fuel shown in the chart may be used when the average temperature in
filler cap and check the fuel level. Refill the tank if the fuel level your area is within the indicated range.
is low.

FUEL FILLER CAP

8 ENGLISH
09/07/03 13:46:30 32Z5F610_009

Oil Level Check 4. Install the oil filler cap/dipstick and tighten securely.

Check the engine oil level with the engine stopped and in a level OIL FILLER CAP/
DIPSTICK
position.

1. Remove the oil filler cap/dipstick and wipe it clean.

2. Insert the oil filler cap/dipstick into the oil filler neck as shown,
but do not screw it in, then remove it to check the oil level. WASHER
OIL LEVEL

3. If the oil level is near or below the lower limit mark on the
dipstick, fill with the recommended oil (see page 8 ) to the OIL DRAIN PLUG
upper limit mark (bottom edge of the oil fill hole). Do not overfill.

4. Reinstall the oil filler cap/dipstick. REDUCTION CASE OIL (applicable types)

OIL FILLER CAP/DIPSTICK UPPER LIMIT Recommended Oil

Use the same oil that is recommended for the engine (see page 8 ).

Oil Level Check

Check the reduction case oil level with the engine stopped and in a
level position.
OIL FILL HOLE
(bottom edge) LOWER LIMIT 1/2 Reduction Case With Centrifugal Clutch

1. Remove the oil filler cap/dipstick and wipe it clean.

Running the engine with a low oil level can cause engine damage.
This type of damage is not covered by the Distributor’s Limited 2. Insert and remove the oil filler cap/dipstick without screwing it
Warranty. into the filler hole. Check the oil level shown on the oil filler cap/
dipstick.
The Oil Alert system (applicable types) will automatically stop the
engine before the oil level falls below the safe limit. However, to 3. If the oil level is low, add the recommended oil to reach the
avoid the inconvenience of an unexpected shutdown, always upper limit mark on the dipstick.
check the engine oil level before startup.
4. Screw in the oil filler cap/dipstick and tighten securely.
Oil Change
OIL FILLER CAP/DIPSTICK
Drain the used oil when the engine is warm. Warm oil drains
quickly and completely.
UPPER LIMIT
1. Place a suitable container below the engine to catch the used oil,
then remove the oil filler cap/dipstick, oil drain plug and washer.

2. Allow the used oil to drain completely, then reinstall the oil drain
plug and a new washer, and tighten the oil drain plug securely.
LOWER LIMIT
Please dispose of used motor oil in a manner that is compatible
with the environment. We suggest you take used oil in a sealed
container to your local recycling center or service station for
reclamation. Do not throw it in the trash, pour it on the ground,
or pour it down a drain.

3. With the engine in a level position, fill with the recommended oil
(see page 8 ) to the upper limit mark (bottom edge of the oil fill
hole) on the dipstick.

Running the engine with a low oil level can cause engine
damage. This type of damage is not covered by the Distributor’s
Limited Warranty.

The Oil Alert system (applicable types) will automatically stop

the engine before the oil level falls below the safe limit.
However, to avoid the inconvenience of an unexpected
shutdown, fill to the upper limit, and check the oil level regularly.

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09/07/03 13:46:57 32Z5F610_010

Oil Change AIR CLEANER

Drain the used oil while the engine is warm. Warm oil drains A dirty air cleaner will restrict air flow to the carburetor, reducing
quickly and completely. engine performance. If you operate the engine in very dusty areas,
clean the air filter more often than specified in the MAINTENANCE
1. Place a suitable container below the reduction case to catch the SCHEDULE (see page 7 ).
used oil, then remove the oil filler cap/dipstick, drain plug and
washer.
Operating the engine without an air filter, or with a damaged air
2. Allow the used oil to drain completely, then reinstall the drain filter, will allow dirt to enter the engine, causing rapid engine wear.
plug and a new washer, and tighten the plug securely. This type of damage is not covered by the Distributor’s Limited
Warranty.
Please dispose of used motor oil in a manner that is compatible
with the environment. We suggest you take used oil in a sealed Inspection
container to your local recycling center or service station for
reclamation. Do not throw it in the trash or pour it on the ground Remove the air cleaner cover and inspect the filter elements.
or pour it down a drain. Clean or replace dirty filter elements. Always replace damaged
filter elements. If equipped with an oil-bath air cleaner, also check
3. With the engine in a level position, fill with the recommended oil the oil level.
(see page 8 ) to the upper limit mark on the dipstick. To check the
oil level, insert and remove the dipstick without screwing it into Refer to pages 10 − 11 for instructions that apply to the air cleaner
the filler hole. and filter for your engine type.

Reduction case oil capacity: 0.30 L (0.32 US qt, 0.26 lmp qt) Cleaning

Dual-Filter Element Types STANDARD DUAL-FILTER

ELEMENT TYPE
Running the engine with a low transmission oil level can cause
transmission damage. 1. Remove the wing nut from WING NUT
the air cleaner cover, and
4. Screw in the oil filler cap/dipstick and tighten securely. remove the cover. AIR CLEANER
COVER

OIL FILLER CAP/DIPSTICK 2. Remove the wing nut from WING NUT
the air filter, and remove the
filter. PAPER FILTER
ELEMENT
UPPER LIMIT
3. Remove the foam filter from
the paper filter. FOAM FILTER
ELEMENT
4. Inspect both air filter
elements, and replace them if
they are damaged. Always GASKET
LOWER LIMIT DRAIN PLUG
replace the paper air filter
element at the scheduled
interval (see page 7 ).

CYCLONE DUAL-FILTER ELEMENT TYPE

PRECLEANER CAP WING NUT

AIR CLEANER COVER
SPECIAL PAN SCREW (3)

TAB

WING NUT
AIR GUIDE
PAPER FILTER ELEMENT

FOAM FILTER ELEMENT

GROOVE

CYCLONE HOUSING GASKET

10 ENGLISH
09/07/03 13:47:25 32Z5F610_011

6. Reassemble the air cleaner, and tighten the wing nut securely.
5. Clean the air filter elements if they are to be reused.
OIL-BATH TYPE SINGLE-FILTER ELEMENT TYPE
Paper air filter element: Tap the filter element several times on a WING NUT WING NUT
CAP
hard surface to remove dirt, or blow compressed air [not
exceeding 207 kPa (2.1 kgf/cm , 30 psi)] through the filter AIR AIR
CLEANER CLEANER
element from the inside. Never try to brush off dirt; brushing will COVER COVER
force dirt into the fibers.
FILTER FOAM
ELEMENT FILTER
Foam air filter element: Clean in warm soapy water, rinse, and ELEMENT
GRID
allow to dry thoroughly. Or clean in non-flammable solvent and
allow to dry. Dip the filter element in clean engine oil, then AIR
CLEANER STEEL GRID
squeeze out all excess oil. The engine will smoke when started if WOOL
CASE
too much oil is left in the foam.

6. CYCLONE TYPE ONLY: Remove the three pan-head screws from OIL LEVEL
the precleaner cap, then remove the cyclone housing and air
guide. Wash the parts with water, dry them thoroughly, and
reassemble them.

Be sure to install the air guide as shown in the illustration. Low Profile Types

Install the cyclone housing so the air intake tab fits into the 1. Unsnap the air cleaner cover clips, AIR CLEANER COVER
CLIP
groove in the precleaner cap. remove the air cleaner cover, and
remove the air filter element.
7. Wipe dirt from the inside of the air cleaner case and cover using
a moist rag. Be careful to prevent dirt from entering the air duct 2. Wash the element in a solution of
that leads to the carburetor. household detergent and warm
water, then rinse thoroughly, or
8. Place the foam air filter element over the paper element, and wash in non-flammable or high
reinstall the assembled air filter. Be sure the gasket is in place flash point solvent. Allow the
beneath the air filter. Tighten the air filter wing nut securely. element to dry thoroughly.
CLIP
9. Install the air cleaner cover, and tighten the wing nut securely. 3. Soak the air filter element in clean AIR FILTER ELEMENT
engine oil and squeeze out the
excess oil. The engine will smoke
Oil Bath & Single-Filter Element Types during initial startup if too much
oil is left in the element.
1. Remove the wing nut, and remove the air cleaner cap and cover.
4. Reinstall the air filter element and
2. Remove the air filter element from the cover. Wash the cover the cover.
and filter element in warm soapy water, rinse, and allow to dry
thoroughly. Or clean in non-flammable solvent and allow to dry.

3. Dip the filter element in clean engine oil, then squeeze out all
excess oil. The engine will smoke if too much oil is left in the
foam.

4. OIL BATH TYPE ONLY: Empty the used oil from the air cleaner
AIR FILTER ELEMENT
case, wash out any accumulated dirt with non-flammable
solvent, and dry the case.

5. OIL BATH TYPE ONLY: Fill the air cleaner case to the OIL LEVEL
mark with the same oil that is recommended for the engine (see
page 8 ).

Oil capacities:
GX240/GX270: 60 cm (2.0 US oz , 2.1 Imp oz)
GX340/GX390: 80 cm (2.7 US oz , 2.8 Imp oz)

ENGLISH 11
09/07/03 13:47:53 32Z5F610_012

SEDIMENT CUP SPARK PLUG

Cleaning Recommended Spark Plugs: BPR6ES (NGK)

W20EPR-U (DENSO)

The recommended spark plug has the correct heat range for
normal engine operating temperatures.
Gasoline is highly flammable and explosive, and you
can be burned or seriously injured when handling
fuel. An incorrect spark plug can cause engine damage.

Stop the engine and keep heat, sparks, and flame If the engine has been running, let it cool before servicing the
away. spark plug.
Handle fuel only outdoors.
Wipe up spills immediately. For good performance, the spark plug must be properly gapped
and free of deposits.

1. Move the fuel valve to the OFF position, and then remove the 1. Disconnect the spark plug cap, SPARK PLUG WRENCH
fuel sediment cup and O-ring. and remove any dirt from
around the spark plug area.
2. Wash the sediment cup in non-flammable solvent, and dry it
thoroughly. 2. Remove the spark plug with a
13/16-inch spark plug wrench.
FUEL VALVE LEVER
3. Visually inspect the spark
plug. Replace it if damaged or
badly fouled, if the sealing
washer is in poor condition,
O-RING or if the electrode is worn.
SIDE ELECTRODE
OFF 4. Measure the spark plug
electrode gap with a wire- 0.7−0.8 mm
(0.028−0.031 in)
type feeler gauge. Correct the
gap, if necessary, by carefully
bending the side electrode.
SEALING
The gap should be: WASHER
0.7−0.8 mm (0.028−0.031 in)
SEDIMENT CUP
5. Install the spark plug carefully,
3. Place the O-ring in the fuel valve, and install the sediment cup. by hand, to avoid cross-
Tighten the sediment cup securely. threading.

4. Move the fuel valve to the ON position, and check for leaks. 6. After the spark plug is seated, tighten with a 13/16-inch spark
Replace the O-ring if there is any leakage. plug wrench to compress the sealing washer.

When installing a new spark plug, tighten 1/2 turn after the spark
plug seats to compress the washer.

When reinstalling the original spark plug, tighten 1/8−1/4 turn

after the spark plug seats to compress the washer.

A loose spark plug can overheat and damage the engine.

Overtightening the spark plug can damage the threads in the
cylinder head.

7. Attach the spark plug cap to the spark plug.

12 ENGLISH
09/09/24 18:08:41 32Z5F610_013

SPARK ARRESTER (applicable types) HELPFUL TIPS & SUGGESTIONS

In Europe and other countries where the machinery directive STORING YOUR ENGINE
2006/42/EC is enforced, this cleaning should be done by your
servicing dealer. Storage Preparation
The spark arrester may be standard or an optional part, depending Proper storage preparation is essential for keeping your engine
on the engine type. In some areas, it is illegal to operate an engine trouble-free and looking good. The following steps will help to
without a spark arrester. Check local laws and regulations. A spark keep rust and corrosion from impairing your engine’s function and
arrester is available from authorized Honda servicing dealers. appearance, and will make the engine easier to start when you use
The spark arrester must be serviced every 100 hours to keep it it again.
functioning as designed.
If the engine has been running, the muffler will be hot. Allow it to Cleaning
cool before servicing the spark arrester. If the engine has been running, allow it to cool for at least half an
hour before cleaning. Clean all exterior surfaces, touch up any
Spark Arrester Removal damaged paint, and coat other areas that may rust with a light film
of oil.
1. Remove the two 8 mm nuts and remove the muffler from the
cylinder.
Using a garden hose or pressure washing equipment can force
2. Remove the three 4 mm screws from the exhaust deflector, and water into the air cleaner or muffler opening. Water in the air
remove the deflector. cleaner will soak the air filter, and water that passes through the
air filter or muffler can enter the cylinder, causing damage.
3. Remove the four 5 mm screws from the muffler protector and
remove the muffler protector. Fuel

4. Remove the 4 mm screw from the spark arrester, and remove

the spark arrester from the muffler. Depending on the region where you operate your equipment, fuel
5 mm SCREWS formulations may deteriorate and oxidize rapidly. Fuel
deterioration and oxidation can occur in as little as 30 days and
MUFFLER
PROTECTOR may cause damage to the carburetor and/or fuel system. Please
check with your servicing dealer for local storage
EXHAUST
DEFLECTOR recommendations.
Gasoline will oxidize and deteriorate in storage. Deteriorated
gasoline will cause hard starting, and it leaves gum deposits that
clog the fuel system. If the gasoline in your engine deteriorates
during storage, you may need to have the carburetor and other
4 mm SCREW
fuel system components serviced or replaced.

The length of time that gasoline can be left in your fuel tank and
4 mm carburetor without causing functional problems will vary with
SCREWS
such factors as gasoline blend, your storage temperatures, and
SPARK SPARK ARRESTER
ARRESTER whether the fuel tank is partially or completely filled. The air in a
8 mm NUTS MUFFLER partially filled fuel tank promotes fuel deterioration. Very warm
Spark Arrester Cleaning & Inspection storage temperatures accelerate fuel deterioration. Fuel
deterioration problems may occur within a few months, or even
1. Use a brush to remove carbon less if the gasoline was not fresh when you filled the fuel tank.
deposits from the spark arrester
screen. Be careful not to damage Fuel system damage or engine performance problems resulting
the screen. Replace the spark from neglected storage preparation are not covered under the
arrester if it has breaks or holes. SCREEN Distributor’s Limited Warranty.

2. Install the spark arrester, muffler protector, exhaust deflector You can extend fuel storage life by adding a gasoline stabilizer
and muffler in the reverse order of disassembly. that is formulated for that purpose, or you can avoid fuel
deterioration problems by draining the fuel tank and carburetor.
IDLE SPEED
Adding a Gasoline Stabilizer to Extend Fuel Storage Life
Adjustment
When adding a gasoline stabilizer, fill the fuel tank with fresh
1. Start the engine outdoors, and gasoline. If only partially filled, air in the tank will promote fuel
allow it to warm up to operating deterioration during storage. If you keep a container of gasoline
temperature. for refueling, be sure that it contains only fresh gasoline.

2. Move the throttle lever to its 1. Add gasoline stabilizer following the manufacturer’s instructions.
minimum position.
2. After adding a gasoline stabilizer, run the engine outdoors for 10
3. Turn the throttle stop screw to minutes to be sure that treated gasoline has replaced the
obtain the standard idle speed. untreated gasoline in the carburetor.
THROTTLE STOP SCREW
Standard idle speed: 1,400 ±150 rpm 3. Stop the engine.
ENGLISH 13
09/07/03 13:48:56 32Z5F610_014

Draining the Fuel Tank and Carburetor Storage Precautions

If your engine will be stored with gasoline in the fuel tank and
carburetor, it is important to reduce the hazard of gasoline vapor
ignition. Select a well ventilated storage area away from any
Gasoline is highly flammable and explosive, and you appliance that operates with a flame, such as a furnace, water
can be burned or seriously injured when handling heater, or clothes dryer. Also avoid any area with a spark-
fuel. producing electric motor, or where power tools are operated.

Stop the engine and keep heat, sparks, and flame If possible, avoid storage areas with high humidity, because that
away. promotes rust and corrosion.
Handle fuel only outdoors.
Wipe up spills immediately. Keep the engine level in storage. Tilting can cause fuel or oil
leakage.

1. Move the fuel valve lever to the OFF position. With the engine and exhaust system cool, cover the engine to
keep out dust. A hot engine and exhaust system can ignite or melt
2. Place an approved gasoline container below the carburetor, and some materials. Do not use sheet plastic as a dust cover.
use a funnel to avoid spilling fuel. A nonporous cover will trap moisture around the engine,
promoting rust and corrosion.
3. Remove the carburetor drain bolt and gasket. Remove the
sediment cup and O-ring, then move the fuel valve lever to the If equipped with a battery for electric starter types, recharge the
ON position. battery once a month while the engine is in storage.
FUEL VALVE LEVER This will help to extend the service life of the battery.

Removal from Storage

Check your engine as described in the BEFORE OPERATION
O-RING CHECKS section of this manual (see page 4 ).
ON
If the fuel was drained during storage preparation, fill the tank with
GASKET fresh gasoline. If you keep a container of gasoline for refueling, be
sure it contains only fresh gasoline. Gasoline oxidizes and
DRAIN BOLT deteriorates over time, causing hard starting.
SEDIMENT CUP
If the cylinder was coated with oil during storage preparation, the
4. After all the fuel has drained into the container, reinstall the engine will smoke briefly at startup. This is normal.
drain bolt, gasket, sediment cup and O-ring. Tighten the drain
bolt and sediment cup securely. TRANSPORTING

Engine Oil If the engine has been running, allow it to cool for at least 15
minutes before loading the engine-powered equipment on the
1. Change the engine oil (see page 9 ). transport vehicle. A hot engine and exhaust system can burn you
and can ignite some materials.
2. Remove the spark plug (see page 12 ).
Keep the engine level when transporting to reduce the possibility
3. Pour a teaspoon 5−10 cm (5−10 cc) of clean engine oil into the of fuel leakage. Turn the fuel valve to the OFF position (see
cylinder. page 6 ).

4. Pull the starter rope several times to distribute the oil in the
cylinder.

5. Reinstall the spark plug.

6. Pull the starter rope slowly until resistance is felt and the notch
on the starter pulley aligns with the hole at the top of the recoil
starter cover. This will close the valves so moisture cannot enter
the engine cylinder. Return the starter rope gently.

Align notch on pulley

with hole at top of cover.

14 ENGLISH
09/07/03 13:49:17 32Z5F610_015

TAKING CARE OF UNEXPECTED PROBLEMS FUSE REPLACEMENT (applicable types)

ENGINE WILL Possible Cause Correction The electric starter relay circuit and battery charging circuit are
NOT START protected by a fuse. If the fuse burns out, the electric starter will
1. Electric Battery Recharge battery. not operate. The engine can be started manually if the fuse burns
starting discharged. out, but running the engine will not charge the battery.
(applicable
types): Fuse burnt out. Replace fuse. 1. Remove the 6 × 12 mm special screw from the rear cover of the
Check battery (p. 15). engine switch box, and remove the rear cover.
and fuse.
2. Check control Fuel valve OFF. Move lever to ON 2. Remove the fuse cover, then pull out and inspect the fuse.
positions. position.
Choke OPEN. Move lever to If the fuse is burnt out, discard the burnt-out fuse. Install a new
CLOSED position fuse with the same rating as the one that was removed, and
unless the engine reinstall the cover.
is warm. If you have questions regarding the rating of the original fuse,
Engine switch Turn engine switch contact your Honda servicing dealer.
OFF. to ON position.
3. Check engine Engine oil level Fill with the
oil level. low (Oil Alert recommended oil Never use a fuse with a rating greater than the one originally
models). to the proper level equipped with the engine. Serious damage to the electrical
(p. 9). system or a fire could result.
4. Check fuel. Out of fuel. Refuel (p. 8).
Bad fuel; engine Drain fuel tank and 3. Reinstall the rear cover. Install the 6 × 12 mm screw and tighten
stored without carburetor (p. 14). it securely.
treating or Refuel with fresh
draining gasoline (p. 8). ENGINE SWITCH
FUSE REAR COVER
gasoline, or COVER
refueled with
bad gasoline.
5. Remove and Spark plug faulty, Gap or replace 6 × 12 mm
inspect spark fouled, or spark plug (p. 12). SPECIAL SCREW
plug. improperly
FUSE
gapped.
Spark plug wet Dry and reinstall
with fuel spark plug. Start
(flooded engine). engine with
throttle lever in
MAX. position.
6. Take engine to Fuel filter Replace or repair
an authorized restricted, faulty components
Honda carburetor as necessary. Frequent fuse failure usually indicates a short circuit or an
servicing malfunction, overload in the electrical system. If the fuse burns out frequently,
dealer, or refer ignition take the engine to a Honda servicing dealer for repair.
to shop malfunction,
manual. valves stuck, etc.

ENGINE LACKS Possible Cause Correction

POWER
1. Check air filter. Filter element(s) Clean or replace
restricted. filter element(s)
(p. 10−11).
2. Check fuel. Bad fuel; engine Drain fuel tank and
stored without carburetor (p. 14).
treating or Refuel with fresh
draining gasoline (p. 8).
gasoline, or
refueled with
bad gasoline.
3. Take engine to Fuel filter Replace or repair
an authorized restricted, faulty components
Honda carburetor as necessary.
servicing malfunction,
dealer, or refer ignition
to shop malfunction,
manual. valves stuck, etc.

ENGLISH 15
09/07/03 13:49:48 32Z5F610_016

TECHNICAL INFORMATION Remote Control Linkage

Serial Number Location The throttle and choke control levers are provided with holes for
Record the engine serial optional cable attachment. The following illustrations show
number in the space below. You installation examples for a solid wire cable and for a flexible,
will need this information when braided wire cable. If using a flexible, braided wire cable, add a
ordering parts and when return spring as shown.
making technical or warranty
inquiries. It is necessary to loosen the throttle lever friction nut when
operating the throttle with a remote-mounted control.

SERIAL NUMBER & REMOTE THROTTLE LINKAGE

ENGINE TYPE LOCATION
ELECTRIC STARTER
(applicable types) RETURN SPRING

Engine serial number: __ __ __ __ − __ __ __ __ __ __ __

THROTTLE LEVER
FRICTION NUT
Engine type: ___ ___ ___ ___

Date Purchased: ______ / ______ / ______

Flexible wire core

Battery Connections for Electric Starter (applicable types) mounting

4 mm SCREW
Recommended Battery
GX240 12 V − 14 Ah ∼ 12 V − 30 Ah WIRE HOLDER OPTIONAL
GX270 WIRE
GX340 12 V − 18 Ah ∼ 12 V − 30 Ah 5 mm
THROTTLE
GX390 LEVER
CIRCLIP
Solid wire core
Be careful not to connect the battery in reverse polarity, as this will mounting
short circuit the battery charging system. Always connect the
positive (＋) battery cable to the battery terminal before
connecting the negative (−) battery cable, so your tools cannot REMOTE CHOKE LINKAGE
cause a short circuit if they touch a grounded part while tightening
the positive (＋) battery cable end.

A battery can explode if you do not follow the correct

procedure, seriously injuring anyone nearby.

Keep all sparks, open flames, and smoking materials

away from the battery. WIRE HOLDER CHOKE LEVER

WARNING: Battery posts, terminals, and related accessories

contain lead and lead compounds. Wash hands after handling.

1. Connect the battery positive (＋) cable to the starter solenoid

terminal as shown.
2. Connect the battery negative (−) cable to an engine mounting
bolt, frame bolt, or other good engine ground connection.
3. Connect the battery positive (＋) cable to the battery positive (＋)
terminal as shown.
4. Connect the battery negative (−) cable to the battery negative
(−) terminal as shown.
5. Coat the terminals and cable ends with grease.

NEGATIVE (−) STARTER

BATTERY CABLE SOLENOID

POSITIVE (＋) BATTERY CABLE

16 ENGLISH
09/07/03 13:50:10 32Z5F610_017

Carburetor Modifications for High Altitude Operation Emission Control System Information

At high altitude, the standard carburetor air-fuel mixture will be Source of Emissions
too rich. Performance will decrease, and fuel consumption will The combustion process produces carbon monoxide, oxides of
increase. A very rich mixture will also foul the spark plug and nitrogen, and hydrocarbons. Control of hydrocarbons and oxides
cause hard starting. Operation at an altitude that differs from that of nitrogen is very important because, under certain conditions,
at which this engine was certified, for extended periods of time, they react to form photochemical smog when subjected to
may increase emissions. sunlight. Carbon monoxide does not react in the same way, but it
is toxic.
High altitude performance can be improved by specific
modifications to the carburetor. If you always operate your engine Honda utilizes appropriate air/fuel ratios and other emissions
at altitudes above 1,500 meters (5,000 feet), have your servicing control systems to reduce the emissions of carbon monoxide,
dealer perform this carburetor modification. This engine, when oxides of nitrogen, and hydrocarbons.
operated at high altitude with the carburetor modifications for Additionally, Honda fuel systems utilize components and control
high altitude use, will meet each emission standard throughout its technologies to reduce evaporative emissions.
useful life.
The U.S., California Clean Air Act, and Environment Canada
Even with carburetor modification, engine horsepower will EPA, California, and Canadian regulations require all
decrease about 3.5% for each 300 meter (1,000 foot) increase in manufacturers to furnish written instructions describing the
altitude. The effect of altitude on horsepower will be greater than operation and maintenance of emission control systems.
this if no carburetor modification is made.
The following instructions and procedures must be followed in
order to keep the emissions from your Honda engine within the
When the carburetor has been modified for high altitude operation, emission standards.
the air-fuel mixture will be too lean for low altitude use. Operation
at altitudes below 1,500 meters (5,000 feet) with a modified Tampering and Altering
carburetor may cause the engine to overheat and result in serious Tampering with or altering the emission control system may
engine damage. For use at low altitudes, have your servicing increase emissions beyond the legal limit. Among those acts that
dealer return the carburetor to original factory specifications. constitute tampering are:

Removal or alteration of any part of the intake, fuel, or exhaust

systems.
Altering or defeating the governor linkage or speed-adjusting
mechanism to cause the engine to operate outside its design
parameters.

Problems That May Affect Emissions

If you are aware of any of the following symptoms, have your
engine inspected and repaired by your servicing dealer.

Hard starting or stalling after starting.

Rough idle.
Misfiring or backfiring under load.
Afterburning (backfiring).
Black exhaust smoke or high fuel consumption.

Replacement Parts
The emission control systems on your Honda engine were
designed, built, and certified to conform with EPA, California
(models certified for sale in California), and Canadian emission
regulations. We recommend the use of Honda Genuine parts
whenever you have maintenance done. These original-design
replacement parts are manufactured to the same standards as the
original parts, so you can be confident of their performance. The
use of replacement parts that are not of the original design and
quality may impair the effectiveness of your emission control
system.
A manufacturer of an aftermarket part assumes the responsibility
that the part will not adversely affect emission performance. The
manufacturer or rebuilder of the part must certify that use of the
part will not result in a failure of the engine to comply with
emission regulations.

Maintenance
Follow the maintenance schedule on page 7 . Remember that this
schedule is based on the assumption that your machine will be
used for its designed purpose. Sustained high-load or high-
temperature operation, or use in unusually wet or dusty conditions,
will require more frequent service.
ENGLISH 17
09/07/03 13:50:38 32Z5F610_018

Air Index Specifications

(Models certified for sale in California)
GX240/GX270 (PTO shaft type S, with fuel tank)
An Air Index Information label is applied to engines certified to an Length × Width × 355 × 430 × 422 mm
emission durability time period in accordance with the Height (14.0 × 16.9 × 16.6 in)
requirements of the California Air Resources Board. Dry mass [weight] 25.0 kg (55.1 lbs)
Engine type 4-stroke, overhead valve, single cylinder
The bar graph is intended to provide you, our customer, the ability Displacement 242 cm (14.8 cu-in)
GX240
to compare the emissions performance of available engines. The [Bore × Stroke] [73.0 × 58.0 mm (2.9 × 2.3 in)]
lower the Air Index, the less pollution. 270 cm (16.5 cu-in)
GX270
[77.0 × 58.0 mm (3.0 × 2.3 in)]
The durability description is intended to provide you with Net power GX240 5.3 kW (7.2 PS, 7.1 bhp) at 3,600 rpm
information relating to the engine’s emission durability period. (in accordance 6.0 kW (8.2 PS, 8.0 bhp) at 3,600 rpm
GX270
The descriptive term indicates the useful life period for the engine’s with SAE J1349＊)
emission control system. See your Emission Control System Max. Net torque 15.3 N·m (1.56 kgf·m, 11.3 lbf·ft)
GX240
Warranty for additional information. (in accordance at 2,500 rpm
with SAE J1349＊) 17.7 N·m (1.80 kgf·m, 13.1 lbf·ft)
GX270
Descriptive Term Applicable to Emissions Durability Period at 2,500 rpm
Moderate 50 hours (0−80 cc, inclusive) Engine oil capacity 1.1 L (1.2 US qt, 1.0 lmp qt)
125 hours (greater than 80 cc) Fuel tank capacity 5.3 L (1.40 US gal, 1.17 lmp gal)
Intermediate 125 hours (0−80 cc, inclusive) Cooling system Forced air
250 hours (greater than 80 cc) Ignition system Transistor magneto
Extended 300 hours (0−80 cc, inclusive) PTO shaft rotation Counterclockwise
500 hours (greater than 80 cc)
1,000 hours (225 cc and greater) GX340/GX390 (PTO shaft type S, with fuel tank)
Length × Width × 380 × 450 × 447 mm
Height (15.0 × 17.7 × 17.6 in)
Dry mass [weight] 31.5 kg (69.4 lbs)
Engine type 4-stroke, overhead valve, single cylinder
Displacement 337 cm (20.6 cu-in)
GX340
[Bore × Stroke] [82.0 × 64.0 mm (3.2 × 2.5 in)]
389 cm (23.7 cu-in)
GX390
[88.0 × 64.0 mm (3.5 × 2.5 in)]
Net power GX340 7.1 kW (9.7 PS, 9.5 bhp) at 3,600 rpm
(in accordance 8.2 kW (11.1 PS, 11.0 bhp) at 3,600 rpm
GX390
with SAE J1349＊)
Max. Net torque 22.1 N·m (2.25 kgf·m, 16.3 lbf·ft)
GX340
(in accordance at 2,500 rpm
with SAE J1349＊) 25.1 N·m (2.56 kgf·m, 18.5 lbf·ft)
GX390
at 2,500 rpm
Engine oil capacity 1.1 L (1.2 US qt, 1.0 lmp qt)
Fuel tank capacity 6.1 L (1.61 US gal, 1.34 lmp gal)
Cooling system Forced air
Ignition system Transistor magneto
PTO shaft rotation Counterclockwise

＊The power rating of the engine indicated in this document is the

net power output tested on a production engine for the engine
model and measured in accordance with SAE J1349 at 3,600
rpm (Net Power) and at 2,500 rpm (Max. Net Torque). Mass
production engines may vary from this value.
Actual power output for the engine installed in the final machine
will vary depending on numerous factors, including the
operating speed of the engine in application, environmental
conditions, maintenance, and other variables.

18 ENGLISH
09/07/03 13:51:02 32Z5F610_019

Tuneup Specifications GX240/GX270/GX340/GX390 Wiring Diagrams

ITEM SPECIFICATION MAINTENANCE
Spark plug gap 0.7−0.8 mm Refer to page: 12 With Oil Alert and Electric Starter
(0.028−0.031 in)
Idle speed 1,400 ± 150 rpm Refer to page: 13
Valve clearance IN: 0.15 ± 0.02 mm See your
(cold) EX: 0.20 ± 0.02 mm authorized
Honda dealer
Other No other adjustments needed.
specifications

Quick Reference Information

Fuel Unleaded gasoline (Refer to page 8)

U.S. Pump octane rating 86 or higher
Except Research octane rating 91 or higher
U.S. Pump octane rating 86 or higher
Engine oil SAE 10W-30, API SJ or later, for general use.
Refer to page 8.
Reduction Same oil as engine oil, see above (applicable
case oil types). With Oil Alert and Without Electric Starter
Spark plug BPR6ES (NGK)
W20EPR-U (DENSO)
Maintenance Before each use:
Check engine oil level. Refer to page 9.
Check reduction case oil (applicable types).
Refer to page 9.
Check air filter. Refer to page 10.
First 20 hours:
Change engine oil. Refer to page 9.
Change reduction case oil (applicable types).
Refer to page 10.
Subsequent:
Refer to the maintenance schedule on page 7.

(1) CONTROL BOX (9) CHARGING COIL

(2) RECTIFIER (10) IGNITION COIL
(3) FUSE (11) SPARK PLUG
(4) CIRCUIT PROTECTOR (12) STARTER MOTOR
(5) ENGINE SWITCH (13) STARTER SOLENOID
(6) OIL ALERT UNIT (14) BATTERY (12 V)
(7) Type with Oil Alert unit (15) Type without Oil Alert unit
(8) OIL LEVEL SWITCH

Bl Black Br Brown
Y Yellow O Orange
Bu Blue Lb Light blue
G Green Lg Light green
R Red P Pink
W White Gr Gray

ENGLISH 19
09/07/03 13:51:34 32Z5F610_020

CONSUMER INFORMATION Canada:

Honda Canada, Inc.
Warranty and Distributor/Dealer Locator Information Please visit www.honda.ca
for address information
United States, Puerto Rico, and U.S. Virgin Islands:
Visit our website: www.honda-engines.com Telephone: (888) 9HONDA9 Toll free
(888) 946-6329
Canada: Facsimile: (877) 939-0909 Toll free
Call (888) 9HONDA9
or visit our website: www.honda.ca Australia:
Honda Australia Motorcycle and Power Equipment Pty. Ltd.
For European Area: 1954−1956 Hume Highway
Visit our website: http://www.honda-engines-eu.com Campbellfield Victoria 3061

Australia: Telephone: (03) 9270 1111

Call (03) 9270 1348 Facsimile: (03) 9270 1133
or visit our website: www.hondampe.com.au
For European Area:
Honda Europe NV.
Customer Service Information European Engine Center

Servicing dealership personnel are trained professionals. They http://www.honda-engines-eu.com

should be able to answer any question you may have. If you
encounter a problem that your dealer does not solve to your All Other Areas:
satisfaction, please discuss it with the dealership’s management. Please contact the Honda distributor in your area for assistance.
The Service Manager, General Manager, or Owner can help.
Almost all problems are solved in this way.

United States, Puerto Rico, and U.S. Virgin Islands:

If you are dissatisfied with the decision made by the dealership’s
management, contact the Honda Regional Engine Distributor for
your area.

If you are still dissatisfied after speaking with the Regional Engine
Distributor, you may contact the Honda Office as shown.

All Other Areas:

If you are dissatisfied with the decision made by the dealership’s
management, contact the Honda Office as shown.

《Honda’s Office》
When you write or call, please provide this information:
Equipment manufacturer’s name and model number that the
engine is mounted on
Engine model, serial number, and type (see page 16 )
Name of dealer who sold the engine to you
Name, address, and contact person of the dealer who services
your engine
Date of purchase
Your name, address and telephone number
A detailed description of the problem

United States, Puerto Rico, and U.S. Virgin Islands:

American Honda Motor Co., Inc.
Power Equipment Division
Customer Relations Office
4900 Marconi Drive
Alpharetta, GA 30005-8847

Or telephone: (770) 497-6400, 8:30 am - 7:00 pm ET

20 ENGLISH