Battery PDF
Battery PDF
Battery PDF
VOL. 44, NO. 17, 2010 / ENVIRONMENTAL SCIENCE & TECHNOLOGY 9 6551
FIGURE 2. Shares correlating with the components of an internal combustion engine car (ICEV, value in % of the BEV) and an
electric battery powered car (BEV, the BEV is set as 100%) assessed with four impact assessment methods: abiotic depletion
potential (ADP), nonrenewable cumulated energy demand (CED), global warming potential (GWP), and Ecoindicator 99 H/A (EI99 H/A).
Road includes construction, maintenance, and end of life treatment (EOL). The absolute values of the components are provided in the
Supporting Information.
the brine (22) between different basins. The concentrated Cathode, separator, and anode are calendared, slit to size,
lithium brine is further treated with additives for the removal winded, and packed to a single cell in a polyethylene envelope.
of boron, followed by a purification step. Finally, the addition In an inert atmosphere, the electrolyte (LiPF6 dissolved in
of soda for carbonation results in the precipitation of lithium C3H4O3) is added to the electrode (26). Finally, single cells,
carbonate (Li2CO3). The salt is filtered, washed and dried the battery management system and cables are assembled
which results in a purity of 99% or higher (23). in a steel box.
Manganese oxide (Mn2O3) is produced by a two stage The electric car represented in this LCI was derived from
roasting process whereby manganese carbonate is roasted the existing Golf LCI (34). The glider (chassis, car body parts,
in an atmosphere low in oxygen content, followed by roasting wheels, interiors, safety devices, acclimatization devices)
in an atmosphere high in oxygen content (24). Subsequently, remained unaltered, but the drivetrain was replaced by an
lithium manganese oxide (LiMn2O4) is made from Mn2O3 electric drivetrain (composed of the electric power control,
and Li2CO3 by means of several roasting stages in a rotary an electric motor and the transmission) and by a Li-ion battery
kiln (3). During the different stages, the atmosphere in the (see Scheme S1 for Supporting Information). The use of the
rotary kiln changes from an inert (addition of N2) to an car takes into account electricity consumption and all
oxidizing (addition of O2) condition. The powder is then infrastructures needed (vehicle, road and electricity network)
suspended with water followed by spray drying (evaporation including EOL treatment. The data set for a new efficient
of the water). gasoline passenger car with reduced fuel consumption (Euro
Base materials for the electrolyte are an organic solvent, 5 standard) based on the ecoinvent Database was used as a
typically ethylene carbonate (C3H4O3) (25), and the electrolytic reference.
salt, typically lithium hexafluorophosphate (LiPF6) (26). For Emissions and Impacts. The Li-ion battery plays a minor
the production of the LiPF6, lithium fluoride (LiF) is role regarding the environmental burdens of E-mobility
manufactured with a reaction of Li2CO3 and hydrogen fluoride irrespective of the impact assessment method used. Transport
at room temperature. The filtrate is titrated with ammonia services with an ICEV cause higher environmental burdens
(pH 7.5), washed with water, and dried (27). Phosphorus than with a BEV (ADP, + 37.47% or 261 kg antimony
pentachloride (PCl5) (28) and LiF are then combined in an equivalents; GWP, + 55.3% or 37,700 kg CO2 equivalents;
autoclave and cooled down to -78 °C. Thereafter, hydrogen CED, +23.5% or 593,000 MJ-equivalents; EI99 H/A, +61.6%
fluoride is added in excess for complete chlorine-fluorine or 2530 points; Figure 2). The share of the total environmental
exchange in PCl5 (29). The reaction in the autoclave occurs impact of E-mobility caused by the battery is between 7 (CED)
in an inert nitrogen atmosphere. and 15% (EI99 H/A). Analysis with EI99 H/A showed a relative
The production of the cathode and anode requires the share of E-mobility caused by the battery that is twice as
mixture of a few components (binder and solvent, black high as analysis with the other impact assessment methods,
carbon, LiMn2O4 and graphite respectively) in a ball mill to and this is mainly at the expense of the operation phase.
a slurry (26, 30), followed by coating the collector foil There are no differences between ICEV and BEV with
(aluminum and copper respectively) with the slurry. The respect to the environmental burden related to road use
binder (modified styrene butadiene copolymer (31)) is water- (infrastructure, maintenance, and disposal) and the glider.
soluble and has the advantage that no organic solvent is Small differences are related to the drivetrain, maintenance,
needed. For the production of the separator, a porous and disposal of the car. The main difference is reflected in
polyethylene film is coated with a slurry consisting of a the operation phase, which rises far above the impact of the
copolymer, dibutyl phthalate and silica dissolved in acetone battery. Operation obviously dominates the LCA of both
(32). Thermal heat energy for anode, cathode and separator E-mobility and mobility with an ICEV, while it is distinctly
is used to heat up the slurry to 130 °C, to evaporate the solvent higher for mobility with an ICEV.
and to completely dehumidify the components of the PM10-, NOx-, and SO2-emissions caused by E-mobility
electrode in a dry channel (H2O content <20 ppm) (33). (PM10 100%, 16.2 kg; NOx 100%, 49.5 kg; SO2 100%, 83.7 kg)
6552 9 ENVIRONMENTAL SCIENCE & TECHNOLOGY / VOL. 44, NO. 17, 2010
FIGURE 3. Environmental burden of the main components of the Li-ion battery and the electrodes expressed with Ecoindicator 99 H/
A (EI99 H/A), cumulated energy demand (CED), global warming potential (GWP), and abiotic depletion potential (ADP). Components of
the anode (C. Ano), components of the cathode (C. Cat). Absolute values are provided in the Supporting Information.
are higher compared to mobility with an ICEV (PM10 79.0%, The sensitivity of the LiMn2O4 as an active material was
12.8 kg; NOx 87.9%, 43.5 kg; SO2 74.7%, 62.5 kg; Supporting tested (EI99 H/A) by comparing the environmental burden
Information Figure S1 and Table S20). All these emissions of LiMn2O4 compared to the also widely used active
result mainly from operation independently of the vehicle material Li(Mn(1/3)Ni(1/3)Co(1/3))O2 and LiFeO4. While the
type. The production of the battery, the glider, and the scenario with the active material containing nickel and
drivetrain also emits considerable amounts of PM10, NOx, cobalt results in an increase in environmental burden of
and SO2. 12.8% for the battery, LiFeO4 as cathode material decreases
The production of the Li-ion battery is dominated by the the impact for 1.9%. The difference on the level of transport
production of the anode, the cathode and the battery pack service is much smaller (Li(Mn(1/3)Ni(1/3)Co(1/3))O2, +2.0%;
(Figure 3). Single cell, separator, lithium salt, and solvent LiFeO4, -0.30%).
play a minor role. In addition to its cells, the battery pack The results of the sensitivity calculated for a vehicle life
contains a steel box, cables, and the printed wiring board. of 240,000 km (the BEV needs 2 sets of Li-ion battery) shows
These components cause a relatively high share of more than a decrease of the total environmental burden per vehicle-
20% throughout all impact assessment methods. kilometre (EI99 H/A) of 7.5% (BEV) and 7.1% (ICEV).
Concerning EI99 H/A, the production of the anode A variation of electricity consumption of (20% (mean,
generates the highest impact, while CED, GWP, and ADP 0.17 kWh/km; -20%, 0.14 kWh/km; +20%, 0.20 kWh/km)
show the highest impact for the production of the cathode. results in a modification of (8.2% of the environmental
Copper in the anode is needed as collector foil, which has burden (EI99 H/A) for E-mobility.
a share of 43% (EI99 H/A) of the environmental burden of The impact (EI99 H/A) of the transportation of a BEV
the Li-ion battery. Copper used in other components (e.g., using electricity produced with hard coal (UCTE) increases
cables) comes in addition. Graphite and all other components for 13.4%, while it decreases for 40.2% when applying
of the anode only have a small impact. The results for the electricity from hydropower plants. Thus, using hydropower
anode look different when assessed with the ADP, CED,or electricity as fuel for the BEV reduces the share of operation
GWP. The anode has a much smaller share on the total impact on total environmental burden of transport service sub-
of the battery. Within the anode, graphite shows a higher stantially to 9.6%.
environmental burden than copper, at least when assessed
with ADP and CED.
The cathode causes a higher GWP, CED, or ADP than the
Discussion
anode. The collector of the cathode, made of aluminum foil, The main finding of this study is that the impact of a Li-ion
has a higher share of the environmental burdens than the battery used in BEVs for transport service is relatively small.
active material throughout all impact assessment methods. In contrast, it is the operation phase that remains the
All other components (binder, carbon black, energy use, etc.) dominant contributor to the environmental burden caused
cause a very small environmental burden for the production by transport service as long as the electricity for the BEV is
of the cathode. not produced by renewable hydropower. This finding is in
Environmental burdens caused by the two lithium good accordance with other studies showing that the impact
containing components LiMn2O4 and LiPF6 are between 10 of operation dominates in transport service (35, 36). In these
(EI99 H/A) and 20% (GWP), whereas the share of LiMn2O4 studies, infrastructure, maintenance, and service have minor
(EI99 H/A 5.60%; GWP 13.8%) is higher than the share of shares of the environmental impact imposed by transport
LiPF6 (EI99 H/A 3.79%; GWP 6.47%). services. We found the same pattern for the environmental
The printed wiring board, process heat, and nitrogen are burden of the different components to transport service
other important contributors to the total impact of a Li-ion (Figure 2).
battery, besides the copper- and aluminum collector foils Another explanation for the small impact of the battery
and the active materials graphite and LiMn2O4. on the overall assessment of transport service is the tiny
A closer look at the damage categories of the EI99 H/A share of the lithium components on the environmental
indicates that the production of a Li-ion battery predomi- burden for the Li-ion battery. This finding can be explained
nantly causes damage to human health (44%) and resource first of all by the fact that the lithium content accounts for
quality (39%), whereas the quality of ecosystems is affected only 0.007 kg per kg Li-ion battery. Thereby, the lithium
less (17%). Inorganic emissions affecting the respiratory content of the active material (LiMn2O4) and the lithium in
system, such as PM10, SO2, NOx, etc., cause the highest impact, the electrolyte is included. In addition, the processes used
followed by the use of fossil fuels and minerals (for detailed to extract lithium from brines are very simple and have a low
information see Supporting Information Figure S2). energy demand. Although lithium occurs in average con-
VOL. 44, NO. 17, 2010 / ENVIRONMENTAL SCIENCE & TECHNOLOGY 9 6553
centrations lower than 0.01% in the Earth’s crust and hence Li-ion battery, are located in industrial areas where the
can be considered to be a geochemically scarce metal (37), population density is rather small. The releases of emis-
assessment with ADP does not result in a high impact for the sions from operation are prevalent in urban areas with a
lithium components. Li2CO3, the base material for the cathode high population density. The NOx-emissions from an ICEV
active material and the lithium salt have an impact of only that originate prevalent from operation, consequently have
1.9%. Compared to other components, for example, Mn2O3 a high damage potential to human health.
(4.4%), copper (5.3%) or aluminum (15.1%), the abiotic The relationship between operation versus battery pro-
depletion of lithium resources does not seem to be critical. duction is different when assessed with EI99 H/A compared
However, these results are valid only as long as Li2CO3 is to the other impact assessment methods, even though the
produced from brines. If the lithium components were based comparisons for transports with BEV or ICEV look very similar
on spodumene, a silicate of lithium and aluminum, the regardless of the method used. EI99 H/A indicates copper as
extraction of the lithium would require a considerable amount being a large contributor to the environmental burden,
of process energy (38). whereas it has a rather small share when assessed with the
The major contributors to the environmental burden for other methods. On the contrary, aluminum and LiMn2O4
the production of the battery, regardless of the impact which contribute considerably when assessed with CED, GWP
assessment method used, are metal supply (Figure 3) and or ADP, only account for a small share when assessed with
process energy. Metals appear above all in the production EI99 H/A. This is suggested by the different information that
of the anode (copper collector foil), the cathode (aluminum can be inferred when using the EI99 H/A method. GWP,
collector foil), and the battery pack. The battery pack requires CED and ADP are driven exclusively by the use of minerals
cables (copper), steel for the box of the battery and a battery and energy, while EI99 H/A also appraises toxicity to humans
management system, which contains different metals, for and ecosystems. The human health damage category within
example, copper, gold, tin. A high energy demand occurs in EI99 H/A accounts for 43% of the complete environmental
the production of aluminum, the production of wafers burden caused by the production of a Li-ion battery (see
for the battery management system, the production of Figure S2 in Supporting Information). When analyzing only
graphite, the roasting processes of manganese carbonate to copper (43% of overall impact of the entire battery produc-
Mn2O3 or Li2CO3 and Mn2O3 to LiMn2O4 or the use of heat tion) with EI99 H/A, the damage to human health (40%) and
to dry the electrodes. ecosystem quality (27%) inflicts a greater environmental
Graphite has a distinctly higher impact regarding CED burden than the extraction of the mineral (30%) including
compared to GWP. Hard coal coke is the base material which energy consumption (3%). This evidence explains the dif-
is transformed into graphite. The material itself contains a ferent pictures produced by EI99 and the other assessment
lot of energy and contributes to the CED, but not to the GWP methods.
as the carbon remains in the product and only a low level Uncertainty and Sensitivity. The inventory data presented
of CO2 emissions are generated in the process. for the Li-ion battery and both the BEV and the ICEV do not
Another remarkable contributor to the environmental rely on performance data representing specific products,
impact of the Li-ion battery is LiMn2O4 which reaches its hence, uncertainties adhere to the LCI. Also the choice of
highest values when assessed with GWP. The high score is allocation procedures and other modeling choices elicit
explained with the energy input for the roasting process of variances that might affect the outcome of the study. The
Mn2O3 and LiMn2O4 and the concomitant high use of the most critical points are therefore discussed in the following
resource. The extraordinarily high value in terms of GWP section.
originates from the fact that the conversion of manganese The chemistry chosen for the Li-ion batteries investigated
carbonate to Mn2O3 and further the reaction of Li2CO3 and in this study was based on manganese. Today, numerous
Mn2O3 to LiMn2O4 releases considerable amounts of CO2. other materials are serious contenders for automotive
The LCA result of BEVmobility mainly depends on the batteries, for example, nickel, cobalt, or iron. The sensitivity
environmental profile of the electricity mixes considered, analysis of different lithium-based cathode materials showed
as the vehicle tailpipe emissions are shifted to the power only small changes in the environmental burden. Hence, for
generation units (36). E-mobility causes the highest a generic assessment it seems reasonable to neglect the
possible EI99 H/A, CED, GWP ADP results whenever an diversity of many different active materials to reduce the
electricity mix is used that contains a high share of fossil complexity of battery chemistry.
fuel such as the UCTE electricity mix (share of fossil fuel The sensitivity analysis on electricity consumption for
>50% (11)). Nevertheless, the operation of an ICEV alone the BEV or the sensitivity analysis for a modified lifespan
causes impacts that are roughly just as high (CED, 92%; showed rather small variances concerning environmental
GWP, 125%; Figure 2) as the total environmental impacts burdens for both, mobility with an ICEV or BEV. However,
of E-mobility (100%). A break even analysis shows that an the choice of the electricity generation led to considerable
ICEV would need to consume less than 3.9 L/100km to variations in the results. Propelling a BEV with electricity
cause lower CED than a BEV or less than 2.6 L/100km to from an average hard coal power plant increases the
cause a lower EI99 H/A score. Consumptions in this range environmental burden by 13.4%. On the other hand, using
are achieved by some small and very efficient diesel ICEVs, electricity from an average hydropower plant decreases
for example, from Ford and Volkswagen (13, 39). environmental burden by 40.2%. This results in a decrease
Transport service affects the environment largely by for the operation from 41.8% (UCTE mix) to 9.6% when
contributing to global air pollution. PM10, SO2, and NOx charging the battery with electricity from hydropower
traffic emissions contribute significantly to environmental plants.
problems such as acidification and eutrophication (SO2 The modeling applied to EOL treatment for the vehicles
and NOx), photochemical air pollution (NOx) or have including the Li-ion battery resulted in a worst case
adverse effects on human health, for example, cell toxicity, scenario, as no benefits were derived from the potentially
damage to genetic material by means of oxidative stress useful materials in the battery. Batteries are recycled at a
or by triggering allergies (PM10, SO2, and NOx). With respect very high rate, since recycling and recovery rates prescribed
to the LCI results for the pollutants PM10, SO2, and NOx, by the EU legislation are 85% for 2006 and 95% for 2015
transport with a BEV leads to higher environmental burden (40). For a conventional car, the EI99 H/A scores would
than transport with an ICEV. However, the emissions be reduced to 88.8% if the modeling approach included
caused by the production of the vehicle, in particular the the benefits of recycled material being substituted for other
6554 9 ENVIRONMENTAL SCIENCE & TECHNOLOGY / VOL. 44, NO. 17, 2010
(virgin) materials (41). This reduction is expected to be (14) EU Measures for monitoring the average specific emissions of
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Acknowledgments (19) Guinée, J. B., (final editor); Gorrée, M.; Heijungs, R.; Huppes,
We thank Dr. Margarita Osses for helpful translations and G.; Kleijn, R.; de Koning, A.; van Oers, L.; Wegener Sleeswijk, A.;
Thomas Ruddy for proofreading. We appreciate the Suh, S.; Udo de Haes, H. A.; de Bruijn, H.; van Duin, R.;
financial support for this research, which was provided by Huijbregts, M. A. J.; Lindeijer, E.; Roorda, A. A. H.; Weidema,
Axpo Holding AG. We thank Daniela Desormeaux and B. P. Life Cycle Assessment: An Operational Guide to the ISO
Daniel Pizarro from SQM Chile for providing Supporting Standards, Part 3; Scientific Background; Ministry of Housing,
Spatial Planning and Environment (VROM) and Centre of
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Netherlands, 2001.
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